JP2018178235A - Pretreatment method of hot metal - Google Patents
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Abstract
【課題】精錬容器中の溶銑に精錬剤を吹き込む予備処理(脱珪脱燐)において、CaOの滓化を促進してCaOの利用効率を高めるとともに、投入する酸素の反応効率を高める。【解決手段】精錬容器内の溶銑に、酸化鉄源、気体酸素、及び、生石灰を含む精錬剤を、溶銑に浸漬した精錬剤吹込みランスから吹込み、脱珪処理と脱燐処理を連続して行なう溶銑の予備処理方法において、上記精錬剤を、生石灰吹込み速度(kg/分):FCaOと、下記式(1)で定義する酸素吹込み速度(kg/分):FOとの比:FCaO/FOが、下記式(2)を満たすように吹き込むことを特徴とする溶銑の予備処理方法。FO=FO_FeOt+FO_O2・・・(1) FO_FeOt:酸化鉄源による酸素吹込み速度(kg/分) FO_O2:気体酸素による酸素吹込み速度(kg/分) 1.5≦FCaO/FO≦3.0・・・(2)【選択図】図3PROBLEM TO BE SOLVED: To enhance the utilization efficiency of CaO by promoting slagging of CaO and to enhance the reaction efficiency of oxygen to be input in a pretreatment (desiliconization and dephosphorization) in which a refining agent is blown into hot metal in a refining container. SOLUTION: A refining agent containing an iron oxide source, gaseous oxygen, and quicklime is blown into the hot metal in a refining container from a refining agent blowing lance immersed in the hot metal, and desiliconization treatment and dephosphorization treatment are continuously performed. In the method for pretreating hot metal, the ratio of quicklime blowing rate (kg / min): FCaO to oxygen blowing rate (kg / min): FO defined by the following formula (1): A method for pretreatment of hot metal, which comprises blowing FCaO / FO so as to satisfy the following formula (2). FO = FO_FeOt + FO_O2 ・ ・ ・ (1) FO_FeOt: Oxygen blowing speed by iron oxide source (kg / min) FO_O2: Oxygen blowing speed by gaseous oxygen (kg / min) 1.5 ≦ FCaO / FO ≦ 3.0 ・・ ・ (2) [Selection diagram] Fig. 3
Description
本発明は、混銑車等の精錬容器において、溶銑のSi濃度を効率良く低減し、次いで、溶銑のP濃度を低減する溶銑の予備処理方法に関する。 The present invention relates to a hot metal pretreatment method for efficiently reducing the Si concentration of hot metal and then reducing the P concentration of hot metal in a refining vessel such as a mixing wheel.
溶銑を転炉で酸素吹錬して溶鋼とする際、転炉での吹錬負荷を低減するとともに、溶鋼を所望の成分組成に調整し易くするため、転炉に装入する溶銑から、予め、珪素、燐、硫黄等を除去する「溶銑予備処理」が、通常、行われている。 When oxygenating the molten metal in the converter to convert it to molten steel, the load of blowing in the converter is reduced and it is easy to adjust the molten steel to the desired composition. Usually, "hot metal pretreatment" to remove silicon, phosphorus, sulfur and the like is performed.
即ち、高炉から出銑された溶銑が、まだ、出銑樋、傾注樋、又は、混銑車内に存在する間に、溶銑に、精錬剤として、石灰系フラックス、酸化剤、及び/又は、ソーダ灰系フラックス等を、キャリアガス(例えば、窒素、酸素)で吹き込むか、又は、上方から、直接添加し、珪素、燐、硫黄等をスラグへ移行させて除去する。 That is, while the hot metal discharged from the blast furnace is still present in the hot metal, the decanter or the mixing car, the lime-based flux, the oxidizing agent, and / or the soda ash as a refining agent in the hot metal The system flux or the like is blown with a carrier gas (for example, nitrogen, oxygen) or directly added from above, and silicon, phosphorus, sulfur or the like is transferred to the slag and removed.
