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JP2018178201A - Method of separating copper or zinc from leaching object - Google Patents

Method of separating copper or zinc from leaching object Download PDF

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JP2018178201A
JP2018178201A JP2017080341A JP2017080341A JP2018178201A JP 2018178201 A JP2018178201 A JP 2018178201A JP 2017080341 A JP2017080341 A JP 2017080341A JP 2017080341 A JP2017080341 A JP 2017080341A JP 2018178201 A JP2018178201 A JP 2018178201A
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leaching
zinc
copper
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JP6874492B2 (en
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小野 信行
Nobuyuki Ono
信行 小野
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Nippon Steel Corp
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Nippon Steel and Sumitomo Metal Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a method for separating copper or zinc from an object for an exudation treatment small in agent used amount and small in energy used amount.SOLUTION: There is provided a method for separating copper or zinc from an object for an exudation treatment, which has a process for generating an exudation post liquid containing an ammine complex ion of one or both of copper and zinc and a solid residue, by contacting a solid object for the exudation treatment containing one or both of copper and zinc and containing iron with an exudate containing ionized ammonium salt and having pH of 7.5 to 11.5 in a first closed vessel, a process for solid-liquid separating the exudation post liquid, a process for adding a sulfidizing agent to the exudation post liquid after solid-liquid separation to prepare a regenerated post liquid containing sulphide of one or both of copper and zinc and ammonium salt in a second closed vessel, and a process for solid-liquid separating the regenerated post liquid to separate solid sulfide containing one or both of coper and zinc and the regenerated post liquid after the solid-liquid separation containing ionized ammonium salt, and uses the separated regenerated post liquid as the extrude.SELECTED DRAWING: None

Description

本発明は、鉄鋼製造の原料となるスクラップや、鉄鋼製造プロセスの副生成物であるスケール、ダスト又はスラッジ等の、鉄成分を含有し、かつ、銅および亜鉛の一方又は両方を含有する固体の浸出処理対象物から、銅および亜鉛の一方又は両方を分離する方法に関する。   The present invention is a solid that contains an iron component and contains one or both of copper and zinc, such as scrap that is a raw material of steel production and scale, dust, or sludge that is a by-product of the steel production process. The present invention relates to a method of separating one or both of copper and zinc from a leaching target.

鉄鋼製造の原料となるスクラップは、電線や導線として使用される銅線や、他の銅又は銅合金製部品の混入が主な原因で、銅含有量が高くなっていることが多い。また、スクラップは、亜鉛めっき鋼板等の表面処理鋼板を含み、スクラップ中には、鋼板の表面処理成分である亜鉛を少量ながら含んでいる。フェロスクラップとしては、例えば、廃自動車、廃電気製品、機械屑等や、加工時に発生する切断屑等がある。   The scrap used as the raw material of steel manufacture has high copper content in many cases mainly due to the mixing of the copper wire used as an electric wire or conducting wire, and other copper or copper alloy parts. Moreover, scrap contains surface treatment steel plates, such as a galvanized steel plate, and the scrap contains a small amount of zinc which is a surface treatment component of a steel plate. As ferro scrap, there are, for example, waste cars, waste electric products, machine scraps, etc., and cutting scraps generated during processing.

鉄鋼製造プロセスの副生成物であるダストは、一貫製鉄所における焼結、高炉、転炉等や、電炉で発生し、主成分は鉄であるが、鉄成分以外に、亜鉛を含んでいる。スケールは、連鋳や熱延で、鋼材表面が熱間で酸化した際に発生する酸化鉄で、主成分は酸化鉄であるが、少量ながら、銅を含んでいる場合がある。   Dust, which is a by-product of the iron and steel manufacturing process, is generated in sintering, blast furnaces, converters, etc. in an integrated steel mill, and in an electric furnace, and its main component is iron, but it contains zinc in addition to iron components. The scale is continuous casting or hot rolling, and is an iron oxide generated when the surface of the steel material is oxidized in a hot condition. The main component is iron oxide, but may contain copper although in a small amount.

鉄鋼製造プロセスの副生成物であるスラッジは、めっき鋼板製造時に発生する酸性廃液やめっき廃液を中和処理する際に発生するスラッジで、母材中の鉄以外に、めっき成分である、亜鉛やニッケルを含んでおり、これらの金属は、水酸化物として存在している。   Sludge, which is a by-product of the steel manufacturing process, is a sludge generated when neutralizing acid waste liquid and plating waste liquid generated at the time of plated steel sheet manufacturing, and zinc as a plating component other than iron in the base material It contains nickel, and these metals are present as hydroxides.

銅は、鉄鋼製品の機械的性質、加工性等の性能に悪影響を及ぼす元素であり、銅が混入したスクラップを鋼溶製の原料として用いると、低級な品質の鋼しか製造できない。そのため、銅をスクラップから除去することが好ましく、従来から様々な脱銅方法について研究されている。例えば、特許文献1では、スクラップを酸素存在下でNH3とアンモニウム塩((NHCO又は(NHSO)とを含有する浸出液により処理し、スクラップ中の銅をアンミン錯体イオンとして溶解し、脱銅スクラップを分離することを開示している。この際、得られた浸出液を加熱して錯体イオンを分解させ、(NHCOを用いた場合に晶析した酸化銅を回収するとしている。また、(NHSOを用いた場合には、得られた硫酸銅水溶液を電解して金属銅を回収するとしている。 Copper is an element that adversely affects the performance of steel products such as mechanical properties and processability, and when scraps mixed with copper are used as a raw material for steel melting, only low quality steel can be produced. Therefore, it is preferable to remove copper from scrap, and various copper removal methods have been studied conventionally. For example, in Patent Document 1, the scrap is treated with a leaching solution containing NH 3 and ammonium salt ((NH 4 ) 2 CO 3 or (NH 4 ) 2 SO 4 ) in the presence of oxygen, and copper in the scrap is anmined It is disclosed to dissolve as complex ion and separate decopper scrap. At this time, it is supposed that the obtained leachate is heated to decompose complex ions, and copper oxide crystallized when (NH 4 ) 2 CO 3 is used is recovered. When (NH 4 ) 2 SO 4 is used, the obtained aqueous solution of copper sulfate is electrolyzed to recover metallic copper.

また、銅は一旦、製鉄プロセスに混入すると、鉄より酸化し難い金属元素であり、分離することは非常に難しいという課題があった。   Further, copper is a metal element which is more difficult to oxidize than iron once mixed in the iron making process, and there is a problem that it is very difficult to separate.

亜鉛は、沸点と融点が、それぞれ907℃と420℃であることから、炉内、特に高炉内に投入されると、1400〜1600℃ある高炉下部で還元揮発し、400〜800℃である高炉炉頂部で析出すると言われ、また亜鉛の投入量を大きくすると、高炉壁内に亜鉛が付着し、安定操業に悪影響を示すと言われている。ダスト中の亜鉛分離については、従来から様々な脱亜鉛方法について研究されている。例えば、特許文献2では、亜鉛含有物をアンモニア、炭酸アンモニウムおよびアンミン銅(II)錯体イオンを含有する浸出液中に酸素含有ガスを吹き込みながら接触させて、亜鉛をアンミン亜鉛錯体イオンとして溶解させ、得られた浸出液を金属亜鉛の添加により精製し、精製された浸出液中のアンミン亜鉛錯体イオンを分解させ、析出した塩基性炭酸亜鉛を回収することを開示している。   Since zinc has a boiling point and a melting point of 907 ° C. and 420 ° C. respectively, it is reduced and volatilized in the lower part of the blast furnace at 1400 to 1600 ° C. when introduced into the furnace, particularly in the blast furnace, and the blast furnace is 400 to 800 ° C. It is said that precipitation occurs at the top of the furnace, and if the amount of input of zinc is increased, zinc adheres to the blast furnace wall, which is said to have an adverse effect on stable operation. For zinc separation in dust, various dezincification methods have been studied conventionally. For example, in Patent Document 2, a zinc-containing material is brought into contact with a leaching solution containing ammonia, ammonium carbonate and ammine copper (II) complex ions while blowing in an oxygen-containing gas to dissolve zinc as an ammine zinc complex ion. The disclosed leachate is purified by the addition of metallic zinc to decompose ammine zinc complex ions in the purified leachate and to recover the precipitated basic zinc carbonate.

特開平5−195103号公報JP-A-5-195103 特開平6−49556号公報JP-A-6-49556

しかし、特許文献1では、(NHCOを用いた場合に晶析した酸化銅を回収するには、浸出廃液を昇温させ、アンモニアガスと炭酸ガスを蒸発させ、そのガスを吸収させるために、吸収用の水(ガス吸収液ともいう)が必要となる。浸出液中の(NHCOを回収するためには、処理するガス吸収液量が必要な浸出液量を上回るため、浸出廃液もしくはガス吸収液を一部分、系外に排出する必要があり、その処理設備が必要であるという問題があった。また、浸出廃液もしくはガス吸収液を一部分、系外に排出するに伴い、アンモニア成分と二酸化炭素成分が、不足するので、これらの成分を常に補給しなければならないという問題があった。また、浸出廃液中の(NHCO濃度は高濃度であり、これをアンモニアガスと炭酸ガスに蒸発させるためには、多くのエネルギーが必要となり経済的ではない。(NHSOを用い、得られた硫酸銅水溶液を電解して金属銅を回収する場合、加熱により、浸出液中のアンモニア成分のみを蒸発し、吸収液で回収するが、加熱を行うことでエネルギー使用量が多くなることに加え、アンモニア成分のみが蒸発するのは、浸出液がアルカリ側にあるときのみで、酸性側になると蒸発し難くなり、アンモニア成分の回収率が低下するという問題があった。また、特許文献1には、浸出工程で、酸素を吹き込むと記載されているが、酸素の投入に対する制御方法が不明確であり、酸素を制御せずに投入し続けると、蒸発しやすい成分である(NHCOは蒸発してしまうという問題があった。 However, according to Patent Document 1, in order to recover copper oxide crystallized when (NH 4 ) 2 CO 3 is used, the leaching waste solution is heated to evaporate ammonia gas and carbon dioxide gas and absorb the gas. In order to achieve this, water for absorption (also referred to as a gas absorption liquid) is required. In order to recover (NH 4 ) 2 CO 3 in the leachate, it is necessary to partially discharge the leachate waste liquid or the gas absorber out of the system, since the amount of gas absorption liquid to be treated exceeds the amount of leachate required. There is a problem that the processing equipment is required. In addition, there is a problem that the ammonia component and the carbon dioxide component run short as the leaching waste liquid or the gas absorbing liquid is partially discharged to the outside of the system, and these components must be constantly replenished. Further, the concentration of (NH 4 ) 2 CO 3 in the leaching waste solution is high, and in order to evaporate it to ammonia gas and carbon dioxide gas, much energy is required, which is not economical. When electrolytic copper sulfate solution obtained using (NH 4 ) 2 SO 4 is electrolyzed to recover metallic copper, only the ammonia component in the leachate is evaporated by heating and recovered by the absorbing solution, but heating is carried out In addition to the fact that the amount of energy used is large, only the ammonia component is evaporated only when the leachate is on the alkali side, it becomes difficult to evaporate when it is on the acid side, and the recovery rate of the ammonia component decreases. was there. Moreover, although it is described in patent document 1 that oxygen is blown in in the leaching step, the control method for the input of oxygen is unclear, and if it is continuously input without controlling oxygen, it is a component that is easy to evaporate There is a problem that some (NH 4 ) 2 CO 3 evaporates.

また、特許文献2では、特許文献1と同様に、浸出液を昇温させ、アンモニアガスと炭酸ガスを蒸発させ、そのガスを吸収させるために、ガス吸収液が必要となる。浸出液中の(NHCOを回収するためには、処理するガス吸収液量が浸出液量を上回るため、浸出液もしくはガス吸収液を一部分、系外に排出する必要があり、その処理設備が必要であるという問題があった。また、浸出液もしくはガス吸収液を一部分、系外に排出するに伴い、アンモニア成分と二酸化炭素成分が、不足するので、これらの成分を常に補給しなければならないという問題があった。 Moreover, in patent document 2, in order to heat up a leachate, evaporate ammonia gas and carbon dioxide gas, and absorb the gas similarly to patent document 1, a gas absorption liquid is needed. In order to recover (NH 4 ) 2 CO 3 in the leachate, it is necessary to partially discharge the leachate or the gas absorber out of the system since the amount of gas absorption liquid to be treated exceeds the amount of leachate. There was a problem that was necessary. In addition, the ammonia component and the carbon dioxide component run short as part of the leachate or the gas absorbing liquid is discharged out of the system, and there is a problem that these components must be constantly replenished.

そこで、本発明の課題は、アンモニウム塩等の薬剤使用量が小さく、かつ、エネルギー使用量が小さい、浸出処理対象物からの銅および亜鉛の一方又は両方の分離方法を提供することである。   Therefore, an object of the present invention is to provide a method for separating one or both of copper and zinc from an object to be leached, in which the amount of use of a drug such as ammonium salt is small and the amount of energy used is small.

本発明者は、鉄成分を含有し、かつ、銅および亜鉛の一方又は両方を、金属、酸化物、水酸化物、塩化物のいずれか1種以上の形態で含有する固体の浸出処理対象物から、銅および亜鉛の一方又は両方をアンミン錯体イオンとして浸出して分離し、銅および亜鉛の一方又は両方の含有率が小さい浸出処理対象物の残渣を得る方法において、薬剤使用量を抑制でき、かつ、加熱などのエネルギーを多く消費する工程を抑制し得る方法について、検討を重ねた結果、本発明を為すに至った。   The inventor of the present invention is a solid leachable target containing an iron component and containing one or both of copper and zinc in the form of at least one of metal, oxide, hydroxide and chloride. In the method of leaching and separating one or both of copper and zinc as an ammine complex ion, the amount of drug used can be suppressed in a method for obtaining a residue of a leaching object having a small content of one or both of copper and zinc, And as a result of repeating examination about a method which can control a process which consumes much energy, such as heating, it came to make the present invention.

その要旨は以下の通りである。
(1)第1の密閉容器内で、鉄成分を含有し、かつ、銅および亜鉛の一方又は両方を、金属、酸化物、水酸化物、および塩化物のうちのいずれか1種以上の形態で含有する固体の浸出処理対象物を、pH7.5〜11.5の範囲のイオン化したアンモニウム塩を含有する浸出液に接触させて、前記固体の浸出処理対象物中の前記銅および亜鉛の一方又は両方を、アンミン錯体イオンとして前記浸出液に溶出させて、前記アンミン錯体イオンと前記固体の浸出処理対象物の残部とを含む浸出後液を生成する浸出工程と、
前記浸出後液を固液分離して、前記アンミン錯体イオンを含む液相である固液分離後の浸出後液と、前記固体の浸出処理対象物の残部とに分ける第1の固液分離工程と、
第2の密閉容器内で、前記固液分離後の浸出後液に、硫化水素を含有するガス、硫化リチウム、硫化ナトリウム、硫化水素ナトリウム、硫化カリウム、硫化水素カリウム、硫化マグネシウム、および硫化カルシウムのうちから選ばれる少なくとも1種の硫化剤を添加して、前記固液分離後の浸出後液中のアンミン錯体イオンを分解し、銅および亜鉛の一方又は両方を固体硫化物として析出させると共に、イオン化したアンモニウム塩を再生させて、前記固体硫化物と前記アンモニウム塩とを含有する再生後液とする浸出液再生工程と、
前記再生後液を固液分離して、前記銅および亜鉛の一方又は両方を含む固体硫化物と、前記イオン化したアンモニウム塩を含む液相である固液分離後の再生後液とに分離する第2の固液分離工程と、
を有し、前記第2の固液分離工程で分離した液相の再生後液を、前記浸出工程で使用する浸出液として使用する、浸出処理対象物からの銅又は亜鉛の分離方法。
The summary is as follows.
(1) In the first closed container, containing an iron component, and one or both of copper and zinc in the form of any one or more of metal, oxide, hydroxide and chloride The solid leaching target contained in the step (b) is brought into contact with a leaching solution containing an ionized ammonium salt in the range of pH 7.5 to 11.5, and one of the copper and zinc in the solid leaching target or Leaching step of eluting both into the leaching solution as an ammine complex ion to form a leaching solution containing the ammine complex ion and the balance of the solid leaching object;
A first solid-liquid separation step of solid-liquid separation of the liquid after leaching to separate the liquid after leaching after solid-liquid separation, which is a liquid phase containing the ammine complex ion, and the remaining part of the solid leaching target When,
In a second closed vessel, the liquid after leaching after solid-liquid separation contains a gas containing hydrogen sulfide, lithium sulfide, sodium sulfide, sodium hydrogen sulfide, potassium sulfide, potassium hydrogen sulfide, magnesium sulfide, and calcium sulfide At least one sulfiding agent selected from among them is added to decompose ammine complex ions in the solution after leaching after the solid-liquid separation to precipitate one or both of copper and zinc as a solid sulfide and to ionize it. A leaching solution regeneration step of regenerating the recovered ammonium salt into a post-regeneration solution containing the solid sulfide and the ammonium salt;
The liquid after liquid regeneration is separated into solid and liquid to separate into solid sulfide containing one or both of copper and zinc and liquid after liquid / solid separation which is liquid phase containing the ionized ammonium salt 2 solid-liquid separation step,
A method for separating copper or zinc from an object to be leached, comprising using the liquid after regeneration of the liquid phase separated in the second solid-liquid separation step as a leachate used in the leaching step.

(2)前記固体の浸出処理対象物は、鉄成分が主成分である、前記(1)に記載の浸出処理対象物からの銅又は亜鉛の分離方法。 (2) The method for separating copper or zinc from a leaching target according to (1), wherein the solid leaching target is an iron component as a main component.

(3)前記固体の浸出処理対象物が、鉄鋼製造の原料となるスクラップ、並びに、鉄鋼製造プロセスからの副生成物であるスケール、ダスト、およびスラッジのうちから選ばれる少なくとも1種である、前記(2)に記載の浸出処理対象物からの銅又は亜鉛の分離方法。 (3) The solid leaching target is at least one selected from scrap, which is a raw material of steel production, and scale, dust, and sludge which are by-products from the steel production process. The separation | isolation method of copper or zinc from the leaching process target object as described in (2).

(4)前記浸出処理対象物が、スケール、およびダストのうちから選ばれる少なくとも1種の粉砕物である、前記(3)に記載の浸出処理対象物からの銅又は亜鉛の分離方法。 (4) The method for separating copper or zinc from an object to be leached according to the above (3), wherein the object to be leached is at least one pulverized material selected from scale and dust.

(5)前記浸出工程において、前記浸出液中に酸素含有ガスを吹き込む、前記(1)〜(4)のいずれか1つに記載の浸出処理対象物からの銅又は亜鉛の分離方法。 (5) The method for separating copper or zinc from the object to be leached according to any one of (1) to (4), wherein an oxygen-containing gas is blown into the leaching solution in the leaching step.

(6)前記第1の密閉容器内の前記浸出液中の溶存酸素濃度が1〜40mg/Lの範囲内の所定値Aを下回ったとき、および前記第1の密閉容器内の気相中の酸素濃度が2〜98体積%の範囲内の所定値Bを下回ったとき、の少なくとも一方を満たす場合に、前記浸出液中に前記酸素含有ガスが吹き込まれるよう吹き込みの有無を制御し、
前記酸素含有ガスの吹き込みが行なわれない状態で、前記第1の密閉容器内の前記浸出液中の溶存酸素濃度が前記所定値A以上である状態、および前記第1の密閉容器内の前記気相中の酸素濃度が前記所定値B以上である状態が所定時間以上継続した際に、前記浸出工程を完了と判断する、前記(5)に記載の浸出処理対象物からの銅又は亜鉛の分離方法。
(6) When the dissolved oxygen concentration in the leachate in the first closed vessel falls below a predetermined value A within the range of 1 to 40 mg / L, and oxygen in the gas phase in the first closed vessel When the concentration falls below a predetermined value B in the range of 2 to 98% by volume, the presence or absence of blowing is controlled such that the oxygen-containing gas is blown into the leachate, when at least one of the conditions is satisfied.
A state in which the dissolved oxygen concentration in the leachate in the first closed vessel is not less than the predetermined value A in a state where the blowing of the oxygen-containing gas is not performed, and the gas phase in the first closed vessel The method for separating copper or zinc from the object to be leached according to (5), wherein the leaching step is judged to be complete when the oxygen concentration in the medium continues to be the predetermined value B or more for a predetermined time or longer. .

(7)前記浸出工程において、前記第1の密閉容器内の前記浸出液中のフリーのアンモニア濃度を3〜50g/Lの範囲に制御すること、および前記第1の密閉容器内の気相中のアンモニア濃度を0.6〜12体積%の範囲に制御することの少なくとも一方を行う、前記(1)〜(6)のいずれか1つに記載の浸出処理対象物からの銅又は亜鉛の分離方法。 (7) In the leaching step, controlling the free ammonia concentration in the leachate in the first closed vessel in the range of 3 to 50 g / L, and in the gas phase in the first closed vessel The method for separating copper or zinc from the object to be leached according to any one of the above (1) to (6), wherein at least one of controlling the ammonia concentration in the range of 0.6 to 12% by volume is performed. .

