JP2010074050A - Adhesive composition for flexible printed wiring board and adhesive film using the adhesive composition - Google Patents
Adhesive composition for flexible printed wiring board and adhesive film using the adhesive composition Download PDFInfo
- Publication number
- JP2010074050A JP2010074050A JP2008242484A JP2008242484A JP2010074050A JP 2010074050 A JP2010074050 A JP 2010074050A JP 2008242484 A JP2008242484 A JP 2008242484A JP 2008242484 A JP2008242484 A JP 2008242484A JP 2010074050 A JP2010074050 A JP 2010074050A
- Authority
- JP
- Japan
- Prior art keywords
- mass
- adhesive composition
- adhesive
- flexible printed
- printed wiring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000853 adhesive Substances 0.000 title claims abstract description 37
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 36
- 239000000203 mixture Substances 0.000 title claims abstract description 32
- 239000002313 adhesive film Substances 0.000 title claims abstract description 26
- 239000003822 epoxy resin Substances 0.000 claims abstract description 35
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 35
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 26
- 239000005011 phenolic resin Substances 0.000 claims abstract description 24
- 239000003094 microcapsule Substances 0.000 claims abstract description 20
- 239000011256 inorganic filler Substances 0.000 claims abstract description 16
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 16
- 125000000524 functional group Chemical group 0.000 claims abstract description 15
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- -1 siloxane unit Chemical group 0.000 claims description 33
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- 238000006116 polymerization reaction Methods 0.000 claims description 7
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- 229910004283 SiO 4 Inorganic materials 0.000 claims description 4
- 125000000962 organic group Chemical group 0.000 claims description 3
- 238000001723 curing Methods 0.000 abstract description 32
- 229910000679 solder Inorganic materials 0.000 abstract description 11
- 238000004080 punching Methods 0.000 abstract description 7
- 238000002156 mixing Methods 0.000 abstract description 6
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- 238000005476 soldering Methods 0.000 description 3
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- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
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- 239000011248 coating agent Substances 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
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- 239000012776 electronic material Substances 0.000 description 2
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- 238000004519 manufacturing process Methods 0.000 description 2
- 239000006082 mold release agent Substances 0.000 description 2
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- 235000013311 vegetables Nutrition 0.000 description 2
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- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
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- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
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- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
本発明は、短時間の熱硬化で、優れたはんだ耐熱性、接着力を発現し、かつ、Bステージ(硬化前の状態)での打ち抜き性良好なフレキシブルプリント配線板(以下FPC)用接着剤組成物およびそれを用いた接着フィルムに関する。 The present invention is an adhesive for a flexible printed circuit board (hereinafter referred to as FPC) which exhibits excellent solder heat resistance and adhesive strength by short-time thermosetting, and has good punchability in a B stage (before curing). The present invention relates to a composition and an adhesive film using the composition.
近年の電子材料業界は、目覚しい発展を遂げ、電子機器のライフサイクルが年々と短くなってきている。また、携帯機器を始めとして電気機器のグローバル化が進んだことにより、より一層のリードタイム短縮が求められている。 In recent years, the electronic materials industry has made remarkable progress, and the life cycle of electronic devices has been shortening year by year. In addition, with the globalization of electric devices such as portable devices, further reduction in lead time is required.
しかしながら、フレキシブルプリント配線板業界で使用する従来の接着剤及び、接着フィルムは、その硬化方法がプレスまたは、オーブンによる熱硬化が主体であり、硬化時間も30分〜2時間程度の長時間が必要であった。 However, the conventional adhesives and adhesive films used in the flexible printed wiring board industry are mainly cured by pressing or oven, and the curing time also needs to be 30 minutes to 2 hours. Met.
また、接着剤として一般的に用いられているエポキシ樹脂系接着剤組成物は、酸無水物、芳香族アミン等を硬化剤として用いることで、良好な接着性やはんだ耐熱性が得られるものの、十分な常温保存安定性が得られないという問題点を有しており、ルイス酸、アミン錯体なども提案されているが短時間硬化には適していない(引用文献1参照)。 In addition, an epoxy resin adhesive composition that is generally used as an adhesive is obtained by using an acid anhydride, an aromatic amine or the like as a curing agent, so that good adhesion and solder heat resistance can be obtained. There is a problem that sufficient room temperature storage stability cannot be obtained, and Lewis acids, amine complexes and the like have been proposed, but they are not suitable for short-time curing (see Reference 1).
熱硬化性接着剤以外に、粘着性を有した感圧タイプの接着フィルムもあるが、はんだ耐熱性が不十分であり、今後、環境問題の点から、主流となる鉛フリーはんだに対応できず、また、粘着性を有し、柔らかいために、Bステージ段階での打ち抜き性が劣るといった欠点がある。 In addition to thermosetting adhesives, there is also a pressure-sensitive adhesive film with tackiness, but the solder heat resistance is insufficient, and in the future it will not be able to cope with lead-free solder, which will become the mainstream due to environmental issues Moreover, since it has adhesiveness and is soft, there is a disadvantage that punchability at the B stage stage is inferior.
さらに、紫外線硬化タイプの接着フィルムも提案されているが、莫大な設備投資が必要であり、従来の設備では対応できないといった問題がある。 Furthermore, although an ultraviolet curing type adhesive film has been proposed, there is a problem that enormous capital investment is required and conventional equipment cannot cope with it.
フレキシブルプリント配線板は、種々の形状に打ち抜いて使用されることから、打ち抜き性が必要で、打ち抜き性を向上させるための手法として、無機充填剤を併用する方法がある。しかし、通常、無機充填剤を樹脂ワニスに配合すると、分散性や、無機充填剤が沈降する問題がある。また、沈降が著しい場合には、無機充填剤が容器の底に溜まり、凝集等により固まってしまい、撹拌だけでは充分な分散は困難となる。 Since the flexible printed wiring board is used by being punched into various shapes, punchability is required, and as a technique for improving the punchability, there is a method using an inorganic filler in combination. However, usually, when an inorganic filler is blended in a resin varnish, there are problems of dispersibility and precipitation of the inorganic filler. In addition, when the sedimentation is significant, the inorganic filler accumulates at the bottom of the container and hardens due to aggregation or the like, and it is difficult to sufficiently disperse only by stirring.
充填剤の分散性を向上させる手法としては、カップリング剤等の表面処理剤により予め表面を処理した充填剤を用いる方法がある(引用文献2、3、4参照)。しかしながら、市販されている処理充填剤の種類が非常に限られているため、各種樹脂配合系に適した処理充填剤を選択するのは困難であった。一方、更なる機能性向上を目的として、樹脂材料への充填剤の配合量は増加する傾向にある。充填剤の配合量の増加に伴い、上記の沈降はますます顕著となり、これまで以上に優れた分散性やチキソトロピー性が必要となる。これら特性を満足させることは、従来行われているカップリング剤による処理方法では困難となってきている。 As a method for improving the dispersibility of the filler, there is a method using a filler whose surface has been previously treated with a surface treatment agent such as a coupling agent (see References 2, 3, and 4). However, since the types of commercially available treatment fillers are very limited, it has been difficult to select treatment fillers suitable for various resin compounding systems. On the other hand, for the purpose of further improving the functionality, the blending amount of the filler in the resin material tends to increase. As the amount of the filler is increased, the above sedimentation becomes more and more remarkable, and more excellent dispersibility and thixotropy than before are required. Satisfying these characteristics has become difficult with conventional treatment methods using coupling agents.
