JP2018184320A - Curing accelerator composition and acceleration method for hydraulic polymer cement composition for floor coating - Google Patents
Curing accelerator composition and acceleration method for hydraulic polymer cement composition for floor coating Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 9
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- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
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- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 description 1
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 1
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- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
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- 125000002947 alkylene group Chemical group 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000011400 blast furnace cement Substances 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 description 1
- 229920001688 coating polymer Polymers 0.000 description 1
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- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 239000011396 hydraulic cement Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
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- 239000007788 liquid Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
Description
本発明は、ポリオール、ポリイソシアネート、希釈剤、セメント、骨材及び水を含有してなる塗床用水硬性ポリマーセメント組成物にその施工時に添加して硬化を促進する塗床用水硬性ポリマーセメント組成物の硬化促進剤組成物に関する。 The present invention relates to a hydraulic polymer cement composition for flooring which is added to a hydraulic polymer cement composition for flooring which contains polyol, polyisocyanate, diluent, cement, aggregate and water, and accelerates hardening by its construction. It relates to a curing accelerator composition.
塗床用水硬性ポリマーセメント組成物は、熱水による洗浄を高頻度で行ない且つ年中無休状態で稼動する食品工場床等の下地コンクリート上に直接塗付され硬化して塗り床と成るものであるが、特に冬季の15℃以下の低温時に施工すると硬化が遅延し、施工翌日にも硬化が不十分となって床として使用できない場合があるという課題がある。 The hydraulic polymer cement composition for flooring is coated directly on the ground concrete such as a food factory floor that is frequently washed with hot water and operates 24 hours a day, and becomes a coated floor. However, when it is constructed at a low temperature of 15 ° C. or lower especially in winter, there is a problem that the curing is delayed and the next day of construction is insufficiently cured and cannot be used as a floor.
これに対して、実用上十分な可使時間を持ち、低温硬化性に優れる硬化性ポリマーセメント組成物が提案されている。該硬化性ポリマーセメント組成物は、ポリオール、触媒、ポリイソシアネート、セメント、骨材及び水を含有して成る硬化性ポリマーセメント組成物において、触媒としてイミダゾール化合物及びジモルホリノジエチルエーテルを用いることを特徴とする硬化性ポリマーセメント組成物である(特許文献1参照)。 On the other hand, a curable polymer cement composition having a practically sufficient pot life and excellent low-temperature curability has been proposed. The curable polymer cement composition is characterized by using an imidazole compound and dimorpholinodiethyl ether as a catalyst in a curable polymer cement composition comprising a polyol, a catalyst, a polyisocyanate, a cement, an aggregate, and water. It is a curable polymer cement composition (see Patent Document 1).
また、良好な仕上がり外観を与えるポリウレタン系セメント組成物として、(a)水硬性セメント、(b)骨材、(c)イソシアネート基を含む化合物、(d)水、(e)3級アミン化合物触媒、および(f)活性水素含有化合物(ただし水および3級アミン化合物触媒を除く)、を必須成分とするポリウレタン系セメント組成物が提案されている(特許文献2参照)。 Further, as a polyurethane-based cement composition that gives a good finished appearance, (a) hydraulic cement, (b) aggregate, (c) a compound containing an isocyanate group, (d) water, (e) a tertiary amine compound catalyst A polyurethane-based cement composition containing, as an essential component, and (f) an active hydrogen-containing compound (excluding water and a tertiary amine compound catalyst) has been proposed (see Patent Document 2).
しかしながら、特許文献1及び特許文献2に記載の3級アミン化合物、イミダゾール化合物、ジモルホリノジエチルエーテルを使用すると、十分な硬化促進効果が得られない場合があり、また可使時間が短くなって施工が出来なくなる場合があるという課題がある。 However, when the tertiary amine compound, imidazole compound, and dimorpholinodiethyl ether described in Patent Document 1 and Patent Document 2 are used, a sufficient curing accelerating effect may not be obtained, and the pot life is shortened. There is a problem that it may not be possible.
本発明が解決しようとする課題は、15℃以下のいずれの温度下においても、材料を混合後に下地コンクリート上に施工可能な所謂可使時間を十分に有すると共に8時間以内に硬化して塗り床として使用が可能となり、硬化後の塗膜(塗り床)に炭酸ガス等による膨れ、発泡(ピンホール)がなく、さらには塗膜(塗り床)の性能が低下することがない、塗床用水硬性ポリマーセメント組成物の硬化促進剤組成物及び硬化促進方法を提供することにある。 The problem to be solved by the present invention is to have a so-called pot life that can be applied on the foundation concrete after mixing the materials at any temperature of 15 ° C. or less and harden within 8 hours to be coated. The coating film (coating floor) after curing does not swell due to carbon dioxide gas, foam (pinhole), and the performance of the coating film (coating floor) does not deteriorate. It is in providing the hardening accelerator composition and hardening acceleration | stimulation method of a hard polymer cement composition.