熱力学的に、脱燐反応に先行して脱珪反応が進行するが、脱珪反応を効率よく進めるためには、スラグ中のSiO2活量を低く維持する必要がある(図1のSiO2等活量線図(1550℃)、参照)。また、スラグの塩基度(%CaO/%SiO2、以下「C/S」ということがある。)を高くすると、スラグの脱燐能が向上するので、溶銑に投入する精錬剤のCaO源として生石灰を使用するのが一般的である。 Thermodynamically, the desiliconation reaction proceeds prior to the dephosphorization reaction, but in order to efficiently advance the desiliconation reaction, it is necessary to keep the SiO 2 activity in the slag low (SiO in FIG. 1). 2 isoactivity diagram (1550 ° C, see). In addition, raising the basicity of the slag (% CaO /% SiO 2 , hereinafter sometimes referred to as “C / S”) improves the dephosphorization ability of the slag, so it can be used as a CaO source of a refining agent to be added to hot metal. It is common to use quicklime.
しかし、溶銑温度が1300〜1400℃であると、CaOが溶解可能なC/Sの上限は1.5程度であり、この上限を超えるCaOは、スラグに溶解(滓化)しないので、無駄になる(図2のCaO−SiO2−FeO系の3元状態図、参照)。 However, if the hot metal temperature is 1300 to 1400 ° C., the upper limit of C / S that can dissolve CaO is about 1.5, and CaO exceeding this upper limit is not dissolved (shrink) in slag, so it is useless. (Refer to the ternary phase diagram of the CaO-SiO 2 -FeO system in FIG. 2).
それ故、投入するCaOと脱珪反応で生じるSiO2の比(C/S)が1.5以下となるように、溶銑に投入するCaOの量を調整する必要があるが、必要量のCaOを一括して投入すると、脱珪処理の初期においてC/Sが上昇し過ぎて、かえって、脱珪効率が低下する場合がある。 Therefore, it is necessary to adjust the amount of CaO to be poured into the molten metal so that the ratio (C / S) of CaO to be introduced and SiO 2 generated by the desiliconization reaction becomes 1.5 or less. If C. is introduced at once, C / S may rise too much at the initial stage of the silicon removal treatment, which may lower the silicon removal efficiency.
特許文献1には、溶銑を容器に受銑後、該容器内の溶銑を撹拌しつつスラグの塩基度を1.0以下にして脱珪処理し、該脱珪処理終了後10分以内に除滓を開始することを特徴とする溶銑脱珪方法が開示されている。特許文献1の方法では、脱珪−除滓を円滑かつ効率的に行うため、スラグの塩基度の上限を、理論的な上限(1.5)より低い1.0に規定したと考えられるが、脱珪効率の向上は必ずしも期待できない。 According to Patent Document 1, after receiving molten iron in a container, the basicity of slag is reduced to 1.0 or less while stirring the molten iron in the container, and removal is performed within 10 minutes after completion of the silicon removal treatment. A hot metal desiliconization method is disclosed which is characterized by initiating a crucible. In the method of Patent Document 1, it is considered that the upper limit of the basicity of slag is defined to be 1.0 lower than the theoretical upper limit (1.5) in order to carry out the silicon removal and removal smoothly and efficiently. The improvement of the desiliconization efficiency can not always be expected.
一方、溶銑中にランスを浸漬して、インジェクション方式で、CaO及び酸化鉄源(精錬剤)を連続的に投入する場合、スラグのC/Sは徐々に増加し、投入したCaOの極端な滓化不良は起こり難いので、多くの場合、インジェクション方式による精錬剤の投入方法が採用されている(例えば、特許文献2及び3、参照)。しかし、この場合においても、スラグのC/Sが、1.5(理論的上限)より低いC/S域、例えば、1.2以下で、CaOの利用効率が極大となる場合がある。 On the other hand, when lance is immersed in hot metal and CaO and iron oxide source (refining agent) are continuously fed by injection method, the C / S of slag gradually increases and the extreme amount of CaO fed In many cases, a method of injecting a refining agent by an injection method is adopted (refer to, for example, Patent Documents 2 and 3), since the conversion defects are unlikely to occur. However, even in this case, the utilization efficiency of CaO may be maximal when the C / S of the slag is lower than 1.5 (theoretical upper limit), for example, 1.2 or less.
前述したように、スラグの塩基度(C/S)が、1.5(理論的上限)より低いC/S域、例えば、1.2以下で、CaOの利用効率が極大となる場合があることから、本発明者らは、溶銑中に、CaOを連続的に吹き込む場合においても、CaOの吹込み速度が速いと、局所的に、例えば、吹込み領域にて、CaO濃度が上昇して固相(CaO)が晶出して、吹き込んだCaOが十分に滓化せず、CaOの利用効率が低下するのではないかと発想した。 As described above, when the basicity (C / S) of slag is lower than 1.5 (theoretical upper limit), for example, 1.2 or less, the utilization efficiency of CaO may be maximal Therefore, even when CaO is blown continuously into the hot metal, if the blowing speed of CaO is high, the CaO concentration rises locally, for example, in the blowing area. It was thought that the solid phase (CaO) crystallized out and the blown CaO did not fully hatch and the utilization efficiency of CaO would be reduced.