(8)前記浸出液再生工程において、予め求めておいた前記固体硫化物を形成する酸化還元電位の範囲内になるように、前記第2の密閉容器内の浸出後液に添加する前記硫化剤の添加量を、調整する、前記(1)〜(7)のいずれか1つに記載の浸出処理対象物からの銅又は亜鉛の分離方法。 (8) In the leaching solution regeneration step, the sulfurizing agent to be added to the leaching solution in the second closed vessel so as to be within the range of the redox potential for forming the solid sulfide obtained in advance. The method for separating copper or zinc from the object to be leached according to any one of the above (1) to (7), wherein the amount of addition is adjusted.

(9)前記浸出液再生工程において、前記第2の密閉容器内の浸出後液の一部を、第3の密閉容器内に連続的に取り入れてpHを7以下に調整した後、前記第3の密閉容器内の気相部の硫化水素濃度を連続測定し、前記気相部の硫化水素濃度が上昇して所定値になったところで、前記第2の密閉容器内への前記硫化剤の添加を停止する、前記(1)〜(8)のいずれか1つに記載の浸出処理対象物からの銅又は亜鉛の分離方法。 (9) In the leachate regeneration step, a portion of the leachate in the second closed vessel is continuously taken into the third closed vessel to adjust the pH to 7 or less, and then the third The concentration of hydrogen sulfide in the gas phase in the closed vessel is continuously measured, and when the concentration of hydrogen sulfide in the gas phase rises and reaches a predetermined value, the addition of the sulfurizing agent into the second closed vessel is carried out. The method for separating copper or zinc from a leaching target according to any one of the above (1) to (8), which is stopped.

(10)前記硫化水素を含有するガスが、硫化水素ガス、およびコークス炉ガスのうちから選ばれる少なくとも1種である、前記(1)〜(9)のいずれか1つに記載の浸出処理対象物からの銅又は亜鉛の分離方法。 (10) The leaching target according to any one of (1) to (9) above, wherein the gas containing hydrogen sulfide is at least one selected from hydrogen sulfide gas and coke oven gas. Method of copper or zinc from waste.

(11)前記硫化水素を含有するガスが、シアン化水素成分を予め分離除去したガスである、前記(1)〜(10)のいずれか1つに記載の浸出処理対象物からの銅又は亜鉛の分離方法。 (11) Separation of copper or zinc from the object to be leached according to any one of the above (1) to (10), wherein the hydrogen sulfide-containing gas is a gas from which a hydrogen cyanide component has been separated and removed in advance Method.

本発明によれば、浸出処理対象物からの銅又は亜鉛の分離方法において、エネルギー使用量を抑制しつつ浸出液を再生でき、かつ、薬剤使用量を少なくすることができる。   According to the present invention, in the method for separating copper or zinc from a leaching target, the leaching solution can be regenerated while suppressing the amount of energy used, and the amount of medicine used can be reduced.

浸出後模擬液中での酸化還元電位と気相部硫化水素濃度の変化を示すグラフである。It is a graph which shows the change of the oxidation-reduction potential and the gaseous-phase part hydrogen-sulfide concentration in simulation liquid after leaching. 硫化水素ガス投入量に対する浸出後模擬液中の全アンモニア態−N濃度と溶解性銅濃度とS2−濃度との関係を示すグラフである。It is a graph showing the relationship between the total ammonia -N concentration with soluble copper concentration and S 2- concentration in the leaching after simulant for hydrogen sulfide gas input. 本実施形態に係る浸出処理対象物からの銅又は亜鉛の分離方法を説明する図である。It is a figure explaining the separation | isolation method of copper or zinc from the leaching process target object which concerns on this embodiment. コークス炉ガス中の硫化水素、シアン化水素、およびアンモニア濃度の変化を示すグラフである。It is a graph which shows a change of hydrogen sulfide, hydrogen cyanide, and ammonia concentration in coke oven gas. コークス炉ガスからシアン化水素成分を分離する方法を説明する図である。It is a figure explaining the method to isolate | separate a hydrogen cyanide component from coke oven gas. 第1の密閉容器内の反応を説明する図である。It is a figure explaining reaction in the 1st airtight container. 第1の密閉容器内における酸化還元電位(ORP)と溶存酸素(DO)濃度の経時変化を示すグラフである。It is a graph which shows the time-dependent change of the oxidation-reduction potential (ORP) and dissolved oxygen (DO) concentration in a 1st airtight container. 第1の密閉容器内における酸化還元電位(ORP)と溶存酸素(DO)濃度の経時変化を示すグラフである。It is a graph which shows the time-dependent change of the oxidation-reduction potential (ORP) and dissolved oxygen (DO) concentration in a 1st airtight container. 本実施形態に係る浸出処理対象物からの銅又は亜鉛の分離方法のフロー図である。It is a flowchart of the separation | isolation method of copper or zinc from the leaching process target object which concerns on this embodiment. 硫化物イオンの存在形態とpHとの関係を示すグラフである。It is a graph which shows the relationship between the presence form of sulfide ion, and pH. 溶存酸素濃度とCu浸出率との関係を示すグラフである。It is a graph which shows the relationship between dissolved oxygen concentration and Cu leaching rate. 気相部酸素濃度とCu浸出率との関係を示すグラフである。It is a graph which shows the relationship between a gaseous-phase part oxygen concentration and Cu leaching rate. 浸出液中f−NH濃度とCu浸出率との関係を示すグラフである。Is a graph showing the relationship between the leaching solution f-NH 3 concentration and Cu leaching rate. 気相中NH濃度とCu浸出率との関係を示すグラフである。It is a graph showing the relationship between the gas phase NH 3 concentration and Cu leaching rate. 浸出廃液ORPとCu浸出率との関係を示すグラフである。It is a graph which shows the relationship between the leaching waste liquid ORP and the Cu leaching rate. 第3の密閉容器(HS測定容器)内とCu浸出率との関係を示すグラフである。It is a graph showing the relationship between the third closed container (H 2 S measurement vessel) in the Cu leaching rate. 未処理COGと処理済COGのZn浸出率の関係を示すグラフである。It is a graph which shows the relationship between untreated COG and Zn leaching rate of treated COG. 第3の密閉容器(HS測定容器)を説明する図である。It is a diagram illustrating a third closed container (H 2 S measurement vessel). 浸出液内の溶存酸素濃度(DO)の経時変化を模式的に示したグラフである。It is the graph which showed typically the time-dependent change of the dissolved oxygen concentration (DO) in a leachate. 浸出液内の気相部の酸素濃度変化を模式的に示したグラフである。It is the graph which showed the oxygen concentration change of the gaseous-phase part in a leachate typically. 密閉容器内に浸出処理対象物を入れ、浸出液中の溶存酸素濃度(DO)が所定値Aを下回った際に酸素含有ガスを吹き込んだときの、浸出液内の溶存酸素濃度(DO)の経時変化を模式的に示したグラフである。Change the dissolved oxygen concentration (DO) in the leaching solution with time when the object to be leached is placed in a closed vessel and the oxygen concentration gas (DO) is blown when the dissolved oxygen concentration (DO) in the leaching solution falls below a predetermined value A It is the graph which showed typically.

以下に、本発明の実施形態の一例について詳細に説明する。   Hereinafter, an example of the embodiment of the present invention will be described in detail.

なお、本明細書中において、「〜」を用いて表される数値範囲は、特に断りの無い限り、「〜」の前後に記載される数値を下限値および上限値として含む範囲を意味する。ただし、「超」および「未満」等の断りがある場合は、「〜」の前後に記載される数値を下限値および上限値の少なくとも一方として含まないことを意味する。
また、本明細書中において、「銅および亜鉛の一方又は両方」を指す場合、単に「銅/亜鉛」と呼称することがある。
In the present specification, a numerical value range represented using “to” means a range including numerical values described before and after “to” as the lower limit value and the upper limit value, unless otherwise specified. However, when there is a notice such as “super” and “less than”, it means that the numerical values described before and after “to” are not included as at least one of the lower limit value and the upper limit value.
In addition, in the present specification, when referring to “one or both of copper and zinc”, it may be simply referred to as “copper / zinc”.

<浸出処理対象物からの銅又は亜鉛の分離方法>
本実施形態における浸出処理対象物は、鉄成分を含有し、かつ、銅および亜鉛の一方又は両方(銅/亜鉛)を、金属、酸化物、水酸化物、および塩化物のうちのいずれか1種以上の形態で含有する。この浸出処理対象物としては、モーター、電子部品、電池、電子基盤、熱交換器、電線、めっき鋼板などの複合機器等で用いられる電子機器や機械があり、廃棄された電子機器や機械も対象となる。また、浸出処理対象物としては、鉄鋼製造の原料となるスクラップと、鉄鋼製造プロセスからの副生成物であるスケール、ダスト、およびスラッジとのうちから選ばれる少なくとも1種も該当する。
<Separation method of copper or zinc from leachable object>
The leaching target in the present embodiment contains an iron component, and one or both of copper and zinc (copper / zinc) is any one of metal, oxide, hydroxide, and chloride. Contain in the form of species or more. The objects to be leached include electronic devices and machines used in composite devices such as motors, electronic components, batteries, electronic boards, heat exchangers, electric wires, plated steel plates, etc., and discarded electronic devices and machines are also included. It becomes. In addition, as the leaching target, at least one selected from scrap, which is a raw material of steel production, and scale, dust, and sludge, which are by-products from the steel production process, is also applicable.

浸出処理対象物は、鉄成分が主成分であることが好ましい。ここで、主成分であるとは、浸出処理対象物中に占める割合(質量比)が50質量%以上であることを意味する。   It is preferable that the leaching target is mainly composed of an iron component. Here, being a main component means that the ratio (mass ratio) in the leaching target is 50% by mass or more.

まず、本実施形態に係る分離方法のフロー図(図9)にて、本実施形態の全体概要を説明する。
浸出工程では、銅/亜鉛を金属、酸化物、水酸化物、塩化物のいずれか1種以上の形態で含有する浸出処理対象物を、気相部が密閉された容器である第1の密閉容器(以下、「浸出槽」又は「第1の容器」とも呼称する)に入れ、アンモニウム塩を含有する第1の密閉容器内の浸出液に浸漬すると、次の(1式)に示すように、銅/亜鉛は、第1の密閉容器内の浸出液中のアンモニウムイオンとNaOHと反応し、2価イオンに酸化されて、アンミン錯体イオンを生成し溶解する。この際、酸化剤として酸素が使用され、消費される。この反応はpH7.5〜11.5のアルカリ領域で進み易い。より好ましくは、pH9.5〜10.5のアルカリ領域で進み易い。
First, the overall outline of the present embodiment will be described with reference to the flowchart (FIG. 9) of the separation method according to the present embodiment.
In the leaching step, a first sealed container which is a container in which a vapor phase portion is sealed, which is a container to be subjected to leaching treatment containing copper / zinc in the form of at least one of metal, oxide, hydroxide and chloride When placed in a container (hereinafter also referred to as "leaching tank" or "first container") and immersed in the leaching solution in the first closed container containing an ammonium salt, as shown in the following (formula 1), Copper / zinc reacts with ammonium ions and NaOH in the leachate in the first closed vessel and is oxidized to divalent ions to form and dissolve ammine complex ions. At this time, oxygen is used as an oxidant and consumed. This reaction tends to proceed in the alkaline region of pH 7.5-11.5. More preferably, it is easy to advance in the alkaline area of pH 9.5-10.5.

Me+2(NHSO+2NaOH+1/2O
→Me(NHSO+NaSO+3HO −(1式)
(ここで、Meは、Cu又はZn)
Me + 2 (NH 4 ) 2 SO 4 + 2 NaOH + 1/2 O 2
→ Me (NH 3 ) 4 SO 4 + Na 2 SO 4 + 3H 2 O − (1 equation)
(Here, Me is Cu or Zn)

また、アンモニア(アンモニウムイオン)を含有する第1の密閉容器内の浸出液中において、銅/亜鉛は、アンミン錯体イオンを生成し、容易に溶解するのに対し、鉄は、銅よりイオン化傾向が大きいにもかかわらず、表層が不動態化するため、殆ど溶解しない。このような銅と亜鉛と鉄との性質を利用することで、浸出処理対象物中から銅/亜鉛を選択的に浸出することができる。   In addition, in the leachate in the first closed vessel containing ammonia (ammonium ion), copper / zinc forms an ammine complex ion and dissolves easily, while iron has a larger ionization tendency than copper. Nevertheless, because the surface layer is passivated, it hardly dissolves. By utilizing such properties of copper, zinc and iron, copper / zinc can be selectively leached from the object to be leached.

また、ダスト、スケール中の銅/亜鉛は金属、酸化物、塩化物として存在することが多く、スラッジ中の銅/亜鉛は水酸化物として存在していることが多い。銅/亜鉛が水酸化物として存在する場合、(1式)は、(1−1式)のようになり、酸素の消費は生じない。酸化物、塩化物の場合も同様に酸素の消費は生じない。   Also, copper / zinc in dust and scale is often present as metal, oxide and chloride, and copper / zinc in sludge is often present as hydroxide. When copper / zinc is present as a hydroxide, (1) becomes (1−1) and no consumption of oxygen occurs. Similarly, no consumption of oxygen occurs in the case of oxides and chlorides.

Me(OH)↓+2(NHSO+2NaOH
→Me(NHSO+NaSO+4HO −(1−1式)
(ここで、Meは、Cu又はZn)
Me (OH) 2 +2 + 2 (NH 4 ) 2 SO 4 + 2 NaOH
→ Me (NH 3 ) 4 SO 4 + Na 2 SO 4 + 4H 2 O − (formula 1-1)
(Here, Me is Cu or Zn)

第1の密閉容器内に銅/亜鉛が金属である浸出処理対象物を投入する場合、第1の密閉容器内の酸素が消費されるまで(1)式の反応は進み、酸素がほとんど消費されると(1)式の反応は停止する。よって、第1の密閉容器内に初期に存在する酸素を消費して、銅/亜鉛が金属である浸出処理対象物中の銅/亜鉛は、アンミン錯体イオンとなり、ある程度は溶出する。   When the object to be leached containing copper / zinc metal is introduced into the first closed vessel, the reaction of formula (1) proceeds until the oxygen in the first closed vessel is consumed, and most of the oxygen is consumed. Then, the reaction of equation (1) stops. Therefore, the oxygen initially present in the first closed vessel is consumed, and copper / zinc in the object to be leached which is a metal of copper / zinc becomes an ammine complex ion and elutes to some extent.

次に、第1の固液分離工程では、銅/亜鉛を浸出した浸出処理対象物の残部(残渣)とアンミン錯体イオンとを含む水溶液である浸出後液は、本工程にて、固体の浸出処理対象物の残渣と、アンミン錯体イオンを含む固液分離後の浸出後液とに分離する。また、分離後、銅/亜鉛の含有率が低下した鉄分を主成分とする浸出処理対象物の残渣は、回収して鉄鋼製造用の鉄原料として使用することもできる。   Next, in the first solid-liquid separation step, the leaching solution, which is an aqueous solution containing the remaining portion (residue) of the leaching object to which copper / zinc has been leached and the ammine complex ion, leaches the solid in this step. The residue to be treated is separated into a liquid after leaching after solid-liquid separation containing an ammine complex ion. Moreover, the residue of the object of the leaching process which has as a main component the iron content in which the content rate of copper / zinc fell after isolation | separation can also be collect | recovered, and it can also be used as an iron raw material for steel manufacture.

固液分離後の浸出後液は、銅/亜鉛のアンミン錯体イオンを含むアンモニア含有水溶液であり、アンモニウムイオン濃度が低下しているため、(1式)の反応は右側に進みにくくなり、銅/亜鉛の浸出能力は低下する。その固液分離後の浸出後液中から、銅/亜鉛を選択的に分離すると、再度、アンモニア含有水溶液は、銅/亜鉛の浸出能力を回復させることができ、再度、第1の密閉容器(浸出槽)の浸出液として使用することができる。   The liquid after leaching after solid-liquid separation is an ammonia-containing aqueous solution containing an ammine complex ion of copper / zinc, and the ammonium ion concentration is lowered, so the reaction of formula (1) becomes difficult to proceed to the right. The leaching ability of zinc is reduced. When copper / zinc is selectively separated from the liquid after leaching after solid-liquid separation, the ammonia-containing aqueous solution can restore the copper / zinc leaching ability again, and again, the first sealed container ( It can be used as a leachate of a leacher).

そこで、浸出液再生工程では、固液分離後の浸出後液を、気相部が密閉された容器である第2の密閉容器(以下、「浸出液再生槽」又は「第2の容器」とも呼称する)に送液し、硫化剤(例えば2式中の硫化剤は硫化水素)と混合することにより、銅イオン、亜鉛イオンは、硫化物イオンと反応し、硫化物(硫化銅、硫化亜鉛)として析出し、アンモニウム塩とNaOHが生成し(2式)、これらの混合物である再生後液は、次の第2の固液分離工程に送られる。   Therefore, in the leachate regeneration step, the leached solution after solid-liquid separation is also referred to as a second closed vessel (hereinafter, also referred to as “leach regeneration vessel” or “second vessel”) which is a vessel in which the gas phase portion is sealed. By mixing with a sulfiding agent (for example, the sulfiding agent in the formula 2 is hydrogen sulfide), copper ion and zinc ion react with sulfide ion to form sulfide (copper sulfide, zinc sulfide) An ammonium salt and NaOH are formed (Formula 2), and the mixture after regeneration is sent to the second solid-liquid separation step.

Me(NH)4SO+HS+NaSO+2H
→MeS↓+2(NHSO+2NaOH −(2式)
(ここで、Meは、Cu又はZn)
Me (NH 3) 4SO 4 + H 2 S + Na 2 SO 4 + 2H 2 O
→ MeS +2 + 2 (NH 4 ) 2 SO 4 + 2 NaOH-(2 formulas)
(Here, Me is Cu or Zn)

第2の固液分離工程では、再生後液を、硫化物と、アンモニウム塩とNaOHを含有する水溶液(固液分離後の再生後液)とに固液分離を行う。分離された硫化物は回収され、分離した硫化銅、硫化亜鉛は、銅/亜鉛の精錬原料として使用できる。また、分離されたアンモニウム塩とNaOHを含有する水溶液は、銅/亜鉛の浸出能力を再生することができており、再度、第1の密閉容器(浸出槽)に投入し、浸出工程における浸出液として使用される。   In the second solid-liquid separation step, the liquid after regeneration is solid-liquid separated into a sulfide and an aqueous solution containing an ammonium salt and NaOH (liquid after regeneration after solid-liquid separation). The separated sulfide is recovered, and the separated copper sulfide and zinc sulfide can be used as a copper / zinc refining raw material. In addition, the separated aqueous solution containing ammonium salt and NaOH can regenerate the leaching ability of copper / zinc, and it is again put into the first closed vessel (leaching tank) and used as a leaching solution in the leaching step. used.

浸出工程における反応(1式)と、浸出液の再生を行う浸出液再生工程における反応(2式)とを合わせると、(3式)になり、外部より、硫化水素と酸素を投入すると、浸出処理対象物中の銅/亜鉛は、最終的に硫化物として析出し、水が生成する。浸出後液中のアンモニウムイオンやアンモニウムイオンの対イオンである硫酸イオンは、回収され、理論上、殆ど系外に排出されない。しかしながら、第1の固液分離工程で分離した浸出処理対象物の残渣の間隙中、および、第2の固液分離工程で分離した銅/亜鉛の硫化物の間隙中には水やアンミン錯体を形成するためのアンモニウムイオンやアンモニウムイオンの対イオンである硫酸イオンも混入するため、一部、系外へ排出される。   When the reaction (1) in the leaching step and the reaction (2) in the leachate regeneration step for regeneration of the leachate are combined, it becomes (3), and when hydrogen sulfide and oxygen are supplied from the outside, the leaching target The copper / zinc in the product eventually precipitates out as sulfide to form water. After leaching, ammonium ions and sulfate ions, which are counter ions of ammonium ions, in the solution are recovered and theoretically hardly discharged out of the system. However, water and ammine complexes are present in the gaps of the residue of the object to be leached separated in the first solid-liquid separation step and in the gaps of the copper / zinc sulfide separated in the second solid-liquid separation step. Since ammonium ions to be formed and sulfate ions, which are counter ions of ammonium ions, are also mixed, they are partly discharged out of the system.

Me↓+HS+1/2O→MeS↓+HO −(3式)
(ここで、Meは、Cu又はZn)
Me + + H 2 S + 1/2 O 2 → MeS + + H 2 O − (3 formulas)
(Here, Me is Cu or Zn)

以上より、本実施形態に係る分離方法のフローでは、エネルギー使用量が大きい加熱工程を行わない、又は行なう場合であっても加熱時間や温度を低減することができ、また、浸出液、浸出後液、再生後液の系外への持ち出し量を削減できるため、薬剤の使用量を削減できることが判る。   From the above, in the flow of the separation method according to the present embodiment, the heating time and temperature can be reduced even if the heating step with a large amount of energy consumption is not performed or performed, and the leaching solution, the leaching solution It can be seen that the amount of drug used can be reduced because the amount of liquid taken out of the system after regeneration can be reduced.

