JP2567325B2 - Method and apparatus for continuous steam heat treatment of food - Google Patents
Method and apparatus for continuous steam heat treatment of foodInfo
- Publication number
- JP2567325B2 JP2567325B2 JP4142102A JP14210292A JP2567325B2 JP 2567325 B2 JP2567325 B2 JP 2567325B2 JP 4142102 A JP4142102 A JP 4142102A JP 14210292 A JP14210292 A JP 14210292A JP 2567325 B2 JP2567325 B2 JP 2567325B2
- Authority
- JP
- Japan
- Prior art keywords
- steam
- tray
- box
- temperature region
- box body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 235000013305 food Nutrition 0.000 title claims description 18
- 238000000034 method Methods 0.000 title claims description 7
- 238000010438 heat treatment Methods 0.000 title claims description 6
- 238000010025 steaming Methods 0.000 claims description 26
- 241001091440 Grossulariaceae Species 0.000 description 1
- 235000002357 Ribes grossularia Nutrition 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000004042 decolorization Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Landscapes
- Confectionery (AREA)
- Commercial Cooking Devices (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は蒸し饅頭、雁月、その他
の蒸熱加工食品の製造における連続蒸熱処理手段に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a continuous steaming and heat treating means in the production of steamed buns, gooseberries and other steamed foods.
【0002】[0002]
【従来の技術】蒸熱手段に関する従来技術としては、た
とえばセイロ蒸し、ボックス蒸し、水平トンネル蒸し、
垂直移動蒸し等、種々の蒸熱手段があり、箱体内に蒸気
を充満させて一定の温度に保ちながら処理を行ってい
る。2. Description of the Related Art As conventional techniques relating to steam heating means, for example, steam steaming, box steaming, horizontal tunnel steaming,
There are various steaming means such as vertical moving steam, and the inside of the box is filled with steam and the processing is performed while maintaining a constant temperature.
【0003】[0003]
【発明が解決しようとする課題】これらの雰囲気内に食
品素材を搬入するとその急激な温度上昇により、食品素
材の表面が急激に加熱され、表皮と内層との間に気泡が
できたり、表面にひびが発生したり、また脱色して希望
の蒸し色が得られなかったりして品質低下の原因となっ
ている。このような問題を解決するため、本出願人は急
激な蒸熱をおこなう前に低い温度で予め加熱して行う予
熱室を設けた蒸熱装置(特願昭63−240532号)
を発明したが、この発明は予熱室を蒸熱室の他に別途設
けなければならないため、小型化できない欠点があり、
また処理工程を複雑化していた。When a food material is carried into these atmospheres, the surface of the food material is rapidly heated due to the rapid temperature rise of the food material, and bubbles are formed between the skin and the inner layer. Cracks occur, and decolorization does not give the desired steam color, which is a cause of quality deterioration. In order to solve such a problem, the applicant of the present invention has provided a steam heating apparatus (Japanese Patent Application No. 63-240532) provided with a preheating chamber for performing preheating at a low temperature before performing rapid steam heating.
However, this invention has a drawback that it cannot be downsized because the preheating chamber must be separately provided in addition to the steaming chamber.
Moreover, the processing steps were complicated.