本発明は、上記発想のもとで、精錬容器中の溶銑に精錬剤を吹き込む予備処理(脱珪、脱燐)において、CaOの滓化を促進してCaOの利用効率を高めるとともに、投入する酸素の反応効率を高めることを課題とし、該課題を解決する溶銑の予備処理方法を提供することを目的とする。 In the present invention, based on the above idea, during the pretreatment (desiliconization, dephosphorization) in which the refining agent is blown into the molten metal in the refining vessel, the transformation of CaO is promoted to enhance the utilization efficiency of CaO and to be introduced. It is an object of the present invention to increase the reaction efficiency of oxygen and to provide a hot metal pretreatment method for solving the problem.
本発明者らは、上記課題を解決する手法について鋭意検討した。その結果、精錬容器中の溶銑に精錬剤(酸化鉄源、気体酸素、生石灰等)を吹き込む際、生石灰吹込み速度(kg/分):FCaOと、酸素吹込み速度(kg/分):FOとの比:FCaO/FOを適切な範囲に制御すると、吹き込む生石灰が効率良く滓化するとともに、投入した酸素の反応効率が向上し、脱珪反応及び脱燐反応が迅速に進行することが判明した。この知見については、後述する。 The present inventors diligently studied methods for solving the above problems. As a result, when a refining agent (iron oxide source, gaseous oxygen, quick lime, etc.) is blown into the molten metal in the refining vessel, the quick lime blowing rate (kg / min): F CaO and the oxygen blowing rate (kg / min): When the ratio to F 2 O : F 2 CaO 3 / F 2 O is controlled to an appropriate range, the quick-boiling lime to be blown in efficiently hatches, the reaction efficiency of the input oxygen is improved, and the desiliconization reaction and the dephosphorization reaction proceed rapidly It turned out to be. This finding will be described later.
本発明は、上記知見に基づいてなされたもので、その要旨は次のとおりである。 The present invention has been made based on the above findings, and the summary thereof is as follows.
(1)精錬容器内の溶銑に、酸化鉄源、気体酸素、及び、生石灰を含む精錬剤を、溶銑に浸漬した精錬剤吹込みランスから吹込み、脱珪処理と脱燐処理を連続して行なう溶銑の予備処理方法において、
上記精錬剤を、生石灰吹込み速度(kg/分):FCaOと、下記式(1)で定義する酸素吹込み速度(kg/分):FOとの比:FCaO/FOが、下記式(2)を満たすように吹き込む
ことを特徴とする溶銑の予備処理方法。
FO=FO _ FeOt+FO _ O2 ・・・(1)
FO _ FeOt:酸化鉄源による酸素吹込み速度(kg/分)
FO _ O2:気体酸素による酸素吹込み速度(kg/分)
1.5≦FCaO/FO≦3.0 ・・・(2)
(1) A refining agent containing an iron oxide source, gaseous oxygen and quicklime is blown into a molten metal in a refining vessel from a refining agent blowing lance immersed in the molten metal, and the desiliconization treatment and the dephosphorizing treatment are continuously performed. In the hot metal pretreatment method to be performed,
The ratio of the above refining agent to quick lime injection rate (kg / min): F CaO and oxygen injection rate (kg / min): F 2 O defined by the following formula (1): F 2 CaO 2 / F 2 O The pre-processing method of the molten iron characterized by blowing so that following formula (2) may be satisfy | filled.
F O = F O _ FeOt + F O _ O 2 (1)
F O _ FeOt : Oxygen injection rate by iron oxide source (kg / min)
F O _ O 2 : Oxygen blowing rate by gaseous oxygen (kg / min)
1.5 ≦ F CaO / F O ≦ 3.0 (2)
(2)前記脱珪処理により、Si:0.05〜0.25質量%に調整することを特徴とする前記(1)に記載の溶銑の予備処理方法。 (2) The method of pre-treating molten metal according to the above (1), wherein the Si content is adjusted to 0.05 to 0.25 mass% by the silicon removal treatment.