上記課題を解決するために請求項1記載の発明は、ポリオール、ポリイソシアネート、希釈剤、セメント、骨材及び水を含有してなる塗床用水硬性ポリマーセメント組成物の硬化促進剤組成物であって、2−(ジメチルアミノ)エタノールとN−(3−アミノプロピル)モルホリンとから成り、2−(ジメチルアミノ)エタノールは45〜65重量部、N−(3−アミノプロピル)モルホリンは35〜55重量部から成ることを特徴とする塗床用水硬性ポリマーセメント組成物の硬化促進剤組成物を提供する。 In order to solve the above-mentioned problems, the invention described in claim 1 is a curing accelerator composition for a hydraulic polymer cement composition for floor coating, comprising polyol, polyisocyanate, diluent, cement, aggregate and water. And 2- (dimethylamino) ethanol and N- (3-aminopropyl) morpholine, 45 to 65 parts by weight of 2- (dimethylamino) ethanol, and 35 to 55 N- (3-aminopropyl) morpholine. There is provided a curing accelerator composition for a hydraulic polymer cement composition for flooring, characterized in that it comprises parts by weight.
また、請求項2記載の発明は、請求項1記載の塗床用水硬性ポリマーセメント組成物の硬化促進剤組成物を塗床用水硬性ポリマーセメント組成物のポリイソシアネート100重量部に対して1.5〜18.0重量部配合することを特徴とする塗床用水硬性ポリマーセメント組成物の硬化促進方法を提供する。 The invention according to claim 2 is characterized in that the hardening accelerator composition of the hydraulic polymer cement composition for floor coating according to claim 1 is added to 1.5 parts by weight of polyisocyanate of the hydraulic polymer cement composition for floor coating. Provided is a method for accelerating the curing of a hydraulic polymer cement composition for floor coating, characterized by comprising ˜18.0 parts by weight.
また、請求項3記載の発明は、請求項1記載の硬化促進剤組成物を水に溶解させて成る塗床用水硬性ポリマーセメント組成物の硬化促進剤組成物を提供する。 The invention described in claim 3 provides a curing accelerator composition for a hydraulic polymer cement composition for floor coating, which is obtained by dissolving the curing accelerator composition described in claim 1 in water.
また、請求項4記載の発明は、2−(ジメチルアミノ)エタノールとN−(3−アミノプロピル)モルホリンの混合物は5〜15重量部、水は85〜95重量部から成ることを特徴とする請求項3記載の塗床用水硬性ポリマーセメント組成物の硬化促進剤組成物を提供する。 The invention according to claim 4 is characterized in that the mixture of 2- (dimethylamino) ethanol and N- (3-aminopropyl) morpholine is 5 to 15 parts by weight, and water is 85 to 95 parts by weight. A hardening accelerator composition for a hydraulic polymer cement composition for flooring according to claim 3 is provided.
また、請求項5記載の発明は、請求項3又は請求項4記載の塗床用水硬性ポリマーセメント組成物の硬化促進剤組成物を塗床用水硬性ポリマーセメント組成物のポリイソシアネート100重量部に対して、2−(ジメチルアミノ)エタノールとN−(3−アミノプロピル)モルホリンの混合物が1.5〜18.0重量部となるように配合することを特徴とする塗床用水硬性ポリマーセメント組成物の硬化促進方法を提供する。 Further, the invention according to claim 5 is characterized in that the curing accelerator composition of the hydraulic polymer cement composition for floor coating according to claim 3 or claim 4 is added to 100 parts by weight of the polyisocyanate of the hydraulic polymer cement composition for floor coating. And a mixture of 2- (dimethylamino) ethanol and N- (3-aminopropyl) morpholine so as to be 1.5 to 18.0 parts by weight. A method for accelerating the curing of is provided.
本発明の塗り床用水硬性ポリマーセメント組成物の硬化促進剤組成物及び硬化促進方法は、ポリオール、ポリイソシアネート、希釈剤、セメント、骨材及び水を含有してなる塗床用水硬性ポリマーセメント組成物を15℃以下の低温時に下地コンクリート上に施工する際に該塗床用水硬性ポリマーセメント組成物に配合するが、塗床用水硬性ポリマーセメント組成物は低温になるにしたがって硬化時間が遅くなるため、これに応じて本発明の硬化促進剤組成物の配合量を増やすことで、いずれの温度下でも所定の硬化性を得ることが出来る効果がある。 A curing accelerator composition and a curing acceleration method for a hydraulic polymer cement composition for a coated floor according to the present invention include a polyol, a polyisocyanate, a diluent, a cement, an aggregate, and water. Is applied to the hydraulic polymer cement composition for flooring when it is applied to the base concrete at a low temperature of 15 ° C. or lower, but the curing time of the hydraulic polymer cement composition for flooring becomes slower as the temperature becomes lower. Accordingly, there is an effect that a predetermined curability can be obtained at any temperature by increasing the blending amount of the curing accelerator composition of the present invention.
また、15℃以下のいずれの温度下においても塗床用水硬性ポリマーセメント組成物と硬化促進剤組成物を混合後に下地コンクリート上に施工可能な所謂可使時間が十分に確保されると共に8時間以内に硬化してその後塗り床として使用することが出来る効果がある。 Also, at any temperature of 15 ° C. or less, the so-called pot life that can be applied on the base concrete after mixing the hydraulic polymer cement composition for coating floor and the curing accelerator composition is sufficiently secured and within 8 hours. It has the effect that it can be cured and then used as a coating floor.