【0004】[0004]
【課題を解決するための手段】本発明はこれら従来技術
の様々な不具合を解決するものであり、簡便な構造にし
てかつ、小スペースで蒸熱処理をおこなえることを提供
するものであり、高品質の蒸熱製品を得ることができ
る。その構成はトレイに収納された食品素材を箱体内で
蒸熱処理する方法において、前記箱体内の側壁に蒸気排
気口を設け、箱体内上部に設けた蒸気噴出口から蒸気を
供給して、前記排気口より上方に高温域を形成し、前記
排気口より下方に低温域を形成し、前記食品素材を低温
域から高温域に移動させて行うことを特徴とするもので
ある。この排気口は食品素材を蒸熱した後の蒸気を排出
する排気口であり、従来は箱体の頂部に設けていたもの
を、箱体の側壁に設けるものであり、箱体内に蒸気を供
給してこの排気口から箱体内上方を高温域、排気口より
下方を低温域とするようにしている。The present invention solves various problems of these prior arts, and provides a simple structure and is capable of performing steam heat treatment in a small space. Of steamed products can be obtained. The structure is a method of steam-treating food materials stored in a tray in a box, in which a steam exhaust port is provided on a side wall of the box, and steam is supplied from a steam outlet provided in an upper part of the box to discharge the gas. A high temperature region is formed above the mouth, a low temperature region is formed below the exhaust port, and the food material is moved from the low temperature region to the high temperature region. This exhaust port is an exhaust port that discharges steam after steaming the food material, and what was conventionally provided on the top of the box body is provided on the side wall of the box body and supplies steam to the box body. The upper part of the box body from the lever exhaust port is in a high temperature region, and the lower part of the box is in a low temperature region.
【0005】[0005]
【実施例】箱体形状の蒸し室1の下部にトレイ2の搬入
口3と蒸し室1の上部にその搬出口4を設けている。蒸
し室1の内部にはトレイ2を上昇させる搬送装置5を有
しており、図示しない駆動装置により間欠的にトレイ2
を搬送させる。蒸し室1の上部には蒸気供給口6をもう
けている。搬入口3には搬入コンベア7、8を直列に配
置しその間を搬入口3とし、蓋31により開閉するように
している。搬送装置5はスプロケット51、52によってチ
ェーン53が上下に張られ、これを左右に対向してもうけ
ており、左右のチェーン53にはフック54が等間隔に同一
高さに付設され、チェーン53の回転でトレイを搬送させ
る。トレイ2の搬送を説明すると、食品素材10が載置さ
れたトレイ2は搬入コンベア7、8によって蒸し室1内
に搬送されて間欠停止する。次にチェーン53が回転しト
レイ2をフック54で支持してトレイを一段上昇させる。
このような間欠的搬送によってトレイ2を順次搬入し、
上昇して搬出口より外部に搬出するものである。EXAMPLE A carry-in port 3 of a tray 2 is provided at the bottom of a box-shaped steaming chamber 1, and a carry-out port 4 thereof is provided at the upper part of the steaming chamber 1. Inside the steaming chamber 1, there is a carrying device 5 for raising the tray 2, and the tray 2 is intermittently driven by a driving device (not shown).
To be transported. A steam supply port 6 is provided in the upper part of the steaming chamber 1. The carry-in conveyors 7 and 8 are arranged in series at the carry-in entrance 3, and the space between them is used as the carry-in entrance 3, and the lid 31 opens and closes. A chain 53 is stretched vertically by sprockets 51 and 52, and the carrier device 5 has left and right chains 53 facing each other. Hooks 54 are attached to the left and right chains 53 at equal intervals and at the same height. Rotate to transport the tray. To explain the transfer of the tray 2, the tray 2 on which the food material 10 is placed is transferred into the steaming chamber 1 by the carry-in conveyors 7 and 8 and intermittently stopped. Next, the chain 53 rotates and the tray 2 is supported by the hooks 54 to raise the tray one step.
The tray 2 is sequentially loaded by such intermittent transport,
It rises and is carried out from the carry-out port.
【0006】蒸し時間はこの間欠作動時間や搬送速度及
び、トレイの段数の変更により調節することができる。
蒸し室1内の雰囲気は排気口9を設けたので、上部より
供給される蒸気は下方へ移動してトレイの食品素材を蒸
熱し排気口9より排気されるので排気口9から下方の蒸
し室内は高温蒸気は充満せず低温域となる。トレイ2は
箱体内で最初にこの低温域に搬入され、食品素材10はこ
の低温により蒸熱され、搬送装置5の上昇にともない徐
々に蒸熱されることとなる。The steaming time can be adjusted by changing the intermittent operation time, the conveying speed and the number of tray stages.
