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JP2018131262A - Cap for bottle can, bottle can, and method of capping bottle can with cap for bottle can - Google Patents

Cap for bottle can, bottle can, and method of capping bottle can with cap for bottle can Download PDF

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JP2018131262A
JP2018131262A JP2017068683A JP2017068683A JP2018131262A JP 2018131262 A JP2018131262 A JP 2018131262A JP 2017068683 A JP2017068683 A JP 2017068683A JP 2017068683 A JP2017068683 A JP 2017068683A JP 2018131262 A JP2018131262 A JP 2018131262A
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bottle
cap
top plate
thickness
peripheral wall
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JP6952482B2 (en
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山本 栄治
Eiji Yamamoto
栄治 山本
宗孝 井田
Munetaka Ida
宗孝 井田
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Altemira Can Co Ltd
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Universal Can Corp
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Abstract

PROBLEM TO BE SOLVED: To prevent leakage from being caused and also prevent a cap body from falling from a can body of a bottle can in spite of a rise in internal pressure even when the cap body is made thinner as the can body is made thinner, and to prevent a mouthpiece part from deforming when a female screw part is formed at a peripheral wall part in capping.SOLUTION: A cap for a bottle can comprises a cap body 1 having a disk-like top plate part 2 and a peripheral wall part 3 molded in one body, the peripheral wall part 3 extending cylindrically from an outer periphery of the top plate part 2 about a center line O of the top plate part 2 in the center. The cap for a bottle can is threadably engaged with a male screw part formed at a mouthpiece part of a can body of a bottle can. A thin part 3a which is less in thickness than the top plate part 2 is formed at the peripheral wall part 3, and a thickness of the thinnest part, which is thinnest, of the thin part 3a is 92% or larger than the thickness of the top plate part 2.SELECTED DRAWING: Figure 1

Description

本発明は、ボトル缶の缶本体の口金部に取り付けられるボトル缶用キャップ、このボトル缶用キャップを取り付けたボトル缶、およびボトル缶へのボトル缶用キャップのキャッピング方法に関するものである。   TECHNICAL FIELD The present invention relates to a bottle can cap attached to a base portion of a can body of a bottle can, a bottle can attached with the bottle can cap, and a capping method of the bottle can cap onto the bottle can.

このようなボトル缶用キャップとして、例えば特許文献1には、天板部、および天板部の周縁部から略垂下してなる周壁部を備えるキャップ本体と、天板部の内面に配設されたライナーとが備えられ、周壁部には、周方向に延び、かつ径方向内方に凹むスリット部がブリッジを介して周方向に複数形成された破断容易部が備えられ、このスリット部には当該周壁部を厚さ方向に貫通するスリットが形成され、周壁部をボトル缶の口金部に形成された雄ネジ部に螺合するとともに、周壁部の開放端部を雄ネジ部のボトル缶の缶軸方向下端に連設された膨出部に巻き込ませることにより、ボトル缶の口金部に螺着されるボトル缶用キャップが記載されている。   As such a bottle can cap, for example, in Patent Document 1, a cap body including a top plate portion and a peripheral wall portion substantially hanging from a peripheral portion of the top plate portion, and an inner surface of the top plate portion are disposed. The peripheral wall portion is provided with an easily breakable portion in which a plurality of slit portions extending in the circumferential direction and recessed inward in the radial direction are formed in the circumferential direction via a bridge. A slit that penetrates the peripheral wall portion in the thickness direction is formed, and the peripheral wall portion is threadedly engaged with the male screw portion formed on the mouthpiece portion of the bottle can, and the open end of the peripheral wall portion is connected to the male screw portion of the bottle can. There is described a bottle can cap that is screwed into a cap portion of a bottle can by being wound around a bulging portion that is continuously provided at the lower end in the can axis direction.

このようなボトル缶用キャップのキャップ本体を製造するには、例えばアルミニウムまたはアルミニウム合金よりなる圧延板材を円板状に打ち抜き、円形孔を有するダイにこの円板状板材の外周部を挟み込んで支持して、上記円形孔に円柱状のパンチを挿入することにより上記円板状板材を絞り込んで有底円筒状(カップ状)のキャップ素体を成形する。その後に、このキャップ素体の周壁部にスリット部やブリッジを形成する。   In order to manufacture the cap body of such a bottle can cap, for example, a rolled plate material made of aluminum or an aluminum alloy is punched into a disk shape, and the outer peripheral portion of the disk plate material is sandwiched and supported by a die having a circular hole. Then, by inserting a cylindrical punch into the circular hole, the disk-shaped plate material is squeezed to form a bottomed cylindrical (cup-shaped) cap body. Thereafter, slits and bridges are formed in the peripheral wall portion of the cap body.

ここで、特許文献1には、上記圧延板材を打ち抜いた元板厚0.21mm〜0.25mm、外径65.0mm〜65.8mmの円板状板材に絞り加工を施して、肉厚0.21mm〜0.30mm、外径38.2mm〜38.8mm、天板部の外面から周壁部の開放端までの中心線方向における長さ17.6mm〜17.8mmのキャップ素体を形成することが記載されており、すなわち円板状板材に絞り加工を施して有底円筒状のキャップ素体に成形すると、天板部の肉厚は元板厚と略等しいので、周壁部の肉厚が元板厚と等しいか元板厚よりも厚肉化することが示唆されている。   Here, in Patent Document 1, a plate-shaped plate material having a thickness of 0.21 mm to 0.25 mm and an outer diameter of 65.0 mm to 65.8 mm punched from the rolled plate material is subjected to a drawing process to obtain a wall thickness of 0. .21 mm to 0.30 mm, outer diameter 38.2 mm to 38.8 mm, and a cap body having a length in the center line direction from the outer surface of the top plate portion to the open end of the peripheral wall portion is formed. That is, when the disk-shaped plate material is drawn to form a bottomed cylindrical cap body, the thickness of the top plate portion is substantially equal to the original plate thickness. It is suggested that is equal to the original plate thickness or thicker than the original plate thickness.

また、上述のように製造されたキャップ本体は、天板部の内面にライナーが配設された後、このライナーの下面が口金部開口端のカール部に当接させられるように口金部に被せられ、天板部の外周縁が所定の荷重で缶軸方向に押圧されて絞り加工されることにより、外周側に向かうに従い下端側に延びる段部が外周縁に形成されてライナーがカール部に密着し、缶本体内を封止する。さらに、そのまま周壁部を内周側に押圧して口金部の雄ネジ部に倣うように成形することにより雄ネジ部に螺合する雌ネジ部が形成されるとともに、上述のように周壁部の開放端部が口金部の上記膨出部に巻き込ませられ、缶本体の口金部に取り付けられてキャッピングされる。   In addition, the cap body manufactured as described above has a liner disposed on the inner surface of the top plate portion, and then covers the base portion so that the lower surface of the liner is brought into contact with the curled portion of the mouth portion opening end. The outer peripheral edge of the top plate portion is pressed in the can axis direction with a predetermined load and drawn to form a stepped portion on the outer peripheral edge toward the outer peripheral side, and the liner becomes the curled portion. Adheres closely and seals inside the can body. Furthermore, by pressing the peripheral wall portion to the inner peripheral side as it is and forming so as to follow the male screw portion of the base portion, a female screw portion that is screwed into the male screw portion is formed, and as described above, the peripheral wall portion The open end portion is wound around the bulging portion of the base portion, attached to the base portion of the can body, and capped.

