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JP2005135727A - Vacuum terminal - Google Patents

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JP2005135727A
JP2005135727A JP2003369957A JP2003369957A JP2005135727A JP 2005135727 A JP2005135727 A JP 2005135727A JP 2003369957 A JP2003369957 A JP 2003369957A JP 2003369957 A JP2003369957 A JP 2003369957A JP 2005135727 A JP2005135727 A JP 2005135727A
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conductor
ceramic member
vacuum
atmosphere side
terminal
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Michio Sawai
道男 沢井
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Kyocera Corp
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Abstract

【課題】 中心導体と外部端子との電気的接続の信頼性が高く、かつ気密信頼性の高い真空端子を提供すること。
【解決手段】 真空端子は、一端側が外部雰囲気側にあり他端側が真空雰囲気側にあるように真空装置に設置される真空端子であって、円筒状の外周導体1と、外周導体1の内部に同軸状に配置されるとともに外周面の一部が全周にわたって外周導体1の内周面にロウ付けされている円筒状のセラミック部材2と、両端部がセラミック部材2の両端面から突出するようにセラミック部材2の中心軸に設けられるとともに外部雰囲気側の一端面に溝3aが形成されている棒状の中心導体3とを具備し、中心導体3の外部雰囲気側の一端部がフッ素樹脂製の筒状部材4に嵌め込まれている。
【選択図】 図1
PROBLEM TO BE SOLVED: To provide a vacuum terminal with high reliability of electrical connection between a central conductor and an external terminal and high hermetic reliability.
A vacuum terminal is a vacuum terminal installed in a vacuum apparatus so that one end side is on an external atmosphere side and the other end side is on a vacuum atmosphere side, and includes a cylindrical outer conductor 1 and an inner portion of the outer conductor 1 The cylindrical ceramic member 2 is coaxially disposed and part of the outer peripheral surface is brazed to the inner peripheral surface of the outer peripheral conductor 1 over the entire circumference, and both end portions protrude from both end surfaces of the ceramic member 2. And a rod-shaped central conductor 3 provided on the central axis of the ceramic member 2 and having a groove 3a formed on one end surface on the external atmosphere side. One end portion on the external atmosphere side of the central conductor 3 is made of a fluororesin. Is fitted into the cylindrical member 4.
[Selection] Figure 1

Description

本発明は、半導体製造装置や電子機器に使用される同軸ケーブルの端末に使用される真空端子に関し、特に真空気密性を有する片側ジャックタイプの真空端子に関する。   The present invention relates to a vacuum terminal used for a terminal of a coaxial cable used in a semiconductor manufacturing apparatus or an electronic apparatus, and more particularly to a one-side jack type vacuum terminal having vacuum tightness.

従来の真空端子は一般に、円筒状の外周導体と、外周導体の中心軸上に配置された中心導体と、中心導体を外周導体の中心軸に電気的に絶縁された状態で保持する円筒状の絶縁体とで構成されている。この絶縁体は一般に合成樹脂からなり、例えばポリ四フッ化エチレン(PTFE)等からなるものが用いられていた。   Conventional vacuum terminals generally have a cylindrical outer conductor, a central conductor disposed on the central axis of the outer peripheral conductor, and a cylindrical conductor that holds the central conductor electrically insulated from the central axis of the outer peripheral conductor. It is composed of an insulator. This insulator is generally made of a synthetic resin, and for example, an insulator made of polytetrafluoroethylene (PTFE) or the like has been used.

しかしながら、このような合成樹脂製の絶縁体は、熱的な膨張収縮により、また合成樹脂特有の軟化現象により、電気的に不安定になるという問題点があった。また、真空容器への信号等の入出力に使用される場合、絶縁体の固定に合成樹脂接着剤が用いられるため、その合成樹脂接着剤や絶縁体等の材料自身からの放出ガスによる内部の真空雰囲気への悪影響や、熱的な膨張収縮に起因して気密性が破れるといった不具合が発生するという問題点があった。   However, such an insulator made of synthetic resin has a problem that it becomes electrically unstable due to thermal expansion and contraction and a softening phenomenon peculiar to the synthetic resin. Also, when used for input / output of signals to the vacuum vessel, since synthetic resin adhesive is used to fix the insulator, the internal gas due to the gas released from the synthetic resin adhesive or insulator itself There was a problem that problems such as an adverse effect on the vacuum atmosphere and a lack of airtightness due to thermal expansion and contraction occurred.

このような問題を解消するために、絶縁体として、アルミナ(Al)質焼結体等のセラミックスが用いられる。セラミックスを絶縁体として用い、絶縁体と外周導体および中心導体とをロウ付けすることにより、気密性の高い接合が可能になるとともに、セラミックスからのガス放出を大きく低減することができるので、気密信頼性の高い真空端子とできる。 In order to solve such a problem, ceramics such as an alumina (Al 2 O 3 ) -based sintered body is used as the insulator. By using ceramics as an insulator and brazing the insulator with the outer conductor and the center conductor, it is possible to achieve highly airtight bonding and greatly reduce gas emission from the ceramics. High vacuum terminal.

