JP3016711B2 - Degassing method in extrusion molding and venting device of extruder - Google Patents
Degassing method in extrusion molding and venting device of extruderInfo
- Publication number
- JP3016711B2 JP3016711B2 JP7090575A JP9057595A JP3016711B2 JP 3016711 B2 JP3016711 B2 JP 3016711B2 JP 7090575 A JP7090575 A JP 7090575A JP 9057595 A JP9057595 A JP 9057595A JP 3016711 B2 JP3016711 B2 JP 3016711B2
- Authority
- JP
- Japan
- Prior art keywords
- barrel
- extruder
- molding material
- cooling fluid
- screw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、可塑化された成形材料
の脱気を行うためのベント装置を有する押出成形機にお
ける、脱気方法およびベント装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a degassing method and a venting device for an extruder having a venting device for degassing a plasticized molding material.
【0002】[0002]
【従来の技術】押出機においては、成形材料をバレル内
で可塑化させ、さらにバレル内に設けられたスクリュを
回転させて可塑化した材料(以下、「溶融樹脂」とい
う)を混練しつつ押し出し、バレルの先端に設けられた
金型に溶融樹脂を供給している。ここで、図2に示すよ
うに、スクリュ112の混練作用により発生した、溶融
樹脂中に含まれる揮発性物質や水分等を除去する(以
下、「脱気」という)ため、バレル111の中途には、
バレル111の内部と外部とを連通するための開口部1
16aが形成された筒状の金物116を基本構成とする
ベント装置115が設けられている。また、ベント装置
115には、真空装置(不図示)が接続されており、開
口部116aからバレル111の外部に出てくる揮発性
物質や水分等を強制的に排出している。2. Description of the Related Art In an extruder, a molding material is plasticized in a barrel, and a screw provided in the barrel is rotated to extrude the kneaded plasticized material (hereinafter referred to as "molten resin"). The molten resin is supplied to a mold provided at the tip of the barrel. Here, as shown in FIG. 2, in order to remove volatile substances, moisture, and the like contained in the molten resin generated by the kneading action of the screw 112 (hereinafter, referred to as “degassing”), the barrel 111 is provided halfway. Is
Opening 1 for communicating the inside and outside of barrel 111
A vent device 115 is provided which has a basic configuration of a cylindrical metal member 116 formed with 16a. In addition, a vacuum device (not shown) is connected to the vent device 115, and forcibly discharges volatile substances, moisture, and the like coming out of the barrel 111 from the opening 116a.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、上述し
た従来のベント装置では、押出機の動作を続けていくう
ちに、図3に示すように、次第に開口部116aに溶融
樹脂119が付着して開口部116aを塞いでしまい、
最終的にはバレル111の内部と外部との圧力差によ
り、開口部116aに付着した溶融樹脂119が盛り上
がってくる、いわゆるベントアップが生じるという問題
点があった。ベントアップが生じると、脱気が行われな
くなるばかりでなく、押出機の正常運転ができなくな
り、押出機のメンテナンスのために稼動を中断せざるを
得ず、生産効率に著しい支障をきたすことになる。However, in the above-mentioned conventional venting apparatus, as the extruder continues to operate, as shown in FIG. Block the part 116a,
Eventually, there is a problem in that the pressure difference between the inside and the outside of the barrel 111 causes the molten resin 119 attached to the opening 116a to swell, that is, a so-called vent-up occurs. If venting occurs, not only will degassing not be performed, but also the extruder will not be able to operate normally, and operation will have to be interrupted for maintenance of the extruder, which will significantly impede production efficiency. Become.
【0004】また、ベント装置の金物の温度はバレルの
温度に依存しており比較的高温となっているので、金物
に溶融樹脂が付着すると、付着した溶融樹脂にいわゆる
「やけ」が発生したり、溶融樹脂が劣化する。そして、
「やけ」が発生した樹脂や劣化した樹脂が金物から脱離
し成形品中に混入すると、成形品の品質が低下してしま
うことになる。Further, since the temperature of the metal in the vent apparatus depends on the temperature of the barrel and is relatively high, if the molten resin adheres to the metal, so-called "burn" may occur in the adhered molten resin. As a result, the molten resin deteriorates. And
If the resin in which "burn" has occurred or the deteriorated resin is detached from the metal and mixed into the molded product, the quality of the molded product will be degraded.