(3)前記脱燐処理により、P:0.05〜0.10質量%に調整することを特徴とする前記(1)又は(2)に記載の溶銑の予備処理方法。 (3) The method for pretreating hot metal according to (1) or (2) above, wherein P: 0.05 to 0.10 mass% is adjusted by the dephosphorization treatment.
(4)前記精錬容器が混銑車であることを特徴とする前記(1)〜(3)のいずれかに記載の溶銑の予備処理方法。 (4) The method according to any one of the above (1) to (3), wherein the refining vessel is a mixing car.
本発明によれば、精錬容器内の溶銑の予備処理(脱珪、脱燐)において、生石灰を有効に活用するとともに、投入した酸素の反応効率を高めることができる。 According to the present invention, in the pretreatment (desiliconization and dephosphorization) of hot metal in the refining vessel, it is possible to effectively utilize quick lime and to enhance the reaction efficiency of the input oxygen.
本発明の溶銑の予備処理方法(以下「本発明方法」ということがある。)は、精錬容器内の溶銑に、酸化鉄源、気体酸素、及び、生石灰を含む精錬剤を、溶銑に浸漬した精錬剤吹込みランスから吹込み、脱珪処理と脱燐処理を連続して行なう溶銑の予備処理方法において、
上記精錬剤を、生石灰吹込み速度(kg/分):FCaOと、下記式(1)で定義する酸素吹込み速度(kg/分):FOとの比:FCaO/FOが、下記式(2)を満たすように吹き込む
ことを特徴とする。
FO=FO _ FeOt+FO _ O2 ・・・(1)
FO _ FeOt:酸化鉄源による酸素吹込み速度(kg/分)
FO _ O2:気体酸素による酸素吹込み速度(kg/分)
1.5≦FCaO/FO≦3.0 ・・・(2)
In the method of pre-treating hot metal according to the present invention (hereinafter sometimes referred to as “the method of the present invention”), a smelting agent containing an iron oxide source, gaseous oxygen and quicklime is dipped in the smelter in smelter. In the pre-treatment method of hot metal which blows from a refining agent blowing lance, desiliconizing treatment and dephosphorizing treatment are continuously performed,
The ratio of the above refining agent to quick lime injection rate (kg / min): F CaO and oxygen injection rate (kg / min): F 2 O defined by the following formula (1): F 2 CaO 2 / F 2 O It is characterized by blowing so that following formula (2) may be satisfy | filled.
F O = F O _ FeOt + F O _ O 2 (1)
F O _ FeOt : Oxygen injection rate by iron oxide source (kg / min)
F O _ O 2 : Oxygen blowing rate by gaseous oxygen (kg / min)
1.5 ≦ F CaO / F O ≦ 3.0 (2)
以下、本発明方法について説明する。 Hereinafter, the method of the present invention will be described.
従来から、一般的に用いられている塩基度(C/S)は、投入した全てのCaOと生成した全てのSiO2が、精錬容器内に、それぞれ均一に存在する場合において、スラグの特性を示す指標として有用である。 Conventionally, the basicity (C / S) generally used is the characteristic of the slag when all the CaO input and all the SiO 2 formed are uniformly present in the refining vessel. It is useful as an indicator to show.
しかし、実際の予備処理では、最終的なCaO投入量とSiO2生成量が同じでも、予備処理中、精錬容器内に存在するCaO量は投入速度によって変動し、また、生成するSiO2量は生成速度によって変動するので、予備処理の進行形態は一様でない。 However, in the actual pretreatment, even if the final CaO input amount and the SiO 2 generation amount are the same, the amount of CaO present in the smelting vessel during the pretreatment is variable depending on the injection rate, and the amount of SiO 2 generated is The form of progress of the pre-treatment is not uniform as it varies with the production rate.
ここで、精錬剤として、酸化鉄源、気体酸素、及び、生石灰を同時に溶銑中に吹き込んだ際の反応について考える。 Here, consider the reaction when the iron oxide source, gaseous oxygen and quick lime are simultaneously blown into the molten iron as a refining agent.
酸化鉄源中の酸化鉄と気体酸素が溶銑中のSiと反応してSiO2が生成し、局所的に、例えば、吹込み領域に、CaO−SiO2−FeO系のスラグが生成する。局所的に生成するスラグの塩基度C/S(以下「C/Slocal」ということがある。)は、CaOの吹込み速度FCaOと、SiO2の生成源である酸素の吹込み速度FOとの比:FCaO/FOと比例関係にあると考えられる。 Iron oxide in the iron oxide source and gaseous oxygen react with Si in the hot metal to form SiO 2 , and locally, for example, a CaO-SiO 2 -FeO-based slag is generated in the blowing region. The basicity C / S (hereinafter sometimes referred to as "C / S local ") of the locally formed slag is the blowing rate F CaO of CaO and the blowing rate F of oxygen which is a generation source of SiO 2 Ratio to O : It is considered to be proportional to F CaO / F 2 O.
