JP2018168405A - Electrolytic device and electrolysis method using the same - Google Patents
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Abstract
【課題】専用デバイス等が不要の簡易な構造によって、電解液の給液量を高くしつつも電解殿物の巻き上げを抑えて、電解槽内の電解液の濃度を均一化させて電解処理を行う。【解決手段】電極板が設けられた電解槽内の長手方向の一端側から電解液供給部によって電解液を供給し、電解槽内の長手方向の他端側から電解液を排出する電解装置であって、電極板は複数のアノード板と複数のカソード板とが交互に板厚方向に間隔を空けて設けられており、且つ、電極板の下端が電解槽の底面から所定の間隔が空くように電解槽内に吊り下げられており、電解液供給部の電解液供給口が、電極板の下端の深さ位置に対して±100mmまでの深さ位置に設けられていることを特徴とする電解装置。【選択図】図1PROBLEM TO BE SOLVED: To perform an electrolytic treatment by suppressing the winding up of an electrolytic cell while increasing the amount of an electrolytic solution supplied by a simple structure which does not require a dedicated device or the like, and making the concentration of the electrolytic solution uniform in the electrolytic cell. Do. SOLUTION: This is an electrolytic device in which an electrolytic solution is supplied from one end side in the longitudinal direction in an electrolytic cell provided with an electrode plate by an electrolytic solution supply unit, and the electrolytic solution is discharged from the other end side in the longitudinal direction in the electrolytic cell. Therefore, the electrode plates are provided so that a plurality of anode plates and a plurality of cathode plates are alternately provided at intervals in the plate thickness direction, and the lower end of the electrode plates is provided at a predetermined interval from the bottom surface of the electrolytic cell. It is suspended in an electrolytic cell, and the electrolytic solution supply port of the electrolytic solution supply unit is provided at a depth position of up to ± 100 mm with respect to the depth position of the lower end of the electrode plate. Electrolytic device. [Selection diagram] Fig. 1
Description
本発明は、電解装置及びそれを用いた電解方法に関する。 The present invention relates to an electrolysis apparatus and an electrolysis method using the same.
従来の電解装置では、電解槽の長手方向の一端の下部から電解液を供給し、電解槽の他端側の上部から排液される下入れ上抜き方式と呼ばれる電解液の給排液が行われている。電解槽内の液組成及び添加剤濃度を均一に保つことは、例えば電気銅の精製においては品質或いは電解成績を向上させるために重要な技術であり、これまで色々な方法が検討がなされている。 In the conventional electrolyzer, the electrolyte is supplied from the lower part of one end in the longitudinal direction of the electrolytic cell, and the electrolytic solution is supplied and discharged, which is called a bottom-up / upper discharge method, drained from the upper part of the other end of the electrolytic cell. It has been broken. Maintaining a uniform liquid composition and additive concentration in the electrolytic cell is an important technique for improving the quality or electrolytic performance, for example, in the purification of electrolytic copper, and various methods have been studied so far. .
例えば、特許文献1では、上部と下部から電解液を給液する方法が提案されている。また、特許文献2では、電解槽の長手方向の一端の上部から電解液が側面に向けて給液され、他端の下部から排液される方法が提案されている。また、全く別の方法として、特許文献3及び特許文献4では、電解槽の底や電解槽脇から電解液を給液する方法が提案されている。 For example, Patent Document 1 proposes a method of supplying an electrolytic solution from an upper part and a lower part. Patent Document 2 proposes a method in which an electrolytic solution is supplied from the upper part of one end in the longitudinal direction of the electrolytic cell toward the side surface and discharged from the lower part of the other end. As completely different methods, Patent Document 3 and Patent Document 4 propose a method of supplying an electrolytic solution from the bottom of the electrolytic cell or from the side of the electrolytic cell.
電解において電解液の給液量を高くすることは、電解液組成の均一化や、高電流密度化をするにあたって重要である。しかしながら特許文献1のように電解液組成や添加剤濃度を均一にするために電解液を上部と下部から給液して電解液の給液量を高くすると、電解槽の底に堆積している殿物(アノードスライム)を巻き上げてしまい、精製品(例えば製品電気銅等)の汚染やコブによる製品の品質悪化を招く恐れがある。 In electrolysis, increasing the amount of electrolyte supplied is important for making the electrolyte composition uniform and increasing the current density. However, as disclosed in Patent Document 1, when the electrolyte solution is supplied from the upper part and the lower part in order to make the electrolyte composition and additive concentration uniform, the amount of electrolyte supplied is increased, and the electrolyte is deposited at the bottom of the electrolytic cell. There is a risk that the porcelain (anode slime) will be rolled up, and the quality of the product may be deteriorated due to contamination of a refined product (eg, product copper) or a bump.
また、特許文献2では、電解液の給液量の3〜5%のみ上部から給液するため、給液量を上げた場合、特許文献1と同様に電解殿物の巻き上げが起こる。 Further, in Patent Document 2, since 3 to 5% of the amount of electrolyte supplied is supplied from above, when the amount of supplied liquid is increased, winding up of the electrolytic material occurs as in Patent Document 1.
また、特許文献3では、電解が進むと電解槽内では液の比重差による濃度ムラが生じる。具体的には、例えば電気銅の電解精製においては、電解槽の下に行けばいくほど、銅濃度の濃い比重の重い液ほど下に行くため電解液中の銅濃度が濃くなる。供給された電解液は電解槽の下部にある電解液より銅濃度が薄く比重が軽いため、特に給液側では電極下部まで新たに供給された電解液が行き渡らない。 Moreover, in patent document 3, when electrolysis progresses, the density nonuniformity by a specific gravity difference of a liquid will arise in an electrolytic cell. Specifically, for example, in electrolytic refining of electrolytic copper, the lower the electrolytic cell, the lower the copper concentration and the higher the specific gravity, the lower the copper concentration in the electrolytic solution. Since the supplied electrolyte has a lower copper concentration and a lower specific gravity than the electrolyte in the lower part of the electrolytic cell, the newly supplied electrolyte does not reach the lower part of the electrode particularly on the liquid supply side.