・浸出工程の完了(酸素濃度)
次に、本実施形態に係る分離方法は、適正に制御することによって、さらに、浸出液、浸出後液、再生後液の系外への持ち出し量が低下し、薬剤の使用量を削減できることを説明する。
浸出工程の第1の密閉容器内では、図6に示すように、浸出液中では浸出液中の溶存酸素、又は、後述のCu2+イオンにより、銅/亜鉛の金属が酸化し、その後、浸出液中のアンモニウムイオンと反応しアンミン錯体イオンを形成する。アンミン錯体化反応は起こりやすくほとんど時間がかからないが、それに比べて銅/亜鉛の金属の酸化反応は遅く、時間がかかる。また、固形物である浸出処理対象物中の銅/亜鉛が銅イオン又は亜鉛イオンとなり、浸出液中にわずかに溶解するが、溶解量が小さいため溶解反応にも時間がかかる。一方、浸出液中の溶存酸素は気相中の酸素濃度と平衡状態にあり、浸出液中の溶存酸素濃度と気相中の酸素濃度はほぼ比例関係にあるといえる。
・ Completion of the leaching process (oxygen concentration)
Next, it is explained that the separation method according to the present embodiment can reduce the amount of carried out of the leachate, the solution after leaching, and the solution after regeneration outside the system by appropriately controlling, and can reduce the use amount of the drug. Do.
In the first closed vessel of the leaching step, as shown in FIG. 6, the copper / zinc metal is oxidized in the leaching solution by the dissolved oxygen in the leaching solution or Cu 2+ ions described later, and then in the leaching solution. It reacts with ammonium ion to form an ammine complex ion. The ammine complexation reaction is easy to occur and takes almost no time, but the copper / zinc metal oxidation reaction is slower and more time-consuming than it. In addition, copper / zinc in the leaching target which is a solid substance becomes copper ions or zinc ions and slightly dissolves in the leaching solution, but the dissolution amount is small and the dissolution reaction also takes time. On the other hand, the dissolved oxygen in the leachate is in equilibrium with the oxygen concentration in the gas phase, and it can be said that the dissolved oxygen concentration in the leachate and the oxygen concentration in the gas phase are substantially proportional to each other.

浸出処理対象物から銅/亜鉛の浸出が終了しているかどうかを判断するには、アンミン錯体化反応が終了しているかどうかが判断できればよい。アンミン錯体化反応は、酸化反応が律速であることから、気相中の酸素濃度、もしくは、浸出液中の溶存酸素濃度を連続もしくは間欠測定することで、酸化反応が終了したかどうかを判断することができる。   In order to determine whether the leaching of copper / zinc from the material to be leached has ended, it may be determined whether the ammine complexation reaction has ended. Since the oxidation reaction is rate-limiting, it is judged whether the oxidation reaction has ended by continuously or intermittently measuring the oxygen concentration in the gas phase or the dissolved oxygen concentration in the leachate, because the ammine complexation reaction is rate-limiting. Can.

第1の密閉容器内に酸素含有ガス(酸素もしくは酸素を含んだ気体)を金属の酸化のため投入することが好ましい。このとき、第1の密閉容器内の浸出液中の溶存酸素濃度であれば、1〜40mg/Lの範囲内の所定値以上になるよう、第1の密閉容器内の気相中の酸素濃度であれば、2〜98体積%の範囲内の所定値以上になるよう、酸素もしくは酸素を含んだ気体の投入の有無、およびその量を制御することが好ましい。つまり、浸出液中の溶存酸素濃度が1〜40mg/Lの範囲内の所定値Aを下回ったとき、および前記第1の密閉容器内の気相中の酸素濃度が2〜98体積%の範囲内の所定値Bを下回ったとき、の少なくとも一方を満たす場合に、浸出液中に酸素含有ガスが吹き込まれるよう吹き込みの有無を制御することが好ましく、またその量を制御することが好ましい。
なお、酸素含有ガスの吹き込みが行なわれない状態で、第1の密閉容器内の浸出液中の溶存酸素濃度が所定値A以上である状態、および第1の密閉容器内の気相中の酸素濃度が所定値B以上である状態が所定時間以上継続した際に、浸出工程が完了したと判断することができる。
Preferably, an oxygen-containing gas (oxygen or a gas containing oxygen) is introduced into the first closed vessel for the oxidation of the metal. At this time, if it is the dissolved oxygen concentration in the leachate in the first closed vessel, the oxygen concentration in the gas phase in the first closed vessel is made to be a predetermined value or more in the range of 1 to 40 mg / L. If so, it is preferable to control the presence or absence and the amount of oxygen or a gas containing oxygen so as to be a predetermined value or more in the range of 2 to 98% by volume. That is, when the dissolved oxygen concentration in the leachate falls below a predetermined value A in the range of 1 to 40 mg / L, and the oxygen concentration in the gas phase in the first closed vessel is in the range of 2 to 98% by volume. It is preferable to control the presence or absence of the blowing so that the oxygen-containing gas is blown into the leaching solution when at least one of the conditions below the predetermined value B is satisfied, and the amount thereof is preferably controlled.
The state in which the dissolved oxygen concentration in the leachate in the first closed vessel is a predetermined value A or more without the oxygen-containing gas being blown in, and the oxygen concentration in the gas phase in the first closed vessel It can be determined that the leaching step has been completed when the state in which is greater than or equal to the predetermined value B continues for a predetermined time or more.

酸素もしくは酸素を含んだ気体の投入の有無、およびその量の制御方法として、ON/OFF制御、PI(Proportinal Integral)制御、PID(Proportinal Integral Differential)制御などがある。一方、アンミン錯体化反応は起こりやすくほとんど時間がかからないが、それに比べて銅/亜鉛の金属の酸化反応は遅く、時間がかかるため、(1式)の反応速度は小さく、酸素消費速度も小さく、酸素投入速度も小さくなる。そのため、本実施形態において、PI制御やPID制御を採用した場合であっても、酸素投入は間欠的になりやすく、ON/OFF制御とほとんど同じになることが多い。溶存酸素濃度が1mg/L以上、もしくは、気相中の酸素濃度が2体積%以上の場合、酸化速度が小さくなり過ぎず浸出工程に要する時間が短くなる。溶存酸素濃度が40mg/L以下、もしくは、98体積%以下の場合、気相中の酸素分圧が1atm以上になることが抑制され、第1の密閉容器に高い耐圧性を持たせる必要がなく、装置が高価になることが抑制される。
所定値Aは、前記の通り1〜40mg/Lの範囲内から所定の点が選ばれるが、さらには5〜20mg/Lの範囲内から選ばれることが好ましい。
所定値Bは、前記の通り2〜98体積%の範囲内から所定の点が選ばれるが、さらには10〜40体積%の範囲内から選ばれることが好ましい。
所定時間は、例えば3〜60分の範囲内とすることが好ましい。
There are ON / OFF control, PI (Proportinal Integral) control, PID (Proportal Integral Differential) control, and the like as a control method of the presence or absence of oxygen or gas containing oxygen and the amount thereof. On the other hand, the ammine complexation reaction is easy to occur and takes almost no time, but the oxidation reaction of copper / zinc metal is slower and time-consuming as compared with that, so the reaction rate of equation (1) is small and the oxygen consumption rate is also small. The oxygen input rate also decreases. Therefore, even in the case where PI control or PID control is adopted in the present embodiment, the oxygen input tends to be intermittent and in most cases almost the same as the ON / OFF control. When the dissolved oxygen concentration is 1 mg / L or more, or the oxygen concentration in the gas phase is 2% by volume or more, the oxidation rate does not become too small, and the time required for the leaching step becomes short. When the dissolved oxygen concentration is 40 mg / L or less or 98 volume% or less, the oxygen partial pressure in the gas phase is suppressed to 1 atm or more, and there is no need to make the first closed container have high pressure resistance. The cost of the device is suppressed.
The predetermined value A is selected from the range of 1 to 40 mg / L as described above, and is more preferably selected from the range of 5 to 20 mg / L.
The predetermined value B is selected from the range of 2 to 98% by volume as described above, and is more preferably selected from the range of 10 to 40% by volume.
The predetermined time is preferably, for example, in the range of 3 to 60 minutes.

酸素含有ガスと浸出液が入った密閉容器内に、金属銅又は金属亜鉛のいずれかの浸出処理対象物(金属板)を入れ、回分状態で密閉容器内を撹拌した際の、浸出液内の溶存酸素濃度(DO)の経時変化を模式的に示したのが図19であり、気相部の酸素濃度変化を模式的に示したのが、図20である。なお、金属板の表面積は十分大きく、酸素消費の律速とはならないとする。
溶存酸素濃度(DO)は、図19の点aまでは一定勾配で減少するが、点aを過ぎると勾配は徐々に小さくなる。これは、溶存酸素濃度が低下するにつれ、(1式)左辺の酸素が少なくなり、反応速度が低下したためである。よって、所定値Aは、図19に示す溶存酸素濃度(DO)の経時変化を求め、グラフ勾配が変化するところ(点a)もしくは、点aより大きい溶存酸素濃度(DO)とすることが好ましい。
気相部の酸素濃度は、図20の点bまでは一定勾配で減少するが、点bを過ぎると勾配は徐々に小さくなる。これは、気相部の酸素濃度が低下するにつれ、溶存酸素濃度(DO)も低下し、(1式)左辺の酸素が少なくなり、反応速度が低下したためである。よって、所定値Bは、図20に示す気相部の酸素濃度の経時変化を求め、グラフ勾配が変化するところ(点b)もしくは、点bより大きい気相部の酸素濃度とすることが好ましい。
密閉容器内に金属銅又は金属亜鉛のいずれかの浸出処理対象物(金属板)を入れ、浸出液を撹拌しながら、浸出液中の溶存酸素濃度(DO)を連続して測定し、所定値Aを下回った際に、密閉容器内に酸素含有ガスを吹き込んだときの、浸出液内の溶存酸素濃度(DO)の経時変化を模式的に示したのが図21である。浸出初期は、Δt時間毎に溶存酸素濃度(DO)が所定値Aを下回り、酸素含有ガスが供給されるが、浸出液内の浸出処理対象物中の金属銅、金属亜鉛がアンミン錯体化し、ほとんどがイオン化していくと、溶存酸素の消費速度が低下していく。その結果、酸素含有ガスの吹き込み時間間隔は長くなる。そこで、浸出処理対象物から銅/亜鉛の浸出が終了しているかどうかの判断に使用する所定時間は、Δtの5〜10倍とすることが好ましい。
The object to be treated with metal copper or metal zinc (metal plate) is placed in a closed vessel containing oxygen-containing gas and leachate, and the dissolved oxygen in the leachate is stirred in the closed vessel in batch mode. FIG. 19 schematically shows the change with time of the concentration (DO), and FIG. 20 schematically shows the change in oxygen concentration in the gas phase part. In addition, the surface area of the metal plate is sufficiently large, and it is assumed that the rate of oxygen consumption is not limited.
The dissolved oxygen concentration (DO) decreases with a constant gradient until point a in FIG. 19, but the gradient gradually decreases after point a. This is because as the dissolved oxygen concentration decreases, the oxygen on the left side of Formula 1 decreases and the reaction rate decreases. Therefore, it is preferable that the predetermined value A is a change in the graphed oxygen concentration (point a) or a dissolved oxygen concentration (DO) larger than the point a, by determining the change with time of the dissolved oxygen concentration (DO) shown in FIG. .
The oxygen concentration in the gas phase portion decreases with a constant gradient until point b in FIG. 20, but the gradient gradually decreases after point b. This is because as the oxygen concentration in the gas phase portion decreases, the dissolved oxygen concentration (DO) also decreases, the oxygen on the left side of Formula (1) decreases, and the reaction rate decreases. Therefore, it is preferable that the predetermined value B be the oxygen concentration of the gas phase part where the graph gradient changes (point b) or the point where the graph gradient changes (point b) by obtaining the temporal change of the oxygen concentration in the gas phase part .
Place the object (metal plate) for leaching treatment of either metallic copper or metallic zinc in a closed vessel, continuously measure the dissolved oxygen concentration (DO) in the leachate while stirring the leachate, and measure a predetermined value A It is FIG. 21 which showed typically the time-dependent change of the dissolved oxygen concentration (DO) in a leachate when blowing in oxygen-containing gas in a closed container when it became less than. At the initial stage of leaching, the dissolved oxygen concentration (DO) falls below the predetermined value A every Δt time, and oxygen-containing gas is supplied, but the metallic copper and metallic zinc in the leaching object in the leachate form an ammine complex As it ionizes, the rate of consumption of dissolved oxygen decreases. As a result, the blowing time interval of the oxygen-containing gas becomes long. Therefore, it is preferable to set the predetermined time used to determine whether or not the leaching of copper / zinc from the leaching target is finished to be 5 to 10 times Δt.

ここで、例を挙げて説明する。
pH10に調整し、十分なアンモニウムイオンを含む硫酸アンモニウム水溶液を入れた密閉した第1の密閉容器内に、金属銅が混入した鉄鋼製造の原料となるスクラップを投入し、銅イオンを浸出したときの第1の密閉容器内の浸出液中の溶存酸素濃度、酸化還元電位の変化を示したのが図7である。pHはpH10でほぼ一定であり、溶存酸素濃度は1mg/L以上になるように制御し、つまり1mg/Lを下回ると純酸素を第1の密閉容器内に投入した。680分までは金属銅が酸化され溶存酸素濃度が1mg/Lを下回り純酸素は投入されていたが、680分以降、溶存酸素は1mg/Lを上回るようになり、純酸素の投入はなくなり金属銅の酸化反応およびアンミン錯体化反応は終了した。約1000分後にサンプルを取り出したところ、スクラップ内に混入していた金属銅は全量浸出していたが、金属鉄の部分はほとんど浸出されていなかった。
Here, an example is given and demonstrated.
In the first sealed container which is adjusted to pH 10 and contains an aqueous ammonium sulfate solution containing sufficient ammonium ions, scraps serving as a raw material for steel production mixed with metallic copper are introduced, and the copper ions are leached. It is FIG. 7 which showed the dissolved oxygen concentration in the leachate in 1 airtight container, and the change of the oxidation-reduction potential. The pH was almost constant at pH 10, and the dissolved oxygen concentration was controlled to be 1 mg / L or more, that is, when it was less than 1 mg / L, pure oxygen was introduced into the first closed vessel. Copper metal was oxidized and dissolved oxygen concentration was less than 1 mg / L and pure oxygen was added up to 680 minutes, but after 680 minutes, dissolved oxygen becomes more than 1 mg / L, and the input of pure oxygen is lost and metal The copper oxidation reaction and the ammine complexation reaction have ended. When a sample was taken out after about 1000 minutes, although all the metallic copper mixed in the scrap had leached, a portion of metallic iron was hardly leached.

次に、スクラップの代わりに、亜鉛めっき鋼板を用い、浸出させた。
pH10に調整し、十分なアンモニウムイオンを含む硫酸アンモニウム水溶液を入れた密閉した第1の密閉容器内に、スクラップの代わりに亜鉛めっき鋼板を投入し、亜鉛イオンを浸出したときの第1の密閉容器内の浸出液中の溶存酸素濃度、酸化還元電位の変化を測定したのが図8である。pHはpH10でほぼ一定であり、溶存酸素濃度は10.3mg/L以上になるように制御し、10.3mg/Lを下回ると純酸素を第1の密閉容器内に投入した。600分まではめっき層の金属亜鉛が酸化され溶存酸素濃度が10.3mg/Lを下回り純酸素は投入されていたが、600分以降、溶存酸素は10.3mg/Lを上回るようになり、純酸素の投入はほとんどなくなり金属亜鉛の酸化反応およびアンミン錯体化反応は終了した。約900分後にサンプルを取り出したところ、亜鉛めっき鋼板の表層部のめっき部分はほぼ全量浸出していたが、めっき層下部の金属鉄部分はほとんど浸出されていなかった。このことより、銅/亜鉛が金属として浸出処理対象物中に含まれる場合、溶存酸素濃度を測定することによって、浸出反応が終了したかどうかを判断することができるといえる。
Next, instead of scraps, galvanized steel sheets were used and leached.
Adjust the pH to 10, put a galvanized steel sheet instead of scrap into a closed first closed container containing ammonium sulfate aqueous solution containing sufficient ammonium ions, and leach out zinc ions in the first closed container It is FIG. 8 which measured the change of the dissolved oxygen concentration in the leachate, and the oxidation-reduction potential. The pH was almost constant at pH 10, the dissolved oxygen concentration was controlled to be 10.3 mg / L or more, and when it was below 10.3 mg / L, pure oxygen was introduced into the first closed vessel. The metal zinc in the plating layer was oxidized until the dissolved oxygen concentration fell below 10.3 mg / L until 600 minutes and pure oxygen was added, but after 600 minutes, the dissolved oxygen comes to exceed 10.3 mg / L, The input of pure oxygen almost disappeared and the oxidation reaction and ammine complexation reaction of metallic zinc were completed. When a sample was taken out after about 900 minutes, almost the entire plated portion of the surface layer portion of the galvanized steel sheet was leached, but almost no metallic iron portion was leached under the plated layer. From this, it can be said that, when copper / zinc is contained as a metal in the object to be leached, it is possible to determine whether the leaching reaction has ended by measuring the concentration of dissolved oxygen.

なお、浸出処理対象物中の銅/亜鉛の存在形態が酸化物、水酸化物、塩化物のみの場合には、金属の酸化反応は生じないため、酸素消費は生じず、アンミン錯体化反応のみ生じるため、溶存酸素濃度の低下はほとんど生じない。酸化反応が必要でないため、アンミン錯体化反応のみとなり起こりやすく、ほとんど時間がかからない。つまり、浸出処理対象物中の銅/亜鉛の存在形態が酸化物、水酸化物、塩化物のみの場合は、アンミン錯体化反応は、通常、5〜120分程度で終了するため、5〜120分間浸出液に接触させた後、溶存酸素濃度を測定することによって浸出反応が終了したかどうかを判断することができる。   When the form of copper / zinc in the object to be leached is only oxides, hydroxides and chlorides, no metal oxidation reaction occurs, so no oxygen consumption occurs and only the ammine complexation reaction As it occurs, the decrease in dissolved oxygen concentration hardly occurs. Since an oxidation reaction is not necessary, it is only an ammine complexation reaction, which is likely to occur and takes almost no time. That is, when the form of copper / zinc in the object to be leached is only oxides, hydroxides, and chlorides, the ammine complexing reaction is usually completed in about 5 to 120 minutes, so 5 to 120 After contacting with the leachate for a minute, it is possible to determine whether the leaching reaction has ended by measuring the concentration of dissolved oxygen.

また、第1の密閉容器内の浸出液中の溶存酸素濃度と第1の密閉容器内の気相中の酸素濃度はほぼ比例しているため、第1の密閉容器内の気相中の酸素濃度を測定することによって、浸出反応が終了したかどうかを判断することができる。   Further, since the concentration of dissolved oxygen in the leachate in the first closed vessel and the concentration of oxygen in the gas phase in the first closed vessel are substantially proportional, the concentration of oxygen in the gas phase in the first closed vessel is By measuring, it can be determined whether the leaching reaction has ended.

・アンモニア濃度
浸出工程でアンミン錯体化反応が進むと、第1の密閉容器内の浸出液中のフリーのアンモニア濃度(NHとして存在するアンモニアの濃度、fr−NH濃度とも記載する。)が低下し、それに伴い、第1の密閉容器内の気相中のアンモニア濃度も低下する。また、第1の密閉容器内の浸出液中のアンモニウムイオン濃度は、一定のpHにおいて第1の密閉容器内の浸出液中のフリーのアンモニア濃度と平衡状態にあり、第1の密閉容器内の浸出液中のフリーのアンモニア濃度と第1の密閉容器内の気相中のアンモニア濃度と平衡状態にあることから、第1の密閉容器内の浸出液中のアンモニウムイオン濃度は第1の密閉容器内の気相中のアンモニア濃度と比例関係にあるといえる。第1の密閉容器内の浸出液中のフリーのアンモニア濃度が低くなりすぎると、アンミン錯体化反応は進みにくくなる。また、第1の密閉容器内の浸出液中のフリーのアンモニア濃度が高くなりすぎると、後述する硫化銅、硫化亜鉛や、銅や亜鉛を除去した後の浸出処理対象物を排出する際に水分も同時に排出されるが、その水分中にもアンモニア成分を含み、系外へ持ち出すことになり経済性が低下する。そのため、第1の密閉容器内の浸出液中のフリーのアンモニア濃度を適正に制御することが好ましい。具体的には、第1の密閉容器内の浸出液中のフリーのアンモニア濃度を3〜50g/Lの範囲にすることが好ましい。
第1の密閉容器内の浸出液中のフリーのアンモニア濃度は、さらに5〜20g/Lの範囲にすることが好ましい。
Ammonia concentration When the ammine complexation reaction proceeds in the leaching step, the free ammonia concentration (also described as the concentration of ammonia present as NH 3 , the concentration of fr-NH 3 ) in the leachate in the first closed vessel decreases. At the same time, the concentration of ammonia in the gas phase in the first closed vessel also decreases. Also, the ammonium ion concentration in the leachate in the first closed vessel is in equilibrium with the free ammonia concentration in the leachate in the first closed vessel at a constant pH, and in the leachate in the first closed vessel The ammonium ion concentration in the leachate in the first closed vessel is equal to the gas phase in the first closed vessel, since it is in equilibrium with the free ammonia concentration in the first closed vessel and the ammonia concentration in the first closed vessel. It can be said that there is a proportional relationship with the ammonia concentration inside. If the free ammonia concentration in the leachate in the first closed vessel becomes too low, the ammine complexation reaction becomes difficult to proceed. In addition, when the concentration of free ammonia in the leachate in the first closed container becomes too high, the moisture is also removed when discharging the object to be leached after removing copper sulfide, zinc sulfide or copper and zinc described later. Although the water is simultaneously discharged, the water also contains an ammonia component, which is carried out of the system, which reduces the economic efficiency. Therefore, it is preferable to properly control the free ammonia concentration in the leachate in the first closed vessel. Specifically, the free ammonia concentration in the leachate in the first closed vessel is preferably in the range of 3 to 50 g / L.
The free ammonia concentration in the leachate in the first closed vessel is preferably in the range of 5 to 20 g / L.