それ故、FCaO/FOが大きくなり過ぎて、C/Slocalが1.5を超え、CaOが滓化しない状況が発生し得るが、C/Slocalが1.5を超えない状況を継続して形成すれば、CaOの滓化を促進できると考えられる。 Therefore, a situation may occur where F CaO / F O becomes too large, C / S local exceeds 1.5, and CaO does not hatch, but C / S local does not exceed 1.5. If formed continuously, it is thought that the hatching of CaO can be promoted.
そこで、本発明者らは、従来から、一般的に用いられている包括的な塩基度ではなく、局所的に、例えば、吹込み領域に生成するCaO−SiO2−FeO系のスラグの塩基度C/Slocalに着目し、該C/Slocalと比例関係にあるFCaO/FOを操作指標として採用した。そして、実際の予備処理の条件と結果に基づいて、C/Slocalに対する操作指標FCaO/FOの最適範囲を明確にした。 Therefore, the present inventors do not use the comprehensive basicity generally used conventionally, but locally, for example, the basicity of a CaO-SiO 2 -FeO-based slag generated in a blowing region. focusing on C / S local, was adopted F CaO / F O which is proportional to the C / S local as an operation indicator. Then, based on the conditions and results of actual preliminary processing, the optimum range of the operation index F CaO / F O for C / S local was clarified.
即ち、酸化鉄源、気体酸素、及び、生石灰を含む精錬剤を、生石灰吹込み速度(kg/分):FCaOと、下記式(1)で定義する酸素吹込み速度(kg/分):FOとの比:FCaO/FOが、下記式(2)を満たすように吹き込むと、局所的なC/Slocalが適正範囲に維持されて、吹き込まれた生石灰が効率良く滓化しつつ、脱珪反応が効率良く進行する。
FO=FO _ FeOt+FO _ O2 ・・・(1)
FO _ FeOt:酸化鉄源による酸素吹込み速度(kg/分)
FO _ O2:気体酸素による酸素吹込み速度(kg/分)
1.5≦FCaO/FO≦3.0 ・・・(2)
That is, a refining agent containing an iron oxide source, gaseous oxygen and quick lime, quick lime injection rate (kg / min): F CaO, and oxygen injection rate (kg / min) defined by the following formula (1): When the ratio to F 2 O : F 2 CaO 2 / F 2 O is blown so as to satisfy the following formula (2), the local C / S local is maintained in an appropriate range, and the infused quicklime efficiently hatches. The desiliconization reaction proceeds efficiently.
F O = F O _ FeOt + F O _ O 2 (1)
F O _ FeOt : Oxygen injection rate by iron oxide source (kg / min)
F O _ O 2 : Oxygen blowing rate by gaseous oxygen (kg / min)
1.5 ≦ F CaO / F O ≦ 3.0 (2)
図3に、FCaO/FOと局所的な塩基度C/Slocalの関係を示す。FCaO/FOが1.5以上3.0以下であれば、C/Slocalが1.5を超えない状況を継続して形成して、CaOの滓化を促進することができ、脱珪反応を効率良く推進することができる。この点が、本発明方法の基本思想である。 FIG. 3 shows the relationship between F CaO / F 2 O and the local basicity C / S local . If F CaO / F O is 1.5 or more and 3.0 or less, a situation where C / S local does not exceed 1.5 can be continuously formed to promote the hatching of CaO, The silica reaction can be efficiently promoted. This point is the basic idea of the method of the present invention.
以下、本発明方法の条件について説明する。 Hereinafter, the conditions of the method of the present invention will be described.
溶銑:
本発明方法が予備処理の対象とする溶銑は、特に、特定の成分組成の溶銑に限定されず、通常の成分組成の溶銑である。具体的には、例えば、高炉から出銑した溶銑や、電気炉で溶解した溶銑が挙げられる。
Hot metal:
The hot metal targeted by the method of the present invention is not particularly limited to the hot metal of a specific component composition, but is a hot metal of a normal component composition. Specifically, for example, a hot metal discharged from a blast furnace or a hot metal melted in an electric furnace can be mentioned.