本発明は、上記従来技術の問題点に鑑みてなされたものであり、その目的とするところは、短時間の熱硬化で、優れたはんだ耐熱性、接着力を発現し、かつ、Bステージ(硬化前の状態)での打ち抜き性良好なフレキシブルプリント配線板(以下FPC)用接着剤組成物およびそれを用いた接着フィルムを提供することである。 The present invention has been made in view of the above-mentioned problems of the prior art. The object of the present invention is to exhibit excellent solder heat resistance and adhesive force by short-time thermosetting, and to provide a B stage ( It is to provide an adhesive composition for a flexible printed wiring board (hereinafter referred to as FPC) having good punchability in a state before curing) and an adhesive film using the same.
これら問題を解決するため、本発明者は鋭意検討し、エポキシ樹脂とフェノール樹脂、エポキシ樹脂またはフェノール樹脂と反応しうる官能基を有するエラストマー、マイクロカプセル型硬化剤、無機充填剤、シリコーンオリゴマーを必須成分として用いることで、短時間の熱硬化で、優れたはんだ耐熱性、接着力を発現し、かつ、Bステージ(硬化前の状態)での打ち抜き性が良好となることを見出し、本発明を完成させるに至った。 In order to solve these problems, the present inventor has intensively studied and required an epoxy resin and a phenol resin, an elastomer having a functional group capable of reacting with an epoxy resin or a phenol resin, a microcapsule type curing agent, an inorganic filler, and a silicone oligomer. By using it as a component, it has been found that it exhibits excellent solder heat resistance and adhesive strength in a short time of heat curing, and has good punchability in the B stage (state before curing). It came to complete.
即ち、本発明は、[1]エポキシ樹脂(A)、フェノール樹脂(B)、(A)または(B)と反応する官能基を有するエラストマー(C)、マイクロカプセル型硬化剤(D)、無機充填剤(E)、及びシリコーンオリゴマー(F)を含み、かつ、マイクロカプセル型硬化剤(D)の配合量がエポキシ樹脂(A)、フェノール樹脂(B)の総計100質量部に対し、(D)の配合が5〜100質量部であるフレキシブルプリント配線板用接着剤組成物に関する。
また、本発明は、[2] 前記シリコーンオリゴマー(F)は、重合度が2〜70であり、水酸基と反応する官能基を1種以上有し、R2SiO2/2、RSiO3/2及びSiO4/2よりなる群から選択される少なくとも1種のシロキサン単位を有し、前記シロキサン単位において、前記Rは有機基であり、前記Rが複数含まれる場合には、前記Rは同一であってもよいし、異なっていてもよい上記[1]に記載のフレキシブルプリント配線板用接着剤組成物に関する。
また、本発明は、[3] 上記[1]または上記[2]に記載のフレキシブルプリント配線板用接着剤組成物を用いてフィルム化した接着フィルムに関する。
That is, the present invention relates to [1] an epoxy resin (A), a phenol resin (B), an elastomer (C) having a functional group that reacts with (A) or (B), a microcapsule type curing agent (D), an inorganic The filler (E) and the silicone oligomer (F) are included, and the blending amount of the microcapsule type curing agent (D) is 100 parts by mass with respect to a total of 100 parts by mass of the epoxy resin (A) and the phenol resin (B). ) Is an adhesive composition for a flexible printed wiring board having 5 to 100 parts by mass.
Further, the present invention provides: [2] The silicone oligomer (F) has a degree of polymerization of 2 to 70, has one or more functional groups that react with a hydroxyl group, and R 2 SiO 2/2 , RSiO 3/2. And at least one siloxane unit selected from the group consisting of SiO 4/2 , wherein in the siloxane unit, R is an organic group, and when a plurality of Rs are included, the Rs are the same It is related with the adhesive composition for flexible printed wiring boards as described in said [1] which may be different.
Moreover, this invention relates to the adhesive film formed into a film using the adhesive composition for flexible printed wiring boards as described in [3] said [1] or said [2].
本発明によれば、エポキシ樹脂(A)、フェノール樹脂(B)(A)または(B)と反応する官能基を有するエラストマー(C)、マイクロカプセル型硬化剤(D)、無機充填剤(E)、及びシリコーンオリゴマー(F)を必須成分として含有したフレキシブルプリント配線板用接着剤組成物とすることにより、短時間の熱硬化で、優れたはんだ耐熱性、接着力を発現し、かつ、Bステージ(硬化前の状態)での打ち抜き性が良好であるフレキシブルプリント配線板用接着剤組成物およびそれを用いた接着フィルムを提供することができる。 According to the present invention, the epoxy resin (A), the elastomer (C) having a functional group that reacts with the phenol resin (B) (A) or (B), the microcapsule type curing agent (D), the inorganic filler (E ), And an adhesive composition for a flexible printed wiring board containing silicone oligomer (F) as an essential component, exhibiting excellent solder heat resistance and adhesive force in a short time of thermosetting, and B It is possible to provide an adhesive composition for a flexible printed wiring board having good punchability on the stage (the state before curing) and an adhesive film using the same.
以下、本発明の実施の形態を具体的に説明する。 Hereinafter, embodiments of the present invention will be specifically described.