特開2006−347600号公報JP 2006-347600 A

ところで、近年ではボトル缶の軽量化による省資源化、省エネルギー化を目的として、ボトル缶の缶本体に成形されるアルミニウム等の板材の元板厚を薄肉化することが要求されてきている。ところが、こうして元板厚を薄くしてボトル缶の缶本体を薄肉化したときに、キャップ本体の元板厚が厚いままで、上述のように天板部の肉厚も元板厚と略等しく厚いと、キャッピングの際の絞り加工において大きな荷重が必要となり、薄肉化によって強度が減った缶本体に缶軸方向の座屈が生じるおそれがある。そこで、ボトル缶の缶本体の薄肉化に伴い、キャップのキャップ本体も薄肉化する必要がある。   By the way, in recent years, for the purpose of resource saving and energy saving by reducing the weight of the bottle can, it has been required to reduce the thickness of the original plate of aluminum or the like formed on the can body of the bottle can. However, when the original plate thickness is reduced to make the bottle body thinner, the original plate thickness of the cap body remains thick, and the thickness of the top plate portion is substantially equal to the original plate thickness as described above. If it is thick, a large load is required in the drawing process at the time of capping, and there is a risk that buckling in the can axis direction may occur in the can body whose strength has been reduced by thinning. Therefore, it is necessary to reduce the thickness of the cap body of the cap as the thickness of the can body of the bottle can decreases.

しかしながら、こうしてキャップ本体を薄肉化した場合に、キャップ本体の周壁部の肉厚が薄くなりすぎると、内圧がかかった飲料缶等において内圧が高くなった際にキャップ本体が持ち上がって変形して密封性が損なわれ、ボトル缶を落下させてしまったときに漏れが生じたり、場合によってはキャップ本体が缶本体から外れてしまったりするおそれがある。その一方で、特許文献1に記載された示唆に基づいて、周壁部の肉厚が元板厚と等しいか元板厚よりも厚肉化するように円板状の板材から有底円筒状のキャップ素体に絞り加工されると、特にキャッピングの際に雌ネジ部を形成するときの缶軸に対する径方向の荷重が大きくなり、この径方向において口金部に変形が生じるおそれがある。   However, when the cap body is thinned in this way, if the wall thickness of the peripheral wall portion of the cap body becomes too thin, the cap body will be lifted and deformed and sealed when the internal pressure increases in beverage cans and the like where internal pressure is applied. If the bottle can is dropped, leakage may occur, or the cap body may come off from the can body in some cases. On the other hand, based on the suggestion described in Patent Document 1, the bottomed cylindrical shape is formed from a disk-shaped plate material so that the thickness of the peripheral wall portion is equal to or thicker than the original plate thickness. When the cap body is drawn, the radial load on the can shaft when the internal thread portion is formed particularly during capping increases, and there is a risk that the base portion is deformed in the radial direction.

本発明は、このような背景の下になされたもので、ボトル缶の缶本体の薄肉化に伴ってキャップ本体を薄肉化した場合でも、内圧が高くなった際に密封性が損なわれて漏れを生じたりキャップ本体が缶本体から外れてしまったりするのを防ぐことができるとともに、キャッピングの際に周壁部に雌ネジ部を形成するときに口金部に変形が生じるのを防止することが可能なボトル缶用キャップ、このようなボトル缶用キャップが缶本体の口金部に形成された雄ネジ部に螺着されたボトル缶、およびボトル缶への上記ボトル缶用キャップのキャッピング方法を提供することを目的としている。   The present invention has been made under such a background, and even when the cap body is thinned with the thinning of the can body of the bottle can, when the internal pressure becomes high, the sealing performance is impaired and leakage occurs. It is possible to prevent the cap body from being detached from the can body and to prevent the cap part from being deformed when the female thread part is formed on the peripheral wall part during capping. Caps for bottle cans, bottle cans in which such caps for bottle cans are screwed into male screw portions formed in a cap part of a can body, and a method for capping the bottle can caps onto the bottle cans The purpose is that.

ここで、本発明の発明者等は、上述のように円板状板材を絞り加工してキャップ素体を成形する際のダイにおいて、円板状板材の外周部を支持するダイのパンチ挿入方向に対向する上面と、円形孔の内周面との交差稜線部に形成される断面円弧状の面取部について、その円弧の半径を従来よりも大きくしたり、あるいは上面側の半径を円形孔の内周面の半径よりも大きくしたりすることにより、キャップ素体に成形される板材の元板厚を薄肉化した場合に、絞り加工によって成形されるキャップ素体の周壁部に天板部よりも肉厚の薄い薄肉部を形成しつつ、この薄肉部の肉厚を必要以上に薄くならないように制御することが可能であるとの知見を得るに至った。   Here, the inventors of the present invention, as described above, in the die when drawing the disk-shaped plate material to form the cap body, the die punch insertion direction of the die that supports the outer peripheral portion of the disk-shaped plate material For the chamfered portion having a circular arc cross section formed at the intersecting ridgeline portion between the upper surface facing the inner surface and the inner peripheral surface of the circular hole, the radius of the circular arc is made larger than before, or the radius on the upper surface side is a circular hole If the original plate thickness of the plate material formed on the cap body is reduced by making it larger than the radius of the inner peripheral surface of the cap body, the top plate portion is formed on the peripheral wall portion of the cap body formed by drawing. As a result, the inventors have found that it is possible to control the thickness of the thin portion so as not to be unnecessarily thin while forming a thin portion having a thinner thickness.

そこで、本発明のボトル缶用キャップは、このような知見に基づき、上記課題を解決して、上述のような目的を達成するために、円板状の天板部と、この天板部の外周から該天板部の中心線を中心として円筒状に延びる周壁部とが一体に成形されたキャップ本体を備え、ボトル缶の缶本体の口金部に形成された雄ネジ部に螺着されるボトル缶用キャップであって、上記周壁部には、上記天板部よりも肉厚の薄い薄肉部が形成され、この薄肉部のうち肉厚が最も薄くなる最薄部の肉厚が、上記天板部の肉厚の92%以上であることを特徴とする。   Therefore, the cap for the bottle can of the present invention is based on such knowledge, and in order to solve the above-described problems and achieve the above-described object, the disk-shaped top plate portion and the top plate portion A cap body integrally formed with a peripheral wall portion extending in a cylindrical shape from the outer periphery around the center line of the top plate portion is provided, and is screwed to a male screw portion formed in a cap portion of a can body of a bottle can. A cap for a bottle can, wherein the peripheral wall portion is formed with a thin portion thinner than the top plate portion, and the thickness of the thinnest portion of the thin portion where the thickness is the thinnest is, It is characterized by being 92% or more of the thickness of the top plate portion.

上述のように構成されたボトル缶用キャップでは、ボトル缶の缶本体における口金部の雄ネジ部に螺着される雌ネジ部が成形されるキャップ本体の周壁部に、キャップ素体の薄肉部から成形される天板部よりも肉厚が薄い薄肉部が形成されているので、キャッピングの際にキャップ本体の中心線に対する径方向の荷重をそれほど大きくしなくても雌ネジ部を成形することができ、薄肉化したボトル缶でもキャッピングの際の口金部の径方向の変形を防止することができる。   In the bottle can cap configured as described above, the thin wall portion of the cap body is formed on the peripheral wall portion of the cap body in which the female screw portion to be screwed to the male screw portion of the cap portion of the can body of the bottle can is formed. Since the thin wall part is thinner than the top plate part molded from, the female screw part can be molded without increasing the radial load on the center line of the cap body at the time of capping. Thus, even a thin bottle can can prevent deformation of the base portion in the radial direction during capping.