Since the atmosphere in the steaming chamber 1 is provided with the exhaust port 9, the steam supplied from the upper portion moves downward to steam the food material in the tray to be exhausted from the exhaust port 9, so the steaming chamber below the exhaust port 9 Will not be filled with high temperature steam and will be in the low temperature range. The tray 2 is first carried into this low temperature region in the box body, and the food material 10 is steamed by this low temperature, and gradually steamed as the conveying device 5 rises.
【0007】本実施例の蒸し室内にはトレイが9段収納
可能にしており、蒸し室内の温度は排気口9より上方の
4段目以上は温度が摂氏98度以上とほとんど変化のな
い高温域であるのに対し、排気口のある3段目は摂氏9
0度、2段目は70度、1段目は50度であった。これ
は、蒸気の供給量によって温度変化はあるが、常に排気
口よりも下方の位置は排気口の上方に比べ、低温域を保
っていることが判った。本装置により黒糖まんじゅうを
蒸熱したが、従来の蒸熱装置で処理したものに比べて、
色つやとも良好の製品を得ることができた。また、蒸気
の排気口9には排気通路91を設けたので、蒸気はこの通
路を通り排気通路91の所謂煙突効果によって、蒸し室1
内に対流を発生させ、とくに低温域の蒸気は吸引され
て、低温域温度が上昇することを抑えている。本実施例
ではトレイの搬入口を蒸し室の下部、搬出口を上部に設
けて説明しているが、その他の実施例としては、図3に
示すように蒸熱処理能力を上げるため二つの蒸し室を連
接し、上部にトレイの通路を連通して設け、トレイの搬
入搬出をいづれも蒸し室の下部に設けている。この場合
は予熱区間はトレイ搬入後の所定区間としトレイが下降
する蒸し室は蒸熱室として使用することができる。Nine trays can be stored in the steaming chamber of the present embodiment, and the temperature in the steaming chamber in the fourth stage and above above the exhaust port 9 is a high temperature range of 98 degrees Celsius or more, which is almost unchanged. On the other hand, the third stage with the exhaust port is 9 degrees Celsius.
The second stage was 70 degrees and the first stage was 50 degrees. It was found that although the temperature changes depending on the amount of steam supplied, the position below the exhaust port always keeps a low temperature region as compared with the position above the exhaust port. This equipment steamed brown sugar manju, but compared to the one treated with conventional steaming equipment,
A product with good color and gloss was obtained. Further, since the exhaust passage 91 is provided in the steam exhaust port 9, the steam passes through this passage and the so-called chimney effect of the exhaust passage 91 causes the steaming chamber 1
Convection is generated inside, and the vapor in the low temperature region is sucked in, which suppresses the rise in the low temperature region. In this embodiment, the tray carry-in port is provided at the lower part of the steaming chamber and the carry-out port is provided at the upper part. However, as another embodiment, as shown in FIG. Are connected to each other, and a tray passage is provided so as to communicate with each other at the upper portion, and the tray loading / unloading is provided at the lower portion of the steaming chamber. In this case, the preheating section can be used as a predetermined section after the tray is loaded, and the steaming chamber where the tray descends can be used as a steaming chamber.
【0008】[0008]
【発明の効果】以上説明したように本発明はトレイに収
納された食品素材を箱体内で移動させながら蒸熱処理す
る方法において、前記箱体内上部に設けた蒸気供給口か
ら蒸気を供給し、前記箱体内の側壁に設けた蒸気排気口
から蒸気を排気させ、前記排気口より上方に高温域を形
成し、前記排気口より下方に低温域を形成し、前記食品
素材を低温域から高温域に移動させて行うもので、簡便
な手段により高品質の製品を得ることができる。As described above, according to the present invention, in a method of steaming food material stored in a tray while moving it in a box, steam is supplied from a steam supply port provided in the upper part of the box, Vapor is exhausted from the steam exhaust port provided on the side wall in the box body, a high temperature region is formed above the exhaust port, a low temperature region is formed below the exhaust port, and the food material is changed from the low temperature region to the high temperature region. Since it is carried out by moving, a high quality product can be obtained by a simple means.