本発明で使用される接着剤の主成分は、エポキシ樹脂(A)とその硬化剤であるフェノール樹脂(B)であり、特性を妨げない限り他の樹脂を配合しても良い。これらの樹脂として、キシレン樹脂、グアナミン樹脂、ジアリルフタレート樹脂、ビニルエステル樹脂、不飽和ポリエステル樹脂、フラン樹脂、ポリイミド樹脂、ポリウレタン樹脂、シアネート樹脂、マレイミド樹脂、ベンゾシクロブテン樹脂なども用いることができる。
エポキシ樹脂(A)としては、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂などのビスフェノール型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂などのノボラック型エポキシ樹脂、脂環式エポキシ樹脂、脂肪族鎖状エポキシ樹脂、ビフェノールのジグリシジルエーテル化物、ナフタレンジオールのジグリシジルエーテル化物、フェノール類のジグリシジルエーテル化物、アルコール類のジグリシジルエーテル化物、及びこれらのアルキル置換体、ハロゲン化物、水素添加物などが例示される。エポキシ樹脂は、1種類のものを単独で用いても良いし、2種類以上を混合して用いても良い。
フェノール樹脂(B)は、フェノール類とアルデヒドを酸またはアルカリを触媒として加え反応させたもので、フェノール類としては、フェノール、メタクレゾール、パラクレゾール、オルソクレゾール、イソプロピルフェノール、ノニルフェノール等が使用され、アルデヒド類として、ホルムアルデヒド、パラホルムアルデヒド、アセトアルデヒド、パラアセトアルデヒド、ブチルアルデヒド、オクチルアルデヒド、ベンズアルデヒド等が挙げられ、特に制限されるものではない。一般にはホルムアルデヒドまたはパラホルムアルデヒドが使用される。この他に、植物油変性フェノール樹脂を用いることもできる。植物油変性フェノール樹脂は、フェノール類と植物油とを酸触媒の存在下に反応させ、ついで、アルデヒド類をアルカリ触媒の存在下に反応させることにより得られる。酸触媒としてはパラトルエンスルホン酸などが挙げられる。アルカリ触媒としては,アンモニア、トリメチルアミン、トリエチルアミンなどのアミン系触媒が挙げられる。
エポキシ樹脂(A)とフェノール樹脂(B)は、エポキシ樹脂のエポキシ当量に対し、
フェノール樹脂の水酸基当量が、1:0.8〜1.10の範囲で配合することが好ましい。
The main components of the adhesive used in the present invention are an epoxy resin (A) and a phenol resin (B) which is a curing agent thereof, and other resins may be blended as long as the properties are not disturbed. As these resins, xylene resins, guanamine resins, diallyl phthalate resins, vinyl ester resins, unsaturated polyester resins, furan resins, polyimide resins, polyurethane resins, cyanate resins, maleimide resins, benzocyclobutene resins, and the like can also be used.
The epoxy resin (A) includes bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin and other bisphenol type epoxy resins, phenol novolac type epoxy resins, cresol novolak type epoxy resins, bisphenol A novolak type epoxy resins. Novolak type epoxy resin, alicyclic epoxy resin, aliphatic chain epoxy resin, diglycidyl etherified product of biphenol, diglycidyl etherified product of naphthalenediol, diglycidyl etherified product of phenol, diglycidyl etherified product of alcohol , And their alkyl-substituted products, halides, hydrogenated products, and the like. One type of epoxy resin may be used alone, or two or more types may be mixed and used.
The phenol resin (B) is obtained by reacting a phenol and an aldehyde with an acid or alkali as a catalyst. As the phenol, phenol, metacresol, paracresol, orthocresol, isopropylphenol, nonylphenol or the like is used. Examples of aldehydes include formaldehyde, paraformaldehyde, acetaldehyde, paraacetaldehyde, butyraldehyde, octylaldehyde, benzaldehyde and the like, and are not particularly limited. In general, formaldehyde or paraformaldehyde is used. In addition, a vegetable oil-modified phenol resin can also be used. The vegetable oil-modified phenol resin is obtained by reacting phenols and vegetable oil in the presence of an acid catalyst, and then reacting aldehydes in the presence of an alkali catalyst. Examples of the acid catalyst include p-toluenesulfonic acid. Examples of the alkali catalyst include amine catalysts such as ammonia, trimethylamine, and triethylamine.
The epoxy resin (A) and the phenol resin (B) are based on the epoxy equivalent of the epoxy resin.
The hydroxyl group equivalent of the phenol resin is preferably blended in the range of 1: 0.8 to 1.10.
本発明に使用される(A)または(B)と反応する官能基を有するエラストマー(C)としては、エポキシ樹脂(A)、フェノール樹脂(B)と反応する官能基を有していればよく、分子量、組成等に特に制限なく使用することができ、エポキシ樹脂またはフェノール樹脂と反応する官能基としては、カルボキシル基、グリシジル基、水酸基等があげられるが、中でもこれらの樹脂がカルボキシル基を含有していることが好ましい。カルボキシル基を含有していると、得られる組成物を接着フィルムに適用した場合には、熱硬化性成分との反応性が高くなり耐熱性が高くなる傾向がある。
官能基を有することのできるエラストマーとしては、例えば、アクリロニトリル−ブタジエンゴム、アクリルゴム、アクリル酸アルキルエステル(メタアクリル酸エステルも含む)を主成分としビニル単量体と必要に応じてアクリロニトリル、スチレン等を含む共重合体、ポリイソプレン、ポリブタジエン、スチレン-ブタジエン-スチレン共重合体、ブチルゴム、クロロプレンゴム、二トリルゴム、アクリロニトリル-ブタジエン-メタクリル酸共重合体、スチレン-イソプレン共重合体、スチレン-ブチレン-スチレンブロック共重合体、スチレン-エチレン-ブチレン-スチレンブロック共重合体などがあげられ、具体的には、カルボキシル基含有アクリルゴム、カルボキシル基末端ポリブタジエン、水酸基末端ポリブタジエン、カルボキシル基末端1,2−ポリブタジエン、水酸基末端1,2−ポリブタジエン、水酸基末端スチレン-ブタジエンゴム、カルボキシル基、水酸基、(メタ)アクリロイル基またはモルホリン基をポリマ末端に含有するアクリロニトリル−ブタジエンゴム、カルボキシル化ニトリルゴム、水酸基末端ポリ(オキシプロピレン)、ポリ(オキシテトラメチレン)グリコール、ポリオレフィングリコール、ポリ−ε−カプロラクトン、などがあげられる。
The elastomer (C) having a functional group that reacts with (A) or (B) used in the present invention may have a functional group that reacts with the epoxy resin (A) or the phenol resin (B). , Molecular weight, composition, etc., can be used without particular limitation, and functional groups that react with epoxy resins or phenol resins include carboxyl groups, glycidyl groups, hydroxyl groups, etc. Among them, these resins contain carboxyl groups It is preferable. When it contains a carboxyl group, when the resulting composition is applied to an adhesive film, the reactivity with the thermosetting component tends to increase and the heat resistance tends to increase.
Examples of elastomers that can have a functional group include acrylonitrile-butadiene rubber, acrylic rubber, acrylic acid alkyl ester (including methacrylic acid ester) as a main component, vinyl monomer and, if necessary, acrylonitrile, styrene, etc. Copolymer, polyisoprene, polybutadiene, styrene-butadiene-styrene copolymer, butyl rubber, chloroprene rubber, nitrile rubber, acrylonitrile-butadiene-methacrylic acid copolymer, styrene-isoprene copolymer, styrene-butylene-styrene Examples include block copolymers, styrene-ethylene-butylene-styrene block copolymers, and more specifically, carboxyl group-containing acrylic rubber, carboxyl group-terminated polybutadiene, hydroxyl group-terminated polybutadiene, carboxyl group-terminated 1,2-polybutadiene, hydroxyl-terminated 1,2-polybutadiene, hydroxyl-terminated styrene-butadiene rubber, carboxyl group, hydroxyl group, (meth) acryloyl group or morpholine group-containing acrylonitrile-butadiene rubber, carboxylated nitrile rubber, Examples include hydroxyl-terminated poly (oxypropylene), poly (oxytetramethylene) glycol, polyolefin glycol, poly-ε-caprolactone, and the like.