また、硬化促進剤組成物を配合して硬化した塗膜(塗り床)には炭酸ガス等による膨れ、発泡(ピンホール)が無く、更には塗膜(塗り床)の性能が低下することが無い、という効果がある。 In addition, the coating film (coating floor) cured by blending the curing accelerator composition has no swelling or foaming (pinholes) due to carbon dioxide gas or the like, and further the performance of the coating film (coating floor) may deteriorate. There is an effect that there is no.
以下本発明について詳細に説明する。 The present invention will be described in detail below.
まず、ポリオール、ポリイソシアネート、希釈剤、セメント、骨材及び水を含有してなる塗床用水硬性ポリマーセメント組成物について説明する。 First, a hydraulic polymer cement composition for coating floor containing polyol, polyisocyanate, diluent, cement, aggregate and water will be described.
塗床用水硬性ポリマーセメント組成物に使用するポリオールとしては、例えば、エチレングリコール、ジエチレングリコール、1,2−プロピレングリコール、1,3−プロピレングリコール、2−メチル−1,3−プロピレングリコール、2,2−ジメチル−1,3−プロピレングリコール、1,2−ブタンジオール、1,3−ブタンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、2,2,4−トリメチル−1,5−ペンタンジオール、1,6−ヘキサンジオール、2−エチル−1,6−ヘキサンジオール、1,2−オクタンジオール、1,8−オクタンジオール、2−メチル−1,8−オクタンジオール、1,9−ノナンジオール、1,10− デカンジオール、1,12−オクタデカンジオール、グリセリン、トリメチロールプロパン、ペンタエリスリトール等の低分子量ポリオール、アンモニア及びメチルアミン、エチルアミン、アニリン、フェニレンジアミン、イソホロンジアミン等の活性水素を2 個以上有する低分子量アミン化合物のエチレンオキシド重付加物又はエチレンオキサイド/ プロピレンオキシド共重付加物、ひまし油系ポリオール、ビスフェノールA骨格を有する4官能ポリオール、ポリエンポリオール、ポリエーテルポリオール、ポリエステルポリオール、ポリカーボネートポリオール、ポリシリコンポリオール等の高分子量ポリオール等を使用することが出来る。 Examples of the polyol used in the hydraulic polymer cement composition for coating include ethylene glycol, diethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 2-methyl-1,3-propylene glycol, 2,2 -Dimethyl-1,3-propylene glycol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 2,2,4-trimethyl-1,5- Pentanediol, 1,6-hexanediol, 2-ethyl-1,6-hexanediol, 1,2-octanediol, 1,8-octanediol, 2-methyl-1,8-octanediol, 1,9- Nonanediol, 1,10-decanediol, 1,12-octadecanediol, glycerin, trimer Low molecular weight polyols such as tyrolpropane and pentaerythritol, ethylene oxide polyadducts of low molecular weight amine compounds having two or more active hydrogens such as ammonia and methylamine, ethylamine, aniline, phenylenediamine and isophoronediamine, or ethylene oxide / propylene oxide Polyadducts, castor oil-based polyols, tetrafunctional polyols having a bisphenol A skeleton, polyene polyols, polyether polyols, polyester polyols, polycarbonate polyols, polysilicon polyols, and other high molecular weight polyols can be used.
また、塗床用水硬性ポリマーセメント組成物に使用するポリイソシアネートとしては、作業性が良好となり、また低温での速硬化性さらには硬化後の強度が高いことより、4,4´−ジフェニルメタンジイソシアネートからなるポリメリックMDI(ポリメチルポリフェニルポリイソシアネート)を使用することが好ましく、NCO当量は100〜150が好ましい。NCO当量が100未満では硬化物が発泡による膨れが生じる等で仕上がりが不良となり、NCO当量が150超では硬化後の強度が不十分となる。もちろん、他の脂肪族ポリイソシアネートや芳香族ポリイソシアネートや脂環式ポリイソシアネート等も使用することもでき、また併用することも可能である。 In addition, as the polyisocyanate used in the hydraulic polymer cement composition for coating, workability is good, fast curing at low temperature, and high strength after curing. From 4,4′-diphenylmethane diisocyanate It is preferable to use polymeric MDI (polymethyl polyphenyl polyisocyanate), and the NCO equivalent is preferably 100 to 150. If the NCO equivalent is less than 100, the cured product will be swollen due to foaming or the like, and the finish will be poor. If the NCO equivalent exceeds 150, the strength after curing will be insufficient. Of course, other aliphatic polyisocyanates, aromatic polyisocyanates, alicyclic polyisocyanates and the like can also be used, and can also be used in combination.