【0005】そこで本発明は、ベント装置の開口部への
成形材料の付着を防止し、かつ、成形材料の「やけ」や
劣化を防止する脱気方法およびベント装置を提供するこ
とを目的とする。Accordingly, an object of the present invention is to provide a degassing method and a venting device which prevent the molding material from adhering to the opening of the venting device and prevent "burn" and deterioration of the molding material. .
【0006】[0006]
【課題を解決するための手段】上記目的を達成するため
本発明の押出成形における脱気方法は、スクリュを収納
するバレルの中途に、前記バレルの内部と外部とを連通
する開口部が形成されたベント装置を備え、前記スクリ
ュの回転により成形材料を可塑化しつつ送り出す押出機
を用いた押出成形の際に、前記ベント装置の開口部から
前記成形材料の揮発分を排出する脱気方法において、前
記成形材料の押出成形の間、前記ベント装置の前記成形
材料との接触部を冷却することを特徴とする。According to the present invention, there is provided a deaeration method in extrusion molding according to the present invention, wherein an opening communicating between the inside and the outside of the barrel is formed in the middle of the barrel containing the screw. In the deaeration method of discharging the volatile matter of the molding material from the opening of the vent device, during extrusion molding using an extruder that plasticizes and sends out the molding material by rotation of the screw, comprising a vent device. During the extrusion of the molding material, a contact portion of the vent device with the molding material is cooled.
【0007】本発明のベント装置は、スクリュの回転に
より成形材料を可塑化しつつ送り出す押出機の、前記ス
クリュを収納するバレルの中途に、前記成形材料の揮発
分の脱気を行うために設けられ、前記バレルの内部と外
部とを連通する開口部が形成された金物を有するベント
装置において、前記金物に、前記金物と前記成形材料と
の接触部を冷却するための冷却手段を有することを特徴
とする。[0007] The vent device of the present invention is provided in the extruder, which plasticizes and sends out the molding material by rotation of the screw, in the middle of the barrel containing the screw to degas the volatile matter of the molding material. A vent device having a metal part having an opening communicating the inside and the outside of the barrel, wherein the metal part has a cooling means for cooling a contact part between the metal part and the molding material. And
【0008】また、前記冷却手段は、前記金物に形成さ
れて内部に冷却流体が供給される冷却流体室であっても
よい。[0008] The cooling means may be a cooling fluid chamber formed in the hardware and supplied with a cooling fluid therein.
【0009】[0009]
【作用】上記のとおり構成された本発明の脱気方法で
は、可塑化された成形材料が押出機のスクリュの回転に
より運ばれベント装置の開口部に達すると、成形材料に
含まれていた揮発物質や水分等の揮発分が開口部より排
出される。According to the degassing method of the present invention constituted as described above, when the plasticized molding material is carried by the rotation of the screw of the extruder and reaches the opening of the vent device, the volatilization contained in the molding material is removed. Volatiles such as substances and moisture are discharged from the openings.
【0010】この際、可塑化された成形材料はベント装
置に接触するが、ベント装置の成形材料との接触部は冷
却されているので、成形材料がベント装置に接触した瞬
間に、成形材料のベント装置との接触面には硬化皮膜が
形成される。これにより、成形材料のベント装置への付
着が防止され、結果的にベントアップが防止される。ま
た、成形材料がベント装置に接触しても、ベント装置が
冷却されていることで、接触した成形材料に「やけ」や
劣化は起こらない。従って、ベント装置に接触した成形
材料が成形品中に混入しても、成形品の品質が低下する
ことはない。[0010] At this time, the plasticized molding material comes into contact with the vent device, but the contact portion of the vent device with the molding material is cooled. A cured film is formed on the contact surface with the vent device. As a result, the molding material is prevented from adhering to the vent device, and as a result, venting is prevented. Further, even if the molding material comes into contact with the vent device, since the vent device is cooled, “burning” or deterioration does not occur in the contacting molding material. Therefore, even if the molding material in contact with the vent device is mixed into the molded product, the quality of the molded product does not deteriorate.
