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JP2018182061A - Led socket and led socket structure - Google Patents

Led socket and led socket structure Download PDF

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JP2018182061A
JP2018182061A JP2017079550A JP2017079550A JP2018182061A JP 2018182061 A JP2018182061 A JP 2018182061A JP 2017079550 A JP2017079550 A JP 2017079550A JP 2017079550 A JP2017079550 A JP 2017079550A JP 2018182061 A JP2018182061 A JP 2018182061A
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led
led socket
mounting hole
recess
substrate
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JP6808569B2 (en
JP2018182061A5 (en
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村田 達二郎
Tatsujiro Murata
達二郎 村田
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SANKOH ELECTRIC CO Ltd
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SANKOH ELECTRIC CO Ltd
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Abstract

PROBLEM TO BE SOLVED: To obtain excellent heat dissipation even when obtaining a resin molding by a first half body and a second half body.SOLUTION: An LED socket 5 for supporting an LED structure 6 in which a light emission part 8 such as an LED element on an upper surface of a substrate 7 and an electric power supply part 9 are arranged, includes holing means 15 and 16 capable of attaching the substrate 7 in an almost board thickness with an opening 10 and an attachment hole 11. The LED socket comprises: a first half body 1 in which the light emission part 8 is projected from the opening 10 from a lower direction to an upper direction, and which is made of a resin capable of supporting the LED structure 6 in a state of holding the substrate 7 with the holding means 15 and 16; a second half body 2 that is made of the resin, includes an arrangement part 25 for a connection member capable of being electrically connected to the electric power supply part 9 with an upper opening 20 and an upper attachment hole 21, arranges the light emission part in the upper opening, and is connected to the first half body in the state where the upper attachment hole is positioned on the same axial line; and a heat dispassion member 3 or 3A which is nipped between the first or second half body, and is arranged so as to be contacted to the attachment member such as a screw penetrated into the attachment hole 11 from the upper attachment hole 21.SELECTED DRAWING: Figure 2

Description

本発明は、LED(Light Emitting Diode)素子をセラミックやアルミニウム基板の上に実装したCOB(Chip On Board)タイプに用いられるLEDソケット及びCOBタイプLEDを保持したLEDソケット構造体に関する。   The present invention relates to an LED socket used for a COB (Chip On Board) type in which an LED (Light Emitting Diode) element is mounted on a ceramic or aluminum substrate, and an LED socket structure holding a COB type LED.

なお、COBタイプは、LED構造体と称されたり、LEDパッケージやCOBタイプLEDパッケージ等と称されている。そこで本明細書では、特許文献1と同様にCOBタイプをLED構造体と称し、LED構造体を保持するホルダ等をLEDソケットと称し、LEDソケットにLED構造体を保持したものをLEDソケット構造体と称する。   The COB type is referred to as an LED structure, or an LED package, a COB type LED package, or the like. Therefore, in this specification, the COB type is referred to as an LED structure as in Patent Document 1, the holder for holding the LED structure is referred to as an LED socket, and the LED socket holding the LED structure is an LED socket structure. It is called.

COBタイプのLED構造体は、SMD(Surface Mount Device)タイプに比べ給電端子の位置が表面(上面)側になると共に搭載チップ数が多く高出力や高光束の照明用に好適とされ、また、文献1に例示されるようなLEDソケットにLED構造体を保持したLEDソケット構造体として灯具や照明用機器などに組み込まれる。図10と図11は、文献1に開示のLEDソケット構造体の2例を示している。   Compared with SMD (Surface Mount Device) type, the position of the feed terminal is on the surface (upper surface) side and the number of mounted chips is larger than that of SMD (Surface Mount Device) type, and it is suitable for high power and high luminous flux illumination. As an LED socket structure which hold | maintains a LED structure in the LED socket which is illustrated by literature 1, it is integrated in a lamp, an apparatus for illumination, etc. 10 and 11 show two examples of the LED socket structure disclosed in Document 1.

図10(a)はLEDソケット構造体の分解斜視図、(b)はLDEソケット構造体を裏面側より見た図である。符号0210と0110は共に同じLED構造体、符号0200と0100は共に同じLEDソケットである。LED構造体0210は、基板0211、発光部0212、給電パッド(給電部)0213、支承部0214からなる。このうち、発光部0212は、基板上に配置され、樹脂に封入されたLED素子を有している。給電パッド0213は、表面側の2箇所に給電端子を有し、各給電端子に対し外部電源に接続される電線(以下、リード線という)の末端部を給電端子などを介して接続可能にする。支承部0214は、基板上の発光部と給電パッドを除いた基板部分であり、LEDソケットで支承される部分である。LED構造体は、LEDソケットに対し発光部0212を上に向けた状態でLEDソケットの開口0203に裏側から内側に嵌め込んで装着される。   FIG. 10A is an exploded perspective view of the LED socket structure, and FIG. 10B is a view of the LDE socket structure as viewed from the back side. The reference numerals 0210 and 0110 indicate the same LED structure, and the reference numerals 0200 and 0100 indicate the same LED socket. The LED structure 0210 includes a substrate 0211, a light emitting unit 0212, a feed pad (feed unit) 0213, and a support unit 0214. Among these, the light emitting unit 0212 has an LED element disposed on a substrate and sealed in a resin. The feed pad 0213 has feed terminals at two places on the front surface side, and can connect the ends of wires (hereinafter referred to as lead wires) connected to the external power supply to the feed terminals via the feed terminals and the like. . The support portion 0214 is a substrate portion excluding the light emitting portion and the feed pad on the substrate, and is a portion supported by the LED socket. The LED structure is mounted by being fitted inside from the back side to the opening 0203 of the LED socket with the light emitting unit 0212 facing up to the LED socket.

すなわち、LEDソケット0200は、略中央の略矩形開口0203、該開口縁部にあって、6箇所の支承受部a、要部である2箇所の片持弾性支持部bを有している。(a)中、符号aとbは原図になく新たに加入しものである。開口0203は発光部を基板上方へ露出させる。6箇所の支承受部aは、(b)から推察されるごとく片持弾性支持部bに隣接しているものを除き、LED構造体の支承部0214が上方へ抜けないよう受け止めて該支承部をソケット肉厚内に嵌合し、片持弾性支持部に隣接している2つの支承受部aは支承部0214の対応側面と嵌合する。各片持弾性支持部bは、基板の対向側面を片持梁構造にて挟持状態に側方弾性支持することで基板を圧着固定する。これにより、LED構造体が破損したり機能障害を起こす虞を大幅に解消可能となるとされる。以上のLEDソケットは、給電機構として給電端子などが組み込まれるため図11のように展開される。   That is, the LED socket 0200 has a substantially central, substantially rectangular opening 0203, six support receiving portions a at the opening edge, and two cantilever elastic supporting portions b which are main portions. In (a), reference numerals a and b are not included in the original drawing and newly added. The opening 0203 exposes the light emitting unit above the substrate. The six bearing receiving portions a except for those adjacent to the cantilever elastic supporting portion b as inferred from (b), receive the supporting portion 0214 of the LED structure so as not to come out upward, and the supporting portions Are fitted within the socket thickness and the two bearing receptacles a which are adjacent to the cantilever resilient support mate with the corresponding side of the bearing 0214. Each cantilever elastic support portion b crimps and fixes the substrate by laterally elastic supporting the opposite side surfaces of the substrate in a sandwiched state with a cantilever structure. As a result, it is possible to substantially eliminate the possibility that the LED structure may be damaged or malfunction. The above LED socket is developed as shown in FIG. 11 because a feed terminal etc. is incorporated as a feed mechanism.

