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JP2013039664A - Simultaneous grinding machine - Google Patents

Simultaneous grinding machine Download PDF

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Publication number
JP2013039664A
JP2013039664A JP2012177756A JP2012177756A JP2013039664A JP 2013039664 A JP2013039664 A JP 2013039664A JP 2012177756 A JP2012177756 A JP 2012177756A JP 2012177756 A JP2012177756 A JP 2012177756A JP 2013039664 A JP2013039664 A JP 2013039664A
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Prior art keywords
polishing
spindle
shaft
individual
grinding
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JP2012177756A
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Japanese (ja)
Inventor
Schmitz Roland
ローラント・シュミッツ
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EMAG Holding GmbH
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EMAG Holding GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36Single-purpose machines or devices
    • B24B5/42Single-purpose machines or devices for grinding crankshafts or crankpins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/08Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding non-circular cross-sections, e.g. shafts of elliptical or polygonal cross-section
    • B24B19/12Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding non-circular cross-sections, e.g. shafts of elliptical or polygonal cross-section for grinding cams or camshafts
    • B24B19/125Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding non-circular cross-sections, e.g. shafts of elliptical or polygonal cross-section for grinding cams or camshafts electrically controlled, e.g. numerically controlled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/06Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a simultaneous grinding machine for grinding rotation surfaces centered on one shaft, such as a bearing or journal for a camshaft or crankshaft, and to reduce the machining time of a workpiece material.SOLUTION: An apparatus for grinding rotation surfaces 12 centered on one shaft 3 comprises: a workpiece material spindle 1; a tailstock 2, and two grinding spindle bases 6, 6'. The shaft 3 is rotatably and drivably mounted about the central axial line. The spindle bases 6, 6' may be fed in a radial direction relative to the rotation surfaces 12. Grinding disk sets 10, 10' having many individual grinding disks 13, 13' are provided. Contours of the individual grinding disks are adapted to the rotation surfaces 12 to be machined. The spindle bases 6, 6' are provided at opposing sides of the shaft 3, and relatively displaced within the directions of the spindle axial lines 14, 14' of the grinding spindle bases. Accordingly, all the rotation surfaces 12 can be machined simultaneously.

Description

本発明は、例えばカム軸またはクランク軸の軸受けまたはジャーナルのような、1つの軸の中心にある回転面を研磨するための同時研磨機に関する。   The present invention relates to a simultaneous polishing machine for polishing a rotating surface in the center of one shaft, for example a camshaft or crankshaft bearing or journal.

特許文献1から、研磨ディスクセットを有する、クランク軸の多数の軸受部を同時に研磨するための研磨機が公知である。
その際、この研磨ディスクセットに相対して位置して、このクランク軸の他方の側に、個別研磨ディスクが、支持要素座部の研磨のために設けられている。従って、付加的に、1つの支持要素座部が研磨される。
この仕上げの後、この個別研磨ディスクは後退され、且つ、支持要素が当接される。引き続いて、軸受部は、研磨ディスクセットでもって、完成した状態に研磨される。
From Patent Document 1, a polishing machine having a polishing disk set for simultaneously polishing a large number of bearing portions of a crankshaft is known.
In this case, an individual polishing disk is provided for polishing the support element seat on the other side of the crankshaft, positioned relative to the polishing disk set. Thus, additionally, one support element seat is ground.
After this finishing, the individual abrasive disc is retracted and the support element is abutted. Subsequently, the bearing portion is polished to a completed state with a polishing disk set.

ドイツ連邦共和国特許出願明細書DE10 2009 024 209 A1German patent application specification DE 10 2009 024 209 A1

従って本発明の課題は、冒頭に記載した様式の研磨機を発展させることであり、このことでもって、加工材料のための加工時間が従来技術に比して低減される。   The object of the present invention is therefore to develop a polishing machine of the type described at the outset, which reduces the processing time for the processing material compared to the prior art.

この課題は、請求項1の特徴を有する研磨機によって解決される。有利な実施形態は、従属請求項の対象である。   This problem is solved by a polishing machine having the features of claim 1. Advantageous embodiments are the subject matter of the dependent claims.