精錬容器:
溶銑の予備処理は、通常、溶銑を精錬工程へ搬送する混銑車を精錬容器として行うが、本発明方法の精錬容器は、混銑車に限らず、溶銑を、次の精錬工程へ搬送するための容器(例えば、溶銑鍋等)であって、予備処理を行うことが可能な容器であればよい。
Refining vessel:
Pretreatment of the hot metal is usually carried out using a mixing car for transferring the hot metal to the refining process as a refining vessel, but the refining container of the method of the present invention is not limited to the mixing car but for transferring the hot metal to the next refining process. It is a container (for example, a hot metal ladle etc.), and should just be a container which can pre-process.
精錬剤:
溶銑に浸漬した精錬剤吹込みランスから溶銑に吹き込む精錬剤は、酸化鉄源、気体酸素、及び、生石灰を含む精錬剤である。酸化鉄源として、例えば、ミルスケール、焼結鉱、鉄鉱石、焼結ダスト等を用いて、酸化鉄を溶銑に吹き込む。生石灰は、通常、石灰系フラックスの形態で吹き込むが、CaO単独でもよく、主成分をCaOとする、炭酸カルシウム(CaCO3)や、転炉滓等の混合物で吹き込んでもよい。
Refiner:
The refining agent blown into the molten metal from the refining agent injection lance immersed in the molten metal is a refining agent containing an iron oxide source, gaseous oxygen and quick lime. Iron oxide is blown into the hot metal using, for example, mill scale, sinter ore, iron ore, sinter dust, etc. as an iron oxide source. Although quick lime is usually blown in the form of a lime-based flux, it may be CaO alone, or may be blown with a mixture of calcium carbonate (CaCO 3 ), a converter crucible or the like whose main component is CaO.
操作指標FCaO/FO:1.5以上、3.0以下(上記式(2))
酸化鉄源、気体酸素、及び、生石灰を含む精錬剤を、生石灰吹込み速度(kg/分):FCaOと、上記式(1)で定義する酸素吹込み速度(kg/分):FOとの比:FCaO/FOが、1.5以上、3.0以下(上記式(2))を満たすように吹き込む。
Operation index F CaO / F O : 1.5 or more, 3.0 or less (the above formula (2))
A refining agent containing an iron oxide source, gaseous oxygen and quick lime, quick lime injection rate (kg / min): F CaO, and oxygen injection rate (kg / min) defined by the above equation (1): F 2 O The ratio: F CaO / F 2 O is blown so as to satisfy 1.5 or more and 3.0 or less (the above formula (2)).
FCaO/FOが1.5未満であると、生石灰の吹込量が不足し、スラグの塩基度(C/Slocal)が適正範囲に達せず、脱珪反応が進行しないので、FCaO/FOは1.5以上とする。好ましくは1.7以上である。 If F CaO / F O is less than 1.5, the amount of quick lime injection is insufficient, and the basicity (C / S local ) of the slag does not reach an appropriate range, and the desiliconation reaction does not proceed, so F CaO / F O is 1.5 or more. Preferably it is 1.7 or more.
一方、FCaO/FOが3.0を超えると、生石灰の吹込量が過剰となり、塩基度(C/Slocal)が1.5を超えた領域で固相(CaO)が析出し、Caの利用効率が低下するので、FCaO/FOは3.0以下とする。好ましくは2.7以下である。 On the other hand, when F CaO / F O exceeds 3.0, the amount of quick lime injected becomes excessive, and the solid phase (CaO) precipitates in the region where the basicity (C / S local ) exceeds 1.5, Ca The F CaO / F 2 O should be less than 3.0 because the utilization efficiency of Preferably it is 2.7 or less.
酸素吹込み速度(kg/分):FO=FO _ FeOt+FO _ O2(上記式(1))
溶銑には、気体酸素の他、酸化鉄の形態で酸素が吹き込まれるので、酸素吹込み速度(kg/分):FOは、酸化鉄による酸素吹込み速度(kg/分):FO _ FeOtと、気体酸素による酸素吹込み速度(kg/分):FO _ O2の和で定義する。
Oxygen injection rate (kg / min): F O = F O _ FeOt + F O _ O 2 (above equation (1))
Since oxygen is blown into the hot metal in the form of iron oxide in addition to gaseous oxygen, oxygen injection rate (kg / min): F 2 O is oxygen injection rate by iron oxide (kg / min): F 2 O _ and FeOt, oxygen flow rate with gaseous oxygen (kg / min): defined by the sum of F O _ O2.