また、第1の密閉容器内の浸出液中のフリーのアンモニア濃度は、第1の密閉容器内の気相中のアンモニア濃度とほぼ平衡関係にあるため、第1の密閉容器内の気相中のアンモニア濃度を0.6〜12体積%の範囲にすることが好ましい。
第1の密閉容器内の気相中のアンモニア濃度は、さらに1.2〜4.8体積%の範囲にすることが好ましい。
In addition, since the free ammonia concentration in the leachate in the first closed vessel is substantially in equilibrium with the ammonia concentration in the gas phase in the first closed vessel, the free ammonia concentration in the vapor phase in the first closed vessel is Preferably, the ammonia concentration is in the range of 0.6 to 12% by volume.
The concentration of ammonia in the gas phase in the first closed vessel is preferably in the range of 1.2 to 4.8% by volume.

また、ダスト、スケール中の銅/亜鉛は、均質に分散しているのではなく、偏析していることが多い。高炉又は転炉から排出される高炉ダスト又は転炉ダストは、炉から固形物又は溶融物で飛散する酸化鉄又は金属鉄部分と亜鉛蒸気として揮発する部分とがあり、ダストの捕集段階で冷却するため、高炉ダストの粒子の周辺に存在することが多い。ダストは、冷却時に粒子同士が固着し、凝集状態になることが多い。また、銅を添加している鋼材を熱延した際、銅含有スケールが発生するが、スケール内に銅成分が均一に分散せずに、スケール表面に偏析することが多い。これは、金属銅の融点(1,085℃)が、スケールの主成分である酸化鉄(FeO)の融点(1,370℃)より低いため、融点の低い銅成分は、スケール生成時(約1,200℃)は融液であり偏析しやくなるためである。一方、本実施形態では、銅/亜鉛部分が露出し浸出液と接した部分のみ除去できる。そこで、ダスト又はスケールの場合は、粉砕し、粒子径を小さくする方が、銅/亜鉛の除去率は上昇することが多い。   In addition, dust and copper / zinc in the scale are not homogeneously dispersed but often segregated. The blast furnace dust or converter dust discharged from the blast furnace or converter has iron oxide or metallic iron portions scattered as solids or melt from the furnace and a portion volatilized as zinc vapor, and is cooled in the dust collection stage Often exist around blast furnace dust particles. Dust often adheres to one another at the time of cooling and is in an aggregated state. In addition, when a steel material to which copper is added is hot-rolled, a copper-containing scale is generated, but the copper component is often dispersed in the scale surface without being uniformly dispersed in the scale. This is because the melting point of metallic copper (1,085 ° C.) is lower than the melting point (1,370 ° C.) of iron oxide (FeO), which is the main component of scale, and therefore copper components having a low melting point 1,200 ° C.) is a melt and it is easy to segregate. On the other hand, in the present embodiment, only the portion exposed to the copper / zinc portion and in contact with the leaching solution can be removed. Therefore, in the case of dust or scale, the rate of removal of copper / zinc often increases if the particle size is reduced by crushing.

固液分離後の浸出後液を再生する浸出液再生工程において、(2式)のように、銅/亜鉛のアンミン錯体イオンを含む固液分離後の浸出後液から銅/亜鉛を硫化物として析出させるときに、硫化物イオンを過剰に入れ過ぎると、過剰に投入された硫化物イオンは、第2の固液分離工程を経て、浸出工程の第1の密閉容器内に投入される。その結果、浸出処理対象物中に含まれる銅/亜鉛の表層にアンミン錯体イオンより安定な緻密な硫化物層を形成し、その硫化物層の下部にある銅/亜鉛を浸出し難くさせ、銅/亜鉛の浸出速度が小さくなったり、浸出できなかったりすることがある。   In the leachate regeneration step of recovering the solution after leaching after solid-liquid separation, copper / zinc is precipitated as a sulfide from the leachate after solid-liquid separation containing copper / zinc ammine complex ion as in equation (2) When the sulfide ion is introduced in excess, the excessively charged sulfide ion is introduced into the first closed vessel of the leaching step through the second solid-liquid separation step. As a result, a dense sulfide layer more stable than ammine complex ions is formed on the surface layer of copper / zinc contained in the object to be leached, making it difficult to leach out the copper / zinc in the lower part of the sulfide layer, copper / The zinc leaching rate may be low or leaching may not be possible.

これに対し、次のような対応を行うことで、浸出液再生工程で、再生した浸出液中に硫化物イオンは殆ど残留しなくなり、安定的に浸出液を繰り返し使用できるようになる。
第1の方法として、浸出液再生工程の第2の密閉容器内の浸出後液に硫化剤(硫化水素を含有するガス、硫化リチウム、硫化ナトリウム、硫化水素ナトリウム、硫化カリウム、硫化水素カリウム、硫化マグネシウム、硫化カルシウムのうちから選ばれる少なくとも1種の硫化剤)を投入する際に、第2の密閉容器内の浸出後液の酸化還元電位を測定し、酸化還元電位(ORPとも記載する。)がある値以下(例えば、pH9.3では酸化還元電位(標準電位)は−100mV以下)になれば、硫化剤の投入を停止し、第2の固液分離工程において、沈澱又はろ過等の固液分離操作によって析出した硫化物を再生後液から分離すると、固液分離後の再生後液(浸出液)中には、未反応の硫化物イオンは殆ど存在しないため、浸出液として第1の密閉容器で再使用した際でも、浸出処理対象物中に含まれる銅/亜鉛の表層に硫化物を形成しないため、銅/亜鉛はアンミン錯体イオンとなり、浸出し易くなる。酸化還元電位のある値(所定値)は、pHの影響を受け、かつ、アンミン錯体として溶解している銅/亜鉛の濃度などにより変化するため、第2の密閉容器内の浸出後液の酸化還元電位の設定値は実験等によって決定することが好ましい。
On the other hand, by performing the following measures, the sulfide ion hardly remains in the regenerated leachate in the leachate regeneration step, and the leachate can be stably used repeatedly.
As a first method, a sulfurizing agent (gas containing hydrogen sulfide, lithium sulfide, sodium sulfide, sodium hydrogen sulfide, potassium sulfide, potassium hydrogen sulfide, magnesium sulfide) in the leached solution in the second closed vessel of the leachate regeneration step When charging at least one sulfurizing agent selected from calcium sulfide), the redox potential of the solution after leaching in the second closed vessel is measured, and the redox potential (also described as ORP) is calculated. When the value falls below a certain value (for example, the redox potential (standard potential) is -100 mV or less at pH 9.3), the addition of the sulfiding agent is stopped, and in the second solid-liquid separation step, solid-liquid such as precipitation or filtration When sulfides deposited by the separation operation are separated from the solution after regeneration, the unreacted solution is hardly present in the solution after regeneration (leaching solution) after solid-liquid separation. Even when reused in closed container, since that does not form a sulfide on the surface layer of the copper / zinc contained in the leaching object, a copper / zinc becomes ammine complex ions, easily leached. Oxidation of the solution after leaching in the second closed vessel, because the value (predetermined value) of the redox potential changes under the influence of pH and depending on the concentration of copper / zinc dissolved as an ammine complex, etc. The set value of the reduction potential is preferably determined by experiment or the like.

第2の方法として、第2の密閉容器(浸出液再生槽)内の浸出後液の一部(例えば数10〜数100ml/分程度)を別の密閉した第3の密閉容器70(図18、10〜5000ml程度)に連続的に採取し、その採取した第2の密閉容器内からの浸出後液21を撹拌機72で撹拌しながら、浸出後液21に塩酸、硫酸などの酸(酸水溶液)78を投入して、pH計73で浸出後液21のpHを測定しながらpH調整バルブ74で酸水溶液78の量を調整することで、pH7以下、より好ましくはpH5以下にする。それとともに、第3の密閉容器70内の気相部の硫化水素濃度を硫化水素(HS)濃度計77で連続測定し、硫化水素濃度がある値(所定値、例えば、1ppm)になるまで、第2の密閉容器内へ硫化剤(硫化水素を含有するガス、硫化リチウム、硫化ナトリウム、硫化水素ナトリウム、硫化カリウム、硫化水素カリウム、硫化マグネシウム、硫化カルシウムのうちから選ばれる少なくとも1種の硫化剤)を投入する。 As a second method, a part of the liquid after leaching (for example, several tens to several hundreds of ml / min) in a second sealed container (leaked liquid regeneration tank) is sealed in another third sealed container 70 (FIG. 18, The solution is continuously collected in about 10 to 5000 ml, and the extracted solution 21 from the second closed container is stirred with a stirrer 72, and the solution 21 is extracted with acid, such as hydrochloric acid or sulfuric acid (acid aqueous solution And 78) to adjust the amount of the aqueous acid solution 78 with the pH adjusting valve 74 while measuring the pH of the liquid 21 after leaching with the pH meter 73, thereby making the pH 7 or less, more preferably 5 or less. At the same time, the hydrogen sulfide concentration in the gas phase in the third closed vessel 70 is continuously measured with a hydrogen sulfide (H 2 S) concentration meter 77, and the hydrogen sulfide concentration becomes a certain value (for example, 1 ppm) Up to the second closed vessel, at least one selected from a sulfiding agent (gas containing hydrogen sulfide, lithium sulfide, sodium sulfide, sodium hydrogen sulfide, potassium sulfide, potassium hydrogen sulfide, magnesium sulfide, calcium sulfide Charge the sulfiding agent).

硫化水素濃度が上昇し、ある値(所定値)となった時点で、第2の密閉容器内への硫化剤の投入を停止する。そうすることで、次の第2の固液分離工程において、沈澱又はろ過等の固液分離操作によって析出した硫化物を再生後液から分離すると、固液分離後の再生後液(浸出液)中には、未反応の硫化物イオンは低濃度でしか残存しないようにすることができる。そのため、浸出工程の第1の密閉容器の浸出液中の溶存酸素濃度をある一定以上に保持する際に、硫化物イオンは酸化されてしまい、第1の密閉容器内の浸出液として再使用した際でも、浸出処理対象物中に含まれる銅/亜鉛の表層に硫化物を形成しないため、銅/亜鉛は、殆どがアンミン錯体イオンとなり、浸出し易くなるため、好ましい。   When the hydrogen sulfide concentration rises and reaches a certain value (predetermined value), the introduction of the sulfiding agent into the second closed vessel is stopped. By doing so, in the next second solid-liquid separation step, when sulfides precipitated by solid-liquid separation operation such as precipitation or filtration are separated from the liquid after regeneration, in the liquid after regeneration after solid-liquid separation (leaching liquid) In addition, unreacted sulfide ions can be made to remain only at low concentrations. Therefore, the sulfide ion is oxidized when maintaining the dissolved oxygen concentration in the leachate of the first closed vessel of the leaching step, even when it is reused as the leachate in the first closed vessel. Since copper and zinc do not form sulfides in the surface layer of copper / zinc contained in the object to be leached, copper / zinc is most preferred because it becomes an ammine complex ion and tends to leach out.

硫化水素は、pHによって存在する化合物形態が異なり(図10)、pH7以下、より好ましくはpH5以下にすることで、分子状の硫化水素になる比率が増加し、第3の密閉容器内の気相部に、硫化水素ガスが蒸発しやすくなるため、第3の密閉容器内の浸出後液のpHを7以下、より好ましくはpH5以下にする。第3の密閉容器内の気相部の硫化水素濃度は、pHの影響を受けるため、第3の密閉容器内の気相部の硫化水素濃度の所定値(前記ある値)は、実験等によって決定することが好ましい。第3の密閉容器内の気相部の硫化水素濃度の設定値を大きくし過ぎると、第2の密閉容器内に過剰な硫化剤が投入され、硫化物イオンが過剰に存在することとなる。過剰に投入された硫化物イオンは、第2の固液分離工程を経て、浸出工程の第1の密閉容器内に投入され、浸出処理対象物中に含まれる銅/亜鉛の表層にアンミン錯体イオンより安定な緻密な硫化物層を形成し、その硫化物層の下部にある銅/亜鉛を浸出し難くさせ、銅/亜鉛の浸出速度が小さくなったり、浸出できなかったりすることがある。そこで、第3の密閉容器内に気相部の硫化水素濃度の設定値は小さいほどよく、硫化水素濃度計の検出下限限界付近が最も好ましい。なお、第3の密閉容器から排出した測定後の液は少量であるため、廃棄してもよいし、第2の密閉容器内に戻してもよい。   Hydrogen sulfide differs in the form of the compound depending on the pH (FIG. 10), and the ratio to become molecular hydrogen sulfide is increased by setting the pH to 7 or less, more preferably 5 or less, and the air in the third closed vessel Since the hydrogen sulfide gas is easily evaporated in the phase part, the pH of the solution after leaching in the third closed vessel is adjusted to 7 or less, more preferably 5 or less. Since the hydrogen sulfide concentration in the gas phase in the third closed vessel is affected by pH, the predetermined value (the above value) of the hydrogen sulfide concentration in the gas phase in the third closed vessel is determined by experiment or the like It is preferable to determine. If the setting value of the hydrogen sulfide concentration in the gas phase part in the third closed vessel is increased too much, an excess of the sulfiding agent is charged into the second closed vessel, and the sulfide ions will be present in excess. The sulfide ion, which has been excessively introduced, is introduced into the first closed vessel of the leaching step through the second solid-liquid separation step, and the ammine complex ion is deposited on the surface of the copper / zinc contained in the object to be leached. It may form a more stable dense sulfide layer, make it difficult to leach out the copper / zinc in the lower part of the sulfide layer, and the leaching rate of copper / zinc may decrease or may not leach out. Therefore, the smaller the setting value of the hydrogen sulfide concentration in the gas phase part in the third closed vessel, the better, and the vicinity of the detection lower limit of the hydrogen sulfide concentration meter is most preferable. In addition, since the liquid after the measurement discharged | emitted from the 3rd airtight container is a small amount, you may discard it and you may return it in the 2nd airtight container.

・浸出後模擬液中での酸化還元電位と気相部での硫化水素濃度の変化
ここで、固液分離後の浸出後液として、表1に記載の固液分離後の浸出後模擬液を準備し、第2の密閉容器内で撹拌しながら、硫化剤の1種である硫化水素ガスを投入した際の、第2の密閉容器内の浸出後模擬液中の酸化還元電位と、第2の密閉容器内の気相部の硫化水素濃度の変化を図1に示す。
また、硫化水素ガス投入量に対する固液分離後の浸出後模擬液中の全アンモニア態−N濃度と、溶解性Cu濃度と、S2−濃度との関係を図2に示す。
Change in oxidation-reduction potential in simulated liquid after leaching and hydrogen sulfide concentration in gas phase part Here, simulated liquid after solid-liquid separation described in Table 1 is used as liquid after leaching after solid-liquid separation The oxidation-reduction potential in the simulated liquid after leaching in the second closed vessel when preparing and introducing hydrogen sulfide gas which is one of the sulfiding agents while stirring in the second closed vessel, The change of the hydrogen sulfide concentration in the gas phase part in the closed container of the above is shown in FIG.
Further, the relationship between the total ammonia state-N concentration in the simulated liquid after leaching after solid-liquid separation, the solubility Cu concentration, and the S 2- concentration with respect to the hydrogen sulfide gas input amount is shown in FIG.

硫化水素ガス投入量が多くなるにつれ、酸化還元電位は徐々に低下し、硫化水素ガス投入量が155mモル/Lの辺りで、酸化還元電位が急激に低下し、同時に、第2の密閉容器内の気相部の硫化水素濃度は検出されるようになる。なお、第2の密閉容器内の浸出後模擬液のpHは図示していないが、pH9.1〜9.4で推移し、大きな変化はない。第2の密閉容器内の気相部の硫化水素濃度は、酸化還元電位が0mVを下回ったあたりから、検知できるようになり、急上昇する。   As the amount of hydrogen sulfide gas input increases, the oxidation-reduction potential gradually decreases, and when the amount of hydrogen sulfide gas input is about 155 mmol / L, the oxidation-reduction potential rapidly decreases, and at the same time, the inside of the second closed vessel The concentration of hydrogen sulfide in the gas phase portion of is detected. Although the pH of the simulated liquid after leaching in the second closed vessel is not shown, it remains at pH 9.1 to 9.4 and there is no significant change. The concentration of hydrogen sulfide in the gas phase part in the second closed vessel can be detected immediately after the redox potential falls below 0 mV and rapidly rises.

また、第2の密閉容器内の浸出後模擬液中の酸化還元電位が0mVを下回ったあたりから、第2の密閉容器内の浸出後模擬液中の溶解性Cu(D−Cu)濃度も数mg/L程度となり、かつ、第2の密閉容器内の浸出後模擬液中の硫化物イオン(S2−)濃度も検知できるようになった。これは、硫化剤である硫化水素ガスにより溶解性Cuが硫化物に変化したためである。 In addition, the solubility Cu (D-Cu) concentration in the simulated liquid after leaching in the second sealed container is also determined as the redox potential in the simulated liquid drops below 0 mV after the leaching in the second sealed container. It became about mg / L, and it became possible to detect the sulfide ion (S 2− ) concentration in the simulated liquid after leaching in the second closed vessel. This is because the soluble Cu was changed to sulfide by hydrogen sulfide gas which is a sulfiding agent.

硫化剤として、硫化水素ナトリウム水溶液、硫化ナトリウム水溶液などの硫化物イオンを含む水溶液を使用すると、浸出液のpHが9.1〜9.4のアルカリ側であるため、硫化物イオンが分子状のHSに変化する比率は非常に小さく(図10)、気相部の硫化水素濃度は上昇し難い。 When an aqueous solution containing sulfide ions such as sodium hydrogen sulfide aqueous solution and sodium sulfide aqueous solution is used as the sulfiding agent, the pH of the leachate is on the alkali side of 9.1 to 9.4, and therefore the sulfide ion is H in molecular form The ratio of change to 2S is very small (Fig. 10), and the concentration of hydrogen sulfide in the gas phase portion hardly increases.

しかし、硫化剤が硫化水素ガスなどのガス状のとき、第2の密閉容器内の浸出後模擬液中のCuイオンの硫化物化の反応がほぼ終了すると同時に、第2の密閉容器内の気相部のHSの浸出後模擬液への吸収速度が著しく減少するため、第2の密閉容器内の気相部のHS濃度が上昇する。 However, when the sulfiding agent is in a gaseous state such as hydrogen sulfide gas, after the leaching in the second closed vessel, the reaction of the sulfidation of Cu ions in the simulated liquid is almost completed, and at the same time the gas phase in the second closed vessel Since the rate of absorption into the simulated liquid after the leaching of H 2 S in the second part significantly decreases, the H 2 S concentration in the gas phase part in the second closed vessel rises.

図2中の(a)、(b)点の再生した再生後液をろ過し、液相部である固液分離後の再生後液(以下「再生浸出液」とも呼称する)を密閉容器に採取した。その再生浸出液中に銅板を入れ、その再生浸出液の銅板の浸出量を測定した結果、溶解性Cuが残存している再生浸出液(a点)には、1Lあたり、3.1gの銅板を浸出溶解することが測定できた。
一方、溶解性Cuが残存しておらず、かつ、硫化物イオンを含有している再生浸出液(b点)には、銅板表面が黒色に変化し、全く、銅板の浸出は見られなかった。X線回折等の結果から、この黒色物質は硫化銅であることが判明し、その硫化銅皮膜により、浸出液が硫化銅皮膜の下部の銅板に接触することができなかったため、銅板の浸出が進まなかったと考えられる。
つまり、第2の密閉容器内の浸出後液中の銅イオン、亜鉛イオンの全量を硫化物として析出させる場合、第2の密閉容器内の浸出後液中に硫化物イオンが残留する可能性が高い。そのため、固液分離後、浸出液として再使用すると、銅/亜鉛の金属部分に硫化物のコーテイングを作り易く、浸出剤としての機能がやや低下するといえる。
The regenerated solution after regeneration at points (a) and (b) in FIG. 2 is filtered, and the regenerated solution after solid-liquid separation which is the liquid phase (hereinafter also referred to as “regenerated leachate”) is collected in a closed container. did. A copper plate was put in the regenerated leachate, and the leaching amount of the copper plate of the regenerated leachate was measured. As a result, 3.1 g of copper plate was leached and dissolved in 1 liter of regenerated leachate (point a) in which soluble Cu remained. Was able to measure.
On the other hand, the surface of the copper plate turned black in the regenerated leaching solution (point b) in which the soluble Cu did not remain and contained sulfide ions, and no leaching of the copper plate was observed. From the results of X-ray diffraction and the like, this black material was found to be copper sulfide, and the copper sulfide film prevented the leaching solution from contacting the copper plate under the copper sulfide film, so the leaching of the copper plate proceeded. It is thought that it was not.
That is, when all the copper ions and zinc ions in the solution after leaching in the second closed vessel are precipitated as sulfides, there is a possibility that sulfide ions may remain in the solution after leaching in the second closed vessel. high. Therefore, after solid-liquid separation, if it is reused as a leachate, it can be said that a coating of sulfide is easily formed on the copper / zinc metal part, and the function as a leaching agent is slightly reduced.