また、特許文献4では、電解槽内に配管や、専用デバイスを設置する必要があり、また、その配管やデバイスがスケーリングしてしまうと、給液されなくなる。 Moreover, in patent document 4, it is necessary to install piping and an exclusive device in an electrolytic vessel, and if the piping and device scale, it will not be supplied with liquid.
そこで、本発明は、専用デバイス等が不要の簡易な構造によって、電解液の給液量を高くしつつも電解殿物の巻き上げを抑えて、電解槽内の電解液の濃度を均一化させて電解処理を行うことができる電解装置及びそれを用いた電解方法を提供することを課題とする。 Therefore, the present invention has a simple structure that does not require a dedicated device or the like, while suppressing the hoisting of the electrolytic deposit while increasing the amount of supply of the electrolytic solution, and makes the concentration of the electrolytic solution in the electrolytic cell uniform. It is an object of the present invention to provide an electrolytic apparatus capable of performing an electrolytic treatment and an electrolytic method using the same.
本発明者は、上記課題を解決するために鋭意検討した結果、電解槽へ電解液を供給するための電解液供給部の給液口の位置を制御することで、専用デバイス等が不要の簡易な構造によって、電解液の給液量を高くしつつも電解殿物の巻き上げを抑えて、電解槽内の電解液の濃度を均一化させて電解処理を行うことができることを見出した。 As a result of intensive studies to solve the above problems, the inventor of the present invention can easily eliminate the need for a dedicated device or the like by controlling the position of the liquid supply port of the electrolytic solution supply unit for supplying the electrolytic solution to the electrolytic cell. The present inventors have found that the electrolytic treatment can be performed by increasing the amount of electrolyte supplied while suppressing the winding of the electrolyte and making the concentration of the electrolyte in the electrolytic cell uniform.
以上の知見を基礎として完成した本発明は一側面において、電極板が設けられた電解槽内の長手方向の一端側から電解液供給部によって電解液を供給し、前記電解槽内の長手方向の他端側から前記電解液を排出する電解装置であって、前記電極板は複数のアノード板と複数のカソード板とが交互に板厚方向に間隔を空けて設けられており、且つ、前記電極板の下端が前記電解槽の底面から所定の間隔が空くように前記電解槽内に吊り下げられており、前記電解液供給部の電解液供給口が、前記電極板の下端の深さ位置に対して±100mmまでの深さ位置に設けられていることを特徴とする電解装置である。 The present invention completed on the basis of the above knowledge, in one aspect, the electrolyte solution is supplied from one end side in the longitudinal direction in the electrolytic cell provided with the electrode plate by the electrolytic solution supply unit, and the longitudinal direction in the electrolytic cell is An electrolytic apparatus for discharging the electrolytic solution from the other end side, wherein the electrode plate is provided with a plurality of anode plates and a plurality of cathode plates alternately spaced in the plate thickness direction, and the electrode The lower end of the plate is suspended in the electrolytic cell so that a predetermined interval is spaced from the bottom surface of the electrolytic cell, and the electrolytic solution supply port of the electrolytic solution supply unit is at a depth position at the lower end of the electrode plate. In contrast, the electrolysis apparatus is provided at a depth of up to ± 100 mm.
本発明の電解装置は一実施形態において、前記電解槽内の電解液供給部による電解液の供給流量が30〜90L/分である。 In one embodiment of the electrolytic apparatus of the present invention, the supply flow rate of the electrolytic solution by the electrolytic solution supply unit in the electrolytic cell is 30 to 90 L / min.
本発明の電解装置は別の一実施形態において、前記電解液供給部の電解液供給口が、電解槽の深さ方向に間隔を空けて複数設けられており、且つ、前記複数の電解液供給口のうち、最も深い位置に設けられた電解液供給口が前記電極板の下端の深さ位置に対して±100mmまでの深さ位置に設けられている。 In another embodiment of the electrolytic device of the present invention, a plurality of electrolytic solution supply ports of the electrolytic solution supply unit are provided at intervals in the depth direction of the electrolytic cell, and the plurality of electrolytic solution supplies Among the mouths, the electrolyte supply port provided at the deepest position is provided at a depth position of ± 100 mm with respect to the depth position of the lower end of the electrode plate.
本発明の電解装置は更に別の一実施形態において、前記電解液供給部の複数の電解液供給口が、それぞれ電解液を前記電極板の両脇方向に供給する向きに設けられている。 In yet another embodiment of the electrolysis apparatus of the present invention, the plurality of electrolyte solution supply ports of the electrolyte solution supply unit are provided in directions in which the electrolyte solution is supplied to both sides of the electrode plate, respectively.
本発明の電解装置は更に別の一実施形態において、前記電解槽内の前記電極板の下端部近傍の液温を60℃以上に制御する。 In still another embodiment of the electrolysis apparatus of the present invention, the liquid temperature in the vicinity of the lower end of the electrode plate in the electrolytic cell is controlled to 60 ° C. or higher.
本発明は別の一側面において、本発明の電解装置を用いて前記電解液を電気分解することにより前記複数のカソード板に金属を電着させることを特徴とする電解方法である。 In another aspect of the present invention, there is provided an electrolysis method characterized in that a metal is electrodeposited on the plurality of cathode plates by electrolyzing the electrolytic solution using the electrolytic device of the present invention.