その一方で、この薄肉部の最薄部の肉厚は天板部の肉厚の92%以上であって、薄肉部が必要以上に薄くなることもなく、薄肉部においても周壁部に十分な強度が確保することができるので、内圧がかかった飲料缶等において内圧が高くなった場合でも、キャップ本体が持ち上がって変形することにより密封性が損なわれて漏れを生じたり、キャップ本体が缶本体から外れてしまったりするのを防ぐことができる。すなわち、この最薄部の肉厚が天板部の肉厚の92%未満であると、内圧が高くなった場合に周壁部に成形された雌ネジ部に変形が生じるおそれがある。   On the other hand, the thickness of the thinnest part is 92% or more of the thickness of the top plate part, and the thin part does not become unnecessarily thin. Since the strength can be secured, even when the internal pressure is high in beverage cans, etc. where internal pressure is applied, the cap main body is lifted and deformed, resulting in loss of sealing performance and leakage, or the cap main body can be It can be prevented from coming off. That is, if the thickness of the thinnest portion is less than 92% of the thickness of the top plate portion, the internal thread portion formed on the peripheral wall portion may be deformed when the internal pressure increases.

ここで、上記最薄部は、上記中心線方向において上記天板部の天面から10mm以内の範囲にあることが望ましい。この範囲は、周壁部に雌ネジ部が成形される範囲であり、このような範囲に最薄部があれば、キャップ本体の中心線およびボトル缶の缶軸に対する径方向において比較的小さな荷重で薄肉部に雌ネジ部を成形することができ、キャッピングの際の口金部の変形を一層確実に防ぐことが可能となる。   Here, it is desirable that the thinnest portion is within a range of 10 mm or less from the top surface of the top plate portion in the center line direction. This range is a range in which the female thread portion is formed on the peripheral wall portion, and if there is a thinnest portion in such a range, a relatively small load is applied in the radial direction with respect to the center line of the cap body and the can axis of the bottle can. An internal thread part can be shape | molded in a thin part, and it becomes possible to prevent more reliably the deformation | transformation of a nozzle | cap | die part at the time of capping.

また、本発明のボトル缶は、このようなボトル缶用キャップが、上記缶本体の口金部に形成された雄ネジ部に螺着されていることを特徴とするものであり、上述のように内圧がかかった飲料缶等であって、内圧が高くなってもキャップ本体が缶本体の口金部から外れるのを防ぐことができる。ここで、本発明のボトル缶用キャップでは、上述のように元板厚を薄肉化しても缶本体に確実に取り付けることができるので、キャッピングの際の絞り加工の中心線方向および缶軸方向の荷重を小さくすることができる。このため、缶本体も薄肉化して、缶本体のコラム強度が1500N以下とされていてもよい。   Further, the bottle can of the present invention is characterized in that such a bottle can cap is screwed to a male screw portion formed in a cap portion of the can body, as described above. It is a beverage can etc. to which the internal pressure is applied, and even if the internal pressure increases, the cap body can be prevented from coming off from the base part of the can body. Here, in the bottle can cap of the present invention, it can be securely attached to the can body even if the original plate thickness is reduced as described above. The load can be reduced. For this reason, the can body may be thinned, and the column strength of the can body may be 1500 N or less.

さらに、本発明のキャッピング方法は、このようなボトル缶への上記ボトル缶用キャップのキャッピング方法であって、上記キャップ本体の天板部を900N以下の荷重(トップロード)で上記缶本体の口金部に上記中心線方向に押圧しつつ、上記周壁部を成形して上記雄ネジ部に螺着することを特徴とするものである。すなわち、上述のようにキャップ本体を薄肉化できるので、キャッピングの際の絞り加工の缶軸方向(キャップ本体の中心線方向)の荷重を小さくすることができ、缶本体の座屈をより確実に防止することができる。ここで、上記トップロードが900Nを上回ると缶本体の特に口金部の雄ネジ部に座屈が生じ、一旦開栓したボトル缶用キャップを雄ネジ部にねじ込んで封止するときのリシールトルクが増大するおそれがある。   Furthermore, the capping method of the present invention is a method of capping the bottle can cap into such a bottle can, wherein the top plate portion of the cap body is subjected to a cap (top load) of 900 N or less and the cap body of the can body. The peripheral wall portion is molded and screwed to the male screw portion while pressing the portion in the center line direction. That is, since the cap body can be thinned as described above, the load in the can axis direction (center line direction of the cap body) during drawing can be reduced, and the can body can be more reliably buckled. Can be prevented. Here, when the top load exceeds 900 N, the male screw part of the can body, in particular, the male screw part buckles, and the reseal torque when the bottle cap once opened is screwed into the male screw part and sealed. May increase.

以上説明したように、本発明によれば、ボトル缶の缶本体の薄肉化に伴ってキャップ本体を薄肉化した場合でも、キャッピングの際に周壁部に雌ネジ部を形成するときに口金部に変形が生じるのを防止することが可能となるとともに、缶本体の内圧が高くなった際にキャップ本体が持ち上がって変形することにより密封性が損なわれて漏れを生じたり、キャップ本体が缶本体から外れてしまったりするのを防ぐことができる。   As described above, according to the present invention, even when the cap body is thinned with the thinning of the can body of the bottle can, the cap portion is formed when the female thread portion is formed on the peripheral wall portion during capping. It becomes possible to prevent the deformation from occurring, and when the internal pressure of the can body increases, the cap body lifts and deforms so that the sealing performance is lost and leakage occurs. It can be prevented from coming off.

本発明のボトル缶用キャップの一実施形態を示す一部破断側面図である。It is a partially broken side view which shows one Embodiment of the cap for bottle cans of this invention. 図1に示す実施形態のボトル缶用キャップに成形されるキャップ素体を絞り加工する際に用いるダイの(a)一例を示す断面図、(b)他の例を示す図(a)におけるX部分に相当する部分の拡大断面図である。FIG. 1A is a cross-sectional view showing an example of a die used for drawing a cap body formed on the bottle can cap of the embodiment shown in FIG. 1, and FIG. It is an expanded sectional view of the part equivalent to a part. 図1に示す実施形態のボトル缶用キャップをボトル缶の缶本体に取り付けた本発明のボトル缶の一実施形態を示す一部破断部分側面図である。It is a partially broken partial side view which shows one Embodiment of the bottle can of this invention which attached the cap for bottle cans of embodiment shown in FIG. 1 to the can main body of a bottle can. 図1に示す実施形態のボトル缶用キャップをボトル缶の缶本体にキャッピングして取り付ける本発明のボトル缶へのボトル缶用キャップのキャッピング方法の一実施形態に用いるキャッピング装置の概略図である。It is the schematic of the capping apparatus used for one Embodiment of the capping method of the bottle can cap to the bottle can of this invention attached by capping the bottle can cap of embodiment shown in FIG. 1 to the can main body of a bottle can.

図1は、本発明のボトル缶用キャップの一実施形態を示すものであり、図2は、このようなボトル缶用キャップに成形されるキャップ素体を絞り加工する際に用いるダイを示すものであり、図3は、このボトル缶用キャップが取り付けられた本発明のボトル缶の一実施形態を示すものであり、図4は、このようなボトル缶に上記実施形態のボトル缶用キャップをキャッピングする場合の本発明のボトル缶へのボトル缶用キャップのキャッピング方法の一実施形態に用いるキャッピング装置を示すものである。   FIG. 1 shows an embodiment of a bottle can cap according to the present invention, and FIG. 2 shows a die used for drawing a cap body formed in such a bottle can cap. FIG. 3 shows an embodiment of the bottle can of the present invention to which the bottle can cap is attached. FIG. 4 shows the bottle can cap of the above embodiment on such a bottle can. The capping apparatus used for one Embodiment of the capping method of the cap for bottle cans to the bottle can of this invention in the case of capping is shown.