また、塗床用水硬性ポリマーセメント組成物に使用する希釈剤としては、アルキルスルホン酸エステル化合物、アジピン酸エステル等を単独又は併用することができ、組成物を低粘度として下地コンクリート上に容易に塗付可能する。アルキルスルホン酸エステル化合物は非フタル酸系の可塑剤であり、市販品としてメザモール(商品名、100%アルキルスルホン酸エステル化合物、バイエル社製)がある。またアジピン酸エステルとしてはアジピン酸ジイソノニルが好ましい。上記ポリオールと希釈剤と水を混合して1液とし、主剤として形成することが好ましい。また該主剤には塗材を着色するためのトナーを配合することが出来る。この場合上記ポリイソシアネートは硬化剤となる。 In addition, as the diluent used in the hydraulic polymer cement composition for flooring, alkylsulfonic acid ester compounds, adipic acid esters and the like can be used alone or in combination, and the composition can be easily applied onto the ground concrete with a low viscosity. Can be attached. The alkyl sulfonic acid ester compound is a non-phthalic acid plasticizer, and mezamol (trade name, 100% alkyl sulfonic acid ester compound, manufactured by Bayer) is a commercially available product. The adipic acid ester is preferably diisononyl adipate. It is preferable that the polyol, diluent and water are mixed to form one liquid and formed as the main agent. In addition, a toner for coloring the coating material can be blended with the main agent. In this case, the polyisocyanate serves as a curing agent.
また、塗床用水硬性ポリマーセメント組成物に使用するセメントとしては、塗り床として特定の色調が付与できるように、主として白色ポルトランドセメントを使用することが好ましい。勿論普通ポルトランドセメント、アルミナセメント、高炉セメント、早強ポルトランドセメントを単独又は併用することができる。 Moreover, as a cement used for the hydraulic polymer cement composition for a coating floor, it is preferable to mainly use a white Portland cement so that a specific color tone can be provided as a coating floor. Of course, ordinary Portland cement, alumina cement, blast furnace cement, and early-strength Portland cement can be used alone or in combination.
また、塗床用水硬性ポリマーセメント組成物に使用する骨材としては、粒子径が0.5〜3.0mmのガイシ粉や、粒子径が0.6〜2.36mmの硅砂(3号硅砂)、粒子径が0.21〜1.18mmの硅砂(4号硅砂)、粒子径が0.15〜0.85mmの硅砂(5号硅砂)、粒子径が0.053〜0.60mmの硅砂(6号硅砂)等を使用することができる。 Moreover, as an aggregate used for the hydraulic polymer cement composition for coating floors, galvanized powder having a particle size of 0.5 to 3.0 mm, and cinnabar having a particle size of 0.6 to 2.36 mm (No. 3 cinnabar) , Cinnabar having a particle diameter of 0.21-1.18 mm (No. 4 cinnabar), cinnabar having a particle diameter of 0.15-0.85 mm (No. 5 cinnabar), cinnabar having a particle diameter of 0.053-0.60 mm ( No. 6 cinnabar) can be used.
塗床用水硬性ポリマーセメント組成物は上記ポリオール、ポリイソシアネート、希釈剤、セメント、骨材及び水から成り、材料を混合後に金鏝等で下地コンクリート上に塗り拡げて自然にレベリングさせるセルフレベリングタイプ、ローラ刷毛で塗付するタイプ、木鏝等で押さえ込みながら表面を平滑に仕上るモルタルタイプ等があり、セメント及び骨材と、ポリオール、ポリイソシアネート、希釈剤との配合割合は、これらのタイプによって、また設計される塗膜強度、下地コンクリートとの付着強度、耐衝撃性、耐熱衝撃性によって、使用する材料や配合が決定される。 The hydraulic polymer cement composition for floor coating is composed of the above-mentioned polyol, polyisocyanate, diluent, cement, aggregate and water, and after mixing the material, it is spread on the foundation concrete with a metal hammer etc. and is leveled naturally. There are types that apply with a roller brush, mortar types that smooth the surface while pressing with a wooden mallet, etc.The blending ratio of cement and aggregate to polyol, polyisocyanate, and diluent depends on these types and The material and the composition to be used are determined depending on the strength of the coating film to be designed, the adhesion strength with the ground concrete, the impact resistance, and the thermal shock resistance.
本発明の塗床用水硬性ポリマーセメント組成物の硬化促進剤組成物は、上記、ポリオール、ポリイソシアネート、希釈剤、セメント、骨材及び水を含有してなる塗床用水硬性ポリマーセメント組成物の硬化促進剤組成物であって、2−(ジメチルアミノ)エタノールとN−(3−アミノプロピル)モルホリンとから成り、2−(ジメチルアミノ)エタノールは45〜65重量部、N−(3−アミノプロピル)モルホリンは35〜55重量部から成り、また該硬化促進剤組成物は、さらに水に溶解して使用することができ、水に溶解することで、施工現場での配合が容易になる。水に溶解する場合は、例えば2−(ジメチルアミノ)エタノールとN−(3−アミノプロピル)モルホリンの混合物は5〜15重量部、水は85〜95重量部とすることで、さらに取り扱いが容易となる。 The curing accelerator composition for a hydraulic polymer cement composition for floor coating according to the present invention comprises the above-described curing of a hydraulic polymer cement composition for floor coating comprising the polyol, polyisocyanate, diluent, cement, aggregate and water. Accelerator composition comprising 2- (dimethylamino) ethanol and N- (3-aminopropyl) morpholine, 45-65 parts by weight of 2- (dimethylamino) ethanol, N- (3-aminopropyl) ) Morpholine is composed of 35 to 55 parts by weight, and the curing accelerator composition can be used by further dissolving in water. By dissolving in water, blending at the construction site becomes easy. When dissolved in water, for example, a mixture of 2- (dimethylamino) ethanol and N- (3-aminopropyl) morpholine is 5 to 15 parts by weight, and water is 85 to 95 parts by weight, which makes handling easier. It becomes.