【0011】[0011]
【実施例】次に、本発明の実施例について図面を参照し
て説明する。Next, embodiments of the present invention will be described with reference to the drawings.
【0012】図1は、本発明のベント装置の一実施例を
装着した押出機の断面図である。FIG. 1 is a sectional view of an extruder equipped with one embodiment of a vent apparatus of the present invention.
【0013】図1に示すように、本実施例で用いられて
いる押出機10は、バレル11内に2本のスクリュ12
を有する2軸式の押出機10である。押出機10の構成
については、従来の押出機と同様であるので、その説明
は省略する。なお、本実施例では2軸式の押出機10を
用いているが、もちろん、これに限らず、1軸式のもの
や多軸式のものを用いても構わない。As shown in FIG. 1, an extruder 10 used in this embodiment has two screws 12 in a barrel 11.
Is a two-screw extruder 10. Since the configuration of the extruder 10 is the same as that of the conventional extruder, the description thereof is omitted. In this embodiment, the twin-screw extruder 10 is used. However, the present invention is not limited to this, and a single-screw extruder or a multi-screw extruder may be used.
【0014】この押出機10のバレル11の中途に、ベ
ント装置15が装着されている。ベント装置15は、従
来と同様に、バレル11の内部と外部とを連通する開口
部16aが形成された筒状の金物16を基本構成として
いる。この金物16の内部には、外部から供給された冷
却流体が通過する冷却流体室16bが形成されている。
冷却流体室16bは、スクリュ12の回転によりバレル
11内を運ばれる溶融樹脂が接触する部分を効果的に冷
却するために、金物16の底部近傍に設けられている。
また、冷却流体室16bは、金物16の上端部に開口す
る入口16cおよび出口(不図示)に連通しており、冷
却流体はこの入口16cから冷却流体室16bに供給さ
れ、出口から金物16の外部に出ていく。冷却流体とし
ては5〜80℃の水や温水が用いられる。なお、ベント
装置15には、従来と同様に、真空装置(不図示)が接
続されている。In the middle of the barrel 11 of the extruder 10, a vent device 15 is mounted. The vent device 15 has a basic configuration of a cylindrical metal member 16 having an opening 16a communicating the inside and the outside of the barrel 11 as in the related art. Inside the hardware 16, a cooling fluid chamber 16b through which a cooling fluid supplied from the outside passes is formed.
The cooling fluid chamber 16b is provided near the bottom of the hardware 16 in order to effectively cool the portion where the molten resin conveyed in the barrel 11 comes into contact by the rotation of the screw 12.
The cooling fluid chamber 16b communicates with an inlet 16c and an outlet (not shown) that are open at the upper end of the hardware 16, and the cooling fluid is supplied from the inlet 16c to the cooling fluid chamber 16b, and the cooling fluid is supplied from the outlet. Go outside. Water at 5 to 80 ° C. or warm water is used as the cooling fluid. In addition, a vacuum device (not shown) is connected to the vent device 15 as in the related art.
【0015】上記構成に基づき樹脂を押出成形すると、
バレル11内に供給された樹脂は、バレル11の加熱お
よびスクリュ12の回転により、可塑化されるとともに
混練され、バレル11の前方に運ばれる。この可塑化に
より、樹脂は溶融樹脂となる。この溶融樹脂がベント装
置15の開口部16aに達すると、ここで圧力が開放さ
れ、溶融樹脂中に含まれていた揮発成分や水分等の揮発
分が分離され、開口部16aから排出される。When resin is extruded based on the above structure,
The resin supplied into the barrel 11 is plasticized and kneaded by heating the barrel 11 and rotating the screw 12, and is conveyed to the front of the barrel 11. This plasticization turns the resin into a molten resin. When the molten resin reaches the opening 16a of the vent device 15, the pressure is released at this point, and volatile components such as volatile components and water contained in the molten resin are separated and discharged from the opening 16a.