本発明によれば、専用デバイス等が不要の簡易な構造によって、電解液の給液量を高くしつつも電解殿物の巻き上げを抑えて、電解槽内の電解液の濃度を均一化させて電解処理を行うことができる電解装置及びそれを用いた電解方法を提供することができる。 According to the present invention, with a simple structure that does not require a dedicated device or the like, it is possible to suppress the hoisting of the electrolytic product while increasing the amount of supply of the electrolytic solution, and to make the concentration of the electrolytic solution in the electrolytic cell uniform. An electrolysis apparatus capable of performing electrolysis treatment and an electrolysis method using the same can be provided.
〔電解装置〕
図1(A)は、本発明の一実施形態で示す電解装置の模式図である。また、図1(B)は、従来の電解槽の模式図である。
本発明の一実施形態で示す電解装置は、電極板が設けられた直方体状の電解槽内の長手方向の一端側から電解液供給部によって電解液を供給し、電解槽内の長手方向の他端側の電解液排出口から電解液を排出する。電解槽のサイズの一例として、直方体状の電解槽の長さ(長手方向の距離)が5200〜5900mm、幅が1095〜1111mm、深さが1275〜1510mmに形成されている。
[Electrolysis equipment]
FIG. 1A is a schematic diagram of an electrolysis apparatus shown in one embodiment of the present invention. FIG. 1B is a schematic diagram of a conventional electrolytic cell.
An electrolysis apparatus shown in an embodiment of the present invention supplies an electrolytic solution from one end side in a longitudinal direction in a rectangular parallelepiped electrolytic cell provided with an electrode plate by an electrolytic solution supply unit. The electrolyte is discharged from the electrolyte outlet on the end side. As an example of the size of the electrolytic cell, the length (distance in the longitudinal direction) of the rectangular parallelepiped electrolytic cell is 5200 to 5900 mm, the width is 1095 to 1111 mm, and the depth is 1275 to 1510 mm.
電極板は複数のアノード板と複数のカソード板とが交互に板厚方向に間隔を空けて設けられており、且つ、電極板の下端が電解槽の底面から所定の間隔が空くように電解槽内に吊り下げられており、電解槽内に貯留する電解液に浸漬される。電極板の下端は、電解槽の底面から、例えば140〜370mmの間隔が空くように設けることができる。 The electrode plate is provided with a plurality of anode plates and a plurality of cathode plates alternately spaced in the thickness direction, and the lower end of the electrode plate is spaced from the bottom surface of the electrolytic cell by a predetermined distance. It is suspended inside and immersed in the electrolyte stored in the electrolytic cell. The lower end of the electrode plate can be provided from the bottom surface of the electrolytic cell so that a gap of 140 to 370 mm is provided, for example.
電解槽及び電極板の構成は特に限定されない。アノード板は、電気製錬を行う際の陽極となり、粗金属製の板材で構成される。例えば粗銅を精錬する場合は、アノード板は純度が99mass%程度の粗銅の板材で構成することができる。また、カソード板は、電気製錬を行う際の陰極となり、純度が99.99mass%程度の銅の板材等の、導電性に優れた板状の金属で構成される。 The configurations of the electrolytic cell and the electrode plate are not particularly limited. The anode plate serves as an anode when performing electric smelting, and is made of a crude metal plate. For example, when refining crude copper, the anode plate can be made of a crude copper plate having a purity of about 99 mass%. The cathode plate serves as a cathode when performing electric smelting and is made of a plate-like metal having excellent conductivity, such as a copper plate having a purity of about 99.99 mass%.
電解槽に貯留される電解液は、精製する金属を含む酸性の水溶液で、カソード板表面に電着する金属の表面を平滑化させるための添加剤を含有していてもよい。銅を電解精錬する場合には、電解液として、硫酸銅及び硫酸の混合水溶液に、ニカワやチオ尿素等の添加剤を混合させたものを使用することができる。 The electrolytic solution stored in the electrolytic cell is an acidic aqueous solution containing a metal to be purified, and may contain an additive for smoothing the surface of the metal electrodeposited on the cathode plate surface. When electrolytically refining copper, an electrolytic solution obtained by mixing an aqueous solution of copper sulfate and sulfuric acid with an additive such as glue or thiourea can be used.
電解槽の電解液供給口が設けられた一端側とは反対側にある他端の上部には、電解液排出口が形成されている。電解液供給部の電解液供給口から供給された電解液が、電解槽内を進み、電解液の液面近傍からオーバーフローして電解液排出口から排出される。 An electrolytic solution discharge port is formed at the upper part of the other end on the side opposite to the one end side where the electrolytic solution supply port of the electrolytic cell is provided. The electrolytic solution supplied from the electrolytic solution supply port of the electrolytic solution supply unit proceeds through the electrolytic bath, overflows from the vicinity of the electrolytic solution level, and is discharged from the electrolytic solution discharge port.
電解装置には不図示の電解液の還流機構が設けられている。当該還流機構は、電解槽の電解液排出口から排出された電解液にニカワやチオ尿素等の添加剤を追加するとともに、必要な成分調整と温度調整を行う。電解液の還流機構は、その電解液の流入側が電解槽の電解液排出口に、電解液の流出側が電解槽の電解液供給部の電解液供給口に、それぞれ接続されている。 The electrolyzer is provided with a not-shown electrolyte reflux mechanism. The reflux mechanism adds additives such as glue and thiourea to the electrolytic solution discharged from the electrolytic solution outlet of the electrolytic cell, and performs necessary component adjustment and temperature adjustment. In the electrolytic solution reflux mechanism, the electrolytic solution inflow side is connected to the electrolytic solution discharge port of the electrolytic cell, and the electrolytic solution outflow side is connected to the electrolytic solution supply port of the electrolytic solution supply unit of the electrolytic cell.
電解装置には不図示の給電機構が設けられている。当該給電機構は、アノード板とカソード板との間に直流電流を印加する電源装置と配線とを備えている。 The electrolysis apparatus is provided with a power supply mechanism (not shown). The power supply mechanism includes a power supply device that applies a direct current between an anode plate and a cathode plate, and wiring.