マイクロカプセル型硬化剤(D)は、圧力又は温度をかけて容易にマイクロカプセルが壊れる程度に、被覆剤で薄層に被覆したものであり、例えばノバキュアHX−3612、−3722、−3741、−3748(旭化成ケミカルズ株式会社製、商品名)等を挙げることができる。 The microcapsule type curing agent (D) is a thin layer coated with a coating agent to such an extent that the microcapsule is easily broken by applying pressure or temperature. For example, NovaCure HX-3612, -3722, -3741, 3748 (trade name, manufactured by Asahi Kasei Chemicals Corporation).
マイクロカプセル型硬化剤(D)は、エポキシ樹脂(A)、フェノール樹脂(B)又は必要により配合される樹脂の総計100質量部に対し、5〜100質量部である。5質量部未満では所望の耐熱性が得られず、100質量部を超えて多いと未反応のマイクロカプセル型硬化剤(D)が残り、耐熱性が低下する傾向がある。 A microcapsule type hardening | curing agent (D) is 5-100 mass parts with respect to a total of 100 mass parts of an epoxy resin (A), a phenol resin (B), or resin mix | blended as needed. If the amount is less than 5 parts by mass, the desired heat resistance cannot be obtained. If the amount exceeds 100 parts by mass, the unreacted microcapsule type curing agent (D) remains, and the heat resistance tends to decrease.
マイクロカプセル型硬化剤(D)の平均粒径は5μm以下、好ましくは1〜3μmに微粒化されていることが望ましい。また、マイクロカプセル型硬化剤の平均粒径が5μmを超えると、接着剤組成物を構成する樹脂組成物と接触する面積が減少するために、接着に高温、長時間を要し、また、平均粒径があまりに小さくなり過ぎるとライフが短くなる傾向がある。 The average particle size of the microcapsule type curing agent (D) is preferably 5 μm or less, preferably 1 to 3 μm. Also, if the average particle size of the microcapsule type curing agent exceeds 5 μm, the area in contact with the resin composition constituting the adhesive composition decreases, so that high temperature and long time are required for adhesion, and the average If the particle size becomes too small, the life tends to be shortened.
本発明で使用される無機充填剤(E)として、特に制限はなく、本質的に電気絶縁性のものであれば使用することができ、例えば、水酸化アルミニウム、水酸化マグネシウム等の金属水酸化物、酸化アルミニウム、酸化カルシウム等の金属酸化物、その他、シリカ、マイカ、タルク、クレー等が挙げられる。本発明においては、無機充填剤として、特に水酸化アルミニウムまたは酸化ケイ素を使用することが好ましい。水酸化アルミニウムや酸化ケイ素は、イオン性不純物が少なく、低コストであることから、FPCを含め、電子材料用途として汎用されていることから好適である。これらは、単独あるいは必要に応じて2種以上併用して用いることができる。無機充填剤の形状、粒径については特に制限はなく、通常、粒径0.01〜50μm、好ましくは0.1〜15μmのものが好適に用いられる。これらの無機充填剤の配合量は、(A)+(B)+(C)の樹脂固形分の合計100質量部に対して5〜100質量部の範囲が好ましい。5質量部未満では、Bステージで切れが悪くなり、打ち抜き刃への付着等が生じ、所望の打ち抜き性が得られない傾向があり、また、100質量部を超えると、常態はく離接着強さが低下する傾向がある。 The inorganic filler (E) used in the present invention is not particularly limited and can be used as long as it is essentially electrically insulating. For example, metal hydroxide such as aluminum hydroxide and magnesium hydroxide can be used. And metal oxides such as aluminum oxide and calcium oxide, silica, mica, talc, clay and the like. In the present invention, it is particularly preferable to use aluminum hydroxide or silicon oxide as the inorganic filler. Aluminum hydroxide and silicon oxide are preferable because they have few ionic impurities and are low in cost, and are widely used for electronic materials including FPC. These can be used alone or in combination of two or more as required. There is no restriction | limiting in particular about the shape of a inorganic filler, and a particle size, Usually, the particle size of 0.01-50 micrometers, Preferably 0.1-15 micrometers is used suitably. The blending amount of these inorganic fillers is preferably in the range of 5 to 100 parts by mass with respect to 100 parts by mass in total of the resin solids of (A) + (B) + (C). If it is less than 5 parts by mass, the B-stage will be poorly cut and will tend to adhere to the punching blade, etc., and the desired punchability will not be obtained. If it exceeds 100 parts by mass, the normal peel adhesion strength will be low. There is a tendency to decrease.
本発明のフレキシブルプリント配線板用接着剤組成物は、マイクロカプセル型硬化剤(D)と併用し、反応促進剤または硬化触媒として、従来公知の種々のものを添加してもよい。例えば、ジアミノジフェニルメタン、ジアミノジフェニルスルフォン、芳香族ポリアミン、三フッ化ホウ素トリエチルアミン錯体等の三フッ化ホウ素のアミン錯体、1-アルキル-2-フェニルイミダゾール、2-アルキル-4-メチルイミダゾール、2-フェニル-4-アルキルイミダゾール等のイミダゾール誘導体、無水ピロメリット酸、無水フタル酸、無水トリメリット酸等の有機酸、ジシアンジアミド、トリフェニルフォスフィン、ジアザビシクロウンデセン、ヒドラジン、有機リン系化合物、第3級アミン、第4級アンモニウム塩等の公知のものが使用できる。なお、これら硬化触媒は単独で用いてもよいし、必要に応じて2種類以上を併用してもよい。 The adhesive composition for flexible printed wiring boards of the present invention may be used in combination with a microcapsule type curing agent (D), and various conventionally known ones may be added as reaction accelerators or curing catalysts. For example, amine complexes of boron trifluoride such as diaminodiphenylmethane, diaminodiphenylsulfone, aromatic polyamine, boron trifluoride triethylamine complex, 1-alkyl-2-phenylimidazole, 2-alkyl-4-methylimidazole, 2-phenyl Imidazole derivatives such as -4-alkylimidazole, organic acids such as pyromellitic anhydride, phthalic anhydride, trimellitic anhydride, dicyandiamide, triphenylphosphine, diazabicycloundecene, hydrazine, organophosphorus compounds, 3rd Well-known things, such as a quaternary amine and a quaternary ammonium salt, can be used. In addition, these curing catalysts may be used independently and may use 2 or more types together as needed.
本発明で使用されるシリコーンオリゴマー(F)は、末端に水酸基と反応する官能基を一つ以上有していれば、その分子量や構造等に特に制限はない。 If the silicone oligomer (F) used by this invention has one or more functional groups which react with a hydroxyl group at the terminal, there will be no restriction | limiting in particular in the molecular weight, a structure, etc.