また、金属銅、金属亜鉛は、溶存酸素により直接的に酸化され、アンミン錯体イオンを形成しながら浸出していく以外に、(4式)〜(6式)に示すように、間接的に溶存酸素で、金属銅、金属亜鉛が酸化され、アンミン錯体イオンを形成しながら、浸出していく。つまり、Cu2+イオンが残留していた方が、金属銅および金属亜鉛の一方又は両方の直接酸化と間接酸化が作用し、アンミン錯体化イオンを形成するため、銅/亜鉛の金属は浸出し易くなる。 In addition, metallic copper and metallic zinc are directly oxidized by dissolved oxygen, and in addition to leaching while forming an ammine complex ion, they are indirectly dissolved as shown in (Formula 4) to (Formula 6) With oxygen, metallic copper and metallic zinc are oxidized and leached while forming an ammine complex ion. That is, if Cu 2+ ion remains, direct oxidation and indirect oxidation of one or both of metallic copper and metallic zinc work to form an ammine complexing ion, so that copper / zinc metal is easily leached out. Become.

Cu2++Cu→Cu −(4式)
Cu+O→Cu2+ −(5式)
Cu2++Zn→Zn2++Cu −(6式)
Cu 2+ + Cu → Cu + − (equation 4)
Cu + + O 2 → Cu 2 + -(5 formulas)
Cu 2+ + Zn → Zn 2+ + Cu − (6)

以上のことより、第2の密閉容器内の浸出後液中の銅イオン、亜鉛イオンの全量を硫化物として析出させるのではなく、銅イオン、亜鉛イオンを浸出液中に残しながら、硫化物として一部分析出させることが好ましい。   From the above, not all the copper ions and zinc ions in the solution after leaching in the second closed vessel are precipitated as sulfides, but copper ions and zinc ions are partially left as a sulfide while remaining in the leachate. It is preferable to precipitate.

・制御手段
具体的な制御手段を、図3を用いて説明する。硫化剤の投入量の制御を、第2の密閉容器20内の浸出後液21の酸化還元電位、又は、硫化剤として硫化水素を含むガスを使用する場合には、第2の密閉容器20内の気相部の硫化水素濃度により、判断することができる。各値は、実験により調整することが好ましいが、図1を例に取ると、第2の密閉容器20内の浸出後液21の酸化還元電位では100〜130mV、第2の密閉容器20内の気相部の硫化水素濃度では1〜5ppmであることが好ましい。
Control Means A specific control means will be described with reference to FIG. When using a gas containing hydrogen sulfide as the sulfiding agent, the control of the amount of introduction of the sulfiding agent may be performed by using the oxidation-reduction potential of the leached solution 21 in the second closed vessel 20 or the second closed vessel 20. It can be judged by the concentration of hydrogen sulfide in the gas phase part of Each value is preferably adjusted by experiment, but taking FIG. 1 as an example, the redox potential of the liquid 21 after leaching in the second sealed container 20 is 100 to 130 mV, and the second sealed container 20 is The hydrogen sulfide concentration in the gas phase portion is preferably 1 to 5 ppm.

硫化水素を含有するガス、硫化リチウム、硫化ナトリウム、硫化水素ナトリウム、硫化カリウム、硫化水素カリウム、硫化マグネシウム、および硫化カルシウムのうちから選ばれる少なくとも1種の硫化剤を使用する場合には、硫化剤の添加を停止するタイミングは、例えば以下の方法により判断することができる。第2の密閉容器20内の浸出後液の一部を密閉の第3の密閉容器(HS測定容器)内に採取して、その採取した第2の密閉容器20内の浸出後液のpHを7以下、より好ましくは5以下にし、第3の密閉容器内で撹拌し、第3の密閉容器内の気相部の硫化水素濃度により判断することができる。 When at least one sulfiding agent selected from hydrogen sulfide-containing gas, lithium sulfide, sodium sulfide, sodium hydrogen sulfide, potassium sulfide, potassium hydrogen sulfide, magnesium sulfide, and calcium sulfide is used, the sulfiding agent is used. The timing to stop the addition of can be determined, for example, by the following method. A part of the solution after leaching in the second closed vessel 20 is collected in a closed third closed vessel (H 2 S measurement vessel), and the collected solution in the second closed vessel 20 is collected The pH can be 7 or less, more preferably 5 or less, and stirring can be performed in the third closed vessel, and it can be judged by the concentration of hydrogen sulfide in the gas phase part in the third closed vessel.

・硫化水素を含有するガス
前記の硫化水素を含有するガスとして、純度の高い硫化水素ガスを使用することはできるが、そのガスのコストは一般的に高い。一方、硫化水素を含むガスとして、コークス炉ガスがあり、コークス炉ガス中には元来、硫化水素、アンモニアを含んでおり、これらの成分を分離しないと燃料ガスとして使用できない。
Hydrogen sulfide-containing gas As the hydrogen sulfide-containing gas, high-purity hydrogen sulfide gas can be used, but the cost of the gas is generally high. On the other hand, there is coke oven gas as a gas containing hydrogen sulfide, and the coke oven gas originally contains hydrogen sulfide and ammonia, and these components can not be used as fuel gas without separation.

そこで、本発明者は、コークス炉ガスを本発明の硫化水素を含有するガスとして使用することに取り組み、銅/亜鉛のアンミン錯体イオンは、コークス炉ガスに含まれる硫化水素と反応して銅/亜鉛の硫化物として析出することが判明した。また、コークス炉ガス中のアンモニア成分は部分的に浸出液に吸収され、浸出液中のアンモニア成分の補充になることも判明した。つまり、コークス炉ガスによって、第2の密閉容器内の浸出後液中のアンミン錯体金属である銅/亜鉛を硫化物として析出させ、かつ、アンミン錯体イオンを形成するのに必要なアンモニア成分を補充でき、第2の密閉容器内の浸出後液を浸出液として再生できることを見出した。   Therefore, the inventor of the present invention works on using coke oven gas as the gas containing hydrogen sulfide of the present invention, and copper / zinc ammine complex ion reacts with hydrogen sulfide contained in coke oven gas to be copper / It was found to precipitate as a sulfide of zinc. In addition, it was also found that the ammonia component in the coke oven gas is partially absorbed in the leachate, which results in the replenishment of the ammonia component in the leachate. That is, the coke oven gas deposits copper / zinc, which is an ammine complex metal in the liquid after leaching in the second closed vessel, as a sulfide, and supplements the ammonia component necessary to form an ammine complex ion. It has been found that the solution after leaching in the second closed vessel can be regenerated as leachate.

また、コークス炉ガス中には、COを含んでいるため、アンミン錯体イオンの対イオンである炭酸イオンの補充にもなることを見出した。 In addition, it has been found that since coke oven gas contains CO 2 , it can also be used to supplement carbonate ion which is a counter ion of ammine complex ion.

コークス炉ガス中には、シアン化水素を含んでいることもある。シアン化水素は、第2の密閉容器内の浸出後液中でシアン化物イオン(CN)となり液相に溶解する。固液分離後、シアン化物イオンは浸出液中に含まれ、シアン化物イオンを含んだ浸出液を第1の密閉容器内で浸出液として使用すると、シアン化物イオンは、亜鉛イオン、銅イオン、鉄イオンと安定でかつ緻密な錯体層(例えば、CuFe(CN))を浸出処理対象物中に含まれる銅/亜鉛の表層に形成し、その錯体層の下部にある銅/亜鉛を浸出し難くさせる。 The coke oven gas may contain hydrogen cyanide. Hydrogen cyanide, cyanide ions in leach solution after in the second closed vessel (CN -) is dissolved in next liquid phase. After solid-liquid separation, cyanide ion is contained in the leachate, and cyanide ion is stabilized with zinc ion, copper ion, iron ion when the leachate containing cyanide ion is used as leachate in the first closed vessel. And dense complex layer (for example, Cu 2 Fe (CN) 6 ) is formed on the surface layer of copper / zinc contained in the leaching object to make it difficult to leach copper / zinc in the lower part of the complex layer .

また、浸出工程で、銅/亜鉛を分離した後に回収される浸出処理対象物の残渣中の間隙に含まれる液相部分にシアン化物イオンを含む可能性が高くなり、作業安全性の観点からも、予め、コークス炉ガス中からシアン化水素を分離する方がより好ましい。   In addition, in the leaching step, the liquid phase portion contained in the gap in the residue of the leaching object recovered after the separation of copper / zinc is likely to contain cyanide ions, which is also from the viewpoint of work safety It is more preferable to separate hydrogen cyanide from coke oven gas in advance.

そこで、コークス炉ガス中のシアン化水素を予め分離する方法について検討したところ、コークス炉ガスを鉄系スラリーと接触させることで、コークス炉ガス中のシアン化水素ガスを予め選択的に分離できることを見出した。   Then, when the method of separating hydrogen cyanide in coke oven gas in advance was examined, it was found that hydrogen cyanide gas in coke oven gas can be selectively separated in advance by bringing coke oven gas into contact with an iron-based slurry.

コークス炉ガス(COGともいう。成分は表2参照。)を、水酸化鉄スラリー120mL(成分は表3参照)に散気管で4.3NL/minで通気した際のコークス炉ガス中の硫化水素、シアン化水素、アンモニア濃度の変化を示したのが図4である。   Hydrogen sulfide in coke oven gas when a coke oven gas (also referred to as COG, see Table 2 for the component) is aerated at 120 mL of an iron hydroxide slurry (see component 3 for the component) at a rate of 4.3 NL / min. FIG. 4 shows changes in hydrogen cyanide and ammonia concentrations.

図4より、COG通気量が増加するにつれて、COG中の硫化水素の除去率は低下し、徐々に吸収しなくなる。一方、COG中のシアン化水素は、高い除去率を維持し、アンモニアは硫化水素ほどではないが、徐々にその除去率は低下していく。これは、吸収剤中の水酸化鉄(3価)が、硫化水素と酸化還元反応(7式)により、2価鉄イオンに還元され、2価鉄イオンが、シアンイオンと安定なシアン化錯体を形成(8式)することにより、分離されるためである。   As shown in FIG. 4, as the COG flow rate increases, the removal rate of hydrogen sulfide in COG decreases and gradually disappears. On the other hand, hydrogen cyanide in COG maintains a high removal rate, and although ammonia is not as low as hydrogen sulfide, its removal rate gradually decreases. This is because iron hydroxide (trivalent) in the absorbent is reduced to divalent iron ion by hydrogen sulfide and oxidation-reduction reaction (formula 7), and divalent iron ion is stable cyanide complex with cyanide ion (8) to be separated.

Fe3+、S2−→Fe2+、S、S 2−、SO 2−、SO 2− −(7式)
3[Fe(CN)4−+4Fe3+→Fe[Fe(CN) −(8式)
Fe 3+ , S 2- → Fe 2+ , S, S 2 O 3 2- , SO 3 2- , SO 4 2 --(7)
3 [Fe (CN) 6] 4- + 4Fe 3+ → Fe 4 [Fe (CN) 6] 3 - (8 type)

アンモニアは、鉄イオンとはアンミン錯体イオンを形成し難く、アンミン錯体イオンとしては、殆ど吸収されないが、シアン化水素や硫化水素が吸収される際に、吸収液のpHが低下するため、アンモニア成分を吸収し易くなったため、アンモニア成分が除去されている。つまり、吸収液にアルカリを入れ、吸収液のpHを上昇させると、アンモニアの吸収率は低下し、吸収液に酸を入れ、吸収液のpHを低下させると、アンモニアの吸収率は上昇する。   Ammonia hardly forms an ammine complex ion with iron ion, and is hardly absorbed as ammine complex ion, but when hydrogen cyanide and hydrogen sulfide are absorbed, the pH of the absorbing solution decreases, so the ammonia component is absorbed. The ammonia component is removed because it is easy to do. That is, when the alkali is added to the absorbing solution to raise the pH of the absorbing solution, the absorptivity of ammonia decreases, and when the acid is added to the absorbing solution to lower the pH of the absorbing solution, the absorptivity of ammonia increases.

・分離方法に用いる設備
図3に本実施形態に係る浸出処理対象物からの銅又は亜鉛の分離方法に係る設備およびフローの一例を示す。
図3では、浸出処理対象物より、銅/亜鉛をアンミン錯体イオン化することで浸出する浸出工程と、浸出工程からの浸出廃液中のアンミン錯体イオン化している銅/亜鉛を硫化物として析出させ、浸出廃液から分離することで浸出液を再生する浸出液再生工程を詳しく示している。
-Equipment used for the separation method FIG. 3 shows an example of equipment and flow according to the method for separating copper or zinc from the object to be leached according to the present embodiment.
In FIG. 3, the leaching step of leaching copper / zinc by ionization of ammine complex from the leaching object and the ammine complex ionizing copper / zinc in the leaching waste solution from the leaching step are precipitated as sulfide, It shows in detail the leachate regeneration step of reclaiming the leachate by separating it from the leachate waste.

それぞれの工程について、設備構成を含めて説明を行う。
まず、本実施形態における基本的な設備構成について説明する。ただし、本実施形態は以下の設備構成に限定されるものではない。
浸出工程には、例えば、浸出液1が入った第1の密閉容器(浸出槽)2と、その第1の密閉容器2内を撹拌する撹拌装置3と、浸出液1中に酸素もしくは空気を送気する酸素等送気装置9と、密閉容器である第1の密閉容器内の内圧が上昇した際に第1の密閉容器内から余剰ガスを放散する放散弁17とを有する装置が用いられる。第1の固液分離工程には、例えば、浸出後液32中の固形物を分離する固液分離装置10が用いられる。固液分離後の浸出後液33を再生する浸出液再生工程には、例えば、固液分離後の浸出後液21が入った第2の密閉容器(浸出液再生槽)20と、その第2の密閉容器20内を撹拌する撹拌装置22と、第2の密閉容器20内の内圧が上昇した際に第2の密閉容器内から余剰ガスを放散する放散弁25と、第2の密閉容器20内に硫化剤を投入する硫化剤投入装置28とを有する装置が用いられる。第2の固液分離工程には、例えば、再生した再生後液34中の固形物を分離する固液分離装置30が用いられる。
Each process will be described including the equipment configuration.
First, the basic equipment configuration in the present embodiment will be described. However, the present embodiment is not limited to the following equipment configuration.
In the leaching step, for example, a first closed vessel (leaching tank) 2 containing the leachate 1, a stirrer 3 for stirring the inside of the first closed vessel 2, and oxygen or air in the leachate 1. There is used a device having an oxygen gas supply device 9 and a diffusion valve 17 for dissipating excess gas from the inside of the first closed container when the internal pressure in the first closed container is a closed container. For the first solid-liquid separation step, for example, a solid-liquid separation device 10 that separates solids in the liquid 32 after leaching is used. In the leachate regeneration step of regenerating the leached solution 33 after solid-liquid separation, for example, a second closed vessel (leach regeneration tank) 20 containing the leached solution 21 after solid-liquid separation and its second A stirring device 22 for stirring the inside of the container 20, a diffusion valve 25 for dissipating excess gas from the inside of the second sealed container when the internal pressure in the second sealed container 20 rises, and a second sealed container 20. An apparatus having a sulfiding agent feeding device 28 for feeding a sulfiding agent is used. For the second solid-liquid separation step, for example, a solid-liquid separation device 30 that separates solid matter in the regenerated liquid after regeneration 34 is used.

第1の固液分離工程で使用する固液分離装置10、および第2の固液分離工程で使用する固液分離装置30は、例えば、沈澱池、ストレーナー、ろ過器、サイクロン、フィルタープレス、および遠心分離機等の装置が適用できるが、アンモニア成分が蒸発するpH領域であるため、密閉性の高いストレーナー、濾過機、および遠心分離機等が好ましい。   The solid-liquid separation device 10 used in the first solid-liquid separation step and the solid-liquid separation device 30 used in the second solid-liquid separation step include, for example, a sedimentation tank, a strainer, a filter, a cyclone, a filter press, and Although an apparatus such as a centrifugal separator can be applied, a strainer, a filter, a centrifugal separator, and the like having high sealing property are preferable because of the pH range in which the ammonia component evaporates.

さらに、次の装置を付加することで薬剤使用量をより抑制することができる。浸出工程では、浸出液1が入った第1の密閉容器(浸出槽)2内の浸出液1のpHを測定するpH計4と、浸出液1のpH調整用のpH調整剤を投入するpH調整剤投入装置5と、浸出液1の溶存酸素濃度を測定する溶存酸素濃度計7および第1の密閉容器2内の気相部の酸素濃度を測定する酸素濃度計8のうちの少なくとも一方と、浸出液1の溶存フリーアンモニア濃度を測定する溶存フリーアンモニア濃度計15および第1の密閉容器2内の気相部のアンモニア濃度を測定するアンモニア濃度計16のうちの少なくとも一方と、浸出液1を補充するためのアンモニア溶液の補充装置11とを付加するとよい。また、浸出液再生工程では、浸出後液21が入った第2の密閉容器20内の浸出後液21のpHを測定するpH計23と、浸出後液21のpH調整用のpH調整剤を投入するpH調整剤投入装置24と、浸出後液21中の酸化還元電位を測定する酸化還元電位計26および第2の密閉容器20内の気相中の硫化水素濃度を測定する硫化水素濃度計27のうちの少なくとも一方とを付加するとよい。これらの装置を付加することにより、より適正な状態でプロセスを制御できるようになり、薬剤の使用量をより抑制することができる。   Furthermore, the amount of medicine used can be further suppressed by adding the following device. In the leaching step, a pH meter 4 for measuring the pH of the leachate 1 in the first closed container (leach tank) 2 containing the leachate 1, and a pH adjuster charging the pH adjuster for pH adjustment of the leachate 1 At least one of the device 5, a dissolved oxygen concentration meter 7 for measuring the dissolved oxygen concentration of the leachate 1 and an oxygen concentration meter 8 for measuring the oxygen concentration of the gas phase in the first closed vessel 2, At least one of a dissolved free ammonia concentration meter 15 for measuring the dissolved free ammonia concentration and an ammonia concentration meter 16 for measuring the ammonia concentration of the gas phase in the first closed vessel 2 and ammonia for replenishing the leachate 1 A solution replenishment device 11 may be added. In the leachate regeneration step, a pH meter 23 for measuring the pH of the leached solution 21 in the second closed vessel 20 containing the leached solution 21 and a pH adjuster for adjusting the pH of the leached solution 21 are added. PH adjuster charging device 24, an oxidation-reduction potentiometer 26 for measuring the redox potential in the leached solution 21, and a hydrogen sulfide concentration meter 27 for measuring the hydrogen sulfide concentration in the gas phase in the second closed vessel 20. And at least one of them may be added. By adding these devices, it becomes possible to control the process in a more appropriate state, and it is possible to further suppress the amount of medicine used.