本実施形態のボトル缶用キャップは、アルミニウムまたはアルミニウム合金等の金属材料により形成されて中心線Oを中心とした有底円筒状のキャップ本体1を備えており、すなわちこのキャップ本体1においては、円板状の天板部2と、この天板部2の外周から上記中心線Oを中心として円筒状に延びる周壁部3とが一体に成形されている。また、天板部2の裏面(下面)2aには、例えばポリエチレンまたはポリプロピレンを主とする樹脂製の円板状のライナー4が配置されている。   The bottle can cap of the present embodiment includes a bottomed cylindrical cap body 1 that is formed of a metal material such as aluminum or an aluminum alloy and has a center line O as a center. In other words, in the cap body 1, A disc-shaped top plate portion 2 and a peripheral wall portion 3 extending in a cylindrical shape from the outer periphery of the top plate portion 2 around the center line O are integrally formed. Further, on the back surface (lower surface) 2 a of the top plate portion 2, for example, a resin disk-shaped liner 4 mainly made of polyethylene or polypropylene is disposed.

キャップ本体1の周壁部3には、天板部2寄りの上端部側に、複数のナール凹部5aが周方向に等間隔をあけて形成されたナール5と、このナール5の下端に連なり、ナール5の外径よりも外径が小径とされたグルーブ6とが形成されるとともに、天板部2とは反対の下端部側には、上端部側にビード7Aおよび破断容易部7Bと、この破断容易部7Bの下端に連なり、下端部側に延びる円筒状のフレア(開放端部)8が形成されている。   On the peripheral wall 3 of the cap body 1, a plurality of knurl recesses 5 a are formed at equal intervals in the circumferential direction on the upper end side near the top plate portion 2, and are connected to the lower end of the knurl 5. A groove 6 having an outer diameter smaller than the outer diameter of the knurl 5 is formed, and a bead 7A and an easily breakable portion 7B are provided on the upper end side on the lower end side opposite to the top plate portion 2, A cylindrical flare (open end portion) 8 extending to the lower end side and extending to the lower end of the easily breakable portion 7B is formed.

ナール凹部5aは、周方向にスリット状に開口形成されて開栓時に内圧を開放するベントホールであるスリット5bと、このスリット5bの上部開口端部および下部開口端部を周壁部3の内側に向けて曲げて形成した突起部とを備えている。ナール5は、開栓時にボトル缶用キャップとこれを把持する指との摩擦抵抗を増大させて手を滑らせることなく容易に開栓可能とするものである。   The knurled recess 5a has a slit 5b that is a vent hole that is formed in a slit shape in the circumferential direction to release the internal pressure when the cap is opened, and an upper opening end and a lower opening end of the slit 5b on the inner side of the peripheral wall 3 And a projecting portion formed by bending toward it. The knurl 5 increases the frictional resistance between the bottle can cap and the finger gripping the cap at the time of opening, and can be easily opened without sliding the hand.

また、破断容易部7Bの中心線O方向の略中央部にも、側面視に周方向に延びて中心線Oに対する径方向内側に凹むスリット部7aが周方向に等間隔をあけて複数形成されるとともに、これらのスリット部7aの間の部分はブリッジ部7bとされている。このスリット部7aには、該スリット部7aの上端部側の長辺に、周壁部3を貫通するスリット7cが形成されている。   Also, a plurality of slit portions 7a extending in the circumferential direction in a side view and recessed inward in the radial direction with respect to the center line O are formed at equal intervals in the circumferential direction at a substantially central portion in the center line O direction of the easily breakable portion 7B. In addition, a portion between the slit portions 7a is a bridge portion 7b. In the slit portion 7a, a slit 7c penetrating the peripheral wall portion 3 is formed on the long side on the upper end side of the slit portion 7a.

さらに、周壁部3の上端部側のグルーブ6と下端部側のビード7Aとの間の部分が、キャッピングの際に雌ネジ部が形成される雌ネジ形成予定部9とされ、この雌ネジ形成予定部9はグルーブ6の外径よりも大きく、ビード7Aよりは小さな外径の略一定外径とされている。そして、周壁部3には、天板部2よりも肉厚の薄い薄肉部3aが形成されており、この薄肉部3aのうち最も肉厚が薄くなる最薄部の肉厚は天板部2の肉厚の92%以上とされている。   Further, the portion between the groove 6 on the upper end side and the bead 7A on the lower end side of the peripheral wall portion 3 is a female screw formation scheduled portion 9 in which a female screw portion is formed at the time of capping. The planned portion 9 has a substantially constant outer diameter that is larger than the outer diameter of the groove 6 and smaller than the bead 7A. And the thin wall part 3a whose thickness is thinner than the top-plate part 2 is formed in the surrounding wall part 3, The thickness of the thinnest part where thickness is the thinnest among this thin-wall part 3a is the top-plate part 2 It is said to be 92% or more of the wall thickness.

ここで、本実施形態では、薄肉部3aは周壁部3のうち天板部2寄りの上端部側に形成されており、天板部2の天面(上面)2bから周壁部3の下端までの中心線O方向における長さが17.6mm〜17.8mmのキャップ本体1において、最薄部は天面2bから10mm以内の範囲に位置している。さらに、この最薄部からキャップ本体1の下端部側に向かうに従い周壁部3の肉厚は徐々に厚くなってゆき、薄肉部3aとは反対の周壁部3のうち上記フレア8側の部分は、天板部2よりも肉厚が厚くされた厚肉部3bとされている。なお、この厚肉部3bにおける周壁部3の肉厚の最大値は天板部2の肉厚の120%程度とされるのが望ましい。   Here, in this embodiment, the thin part 3a is formed in the upper end part near the top-plate part 2 among the surrounding wall parts 3, From the top | upper surface (upper surface) 2b of the top-plate part 2 to the lower end of the surrounding wall part 3 In the cap body 1 having a length in the direction of the center line O of 17.6 mm to 17.8 mm, the thinnest part is located within a range of 10 mm from the top surface 2b. Furthermore, the thickness of the peripheral wall portion 3 gradually increases from the thinnest portion toward the lower end portion of the cap body 1, and the portion on the flare 8 side of the peripheral wall portion 3 opposite to the thin portion 3a is The thick portion 3b is made thicker than the top plate portion 2. In addition, it is desirable that the maximum value of the wall thickness of the peripheral wall portion 3 in the thick wall portion 3b is about 120% of the wall thickness of the top plate portion 2.

このようなボトル缶用キャップのキャップ本体1を製造するには、まず上記アルミニウムまたはアルミニウム合金等の金属材料の圧延板材を円板状に打ち抜き、この円板状板材の外周部を、図2(a)に示すような円形孔10aを有するダイ10の上面10bに配置して、上記円形孔10aと同軸の円形孔を有する押さえ(図示略)との間に挟み込んで支持するとともに、押さえの円形孔からダイ10の上記円形孔10aに円柱状のパンチ(図示略)を図中に符号Fで示すパンチ挿入方向に挿入することにより円板状板材を絞り込んで有底円筒状のキャップ素体に成形する。このとき、同時にキャップ素体の開放端部をトリミングして高さを揃える。しかる後、このキャップ素体の周壁部にナール5やグルーブ6、ビード7A、破断容易部7B、フレア8、および雌ネジ形成予定部9を成形してキャップ本体1を形成する。   In order to manufacture such a cap body 1 for a bottle can cap, first, the rolled plate material of the metal material such as aluminum or aluminum alloy is punched into a disk shape, and the outer peripheral portion of the disk-shaped plate material is shown in FIG. a) is disposed on the upper surface 10b of the die 10 having the circular hole 10a as shown in FIG. 5a, and is sandwiched and supported between the circular hole 10a and a presser (not shown) having a coaxial circular hole, and the presser is circular. By inserting a cylindrical punch (not shown) from the hole into the circular hole 10a of the die 10 in the punch insertion direction indicated by the symbol F in the drawing, the disk-like plate material is narrowed down to form a bottomed cylindrical cap body. Mold. At this time, the open end portion of the cap body is trimmed at the same time so as to have the same height. Thereafter, the knur 5, the groove 6, the bead 7 </ b> A, the breakable portion 7 </ b> B, the flare 8, and the female screw formation scheduled portion 9 are formed on the peripheral wall portion of the cap body to form the cap body 1.