本発明に用いられるシリコーンオリゴマー(F)は、予め3次元架橋していることが好ましく、従って、2官能性シロキサン単位(R2SiO2/2)、3官能性シロキサン単位(RSiO3/2)および4官能性シロキサン単位(RSiO4/2)(式中、Rは有機基、例えば、メチル基、エチル基等の炭素数1又は2のアルキル基、フェニル基等の炭素数6〜12のアリール基、ビニル基等であり、シリコーンオリゴマー中のR基は互いに同一であってもよいし、異なっていてもよい。)から選らばれる少なくとも一種類のシロキサン単位を含有し、シリコーンオリゴマーの重合度は、2〜70(GPCによる重量平均分子量からの換算)のものであると好ましい。例えば、2官能性シロキサン単位からなるもの、3官能性シロキサン単位からなるもの、4官能性シロキサン単位からなるもの、2官能性シロキサン単位と3官能性シロキサン単位からなるもの、3官能性シロキサン単位と4官能性シロキサン単位からなるもの、2官能性シロキサン単位と4官能性シロキサン単位からなるもの、及び2官能性シロキサン単位と3官能性シロキサン単位と4官能性シロキサン単位からなるものがあげられる。また、シリコーンオリゴマーの重合度は、2〜70のものであるが、好ましくは、重合度6〜70であり、より好ましくは10〜50である。重合度が2未満では、充分な3次元架橋構造が得られず、重合度が70を超えるシリコーンオリゴマーを用いると、表面処理の際に処理むらが起こり、耐熱性が低下することがある。 The silicone oligomer (F) used in the present invention is preferably three-dimensionally cross-linked in advance, and therefore, a bifunctional siloxane unit (R 2 SiO 2/2 ), a trifunctional siloxane unit (RSiO 3/2 ). And tetrafunctional siloxane units (RSiO 4/2 ) (wherein R is an organic group, for example, an alkyl group having 1 or 2 carbon atoms such as a methyl group or an ethyl group, or an aryl having 6 to 12 carbon atoms such as a phenyl group) R group in the silicone oligomer may be the same as or different from each other, and at least one siloxane unit selected from 2 to 70 (converted from the weight average molecular weight by GPC). For example, a bifunctional siloxane unit, a trifunctional siloxane unit, a tetrafunctional siloxane unit, a bifunctional siloxane unit and a trifunctional siloxane unit, a trifunctional siloxane unit, Examples thereof include those composed of tetrafunctional siloxane units, those composed of bifunctional siloxane units and tetrafunctional siloxane units, and those composed of bifunctional siloxane units, trifunctional siloxane units and tetrafunctional siloxane units. Moreover, although the polymerization degree of a silicone oligomer is a thing of 2-70, Preferably, it is a polymerization degree 6-70, More preferably, it is 10-50. If the degree of polymerization is less than 2, a sufficient three-dimensional crosslinked structure cannot be obtained, and if a silicone oligomer having a degree of polymerization of more than 70 is used, uneven treatment may occur during surface treatment and heat resistance may be reduced.
ここで、2官能性シロキサン単位(R2SiO2/2)、3官能性シロキサン単位(RSiO3/2)および4官能性シロキサン単位(SiO4/2)は、それぞれ下記の構造を有する。
R R O−
| | |
−O−Si−O− −O−Si−O− −O−Si−O−
| | |
R O− O−
R2SiO2/2 , RSiO3/2 , SiO4/2
Here, the bifunctional siloxane unit (R 2 SiO 2/2 ), the trifunctional siloxane unit (RSiO 3/2 ), and the tetrafunctional siloxane unit (SiO 4/2 ) each have the following structure.
R R O-
| | |
-O-Si-O- -O-Si-O- -O-Si-O-
| | |
R O- O-
R 2 SiO 2/2 , RSiO 3/2 , SiO 4/2
本発明のシリコーンオリゴマー(F)の配合量は、無機充填剤(E)に対して0.01〜50質量%が好ましい。0.01質量%未満では、界面接着性向上の効果が不充分となることがあり、50質量%を超えると、耐熱性等が低下する傾向がある。 As for the compounding quantity of the silicone oligomer (F) of this invention, 0.01-50 mass% is preferable with respect to an inorganic filler (E). If it is less than 0.01% by mass, the effect of improving the interfacial adhesion may be insufficient, and if it exceeds 50% by mass, the heat resistance and the like tend to decrease.
本発明のフレキシブルプリント配線板用接着剤組成物およびそれを用いた接着フィルムは、有機溶剤に溶解または分散して使用できる。有機溶剤としては特に制限はなく、例えば、メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤、トルエン等の芳香族系溶剤、メタノール、エタノール等のアルコール系溶剤、N−メチルピロリドン、N,N−ジメチルホルムアミド等のアミド系溶剤を用いてもよい。 The adhesive composition for flexible printed wiring boards and the adhesive film using the same of the present invention can be used by dissolving or dispersing in an organic solvent. The organic solvent is not particularly limited. For example, ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone, aromatic solvents such as toluene, alcohol solvents such as methanol and ethanol, N-methylpyrrolidone, N, N-dimethylformamide An amide solvent such as may be used.
本発明の接着フィルムは、フレキシブルプリント配線板用接着剤組成物の接着剤溶液を離型紙上に直接コーティングし、有機溶剤を乾燥することで得られる。コーティング方法としては、特に制限されないが、コンマコーター、リバースロールコーター等が挙げられる。 The adhesive film of the present invention can be obtained by directly coating an adhesive solution of an adhesive composition for flexible printed wiring boards on a release paper and drying an organic solvent. Although it does not restrict | limit especially as a coating method, A comma coater, a reverse roll coater, etc. are mentioned.
上記の用途に用いられる離型紙としては、特に制限されるものではないが、例えば、上質紙、クラフト紙、グラシン紙などの紙の両面に、クレー、ポリエチレン、ポリプロピレンなどの目止剤の塗布層を設けたもの、さらにその各塗布層の上にシリコーン系、フッ素系、アルキド系の離型剤が塗布されたもの、および、ポリエチレン、ポリプロピレン、エチレン−α−オレフィン共重合体、プロピレン−α−オレフィン共重合体等の各種オレフィンフィルム単独、およびポリエチレンテレフタレート等のフィルム上に上記離型剤を塗布したものが挙げられるが、電子材料用途として汎用的に使用されており、また、価格等の面から、上質紙の片面もしくは両面にポリエチレンン目止処理し、その上にシリコーン系離型剤を用いたものや、ポリエチレンテレフタレート上にシリコーン系離型剤を用いたものが好ましい。 The release paper used for the above applications is not particularly limited, but for example, a coating layer of a sealant such as clay, polyethylene, or polypropylene on both surfaces of paper such as fine paper, kraft paper, and glassine paper. Further, a silicone-based, fluorine-based, or alkyd-type release agent is coated on each coating layer, and polyethylene, polypropylene, ethylene-α-olefin copolymer, propylene-α- Examples include various olefin films such as olefin copolymers alone, and those obtained by applying the release agent on films such as polyethylene terephthalate. From one side or both sides of a high-quality paper and then using a silicone mold release agent on it, What uses the silicone type mold release agent on the ethylene terephthalate is preferable.