・操作
次に、本実施形態における操作について、一例を挙げて説明する。
浸出工程では、浸出液1の1例である硫酸アンモニウム水溶液に、水酸化ナトリウム水溶液および希硫酸水溶液等のpH調整剤を投入して予めpH7.5〜11.5の範囲、より好ましくは、pH9.5〜10.5に調整した浸出液1を第1の密閉容器2に投入する。その後、撹拌装置3で撹拌しながら、浸出処理対象物12を、第1の密閉容器2内に投入し、第1の密閉容器2に蓋をし、密閉状態とする。30分〜15時間撹拌し、酸素等送気装置9から酸素もしくは酸素を含んだ気体(空気など)を送気し、浸出処理対象物12中の金属銅及び金属亜鉛の一方又は両方を酸化し、アンモニウムイオンと錯体イオンを形成し(1式)、浸出処理対象物12中の銅/亜鉛成分を浸出させる。第1の密閉容器2内の内圧が上昇した場合には、放散弁17より余剰ガスを放散する。その後、第1の密閉容器2内より、浸出処理対象物12の残渣を含んだ浸出後液32を、次の第1の固液分離工程が行われる、フィルタープレス、遠心分離機、および沈澱槽などの第1の固液分離装置10に送液し、浸出処理対象物の残渣14と銅/亜鉛のアンミン錯体イオンを含んだ固液分離後の浸出後液33とに分離する。固液分離後の浸出後液33は、次の浸出液再生工程が行われる、密閉した容器である第2の密閉容器20に送液し、硫化剤投入装置28により硫化剤を投入する。なお、硫化剤には、硫化水素を含有するガス、硫化リチウム、硫化ナトリウム、硫化水素ナトリウム、硫化カリウム、硫化水素カリウム、硫化マグネシウム、及び硫化カルシウムのうちから選ばれる少なくとも1種の硫化剤が使用できる。第2の密閉容器20内の浸出後液21は、撹拌装置22で撹拌され、銅/亜鉛のアンミン錯体イオンが分解され硫化物が析出し、アンモニウムイオンが溶解した再生後液34となる(2式)。第2の密閉容器内の内圧が上昇した場合には、放散弁25より余剰ガスを放散する。第2の密閉容器20内の浸出後液21は、再生後液34として、次の第2の固液分離工程が行われる、フィルタープレス、遠心分離機、および沈澱槽などの第2の固液分離装置30に送液し、硫化物31とアンモニウムイオンが溶解した浸出液(固液分離後の再生後液)35とに分離する。分離した浸出液35は、再度、浸出工程が行われる、第1の密閉容器2に投入し、浸出処理対象物12中の銅/亜鉛の浸出液1として再使用する。このようにすることで、加熱などのエネルギーを多く使用する工程を行わないか又は行なう場合であっても加熱時間や温度を低減することができ、かつ、浸出液の系外への持ち出し量を削減することで、薬剤の使用量を抑制することができる。なお、分離した硫化銅、硫化亜鉛は、銅/亜鉛の精錬原料として使用できる。
さらに、前記の操作を次に述べる制御範囲で制御することにより、さらに、薬剤使用量は低下する。
Operation Next, an operation according to the present embodiment will be described by way of an example.
In the leaching step, a pH adjuster such as an aqueous solution of sodium hydroxide and a dilute aqueous solution of sulfuric acid is added to an aqueous solution of ammonium sulfate, which is one example of the leachate 1, and pH 9.5 to 11.5 in advance, more preferably pH 9.5 The leachate 1 adjusted to ̃10.5 is charged into the first closed vessel 2. Thereafter, while stirring with the stirring device 3, the leaching object 12 is put into the first closed container 2, and the first closed container 2 is covered and sealed. Stir for 30 minutes to 15 hours, supply oxygen or oxygen containing gas (air or the like) from oxygen or similar gas supply device 9 to oxidize one or both of metallic copper and metallic zinc in leaching object 12 And form a complex ion with the ammonium ion (equation 1) to leach out the copper / zinc component in the object to be leached 12. When the internal pressure in the first closed container 2 rises, the excess gas is dissipated from the diffusion valve 17. Thereafter, from the inside of the first closed vessel 2, the post leaching solution 32 containing the residue of the leaching object 12 is subjected to the next first solid-liquid separation step, filter press, centrifuge, and settling tank And the like to be separated into the residue 14 of the object to be leached and the liquid 33 after leaching after solid-liquid separation containing copper / zinc ammine complex ion. The liquid after leaching after solid-liquid separation is sent to the second closed vessel 20 which is a closed vessel in which the next leachate regeneration step is performed, and a sulfiding agent is charged by the sulfiding agent feeding device. As the sulfiding agent, at least one sulfiding agent selected from gas containing hydrogen sulfide, lithium sulfide, sodium sulfide, sodium hydrogen sulfide, potassium sulfide, potassium hydrogen sulfide, magnesium sulfide and calcium sulfide is used it can. The leached liquid 21 in the second closed vessel 20 is stirred by the stirring device 22, and the copper / zinc ammine complex ion is decomposed to precipitate sulfide, and the ammonium ion is dissolved to form the regenerated liquid 34 (2 formula). When the internal pressure in the second closed container rises, the excess gas is released from the release valve 25. The second leaching solution 21 in the second closed vessel 20 is subjected to the next second solid-liquid separation step as the regeneration liquid 34, such as a second solid-liquid such as a filter press, a centrifuge, and a settling tank The solution is sent to the separation device 30 and separated into a leachate (liquid after regeneration after solid-liquid separation) 35 in which sulfide 31 and ammonium ions are dissolved. The separated leachate 35 is again introduced into the first closed container 2 where the leaching process is performed, and reused as the leachate 1 of copper / zinc in the leaching object 12. In this way, heating time and temperature can be reduced even when a process using a large amount of energy such as heating is not performed or performed, and the amount of the leachate carried out of the system is reduced. By doing this, the amount of drug used can be reduced. The separated copper sulfide and zinc sulfide can be used as a copper / zinc refining material.
Furthermore, by controlling the above-described operation within the control range described below, the amount of drug used is further reduced.

銅/亜鉛のアンミン錯体イオンは、pH7.5〜11.5で形成することができ、より好ましいpHは、pH9.5〜10.5である。そこで、第1の密閉容器2内の浸出液1のpHをpH計4で測定し、水酸化ナトリウム水溶液又は希硫酸水溶液等のpH調整剤をpH調整剤投入装置5により投入して、pH7.5〜11.5、より好ましくは、pH9.5〜10.5に維持することが効果的である。   The copper / zinc ammine complex ion can be formed at a pH of 7.5 to 11.5, and a more preferred pH is pH 9.5 to 10.5. Therefore, the pH of the leachate 1 in the first closed vessel 2 is measured with a pH meter 4, and a pH adjuster such as an aqueous sodium hydroxide solution or a dilute aqueous sulfuric acid solution is charged by a pH adjuster charging device 5, pH 7.5 It is effective to maintain the pH at 11.5, more preferably at pH 9.5-10.5.

さらに、第1の密閉容器2内の浸出液1中の溶存酸素を、溶存酸素濃度計7で測定しながら、溶存酸素濃度を1〜40mg/Lの範囲になるように制御すること、および第1の密閉容器2内の気相部の酸素濃度を、酸素濃度計8で測定しながら、気相中の酸素濃度を2〜98体積%の範囲になるように制御することの少なくとも一方の制御を行うため、酸素もしくは酸素を含んだ気体(空気など)を、酸素等送気装置9により、第1の密閉容器2内に投入していくことが好ましい。これにより、浸出処理対象物12中の金属銅および金属亜鉛の一方又は両方を酸化し易くなり、より容易にアンミン錯体イオンにすることができる。   Furthermore, controlling the dissolved oxygen concentration in the range of 1 to 40 mg / L while measuring the dissolved oxygen in the leachate 1 in the first closed vessel 2 with the dissolved oxygen concentration meter 7, and Controlling at least one of controlling the oxygen concentration in the gas phase to be in the range of 2 to 98% by volume while measuring the oxygen concentration in the gas phase part in the closed container 2 with the oximeter 8 In order to carry out, it is preferable to introduce oxygen or a gas containing oxygen (such as air) into the first closed container 2 by means of the oxygen or the like gas supply device 9. Thereby, one or both of the metallic copper and the metallic zinc in the leaching object 12 can be easily oxidized, and the ammine complex ion can be made more easily.

さらに、第1の密閉容器2内の浸出液1中の溶存フリーアンモニア濃度を、溶存フリーアンモニア濃度計15で測定しながら、溶存フリーアンモニア濃度を3〜50g/Lの範囲になるように制御すること、および第1の密閉容器2内の気相部のアンモニア濃度を、アンモニア濃度計16で測定しながら、気相中のアンモニア濃度を0.6〜12体積%の範囲になるように制御することの少なくとも一方の制御を行うため、補充装置11により、アンモニア溶液を第1の密閉容器2内に補充していくことで、浸出処理対象物12中の銅/亜鉛をより容易にアンミン錯体イオンにすることができる。アンモニア溶液中のアンモニウム塩としては、硫酸アンモニウム、塩化アンモニウム、および炭酸アンモニウムのうちから選ばれる少なくとも1種であることが好ましい。   Furthermore, control the dissolved free ammonia concentration to be in the range of 3 to 50 g / L while measuring the dissolved free ammonia concentration in the leachate 1 in the first closed vessel 2 with the dissolved free ammonia concentration meter 15 Controlling the ammonia concentration in the gas phase to be in the range of 0.6 to 12% by volume while measuring the ammonia concentration in the gas phase in the first closed vessel 2 with the ammonia concentration meter 16 The ammonia solution is replenished into the first closed vessel 2 by the replenishing device 11 in order to perform at least one of the above control, so that the copper / zinc in the leaching object 12 can be more easily converted to the ammine complex ion. can do. The ammonium salt in the ammonia solution is preferably at least one selected from ammonium sulfate, ammonium chloride and ammonium carbonate.

さらに、浸出液再生工程では、第2の密閉容器20内の浸出後液21のpHをpH計23で測定し、水酸化ナトリウム水溶液および希硫酸水溶液等のpH調整剤をpH調整剤投入装置24により投入して、pH7.5〜11.5、より好ましくは、pH9.5〜10.5に維持することが好ましい。これは、固液分離装置30で分離した固液分離後の再生後液(浸出液)を、第1の密閉容器2にて浸出液1として再度使用するためである。   Furthermore, in the leachate regeneration step, the pH of the leached solution 21 in the second closed vessel 20 is measured with a pH meter 23, and a pH adjuster such as an aqueous sodium hydroxide solution and a dilute aqueous sulfuric acid solution is It is preferable to charge and maintain the pH at 7.5 to 11.5, more preferably at pH 9.5 to 10.5. This is because the liquid after regeneration after solid-liquid separation separated by the solid-liquid separator 30 (leaching liquid) is used again as the leaching liquid 1 in the first closed container 2.

さらに、第2の密閉容器20内の浸出後液21の酸化還元電位を酸化還元電位計26で測定し、酸化還元電位がある値以下になるまで硫化剤を投入すること、および第2の密閉容器20内の気相中の硫化水素濃度を硫化水素濃度計27で測定し、硫化水素濃度がある値以下になるまで硫化剤を投入することが好ましい。その結果、より安定的に浸出後液21中の銅/亜鉛のアンミン錯体イオンを、銅/亜鉛の硫化物とアンモニウムイオンとに分解することができる。上記の酸化還元電位のある値、及び硫化水素濃度のある値は、予め実験で求めることが好ましい。   Furthermore, the oxidation-reduction potential of the leached solution 21 in the second closed vessel 20 is measured by the oxidation-reduction potentiometer 26, and a sulfurizing agent is introduced until the oxidation-reduction potential falls below a certain value, and the second closing. It is preferable to measure the concentration of hydrogen sulfide in the gas phase in the container 20 with a hydrogen sulfide concentration meter 27, and to charge the sulfiding agent until the concentration of hydrogen sulfide becomes a certain value or less. As a result, the copper / zinc ammine complex ion in the leaching solution 21 can be more stably decomposed into copper / zinc sulfide and ammonium ion. It is preferable to obtain the above-mentioned certain value of the redox potential and the certain value of the hydrogen sulfide concentration by experiments in advance.

以上の制御範囲で制御することにより、さらに、薬剤使用量は低下する。
酸化反応である、(4式)〜(6式)の反応の進行中は、酸素を消費していき、一方で浸出反応が終了すると、酸素消費速度が低下していくが、酸素消費速度はゼロにならないことが多い。浸出処理対象物中に金属鉄等を含む場合、わずかであるが溶存酸素を消費しながら、酸化していくためである。浸出反応の終了判断の1手段として、溶存酸素濃度計7又は酸素濃度計8で、酸素等送気装置9からの酸素又は酸素を含む気体の投入の有無およびその量の制御を行う方法が挙げられるが、酸素又は酸素を含む気体の投入速度がゼロになったとき(投入を行っていないとき)に、酸化反応が終了したかどうかを判断することができる。酸化した銅/亜鉛は短時間でアンミン錯体化イオンとなるので、酸素又は酸素を含む気体の投入速度がゼロとなったとき、アンミン錯体化反応が終了したと判断してよい。
By controlling within the above control range, the amount of drug used is further reduced.
During the progress of the reactions (4) to (6), which are oxidation reactions, oxygen is consumed, while when the leaching reaction is completed, the oxygen consumption rate decreases, but the oxygen consumption rate Often not zero. When metallic iron and the like are contained in the leaching object, oxidation is performed while consuming a small amount of dissolved oxygen. As a means to determine the termination of the leaching reaction, a method is used in which the presence or absence of oxygen or oxygen-containing gas from the oxygen inflow device 9 and the control of the amount thereof are performed by the dissolved oxygen concentration meter 7 or 8 However, when the feed rate of oxygen or a gas containing oxygen becomes zero (when no feed is performed), it can be determined whether the oxidation reaction has ended. Since oxidized copper / zinc forms an ammine complexing ion in a short time, it may be determined that the ammine complexing reaction has ended when the input rate of oxygen or a gas containing oxygen becomes zero.

硫化剤投入装置28で投入する硫化剤としては、硫化水素を含有するガス、硫化リチウム、硫化ナトリウム、硫化水素ナトリウム、硫化カリウム、硫化水素カリウム、硫化マグネシウム、および硫化カルシウムのうちから選ばれる少なくとも1種の硫化剤が使用できるが、硫化水素ガスを使用することがより好ましい。それは、硫化ナトリウム溶液や硫化水素ナトリウム溶液等の水溶液は、硫化物イオンの他に、アルカリと水分が入っているため、pH調整のための酸の投入や余剰水分の分離が必要となることがあるためである。また、硫化剤投入装置28より、コークス炉ガスを投入した場合、硫化水素やアンモニア成分は、第2の密閉容器20内の浸出後液21に吸収されるが、水素(H)やメタン(CH)等の成分は殆ど吸収されない。この場合、第2の密閉容器20内の内圧が上昇するため、放散弁25より、硫化水素成分を分離したコークス炉ガスを回収することができる。 The sulfiding agent charged by the sulfiding agent feeding device 28 is at least one selected from a gas containing hydrogen sulfide, lithium sulfide, sodium sulfide, sodium hydrogen sulfide, potassium sulfide, potassium hydrogen sulfide, magnesium sulfide, and calcium sulfide. Although a species of sulfiding agent can be used, it is more preferred to use hydrogen sulfide gas. That is, since aqueous solutions such as sodium sulfide solution and sodium hydrogen sulfide solution contain alkali and water in addition to sulfide ions, it is necessary to add acid for pH adjustment and to separate excess water. It is because there is. In addition, when coke oven gas is charged from the sulfiding agent feeding device 28, hydrogen sulfide and ammonia components are absorbed by the leached liquid 21 in the second closed vessel 20, but hydrogen (H 2 ) and methane ( Components such as CH 4 ) are hardly absorbed. In this case, since the internal pressure in the second closed vessel 20 is increased, coke oven gas from which the hydrogen sulfide component has been separated can be recovered from the diffusion valve 25.

浸出工程が行われる第1の密閉容器2および浸出液再生工程が行われる第2の密閉容器20は、簡易な密閉型でもよい。例えば、第1の密閉容器および第2の密閉容器と外気とを細長い配管で接続し、容器内の気相部の気体と外気が混合するのに非常に時間がかかるようにした容器や、第1の密閉容器又は第2の密閉容器と外気とを配管で接続した際に、配管の先に水シールを設置し、簡易に容器と外気を遮断した容器でもよい。   The first closed container 2 in which the leaching step is performed and the second closed container 20 in which the leachate regeneration step is performed may be of a simple closed type. For example, a container in which the first sealed container and the second sealed container are connected to the outside air by an elongated pipe, and it takes a very long time for the gas in the gas phase in the container and the outside air to mix, When the closed container or the second closed container of 1 and the outside air are connected by piping, a water seal may be installed at the end of the pipe to simply shut off the container from the outside air.

浸出工程では、アンミン錯体化反応には時間がかかるため、特に酸素吹き込み時は、浸出液中の溶存酸素濃度、および気相中の酸素濃度の少なくとも一方を測定することにより、アンミン錯体化反応が終了したかどうかを判断することが好ましく、そのため、バッチ処理もしくはバッチ多段処理が好ましい。一方、浸出液再生工程は、バッチ処理、連続処理のどちらでもよい。硫化物反応の反応速度が大きいためである。   In the leaching step, since the ammine complexation reaction takes time, particularly when oxygen is blown, the ammine complexation reaction is completed by measuring at least one of the dissolved oxygen concentration in the leachate and the oxygen concentration in the gas phase. It is preferable to determine whether it has been done, so batch processing or batch multistage processing is preferable. On the other hand, the leachate regeneration step may be either batch processing or continuous processing. This is because the reaction rate of the sulfide reaction is large.

・コークス炉ガスからシアン化水素成分を分離する方法
次いで、硫化水素を含有するコークス炉ガスからシアン化水素成分を分離する方法の一実施形態を図5に基づいて、説明する。
まず、設備構成について説明する。脱シアン化工程には、脱シアン槽50と、鉄系スラリー57を脱シアン槽50に投入するポンプ59と、脱シアン槽50からオーバーフローするシアン化鉄スラリー58と、脱シアン前コークス炉ガス(脱シアン前COGともいう)51を投入するラインと、脱シアン槽50から排出される脱シアン後コークス炉ガス(脱シアン後COGともいう)52と、脱シアン槽50内の酸化還元電位、pHを測定する酸化還元電位計54とpH計55と、脱シアン後COG52中のシアン化水素濃度を測定するシアン化水素濃度計56とを有する。鉄系スラリー57を送液するポンプ59は、シアン化水素濃度計56によるシアン化水素濃度値によって、稼働の制御を行う。
Method of separating hydrogen cyanide component from coke oven gas Next, one embodiment of a method of separating hydrogen cyanide component from coke oven gas containing hydrogen sulfide will be described based on FIG.
First, the equipment configuration will be described. In the decyanation step, a decyanizing tank 50, a pump 59 for charging the iron-based slurry 57 into the decyanating tank 50, an iron cyanide slurry 58 which overflows from the decyanating tank 50, a coke oven gas before decyanizing ( The line into which COG before decyanation 51 is charged, the post decyanation coke oven gas (also referred to as COG after decyanation) 52 discharged from decyanation tank 50, the oxidation reduction potential in decyanization tank 50, pH And a pH meter 55, and a hydrogen cyanide concentration meter 56 for measuring the concentration of hydrogen cyanide in the COG 52 after decyanation. The pump 59 for feeding the iron-based slurry 57 controls the operation according to the hydrogen cyanide concentration value by the hydrogen cyanide concentration meter 56.

次に、操作について説明する。
鉄系スラリー57を充填した脱シアン槽50内で、脱シアン前COG51を通気し、気液接触させ、脱シアン前COG51中のシアン化水素と、鉄系スラリー57中の鉄イオンとが、安定なシアン化鉄錯体を形成し、脱シアン前COG51中のシアン化水素を分離する。脱シアン後COG52中のシアン化水素濃度はシアン化水素濃度計56により測定され、シアン化水素濃度が所定値を上回った際に、ポンプ59にて、脱シアン槽50内に鉄系スラリー57を投入する。脱シアン後COG52は、硫化剤投入装置28より第2の密閉容器20内に投入され、脱シアン後COG52中の硫化水素が、第2の密閉容器20内の浸出後液21中の銅/亜鉛のアンミン錯体イオンと反応し、硫化銅、硫化亜鉛となり、浸出後液を浸出液に再生させることができる。第2の密閉容器20内で、硫化水素成分が除去された脱シアン後COG52は、放散弁53より取り出すことができる。
Next, the operation will be described.
In the decyanizing tank 50 filled with the iron-based slurry 57, the COG 51 before decyanation is aerated, and brought into gas-liquid contact, and hydrogen cyanide in the COG 51 before decyanation and iron ions in the iron-based slurry 57 are stable cyanide. The iron cyanide complex is formed, and hydrogen cyanide in COG 51 before decyanation is separated. The concentration of hydrogen cyanide in the COG 52 after decyanation is measured by a hydrogen cyanide concentration meter 56. When the concentration of hydrogen cyanide exceeds a predetermined value, the iron-based slurry 57 is charged into the decyanation tank 50 by the pump 59. The COG 52 after decyanation is introduced into the second closed vessel 20 from the sulfiding agent introduction device 28, and the hydrogen sulfide in the COG 52 after decyanation is copper / zinc in the leached solution 21 in the second closed vessel 20. Can be reacted with the ammine complex ion to form copper sulfide and zinc sulfide, and the solution after leaching can be regenerated into a leachate. In the second closed vessel 20, the decyanated COG 52 from which the hydrogen sulfide component has been removed can be taken out from the diffusion valve 53.

以下、実施例によって本発明をより具体的に説明するが、本発明はこれらの実施例に限定されるものではない。当業者であれば、特許請求の範囲に記載された思想の範疇内において、各種の変更例又は修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。   EXAMPLES Hereinafter, the present invention will be more specifically described by way of examples, but the present invention is not limited to these examples. It is obvious that those skilled in the art can conceive of various modifications or alterations within the scope of the idea described in the claims, and they are naturally within the technical scope of the present invention. It is understood that.