また該硬化促進剤組成物は、上記材料によって設計された塗床用ポリマーセメント組成物の施工時に施工現場にて15℃以下の低温時に配合され、配合量は、塗床用水硬性ポリマーセメント組成物中のポリイソシアネート100重量部に対して、2−(ジメチルアミノ)エタノールとN−(3−アミノプロピル)モルホリンの混合物として1.5〜18.0重量部が好ましい。1.5重量部未満では硬化促進効果が不十分であり、18.0重量部超では可使時間が短くなり、施工が難しくなり仕上がりが不良となる場合がある。 The curing accelerator composition is blended at a construction site at a low temperature of 15 ° C. or less at the time of construction of the coating polymer cement composition designed with the above materials, and the blending amount is a hydraulic polymer cement composition for coating floor. As a mixture of 2- (dimethylamino) ethanol and N- (3-aminopropyl) morpholine, 1.5 to 18.0 parts by weight is preferable with respect to 100 parts by weight of polyisocyanate therein. If it is less than 1.5 parts by weight, the effect of accelerating curing is insufficient, and if it exceeds 18.0 parts by weight, the pot life may be shortened, making the construction difficult and resulting in a poor finish.
以下、実施例及び比較例にて具体的に説明する。 Hereinafter, it demonstrates concretely in an Example and a comparative example.
[実施例及び比較例]
ポリオールAとして、水酸基当量が350のヒマシ油系3官能ポリオールを35〜40重量部と、水酸基当量が360のビスフェノールA骨格を有する4官能ポリオールを3〜8重量部と、希釈剤としてアルキルスルホン酸エステル化合物(メザモール;商品名、バイエル社製)を20〜25重量部と、水(イオン交換水)30重量部を混合して全体として100重量部とした水酸基当量730の、ポリオールと希釈剤と水との混合物を使用し、ポリオールBとして、分子量が1000〜3000であって両末端に水酸基を持ち且つアルキレン側鎖を持つポリエステルポリオールであって、水酸基当量が500〜1500のポリエステルポリオール(例えば、2−ブチル−エチル−1、3プロパンジオールとアジピン酸の重縮合物)を使用し、希釈剤としてアジピン酸ジイソノニルを使用し、これらポリオールAとポリオールBと希釈剤に着色剤であるトナーを使用して表1又は表2の配合にしたがって混合して主剤とし、ポリイソシアネートとしてNCO当量135のポリメリックMDI(ポリメチルポリフェニルポリイソシアネート) ルプラネートMB−5S(商品名、BASF INOACポリウレタン株式会社製、NCO重量%:32%)を使用して硬化剤とし、骨材Aとして東北硅砂4号、骨材Bとして東北硅砂5号、骨材Cとして東北硅砂6号、骨材Dとして粒子径が0.5〜1.5mmのガイシ粉を使用し、セメントとして市販白セメントを使用し、これら骨材A、B、C、D、とセメントを混合して骨材部として表1又は表2に示す配合にて、それぞれ実施例1乃至実施例9、参考例1、比較例1乃至比較例12の塗床用水硬性ポリマーセメント組成物を調製した。実施例1乃至実施例3及び実施例7乃至実施例9及び参考例1及び比較例1乃至比較例12の塗床用水硬性ポリマーセメント組成物は主剤:硬化剤:骨材部の配合比が1:1:4(重量比)であり、実施例4乃至実施例6及び参考例2の塗床用水硬性ポリマーセメント組成物は主剤:硬化剤:骨材部の配合比が1:1:10(重量比)である。
[Examples and Comparative Examples]
As polyol A, 35-40 parts by weight of castor oil trifunctional polyol having a hydroxyl group equivalent of 350, 3-8 parts by weight of tetrafunctional polyol having a bisphenol A skeleton having a hydroxyl group equivalent of 360, and alkylsulfonic acid as a diluent A polyol and a diluent having a hydroxyl group equivalent of 730 in which 20 to 25 parts by weight of an ester compound (Mezamol; trade name, manufactured by Bayer) and 30 parts by weight of water (ion exchange water) are mixed to make 100 parts by weight as a whole. Using a mixture with water, the polyol B is a polyester polyol having a molecular weight of 1000 to 3000, having hydroxyl groups at both ends and having an alkylene side chain, and having a hydroxyl equivalent weight of 500 to 1500 (for example, 2-butyl-ethyl-1,3propanediol and adipic acid polycondensate) Using diisononyl adipate as the diluent, using the polyol A, polyol B and the toner as the colorant in the diluent, mixing according to the composition of Table 1 or Table 2 to form the main agent, NCO equivalent 135 as the polyisocyanate Polymeric MDI (polymethylpolyphenyl polyisocyanate) Lupranate MB-5S (trade name, manufactured by BASF INOAC Polyurethane Co., Ltd., NCO weight%: 32%) is used as a curing agent, and aggregate A is Tohoku Silica No. 4, Tohoku cinna sand No. 5 as aggregate B, Tohoku cinna sand No. 6 as aggregate C, potato powder having a particle size of 0.5 to 1.5 mm as aggregate D, and commercially available white cement as cement, these bones Example 1 thru | or respectively by mixing the material A, B, C, D, and a cement, and mix | blending as shown in Table 1 or Table 2 as an aggregate part. The hydraulic polymer cement compositions for coating floors of Example 9, Reference Example 1, and Comparative Examples 1 to 12 were prepared. The hydraulic polymer cement compositions for coating floors of Examples 1 to 3 and Examples 7 to 9 and Reference Example 1 and Comparative Examples 1 to 12 have a mixing ratio of main agent: hardener: aggregate part of 1. 1: 4 (weight ratio), and the hydraulic polymer cement composition for coating floors of Examples 4 to 6 and Reference Example 2 has a mixing ratio of main agent: hardener: aggregate part 1: 1: 10 ( Weight ratio).