【0016】この際、溶融樹脂は金物16に接触する
が、金物16は冷却流体室16bを流れる冷却流体によ
り冷却されているので、金物16に接触した瞬間に溶融
樹脂の金物16との接触面には硬化皮膜が形成される。
その結果、溶融樹脂は金物16に付着せず、ベントアッ
プが防止される。また、金物16の表面は冷却されてい
るので、溶融樹脂が金物16に接触しても、接触した溶
融樹脂に「やけ」や劣化は起こらない。そのため、金物
16に接触した溶融樹脂がスクリュ12の回転により運
ばれ、成形品中に混入しても、成形品の品質を低下させ
ることはない。At this time, the molten resin comes into contact with the metal 16, but since the metal 16 is cooled by the cooling fluid flowing through the cooling fluid chamber 16 b, the contact surface of the molten resin with the metal 16 at the moment of contact with the metal 16. Forms a cured film.
As a result, the molten resin does not adhere to the hardware 16 and venting is prevented. Further, since the surface of the metal object 16 is cooled, even if the molten resin comes into contact with the metal object 16, "burn" or deterioration does not occur in the contacted molten resin. Therefore, even if the molten resin in contact with the hardware 16 is carried by the rotation of the screw 12 and is mixed into the molded product, the quality of the molded product is not reduced.
【0017】冷却された金物16へ付着への付着力が特
に弱くなる樹脂としては、ABS(アクリロニトリル・
ブタジエン・スチレン共重合樹脂)、AS(アクリロニ
トリル・スチレン共重合樹脂)、EEA(エチレン・ア
クリル酸エチル共重合樹脂)、EVA(エチレン・酢酸
ビニル共重合樹脂)、PBT(ポリブチレンテレフタレ
ート)、PP(ポリプロピレン)が挙げられる。すなわ
ち、これらの樹脂の押出成形において本発明を適用すれ
ば、上述した効果はより顕著に現れる。ABS (acrylonitrile.
Butadiene / styrene copolymer resin), AS (acrylonitrile / styrene copolymer resin), EEA (ethylene / ethyl acrylate copolymer resin), EVA (ethylene / vinyl acetate copolymer resin), PBT (polybutylene terephthalate), PP ( Polypropylene). That is, if the present invention is applied to the extrusion molding of these resins, the above-described effects are more remarkably exhibited.
【0018】[0018]
【発明の効果】本発明の脱気方法およびベント装置は、
以上説明したように成形材料との接触部を冷却すること
により、成形材料のベント装置への付着を防止すること
ができる。その結果、ベントアップが防止され、これに
伴う押出機のトラブルを減少できるので、押出機の幅広
い運転を確保することができる。また、成形材料がベン
ト装置に接触しても、成形材料に「やけ」が生じたり、
成形材料が劣化することがなく、品質のよい成形品を得
ることができる。The degassing method and the vent device of the present invention are as follows.
As described above, by cooling the contact portion with the molding material, it is possible to prevent the molding material from adhering to the vent device. As a result, vent-up is prevented, and the trouble of the extruder associated therewith can be reduced, so that a wide range of operation of the extruder can be secured. In addition, even if the molding material comes into contact with the vent device, "burn" occurs in the molding material,
A high quality molded product can be obtained without deterioration of the molding material.
【図1】本発明のベント装置の一実施例を装着した押出
機のバレルの断面図である。FIG. 1 is a sectional view of a barrel of an extruder equipped with an embodiment of a vent device of the present invention.
【図2】従来のベント装置を装着した押出機のバレルの
断面図である。FIG. 2 is a sectional view of a barrel of an extruder equipped with a conventional vent device.