電解液供給部の電解液供給口は、電極板の下端の深さ位置に対して±100mmまでの深さ位置に設けられている。すなわち、電解液供給部の電解液供給口は、電極板の下端の深さ位置に対して上方に100mmの位置から、下方に100mmの位置までの間の深さ位置に設けられている。電解液の供給量が多いと、電極板近傍の電解液の流れが速くなり、電極板近傍の拡散層の厚さが薄くなる。このように拡散層が薄くなることで電解の電流を強くして反応を速める(高電流密度化)ことができる。しかしながら、図1(B)に示されるような従来の電解装置は、電解液供給部の電解液供給口を電解槽の底部に設けているため、電解液の供給量が多いと電解槽底の殿物を巻き上げてしまい、電解槽の電解液に不純物が混ざり、良好な電解処理を行うことに問題が生じるおそれがあった。これに対し、本発明では、上記のように電解液供給部の電解液供給口を電極板の下端の深さ位置に対して±100mmまでの深さ位置に設けているため、電解液の供給量を多くしても、電解槽底の殿物を巻き上げることがなくなり、電解槽内の電解液の濃度を均一化させて良好な電解処理を行うことができる。また、その際に電解液を供給するための特別な専用デバイス等が不要となり、簡易な構造の電解装置とすることができる。また、電解液供給部の電解液供給口は、電解槽の底部の殿物の巻き上げを良好に抑制するために、電解槽の底から高さ方向に40mm以上離れた位置に設けるのが好ましい。 The electrolyte solution supply port of the electrolyte solution supply unit is provided at a depth position up to ± 100 mm with respect to the depth position of the lower end of the electrode plate. That is, the electrolytic solution supply port of the electrolytic solution supply unit is provided at a depth position between a position of 100 mm upward and a position of 100 mm downward with respect to the depth position of the lower end of the electrode plate. When the supply amount of the electrolytic solution is large, the flow of the electrolytic solution in the vicinity of the electrode plate is accelerated, and the thickness of the diffusion layer in the vicinity of the electrode plate is reduced. Thus, by thinning the diffusion layer, the electrolysis current can be increased to speed up the reaction (high current density). However, the conventional electrolyzer as shown in FIG. 1 (B) is provided with the electrolyte supply port of the electrolyte supply unit at the bottom of the electrolytic cell, so if the amount of electrolyte supplied is large, There is a possibility that a problem will arise in carrying out a good electrolytic treatment by rolling up the temple and mixing impurities in the electrolytic solution of the electrolytic cell. On the other hand, in the present invention, as described above, the electrolyte supply port of the electrolyte supply unit is provided at a depth position up to ± 100 mm with respect to the depth position of the lower end of the electrode plate. Even if the amount is increased, the bottom of the electrolytic cell is not rolled up, and the concentration of the electrolytic solution in the electrolytic cell can be made uniform to perform good electrolytic treatment. Further, a special dedicated device or the like for supplying the electrolytic solution at that time becomes unnecessary, and an electrolytic apparatus having a simple structure can be obtained. In addition, the electrolyte supply port of the electrolyte supply unit is preferably provided at a position 40 mm or more away from the bottom of the electrolytic cell in the height direction in order to satisfactorily suppress the winding of the bottom of the electrolytic cell.
なお、上記「拡散層」は図2で示すネルンストの拡散層モデルで表されることが多い、電極の極近傍の層を示す。この拡散層の厚さは、電極板表面から反応成分濃度がバルク濃度(濃度一定)に達するまでの距離と定義されている。
カソード(銅が電着する側)では、電解液中の銅が還元されて金属銅として析出する。しかしながら、拡散層の厚さが厚い場合、カソード表面へのイオンの供給が追い付かなくなるため、どれだけ電流を強くしても析出速度が頭打ちとなり、反応を早めることができなくなる。
The “diffusion layer” is a layer in the immediate vicinity of the electrode, which is often represented by the Nernst diffusion layer model shown in FIG. The thickness of the diffusion layer is defined as the distance from the electrode plate surface until the reaction component concentration reaches the bulk concentration (constant concentration).
At the cathode (the side on which copper is electrodeposited), the copper in the electrolyte is reduced and deposited as metallic copper. However, when the diffusion layer is thick, the supply of ions to the cathode surface cannot catch up, so that no matter how much the current is increased, the deposition rate reaches its peak and the reaction cannot be accelerated.
電解液供給部の電解液供給口は、電極板の下端の深さ位置に対して±80mmまでの深さ位置に設けられているのが好ましく、±50mmまでの深さ位置に設けられているのがより好ましい。 The electrolyte supply port of the electrolyte supply unit is preferably provided at a depth position up to ± 80 mm with respect to the depth position of the lower end of the electrode plate, and is provided at a depth position up to ± 50 mm. Is more preferable.
電解槽内の電解液供給部による電解液の供給流量が30〜90L/分であるのが好ましい。電解液の供給流量が30L/分未満では電極板への金属の電着量が不十分となる恐れがあり、電解液の供給流量が90L/分超ではアノード表面の殿物巻き上げという問題が生じる恐れがある。電解槽内の電解液供給部による電解液の供給流量は40〜80L/分であるのがより好ましく、50〜80L/分であるのが更により好ましい。 It is preferable that the supply flow rate of the electrolytic solution by the electrolytic solution supply unit in the electrolytic cell is 30 to 90 L / min. If the electrolyte supply flow rate is less than 30 L / min, the electrodeposition amount of metal onto the electrode plate may be insufficient, and if the electrolyte supply flow rate exceeds 90 L / min, the problem of winding up the rod on the anode surface arises. There is a fear. The supply flow rate of the electrolytic solution from the electrolytic solution supply unit in the electrolytic cell is more preferably 40 to 80 L / min, and even more preferably 50 to 80 L / min.