硬化促進剤組成物の配合及び配合量は、表1又は表2に示すとおりであり、各成分と水を混合し、塗床用水硬性ポリマーセメント組成物100重量部に対して1重量部又は2重量部又は3重量部を配合して実施例1乃至実施例9及び比較例1乃至比較例12とし、参考例1は主剤:硬化剤:骨材部の配合比が1:1:4の塗床用水硬性ポリマーセメント組成物のみ、参考例2は同1:1:10の塗床用水硬性ポリマーセメント組成物のみとした。硬化促進剤組成物として水に溶解したことにより、塗床用水硬性ポリマーセメント組成物に対して1%、2%、3%(重量%)と配合することができ、これにより施工現場にて容易に計量し混合することを可能としている。 The composition and blending amount of the curing accelerator composition are as shown in Table 1 or Table 2. Each component and water are mixed, and 1 part by weight or 2 parts per 100 parts by weight of the hydraulic polymer cement composition for coating floor. Examples 1 to 9 and Comparative Examples 1 to 12 are blended with 3 parts by weight or 3 parts by weight. Reference Example 1 is a coating having a mixing ratio of 1: 1: 4 of main agent: hardener: aggregate. Only the hydraulic polymer cement composition for flooring was used, and in Reference Example 2, only the hydraulic polymer cement composition for coating floor was 1: 1: 10. By dissolving in water as a curing accelerator composition, it can be blended with 1%, 2%, and 3% (wt%) of the hydraulic polymer cement composition for coating, which makes it easy at the construction site. It is possible to weigh and mix.
なお主剤:硬化剤:骨材部の配合比が1:1:4の塗床用水硬性ポリマーセメント組成物は下地コンクリート上に金鏝等で4mm程度の厚さに塗り拡げ、自然にレベリングするセルフレベリングタイプであり、主剤:硬化剤:骨材部の配合比が1:1:10の塗床用水硬性ポリマーセメント組成物は、下地コンクリート上に木鏝等で押さえ込みながら表面を平滑に仕上るモルタルタイプである。 In addition, the hydraulic polymer cement composition for coating floor with a mixing ratio of main agent: hardener: aggregate part 1: 1: 4 is spread to a thickness of about 4 mm on a base concrete with a metal hammer etc. and self-leveling naturally. The leveling type hydraulic polymer cement composition for coating floors with a mixing ratio of main agent: hardener: aggregate part 1: 1: 10 is a mortar type that finishes the surface smoothly while pressing it onto the underlying concrete with a mallet or the like. It is.
[評価項目及び評価方法] [Evaluation items and methods]
[塗膜外観]
実施例1、実施例4、実施例7、参考例1、参考例2、比較例1乃至比較例12については15℃環境下にて材料を混合し、実施例2、実施例5、実施例8については10℃環境下にて材料を混合し、実施例3、実施例6、実施例9については5℃環境下にて材料を混合し、それぞれ混合後ただちに実施例4、実施例5、実施例6以外については4mm厚さに下地コンクリート上に塗り拡げて24時間各環境下で硬化させる。実施例4、実施例5、実施例6については下地コンクリート上に7mm厚さで木鏝等で押さえ込みながら表面を平滑に仕上げて24時間各環境下で硬化させる。それぞれ目視にて塗膜に膨れ、発泡(ピンホール)が無いものを○、塗膜に、膨れ、発泡(ピンホール)があるものを×と評価した。
[Appearance of coating film]
For Example 1, Example 4, Example 7, Reference Example 1, Reference Example 2, and Comparative Examples 1 to 12, the materials were mixed in an environment of 15 ° C., and Example 2, Example 5, Example For Example 8, the materials were mixed in a 10 ° C. environment, and for Examples 3, 6, and 9, the materials were mixed in a 5 ° C. environment, and immediately after mixing, Example 4, Example 5, Except for Example 6, it was spread on the ground concrete to a thickness of 4 mm and cured in each environment for 24 hours. About Example 4, Example 5, and Example 6, the surface is finished smoothly, pressing down with a wooden mallet etc. by 7 mm thickness on the foundation concrete, and it hardens in each environment for 24 hours. Each of the films was visually evaluated as bulge and without foaming (pinhole), and the film with blistering and foaming (pinhole) was evaluated as x.