次に本発明を実施例および比較例を用いて具体的に説明する。 Next, the present invention will be specifically described using examples and comparative examples.
(合成例1)
(1)シリコーンオリゴマー溶液の製造
撹拌装置、コンデンサー及び温度計を備えたガラスフラスコに、テトラメトキシシラン40g及びメタノール93gを配合した溶液を入れ、次いで、酢酸0.47g及び蒸留水18.9gを添加し、50℃で8時間撹拌し、シロキサン単位の重合度が20(GPCによる重量平均分子量から換算、以下同じ)のシリコーンオリゴマーを合成した。得られたシリコーンオリゴマーは、水酸基と反応する末端官能基としてメトキシ基及び/又はシラノール基を有するものである。
得られたシリコーンオリゴマー溶液にメタノールを加えて、固形分1重量%のシリコーンオリゴマー処理液を作製した。
(Synthesis Example 1)
(1) Production of silicone oligomer solution A glass flask equipped with a stirrer, condenser and thermometer was charged with a solution containing 40 g of tetramethoxysilane and 93 g of methanol, and then 0.47 g of acetic acid and 18.9 g of distilled water were added. The mixture was stirred at 50 ° C. for 8 hours to synthesize a silicone oligomer having a degree of polymerization of siloxane units of 20 (converted from a weight average molecular weight by GPC, the same applies hereinafter). The obtained silicone oligomer has a methoxy group and / or a silanol group as a terminal functional group that reacts with a hydroxyl group.
Methanol was added to the obtained silicone oligomer solution to prepare a silicone oligomer treatment liquid having a solid content of 1% by weight.
(2)フレキシブルプリント配線板用接着剤組成物の接着剤溶液の調整
無機充填剤(E)としてアエロジル200(酸化珪素;日本アエロジル株式会社製商品名)20重量部をメチルエチルケトンに分散させた後、シリコーンオリゴマーとして合成例1の(1)で作製したシリコーンオリゴマー処理液を0.2質量部となるよう加え、30分間室温(25℃)にて撹拌した溶液に、カルボキシル基含有エラストマー(C)としてニポール1072J(カルボキシル基含有NBR;日本ゼオン株式会社製商品名)50質量部、エポキシ樹脂(A)として、エポキシ樹脂YDCN703(クレゾールノボラック型エポキシ樹脂;東都化成株式会社製商品名)を25質量部、フェノール樹脂(B)としてTD2625(レゾール型フェノール樹脂;大日本インキ株式会社製商品名)25質量部を加えた。さらに上記混合液に、マイクロカプセル型硬化剤(D)としてノバキュアHX3612(旭化成ケミカルズ株式会社製商品名)10質量部を混合したものを接着剤溶液とした。
(2) Preparation of adhesive solution of adhesive composition for flexible printed circuit board After dispersing 20 parts by weight of Aerosil 200 (silicon oxide; trade name of Nippon Aerosil Co., Ltd.) as an inorganic filler (E) in methyl ethyl ketone, Add the silicone oligomer treatment liquid prepared in (1) of Synthesis Example 1 as a silicone oligomer to 0.2 parts by mass and add it as a carboxyl group-containing elastomer (C) to the solution stirred at room temperature (25 ° C.) for 30 minutes. 50 parts by mass of Nipol 1072J (carboxyl group-containing NBR; product name manufactured by Nippon Zeon Co., Ltd.), 25 parts by mass of epoxy resin YDCN703 (cresol novolac type epoxy resin; product name manufactured by Tohto Kasei Co., Ltd.) as epoxy resin (A) TD2625 (resol type phenol resin; phenol resin (B)) Dainippon Ink Co., Ltd. trade name) 25 parts by mass was added. Furthermore, what mixed 10 mass parts of NOVACURE HX3612 (Asahi Kasei Chemicals make brand name) as a microcapsule type hardening | curing agent (D) with the said liquid mixture was used as the adhesive agent solution.
(2)接着フィルムの作製
75μm厚のポリエチレンテレフタレートフィルムにシリコーン系離型剤を塗布したセパレータ(以下、セパレータ)に乾燥後の接着剤厚みが12.5μmになるように接着剤溶液を塗付し、熱風乾燥機中で90℃、3分間乾燥して接着フィルムを作製した。
(2) Production of adhesive film An adhesive solution was applied to a separator (hereinafter referred to as a separator) in which a silicone release agent was applied to a 75 μm thick polyethylene terephthalate film so that the adhesive thickness after drying would be 12.5 μm. Then, it was dried at 90 ° C. for 3 minutes in a hot air dryer to prepare an adhesive film.
(実施例2)
実施例1において、ニポール1072Jを−OH,−COOHを有するアクリルゴム(WS023、ナガセケムテックス株式会社、BA-EA-AN共重合体)とした以外は、実施例1と同様に行った。
(Example 2)
In Example 1, it carried out like Example 1 except having made Nipol 1072J acrylic rubber (WS023, Nagase ChemteX Corporation, BA-EA-AN copolymer) which has -OH and -COOH.
(実施例3)
実施例1において、YDCN703を0質量部、ESCN220S(住友化学製商品名、クレゾールノボラック型エポキシ樹脂)を25質量部、TD2625を0質量部、PR54313(住友ベークライト株式会社製商品名、レゾール型フェノール樹脂)25質量部、アエロジル200を0質量部、H42M(昭和電工株式会社製商品名、水酸化アルミニウム)を30質量部、シリコンオリゴマー処理液を0.3質量部とした以外は、実施例1と同様に行った。
(Example 3)
In Example 1, 0 part by mass of YDCN703, 25 parts by mass of ESCN220S (trade name, manufactured by Sumitomo Chemical Co., Ltd., cresol novolac type epoxy resin), 0 part by mass of TD2625, PR54313 (trade name, manufactured by Sumitomo Bakelite Co., Ltd., resol type phenol resin) Example 1 except that 25 parts by mass, Aerosil 200 was 0 parts by mass, H42M (trade name, manufactured by Showa Denko KK, aluminum hydroxide) was 30 parts by mass, and the silicon oligomer treatment liquid was 0.3 parts by mass. The same was done.
(実施例4)
実施例1において、ニポール1072Jを0質量部、WS023を60質量部とし、YDCN703を30質量部、TD2625を10質量部、ノバキュアHX3612を20質量部、アエロジル200を40質量部、シリコンオリゴマー処理液を0.4質量部とした以外は実施例1と同様に行った。
Example 4
In Example 1, 0 parts by mass of Nipol 1072J, 60 parts by mass of WS023, 30 parts by mass of YDCN703, 10 parts by mass of TD2625, 20 parts by mass of Novacure HX3612, 40 parts by mass of Aerosil 200, and silicon oligomer treatment liquid It carried out similarly to Example 1 except having set it as 0.4 mass part.