【図1】本発明の実施例の断面側面図である。FIG. 1 is a sectional side view of an embodiment of the present invention.
【図2】本発明の実施例の断面正面図であるFIG. 2 is a sectional front view of the embodiment of the present invention.
【図3】本発明の他の実施例の断面側面図である。FIG. 3 is a sectional side view of another embodiment of the present invention.
1 蒸し室 2 トレイ 3 搬入口 4 搬出口 5 搬送装置 6 蒸気供給口 9 排気口 1 Steaming Room 2 Tray 3 Carry In 4 Carry Out 5 Carrying Device 6 Steam Supply 9 Exhaust
フロントページの続き (56)参考文献 特開 昭60−53112(JP,A) 特開 昭62−34518(JP,A) 特開 平2−88016(JP,A)Continuation of the front page (56) References JP-A-60-53112 (JP, A) JP-A-62-34518 (JP, A) JP-A-2-88016 (JP, A)
Claims (4)
蒸熱処理する方法において、前記箱体内の上方から蒸気
を供給して下方より排気し、前記箱体上部に蒸気の高温
域、下方に蒸気の低温域をつくり、前記食品素材をこの
空域の下方から上方に移動させて行うことを特徴とする
該方法。1. A method of steam-treating food materials stored in a tray in a box, wherein steam is supplied from above the box and exhausted from below, and a high temperature region of steam is provided above the box and below the box. The method is characterized in that a low temperature region of steam is created and the food material is moved from below to above this space.
移動させながら蒸熱処理する方法において、前記箱体内
上部に設けた蒸気供給口から蒸気を供給し、前記箱体内
の側壁に設けた蒸気排気口から蒸気を排気させ、前記排
気口より上方に高温域を形成し、前記排気口より下方に
低温域を形成し、前記食品素材を低温域から高温域に移
動させて行うことを特徴とする該方法。2. A method of performing steam heat treatment while moving food materials stored in a tray in a box body, wherein steam is supplied from a steam supply port provided in an upper part of the box body, and steam provided on a side wall of the box body. Vapor is exhausted from the exhaust port, a high temperature region is formed above the exhaust port, a low temperature region is formed below the exhaust port, and the food material is moved from the low temperature region to the high temperature region. The method to do.
箱体内の上部と下部にトレイの搬入または搬出をする開
口を設け、この開口は蓋により開閉可能とした食品の連
続蒸熱装置であって、前記箱体内の上部に蒸気の供給口
を有するとともに、前記トレイ搬送装置の搬送区間内に
おける前記箱体の側面に蒸気排気口を設けたことを特徴
とする該装置。3. A continuous steaming apparatus for foods, which has a tray transfer device in a box, and has openings for loading and unloading the tray in the upper and lower parts of the box, which openings can be opened and closed by a lid. The apparatus has a steam supply port in the upper part of the box body, and a steam exhaust port is provided on a side surface of the box body in a transfer section of the tray transfer device.
下部の開口をトレイの搬入口とし、上部開口をトレイの
搬出口としたことを特徴とする該装置。4. The apparatus according to claim 3, wherein an opening at a lower portion of the box body serves as a tray carry-in port and an upper opening serves as a tray carry-out port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4142102A JP2567325B2 (en) | 1992-05-07 | 1992-05-07 | Method and apparatus for continuous steam heat treatment of food |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4142102A JP2567325B2 (en) | 1992-05-07 | 1992-05-07 | Method and apparatus for continuous steam heat treatment of food |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH05309038A JPH05309038A (en) | 1993-11-22 |
| JP2567325B2 true JP2567325B2 (en) | 1996-12-25 |
Family
ID=15307481
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4142102A Expired - Lifetime JP2567325B2 (en) | 1992-05-07 | 1992-05-07 | Method and apparatus for continuous steam heat treatment of food |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2567325B2 (en) |
-
1992
- 1992-05-07 JP JP4142102A patent/JP2567325B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH05309038A (en) | 1993-11-22 |
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