図11(a)と(b)は、LEDソケット1200にLED構造体1210を装着した状態つまりLEDソケット構造体を表と裏側より見た図である。LDEソケット1200は、第一半体1230と第二半体1240からなる。第一半体1230はLEDソケット0200に対応し、符号1231は支承受部aに対応し、符号1232は片持弾性支持部bに対応している。第二半体1240は、発光部を露出する中央部の上開口、内面側に設けられた給電端子用端子受部及びリード線用ガイド溝などを有している(文献1の図13を参照)。第一半体1230と第二半体1240は、重ねられた状態で複数のクリップ1250により結合される。符号1220は上記給電パッドに給電端子などを介し接続されたリード線である。   FIGS. 11A and 11B are views of the LED socket 1210 mounted on the LED socket 1200, that is, the LED socket structure viewed from the front and the back. The LDE socket 1200 comprises a first half 1230 and a second half 1240. The first half 1230 corresponds to the LED socket 0200, the numeral 1231 corresponds to the bearing receiving portion a, and the numeral 1232 corresponds to the cantilever elastic supporting portion b. The second half 1240 has an upper opening at a central portion exposing the light emitting portion, a terminal receiving portion for a feeding terminal provided on the inner surface side, a guide groove for a lead wire, and the like (see FIG. 13 of Document 1). ). The first half 1230 and the second half 1240 are joined by the plurality of clips 1250 in an overlapping state. The reference numeral 1220 is a lead wire connected to the feed pad via a feed terminal or the like.

特開2015−204157号公報JP, 2015-204157, A

以上のLEDソケットは、耐久性及び絶縁性と共に放熱性に優れていることが好ましい。放熱性の点は、LED構造体が投入電力に応じた光と熱を発生するため全光束を大きくするほど重要な検討項目となる。ところで、従来のLEDソケットは、材質から大別すると、第一半体及び第二半体が共に樹脂製のタイプと、第一半体が樹脂製、第二半体がアルミ磁器などのセラミック製のタイプとに分けられる。ここで、第一半体は、LED構造体の基板の厚さなどから1.0mm程度と薄くなることに加え、基板の位置決めや支持構造等が複雑な形状となる関係から加工性に優れた樹脂成形品とされる。第二半体は、耐久性や加工性を重視すると樹脂製となり、放熱性及び絶縁性を重視するとセラミック製となる。   It is preferable that the above LED socket be excellent in heat dissipation as well as durability and insulation. The point of heat dissipation is an important examination item as the total luminous flux is increased because the LED structure generates light and heat according to the input power. By the way, when the conventional LED socket is roughly divided from the material, both the first half and the second half are made of resin, the first half is made of resin, and the second half is made of ceramic such as aluminum porcelain. Divided into two types. Here, in addition to the fact that the first half becomes as thin as about 1.0 mm from the thickness of the substrate of the LED structure etc., the processability is excellent because the positioning of the substrate, the support structure, etc. become a complicated shape. It is a resin molded article. The second half is made of resin with emphasis on durability and processability, and is made of ceramic with emphasis on heat dissipation and insulation.

ところが、LEDソケットの材質として、第一半体及び第二半体を共に樹脂製として場合は、板厚が熱により歪んでLED構造体に応力が加わる等して点灯寿命に差がで易くなる。この点は、例えば、樹脂成形品が歪むと、接点圧が小さくなりそれに伴ってさらに温度も上昇し、点灯寿命に影響するからである。   However, when both the first half and the second half are made of resin as the material of the LED socket, the thickness of the plate is distorted by heat and stress is applied to the LED structure, which makes the difference in lighting life easy to occur. . This is because, for example, when the resin molded product is distorted, the contact pressure decreases and the temperature further rises accordingly, which affects the lighting life.

また、LEDソケットの材質として、第一半体を樹脂製で、第二半体をセラミック製とした場合は、第二半体がセラミック製なので力を加えると割れ易いため、例えば、ネジにより灯具等の機器やヒートシンクに取り付ける場合、樹脂製の第一半体側でネジ止めする構成となる。この結果、ネジを通した熱伝導としては、第二半体からの放熱が起き難くなり、ソケット全体の放熱性もあまり期待できないものとなる。また、第一半体が薄いためネジの締め付け力により歪んで接点機構も損なわれ易くなる。   In addition, when the first half is made of resin and the second half is made of ceramic as the material of the LED socket, the second half is made of ceramic, so it is easily broken when a force is applied. When attaching to a device such as a heat sink or the like, the first half body made of resin is screwed. As a result, as the heat conduction through the screw, the heat radiation from the second half hardly occurs, and the heat radiation of the whole socket can not be expected much. In addition, since the first half is thin, the contact mechanism is likely to be distorted due to the tightening force of the screw.

本発明の目的は、以上のような背景から、簡単かつ簡明な構造を維持しながら、第一半体及び第二半体を共に樹脂成形品にしても優れた放熱性が得られるようにする。他の目的は以下の内容説明の中で明らかにする。   From the above background, the object of the present invention is to provide excellent heat dissipation even when resin moldings are used for both the first half and the second half while maintaining a simple and simple structure. . Other objectives will be clarified in the following description.

上記目的を達成するため請求項1の発明は、図面を参照して特定すると、基板7の上面にLED素子等の発光部8及び給電部9a,9bを配置したLED構造体6を支持するためのLEDソケット5において、開口10及び取付穴11と共に前記基板7を略板厚内に取付可能な保持手段15,16を有し、前記発光部8を前記開口10より下から上に突出し、かつ前記基板7を前記保持手段15,16により保持した状態で前記LED構造体6を支持可能な樹脂製の第一半体1と、上開口20及び上取付穴21と共に前記給電部に電気的に接続可能にする接続部材用配置部25を有し、前記上開口に前記発光部を配置し、かつ前記上取付穴を前記取付穴に同軸線上に位置した状態で前記第一半体に連結される樹脂製の第二半体2と、前記第一半体1及び前記第二半体2の間に挟持されると共に、前記上取付穴21から前記取付穴11へ貫通されるネジ等の取付部材Sに当接可能に配置された放熱部材3(3A)とを備えていることを特徴としている。   In order to achieve the above object, the invention according to claim 1 is specified to support the LED structure 6 in which the light emitting portion 8 such as an LED element and the power feeding portions 9a and 9b are disposed on the upper surface of the substrate 7 The LED socket 5 has holding means 15 and 16 capable of attaching the substrate 7 together with the opening 10 and the mounting hole 11 within a substantially plate thickness, and projects the light emitting portion 8 from below the opening 10 and With the first half 1 made of resin capable of supporting the LED structure 6 in a state where the substrate 7 is held by the holding means 15 and 16, the upper opening 20 and the upper mounting hole 21 are electrically connected to the feeding portion. It has a connecting member arranging portion 25 which can be connected, the light emitting portion is arranged in the upper opening, and the upper mounting hole is connected to the first half body coaxially with the mounting hole Resin second half 2 and the first A heat dissipating member 3 (3A) held between the body 1 and the second half 2 and capable of abutting on a mounting member S such as a screw penetrating from the upper mounting hole 21 to the mounting hole 11 And is characterized.

以上の本発明において、取付部材としては、ネジやボルトそれらに類似の部材である。材質は、金属や合金等のごとく熱伝導に優れていることが好ましい。放熱部材としては、取付部材と同様に金属や合金等のごとく熱伝導に優れていることが好ましい。形状的には、請求項3のごとく板状、請求項4のごとく線状の何れでもよい。   In the above invention, the mounting member is a member similar to a screw or a bolt. The material is preferably excellent in heat conduction like a metal or an alloy. It is preferable that the heat dissipating member is excellent in heat conduction like a metal or an alloy as the mounting member. In terms of shape, it may be plate-like as in claim 3 or linear as in claim 4.