(実施例5)
実施例4において、WS023を70質量部、YDCNを20質量部、TD2625を0質量部、PR54313を10質量部、アエロジル200を50質量部、シリコンオリゴマー処理液を0.2質量部とした以外は実施例4と同様に行った。
(Example 5)
In Example 4, except that WS023 was 70 parts by mass, YDCN was 20 parts by mass, TD2625 was 0 parts by mass, PR54313 was 10 parts by mass, Aerosil 200 was 50 parts by mass, and the silicon oligomer treatment liquid was 0.2 parts by mass. The same operation as in Example 4 was performed.
(比較例1)
実施例1において、ノバキュアHX3612の代わりに2E4MZ(四国化成工業株式会社製商品名、2−エチル−4−メチルイミダゾール)1質量部とした以外は、実施例1と同様に行った。
(Comparative Example 1)
Example 1 was carried out in the same manner as Example 1 except that 1 part by mass of 2E4MZ (trade name, 2-ethyl-4-methylimidazole, manufactured by Shikoku Kasei Kogyo Co., Ltd.) was used instead of Novacure HX3612.
(比較例2)
実施例1において、ノバキュアHX3612を2質量部とした以外は、実施例1と同様に行った。
(Comparative Example 2)
In Example 1, it carried out like Example 1 except having made NovaCure HX3612 into 2 mass parts.
(比較例3)
実施例1において、ノバキュアHX3612を60質量部とした以外は、実施例1と同様に行った。
(Comparative Example 3)
In Example 1, it carried out like Example 1 except having made NovaCure HX3612 60 mass parts.
(比較例4)
実施例1において、アエロジル200を0質量部とした以外は、実施例1と同様に行った。
(Comparative Example 4)
In Example 1, it carried out like Example 1 except having made Aerosil 200 into 0 mass part.
(評価方法)
(1)剥離接着強さ(常態)
50μmのポリイミドフィルムKapton200H(デュポン社製)とセパレータ(離型紙)のついた接着フィルムの接着フィルム面を、100℃のラミネートロール(線圧5kg/cm ラミネート速度1m/分)にて貼り合せた後、上記のセパレータをはがした接着フィルム面に50μmのポリイミドフィルムKapton100Hを100℃のラミネートロール(線圧5kg/cm ラミネート速度1m/分)にて貼り合せた。その後、プレス(温度170℃、圧力1MPa、2分間)を行ったものを試験片とした。硬化した試験片をJIS K 6854−3に準拠し、90°はく離接着強さを測定した。はく離温度は、23℃、はく離速度は10mm/分で行った。
(2)リフローはんだ耐熱
50μmのポリイミドフィルムKapton200H(デュポン社製)とセパレータ(離型紙)のついた接着フィルムの接着フィルム面を、100℃のラミネートロール(線圧5kg/cm ラミネート速度1m/分)にて貼り合せた後、上記のセパレータをはがした接着フィルム面に50μmのポリイミドフィルムKapton200Hを100℃のラミネートロール(線圧5kg/cm ラミネート速度1m/分)にて貼り合せた。その後、プレス(温度170℃、圧力1MPa、2分間)を行ったものを試験片とした。上記試験片をJIS C 6481に準拠し、加湿条件(温度40℃、相対湿度80%)に12時間放置した後、リフローはんだ付け装置(株式会社日本パルス研究所製 RF430)を用いて、サンプル表面最高温度260℃となるように、試験片を加熱し、接着剤層のフクレの有無を観測した。
そして、フクレ・ハガレがないものを「○」、フクレ・ハガレがあったものを「×」として評価した。
(3)流れ出し性
25μmのポリイミドフィルムKapton100Hとセパレータのついた接着フィルムの接着フィルム面を、100℃のラミネートロール(線圧5kg/cm、ラミネート速度1m/分)にて貼り合せた後、上記のセパレータをはがした接着フィルム面に25μmのポリイミドフィルムKapton100Hを100℃のラミネートロール(線圧5kg/cm、ラミネート速度1m/分)にて貼り合せ試験片とした。上記試験片を80mm×80mmに切出し、プレス(170℃×1MPa×2分)を行った。その後、四辺それぞれの最大はみ出し部分をノギスにて測定し、その平均を流れ出し量(mm)とした。
流れ出し量の評価は、平均の流れ出し量が、0.2mm未満を「○」として、0.2mm以上を「×」として評価した。
(4)打ち抜き性
接着フィルムの接着フィルム面を上にし、2号ダンベルで打ち抜いた。評価は10回行い、打ち抜いた際の接着フィルムの切れ、糸引きを目視にて確認した。
そして、打ち抜き性として、分母にN数(試験数)、分子に切れが良く、糸引きのない打ち抜き良好となった回数を示した。
実施例1〜実施例5、比較例1〜比較例3の結果を、表1に示した。
(Evaluation methods)
(1) Peel adhesion strength (normal state)
After bonding the adhesive film surface of an adhesive film with a 50 μm polyimide film Kapton200H (manufactured by DuPont) and a separator (release paper) with a laminating roll at 100 ° C. (linear pressure 5 kg / cm, laminating speed 1 m / min) A 50 μm polyimide film Kapton 100H was bonded to the adhesive film surface from which the separator had been peeled off with a laminating roll at 100 ° C. (linear pressure: 5 kg / cm, laminating speed: 1 m / min). Then, what was pressed (temperature 170 ° C., pressure 1 MPa, 2 minutes) was used as a test piece. The cured test piece was measured for 90 ° peel adhesion strength in accordance with JIS K 6854-3. The peeling temperature was 23 ° C., and the peeling speed was 10 mm / min.
(2) Reflow soldering heat resistance The adhesive film surface of the adhesive film with a 50 μm polyimide film Kapton200H (manufactured by DuPont) and a separator (release paper) is laminated on a 100 ° C. roll (linear pressure 5 kg / cm, laminating speed 1 m / min). Then, a 50 μm polyimide film Kapton 200H was bonded to the adhesive film surface from which the separator had been peeled off with a laminating roll at 100 ° C. (linear pressure: 5 kg / cm, laminating speed: 1 m / min). Then, what was pressed (temperature 170 ° C., pressure 1 MPa, 2 minutes) was used as a test piece. After the test piece was left in a humidified condition (temperature 40 ° C., relative humidity 80%) for 12 hours in accordance with JIS C 6481, the surface of the sample was measured using a reflow soldering apparatus (RF430, manufactured by Nippon Pulse Laboratories). The test piece was heated so that the maximum temperature was 260 ° C., and the presence or absence of swelling of the adhesive layer was observed.
Then, the case where there was no bulge or peel was evaluated as “◯”, and the case where there was bulge or peel was evaluated as “x”.