(実施例1)
図3に示す装置を用い、表4および表5に示す鉄、銅、および亜鉛の各成分を含む浸出処理対象物を、表4および表5に示す硫酸アンモニウム、炭酸アンモニウム、塩化アンモニウムのうち1つ以上を含むアンモニウム水溶液と、硫化剤として硫化水素ナトリウム水溶液等の硫化剤を用い、次に述べる方法により処理し、銅/亜鉛を浸出分離し、その浸出後液から銅/亜鉛を分離し、浸出液を再生させた後、再生した浸出液を用い、再度、同じ浸出処理対象物を浸漬し、銅/亜鉛を浸出分離した。.
Example 1
Using the apparatus shown in FIG. 3, one of the ammonium sulfate, ammonium carbonate and ammonium chloride shown in Tables 4 and 5 contains a leaching target containing each of iron, copper and zinc shown in Table 4 and Table 5. The aqueous solution containing the above and a sulfiding agent such as sodium hydrogen sulfide aqueous solution as a sulfiding agent are treated according to the following method to leach and separate copper / zinc, and copper / zinc is separated from the solution after leaching, and leaching solution Were regenerated, and the same leaching object was again dipped using the regenerated leaching solution to leach and separate copper / zinc. .

(1)工程1(浸出工程および第1の固液分離工程)
表4および表5に示すアンモニウム水溶液2L(38g−NH/L)を第1の密閉容器2に入れ、pHを20質量%NaOH水溶液で表4および表5に示す値に調整した。第1の密閉容器2内に、表4および表5に記載の浸出処理対象物を入れ、撹拌用ポンプ3で第1の密閉容器内の浸出液1を撹拌し、浸出液1と気相部を接触させた。また、第1の密閉容器2内の浸出液1の溶存酸素濃度を溶存酸素濃度計7で連続測定し、溶存酸素濃度が、表4および表5に記載の溶存酸素濃度(DO)を下回ると第1の密閉容器2内に純酸素の投入(30mL/分)されるようON−OFF制御した。また、浸出液1のフリーのアンモニア濃度をアンモニア濃度計15で連続測定し、フリーのアンモニア濃度が5g/L以下になったら、表4および表5記載のアンモニウム水溶液(76g−NH/L)を補充し、第1の密閉容器2内の浸出液1中のフリーのアンモニア濃度を5000ppm以上になるように、10hr保持した。10hr後、撹拌用ポンプ3を停止し、第1の密閉容器2内を静置した。第1の密閉容器2から、浸出しなかった金属鉄板、金属銅板、金属亜鉛板を取り出し、その重量を測定し、浸出率(1回目)を計算した。
また、酸化亜鉛粉、酸化銅粉などの粉体が試料の場合、浸出後液を、固液分離装置10(加圧ろ過装置)で加圧ろ過し、固液分離後の浸出後液中の鉄、銅、亜鉛濃度を測定し、各粉体からの浸出率(1回目)を計算した。金属板を取り除いた浸出後液、又は、ろ過後(固液分離後)の浸出後液は、次の第2の密閉容器20内に投入した。
(1) Step 1 (leaching step and first solid-liquid separation step)
2 L (38 g-NH 3 / L) of an aqueous ammonium solution shown in Tables 4 and 5 were placed in the first closed vessel 2, and the pH was adjusted to the values shown in Tables 4 and 5 with a 20 mass% aqueous NaOH solution. The target for leaching treatment described in Table 4 and Table 5 is placed in the first closed vessel 2, the leachate 1 in the first closed vessel is stirred by the stirring pump 3, and the leachate 1 and the gas phase portion are brought into contact I did. In addition, the dissolved oxygen concentration of the leachate 1 in the first closed vessel 2 is continuously measured with the dissolved oxygen concentration meter 7, and the dissolved oxygen concentration is lower than the dissolved oxygen concentration (DO) described in Table 4 and Table 5 ON-OFF control was performed so that pure oxygen was introduced (30 mL / min) into the closed container 2 of 1). Also, a free ammonia concentration of the leaching solution 1 was continuously measured with an ammonia concentration meter 15, when the free ammonia concentration falls below 5 g / L, Table 4 and aqueous ammonium described in Table 5 (76g-NH 3 / L) It replenished and the free ammonia concentration in the leachate 1 in the 1st airtight container 2 was hold | maintained for 10 hours so that it might become 5000 ppm or more. After 10 hours, the stirring pump 3 was stopped, and the inside of the first closed container 2 was allowed to stand. The unleached metal iron plate, metal copper plate and metal zinc plate were taken out from the first closed container 2, their weights were measured, and the leaching rate (first time) was calculated.
In addition, when powder such as zinc oxide powder or copper oxide powder is a sample, the solution after leaching is subjected to pressure filtration with solid-liquid separator 10 (pressure filtration apparatus), and after leaching after solid-liquid separation The iron, copper and zinc concentrations were measured, and the leaching rate (first time) from each powder was calculated. The leached solution from which the metal plate was removed, or the leached solution after filtration (after solid-liquid separation) was introduced into the next second closed vessel 20.

(2)工程2(浸出液再生工程および第2の固液分離工程)
第2の密閉容器20内の浸出後液21を撹拌用ポンプ22で撹拌しながら、酸化還元電位(ORP)を、表4および表5記載の値になるまで、表4および表5記載の硫化剤を投入し、アンミン錯体を形成している銅イオン、亜鉛イオンを硫化物として析出させた。その際、第2の密閉容器20内の浸出後液21のpHは、pH計23で測定し、第1の密閉容器1内の浸出液1のpH(表4および表5に記載のpH)±0.5に維持した。酸化還元電位が所定値になった後、第2の密閉容器20内の浸出後液21を、ろ過装置で加圧ろ過(固液分離)し、析出した硫化物を除去し、再生した浸出液を得た。再生した浸出液中の金属イオン濃度は、10〜110mg/Lまで低下し、かつ、全アンモニア濃度は殆ど変化なく、かつ、硫化物イオンも存在していないことを確認した。なお、比較例1−1および1−6では、浸出工程での浸出率が小さいため、浸出液再生工程以降の工程は実施しなかった。
(2) Step 2 (Leachate regeneration step and second solid-liquid separation step)
The sulfurization described in Tables 4 and 5 until the oxidation reduction potential (ORP) reaches the values described in Tables 4 and 5 while stirring the leached solution 21 in the second closed vessel 20 by the stirring pump 22. The agent was added to precipitate copper ions and zinc ions forming an ammine complex as sulfides. At that time, the pH of the leached solution 21 in the second closed vessel 20 is measured by the pH meter 23, and the pH of the leachate 1 in the first closed vessel 1 (pH described in Table 4 and Table 5) ± Maintained at 0.5. After the oxidation reduction potential reaches a predetermined value, the leached solution 21 in the second closed vessel 20 is pressure-filtered (solid-liquid separation) with a filtration device to remove the deposited sulfide, and the regenerated leachate is obtained. Obtained. It was confirmed that the metal ion concentration in the regenerated leachate decreased to 10 to 110 mg / L, the total ammonia concentration hardly changed, and that no sulfide ion was present. In Comparative Examples 1-1 and 1-6, since the leaching rate in the leaching step was small, the steps after the leaching solution regeneration step were not performed.

(3)工程1(2回目、浸出工程および第1の固液分離工程)
次に、再生した浸出液35を工程1に再投入し、表4および表5に記載の浸出処理対象物を工程1に投入し、工程1を繰り返した。その際の浸出率(2回目)を表4および表5に示す。
(3) Step 1 (second time, leaching step and first solid-liquid separation step)
Next, the regenerated leachate 35 was re-introduced into step 1, and the objects to be leached described in Table 4 and Table 5 were introduced into step 1, and step 1 was repeated. The leaching rate (second time) at that time is shown in Table 4 and Table 5.

比較例1−1、実施例1−2〜1−5、比較例1−6より、浸出液のpHが7以下もしくはpH12以上では、金属亜鉛板、金属銅板はほとんど浸出しないといえ、浸出液のpHは7.5〜11.5に制御することが良いことがわかる。   From Comparative Example 1-1, Examples 1-2 to 1-5, and Comparative Example 1-6, when the pH of the leaching solution is 7 or less or 12 or more, although the metallic zinc plate and the metallic copper plate hardly leach out, the pH of the leaching solution is It turns out that it is good to control to 7.5-11.5.

実施例1−4、1−7、1−8、1−11より、硫酸アンモニウム、炭酸アンモニウム、塩化アンモニウムによる浸出が可能であるといえる。   From Examples 1-4, 1-7, 1-8 and 1-11, it can be said that leaching with ammonium sulfate, ammonium carbonate and ammonium chloride is possible.

また、実施例1−4、1−7、1−8、1−9より、銅および亜鉛の存在形態として、金属、酸化物、水酸化物、塩化物が適用できるといえる。   Moreover, it can be said that metal, an oxide, a hydroxide, and a chloride are applicable as an existence form of copper and zinc from Examples 1-4, 1-7, 1-8, and 1-9.

また、実施例1−7、1−10より、鉄の存在形態として、金属、酸化物の場合、浸出液にほとんど浸出しないといえる。   Moreover, it can be said from Examples 1-7 and 1-10 that, in the case of metals and oxides, iron hardly leaches out in the leaching solution as the existence form of iron.

また、実施例1−4、1−12、1−13〜1−17より、硫化剤として、硫化水素ナトリウム水溶液、硫化ナトリウム水溶液、硫化カルシウム水溶液、硫化リチウム水溶液、硫化カリウム水溶液、硫化水素カリウム水溶液、硫化マグネシウム水溶液を用いても、銅、亜鉛の高い浸出率がえられるといえる。   Further, from Examples 1-4, 1-12, and 1-13 to 1-17, sodium sulfide aqueous solution, sodium sulfide aqueous solution, calcium sulfide aqueous solution, lithium sulfide aqueous solution, potassium sulfide aqueous solution, potassium hydrogen sulfide aqueous solution as a sulfurizing agent It can be said that a high leaching rate of copper and zinc can be obtained even using an aqueous solution of magnesium sulfide.

また、各実施例における浸出液又は浸出廃液の系外持ち出し量は小さく、実施例1−7では浸出工程から浸出処理対象物を取り出す際に付着している浸出液量が2mlで、浸出液再生工程から除去した硫化物中の水分量は2mLであり、合計4mLであった。つまり、浸出液の0.2%(=4mL÷2000mL)が系外へ排出されたことになる。一方、実施例1−7記載の浸出処理対象物を、特許文献1に記載の方法である、酸素存在下でNHと(NHCOとを含有する浸出液により処理し、浸出処理対象物中の銅および亜鉛をアンミン錯体イオンとして溶解し、残渣分をろ過で除去した浸出廃液を加熱して錯体イオンを分解させ、アンモニアと炭酸を蒸発させ、酸化銅および酸化亜鉛を回収した場合、浸出工程から浸出処理対象物を取り出す際に付着している浸出廃液量が2mLであるが、浸出後液を浸出液に再生する浸出液再生工程では、蒸発したアンモニアと炭酸を吸収するために水が必要となり、その水量は120mLであった。添加した水量に相当する液は系外排出する必要があるため、合計122mLが系外排出されることになる。つまり、浸出液の6%(=122mL÷2000mL)が系外へ排出されることになる。また、実施例1−7では、常温の反応であり、特許文献1のように、浸出廃液を加熱し錯体イオンを分解させ、アンモニアと炭酸を蒸発させる必要もないため、使用エネルギーも小さくなった。以上より、本発明の方が浸出液および浸出後液の系外への排出量は小さく、薬剤補給量も小さくなり、かつ、エネルギー使用量も小さくなったといえる。 In addition, the amount of the leachate or leachate waste carried out in each example is small, and in Example 1-7, the amount of the leachate adhering when taking out the leaching object from the leaching step is 2 ml, and it is removed from the leachate regeneration step The amount of water in the resulting sulfide was 2 mL, for a total of 4 mL. That is, 0.2% (= 4 mL ÷ 2000 mL) of the leachate is discharged out of the system. On the other hand, the object to be treated for leaching described in Example 1-7 is treated with a leaching solution containing NH 3 and (NH 4 ) 2 CO 3 in the presence of oxygen, which is the method described in Patent Document 1, and leaching treatment When copper and zinc in the object are dissolved as ammine complex ions and the residue is removed by filtration, the leaching waste solution is heated to decompose the complex ions, the ammonia and carbonic acid are evaporated, and copper oxide and zinc oxide are recovered. Although the amount of leaching waste liquid adhering when taking out the leaching object from the leaching process is 2 mL, in the leachate regeneration step where the leachate is regenerated into leachate, water is used to absorb the evaporated ammonia and carbonic acid. The amount of water needed was 120 mL. The liquid corresponding to the amount of added water needs to be discharged from the system, so a total of 122 mL will be discharged from the system. That is, 6% of the leachate (= 122 mL 浸出 2000 mL) is discharged out of the system. In Example 1-7, the reaction was performed at normal temperature, and as in Patent Document 1, it was not necessary to heat the leaching waste solution to decompose the complex ions and evaporate the ammonia and carbonic acid, so the energy used was also reduced. . From the above, according to the present invention, it can be said that the amount of the leachate and the solution after leachate discharged out of the system is small, the amount of chemical replenishment is small, and the amount of energy used is small.

(実施例2)
表6に示す、鉄スクラップ、熱延スケール、微粉砕熱延スケール、高炉2次灰、微粉砕高炉2次灰、中和スラッジのいずれかを浸出処理対象物とし、表6に記載の浸出液2L(38g−NH/L)中で10hr浸出し、表6記載の硫化剤を用い、表6に記載のORPになるまで硫化剤を投入した。実施例1と同様に工程1、工程2、および2回目の工程1を行い、浸出率(1回目、2回目)を測定した。熱延スケールの体積基準の平均径は、180μm(以下、平均径は体積基準で示す。)であり、微粉砕熱延スケールは、熱延スケールを微粉砕したもので、平均径は、21μmであった。同様に、高炉2次灰の平均径は130μmであり、微粉砕後の高炉2次灰の平均径は24μmであった。
(Example 2)
Iron scrap, hot-rolled scale, finely ground hot-rolled scale, blast furnace secondary ash, finely ground blast furnace secondary ash, neutralized sludge shown in Table 6 is a leaching object and leachate 2L described in Table 6 The mixture was leached for 10 hours in (38 g-NH 3 / L), and the sulfiding agent was charged to a ORP described in Table 6 using the sulfiding agent described in Table 6. As in Example 1, Step 1, Step 2, and Step 2 of the second time were performed, and the leaching rate (first time, second time) was measured. The volume-based average diameter of the hot-rolled scale is 180 μm (hereinafter, the average diameter is indicated on the basis of volume), the finely-grounded hot-rolled scale is obtained by milling the hot-rolled scale, and the average diameter is 21 μm. there were. Similarly, the average diameter of the blast furnace secondary ash was 130 μm, and the average diameter of the blast furnace secondary ash after milling was 24 μm.

実施例2−1〜2−6より、鉄スクラップ、熱延スケール、高炉2次灰、中和スラッジ中の銅および亜鉛のうちの1種類以上の成分が浸出でき、かつ、硫化水素ナトリウム水溶液で浸出液を再生できるといえる。   From Examples 2-1 to 2-6, one or more components of iron scrap, hot rolled scale, blast furnace secondary ash, copper and zinc in neutralized sludge can be leached out, and sodium hydrogen sulfide aqueous solution is used. It can be said that the leachate can be regenerated.

実施例2−2と2−3、2−4と2−5を比較することにより、微粉砕することで、銅又は亜鉛の浸出率が向上するといえる。   By comparing Examples 2-2 and 2-3, and 2-4 and 2-5, it can be said that the leaching rate of copper or zinc is improved by pulverizing.

(実施例3)
表7に示す、金属鉄板、金属銅板を浸出処理対象物とし、表7に記載の浸出液2L(38g−NH/L)中で10hr浸出した。浸出時の浸出液中の溶存酸素濃度(DO)を0.5〜50mg/Lに変化させた。表7記載の硫化剤を用い、表7記載のORPになるまで硫化剤を投入した。実施例1と同様に工程1、工程2、および2回目の工程1を行い、浸出率(1回目、2回目)を測定した。測定結果を図11に示す。
溶存酸素濃度が1mg/L以上の場合、金属銅板からの銅の浸出速度が大きくなるといえる。よって溶存酸素濃度は1mg/L以上が好ましいといえる。
(Example 3)
A metallic iron plate and a metallic copper plate shown in Table 7 were treated as leaching targets, and leached for 10 hours in 2 L of leachate (38 g-NH 3 / L) described in Table 7. The dissolved oxygen concentration (DO) in the leachate at the time of leaching was changed to 0.5 to 50 mg / L. The sulfiding agent was used until it became ORP of Table 7 using the sulfiding agent of Table 7. As in Example 1, Step 1, Step 2, and Step 2 of the second time were performed, and the leaching rate (first time, second time) was measured. The measurement results are shown in FIG.
When the dissolved oxygen concentration is 1 mg / L or more, it can be said that the leaching rate of copper from the metal copper plate is increased. Therefore, it can be said that the dissolved oxygen concentration is preferably 1 mg / L or more.

(実施例4)
表8に示す、金属鉄板、金属銅板を浸出処理対象物とし、表8に記載の浸出液2L(38g−NH/L)中で10hr浸出した。浸出時の浸出液中の気相部の酸素濃度を1〜98体積%に変化させた。表8記載の硫化剤を用い、表8記載のORPになるまで硫化剤を投入した。実施例1と同様に工程1、工程2、および2回目の工程1を行い、浸出率(1回目、2回目)を測定した。測定結果を図12に示す。
気相部の酸素濃度が2体積%以上の場合、金属銅板からの銅の浸出速度が大きくなるといえる。よって気相部の酸素濃度は2体積%以上が好ましいといえる。
(Example 4)
A metallic iron plate and a metallic copper plate shown in Table 8 were treated as leaching targets, and leached for 10 hours in 2 L of the leaching solution (38 g-NH 3 / L) described in Table 8. The oxygen concentration of the gas phase part in the leachate at the time of leaching was changed to 1 to 98% by volume. The sulfiding agent was used until it became ORP of Table 8 using the sulfiding agent of Table 8. As in Example 1, Step 1, Step 2, and Step 2 of the second time were performed, and the leaching rate (first time, second time) was measured. The measurement results are shown in FIG.
When the oxygen concentration in the gas phase portion is 2% by volume or more, it can be said that the leaching rate of copper from the metal copper plate is increased. Therefore, it can be said that the oxygen concentration in the gas phase part is preferably 2% by volume or more.

(実施例5)
表9に示す、金属鉄板、金属銅板を浸出処理対象物とし、表9記載の浸出液2L中で10hr浸出した。浸出時の浸出液中の溶存酸素濃度(DO)を10mg/Lに調整し、浸出液中のf−NH濃度を1〜70g/Lに変化させ、金属銅板を浸出した。
表9記載の硫化剤を、表9記載のORPになるまで投入した。実施例1と同様に工程1、工程2、および2回目の工程1を行い、浸出率(1回目、2回目)を測定した。測定結果を図13に示す。
浸出液中のf−NH濃度が3g/L以上の場合、金属銅板からの銅の浸出速度が著しく大きくなるといえる。よって、浸出液中のf−NH濃度が3g/L以上が好ましいといえる。
(Example 5)
A metallic iron plate and a metallic copper plate shown in Table 9 were treated as leaching targets, and leached for 10 hours in 2 L of leachate described in Table 9. The dissolved oxygen concentration (DO) in the leachate at the time of leaching was adjusted to 10 mg / L, the f-NH 3 concentration in the leachate was changed to 1 to 70 g / L, and the metal copper plate was leached.
The sulfurizing agents listed in Table 9 were charged until the ORP listed in Table 9 was reached. As in Example 1, Step 1, Step 2, and Step 2 of the second time were performed, and the leaching rate (first time, second time) was measured. The measurement results are shown in FIG.
When the f-NH 3 concentration in the leaching solution is 3 g / L or more, it can be said that the leaching rate of copper from the metal copper plate becomes extremely high. Therefore, it can be said that the f-NH 3 concentration in the leachate is preferably 3 g / L or more.

(実施例6)
表10に示す、金属鉄板、金属銅板を浸出処理対象物とし、表10に記載の浸出液2L中で10hr浸出した。浸出時の浸出液中の溶存酸素濃度(DO)を10mg/Lに調整し、浸出槽の気相中のNH濃度を0.3〜15体積%に変化させ、金属銅板を浸出した。
表10記載の硫化剤を表10記載のORPになるまで投入した。実施例1と同様に工程1、工程2、および2回目の工程1を行い、浸出率(1回目、2回目)を測定した。測定結果を図14に示す。
浸出槽の気相中のNH濃度が0.6体積%以上の場合、金属銅板からの銅の浸出速度が著しく大きくなるといえる。よって、浸出槽の気相中のNH濃度は0.6体積%以上が好ましいといえる。
(Example 6)
A metallic iron plate and a metallic copper plate shown in Table 10 were treated as leaching targets, and leached for 10 hours in 2 L of leachate described in Table 10. The dissolved oxygen concentration (DO) in the leachate at the time of leaching was adjusted to 10 mg / L, and the NH 3 concentration in the vapor phase of the leaching tank was changed to 0.3 to 15% by volume to leach the metal copper plate.
The sulfurizing agents listed in Table 10 were charged until the ORP listed in Table 10 was reached. As in Example 1, Step 1, Step 2, and Step 2 of the second time were performed, and the leaching rate (first time, second time) was measured. The measurement results are shown in FIG.
It can be said that the leaching rate of copper from the metal copper plate becomes extremely high when the NH 3 concentration in the vapor phase of the leaching tank is 0.6% by volume or more. Therefore, it can be said that the NH 3 concentration in the gas phase of the leaching tank is preferably 0.6% by volume or more.