電解液供給部の電解液供給口が、電解槽の深さ方向に間隔を空けて複数設けられており、且つ、複数の電解液供給口のうち、最も深い位置に設けられた電解液供給口が前記電極板の下端の深さ位置に対して±100mmまでの深さ位置に設けられているのが好ましい。このような構成によれば、複数の電解液供給口から電解液を電解槽へ供給することができるため、より電解槽内を流れる電解液の濃度が均一化される。 A plurality of electrolyte solution supply ports of the electrolyte solution supply unit are provided at intervals in the depth direction of the electrolytic cell, and the electrolyte solution supply port provided at the deepest position among the plurality of electrolyte solution supply ports Is preferably provided at a depth position of ± 100 mm with respect to the depth position of the lower end of the electrode plate. According to such a configuration, the electrolytic solution can be supplied to the electrolytic cell from the plurality of electrolytic solution supply ports, so that the concentration of the electrolytic solution flowing in the electrolytic cell is made more uniform.
電解液供給部の複数の電解液供給口は、それぞれ電解液を電極板の両脇方向に供給する向きに設けられているのが好ましい。このような構成によれば、電極板の両脇方向(すなわち、電極板の外側(電解槽壁側)方向)からの電解液の回り込みが期待できるような電解液の流れを誘導することができる。このため、電解槽内を流れる電解液の濃度がより良好に均一化される。 It is preferable that the plurality of electrolyte solution supply ports of the electrolyte solution supply unit are respectively provided in a direction in which the electrolyte solution is supplied to both sides of the electrode plate. According to such a configuration, it is possible to induce the flow of the electrolytic solution that can be expected to wrap around the electrolytic solution from both sides of the electrode plate (that is, from the outside of the electrode plate (electrolyzer wall side)). . For this reason, the density | concentration of the electrolyte solution which flows through the inside of an electrolytic vessel is made more uniform.
〔電解方法〕
本発明の電解装置を用いて電解液を電気分解することにより複数のカソード板に金属を電着させることができる。本発明の電解装置を用いて電解液を電気分解する例として、粗銅を精錬する場合について説明する。
まず、例えば純度が99mass%程度の粗銅の厚板材をアノード板とし、純度が99.99mass%程度の銅の薄板材またはステンレス板をカソード板として、複数のアノード板と複数のカソード板とが交互に板厚方向に間隔を空けて、電極板の下端が電解槽の底面から所定の間隔が空くように電解槽内に吊り下げる。
[Electrolysis method]
A plurality of cathode plates can be electrodeposited with metal by electrolyzing the electrolytic solution using the electrolytic apparatus of the present invention. As an example of electrolyzing an electrolytic solution using the electrolytic apparatus of the present invention, a case of refining crude copper will be described.
First, for example, a thick copper plate having a purity of about 99 mass% is used as an anode plate, a copper thin plate material having a purity of about 99.99 mass% or a stainless plate is used as a cathode plate, and a plurality of anode plates and a plurality of cathode plates are alternately arranged. The electrode plate is suspended in the electrolytic cell so that the lower end of the electrode plate is spaced from the bottom surface of the electrolytic cell by a predetermined distance.
次に、電解槽の内部に、電解液供給部の電解液供給口から硫酸銅及び硫酸の混合水溶液にニカワやチオ尿素等の添加剤を添加した電解液を供給して満たし、電極板を電解槽内に貯留する電解液に浸漬させる。 Next, fill the electrolytic bath with an electrolytic solution containing additives such as glue and thiourea to the mixed aqueous solution of copper sulfate and sulfuric acid from the electrolytic solution supply port of the electrolytic solution supply unit, and fill the electrode plate. Immerse in the electrolyte stored in the tank.
次に、還流機構を動作させ、電解液を循環させ、アノード板とカソード板との間に給電機構から直流電流を印加することで、アノード板の銅を電解液にイオンとして溶出させ、カソード板に電着させる。このとき、電解槽内の電極板の下端部近傍の液温を60℃以上に制御することが好ましい。このように電極板の下端部近傍の液温を60℃以上に制御することで、良好な電着状態が得られる。電解槽内の電極板の下端部近傍の液温は、60〜70℃に制御してもよく、65〜70℃に制御してもよい。なお、電解槽内の電極板の下端部近傍の液温は、電解液供給部の電解液供給口から供給する電解液の温度を60℃以上とし、且つ、電解槽内の電解液の液温を管理して調節することで、60℃以上に保持することができる。 Next, the reflux mechanism is operated, the electrolytic solution is circulated, and a direct current is applied between the anode plate and the cathode plate from the feeding mechanism, so that the copper of the anode plate is eluted into the electrolytic solution as ions, and the cathode plate To electrodeposit. At this time, it is preferable to control the liquid temperature in the vicinity of the lower end of the electrode plate in the electrolytic cell to 60 ° C. or higher. Thus, a favorable electrodeposition state is obtained by controlling the liquid temperature in the vicinity of the lower end portion of the electrode plate to 60 ° C. or higher. The liquid temperature in the vicinity of the lower end portion of the electrode plate in the electrolytic cell may be controlled to 60 to 70 ° C or may be controlled to 65 to 70 ° C. The liquid temperature in the vicinity of the lower end of the electrode plate in the electrolytic cell is such that the temperature of the electrolytic solution supplied from the electrolytic solution supply port of the electrolytic solution supply unit is 60 ° C. or higher, and the liquid temperature of the electrolytic solution in the electrolytic cell is By controlling and adjusting the temperature, it can be maintained at 60 ° C. or higher.