このとき、本実施形態では、図2(a)に示すように上記ダイ10のパンチ挿入方向Fに対向する上面10bすなわちパンチ挿入方向Fとは反対側を向く上面10bと、円形孔10aの内周面10cとの交差稜線部に、円形孔10aの中心線に沿った断面が円弧状をなす面取部10dを形成し、この面取部10dの円弧の半径Rを、例えば円板状板材の元板厚0.235mmに対して0.7mm〜0.13mm、望ましくは1.0mm〜1.3mmと、従来よりも大きくする。または、図2(b)に示すように上記面取部10dの断面がなす円弧を、ダイ10の上面10b側の半径Aを内周面10c側の半径Bよりも大きくした(例えば、内周面10c側の半径Bを0.7mm〜1.0mmとするとともに、上面10b側の半径Bを1.4mm〜2.0mmとした)複合円弧とする。   At this time, in this embodiment, as shown in FIG. 2A, the upper surface 10b of the die 10 facing the punch insertion direction F, that is, the upper surface 10b facing away from the punch insertion direction F, and the circular hole 10a A chamfered portion 10d in which a cross section along the center line of the circular hole 10a forms an arc shape is formed at the intersecting ridgeline portion with the peripheral surface 10c, and the radius R of the arc of the chamfered portion 10d is defined as, for example, a disk-shaped plate The original plate thickness of 0.235 mm is 0.7 mm to 0.13 mm, preferably 1.0 mm to 1.3 mm, which is larger than the conventional thickness. Alternatively, as shown in FIG. 2B, an arc formed by the cross section of the chamfered portion 10d is set such that the radius A on the upper surface 10b side of the die 10 is larger than the radius B on the inner peripheral surface 10c side (for example, the inner circumference The radius B on the surface 10c side is 0.7 mm to 1.0 mm, and the radius B on the upper surface 10b side is 1.4 mm to 2.0 mm).

すると、絞り加工時の板材の材料流れ性が向上し、キャップ本体1の周壁部3となるキャップ素体の周壁部のうちパンチ挿入方向F側(天板部2となる部分側)では材料がより大きく引き延ばされて薄肉部3aが形成される一方、パンチ挿入方向Fとは反対側(フレア8となる側)では絞り加工により肉厚がフレア8側に向かうに従い厚肉化して厚肉部3bが形成され、それぞれの肉厚が制御される。なお、天板部2となる部分の肉厚は、元板厚と略変わらずに一定である。   Then, the material flowability of the plate material at the time of drawing processing is improved, and the material is present on the punch insertion direction F side (part side that becomes the top plate portion 2) of the peripheral wall portion of the cap body that becomes the peripheral wall portion 3 of the cap body 1. On the other side of the punch insertion direction F (on the side that becomes the flare 8), the thickness is increased by drawing and becomes thicker toward the flare 8 side. The part 3b is formed, and the thickness of each is controlled. In addition, the thickness of the part used as the top-plate part 2 is constant, substantially unchanged from the original board thickness.

このように製造されたボトル缶用キャップのキャップ本体1は、図3に示すように飲料等の内容物が充填されたボトル缶の缶本体11の口金部12にキャッピングされて取り付けられ、市場に出荷される。ここで、ボトル缶の缶本体11は、キャップ本体1と同様にアルミニウムまたはアルミニウム合金等の金属材料により缶軸Cを中心とした有底円筒状に形成され、図示されない底部と、この底部の外周から缶本体11の上端側(図3において上側)の開口部13に向けて順に、缶軸Cを中心とした円筒状の胴部14と、上端側に向かうに従い一定の傾斜で漸次縮径する円錐台面状の肩部15と、筒状の首部16と、上記口金部12とを備えている。   The cap body 1 of the bottle can cap manufactured in this way is capped and attached to the base portion 12 of the can body 11 of the bottle can filled with contents such as beverage as shown in FIG. Shipped. Here, the can body 11 of the bottle can is formed in a cylindrical shape with a bottom centered on the can axis C by a metal material such as aluminum or an aluminum alloy in the same manner as the cap body 1, and includes a bottom portion (not shown) and an outer periphery of the bottom portion. The diameter of the can body 11 gradually decreases toward the opening 13 on the upper end side (upper side in FIG. 3) of the can body 11 and the cylindrical body portion 14 centering on the can axis C with a constant inclination toward the upper end side. A frustoconical shoulder 15, a cylindrical neck 16, and the base 12 are provided.

この口金部12には、さらに上端側に向けて順に、外周側に膨らんでキャップ本体1の上記フレア8が巻き込まれる膨出部12aと、ねじ切り加工された雄ネジ部12bと、この雄ネジ部12bよりも上端側が外周側に折り返されてカールされてからスロットル加工によって径方向内側に再成形された最上端のカール部12cとが形成されている。このようなボトル缶は、その缶本体11も薄肉化されており、例えば胴部14となる部分の底部側の薄肉部であるウォール部の最薄部の厚さが0.100mm〜0.130mm、胴部14の底部とは反対側となる部分の厚肉部であるフランジ部の厚さが0.160mm〜0.210mm、フランジ部とウォール部の最薄部との段差が0.090mm以下とされた有底円筒体(DI缶)に肩部15、首部16、および口金部12を成形することにより製造され、コラム強度(缶軸C方向の圧縮に対する座屈強度)は1500N以下とされる。すなわち、フランジ部の厚さは、肩部15や首部16、口金部12を成形する前の上記有底円筒体での厚さである。   The base portion 12 is further swelled in order toward the upper end side in order toward the outer peripheral side, the bulging portion 12a into which the flare 8 of the cap body 1 is wound, a threaded male screw portion 12b, and the male screw portion. An uppermost curled portion 12c is formed which is curled by folding the upper end side toward the outer peripheral side from 12b and then being reshaped radially inward by throttle processing. In such a bottle can, the can main body 11 is also thinned. For example, the thickness of the thinnest part of the wall part which is the thin part on the bottom side of the part to become the body part 14 is 0.100 mm to 0.130 mm. The thickness of the flange portion which is the thick portion of the portion opposite to the bottom portion of the body portion 14 is 0.160 mm to 0.210 mm, and the step between the flange portion and the thinnest portion of the wall portion is 0.090 mm or less. It is manufactured by molding the shoulder 15, neck 16 and base 12 on the bottomed cylindrical body (DI can), and the column strength (buckling strength against compression in the can axis C direction) is 1500 N or less. The That is, the thickness of the flange portion is the thickness of the bottomed cylindrical body before the shoulder portion 15, the neck portion 16, and the base portion 12 are formed.

このようなボトル缶の缶本体11の口金部12に、上記実施形態のボトル缶用キャップのキャップ本体1は、図4に示すようなキャッピング装置によりキャッピングされて取り付けられる。このキャッピング装置は、缶軸C方向に進退可能とされて下端部が開口した有底筒状のプレッシャーブロック21と、このプレッシャーブロック21内にバネ部材22を介して支持された缶軸C方向に進退自在なプレッシャーブロックインサート23と、それぞれの軸線回りに回転自在、かつ缶軸C回りに回転可能とされるとともに缶軸Cに対する径方向に移動可能とされたネジ切りローラ24および裾巻きローラ25とを備えている。   The cap body 1 of the bottle can cap of the above embodiment is attached to the base 12 of the can body 11 of the bottle can by being capped by a capping device as shown in FIG. The capping device has a bottomed cylindrical pressure block 21 that is capable of advancing and retreating in the direction of the can axis C and having an open lower end, and a can axis C direction that is supported in the pressure block 21 via a spring member 22. A pressure block insert 23 that can be moved forward and backward, and a threading roller 24 and a skirt winding roller 25 that are rotatable about their respective axes, are rotatable about the can axis C, and are movable in the radial direction with respect to the can axis C. And.