本発明の有利な観点に従い、研磨されるべき回転面は、2つの研磨ディスクセットに分配され、且つ、これら研磨ディスクセットが、軸の相対して位置している側に設けられており、従って、この軸に対して作用する、これら研磨力の法線力成分は、相互に相殺される。
更に、支持要素が設けられており、この支持要素が、研磨の際に、研磨ディスクセットと共に、加工材料へと送られ(zugestellt)、且つ、接線方向において加工材料に対して作用する切削力(Zerspankraefte)が収容される。その際、この支持要素のために、如何なる座部(Sitze)も予研磨される必要は無い。
In accordance with an advantageous aspect of the present invention, the rotating surface to be polished is distributed between two polishing disk sets, and these polishing disk sets are provided on oppositely positioned sides of the shaft, and therefore The normal force components of these polishing forces acting on this axis cancel each other.
In addition, a support element is provided, which, during polishing, together with the abrasive disc set is sent to the work material (zugestellt) and a cutting force acting on the work material in the tangential direction ( Zerspankraefte) is housed. In doing so, no Sitze need be pre-polished for this support element.

次に、本発明を、実施例に基づいて詳しく説明する。   Next, the present invention will be described in detail based on examples.

本発明の同時研磨機の図である。It is a figure of the simultaneous grinder of this invention. 研磨ディスクセットの配設の図である。It is a figure of arrangement | positioning of an abrasive disc set. 研磨ディスクセットの配設の図である。It is a figure of arrangement | positioning of an abrasive disc set. 研磨ディスクセットの配設の図である。It is a figure of arrangement | positioning of an abrasive disc set. 研磨ディスクセットの配設の図である。It is a figure of arrangement | positioning of an abrasive disc set. 支持要素でもっての配設の図である。FIG. 6 is a diagram of the arrangement with the support element.

図1に従う同時研磨機は、加工材料スピンドル1、および、押し台2を、軸(加工材料)3の中心における締付けおよび駆動のために有している。これら軸3の加工のために、2つの、研磨スピンドル台6、6′が設けられている。これら研磨スピンドル台は、機械フレーム7における、水平方向移動台5、5′、および垂直方向移動台4、4′を介して、案内装置8の上を移動可能である。
これら研磨スピンドル台6、6′は、X軸線方向に、反対の方向内において、この軸3へと送られ、従って、この軸3に対して半径方向に作用する、これら研磨力の法線力成分は、相互に相殺される。
Z方向内における、垂直方向移動台4、4′の駆動は、ボールローラスピンドルおよびモータ9を介して行われる。類似して、同様に、加工材料スピンドル1も、モータ9′を介して、位置移動可能に、機械フレームに設けられている。
The simultaneous polishing machine according to FIG. 1 has a work material spindle 1 and a push table 2 for clamping and driving at the center of a shaft (work material) 3. For the machining of these shafts 3, two grinding spindle stands 6, 6 'are provided. These polishing spindle tables are movable on the guide device 8 via horizontal moving tables 5, 5 ′ and vertical moving tables 4, 4 ′ in the machine frame 7.
These polishing spindle stands 6, 6 'are fed to this shaft 3 in the opposite direction in the X-axis direction, and thus the normal force of these polishing forces acting radially on this shaft 3 The components cancel each other out.
The vertical movement tables 4 and 4 ′ are driven in the Z direction through a ball roller spindle and a motor 9. Similarly, the work material spindle 1 is also provided in the machine frame so as to be movable via a motor 9 '.

図1内において、軸3として、クランク軸3が図示されている。
このクランク軸は、同時に、2つの研磨ディスクセット10、10′でもって加工される。
これら両方の研磨ディスクセット10、10′は、それぞれに、多数の個別研磨ディスク13から構成されている。従って、全ての、研磨されるべき、中心にある回転面12は、唯一の加工ステップ内において、完成した状態に研磨され得る。
ここで図示されたクランク軸3の場合、中間軸受部、ジャーナル15、および、フランジ外周面16が具体的である。その際、これら個別研磨ディスク13の幅、および、これら個別研磨ディスクの相互の間隔は、このクランク軸の上での、回転面12の間隔および寸法に適合されている。
In FIG. 1, a crankshaft 3 is shown as the shaft 3.
This crankshaft is simultaneously machined with two abrasive disc sets 10, 10 '.
Both of these abrasive disc sets 10, 10 ′ are each composed of a number of individual abrasive discs 13. Thus, all of the central rotating surface 12 to be polished can be polished to a finished state within a single processing step.
In the case of the crankshaft 3 shown here, the intermediate bearing portion, the journal 15, and the flange outer peripheral surface 16 are specific. In this case, the width of the individual polishing disks 13 and the distance between the individual polishing disks are adapted to the distance and dimensions of the rotating surface 12 on the crankshaft.