電解に使用された電解液は、液面近傍からオーバーフローして電解液排出口から排出される。電解液排出口から排出された電解液は、還流機構に入る。その後、電解液に必要であれば添加剤を追加投入し、さらに必要な成分や温度の調整を実施した後、電解液を再度電解液供給部の電解液供給口から電解槽内に供給する。 The electrolytic solution used for electrolysis overflows from the vicinity of the liquid surface and is discharged from the electrolytic solution discharge port. The electrolyte discharged from the electrolyte discharge port enters the reflux mechanism. Thereafter, if necessary, an additive is added to the electrolytic solution, and after adjusting necessary components and temperature, the electrolytic solution is supplied again from the electrolytic solution supply port of the electrolytic solution supply unit into the electrolytic cell.
このような本発明の電解方法において、電解液供給部の電解液供給口が、電極板の下端の深さ位置に対して±100mmまでの深さ位置に設けられている。このため、電解液の供給量を多くしても、電解槽底の殿物を巻き上げることがなくなり、電解槽内の電解液の濃度を均一化させて良好な電解処理を行うことができる。また、その際に電解液を供給するための特別な専用デバイス等が不要となり、簡易な構造の電解装置とすることができる。 In such an electrolysis method of the present invention, the electrolyte solution supply port of the electrolyte solution supply unit is provided at a depth position of ± 100 mm with respect to the depth position of the lower end of the electrode plate. For this reason, even if the supply amount of the electrolytic solution is increased, the bottom of the electrolytic cell is not rolled up, and the concentration of the electrolytic solution in the electrolytic cell can be made uniform to perform good electrolytic treatment. Further, a special dedicated device or the like for supplying the electrolytic solution at that time becomes unnecessary, and an electrolytic apparatus having a simple structure can be obtained.
以下、本発明の実施例を説明するが、実施例は例示目的であって発明が限定されることを意図しない。
実施例1、2、及び、比較例1、2として、それぞれ以下の構成の透明電解槽を準備し、電解液の給液量を高くしつつも電解殿物の巻き上げを抑えて、電解槽内の電解液の濃度を均一化させて電解処理を行うことができるか否かを検討した。
Examples of the present invention will be described below, but the examples are for illustrative purposes and are not intended to limit the invention.
As Examples 1 and 2 and Comparative Examples 1 and 2, a transparent electrolytic cell having the following configuration was prepared, and while raising the amount of electrolyte supplied, curling up the electrolytic deposit was suppressed, and the inside of the electrolytic cell It was investigated whether or not the electrolytic treatment can be carried out by making the concentration of the electrolyte solution uniform.
(実施例1)
図1(A)で示したような電解装置を準備した。電解槽は内部の電解液の色が判別可能なように、透明材料で構成した。実施例1の電解装置は、電極板が設けられた直方体状の電解槽内の長手方向の一端側から電解液供給部によって電解液を供給し、電解槽内の長手方向の他端側の電解液排出口から電解液を排出する。電解槽のサイズは、実機のスケールの1/10としており、直方体状の電解槽の長さ(長手方向の距離)が620mm、幅が110mm、深さが150〜170mmであった。
Example 1
An electrolyzer as shown in FIG. 1A was prepared. The electrolytic cell was made of a transparent material so that the color of the internal electrolyte could be distinguished. In the electrolysis apparatus of Example 1, an electrolyte solution is supplied from one end side in a longitudinal direction in a rectangular parallelepiped electrolytic cell provided with an electrode plate, and electrolysis is performed on the other end side in the longitudinal direction in the electrolytic cell. The electrolyte is discharged from the liquid outlet. The size of the electrolytic cell was 1/10 of the scale of the actual machine, and the length (distance in the longitudinal direction) of the rectangular parallelepiped electrolytic cell was 620 mm, the width was 110 mm, and the depth was 150 to 170 mm.
電極板は複数のアノード板と複数のカソード板とが交互に板厚方向に間隔を空けて設けられており、且つ、電極板の下端が電解槽の底面から所定の間隔が空くように電解槽内に吊り下げられており、電解槽内に貯留する電解液に浸漬される。電極板の下端は、電解槽の底面から30〜50mmの間隔が空くように設けた。 The electrode plate is provided with a plurality of anode plates and a plurality of cathode plates alternately spaced in the thickness direction, and the lower end of the electrode plate is spaced from the bottom surface of the electrolytic cell by a predetermined distance. It is suspended inside and immersed in the electrolyte stored in the electrolytic cell. The lower end of the electrode plate was provided so as to have a space of 30 to 50 mm from the bottom surface of the electrolytic cell.
アノード板は純度が99.99mass%程度の銅の板材を用い、カソード板は厚さ2mmのステンレスの板材を用いた。 The anode plate was a copper plate having a purity of about 99.99 mass%, and the cathode plate was a stainless plate having a thickness of 2 mm.
電解槽の電解液供給口が設けられた一端側とは反対側にある他端の上部には、電解液排出口を設けた。電解液供給部の電解液供給口から供給された電解液が、電解槽内を進み、電解液の液面近傍からオーバーフローして電解液排出口から排出される。また、電解装置には還流機構と給電機構とを設けた。 An electrolytic solution discharge port was provided at the upper part of the other end on the side opposite to the one end side where the electrolytic solution supply port of the electrolytic cell was provided. The electrolytic solution supplied from the electrolytic solution supply port of the electrolytic solution supply unit proceeds through the electrolytic bath, overflows from the vicinity of the electrolytic solution level, and is discharged from the electrolytic solution discharge port. The electrolysis apparatus was provided with a reflux mechanism and a power feeding mechanism.
電解液供給部の電解液供給口は、電極板の下端の深さ位置に対して10mm(実機換算100mm)だけ高い位置に設けた。また、電解液供給部の電解液供給路として管径10mmφの塩ビ管を用い、電解液供給口の口径は3mmφであった。 The electrolyte supply port of the electrolyte supply unit was provided at a position 10 mm higher than the depth position of the lower end of the electrode plate (100 mm in terms of actual machine). Further, a PVC pipe having a pipe diameter of 10 mmφ was used as the electrolyte supply path of the electrolyte supply section, and the diameter of the electrolyte supply port was 3 mmφ.