このようなキャッピング装置による本発明のボトル缶へのボトル缶用キャップのキャッピング方法の一実施形態において、ボトル缶の缶本体11における上記口金部12に被せられたボトル缶用キャップのキャップ本体1は、缶軸Cおよびキャップ本体1の中心線Oと同軸に配置されたプレッシャーブロック21が缶軸C方向に降下することにより、天板部2の天面2b中央部がプレッシャーブロックインサート23によって押圧されるとともに、天板部2の外周部がプレッシャーブロック21の下端縁によって押圧されて絞り加工され、天板部2の外周部に図3に示したような段部2cが形成されてライナー4がカール部12cに密着させられる。なお、このキャップ本体1の天板部2を缶本体11の口金部12に押圧するときの荷重(トップロード)は、本実施形態では900N以下とされる。   In one embodiment of the method for capping a bottle can cap into the bottle can of the present invention by using such a capping device, the cap body 1 of the bottle can cap that covers the base 12 in the can body 11 of the bottle can is: When the pressure block 21 arranged coaxially with the can axis C and the center line O of the cap body 1 is lowered in the direction of the can axis C, the central portion of the top surface 2b of the top plate portion 2 is pressed by the pressure block insert 23. In addition, the outer peripheral portion of the top plate portion 2 is pressed by the lower edge of the pressure block 21 and drawn, and a step portion 2c as shown in FIG. It is brought into close contact with the curled portion 12c. In addition, the load (top load) when pressing the top plate part 2 of the cap body 1 against the base part 12 of the can body 11 is set to 900 N or less in this embodiment.

次に、こうしてプレッシャーブロック21およびプレッシャーブロックインサート23によって天板部2を押圧した状態のまま、ネジ切りローラ24と裾巻きローラ25を缶軸Cに対する径方向内周側に移動しつつ缶軸C回りに回転させて、裾巻きローラ25によってキャップ本体1のフレア8を口金部12の膨出部12aの下縁部に巻き込ませるとともに、ネジ切りローラ24を雄ネジ部12bのネジ谷部に沿って螺旋状に移動させることにより、キャップ本体1の雌ネジ形成予定部9に図3に示したような雌ネジ部9aを成形する。これにより、キャップ本体1が口金部12に螺着されて缶本体11内が封止され、ボトル缶用キャップがボトル缶にキャッピングされて取り付けられる。   Next, the can shaft C is moved while moving the threading roller 24 and the skirt winding roller 25 toward the radially inner side with respect to the can shaft C while the top plate portion 2 is pressed by the pressure block 21 and the pressure block insert 23 in this way. The flare 8 of the cap body 1 is wound around the lower edge portion of the bulging portion 12a of the base portion 12 by the bottom winding roller 25, and the threading roller 24 is moved along the thread valley portion of the male screw portion 12b. Then, the internal thread portion 9a as shown in FIG. 3 is formed in the internal thread formation scheduled portion 9 of the cap body 1 by moving the spiral body. Thereby, the cap main body 1 is screwed to the base part 12 to seal the inside of the can main body 11, and the bottle can cap is capped and attached to the bottle can.

上記構成のボトル缶用キャップにおいては、こうしてボトル缶の缶本体11における口金部12の雄ネジ部12bに螺着される雌ネジ部9aが成形されるキャップ本体1の周壁部3における雌ネジ形成予定部9に、キャップ素体の薄肉部から成形される天板部2よりも肉厚が薄い薄肉部3aが形成されている。このため、キャッピングの際にネジ切りローラ24によるキャップ本体1の中心線Oに対する径方向の荷重をそれほど大きくしなくても雌ネジ形成予定部9に雌ネジ部9aを成形することができ、上述のようにボトル缶の缶本体11を薄肉化しても、このキャッピングの際の口金部12の径方向の変形を防止することができる。   In the bottle can cap having the above-described configuration, the internal thread formation in the peripheral wall portion 3 of the cap body 1 in which the internal thread portion 9a to be screwed to the external thread portion 12b of the cap portion 12 in the can body 11 of the bottle can is thus formed. A thin portion 3 a having a thickness smaller than that of the top plate portion 2 formed from the thin portion of the cap element body is formed in the planned portion 9. For this reason, the internal thread portion 9a can be formed on the internal thread formation planned portion 9 without increasing the radial load on the center line O of the cap body 1 by the thread cutting roller 24 during capping. Thus, even if the can body 11 of the bottle can is thinned, it is possible to prevent the radial deformation of the base portion 12 during the capping.

その一方で、薄肉部3aとはいっても、この薄肉部3aには最薄部でも天板部2の肉厚の92%以上の肉厚が確保されており、薄肉部3aが必要以上に薄くなることはない。従って、薄肉部3aにおいても周壁部3の強度は十分に維持することが可能であるので、この薄肉部3aに雌ネジ形成予定部9が形成されてキャッピングにより雌ネジ部9aが形成されても、内圧がかかった飲料缶等のボトル缶において内圧が高くなった場合に、キャップ本体1が持ち上がって変形することにより密封性が損なわれて漏れを生じたり、キャップ本体1が缶本体11から外れてしまったりするのを防ぐことができる。すなわち、この最薄部の肉厚が天板部2の肉厚の92%未満であると、内圧が高くなった場合に雌ネジ部9aに変形が生じるおそれがある。   On the other hand, even though it is the thin portion 3a, the thin portion 3a has a thickness of 92% or more of the thickness of the top plate portion 2 even at the thinnest portion, and the thin portion 3a is thinner than necessary. Never become. Accordingly, since the strength of the peripheral wall portion 3 can be sufficiently maintained even in the thin wall portion 3a, even if the female screw formation scheduled portion 9 is formed in the thin wall portion 3a and the female screw portion 9a is formed by capping. When the internal pressure is increased in a bottle can such as a beverage can that has been subjected to internal pressure, the cap body 1 is lifted and deformed, resulting in loss of sealing performance and leakage, or the cap body 1 coming off the can body 11 Can be prevented. That is, if the thickness of the thinnest portion is less than 92% of the thickness of the top plate portion 2, there is a possibility that the internal thread portion 9a is deformed when the internal pressure is increased.

また、本実施形態では、薄肉部3aの上記最薄部は、キャップ本体1の中心線O方向において天板部2の天面2bから10mm以内の範囲に位置している。この範囲は、上述のように周壁部3に雌ネジ部9aが成形される雌ネジ形成予定部9の位置する範囲であり、このような範囲に最薄部を配置することにより、中心線Oに対する径方向において比較的小さな荷重で薄肉部3aに雌ネジ部9aを成形することができるので、キャッピングの際の缶本体11における口金部12の変形をより確実に防ぐことが可能となる。   In the present embodiment, the thinnest portion of the thin portion 3 a is located within a range of 10 mm from the top surface 2 b of the top plate portion 2 in the direction of the center line O of the cap body 1. This range is a range in which the female screw formation scheduled portion 9 in which the female screw portion 9a is formed on the peripheral wall portion 3 as described above is located, and by arranging the thinnest portion in such a range, the center line O Since the female screw portion 9a can be formed on the thin wall portion 3a with a relatively small load in the radial direction, it is possible to more reliably prevent the deformation of the base portion 12 in the can body 11 during capping.

さらに、このようなボトル缶用キャップを口金部12に螺着した上記構成のボトル缶では、やはり雌ネジ部9aが形成される雌ネジ形成予定部9における周壁部3の薄肉部3aの肉厚が天板部2の肉厚の92%以上とされているので、内圧がかかった飲料缶用ボトル缶等であって、内圧が高くなっても密封性が損なわれて漏れを生じたりキャップ本体1が缶本体11の口金部12から外れたりするのを防ぐことができる。   Furthermore, in the bottle can having the above-described configuration in which such a bottle can cap is screwed onto the base portion 12, the thickness of the thin wall portion 3a of the peripheral wall portion 3 in the female screw formation scheduled portion 9 where the female screw portion 9a is also formed. Is a bottle can etc. for beverage cans with internal pressure applied, and even if the internal pressure increases, the sealing performance will be impaired and leakage will occur. 1 can be prevented from coming off from the base part 12 of the can body 11.