以上の本発明は、請求項2から5で特定したように具体化されることがより好ましい。
(1)、前記第一半体1又は/及び第二半体は前記放熱部材を配置する窪み部を有していると共に、前記放熱部材は前記第一半体及び第二半体の間にあって一端側に前記取付部材に当接する当接部を有し、他端側が前記接続部材用配置部付近まで延びている構成である(請求項2)。
(2)、前記放熱部材は、板状をなし前記取付部材を前記上取付穴から前記取付穴へ貫通可能にする挿通穴及びその挿通穴の縁部に突設されて前記第二半体の上取付穴に嵌入される筒部を有している構成である(請求項3)。
It is more preferable that the above-mentioned present invention is embodied as specified in claims 2 to 5.
(1) The first half 1 or / and the second half has a recess for disposing the heat dissipation member, and the heat dissipation member is between the first half and the second half, It has the structure which has the contact part contact | abutted on the said attachment member in one end side, and the other end side is extended to vicinity of the said arrangement | positioning part for connection members (Claim 2).
(2) The heat dissipation member has a plate-like shape, and the insertion hole which allows the attachment member to penetrate from the upper attachment hole to the attachment hole and the edge of the insertion hole are provided in a protruding manner for the second half. It has the structure which has a cylinder part inserted in an upper attachment hole (Claim 3).

(3)、前記放熱部材は、線状をなし前記取付部材に圧接可能になっている構成である(請求項4)。この放熱部材は図9の変形例の構成を特定したものである。線状とは、細長くなっていればよく、断面が丸形、平形、多角形などのものを含む。
(4)、前記第二半体は前記接続部材用配置部と前記窪み部との間に凹所を設け、前記凹所に配置されたセラミック等からなる絶縁性のチップを有している構成である(請求項5)。
(3) The heat dissipating member has a linear shape and can be press-contacted to the mounting member. This heat dissipation member specifies the configuration of the modified example of FIG. The term "linear" means that it is elongated and includes round, flat and polygonal cross sections.
(4) The second half body has a recess between the connecting member disposition portion and the recess, and has an insulating chip made of ceramic or the like disposed in the recess. (Claim 5).

これに対し、請求項6の発明は、LEDソケット構造体50として、請求項1から4の何れかに記載のLEDソケット5に前記LED構造体6を組み付けていることを特徴としている。   On the other hand, the invention of claim 6 is characterized in that the LED structure 6 is assembled to the LED socket 5 according to any one of claims 1 to 4 as the LED socket structure 50.

請求項1の発明では、LED構造体を支持する第一半体及び給電端子等の接続部材を配置する配置部を有する第二半体を有したLEDソケットとして、両半体共に樹脂製であるためセラミック製に比べ量産時の加工精度を安定維持したり製造コストを低減できることに加え、両半体で挟持された放熱部材により放熱性に優れたものとなる。すなわち、放熱部材は、発光部及び給電部に接続される電気的接続部材に発生した熱がネジ等の取付部材を通して外部、つまり例えば適用灯具や各種器具側へ効率よく逃がすようにし、それにより樹脂製の両半体にこもり易い熱対策として最良の放熱特性を付与できる。   In the first aspect of the present invention, both the halves are made of resin as an LED socket having a first half for supporting the LED structure and a second half having an arrangement portion for arranging a connecting member such as a feeding terminal. Therefore, in addition to being able to stably maintain processing accuracy at the time of mass production and to reduce manufacturing cost as compared with ceramic, the heat dissipating member held between both halves is excellent in heat dissipation. That is, the heat dissipation member allows heat generated in the electrical connection member connected to the light emitting portion and the power feeding portion to efficiently escape to the outside, that is, to, for example, the applied lamp and various appliances through the attachment member such as a screw. It is possible to give the best heat dissipation characteristics as a measure against heat that tends to build up on the two halves made of steel.

請求項2の発明では、まず、第一半体又は/及び第二半体が放熱部材用の窪み部を有しているためLEDソケット全体の厚さ寸法を放熱部材のない場合とほぼ同じ厚さに維持できる。同時に、放熱部材が一端側に前記取付部材に当接する当接部を有し、他端側が第二半体の接続部材用配置部付近まで延びているためLEDソケットにおいて熱が最も発生し易い箇所から取付部材側へ効率よく流れ、最終的にネジ等の取付部材を介して上記した適用灯具や各種器具側へ効率よく放熱可能となる。   In the invention of claim 2, first, since the first half or / and the second half has the recess for the heat dissipation member, the thickness dimension of the entire LED socket is substantially the same as the thickness without the heat dissipation member. Can be maintained. At the same time, the heat dissipating member has an abutting portion on one end side that abuts the mounting member, and the other end side extends to the vicinity of the connecting member arranging portion of the second half, and the heat is most likely generated in the LED socket It flows efficiently from the side to the mounting member side, and finally, it is possible to efficiently dissipate the heat to the above-mentioned applicable lamp and various fixtures via the mounting member such as a screw.

請求項3の発明では、放熱部材が板状であり取付部材を貫入される挿通穴及び第二半体の上取付穴に嵌入される筒部を有しているため取付部材により放熱部材を両半体と共締め可能となる。   In the invention of claim 3, since the heat dissipating member is plate-shaped and has the insertion hole into which the mounting member is inserted and the cylindrical portion inserted into the upper mounting hole of the second half, both heat dissipating members It can be tightened with the half body.

請求項4の発明では、放熱部材が線状をなし取付部材に圧接可能になっているため加工精度も余り要求されず重量的にも軽く実施容易となる。   According to the fourth aspect of the invention, since the heat dissipating member has a linear shape and can be brought into pressure contact with the mounting member, the processing accuracy is not required so much, and the weight is light and easy to implement.

請求項5の発明では、第二半体が接続部材用配置部と窪み部との間に設けられた凹所に配置される絶縁性チップを有しているため、放熱部材がチップの存在により配置部に設けられる前記接続部材と電気的障害を起こさないようにし、更に熱がチップを介在して放熱部材側へ流れ易くして放熱特性を向上する。   In the invention of claim 5, since the second half body has the insulating chip disposed in the recess provided between the connecting member disposition portion and the recess portion, the heat dissipating member is provided by the presence of the tip An electrical failure is prevented from occurring with the connection member provided in the placement portion, and heat is further facilitated to flow to the heat dissipation member side via the chip to improve the heat dissipation characteristics.

請求項6の発明では、LEDソケット構造体として、請求項1から5に挙げたような利点や付加価値を具備できる。   According to the sixth aspect of the present invention, the LED socket structure can have the advantages and added values as recited in the first to fifth aspects.

(a)は本発明形態のLEDソケットを上側より見た斜視図、(a)はLEDソケットにLED構造体を組み付けたLEDソケット構造体を上側より見た斜視図である。(A) is the perspective view which looked at the LED socket of the form of this invention from the upper side, (a) is the perspective view which looked at the LED socket structure which assembled | attached the LED structure to the LED socket from the upper side. 上記LEDソケット構造体を分解して上側より見た概略分解斜視図である。It is the general exploded perspective view which disassembled the said LED socket structure and was seen from the upper side. 上記LEDソケットを構成している第一半体単品を示し、(a)は内面ないしは上面図、(b)は外面ないしは下面図である。The 1st half body item which comprises the said LED socket is shown, (a) is an inner surface thru | or a top view, (b) is an outer surface thru | or a bottom view. (a)は図3(a)のA−A線模式断面図、(b)は第一半体にLED構造体を仮止めした状態を示す説明図である。(A) is an AA line schematic cross section of Drawing 3 (a), (b) is an explanatory view showing the state where an LED structure was temporarily fixed to the first half. 上記LEDソケットを構成している第二半体を示し、(a)は内面ないしは下面図、(b)は外面ないしは上面図である。The 2nd half which comprises the said LED socket is shown, (a) is an inner surface thru | or a bottom view, (b) is an outer surface thru | or a top view. (a)は図5(a)のB−B線模式断面図、(b)は図5(a)のC−C線模式断面図である。(A) is a BB line schematic cross section figure of Fig.5 (a), (b) is a CC line schematic cross section diagram of Fig.5 (a). (a)は第二半体に放熱部材及びチップを配設すると共に、給電端子を組み付ける要領を説明するための模式構成図、(b)はLEDソケットを構成している放熱部材単品の上面図、(c)は(b)のX矢視図である。(A) is a schematic block diagram for explaining the procedure of assembling the power supply terminal while arranging the heat dissipating member and the chip in the second half, (b) is a top view of the single heat dissipating member constituting the LED socket (C) is a view on arrow X of (b). LEDソケットを構成している給電端子(接続部材)単品を示し、(a)は上面図、(b)は(a)のY矢視図である。The feed terminal (connection member) single item which comprises the LED socket is shown, (a) is a top view, (b) is a Y arrow view of (a). 上記LEDソケットを構成している放熱部材を変更した変形例を示し、(a)は図7(a)に対応して示す構成図、(b)は放熱部材単品の拡大上面図である。The modification which changed the thermal radiation member which comprises the said LED socket is shown, (a) is a block diagram shown corresponding to Fig.7 (a), (b) is an enlarged top view of a single thermal radiation member. 特許文献1のLEDソケット及びソケット構造体として、(a)は文献1の図2(a)を示し、(b)は文献1の図1(b)を示している。As LED socket and socket structure of patent document 1, (a) shows FIG. 2 (a) of the document 1, and (b) shows FIG. 1 (b) of the document 1. As shown in FIG. 特許文献1のLEDソケット及びソケット構造体として、(a)及び(b)は文献1の図12を示している。As the LED socket and socket structure of Patent Document 1, (a) and (b) show FIG. 12 of Document 1.