電解液として、硫酸銅及び硫酸の混合水溶液をメチルオレンジで着色したものを用いた。本実施例は、電解槽中の液の混合状態を確認するための試験を行うことが目的である。電解液にはトレーサーとしてNiを溶解し、液中のNi濃度を確認することで、液の混合状態を評価する。 As an electrolytic solution, a mixed aqueous solution of copper sulfate and sulfuric acid colored with methyl orange was used. The purpose of this example is to conduct a test for confirming the mixed state of the liquid in the electrolytic cell. Ni is dissolved as a tracer in the electrolytic solution, and the mixed state of the liquid is evaluated by confirming the Ni concentration in the liquid.
還流機構を動作させ、電解液を循環させた。電解槽内の電解液供給部による電解液の供給流量は150mL/分(実機換算88L/分)とした。また、電解槽内の電極板の下端部近傍の液温を60℃以上に制御した。電解に使用された電解液は、液面近傍からオーバーフローして電解液排出口から排出させた。ここで、電解槽内の電解液供給部による電解液の供給流量は、「電解液の供給流量=電解槽内電解液量/電解槽内液滞留時間」となるように調整された数値である。なお、実機換算は、「実機の電解液の供給流量=実機の電解槽内電解液量×実施例で使用した電解液の供給流量÷実施例で使用した電解槽内電解液量」の式によって計算することができる。 The reflux mechanism was operated and the electrolyte was circulated. The supply flow rate of the electrolytic solution from the electrolytic solution supply unit in the electrolytic cell was 150 mL / min (88 L / min in terms of actual machine). Further, the liquid temperature in the vicinity of the lower end portion of the electrode plate in the electrolytic cell was controlled to 60 ° C. or higher. The electrolytic solution used for electrolysis overflowed from the vicinity of the liquid surface and was discharged from the electrolytic solution discharge port. Here, the supply flow rate of the electrolytic solution by the electrolytic solution supply unit in the electrolytic bath is a numerical value adjusted so as to be “the supply flow rate of the electrolytic solution = the amount of electrolytic solution in the electrolytic bath / the liquid residence time in the electrolytic bath”. . In addition, the actual machine conversion is based on the formula of "the actual electrolyte supply flow rate = the actual electrolyte supply amount in the electrolytic cell x the supply flow rate of the electrolyte used in the example / the electrolytic solution amount used in the example". Can be calculated.
その後、経過時間ごとに、電解槽内の電解液をサンプリングしてNi濃度割合(%)を測定した。なお、当該Ni濃度割合は、供給電解液のNi濃度に対する電解液供給開始後の電解槽内の電解液のNi濃度の比を示す。電解液のサンプリングは、電解槽の給液側(電解液供給口付近)、電解槽の真ん中(長さ方向の真ん中)、電解槽の排液側(電解液供給口付近)の、それぞれ電極板間の上部(液面付近)、中部(電極板の真ん中の深さ)、下部(電極板の下端の深さ)で実施した。
当該試験で得られた電解液の供給開始からの時間と、電解槽内の電解液中のNi濃度割合(%)との関係を、図3に示す。
図3において、Ni濃度割合を見ると、電極板間の上部(液面付近)、中部(電極板の真ん中の深さ)、下部(電極板の下端の深さ)でのバラツキが小さく、電解液の混合状態が良好であり、実機でも殿物の巻き上げが起きないことが予想される結果となった。
Thereafter, for each elapsed time, the electrolytic solution in the electrolytic cell was sampled and the Ni concentration ratio (%) was measured. The Ni concentration ratio indicates the ratio of the Ni concentration of the electrolytic solution in the electrolytic cell after the start of supplying the electrolytic solution to the Ni concentration of the supplied electrolytic solution. Electrolyte sampling is performed on the electrode plate on the electrolyte supply side (near the electrolyte supply port), in the middle of the electrolyzer (in the middle of the length direction), and on the drain side of the electrolyte (near the electrolyte supply port). The upper part (near the liquid surface), the middle part (depth in the middle of the electrode plate), and the lower part (depth at the lower end of the electrode plate).
FIG. 3 shows the relationship between the time from the start of supply of the electrolytic solution obtained in the test and the Ni concentration ratio (%) in the electrolytic solution in the electrolytic cell.
In FIG. 3, when the Ni concentration ratio is seen, there is little variation in the upper part (near the liquid surface), the middle part (depth in the middle of the electrode plate), and the lower part (depth of the lower end of the electrode plate) between the electrode plates. The mixing condition of the liquid was good, and it was expected that the hoist would not be rolled up even in the actual machine.
(実施例2)
実施例2の電解装置として、実施例1で用いた電解装置において、電解液供給部の電解液供給口が、電解槽の深さ方向に間隔を空けて2つ設けられており、且つ、それら電解液供給口のうち、深い位置に設けられた電解液供給口が電極板の下端の深さ位置に対して10mm(実機換算100mm)だけ高い位置に設けた以外は、同様の構成とし、同様に実験を行った。
当該試験で得られた電解液の供給開始からの時間と、電解槽内の電解液中のNi濃度割合(%)との関係を、図4に示す。
図4において、Ni濃度割合を見ると、電極板間の上部(液面付近)、中部(電極板の真ん中の深さ)、下部(電極板の下端の深さ)でのバラツキが小さく、実施例1よりさらに電解液の混合状態が良好であり、実機でも殿物の巻き上げが起きないことが予想される結果となった。
(Example 2)
As the electrolytic apparatus of Example 2, in the electrolytic apparatus used in Example 1, two electrolytic solution supply ports of the electrolytic solution supply unit are provided at intervals in the depth direction of the electrolytic cell, and these Of the electrolyte supply port, the same configuration is used except that the electrolyte solution supply port provided at a deep position is provided at a position higher by 10 mm (100 mm in terms of actual machine) than the depth position at the lower end of the electrode plate. The experiment was conducted.