[硬化性]
実施例1、実施例4、実施例7、参考例1、参考例2、比較例1乃至比較例12については15℃環境下にて材料を混合し、実施例2、実施例5、実施例8については10℃環境下にて材料を混合し、実施例3、実施例6、実施例9については5℃環境下にて材料を混合し、それぞれ混合後ただちに実施例4、実施例5、実施例6及び参考例2以外については4mm厚さに下地コンクリート上に塗り拡げて8時間各環境下で硬化させる。実施例4、実施例5、実施例6及び参考例2については下地コンクリート上に7mm厚さで木鏝等で押さえ込みながら表面を平滑に仕上げて8時間各環境下で硬化させる。指触により十分に硬化し、塗膜上を歩行できる状態にあるものを○、それ以外を×と評価した。
[Curing property]
For Example 1, Example 4, Example 7, Reference Example 1, Reference Example 2, and Comparative Examples 1 to 12, the materials were mixed in an environment of 15 ° C., and Example 2, Example 5, Example For Example 8, the materials were mixed in a 10 ° C. environment, and for Examples 3, 6, and 9, the materials were mixed in a 5 ° C. environment, and immediately after mixing, Example 4, Example 5, Except for Example 6 and Reference Example 2, it was spread on the ground concrete to a thickness of 4 mm and cured in each environment for 8 hours. About Example 4, Example 5, Example 6, and Reference Example 2, the surface is finished smoothly while pressing down with a mallet or the like with a thickness of 7 mm on the ground concrete, and cured in each environment for 8 hours. Those that were sufficiently cured by finger touch and were able to walk on the coating film were evaluated as ◯, and others were evaluated as ×.
[可使時間]
実施例1、実施例4、実施例7、参考例1、参考例2、比較例1乃至比較例12については15℃環境下にて材料を混合し、実施例2、実施例5、実施例8については10℃環境下にて材料を混合し、実施例3、実施例6、実施例9については5℃環境下にて材料を混合し、それぞれ混合後10分後に実施例4、実施例5、実施例6以外については4mm厚さに下地コンクリート上に塗り拡げ、実施例4、実施例5、実施例6については下地コンクリート上に7mm厚さで木鏝等で押さえ込みながら表面を平滑に仕上げる。それぞれの作業が良好に行なえるものを○、硬化が始まって作業が行なうことが出来ないものを×と評価した。
[Pot life]
For Example 1, Example 4, Example 7, Reference Example 1, Reference Example 2, and Comparative Examples 1 to 12, the materials were mixed in an environment of 15 ° C., and Example 2, Example 5, Example For Example 8, materials were mixed in a 10 ° C. environment, and for Examples 3, 6, and 9, materials were mixed in a 5 ° C. environment. 5, except for Example 6, spread to 4 mm thickness on ground concrete, and for Examples 4, 5 and 6, smooth surface while pressing down on ground concrete with a mallet etc. at 7 mm thickness Finish. The case where each operation could be performed satisfactorily was evaluated as “Good”, and the case where the operation could not be performed after curing was evaluated as “Poor”.
[圧縮強さ]
23℃下にて7日養生後の実施例及び比較例及び参考例の塗床用水硬性ポリマーセメント組成物(実施例及び比較例については硬化促進剤組成物を含む)の硬化物について、JISK6911の規定に準じて圧縮強さ(N/mm2)を測定した。試験体の大きさは13mm×13mm×25mmとした。硬化促進剤組成物を含まないものと比較して強度の変化が10%以内のものを○と評価し、それ以外を×と評価した。
[Compression strength]
About the hardened | cured material of the hydraulic polymer cement composition for coating floors of Example, a comparative example, and a reference example after 23 days under 23 degreeC (a hardening accelerator composition is included about an Example and a comparative example), JISK6911 The compressive strength (N / mm 2 ) was measured according to the regulations. The size of the test body was 13 mm × 13 mm × 25 mm. The case where the change in strength was within 10% compared to the case containing no curing accelerator composition was evaluated as ◯, and the case other than that was evaluated as x.
[耐衝撃性]
23℃下でJISA5371の300mm×300mm×厚さ60mmの乾燥したコンクリート平板(ケット水分計HI−520コンクリートレンジにて表示値5%以下)の表面に、実施例、比較例及び参考例の塗床用水硬性ポリマーセメント組成物(実施例及び比較例については硬化促進剤組成物を含む)を、実施例4、実施例5、実施例6以外については4mm厚さに下地コンクリート上に塗り拡げて7日間硬化させ試験体とする。実施例4、実施例5、実施例6については下地コンクリート上に7mm厚さで木鏝等で押さえ込みながら表面を平滑に仕上げて7日間硬化させ試験体とする。試験体中央部に高さ1mから1kgの鋼球を30回落下させ、塗膜に割れ、剥がれ等の異常のないものを○、割れ、剥がれ等の異常が生じたものを×と評価した。
[Shock resistance]
On the surface of a dried concrete flat plate of 300 mm x 300 mm x 60 mm thick (display value of 5% or less in the Ket Moisture Meter HI-520 concrete range) of JISA5371 at 23 ° C, the coating floor of Examples, Comparative Examples and Reference Examples The hydraulic polymer cement composition for use (including the curing accelerator composition for Examples and Comparative Examples) was spread on the ground concrete to a thickness of 4 mm except for Examples 4, 5 and 6, and 7 Cured for a day to obtain a test specimen. About Example 4, Example 5, and Example 6, the surface is smoothed and pressed for 7 days on a ground concrete while being pressed with a mallet or the like with a thickness of 7 mm to obtain a test specimen. A steel ball having a height of 1 m to 1 kg was dropped 30 times in the center of the test body, and no abnormalities such as cracking and peeling were observed in the coating film, and those having abnormalities such as cracking and peeling were evaluated as x.