以下、本発明の形態例を図面を参照して説明する。この説明では、LEDソケット及びLEDソケット構造体の部材構成を説明した後、その作動特徴、変形例の順に述べる。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In this description, the member configurations of the LED socket and the LED socket structure are described, and then their operation features and modified examples will be described in order.

(部材構成)図1及び図2に示したLEDソケット構造体50は、本発明を適用したLEDソケット5にLED構造体6を組み付けたものであり、灯具や照明用機器などの取付部に対し複数のネジSにより装着される。ここで、LED構造体6は、公知の市販品であり、アルミニウム等の基板7の上面にLED素子等の発光部8及び給電部9などを配置したものである。給電部9は、外部電源に接続されるリード線45,46の端末に給電端子4を介して外部電力の供給を受けるためのもので、2箇所設けられている。 (Member configuration) The LED socket structure 50 shown in FIG. 1 and FIG. 2 is one in which the LED structure 6 is assembled to the LED socket 5 to which the present invention is applied. It is mounted by a plurality of screws S. Here, the LED structure 6 is a well-known commercially available product, in which a light emitting portion 8 such as an LED element and a power feeding portion 9 are disposed on the upper surface of a substrate 7 such as aluminum. The power supply unit 9 is provided at two terminals for receiving the supply of external power via the power supply terminal 4 to the terminals of the lead wires 45 and 46 connected to the external power supply.

また、LEDソケット構造体50を装着する照明用機器側の取付部には、放熱特性に優れるようヒートシンクなどが採用されることもある。ボルト等のネジSは典型的な取付部材であるが、ネジSに代えて金属製の連結棒とナット等の取付手段などであってもよい。なお、図1及び図2には各ネジSに対応してナットNを図示している。このナットNは、便宜的に図示したものであり、実際は取付部にネジSと螺合する雌ネジを形成することで省略したり、取付部に設けられた挿通穴から突出したネジ部分に螺合させるようにしたり、或いは取付部に予め固着しておきそこにネジSを螺合させる。   Moreover, a heat sink etc. may be employ | adopted as an attachment part by the side of the illumination apparatus which mounts the LED socket structure 50 so that it may be excellent in a thermal radiation characteristic. The screw S such as a bolt is a typical mounting member, but instead of the screw S, a metal connecting rod and a mounting means such as a nut may be used. In addition, the nut N is shown in figure corresponding to each screw S in FIG. 1 and FIG. The nut N is illustrated for the sake of convenience, and in actuality, it can be omitted by forming a female screw screwing with the screw S in the mounting portion, or can be screwed into the screw portion protruding from the insertion hole provided in the mounting portion. The screw S is screwed into the fitting portion or fixed in advance to the mounting portion.

LEDソケット5は、図2に示されるごとくLED構造体6を支持可能な樹脂製の第一半体1と、第一半体1に重ねた状態で連結される樹脂製の第二半体2と、第一半体1及び第二半体2の間に挟持される放熱部材3と、2個の給電端子4及び不図示の板バネと、2個の絶縁性チップ39とを備えている。   The LED socket 5 includes a first half 1 made of resin capable of supporting the LED structure 6 as shown in FIG. 2 and a second half 2 made of resin connected in a state of being superimposed on the first half 1. , A heat dissipation member 3 sandwiched between the first half 1 and the second half 2, two feed terminals 4 and a leaf spring (not shown), and two insulating chips 39 .

このうち、第一半体1は、図2から図4に示されるごとく環状の射出成形品であり、中央部に設けられた開口10、開口10より外周側に設けられて上下に貫通している複数(この例では2つ)の取付穴11、上面1aに突設された複数(この例では2つ)の連結片12及び複数(この例では4つ)のボス13、外周囲の2箇所に設けられた切欠部14、下面1bにあって開口10の縁側に設けられて基板7を位置決め保持可能な保持手段として位置決め部15及び弾性挟持片16などを一体に有している。   Among them, the first half 1 is an annular injection molded product as shown in FIG. 2 to FIG. 4 and is provided on the outer peripheral side from the opening 10 provided at the central portion and the opening 10 and penetrating vertically. There are a plurality of (two in this example) mounting holes 11, a plurality of (two in this example) connecting pieces 12 provided on the upper surface 1a and a plurality (four in this example) bosses A positioning portion 15 and an elastic pinching piece 16 are integrally provided as holding means which are provided on the edge of the opening 10 in the notch portion 14 and the lower surface 1b provided at the portion and which can position and hold the substrate 7.

開口10は、発光部8及び給電部9の回りを上面1a側に突出可能な形状となっている。各取付穴11は同心円上に設けられた円形穴である。各連結片12は、上面外周側に設けられて先端内側に突出された爪12aを有している。各ボス13は開口10と外周囲との間に設けられている。切欠部14は、後述する第二半体2に組み込まれる給電端子4に接続されて外部へ引き出されるリード線45,46の引き出し位置に対応した箇所に設けられている。なお、符号19aと19bはLED構造体の給電部9がアノード側かカソード側かを表している。   The opening 10 has a shape that can project around the light emitting portion 8 and the feeding portion 9 to the upper surface 1 a side. Each mounting hole 11 is a circular hole provided concentrically. Each connection piece 12 has a claw 12a provided on the outer periphery of the upper surface and protruding inward at the tip. Each boss 13 is provided between the opening 10 and the outer circumference. The notch portion 14 is provided at a position corresponding to the lead-out position of the lead wires 45 and 46 connected to a feed terminal 4 incorporated in the second half 2 described later and drawn to the outside. Reference numerals 19a and 19b indicate whether the power supply unit 9 of the LED structure is on the anode side or the cathode side.

位置決め部15は、下面1bに段差として設けられ、略矩形の基板7において対向した2箇所の角部側を対応する段差で受け止めて基板7を第一半体1の肉厚内に位置決め可能にする。これに対し、弾性挟持片16は、開口10のもう一方の対向した縁部にそれぞれ設けられて下傾斜状態に突出されて、該下傾斜状態から内側方向の押力を受けると水平又は若干内側傾斜状態に切り換えられるようになっている。また、各弾性挟持片16には、基板7を受け止め可能なL形段差16aが先端側に形成されている。   The positioning portion 15 is provided on the lower surface 1 b as a step, and the two corner portions facing each other in the substantially rectangular substrate 7 are received with corresponding steps so that the substrate 7 can be positioned within the thickness of the first half 1 Do. On the other hand, the elastic clamping pieces 16 are respectively provided at the other opposite edges of the opening 10 and are projected in a downward inclined state, and horizontally or slightly inward when receiving an inward pressing force from the downward inclined state. It can be switched to the inclined state. Further, an L-shaped step 16 a capable of receiving the substrate 7 is formed on the tip side of each elastic holding piece 16.