(実施例7)
表11に示す、金属鉄板、金属銅板を浸出処理対象物とし、表11に記載の浸出液2L中で10hr浸出した。浸出時の浸出液中の溶存酸素濃度(DO)を10mg/Lに、浸出液のpHを10に、浸出槽の気相中のNH濃度を10体積%に調整し、金属銅板を浸出した。表11記載の硫化剤を、ORPが−70〜−230mVになるまで投入した。実施例1に準じた方法により工程1、工程2、2回目の工程1、2回目の工程2、および3回目の工程1を行い、浸出率(1回目、2回目、3回目)を測定した。測定結果を図15に示す。
pH10である浸出後液のORPが−150mV以上の場合、浸出が2回目以降、金属銅板からの銅の浸出速度が著しく大きくなるといえる。また、ORPが−100mV以下の領域で、硫化銅の析出が観測できた。ORPは、pHおよび溶解している成分で変動するため、実験により設定することが好ましいが、実施例7では、ORPを−150mV〜−100mVで管理することが好ましいといえる。
(Example 7)
A metallic iron plate and a metallic copper plate shown in Table 11 were treated as leaching targets, and leached for 10 hours in 2 L of leachate described in Table 11. The metallic copper plate was leached by adjusting the dissolved oxygen concentration (DO) in the leachate to 10 mg / L, the pH of the leachate to 10, and the NH 3 concentration in the vapor phase of the leacher to 10% by volume at the time of leaching. The sulfurizing agents listed in Table 11 were charged until the ORP reached −70 to −230 mV. Step 1, Step 2, Step 2, Step 2, Step 1, Step 2, Step 3, Step 3 were carried out by the method according to Example 1, and the leaching rate (first, second, third) was measured. . The measurement results are shown in FIG.
It can be said that the leaching rate of copper from the metal copper plate becomes extremely high after the second leaching when the ORP of the solution after leaching at pH 10 is -150 mV or more. Moreover, precipitation of copper sulfide could be observed in the region where ORP is -100 mV or less. Since the ORP changes with pH and dissolved components, it is preferable to set it by experiment, but in Example 7, it may be preferable to manage ORP at -150 mV to -100 mV.

(実施例8)
表12に示す、金属鉄板、金属銅板を浸出処理対象物とし、表12記載の浸出液2L中で10hr浸出した。浸出時の浸出液中の溶存酸素濃度(DO)を10mg/Lに、浸出液のpHを10に、浸出槽の気相中のNH濃度を10体積%に調整し、金属銅板を浸出した。表12記載の硫化剤を用い、第2の密閉容器内の浸出後液を一部採取し、密閉容器である第3の密閉容器(HS測定容器)に投入し、そのpHを2〜10に調整した。第3の密閉容器の気相部の硫化水素濃度が1ppmになるまで、表12に記載の硫化剤を投入した。実施例1に準じた方法により工程1、工程2、2回目の工程1、2回目の工程2、および3回目工程1を行い、浸出率(1回目、2回目、3回目)を測定した。測定結果を図16に示す。
第3の密閉容器のpHが7以下、より好ましくはpHが5以下にすることで、浸出後液中の硫化水素成分が蒸発しやすくなり、硫化水素投入量に対して感度が上昇し、硫化水素ガスの過剰投入が減少し易く、浸出が2回目以降も金属銅板から銅が浸出し易くなっている。これより、硫化水素濃度測定槽のpHが7以下、より好ましくはpHが5以下にすることが好ましいといえる。
(Example 8)
A metallic iron plate and a metallic copper plate shown in Table 12 were treated as leaching targets, and leached for 10 hours in 2 L of leachate described in Table 12. The metallic copper plate was leached by adjusting the dissolved oxygen concentration (DO) in the leachate to 10 mg / L, the pH of the leachate to 10, and the NH 3 concentration in the vapor phase of the leacher to 10% by volume at the time of leaching. Using the sulfurizing agent listed in Table 12, extract a portion of the leached solution in the second closed vessel, place it in a third closed vessel (H 2 S measurement vessel) which is a closed vessel, and adjust its pH to Adjusted to 10. The sulfiding agent described in Table 12 was charged until the hydrogen sulfide concentration in the gas phase of the third closed vessel was 1 ppm. Step 1, Step 2, Step 2, Step 2, Step 1, Step 2, Step 3, and Step 1 were performed according to the method according to Example 1, and the leaching rate (first, second, third) was measured. The measurement results are shown in FIG.
When the pH of the third closed vessel is 7 or less, more preferably 5 or less, the hydrogen sulfide component in the solution after leaching is easily evaporated, and the sensitivity to the amount of hydrogen sulfide input is increased, and sulfurization is caused. Excessive input of hydrogen gas is likely to be reduced, and copper is likely to leach out of the metal copper plate after the second leaching. From this, it can be said that it is preferable to set the pH of the hydrogen sulfide concentration measurement tank to 7 or less, more preferably 5 or less.

(実施例9)
表13に示す、高炉2次灰を浸出処理対象物とし、表13記載の浸出液2L中で10hr浸出した。浸出時の浸出液中の溶存酸素濃度(DO)を10mg/Lに、浸出液のpHを10に、浸出槽の気相中のNH濃度を10体積%に調整し、亜鉛を浸出した。硫化剤として硫化水素およびシアン成分を含むコークス炉ガス(脱シアン前COGともいう。)、又は、シアン成分を除去したコークス炉ガス(脱シアン後COGともいう。)を用い、ORPが−150mVになるまで、硫化剤であるガスを投入した。実施例1に準じた方法により工程1、工程2、2回目の工程1、2回目の工程2、および3回目の工程1を行い、浸出率(1回目、2回目、3回目)を測定した。表14に脱シアン前COG、脱シアン後COGの組成を示す。測定結果を図17に示す。なお、脱シアン後COGは、脱シアン前COGを鉄スラリー(水酸化鉄、Fe濃度8.2g/L)中に通気し、シアン成分を除去したCOGである。
脱シアン前COG、脱シアン後COGの成分(表14)より、鉄スラリー内を通気させることにより、シアン成分が96%吸収されている一方で、アンモニアおよび硫化水素はそれぞれ12%、17%のみの吸収であり、浸出後液を再生するのに要する硫化水素と、浸出剤であるアンモニア成分を含んだ脱シアン後COGに変化したことがわかる。
硫化剤として脱シアン前COGを使用した場合、2回目以降のZn浸出率は低下したが、硫化剤として脱シアン後COGを使用した場合、2回目以降もZn浸出率はほとんど低下しなかった。これより、シアン成分を事前に除去することにより、脱シアン後COGで浸出後液を再生し易いといえる。
(Example 9)
The blast furnace secondary ash shown in Table 13 was subjected to leaching treatment, and was leached for 10 hours in 2 L of leachate described in Table 13. Zinc was leached by adjusting the dissolved oxygen concentration (DO) in the leachate to 10 mg / L, the pH of the leachate to 10, and the NH 3 concentration in the vapor phase of the leacher to 10% by volume at the time of leaching. ORP is -150 mV using coke oven gas (also referred to as COG before decyanation) containing hydrogen sulfide and cyanide as a sulfiding agent, or coke oven gas from which cyanide is removed (also referred to as COG after cyanide) Until then, the gas which is a sulfiding agent was introduced. Step 1, Step 2, Step 2, Step 2, Step 1, Step 2, Step 3, Step 3 were carried out by the method according to Example 1, and the leaching rate (first, second, third) was measured. . Table 14 shows the composition of COG before decyanation and COG after decyanation. The measurement results are shown in FIG. After decyanation, COG is COG from which decyanation COG is aerated from an iron slurry (iron hydroxide, Fe concentration 8.2 g / L) to remove the cyan component.
By degassing the iron slurry from the components before decyanizing COG and after decyanating COG (Table 14), the cyan component is absorbed by 96% while the ammonia and hydrogen sulfide are only 12% and 17% respectively It can be seen that it has changed to hydrogen sulfide required to regenerate the liquid after leaching and COG after decyanation containing an ammonia component which is a leaching agent.
When COG before decyanation was used as the sulfiding agent, the Zn leaching rate after the second time decreased, but when COG after decyanizing was used as the sulfiding agent, the Zn leaching rate hardly decreased even after the second time. From this, it can be said that it is easy to regenerate the leached solution with COG after decyanation by removing the cyan component in advance.

1 第1の密閉容器内の浸出液
2 第1の密閉容器(浸出槽)
3 撹拌装置
4 pH計
5 pH調整剤投入装置
7 溶存酸素濃度計
8 酸素濃度計
9 酸素等送気装置
10 第1の固液分離装置
11 補充装置
12 浸出処理対象物
14 浸出処理対象物の残渣
15 溶存フリーアンモニア濃度計
16 アンモニア濃度計
17 放散弁
20 第2の密閉容器(浸出液再生槽)
21 第2の密閉容器内の浸出後液
22 撹拌装置
23 pH計
24 pH調整剤投入装置
25 放散弁
26 酸化還元電位計
27 硫化水素濃度計
28 硫化剤投入装置
30 第2の固液分離装置
31 硫化物(CuS,ZnS)
32 浸出後液
33 固液分離後の浸出後液
34 再生後液
35 浸出液(固液分離後の再生後液)
36 測定用サンプル(第3の密閉容器へ)
50 脱シアン槽
51 脱シアン前コークス炉ガス(脱シアン前COG)
52 脱シアン後コークス炉ガス(脱シアン後COG)
53 放散弁
54 酸化還元電位計
55 pH計
56 シアン化水素濃度計
57 鉄系スラリー
58 シアン化鉄スラリー
59 ポンプ
70 第3の密閉容器
72 攪拌機
73 pH計
74 pH調整バルブ
77 硫化水素(HS)濃度計
78 酸(酸水溶液)
1 leachate in the first closed container 2 first closed container (leaching tank)
3 Stirring device 4 pH meter 5 pH adjusting agent feeding device 7 dissolved oxygen concentration meter 8 oxygen concentration meter 9 oxygen etc. air feeding device 10 first solid-liquid separation device 11 replenishment device 12 leaching object 14 residue of leaching object 15 dissolved free ammonia concentration meter 16 ammonia concentration meter 17 diffusion valve 20 second closed vessel (leaching liquid regeneration tank)
21 Second leached liquid in the closed vessel 22 Stirrer 23 pH meter 24 pH adjuster charging device 25 Spreading valve 26 Redox potentiometer 27 Hydrogen sulfide concentration meter 28 Sulfurizing agent charging device 30 Second solid-liquid separator 31 Sulfide (CuS, ZnS)
32 Liquid after leaching 33 Liquid after leaching after solid-liquid separation 34 Liquid after regeneration 35 Liquid leaching (liquid after regeneration after solid-liquid separation)
36 Measurement sample (to third sealed container)
50 Decyanation tank 51 Coke before coke oven gas (COG before cyanide removal)
52 After decyanating coke oven gas (after decyanizing COG)
53 release valve 54 oxidation-reduction potentiometer 55 pH meter 56 hydrogen cyanide concentration meter 57 iron-based slurry 58 iron cyanide slurry 59 pump 70 third closed vessel 72 stirrer 73 pH meter 74 pH adjustment valve 77 hydrogen sulfide (H 2 S) concentration Total 78 acids (acid aqueous solution)

Claims (11)

第1の密閉容器内で、鉄成分を含有し、かつ、銅および亜鉛の一方又は両方を、金属、酸化物、水酸化物、および塩化物のうちのいずれか1種以上の形態で含有する固体の浸出処理対象物を、pH7.5〜11.5の範囲のイオン化したアンモニウム塩を含有する浸出液に接触させて、前記固体の浸出処理対象物中の前記銅および亜鉛の一方又は両方を、アンミン錯体イオンとして前記浸出液に溶出させて、前記アンミン錯体イオンと前記固体の浸出処理対象物の残部とを含む浸出後液を生成する浸出工程と、
前記浸出後液を固液分離して、前記アンミン錯体イオンを含む液相である固液分離後の浸出後液と、前記固体の浸出処理対象物の残部とに分ける第1の固液分離工程と、
第2の密閉容器内で、前記固液分離後の浸出後液に、硫化水素を含有するガス、硫化リチウム、硫化ナトリウム、硫化水素ナトリウム、硫化カリウム、硫化水素カリウム、硫化マグネシウム、および硫化カルシウムのうちから選ばれる少なくとも1種の硫化剤を添加して、前記固液分離後の浸出後液中のアンミン錯体イオンを分解し、銅および亜鉛の一方又は両方を固体硫化物として析出させると共に、イオン化したアンモニウム塩を再生させて、前記固体硫化物と前記アンモニウム塩とを含有する再生後液とする浸出液再生工程と、
前記再生後液を固液分離して、前記銅および亜鉛の一方又は両方を含む固体硫化物と、前記イオン化したアンモニウム塩を含む液相である固液分離後の再生後液とに分離する第2の固液分離工程と、
を有し、前記第2の固液分離工程で分離した液相の再生後液を、前記浸出工程で使用する浸出液として使用する、浸出処理対象物からの銅又は亜鉛の分離方法。
In the first closed container, containing an iron component, and containing one or both of copper and zinc in the form of any one or more of metal, oxide, hydroxide and chloride A solid leaching object is brought into contact with a leaching solution containing an ionized ammonium salt in the range of pH 7.5 to 11.5, and one or both of the copper and zinc in the solid leaching object are A leaching step of eluting in the leaching solution as an ammine complex ion to form a leaching solution containing the ammine complex ion and the balance of the solid leaching target;
A first solid-liquid separation step of solid-liquid separation of the liquid after leaching to separate the liquid after leaching after solid-liquid separation, which is a liquid phase containing the ammine complex ion, and the remaining part of the solid leaching target When,
In a second closed vessel, the liquid after leaching after solid-liquid separation contains a gas containing hydrogen sulfide, lithium sulfide, sodium sulfide, sodium hydrogen sulfide, potassium sulfide, potassium hydrogen sulfide, magnesium sulfide, and calcium sulfide At least one sulfiding agent selected from among them is added to decompose ammine complex ions in the solution after leaching after the solid-liquid separation to precipitate one or both of copper and zinc as a solid sulfide and to ionize it. A leaching solution regeneration step of regenerating the recovered ammonium salt into a post-regeneration solution containing the solid sulfide and the ammonium salt;
The liquid after liquid regeneration is separated into solid and liquid to separate into solid sulfide containing one or both of copper and zinc and liquid after liquid / solid separation which is liquid phase containing the ionized ammonium salt 2 solid-liquid separation step,
A method for separating copper or zinc from an object to be leached, comprising using the liquid after regeneration of the liquid phase separated in the second solid-liquid separation step as a leachate used in the leaching step.
前記固体の浸出処理対象物は、鉄成分が主成分である、請求項1に記載の浸出処理対象物からの銅又は亜鉛の分離方法。   The method for separating copper or zinc from a leaching target according to claim 1, wherein the solid leaching target is mainly composed of an iron component. 前記固体の浸出処理対象物が、鉄鋼製造の原料となるスクラップ、並びに、鉄鋼製造プロセスからの副生成物であるスケール、ダスト、およびスラッジのうちから選ばれる少なくとも1種である、請求項2に記載の浸出処理対象物からの銅又は亜鉛の分離方法。   The solid leaching object is at least one selected from scraps serving as raw materials for steel production, and scale, dust, and sludge as by-products from the steel production process. The separation | isolation method of copper or zinc from the leaching process target object as described. 前記浸出処理対象物が、スケール、およびダストのうちから選ばれる少なくとも1種の粉砕物である、請求項3に記載の浸出処理対象物からの銅又は亜鉛の分離方法。   The method for separating copper or zinc from a leaching object according to claim 3, wherein the leaching object is at least one pulverized material selected from scale and dust. 前記浸出工程において、前記浸出液中に酸素含有ガスを吹き込む、請求項1〜請求項4のいずれか1項に記載の浸出処理対象物からの銅又は亜鉛の分離方法。   The method for separating copper or zinc from a leaching target according to any one of claims 1 to 4, wherein an oxygen-containing gas is blown into the leaching solution in the leaching step. 前記第1の密閉容器内の前記浸出液中の溶存酸素濃度が1〜40mg/Lの範囲内の所定値Aを下回ったとき、および前記第1の密閉容器内の気相中の酸素濃度が2〜98体積%の範囲内の所定値Bを下回ったとき、の少なくとも一方を満たす場合に、前記浸出液中に前記酸素含有ガスが吹き込まれるよう吹き込みの有無を制御し、
前記酸素含有ガスの吹き込みが行なわれない状態で、前記第1の密閉容器内の前記浸出液中の溶存酸素濃度が前記所定値A以上である状態、および前記第1の密閉容器内の前記気相中の酸素濃度が前記所定値B以上である状態が所定時間以上継続した際に、前記浸出工程を完了と判断する、請求項5に記載の浸出処理対象物からの銅又は亜鉛の分離方法。
When the dissolved oxygen concentration in the leachate in the first closed container falls below a predetermined value A in the range of 1 to 40 mg / L, and the oxygen concentration in the gas phase in the first closed container is 2 When it falls below a predetermined value B in the range of -98 vol%, the presence or absence of blowing is controlled so that the oxygen-containing gas is blown into the leachate, when at least one of the conditions is satisfied,
A state in which the dissolved oxygen concentration in the leachate in the first closed vessel is not less than the predetermined value A in a state where the blowing of the oxygen-containing gas is not performed, and the gas phase in the first closed vessel The method for separating copper or zinc from the object to be leached according to claim 5, wherein the leaching step is judged to be complete when the state where the oxygen concentration in the substance is the predetermined value B or more continues for a predetermined time or more.
前記浸出工程において、前記第1の密閉容器内の前記浸出液中のフリーのアンモニア濃度を3〜50g/Lの範囲に制御すること、および前記第1の密閉容器内の気相中のアンモニア濃度を0.6〜12体積%の範囲に制御することの少なくとも一方を行う、請求項1〜請求項6のいずれか1項に記載の浸出処理対象物からの銅又は亜鉛の分離方法。   In the leaching step, the free ammonia concentration in the leachate in the first closed vessel is controlled to a range of 3 to 50 g / L, and the ammonia concentration in the gas phase in the first closed vessel is determined. The method for separating copper or zinc from the object to be leached according to any one of claims 1 to 6, wherein at least one of controlling in the range of 0.6 to 12% by volume is performed. 前記浸出液再生工程において、予め求めておいた前記固体硫化物を形成する酸化還元電位の範囲内になるように、前記第2の密閉容器内の浸出後液に添加する前記硫化剤の添加量を、調整する、請求項1〜請求項7のいずれか1項に記載の浸出処理対象物からの銅又は亜鉛の分離方法。   In the leachate regeneration step, the addition amount of the sulfurizing agent to be added to the leached solution in the second closed vessel is within the range of the redox potential for forming the solid sulfide, which is obtained in advance. The method for separating copper or zinc from a leaching object according to any one of claims 1 to 7, wherein the method is adjusted. 前記浸出液再生工程において、前記第2の密閉容器内の浸出後液の一部を、第3の密閉容器内に連続的に取り入れてpHを7以下に調整した後、前記第3の密閉容器内の気相部の硫化水素濃度を連続測定し、前記気相部の硫化水素濃度が上昇して所定値になったところで、前記第2の密閉容器内への前記硫化剤の添加を停止する、請求項1〜請求項8のいずれか1項に記載の浸出処理対象物からの銅又は亜鉛の分離方法。   In the leachate regeneration step, a portion of the leachate after leaching in the second closed vessel is continuously taken into the third closed vessel to adjust the pH to 7 or less, and then the inside of the third closed vessel is obtained. The concentration of hydrogen sulfide in the gas phase part is continuously measured, and when the concentration of hydrogen sulfide in the gas phase part rises to a predetermined value, the addition of the sulfiding agent into the second closed vessel is stopped. A method of separating copper or zinc from a leaching object according to any one of claims 1 to 8. 前記硫化水素を含有するガスが、硫化水素ガス、およびコークス炉ガスのうちから選ばれる少なくとも1種である、請求項1〜請求項9のいずれか1項に記載の浸出処理対象物からの銅又は亜鉛の分離方法。   The copper from the object to be leached according to any one of claims 1 to 9, wherein the hydrogen sulfide-containing gas is at least one selected from hydrogen sulfide gas and coke oven gas. Or a method of separating zinc. 前記硫化水素を含有するガスが、シアン化水素成分を予め分離除去したガスである、請求項1〜請求項10のいずれか1項に記載の浸出処理対象物からの銅又は亜鉛の分離方法。   The method for separating copper or zinc from the object to be leached according to any one of claims 1 to 10, wherein the gas containing hydrogen sulfide is a gas from which a hydrogen cyanide component has been separated and removed in advance.
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