【図3】図2に示したベント装置で発生するベントアッ
プを説明するための断面図である。FIG. 3 is a cross-sectional view for explaining a vent-up occurring in the vent device shown in FIG. 2;
10 押出機 11 バレル 12 スクリュ 15 ベント装置 16 金物 16a 開口部 16b 冷却流体室 16c 入口 DESCRIPTION OF SYMBOLS 10 Extruder 11 Barrel 12 Screw 15 Vent device 16 Hardware 16a Opening 16b Cooling fluid chamber 16c Inlet
フロントページの続き (56)参考文献 特開 昭58−3845(JP,A) 特開 昭61−266221(JP,A) 特開 平1−310925(JP,A) 特開 平8−244097(JP,A) 特開 平8−267537(JP,A) 実開 昭60−62921(JP,U) (58)調査した分野(Int.Cl.7,DB名) B29C 47/00 - 47/96 Continuation of the front page (56) References JP-A-58-3845 (JP, A) JP-A-61-266221 (JP, A) JP-A-1-310925 (JP, A) JP-A-8-244097 (JP) , A) JP-A-8-267537 (JP, A) JP-A-60-62921 (JP, U) (58) Fields investigated (Int. Cl. 7 , DB name) B29C 47/00-47/96
Claims (2)
によりバレル内(11)に供給される成形材料を可塑化
しつつ送り出す押出機(10)のバレル(11)の中途
に、前記成形材料の揮発分を脱気する金物(16)を挿
入してなるベント装置(15)において前記金物(1
6)には、二軸スクリュの回転方向側のスクリュ(1
2)とバレル(11)との食い込み側接点近傍から上方
に延びる、スクリュ外径の曲率半径より大きい曲率半径
を有する円弧状の曲面を有している開口部(16a)が
設けられ、前記曲面に近接して冷却流体室(16b)が
設けられていることを特徴とする押出機のベント装置。A twin screw (12) rotating in the same direction.
In the middle of the barrel (11) of the extruder (10) which plasticizes and sends out the molding material supplied into the barrel (11), a metal (16) for degassing the volatile matter of the molding material is inserted. In the vent device (15), the hardware (1)
6) The screw (1) on the rotation direction side of the twin screw
2) an opening (16a) extending upward from near the biting side contact point between the barrel and the barrel (11) and having an arc-shaped curved surface having a radius of curvature larger than the radius of curvature of the screw outer diameter; A cooling fluid chamber (16b) is provided in close proximity to the venting device.
6b)が設けられている側に、冷却流体の入口(16
c)が設けられていることを特徴とする請求項1記載の
押出機のベント装置。2. The cooling fluid chamber (1) of the hardware (16).
6b), the cooling fluid inlet (16)
The venting device for an extruder according to claim 1, wherein c) is provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7090575A JP3016711B2 (en) | 1995-04-17 | 1995-04-17 | Degassing method in extrusion molding and venting device of extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7090575A JP3016711B2 (en) | 1995-04-17 | 1995-04-17 | Degassing method in extrusion molding and venting device of extruder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08281776A JPH08281776A (en) | 1996-10-29 |
| JP3016711B2 true JP3016711B2 (en) | 2000-03-06 |
Family
ID=14002236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7090575A Expired - Fee Related JP3016711B2 (en) | 1995-04-17 | 1995-04-17 | Degassing method in extrusion molding and venting device of extruder |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3016711B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5554614B2 (en) * | 2010-04-02 | 2014-07-23 | 住友化学株式会社 | Method for degassing thermoplastic resin composition, method for producing extruded product |
| CN115091722B (en) * | 2022-06-17 | 2024-02-02 | 厦门法德尔智能机械有限公司 | Exhaust device of screw extruder |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL8102930A (en) * | 1981-06-17 | 1983-01-17 | Stamicarbon | METHOD FOR PREPARING POLYMER MELTS FREE OF VOLATILE COMPONENTS |
| JPS6062921U (en) * | 1983-10-06 | 1985-05-02 | 株式会社日本製鋼所 | Extruder vent blockage prevention device |
| JPS61266221A (en) * | 1985-05-21 | 1986-11-25 | Toshiba Mach Co Ltd | Two-shaft kneading and extruding machine |
| JPH0780217B2 (en) * | 1988-06-08 | 1995-08-30 | 三菱重工業株式会社 | Bent type molding machine resin changing device |
| DE4411164C1 (en) * | 1994-03-30 | 1995-05-18 | Rieter Automatik Gmbh | Extruder for recycling plastic foam crumb, pref. polystyrene |
| JPH08244097A (en) * | 1995-03-10 | 1996-09-24 | Japan Steel Works Ltd:The | Method for preventing vent up in extrusion molding and vent device for extruder |
-
1995
- 1995-04-17 JP JP7090575A patent/JP3016711B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH08281776A (en) | 1996-10-29 |
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