FIG. 4 shows the relationship between the time from the start of supply of the electrolytic solution obtained in the test and the Ni concentration ratio (%) in the electrolytic solution in the electrolytic cell.
In FIG. 4, when the Ni concentration ratio is seen, the variation between the upper part (near the liquid surface), the middle part (depth in the middle of the electrode plate), and the lower part (depth at the lower end of the electrode plate) between the electrode plates is small. The mixed state of the electrolyte solution was better than in Example 1, and it was predicted that no hoisting of the temple occurred even in the actual machine.
(比較例1)
比較例1の電解装置として、実施例1で用いた電解装置において、電解液供給部の電解液供給口が、電極板の下端の深さ位置に対して15mm(実機換算150mm)だけ深い位置に設け、且つ、電解槽内の電解液供給部による電解液の供給流量は60mL/分(実機換算35L/分)とした以外は、同様の構成とし、同様に実験を行った。
当該試験で得られた電解液の供給開始からの時間と、電解槽内の電解液中のNi濃度割合(%)との関係を、図5に示す。
図5において、Ni濃度割合を見ると、電極板間の上部(液面付近)、中部(電極板の真ん中の深さ)、下部(電極板の下端の深さ)でのバラツキが大きく、電解液の混合状態が不良であった。
(Comparative Example 1)
As an electrolytic apparatus of Comparative Example 1, in the electrolytic apparatus used in Example 1, the electrolytic solution supply port of the electrolytic solution supply unit is deeper than the depth position of the lower end of the electrode plate by 15 mm (150 mm in terms of actual machine). The experiment was performed in the same manner except that the flow rate of the electrolyte supplied by the electrolyte supply unit in the electrolytic cell was 60 mL / min (35 L / min in terms of actual machine).
FIG. 5 shows the relationship between the time from the start of supply of the electrolytic solution obtained in the test and the Ni concentration ratio (%) in the electrolytic solution in the electrolytic cell.
In FIG. 5, the Ni concentration ratio shows large variations between the upper part (near the liquid surface), the middle part (depth in the middle of the electrode plate), and the lower part (depth at the lower end of the electrode plate) between the electrode plates. The mixed state of the liquid was poor.
(比較例2)
比較例2の電解装置として、実施例1で用いた電解装置において、電解液供給部の電解液供給口が、電極板の下端の深さ位置に対して15mm(実機換算150mm)だけ深い位置に設けた以外は、同様の構成とし、同様に実験を行った。
当該試験で得られた電解液の供給開始からの時間と、電解槽内の電解液中のNi濃度割合(%)との関係を、図6に示す。
図6において、Ni濃度割合を見ると、電極板間の上部(液面付近)、中部(電極板の真ん中の深さ)、下部(電極板の下端の深さ)でのバラツキは比較例1よりは改善されているが、それでも電解液の混合状態が不良であり、実機でも殿物の巻き上げが起きることが予想される結果となった。
(Comparative Example 2)
As an electrolytic device of Comparative Example 2, in the electrolytic device used in Example 1, the electrolytic solution supply port of the electrolytic solution supply unit is deeper than the depth position of the lower end of the electrode plate by 15 mm (150 mm in terms of actual machine). The experiment was conducted in the same manner with the same configuration except that it was provided.
FIG. 6 shows the relationship between the time from the start of supply of the electrolytic solution obtained in the test and the Ni concentration ratio (%) in the electrolytic solution in the electrolytic cell.
In FIG. 6, when the Ni concentration ratio is seen, the variation in the upper part (near the liquid surface), the middle part (depth in the middle of the electrode plate), and the lower part (depth of the lower end of the electrode plate) between the electrode plates is Comparative Example 1. Although it was improved more, the mixed state of the electrolyte was still poor, and it was expected that the hoisting of the temple would occur even in the actual machine.
Claims (6)
前記電極板は複数のアノード板と複数のカソード板とが交互に板厚方向に間隔を空けて設けられており、且つ、前記電極板の下端が前記電解槽の底面から所定の間隔が空くように前記電解槽内に吊り下げられており、
前記電解液供給部の電解液供給口が、前記電極板の下端の深さ位置に対して±100mmまでの深さ位置に設けられていることを特徴とする電解装置。 An electrolytic apparatus for supplying an electrolytic solution from one end side in a longitudinal direction in an electrolytic cell provided with an electrode plate by an electrolytic solution supply unit and discharging the electrolytic solution from the other end side in the longitudinal direction in the electrolytic cell. ,
The electrode plate is provided with a plurality of anode plates and a plurality of cathode plates alternately spaced in the thickness direction, and the lower end of the electrode plate is spaced from the bottom surface of the electrolytic cell by a predetermined distance. Suspended in the electrolytic cell,
The electrolytic apparatus, wherein the electrolytic solution supply port of the electrolytic solution supply unit is provided at a depth position up to ± 100 mm with respect to the depth position of the lower end of the electrode plate.
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS54121903U (en) * | 1978-02-15 | 1979-08-25 | ||
| JPH05195277A (en) * | 1990-06-14 | 1993-08-03 | Corrosion Technol Inc | Container for corrosive material |
| JP2007204779A (en) * | 2006-01-31 | 2007-08-16 | Nikko Kinzoku Kk | Method of unifying concentration of electrolyte and electrolytic cell |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS54121903U (en) * | 1978-02-15 | 1979-08-25 | ||
| JPH05195277A (en) * | 1990-06-14 | 1993-08-03 | Corrosion Technol Inc | Container for corrosive material |
| JP2007204779A (en) * | 2006-01-31 | 2007-08-16 | Nikko Kinzoku Kk | Method of unifying concentration of electrolyte and electrolytic cell |
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