このように、酸素吹込み速度(kg/分):FOを定義することにより、溶銑の予備処理中、溶銑に投入する酸素の全量を調整して、FCaO/FOを適正範囲内に制御することができる。 Thus, by defining the oxygen injection rate (kg / min): F 2 O , the total amount of oxygen input to the hot metal is adjusted during pre-treatment of the hot metal to bring F CaO / F 2 O within the appropriate range. Can be controlled.
FO _ FeOtは、酸化鉄源によって異なる。例えば、酸化鉄源がミルスケールの場合、“酸化鉄吹込み速度×16/72”で、酸化鉄源が鉄鉱石の場合、“酸化鉄吹込み速度×48/160”である。FO _ O2は、送酸速度(Nm3/h)/60×1.429(気体酸素密度)であり、送酸速度を変えることにより、FO _ O2を調整することができる。 F O _ FeOt depends on the iron oxide source. For example, when the iron oxide source is mill scale, “iron oxide injection rate × 16/72”, and when the iron oxide source is iron ore, “iron oxide injection rate × 48/160”. F O _ O2 is oxygen-flow-rate (Nm 3 / h) /60×1.429 (gaseous oxygen density), by changing the oxygen-flow-rate, it is possible to adjust the F O _ O2.
本発明方法によれば、生石灰を有効に活用し、投入した酸素の反応効率を高めて、精錬容器内の溶銑の予備処理(脱珪、脱燐)を効率的に行なうことができるが、次の転炉精錬での負荷を低減するとともに、溶鋼を所望の成分組成に調整し易くするため、Si:0.05〜0.25質量%、及び/又は、P:0.05〜0.10質量%に低減することが好ましい。 According to the method of the present invention, quick lime can be effectively used, the reaction efficiency of input oxygen can be enhanced, and pretreatment of molten iron (refining, dephosphorization) in the refining vessel can be efficiently performed. Si: 0.05 to 0.25 mass%, and / or P: 0.05 to 0.10, in order to reduce the load on converter smelting of aluminum and to make it easier to adjust the molten steel to a desired composition. It is preferable to reduce to mass%.
次に、本発明の実施例について説明するが、実施例での条件は、本発明の実施可能性及び効果を確認するために採用した一条件例であり、本発明は、この一条件例に限定されるものではない。本発明は、本発明の要旨を逸脱せず、本発明の目的を達成する限りにおいて、種々の条件を採用し得るものである。 Next, although the Example of this invention is described, the conditions in an Example are one condition example employ | adopted in order to confirm the practicability and effect of this invention, and this invention is the one condition example. It is not limited. The present invention can adopt various conditions as long as the object of the present invention is achieved without departing from the scope of the present invention.
(実施例1)
高炉から出銑した250トンの溶銑(Si:0.4〜0.6質量%、P:0.100〜0.125質量%、C:4.4〜4.7質量%)を混銑車に装入し、精錬剤吹込み装置を備える予備処理場へ搬送し、表1に示す予備処理条件で、溶銑の予備処理(脱珪処理と脱燐処理)を実施した。
Example 1
Mixing 250 tonnes of molten iron (Si: 0.4 to 0.6 mass%, P: 0.100 to 0.125 mass%, C: 4.4 to 4.7 mass%) out of the blast furnace It was charged and transported to a pretreatment site equipped with a refining agent injection device, and pretreatment of hot metal (silicon removal treatment and phosphorus removal treatment) was performed under the pretreatment conditions shown in Table 1.
予備処理の結果は、予備処理後のSiとPの組成、及び、下記式で定義する投入酸素の反応効率η0(脱珪反応及び脱燐反応に消費された酸素の割合)で評価した。ηO>0.65を合格(○)と評価した。 The results of the pretreatment were evaluated by the composition of Si and P after pretreatment and the reaction efficiency η 0 (proportion of oxygen consumed in the desiliconization reaction and the dephosphorization reaction) of the input oxygen defined by the following equation. It was evaluated that η O > 0.65 was a pass (o).