スピンドル軸線14、14′の方向内における、研磨ディスクセット10、10′の互い違いの位置ずれにもかかわらず、この軸3の撓みは、無視可能である。何故ならば、
これら研磨ディスクセット10、10′が、相対して位置している側で、この軸3に対して作用するからである。
同じ効果は、極度に曲げに敏感な軸3のために、更に、加工されるべき回転面12よりも多数の個別研磨ディスク13が設けられていることによって補強され得る。
Despite the staggered misalignment of the abrasive disc set 10, 10 'in the direction of the spindle axis 14, 14', this deflection of the shaft 3 is negligible. because,
This is because the polishing disk sets 10 and 10 'act on the shaft 3 on the side where they are positioned relative to each other.
The same effect can be reinforced by the provision of a greater number of individual abrasive discs 13 for the extremely bend-sensitive shaft 3 than the rotating surface 12 to be machined.

図2は、請求項3に従う配設に関している。ここで、ほぼ軸3の中間において、1つの回転面12において、2つの個別研磨ディスク13、13′が、同時に係合している。
図3は、請求項4に従う配設を示しており、その際、2つの回転面12において、2つの個別研磨ディスク13、13′が、同時に係合している。
FIG. 2 relates to an arrangement according to claim 3. Here, approximately in the middle of the shaft 3, the two individual polishing disks 13, 13 ′ are simultaneously engaged on one rotating surface 12.
FIG. 3 shows an arrangement according to claim 4, in which two individual abrasive discs 13, 13 ′ are simultaneously engaged on the two rotating surfaces 12.

図4および5内において、カム軸の加工が図示されている。
この図4は、請求項5の特徴に相応しており、その際、軸3の全ての回転面12において、2つの個別研磨ディスク13、13′が、同時に係合している。要するに、図5は、請求項6に従う配設を図示している。
In FIGS. 4 and 5, the machining of the camshaft is illustrated.
FIG. 4 corresponds to the features of claim 5, in which two individual abrasive discs 13, 13 ′ are engaged simultaneously on all rotating surfaces 12 of the shaft 3. In short, FIG. 5 illustrates an arrangement according to claim 6.

図6内において、支持要素17の配設が図示され
ている。
この支持要素は、研磨の際に、個別研磨ディスク13、13′と共に同時に送られ、その際、接線方向において加工材料に対して作用する切削力が相殺される(kompensiert)。これら個別研磨ディスク13,13′が、X軸線方向に、反対の方向内において送られる間、この支持要素17はY方向において送られる。
In FIG. 6, the arrangement of the support elements 17 is illustrated.
This support element is simultaneously fed with the individual abrasive discs 13, 13 ′ during polishing, whereby the cutting forces acting on the workpiece in the tangential direction are offset (kompensiert). This support element 17 is fed in the Y direction while these individual abrasive discs 13, 13 'are fed in the opposite direction, in the X-axis direction.

1 加工材料スピンドル
2 心押し台
3 軸、加工材料
4、4′ 垂直方向移動台
5、5′ 水平方向移動台
6、6′ 研磨スピンドル台
7 機械フレーム
8 案内装置
9、9′ モータ
10、10′ 研磨ディスクセット
11 軸3の中心軸線
12 回転面
13 個別研磨ディスク
14、14′ スピンドル軸線
15 ジャーナル
16 フランジ外周面
17 支持要素
DESCRIPTION OF SYMBOLS 1 Work material spindle 2 Tailstock 3 Axis, Work material 4, 4 'Vertical moving table 5, 5' Horizontal moving table 6, 6 'Polishing spindle table 7 Machine frame 8 Guide device 9, 9' Motor 10, 10 ′ Abrasive disc set 11 Center axis of shaft 3 12 Rotating surface 13 Individual abrasive disc 14, 14 ′ Spindle axis 15 Journal 16 Flange outer peripheral surface 17 Support element

Claims (9)