また、上記構成のボトル缶用キャップでは、元板厚を薄肉化しても缶本体11に確実に取り付けることができるので、キャッピングの際にキャップ本体1に段部2cを成形するときの絞り加工におけるキャップ本体1の中心線O方向および缶本体11の缶軸C方向の荷重を小さくすることができる。このため、上述のように缶本体11も薄肉化して、本実施形態のボトル缶のように缶本体11のコラム強度を1500N以下としても、この絞り加工の際に座屈が生じるのを防ぐことができるので、缶本体11においても確実に軽量化による省資源化、省エネルギー化を促すことができる。   In the bottle can cap having the above-described configuration, even if the original plate thickness is reduced, the cap can be securely attached to the can main body 11. Therefore, in the drawing process when the step portion 2c is formed on the cap main body 1 at the time of capping. The load in the direction of the center line O of the cap body 1 and the direction of the can axis C of the can body 11 can be reduced. For this reason, even if the can body 11 is thinned as described above and the column strength of the can body 11 is 1500 N or less as in the bottle can of the present embodiment, buckling is prevented from occurring during the drawing process. Therefore, the can main body 11 can also promote resource saving and energy saving by reliably reducing the weight.

同様に、こうしてキャップ本体1の元板厚を薄肉化しても缶本体11に確実に取り付けることができるので、上記構成のキャッピング方法においては、上述のようにキャップ本体1の天板部2に段部2cを絞り加工する際に900N以下の荷重で缶本体11の口金部12に中心線O方向に押圧しつつ、周壁部3を成形して雄ネジ部12bに螺着することができる。   Similarly, the cap body 1 can be securely attached to the can body 11 even if the original thickness of the cap body 1 is reduced in this way. Therefore, in the capping method having the above configuration, the top plate portion 2 of the cap body 1 is stepped as described above. When the portion 2c is drawn, the peripheral wall portion 3 can be formed and screwed to the male screw portion 12b while pressing the base portion 12 of the can body 11 in the direction of the center line O with a load of 900 N or less.

すなわち、このキャッピング時に段部2cを成形する際の絞り加工の荷重であるトップロードが900Nを上回ると、口金部12の特に雄ネジ部12bに座屈が生じて変形し、一旦開栓したボトル缶用キャップを雄ネジ部12bにねじ込んで缶本体11を封止するときのねじ込みに要するトルク(リシールトルク)が増大するおそれがあるが、本実施形態では缶本体11を薄肉化しても、この絞り加工の際の缶本体11の座屈を一層確実に防止することができ、さらなる省資源化、省エネルギー化を図ることが可能となる。   That is, when the top load, which is a drawing load when forming the stepped portion 2c during capping, exceeds 900 N, the male screw portion 12b of the base portion 12 is particularly buckled and deformed, and once opened. Although the torque required for screwing when sealing the can body 11 by screwing the can cap into the male threaded portion 12b (reseal torque) may increase, even if the can body 11 is made thinner, Buckling of the can body 11 at the time of drawing can be more reliably prevented, and further resource and energy savings can be achieved.

以下、本発明の実施例を挙げて、本発明の効果について実証する。本実施例では、上記実施形態に基づき、元板厚0.235mmのアルミニウム合金よりなる円板状の圧延板材に、上述のようにパンチ挿入方向を向く上面と円形孔との交差稜線部における面取部の断面がなす円弧を上面側の半径を内周面側の半径よりも大きくした複合円弧としたダイを用いて、これらの半径を調整することにより、周壁部に天板部よりも肉厚の薄い薄肉部が形成されるとともに、この薄肉部のうち肉厚が最も薄くなる最薄部の肉厚が天板部の肉厚の92%以上となるように制御した3種のボトル缶用キャップを1種は10個、残り2種は5個ずつ製造した。なお、上記円板状の圧延板材は塗装材であるが、上記ダイとパンチによる絞り加工時には、この塗装材の上にワックス等の潤滑剤は塗布していない。   Examples of the present invention will be given below to demonstrate the effects of the present invention. In this example, based on the above embodiment, a disk-shaped rolled sheet material made of an aluminum alloy having a base plate thickness of 0.235 mm has a surface at the intersecting ridge line portion between the upper surface facing the punch insertion direction and the circular hole as described above. Using a die that is a composite arc in which the radius of the upper surface side is larger than the radius of the inner peripheral surface side, the arc formed by the cross section of the handle is adjusted, and the peripheral wall portion is made thicker than the top plate portion. Three types of bottle cans that are formed so that a thin thin part is formed and the thickness of the thinnest part of the thin part is the thinnest part becomes 92% or more of the thickness of the top plate part Ten types of caps were manufactured for one type and five for the remaining two types. The disk-shaped rolled plate material is a coating material, but a lubricant such as wax is not applied on the coating material at the time of drawing with the die and the punch.

そして、これらのボトル缶用キャップを、1種のうち5個と残り2種の5個ずつについては、キャッピングの際の絞り加工における中心線O方向の荷重(トップロード)を850Nで押圧して、ボトル缶の缶本体の口金部にキャッピングした。これらを各種ごとに実施例1〜3とする。また、これら実施例1〜3に対する比較例として、薄肉部の最薄部の肉厚が天板部の肉厚の92%未満となるものを5個製造してトップロード850Nでキャッピングして比較例1とした。さらに、実施例1と等しい肉厚の1種5個のボトル缶用キャップをトップロード1000Nでキャッピングして比較例2とした。   For these bottle can caps, about 5 out of 1 type and the remaining 2 types of 5 caps, the load in the center line O direction (top load) in the drawing process at the time of capping is pressed at 850N. Then, it was capped on the base of the can body of the bottle can. These are referred to as Examples 1 to 3 for each type. In addition, as a comparative example for Examples 1 to 3, five of the thinnest part having a thickness of less than 92% of the thickness of the top plate part were produced and capped with a top load 850N for comparison. Example 1 was adopted. Further, Comparative Example 2 was prepared by capping 5 bottle caps of one kind having the same wall thickness as in Example 1 with Top Load 1000N.

そして、これら実施例1〜3と比較例1、2とで、ボトル缶用キャップによるボトル缶の密封性と座屈の有無とを評価した。その結果を、天板部の肉厚(mm)、薄肉部のうちの最薄部の肉厚(mm)、天板部の肉厚に対する最薄部の肉厚の割合(%、表1では板厚比と称する。)、トップロード(N)とともに表1に示す。なお、肉厚は各種5個のボトル缶用キャップの平均値である。また、実施例1〜3および比較例1、2ともに最薄部は天面から中心線O方向に約5mmの位置にあり、キャップ本体の周方向の測定位置は圧延板材における異方性の観点から最も延びやすく薄肉化し易い圧延目に対して90°の位置とした。   In Examples 1 to 3 and Comparative Examples 1 and 2, the sealing performance of the bottle can by the bottle can cap and the presence or absence of buckling were evaluated. The results are shown as the thickness of the top plate (mm), the thickness of the thinnest portion (mm), and the ratio of the thickness of the thinnest portion to the thickness of the top plate (%, in Table 1) Table 1 together with the top load (N). The wall thickness is an average value of five bottle caps. The thinnest part of each of Examples 1 to 3 and Comparative Examples 1 and 2 is located at a position of about 5 mm in the direction of the center line O from the top surface, and the measurement position in the circumferential direction of the cap body is a viewpoint of anisotropy in the rolled sheet material. And 90 ° with respect to the rolling line that is most likely to extend from the roll.