η0=消費酸素量/総酸素投入量
={(ΔP×142/62+ΔSi×32/28)×10}/(FO×処理時間/250(t))
ΔP:予備処理前P濃度(質量%)−予備処理後P濃度(質量%)
ΔSi:予備処理前Si濃度(質量%)−予備処理後Si濃度(質量%)
F0:FO _ FeOt+FO _ O2
10:原単位換算のための係数
eta 0 = consumed oxygen quantity / total oxygen input amount = {(ΔP × 142/62 + ΔSi × 32/28) × 10} / (F O × processing time / 250 (t))
ΔP: P concentration before pretreatment (mass%)-P concentration after pretreatment (mass%)
ΔSi: Si concentration before pretreatment (mass%)-Si concentration after pretreatment (mass%)
F 0 : F O _ FeOt + F O _ O 2
10: Coefficient for conversion of unit
比較例では、予備処理後のSi濃度が0.25質量%以上で、指標(投入酸素の反応効率)が0.70未満であるのに対し、発明例では、予備処理後のSi濃度が0.20質量%以下で、指標(投入酸素の反応効率)が0.70を超えていることが解る。 In the comparative example, the Si concentration after pretreatment is 0.25 mass% or more, and the index (the reaction efficiency of input oxygen) is less than 0.70, whereas in the invention example, the Si concentration after pretreatment is 0. It is understood that the index (the reaction efficiency of input oxygen) exceeds 0.70 at 20 mass% or less.
前述したように、本発明によれば、精錬容器内の溶銑の予備処理(脱珪、脱燐)において、生石灰を有効に活用し、投入した酸素の反応効率を高めることができる。よって、本発明は、鉄鋼産業において利用可能性が高いものである。 As described above, according to the present invention, in the pretreatment (desiliconization and dephosphorization) of hot metal in the refining vessel, quick lime can be effectively used to enhance the reaction efficiency of the input oxygen. Thus, the present invention is highly applicable in the steel industry.
Claims (4)
上記精錬剤を、生石灰吹込み速度(kg/分):FCaOと、下記式(1)で定義する酸素吹込み速度(kg/分):FOとの比:FCaO/FOが、下記式(2)を満たすように吹き込む
ことを特徴とする溶銑の予備処理方法。
FO=FO _ FeOt+FO _ O2 ・・・(1)
FO _ FeOt:酸化鉄源による酸素吹込み速度(kg/分)
FO _ O2:気体酸素による酸素吹込み速度(kg/分)
1.5≦FCaO/FO≦3.0 ・・・(2) In the hot metal in the refining vessel, a refining agent containing an iron oxide source, gaseous oxygen and quick lime is blown from a refining agent blowing lance dipped in the hot metal, and the desiliconizing treatment and the dephosphorizing treatment are continuously performed. In the pre-processing method,
The ratio of the above refining agent to quick lime injection rate (kg / min): F CaO and oxygen injection rate (kg / min): F 2 O defined by the following formula (1): F 2 CaO 2 / F 2 O The pre-processing method of the molten iron characterized by blowing so that following formula (2) may be satisfy | filled.
F O = F O _ FeOt + F O _ O 2 (1)
F O _ FeOt : Oxygen injection rate by iron oxide source (kg / min)
F O _ O 2 : Oxygen blowing rate by gaseous oxygen (kg / min)
1.5 ≦ F CaO / F O ≦ 3.0 (2)
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| JP2019059990A (en) * | 2017-09-27 | 2019-04-18 | Jfeスチール株式会社 | Method of desiliconizing hot metal |
| CN115232906A (en) * | 2021-04-22 | 2022-10-25 | 石家庄市宏森熔炼铸造有限公司 | Preparation method of low-phosphorus high-purity pig iron |
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| JPS60181212A (en) * | 1984-02-28 | 1985-09-14 | Nisshin Steel Co Ltd | Method for desiliconizing molten iron |
| JPH07310108A (en) * | 1994-05-16 | 1995-11-28 | Kawasaki Steel Corp | Hot metal pretreatment method |
| JP2004018942A (en) * | 2002-06-17 | 2004-01-22 | Jfe Steel Kk | Hot metal pretreatment method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS60181212A (en) * | 1984-02-28 | 1985-09-14 | Nisshin Steel Co Ltd | Method for desiliconizing molten iron |
| JPH07310108A (en) * | 1994-05-16 | 1995-11-28 | Kawasaki Steel Corp | Hot metal pretreatment method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2019059990A (en) * | 2017-09-27 | 2019-04-18 | Jfeスチール株式会社 | Method of desiliconizing hot metal |
| CN115232906A (en) * | 2021-04-22 | 2022-10-25 | 石家庄市宏森熔炼铸造有限公司 | Preparation method of low-phosphorus high-purity pig iron |
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