図4(b)はLED構造体を第一半体に仮止めした状態を示している。この構造では、例えば、基板7が一端側だけを対応する片側の位置決め部15に当てると共に、両側の段差16aに載せた状態から、基板7の他方側を縦方向に押し込むと、各弾性挟持片16が水平又は若干内側傾斜状態に切り換えられる。その状態において、LED構造体6の基板7は、両段差16aの対向面の間に挟まれて仮止めされる。なお、上記した第二半体に設けた図5(a)の凹部2c1は、各弾性挟持片16が内側傾斜状態に切り換えられた際に不用意に当たらないようにする逃げ用の空間である。   FIG. 4 (b) shows a state in which the LED structure is temporarily fixed to the first half. In this structure, for example, when the other side of the substrate 7 is pushed in the longitudinal direction from the state where the substrate 7 applies only one end to the corresponding positioning portion 15 on one side and places it on the step 16a on both sides, each elastic holding piece 16 is switched to the horizontal or slightly inward inclined state. In that state, the substrate 7 of the LED structure 6 is sandwiched between the opposing surfaces of the two steps 16 a and temporarily fixed. The concave portion 2c1 of FIG. 5A provided in the above-mentioned second half is a space for relief so as not to be inadvertently hit when the respective elastic clamping pieces 16 are switched to the inward inclined state. .

すなわち、この構造では、基板7を位置決め部15及び弾性挟持片16を利用して仮止めするが、操作要領として縦方向に押圧しながら仮止めする押し込み方式であり、特許文献1のごとくLED構造体の基板を水平方向に対向した片持弾性支持部(図11(b)の符号1232)により挟持する構造に比べLED構造体の基板7をより的確かつ迅速な動作にて保持できる。そして、この構造では、LEDソケット構造体50が灯具などの機器の取付部に対し複数のネジSにより螺着されることによりLED構造体6も本固定状態となるよう設計されている。   That is, in this structure, although the substrate 7 is temporarily fixed using the positioning portion 15 and the elastic holding piece 16, it is a pressing method of temporarily fixing while pressing in the longitudinal direction as an operation point. The substrate 7 of the LED structure can be held more accurately and more quickly than in a structure in which the substrate of the body is held by the cantilever elastic support (reference numeral 1232 in FIG. 11B) facing in the horizontal direction. Further, in this structure, the LED socket structure 50 is designed to be in the main fixed state by screwing the LED socket structure 50 to the mounting portion of a device such as a lamp with a plurality of screws S.

なお、符号18は2箇所に設けられた浅い凹部である。各凹所18は、第二半体2に組み込まれる対応する給電端子4の上側部分を逃がす。符号19a,19bは第一半体の下面1bに刻印されてLED構造体6を第一半体1に組み付ける際、対応する給電部9の向きが分かるようにして誤組み付けを防ぐ目印である。   In addition, the code | symbol 18 is the shallow recessed part provided in two places. Each recess 18 escapes the upper part of the corresponding feed terminal 4 incorporated in the second half 2. The reference numerals 19a and 19b are marks which are marked on the lower surface 1b of the first half to make the direction of the corresponding feeding part 9 known when the LED structure 6 is assembled to the first half 1, thereby preventing misassembly.

第二半体2は、図2及び図5から図7に示されるごとく第一半体1と重ねられる環状の射出成形品であり、中央部に設けられた開口20、下面2aにあって開口20より外周側に設けられて放熱部材3を配置する2箇所の窪み部2c及び窪み部2cと開口20の間に設けられて給電端子4の座部41を受ける台座2dと、窪み部2cにあって上下に貫通している取付穴21及びボス26と、外周囲の2箇所に設けられた切欠部22と、ボス13が嵌合される4箇所の凹部23と、リード線45,46を配置する2箇所の溝24と、溝24に通じている凹所25及び凹所25の奥側の係合溝25a並びに台座2dの周囲に設けられた2つの係合溝25bと、台座2dの凹所25と反対側に設けられた小凹所25c
と、各台座2dと窪み部2cの間に設けられているチップ用凹所29とを備えている。なを、符号2c1は、下面2aのうち、開口20と窪み部2cの間の一部に形成された凹部である。
The second half 2 is an annular injection-molded article which is overlapped with the first half 1 as shown in FIGS. 2 and 5 to 7 and has an opening 20 provided at the central portion and a lower surface 2a. The pedestal 2d is provided between the recess 20 and the recess 20 at two places where the heat dissipation member 3 is disposed. Mounting holes 21 and bosses 26 which vertically penetrate through, notches 22 provided at two locations on the outer periphery, four recesses 23 at which the bosses 13 are fitted, and lead wires 45 and 46 Two grooves 24 to be arranged, a recess 25 communicating with the groove 24 and an engagement groove 25a on the back side of the recess 25, two engagement grooves 25b provided around the pedestal 2d, and a pedestal 2d Small recess 25c provided on the opposite side to recess 25
And a chip recess 29 provided between each pedestal 2d and the recess 2c. The reference numeral 2c1 denotes a recess formed on a part of the lower surface 2a between the opening 20 and the recess 2c.

開口20は発光部8を下から上へ露出する略円形であり、縁部が上傾斜部20aに設けられている。窪み部2cは、外周側に沿って設けられて放熱部材3の厚さに相当する深さである。台座2dは、下面2aより低く、窪み部2cよりも少し高い。取付穴21は取付穴11と同軸線上に設けられている。ボス26は放熱部材の穴34に嵌合される。切欠部22は、下縁に突設したリブ22aを有していると共に、該リブ22aの上面2b側を段差22bに形成している。この段差22bには、連結片12の爪12aが係合する。各凹部23は同心円上に設けられている。   The opening 20 has a substantially circular shape that exposes the light emitting unit 8 from the bottom to the top, and an edge is provided in the upper inclined portion 20 a. The recess 2 c is provided along the outer peripheral side and has a depth corresponding to the thickness of the heat dissipation member 3. The pedestal 2d is lower than the lower surface 2a and slightly higher than the recess 2c. The mounting hole 21 is provided coaxially with the mounting hole 11. The bosses 26 are fitted in the holes 34 of the heat dissipating member. The notch 22 has a rib 22a protruding from the lower edge, and the upper surface 2b side of the rib 22a is formed as a step 22b. The claws 12a of the connecting piece 12 engage with the step 22b. Each recess 23 is provided concentrically.

各溝24は、両半体1,2の積層状態で第一半体の対応する切欠部14と重ねられ、リード線45又は46を半体内から外へ導出可能となる。台座2dは給電端子4を保持する。凹部25は給電端子4のベース40が配置される。係合溝25a,25bは給電端子4の対応する係止部40a,42と係合する。小凹所25cには、給電端子4の接続部43を下から上向きに押圧する図示を省略した板ばねが配置される。凹所29には絶縁性チップ39が嵌合配置される。この凹所29は窪み部2cの一部に接近した設けられる。そして、凹所29に嵌合されるチップ39が窪み部2cに配置される放熱部材3と接触されるようにすることが好ましい。チップ39の材質は、絶縁性に優れたセラミック製が好ましいが、他の絶縁性の素材でもよい。   Each groove 24 is superimposed on the corresponding notches 14 of the first half in the stacked state of both halves 1, 2 so that the lead 45 or 46 can be led out of the half. The pedestal 2 d holds the feed terminal 4. The recess 40 is provided with the base 40 of the feed terminal 4. The engaging grooves 25 a, 25 b engage with the corresponding locking portions 40 a, 42 of the feed terminal 4. In the small recess 25c, a plate spring (not shown) for pressing the connection portion 43 of the feed terminal 4 upward from below is disposed. An insulating chip 39 is fitted in the recess 29. The recess 29 is provided close to a part of the recess 2c. Then, it is preferable that the tip 39 fitted in the recess 29 be in contact with the heat dissipation member 3 disposed in the recess 2c. The material of the chip 39 is preferably made of ceramic excellent in insulation property, but may be another insulation material.