(3) Flow-out property After bonding the adhesive film surface of the adhesive film with 25 μm polyimide film Kapton100H and the separator with a laminating roll (linear pressure 5 kg / cm, laminating speed 1 m / min) at 100 ° C., A 25 μm polyimide film Kapton 100H was bonded to the adhesive film surface from which the separator had been peeled off with a laminating roll (linear pressure 5 kg / cm, laminating speed 1 m / min) at 100 ° C. The test piece was cut into 80 mm × 80 mm and pressed (170 ° C. × 1 MPa × 2 minutes). Thereafter, the maximum protruding portion on each of the four sides was measured with a caliper, and the average was taken as the flow-out amount (mm).
For the evaluation of the flow-out amount, the average flow-out amount was evaluated as “◯” when less than 0.2 mm, and “×” when 0.2 mm or more.
(4) Punching property With the adhesive film surface of the adhesive film facing up, punching was performed with a No. 2 dumbbell. The evaluation was performed 10 times, and the breakage of the adhesive film and the stringing were visually confirmed when punched.
As the punchability, the number of times that the N number (test number) was used in the denominator, the numerator was well cut, and the punching was good without stringing.
The results of Examples 1 to 5 and Comparative Examples 1 to 3 are shown in Table 1.
はんだ耐熱性の評価;○:フクレ・ハガレなし ×:フクレ・ハガレあり
流れ出し量の評価;○:0.2mm未満 ×:0.2mm以上
打ち抜き性;分母がN数(試験数)、分子が打ち抜き良好となった回数
本発明は、エポキシ樹脂(A)、フェノール樹脂(B)、(A)または(B)と反応する官能基を有するエラストマー(C)、マイクロカプセル型硬化剤(D)、無機充填剤(E)、及びシリコーンオリゴマー(F)を含み、かつ、マイクロカプセル型硬化剤(D)の配合量がエポキシ樹脂(A)、フェノール樹脂(B)の総計100質量部に対し、(D)の配合が5〜100質量部であるフレキシブルプリント配線板用接着剤組成物である。
イミダゾール系硬化剤を用いた比較例1は、170℃、2分間では、硬化が不十分のため、剥離接着強さ、はんだ耐熱性に劣った。一方、マイクロカプセル型硬化剤(D)の配合が、(A)+(B)の総計100質量部に対し、4質量部の比較例2は、硬化剤量が少ないためか剥離接着強さ、はんだ耐熱性に劣り、120質量部の比較例3は、硬化剤量が多く可塑剤的に作用したためか流れ出し性に劣り、また、硬化が速すぎて、はんだ耐熱性に劣った。無機充填剤(E)を配合しない比較例4では、打ち抜き性に劣る。
これらの比較例に対し、本発明のエポキシ樹脂(A)、フェノール樹脂(B)(A)、(B)と反応する官能基を有するエラストマー(C)、マイクロカプセル型硬化剤(D)、無機充填剤(E)、及びシリコーンオリゴマー(F)を含み、(D)の配合量を適性にしたフレキシブルプリント配線板用接着剤組成物では、短時間硬化で、剥離接着強さ、リフローはんだ耐熱性、打ち抜き性等のいずれにも優れる。
The present invention relates to an epoxy resin (A), a phenol resin (B), an elastomer (C) having a functional group that reacts with (A) or (B), a microcapsule curing agent (D), and an inorganic filler (E). , And the silicone oligomer (F), and the blending amount of the microcapsule type curing agent (D) is 5 parts by weight based on the total amount of 100 parts by weight of the epoxy resin (A) and the phenol resin (B). It is the adhesive composition for flexible printed wiring boards which is -100 mass parts.
Comparative Example 1 using an imidazole curing agent was inferior in peel adhesion strength and solder heat resistance because curing was insufficient at 170 ° C. for 2 minutes. On the other hand, the formulation of the microcapsule type curing agent (D) is 4 parts by mass of Comparative Example 2 with respect to the total of 100 parts by mass of (A) + (B). The solder heat resistance is inferior, and 120 parts by mass of Comparative Example 3 is inferior in the flow-out property because it has a large amount of the curing agent and acts as a plasticizer. In the comparative example 4 which does not mix | blend an inorganic filler (E), it is inferior to punching property.
For these comparative examples, the epoxy resin (A) of the present invention, phenol resin (B) (A), elastomer (C) having a functional group that reacts with (B), microcapsule type curing agent (D), inorganic In the adhesive composition for flexible printed wiring boards containing the filler (E) and the silicone oligomer (F) and having an appropriate blending amount of (D), it can be cured in a short time, peel adhesion strength, and reflow soldering heat resistance. Excellent in both punching and the like.
Claims (3)
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| JP2008242484A JP2010074050A (en) | 2008-09-22 | 2008-09-22 | Adhesive composition for flexible printed wiring board and adhesive film using the adhesive composition |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07292339A (en) * | 1994-04-21 | 1995-11-07 | Nippon Carbide Ind Co Inc | Adhesive composition for metal foil-clad laminate and adhesive sheet for metal foil-clad laminate |
| JPH10226769A (en) * | 1997-02-17 | 1998-08-25 | Hitachi Chem Co Ltd | Film adhesive and method for connection |
| JPH11228930A (en) * | 1998-02-13 | 1999-08-24 | Hitachi Chem Co Ltd | Adhesive composition and adhesive sheet |
| JP2002003809A (en) * | 2000-06-19 | 2002-01-09 | Nitto Denko Corp | Thermosetting adhesive composition and adhesive sheet |
| JP2006283002A (en) * | 2005-03-09 | 2006-10-19 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for flexible printed wiring board and adhesive film for flexible printed wiring board using it |
| JP2006328145A (en) * | 2005-05-24 | 2006-12-07 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for coverlay of flexible printed wiring board and flexible printed wiring board using the same |
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2008
- 2008-09-22 JP JP2008242484A patent/JP2010074050A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07292339A (en) * | 1994-04-21 | 1995-11-07 | Nippon Carbide Ind Co Inc | Adhesive composition for metal foil-clad laminate and adhesive sheet for metal foil-clad laminate |
| JPH10226769A (en) * | 1997-02-17 | 1998-08-25 | Hitachi Chem Co Ltd | Film adhesive and method for connection |
| JPH11228930A (en) * | 1998-02-13 | 1999-08-24 | Hitachi Chem Co Ltd | Adhesive composition and adhesive sheet |
| JP2002003809A (en) * | 2000-06-19 | 2002-01-09 | Nitto Denko Corp | Thermosetting adhesive composition and adhesive sheet |
| JP2006283002A (en) * | 2005-03-09 | 2006-10-19 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for flexible printed wiring board and adhesive film for flexible printed wiring board using it |
| JP2006328145A (en) * | 2005-05-24 | 2006-12-07 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for coverlay of flexible printed wiring board and flexible printed wiring board using the same |
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