1つの軸(3)の中心にある回転面(12)を研磨するための研磨機であって、この研磨機が、
加工材料スピンドル(1)、心押し台(2)、および、2つの研磨スピンドル台(6、6′)を備えており、その際、
この軸(3)が、この軸の中心軸線(11)を中心として、回転駆動可能に装着されており、その際、
これら研磨スピンドル台(6、6′)が、これら回転面(12)に対して半径方向に送られ得、および、その際、
これら研磨スピンドル台(6、6′)において、多数の個別研磨ディスク(13、13′)を有する研磨ディスクセット(10、10′)が設けられており、これら個別研磨ディスクの輪郭が、加工されるべき回転面(12)に適合されている、様式の上記研磨機において、
研磨スピンドル台(6、6′)が、軸(3)の相対して位置している側に設けられており、
且つ、これら研磨スピンドル台のスピンドル軸線(14、14′)の方向内において、相対して位置ずれされており、
従って、全ての回転面(12)が同時に加工可能であることを特徴とする研磨機。
A polishing machine for polishing a rotating surface (12) at the center of one shaft (3), the polishing machine comprising:
A workpiece spindle (1), a tailstock (2), and two polishing spindle stands (6, 6 '),
The shaft (3) is mounted so as to be rotatable about the central axis (11) of the shaft,
These grinding spindle stands (6, 6 ') can be fed radially with respect to these rotating surfaces (12) and, in this case,
In these polishing spindle stands (6, 6 '), a polishing disk set (10, 10') having a number of individual polishing disks (13, 13 ') is provided, and the contours of these individual polishing disks are processed. In the above polishing machine of the type adapted to the rotating surface (12) to be
A polishing spindle base (6, 6 ') is provided on the oppositely located side of the shaft (3);
And in the direction of the spindle axis (14, 14 ') of these polishing spindle tables, they are displaced relative to each other.
Therefore, a polishing machine characterized in that all the rotating surfaces (12) can be processed simultaneously.
それぞれの回転面(12)は、1つの個別研磨ディスク(13、13′)によって、加工可能であることを特徴とする請求項1に記載の研磨機。   2. Polishing machine according to claim 1, characterized in that each rotating surface (12) can be machined by one individual polishing disk (13, 13 '). 少なくとも1つの回転面(12)は、2つの個別研磨ディスク(13、13′)によって、同時に加工可能であることを特徴とする請求項1に記載の研磨機。   Polishing machine according to claim 1, characterized in that at least one rotating surface (12) can be processed simultaneously by two individual polishing discs (13, 13 '). 少なくとも2つの回転面(12)は、2つの個別研磨ディスク(13、13′)によって、同時に加工可能であることを特徴とする請求項1に記載の研磨機。   Polishing machine according to claim 1, characterized in that at least two rotating surfaces (12) can be processed simultaneously by two individual polishing discs (13, 13 '). 軸(3)の全ての回転面(12)は、2つの個別研磨ディスク(13、13′)によって、同時に加工可能であることを特徴とする請求項1に記載の研磨機。   Polishing machine according to claim 1, characterized in that all rotating surfaces (12) of the shaft (3) can be processed simultaneously by two individual polishing discs (13, 13 '). 連続的な回転面(12)は、互い違いに、相対して位置している個別研磨ディスク(13、13′)によって、加工可能であることを特徴とする請求項1に記載の研磨機。   Polishing machine according to claim 1, characterized in that the continuous rotating surface (12) can be worked by staggered discrete polishing discs (13, 13 '). クランク軸を加工するための、請求項1から6のいずれか一つに記載の研磨機において、ジャーナル(15)及び/またはフランジ外周面(16)が、個別研磨ディスク(13、13′)によって、加工可能であることを特徴とする研磨機。   7. The grinding machine according to claim 1, wherein the journal (15) and / or the flange outer peripheral surface (16) is formed by an individual grinding disk (13, 13 ′) for machining a crankshaft. A polishing machine characterized by being processable. 少なくとも1つの支持要素(17)を有する、請求項1から7のいずれか一つに記載の研磨機において、この支持要素(17)が、個別研磨ディスク(13、13′)と共に、加工材料(3)へと送られ得ることを特徴とする研磨機。   A polishing machine according to any one of the preceding claims, having at least one support element (17), wherein the support element (17) together with the individual abrasive discs (13, 13 ') A polishing machine characterized in that it can be sent to 3). 支持要素(17)は、Y軸線方向に送られ得ることを特徴とする請求項8に記載の研磨機。   Polishing machine according to claim 8, characterized in that the support element (17) can be fed in the Y-axis direction.
JP2012177756A 2011-08-15 2012-08-10 Simultaneous grinding machine Ceased JP2013039664A (en)

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CN102950516A (en) 2013-03-06
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