ここで、放熱部材3は、図7(b),(c)に示されるごとく金属製のプレス品であり、取付穴11,21と同軸線上に配置される挿通穴31と、第二半体のリブ22aが嵌合される切欠部32と、第一半体の対応するボス13が嵌合する貫通穴33と、第二半体のボス26が嵌合する貫通穴34とを有している。また、放熱部材3は、板状をなし、挿通穴31の縁部に突設されて第二半体の上取付穴31に嵌入される筒部30を有している。この筒部30は、バーリング加工により放熱部材3の上面3a側に突出形成されたもので、同7(a)のごとく第二半体の取付穴21に嵌入される。そして、この構造では、LEDソケット5が両半体1,2を連結一体化した状態で、灯具や各種機器に対しネジSなどにより取り付ける場合、放熱部材3が筒部30の存在により両半体1,2と強固に共締め可能となる。   Here, the heat dissipating member 3 is a metal-made press product as shown in FIGS. 7 (b) and 7 (c), and the insertion hole 31 disposed coaxially with the mounting holes 11 and 21 and the second half And a through hole 33 into which the corresponding boss 13 of the first half fits, and a through hole 34 into which the boss 26 of the second half fits. There is. Further, the heat radiating member 3 has a plate shape, and has a cylindrical portion 30 which is provided so as to protrude from the edge of the insertion hole 31 and is fitted into the upper mounting hole 31 of the second half. The cylindrical portion 30 is formed so as to protrude on the upper surface 3a side of the heat dissipation member 3 by burring, and is fitted into the mounting hole 21 of the second half as shown in 7 (a). And, in this structure, when the LED socket 5 is attached to the lamp and various devices with the screw S etc. in a state where the two halves 1 and 2 are connected and integrated, the heat dissipation member 3 is two halves by the presence of the cylindrical portion 30. It becomes possible to tighten together with 1 and 2 firmly.

給電端子4は、導電性板材のプレス品であり、図8に示されるごとく縦配置のベース40と、ベース40先端側部に設けられた係止部40aと、ベース40の先端側に連結されて台座2dに受け止められる座部41と、座部41の縁部から折り曲げられた2箇所の係止部42と、座部41の前側より斜め上側に立ち上げられた接続部43と、接続部43の先端裏面にあって両側に突設された規制壁部44とを一体に有している。符号43aは、接続部43の上面側に突出されて給電部9に当接する接点部である。   The feed terminal 4 is a pressed product of a conductive plate material, and is connected to the base 40 in the vertical arrangement as shown in FIG. 8, a locking portion 40 a provided on the tip side of the base 40, and the tip side of the base 40. A seat 41 received by the pedestal 2d, two locking portions 42 bent from the edge of the seat 41, a connection portion 43 raised obliquely upward from the front side of the seat 41, and a connection portion It has on the front end back surface of 43 and the regulation wall part 44 provided protruding on both sides integrally. Reference numeral 43 a is a contact portion that protrudes to the upper surface side of the connection portion 43 and abuts on the feeding portion 9.

ベース部40には、内側面に対しリード線45又は46の先端側芯線が半田等にて結合される。そして、以上の給電端子4は、座部41が台座2dに配置された状態で、係止部40aが係合溝25aに圧入され、各係止部42が対応する係合溝25bに圧入されることで第二半体2に装着される。その際は、小凹所25cに不図示の板ばねが組み込まれる。この板ばねは、下部が小凹所25cに位置決めされると共に、上部が接続部43の裏側に突出された両規制壁部44の間に位置規制された状態で、接続部43を下方へ押圧して接点部43aが給電部9に確実に接触されるようにする。   In the base portion 40, the tip side core wire of the lead wire 45 or 46 is coupled to the inner side surface by solder or the like. Then, in the state where the seat portion 41 is disposed on the pedestal 2d, the locking portion 40a is press-fit into the engagement groove 25a, and each locking portion 42 is press-fitted into the corresponding engagement groove 25b. Is mounted on the second half 2. At that time, a leaf spring (not shown) is incorporated in the small recess 25c. The leaf spring has the lower portion positioned in the small recess 25c, and the upper portion pressed in the downward direction of the connection portion 43 in a state where the position is regulated between both the regulation wall portions 44 projecting to the back side of the connection portion 43. Then, the contact portion 43a is reliably brought into contact with the feeding portion 9.

以上のようにして、放熱部材3及び板ばねで付勢した給電端子4を配置した第二半体2には、第一半体1が連結される。すなわち、両半体1,2は、第一半体の複数のボス13と第二半体の対応する凹部23との嵌合、及び第一半体の連結片の爪12aと第二半体の段差22bとの係合により連結される。   As described above, the first half 1 is connected to the second half 2 in which the heat dissipating member 3 and the feeding terminal 4 biased by the plate spring are disposed. That is, the two halves 1 and 2 are fitted with the plurality of bosses 13 of the first half and the corresponding recesses 23 of the second half, and the claw 12a of the connecting piece of the first half and the second half Are connected by engagement with the step 22b of the

(作動特徴)以上のLEDソケットやLEDソケット構造体の利点について明らかにする。
(ア)、以上のLEDソケット5ないしはLEDソケット構造体50としては、LED構造体6を支持する第一半体1及び給電端子4を配置する配置部を有する第二半体2からなるタイプにおいて、両半体1,2が共に樹脂製であるためセラミック製に比べ量産時の加工精度を安定維持したり製造コストを低減できる。同時に、両半体1,2で挟持された熱伝導に優れた放熱部材3により優れた放熱特性を有している。すなわち、放熱部材3は、発光部8及び給電部9や給電端子4等に発生した熱がネジSを通して外部、つまり例えば適用灯具や各種器具側へ効率よく逃がすよう作用し、それにより樹脂製の両半体1,2にこもり易い熱対策として最良の放熱特性を付与できる。
(Operational features) We will clarify the advantages of the above LED socket and LED socket structure.
(A) The above-mentioned LED socket 5 or LED socket structure 50 comprises a first half 1 for supporting the LED structure 6 and a second half 2 having an arrangement portion for arranging the feeding terminal 4 Since both the halves 1 and 2 are made of resin, the processing accuracy during mass production can be stably maintained and the manufacturing cost can be reduced as compared with those made of ceramic. At the same time, the heat dissipating member 3 excellent in heat conduction sandwiched between the two halves 1, 2 has excellent heat dissipating characteristics. That is, the heat dissipation member 3 acts to efficiently dissipate the heat generated in the light emitting portion 8, the power feeding portion 9, the power feeding terminal 4 and the like to the outside through the screw S, that is, the side of applied lamps and various appliances, It is possible to impart the best heat dissipation characteristics to the two halves 1 and 2 as a measure against heat that tends to build up.

(イ)、LEDソケット5ないしはLEDソケット構造体50は、第一半体1が放熱部材3を配置する窪み部2cを有しているため、LEDソケット全体の厚さ寸法を放熱部材3のない場合と同じ厚さに維持できる。同時に、放熱部材3が一端側にネジSに当接する筒部30を有し、他端側が第二半体2側に配置される給電端子4付近まで延びているためLEDソケット構造体50において熱が最も発生し易い箇所から取付用のネジS側へ効率よく流れ、最終的にネジSを介して適用灯具や各種器具側へ効率よく放熱可能となる。 (A) The LED socket 5 or the LED socket structure 50 has the recess 2c in which the first half 1 is provided with the heat dissipating member 3 so that the thickness of the entire LED socket does not have the heat dissipating member 3 It can be maintained at the same thickness as the case. At the same time, the heat dissipation member 3 has the cylindrical portion 30 in contact with the screw S at one end, and the other end extends to the vicinity of the power supply terminal 4 disposed on the second half 2 side. It efficiently flows from the place where the most occurrence occurs to the mounting screw S side, and finally it is possible to dissipate heat efficiently to the applied lamp and various instruments through the screw S.