[耐熱衝撃性]
23℃下でJISA5371の300mm×300mm×厚さ60mmの乾燥したコンクリート平板(ケット水分計HI−520コンクリートレンジにて表示値5%以下)の表面に、実施例、比較例及び参考例の塗床用水硬性ポリマーセメント組成物(実施例及び比較例については硬化促進剤組成物を含む)を、実施例4、実施例5、実施例6及び参考例2以外については4mm厚さに下地コンクリート上に塗り拡げて7日間硬化させ試験体とする。実施例4、実施例5、実施例6及び参考例2については下地コンクリート上に7mm厚さで木鏝等で押さえ込みながら表面を平滑に仕上げて7日間硬化させ試験体とする。その後試験体中央部に95℃熱水を5分流下させ次に20℃の冷水を10分流下させることを1サイクルとして、実施例4、実施例5、実施例6及び参考例2以外については2000サイクル繰り返し、実施例4、実施例5、実施例6及び参考例2については6000サイクル繰り返し、塗膜に剥がれ、浮き等異常が生じないものを○、異常が生じたものを×と評価した。
[Thermal shock resistance]
On the surface of a dried concrete flat plate of 300 mm x 300 mm x 60 mm thick (display value of 5% or less in the Ket Moisture Meter HI-520 concrete range) of JISA5371 at 23 ° C, the coating floor of Examples, Comparative Examples and Reference Examples Hydraulic polymer cement composition for use (including curing accelerator composition for Examples and Comparative Examples), 4 mm thickness on foundation concrete except for Example 4, Example 5, Example 6 and Reference Example 2 Spread and spread for 7 days to give a test specimen. About Example 4, Example 5, Example 6, and Reference Example 2, the surface is smoothed and pressed for 7 days on a ground concrete with a mallet or the like, and cured for 7 days. Thereafter, 95 ° C. hot water was allowed to flow down to the center of the specimen for 5 minutes, and then 20 ° C. cold water was allowed to flow for 10 minutes, with the exception of Example 4, Example 5, Example 6 and Reference Example 2 as one cycle. 2000 cycles were repeated, and Example 4, Example 5, Example 6 and Reference Example 2 were evaluated for 6000 cycles. Those with no abnormalities such as peeling off and floating were evaluated as ◯, and those with abnormalities were evaluated as ×. .
[付着性]
23℃下でJISA5371の300mm×300mm×厚さ60mmの乾燥したコンクリート平板(ケット水分計HI−520コンクリートレンジにて表示値5%以下)の表面に、実施例、比較例及び参考例の塗床用水硬性ポリマーセメント組成物(実施例及び比較例については硬化促進剤組成物を含む)を、実施例4、実施例5、実施例6及び参考例2以外については4mm厚さに下地コンクリート上に塗り拡げて7日間硬化させ試験体とする。実施例4、実施例5、実施例6及び参考例2については下地コンクリート上に7mm厚さで木鏝等で押さえ込みながら表面を平滑に仕上げて7日間硬化させ試験体とする。建研式接着力試験器により、40×40mm部分の塗床用水硬性ポリマーセメント組成物とコンクリート平板との付着強さ(N/mm2)を測定した。破壊状態は下地コンクリート100%凝集破壊を○と、それ以外を×と評価した。
[Adhesiveness]
On the surface of a dried concrete flat plate of 300 mm x 300 mm x 60 mm thick (display value of 5% or less in the Ket Moisture Meter HI-520 concrete range) of JISA5371 at 23 ° C, the coating floor of Examples, Comparative Examples and Reference Examples Hydraulic polymer cement composition for use (including curing accelerator composition for Examples and Comparative Examples), 4 mm thickness on foundation concrete except for Example 4, Example 5, Example 6 and Reference Example 2 Spread and spread for 7 days to give a test specimen. About Example 4, Example 5, Example 6, and Reference Example 2, the surface is smoothed and pressed for 7 days on a ground concrete with a mallet or the like, and cured for 7 days. The adhesion strength (N / mm 2 ) between the 40 × 40 mm portion of the hydraulic polymer cement composition for coating and the concrete flat plate was measured with a Kenken-type adhesive strength tester. As for the fracture state, 100% cohesive fracture of the ground concrete was evaluated as “good”, and the others were evaluated as “poor”.
[評価結果]
評価結果を表3及び表4に示す。
[Evaluation results]
The evaluation results are shown in Tables 3 and 4.
Claims (5)
The curing accelerator composition for a hydraulic polymer cement composition for flooring according to claim 3 or claim 4 and 2- (dimethylamino) ethanol based on 100 parts by weight of the polyisocyanate of the hydraulic polymer cement composition for flooring. A method for accelerating the curing of a hydraulic polymer cement composition for flooring, characterized in that the mixture of N- (3-aminopropyl) morpholine is mixed in an amount of 1.5 to 18.0 parts by weight.
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