さらに、ボトル缶には275ml用(全量338ml)のアルミニウム合金よりなるボトル缶を用い、その缶本体のコラム強度は1500Nであった。そして、このボトル缶に水を275ml充填し、水面よりも上のヘッドスペース部分に液体窒素を滴下して空気を置換し、キャッピングを行った。各ボトル缶の初期内圧は20℃で0.1MPa(1.02kgf/cm)に設定するとともに、殺菌時125℃の蒸気圧控除後の内圧では3.65kgf/cmとなるように設定し、このようにキャッピングした各ボトル缶について、121℃‐20分のレトルト処理を加えた。 Further, a bottle can made of an aluminum alloy for 275 ml (total amount: 338 ml) was used as the bottle can, and the column strength of the can body was 1500 N. Then, 275 ml of water was filled in the bottle can, and liquid nitrogen was dropped into the head space portion above the water surface to replace the air, and capping was performed. The initial internal pressure of each bottle can is set to 0.1 MPa (1.02 kgf / cm 2 ) at 20 ° C., and the internal pressure after deducting the vapor pressure at 125 ° C. during sterilization is set to 3.65 kgf / cm 2. Each bottle can capped in this way was subjected to a retort treatment at 121 ° C. for 20 minutes.

また、密封性の評価は、レトルト処理後1日放置したボトル缶を、30cmの高さから10°傾斜した鉄板上に倒立(垂直)姿勢で落下させた後、正置にして1日放置し、落下前後の内圧を測定して30kPa以上低下した場合を漏れが発生したとして、5個のボトル缶用キャップが取り付けられた5缶のボトル缶のうち1缶でも漏れが発生した場合を不合格(バツ印)とし、漏れが発生しなかった場合を合格(丸印)とした。   In addition, the evaluation of sealing performance was carried out by dropping a bottle can left for 1 day after retorting on an iron plate tilted 10 ° from a height of 30 cm in an inverted (vertical) position, and then leaving it in a straight position for 1 day. If the internal pressure before and after the drop is measured and the pressure drops by 30 kPa or more, if a leak occurs, it will be rejected if any one of the 5 bottle cans with 5 bottle can caps attached leaks. The case where no leakage occurred was defined as a pass (circle).

さらに、座屈の有無については、ボトル缶を一度開栓した後、元の位置よりも手前に30°まで戻してリシールしたときに要した最大トルクを測定し、その最大トルクが10N・cm以上のボトル缶が1缶でもある場合を口金部の雄ネジ部に座屈が生じたものとして不合格(バツ印)とし、5缶すべての最大トルクが10N・cm未満であった場合を座屈が無いものとして合格(丸印)とした。   Furthermore, for the presence or absence of buckling, after opening the bottle can once, measure the maximum torque required when resealing by returning to 30 ° before the original position, the maximum torque is 10N · cm or more The case where there is at least one bottle can is rejected as a result of buckling of the male screw part of the base part (cross mark), and the case where the maximum torque of all 5 cans is less than 10 N · cm. It was set as a pass (circle) as what does not have.

Figure 2018131262
Figure 2018131262

この表1の結果より、まず天板部の肉厚に対する最薄部の肉厚の割合である板厚比が92%未満の89%である比較例1では、薄肉部が薄くなりすぎたために内圧によって雌ネジ部が変形して落下漏れを生じたボトル缶があり、密封性が損なわれていた。また、キャッピングの際の絞り加工における中心線O方向の荷重であるトップロードが900Nよりも大きい1000Nであった比較例2では、キャッピング時に雄ネジ部に座屈が生じて変形した結果、雌ネジ部との摩擦が大きくなり、リシールに要した最大トルクが10N・cm以上となるものがあった。これら比較例1、2に対して、実施例1〜3では、缶本体内における内圧が高くなっても雌ネジ部の変形による漏れを生じることが無く、またリシールに要した最大トルクも10N・cm未満であって、座屈も認められなかった。   From the results of Table 1, first, in Comparative Example 1 in which the thickness ratio, which is the ratio of the thickness of the thinnest portion to the thickness of the top plate portion, is 89% which is less than 92%, the thin portion is too thin. There is a bottle can in which the internal thread portion is deformed by internal pressure to cause a drop leak, and the sealing performance is impaired. Further, in Comparative Example 2 in which the top load, which is the load in the direction of the center line O in the drawing process at the time of capping, is 1000 N, which is larger than 900 N, as a result of deformation due to buckling of the male screw portion during capping, the female screw In some cases, the maximum torque required for resealing was 10 N · cm or more. In contrast to these Comparative Examples 1 and 2, in Examples 1 to 3, there was no leakage due to deformation of the female thread portion even when the internal pressure in the can body was high, and the maximum torque required for resealing was 10 N · It was less than cm and no buckling was observed.

1 キャップ本体
2 天板部
3 周壁部
3a 薄肉部
3b 厚肉部
9 雌ネジ形成予定部
9a 雌ネジ部
10 ダイ
11 缶本体
12 口金部
12a 膨出部
12b 雄ネジ部
12c カール部
O キャップ本体1の中心線
C 缶軸
DESCRIPTION OF SYMBOLS 1 Cap main body 2 Top plate part 3 Peripheral wall part 3a Thin part 3b Thick part 9 Female thread formation scheduled part 9a Female thread part 10 Die 11 Can main body 12 Cap part 12a Protruding part 12b Male screw part 12c Curl part O Cap main body 1 Center line C can axis

Claims (5)

円板状の天板部と、この天板部の外周から該天板部の中心線を中心として円筒状に延びる周壁部とが一体に成形されたキャップ本体を備え、ボトル缶の缶本体の口金部に形成された雄ネジ部に螺着されるボトル缶用キャップであって、
上記周壁部には、上記天板部よりも肉厚の薄い薄肉部が形成され、
この薄肉部のうち肉厚が最も薄くなる最薄部の肉厚が、上記天板部の肉厚の92%以上であることを特徴とするボトル缶用キャップ。
A cap body in which a disk-shaped top plate portion and a peripheral wall portion extending in a cylindrical shape around the center line of the top plate portion from the outer periphery of the top plate portion are integrally formed, A cap for a bottle can screwed into a male screw portion formed in a base portion,
In the peripheral wall part, a thin part thinner than the top plate part is formed,
A bottle can cap characterized in that the thickness of the thinnest portion of the thinned portion is 92% or more of the thickness of the top plate portion.
上記最薄部は、上記中心線方向において上記天板部の天面から10mm以内の範囲にあることを特徴とする請求項1に記載のボトル缶用キャップ。   The said thinnest part exists in the range within 10 mm from the top | upper surface of the said top-plate part in the said centerline direction, The cap for bottle cans of Claim 1 characterized by the above-mentioned. 請求項1または請求項2に記載のボトル缶用キャップが、上記缶本体の口金部に形成された雄ネジ部に螺着されていることを特徴とするボトル缶。   A bottle can according to claim 1 or 2, wherein the bottle can cap is screwed into a male screw portion formed in a base portion of the can body. 上記缶本体のコラム強度が1500N以下であることを特徴とする請求項3に記載のボトル缶。   The bottle can according to claim 3, wherein the column strength of the can body is 1500 N or less. 請求項3または請求項4に記載のボトル缶へのボトル缶用キャップのキャッピング方法であって、
上記キャップ本体の天板部を900N以下の荷重で上記缶本体の口金部に上記中心線方向に押圧しつつ、上記周壁部を成形して上記雄ネジ部に螺着することを特徴とするボトル缶へのボトル缶用キャップのキャッピング方法。
A method for capping a bottle can cap into a bottle can according to claim 3 or 4,
The peripheral wall portion is formed and screwed to the male screw portion while pressing the top plate portion of the cap body to the base portion of the can body with a load of 900 N or less in the center line direction. A method for capping bottle caps into cans.
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