(ウ)、LEDソケット5ないしはLEDソケット構造体50は、第一半体1及び第二半体2が略環状であるため照明用として外観見栄えに優れている。同時に、放熱部材3が板状でありネジSを貫入される挿通穴31及び第二半体2の上取付穴21に嵌入される筒部30を有しているためネジSにより放熱部材3を両半体1,2と共締め可能となる。 (C) The LED socket 5 or the LED socket structure 50 is excellent in appearance for lighting because the first half 1 and the second half 2 are substantially annular. At the same time, the heat dissipating member 3 is formed by the screw S because the heat dissipating member 3 is plate-shaped and has the insertion hole 31 into which the screw S is inserted and the cylindrical portion 30 inserted into the upper mounting hole 21 of the second half 2. It can be tightened with both halves 1, 2.

(エ)、LEDソケット5ないしはLEDソケット構造体50は、第二半体2が給電端子4と窪み部2cとの間に設けられた凹所29に配置される絶縁性チップ39を有しているこのため、放熱部材3がチップ29の存在により電気的障害を起こさないようにし、更に熱がチップ29を介在して放熱部材3側へ流れ易くして放熱特性を向上する。 (D) The LED socket 5 or the LED socket structure 50 has the insulating chip 39 disposed in the recess 29 in which the second half 2 is provided between the feeding terminal 4 and the recess 2c. Therefore, the heat dissipation member 3 is prevented from causing an electrical failure due to the presence of the chip 29, and heat is further easily flowed to the heat dissipation member 3 side through the chip 29 to improve the heat dissipation characteristics.

(放熱特性)本発明者は、上記LEDソケット5として両半体が樹脂製、給電端子、放熱部材からなる発明構成品a、更に上記チップ39を加えた発明構成品a1、従来のLEDソケットとして両半体が樹脂製、給電端子からなる従来構成品b、従来のLEDソケットとして両半体が樹脂製の第一半体とアルミナ磁器製の第二半体、給電端子からなる従来構成品cについて放熱特性の優劣を調べるため次のような簡単な試験を行った。 (Heat Dissipation Characteristic) The inventor of the present invention has invented the invention component a in which both halves are made of resin, the power supply terminal and the heat dissipation member as the LED socket 5, the invention component a1 further including the chip 39, and the conventional LED socket. A conventional component b in which both halves are made of resin and a feed terminal, and a conventional component c in which both halves are a first LED half made of resin and a second half made of alumina ceramic as a conventional LED socket and a feeder terminal c The following simple tests were conducted to determine the superiority or inferiority of the heat dissipation characteristics.

試験方法は、給電端子4の下に熱電対の先を押し当て、周囲の温度が15℃前後の時より、無風状態でネジ(M3)Sを指先で摘んで体温(36℃)の伝わり方を調べた。具体的には、ネジSを摘んだときから5分経過後の温度上昇を調べ優劣を比較するようにした。各第一半体、第二半体、給電端子は同じ大きさのものである。各構成品はネジSと給電端子4間の距離を同一に設定し、試験では極力同じ環境を保つようにした。また、樹脂の素材はポリブチレンテレフタレートにガラスファイバー入れ30%のものを使用した。   The test method is how to push the tip of the thermocouple under the feed terminal 4 and pinch the screw (M3) S with a finger to transmit the body temperature (36 ° C) without wind from when the ambient temperature is around 15 ° C. I examined. Specifically, the temperature rise after 5 minutes from when the screw S was picked was checked to compare the superiority and inferiority. Each first half, second half and feed terminal are of the same size. In each component, the distance between the screw S and the feeding terminal 4 was set to be the same, and in the test, the same environment was kept as much as possible. In addition, the material of the resin used was 30% polybutylene terephthalate with glass fiber.

試験結果は5回の平均値で、発明構成品aでは3.4℃上昇し、発明構成品a1では3.8℃上昇した。これに対し、従来構成品bでは2.0℃上昇し、従来構成品cでは2.8℃上昇した。この結果から、放熱特性ないしは熱伝導特性は、発明構成品a及びa1が従来構成品b及びcよりかなり優れていることが推察され、また、チップ39を追加することがより好ましいことが分かる。   The test results show an average value of 5 times, rising 3.4 ° C. for invention component a and 3.8 ° C. for invention component a1. On the other hand, in the conventional component b, the temperature rose by 2.0 ° C., and in the conventional component c, the temperature rose by 2.8 ° C. From this result, it can be inferred that the inventive components a and a1 are considerably superior to the conventional components b and c in heat radiation characteristics or heat conduction characteristics, and it is more preferable to add the chip 39.

(変形例)図9は上記放熱部材を変更した一例を示している。この説明では、上記形態と同じ部材や部位に同一符号を付して重複説明を省き、変更点だけを詳述する。つまり、変更点は、放熱部材3Aの構成と、第二半体の窪み部2cにボス26と共にもう一つのボス27を追加した構成にある。 (Modification) FIG. 9 shows an example in which the heat dissipation member is changed. In this description, the same members and portions as those in the embodiment described above are denoted by the same reference numerals, duplicate explanations are omitted, and only changes are described in detail. That is, the change points are in the configuration of the heat dissipation member 3A and the configuration in which another boss 27 is added to the depressed portion 2c of the second half together with the boss 26.

まず、放熱部材3Aは、トーションバネ等の線材により形成され、一端側に設けられて取付部材Sに圧接する当接部38と、他端側に設けられて前記配置部25付近つまり凹所29に配されたチップ39に当接する当接部37と、当接部37と当接部38の間に設けられた屈曲部36とを有している。そして、この放熱部材3Aは、窪み部2c上にあって、屈曲部36が同図のごとく下面2aとの境目の段差端面の一部と、ボス26及び27とにより位置規制された態様で組み付けられると、当接部37がチップ39に圧接し、かつ、当接部38の一部が挿入穴31の内側に配置される。その後、この変形例では、ネジSが第二半体の取付穴21から第一半体の取付穴11に挿入されると、当接部38の一部に当たり、当接部38が各取付穴より外側へ逃げるよう弾性変位され、最終的にネジSに圧接した状態に維持される。   First, the heat dissipating member 3A is formed of a wire material such as a torsion spring, and is provided at one end side and in contact with the mounting member S at the contact portion 38 and at the other end side near the placement portion 25; And a bent portion 36 provided between the contact portion 37 and the contact portion 38. The heat dissipating member 3A is assembled on the recessed portion 2c in such a manner that the bent portion 36 is positionally restricted by a part of the step end surface at the boundary with the lower surface 2a and the bosses 26 and 27 as shown in FIG. Then, the contact portion 37 is in pressure contact with the tip 39 and a part of the contact portion 38 is disposed inside the insertion hole 31. Thereafter, in this modification, when the screw S is inserted from the mounting hole 21 of the second half into the mounting hole 11 of the first half, the screw S touches a part of the contact portion 38, and the contact portion 38 It is elastically displaced so as to escape further outward, and is finally maintained in a state of being in pressure contact with the screw S.

以上の変形例では、上記(ウ)の後半の記載が次のように変更される。つまり、放熱部材3Aが線状をなし、ネジSに圧接可能になっているため加工精度を緩和したり重量を軽減し、その結果、実施容易となる。   In the above modified example, the description in the latter half of (c) above is changed as follows. That is, since the heat radiating member 3A has a linear shape and can be brought into pressure contact with the screw S, the processing accuracy is reduced and the weight is reduced. As a result, the implementation becomes easy.

なお、本発明は、以上の形態例及び変形例に示したLED構造体、LEDソケット、LEDソケット構造体に何ら制約されるものではない。本発明は、請求項に特定される技術要素を備えておればよく、細部は必要に応じて種々変更可能なものである。その一例として、形態例及び変形例では、全体の厚さが放熱部材によっても増えないようにするため第二半体側に逃げ用の窪み部を設けたが、この窪み部を第一部材側に設けたり、両半体にそれぞれ設けるようにしても差し支えない。   The present invention is not limited at all to the LED structure, the LED socket, and the LED socket structure shown in the above-described embodiment and modification. The present invention only needs to be equipped with the technical elements specified in the claims, and the details can be changed as needed. As an example, in the embodiment and the modification, the recess for relief is provided on the second half side in order to prevent the overall thickness from being increased by the heat dissipation member, but this recess is on the first member side It does not matter if it is provided or provided in both halves.

また、LED構造体の基板を保持する保持手段としては、形態例に示した保持手段に限られず他の位置決め構造や係合構造、更に接合構造などが適宜採用可能である。絶縁性チップは、省略可能であるが、電気的障害防止と共に放熱特性を向上するため追加することが好ましい。材質は絶縁性であればセラミック以外でもよい。給電端子及び上記板バネについても、例えば、第二半体の形状や給電部との良接触状態を保つため変形可能である。   Further, the holding means for holding the substrate of the LED structure is not limited to the holding means shown in the embodiment, and other positioning structure, engagement structure, bonding structure and the like can be appropriately adopted. The insulating chip can be omitted, but it is preferable to add it in order to improve the heat radiation characteristics as well as to prevent electrical failure. The material is not limited to ceramic as long as it is insulating. The feed terminal and the plate spring can be modified, for example, in order to maintain the shape of the second half and the good contact with the feed portion.

1・・・・・第一半体(10は開口、11は取付穴)
2・・・・・第二半体(20は上開口、21は上取付穴、25は配置部)
3・・・・・放熱部材(30は当接部である筒部、31は挿通穴)
3A・・・・放熱部材(36,37規制部、38は当接部)
4・・・・・給電端子(接続部材)
5・・・・・LEDソケット
6・・・・・LED構造体
7・・・・・基板
8・・・・・発光部
9・・・・・給電部
12・・・・連結片(連結手段)
16・・・・弾性挟持片(保持手段)
2c・・・・窪み部
29・・・・チップ用凹所
39・・・・絶縁性チップ
50・・・・LEDソケット構造体
S・・・・・ネジ(取付部材)
1: First half (10 is an opening, 11 is a mounting hole)
2 ········ Second half (20: upper opening, 21: upper mounting hole, 25: placement portion)
3 ..... radiating member (30 tubular portion is abutting portion, the insertion hole 31)
3A · · · · · Heat dissipation member (36, 37 restricting portion, 38 is a contact portion)
4 ····· Feeding terminal (connection member)
5 ··· LED socket 6 · · · LED structure 7 · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · )
16 ・ ・ ・ Elastic clamping piece (holding means)
2c .... recess 29 .... chip recess 39 ... insulating chip 50 ... LED socket structure S · · · · · screw (mounting member)

Claims (6)

基板の上面にLED素子等の発光部及び給電部を配置したLED構造体を支持するためのLEDソケットにおいて、
開口及び取付穴と共に前記基板を略板厚内に取付可能な保持手段を有し、前記発光部を前記開口より下から上に突出し、かつ前記基板を前記保持手段により保持した状態で前記LED構造体を支持可能な樹脂製の第一半体と、
上開口及び上取付穴と共に前記給電部に電気的に接続可能にする接続部材用配置部を有し、前記上開口に前記発光部を配置し、かつ前記上取付穴を前記取付穴に同軸線上に位置した状態で前記第一半体に連結される樹脂製の第二半体と、
前記第一半体及び前記第二半体の間に挟持されると共に、前記上取付穴から前記取付穴へ貫通されるネジ等の取付部材に当接可能に配置された放熱部材とを備えていることを特徴とするLEDソケット。
In an LED socket for supporting an LED structure in which a light emitting unit such as an LED element and a power feeding unit are disposed on the upper surface of a substrate,
The LED structure has an opening and a mounting hole and holding means capable of mounting the substrate within a substantially plate thickness, the light emitting portion protrudes upward from below the opening, and the substrate is held by the holding means. The first half made of resin that can support the body,
An upper opening and an upper mounting hole together with a connecting member arranging portion capable of being electrically connected to the feeding portion, the light emitting portion is arranged at the upper opening, and the upper mounting hole is coaxial with the mounting hole A second half made of resin connected to the first half while being positioned in
And a heat dissipating member interposed between the first half and the second half and disposed so as to be able to abut a mounting member such as a screw penetrating from the upper mounting hole to the mounting hole. LED socket characterized by
前記第一半体又は/及び第二半体は前記放熱部材を配置する窪み部を有していると共に、前記放熱部材は前記第一半体及び第二半体の間にあって一端側に前記取付部材に当接する当接部を有し、他端側が前記接続部材用配置部付近まで延びていることを特徴とする請求項1に記載のLEDソケット。   The first half or / and the second half has a recess for placing the heat dissipation member, and the heat dissipation member is between the first and second halves and attached to one end The LED socket according to claim 1, further comprising an abutting portion abutting on the member, and the other end side extending to the vicinity of the connecting member arranging portion. 前記放熱部材は、板状をなし前記取付部材を前記上取付穴から前記取付穴へ貫通可能にする挿通穴及びその挿通穴の縁部に突設されて前記第二半体の上取付穴に嵌入される筒部を有しているとを特徴とする請求項1又は2に記載のLEDソケット。   The heat dissipation member has a plate-like shape, and is inserted into an insertion hole that allows the mounting member to penetrate from the upper mounting hole to the mounting hole and an edge of the insertion hole, and is mounted on the upper mounting hole of the second half. The LED socket according to claim 1 or 2, characterized in that it has a cylindrical portion to be inserted. 前記放熱部材は、線状をなし前記取付部材に圧接可能になっていることを特徴とする請求項1又は2に記載のLEDソケット。   3. The LED socket according to claim 1, wherein the heat dissipating member has a linear shape and can be brought into pressure contact with the mounting member. 前記第二半体は、前記接続部材用配置部と前記窪み部との間に凹所を設け、前記凹所に配置されたセラミック等からなる絶縁性チップを有していることを特徴とする請求項2又は3に記載のLEDソケット。   The second half body is characterized in that a recess is provided between the connecting member disposing portion and the recess and the insulating chip made of ceramic or the like is disposed in the recess. The LED socket according to claim 2 or 3. 請求項1から5の何れかに記載のLEDソケットに前記LED構造体を組み付けていることを特徴とするLEDソケット構造体。   An LED socket structure in which the LED structure is assembled to the LED socket according to any one of claims 1 to 5.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021026894A (en) * 2019-08-06 2021-02-22 株式会社三晃電気 LED socket and LED socket structure
JP7548505B2 (en) 2021-01-04 2024-09-10 株式会社三晃電気 LED socket and its mounting structure

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JP2014203575A (en) * 2013-04-02 2014-10-27 東芝ライテック株式会社 Lighting device
JP2015204157A (en) * 2014-04-11 2015-11-16 株式会社新光電気 Led socket, led socket structure, led lighting device and led lamp
JP2017504162A (en) * 2014-01-02 2017-02-02 ティーイー コネクティビティ ネーデルランド ビーヴイTE Connectivity Nederland BV LED socket assembly

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JP2014203575A (en) * 2013-04-02 2014-10-27 東芝ライテック株式会社 Lighting device
JP2017504162A (en) * 2014-01-02 2017-02-02 ティーイー コネクティビティ ネーデルランド ビーヴイTE Connectivity Nederland BV LED socket assembly
JP2015204157A (en) * 2014-04-11 2015-11-16 株式会社新光電気 Led socket, led socket structure, led lighting device and led lamp

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021026894A (en) * 2019-08-06 2021-02-22 株式会社三晃電気 LED socket and LED socket structure
JP7041417B2 (en) 2019-08-06 2022-03-24 株式会社三晃電気 LED socket and LED socket structure
JP7548505B2 (en) 2021-01-04 2024-09-10 株式会社三晃電気 LED socket and its mounting structure

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