真空端子の片側で端子結合が可能な片側プラグタイプの真空端子は、例えば図3に示すように、円筒状の外周導体11と、外周導体11の中心軸上に配置された中心導体13と、中心導体13を外周導体11の中心軸に電気的に絶縁された状態で保持する円筒状の絶縁体12とで構成され、中心導体13の外部雰囲気側となる端面にプラグ用の深い溝部13aが形成される。そして、外周導体11と絶縁体12,および絶縁体12と中心導体13とがそれぞれロウ付け接合されることによって外部雰囲気側と真空雰囲気側との気密を保持することができる。   For example, as shown in FIG. 3, the one-side plug type vacuum terminal capable of terminal coupling on one side of the vacuum terminal includes a cylindrical outer conductor 11, a center conductor 13 disposed on the central axis of the outer conductor 11, A cylindrical insulator 12 that holds the central conductor 13 in a state of being electrically insulated from the central axis of the outer peripheral conductor 11, and a deep groove portion 13a for plugs is formed on the end surface of the central conductor 13 on the external atmosphere side. It is formed. The outer conductor 11 and the insulator 12, and the insulator 12 and the center conductor 13 are brazed and joined, so that the airtightness between the external atmosphere side and the vacuum atmosphere side can be maintained.

外周導体11および中心導体13は、鉄(Fe)−ニッケル(Ni)−コバルト(Co)合金等の金属から成り、絶縁体12はAl質焼結体等のセラミックスから成る。また、ロウ材としては銀(Ag)−銅(Cu)ロウ,Agロウ等を用いる。 The outer conductor 11 and the center conductor 13 are made of a metal such as iron (Fe) -nickel (Ni) -cobalt (Co) alloy, and the insulator 12 is made of ceramics such as an Al 2 O 3 sintered body. As the brazing material, silver (Ag) -copper (Cu) brazing, Ag brazing, or the like is used.

このような構成の真空端子は、電気的に安定で、接着剤や絶縁体等の材料自身からの放出ガスによる真空等の雰囲気への影響を及ぼすことのない、真空気密性を有する片側ジャックタイプの真空端子として機能していた。   The vacuum terminal with such a structure is a one-sided jack type that is electrically stable and does not affect the atmosphere such as vacuum caused by the gas released from the material itself such as adhesive or insulator. It was functioning as a vacuum terminal.

また、中心導体13の両端にプラグ用の溝部13aが形成されることによって、両側ジャックタイプの真空端子として機能していた(例えば、下記の特許文献1参照)。
特開2003−229216号公報
Also, the plug groove 13a is formed at both ends of the center conductor 13, thereby functioning as a double-sided jack type vacuum terminal (see, for example, Patent Document 1 below).
JP 2003-229216 A

しかしながら、図3に示した上記従来の真空端子においては、外周導体11と絶縁体12,および絶縁体12と中心導体13とがロウ付けされる際に、中心導体13が焼鈍されて弾性が無くなり、プラグ用の溝部13aに繰り返し外部端子を脱着すると中心導体13の溝部13aが広がるように変形して、中心導体13と外部端子とを互いに電気的に接続できなくなるという問題が発生していた。   However, in the conventional vacuum terminal shown in FIG. 3, when the outer conductor 11 and the insulator 12, and the insulator 12 and the center conductor 13 are brazed, the center conductor 13 is annealed and loses elasticity. If the external terminal is repeatedly attached to and detached from the plug groove 13a, the groove 13a of the center conductor 13 is deformed so as to expand, and the center conductor 13 and the external terminal cannot be electrically connected to each other.

また、中心導体13が変形することによって、セラミック部材12の中心導体13との接合部に中心導体13の変形による応力が加わる場合があった。その結果、セラミック部材12にクラック等の破損が発生して、セラミック部材12の外部雰囲気側の端部と真空雰囲気側の端部との両端部間を気密に遮断できなくなり、真空端子として機能できなくなるという問題があった。   Further, when the center conductor 13 is deformed, stress due to the deformation of the center conductor 13 may be applied to the joint portion of the ceramic member 12 with the center conductor 13 in some cases. As a result, damage such as cracks occurs in the ceramic member 12, and it becomes impossible to hermetically block between both ends of the external atmosphere side end and the vacuum atmosphere end of the ceramic member 12, and it can function as a vacuum terminal. There was a problem of disappearing.

従って、本発明は上記問題点に鑑み完成されたものであり、その目的は、中心導体と外部端子との電気的接続の信頼性が高く、かつ気密信頼性の高い真空端子を提供することにある。   Therefore, the present invention has been completed in view of the above problems, and an object of the present invention is to provide a vacuum terminal with high reliability of electrical connection between a central conductor and an external terminal and high hermetic reliability. is there.

本発明の真空端子は、一端側が外部雰囲気側にあり他端側が真空雰囲気側にあるように真空装置に設置される真空端子であって、円筒状の外周導体と、この外周導体の内部に同軸状に配置されるとともに外周面の一部が全周にわたって前記外周導体の内周面にロウ付けされている円筒状のセラミック部材と、両端部が前記セラミック部材の両端面から突出するように前記セラミック部材の中心軸に設けられるとともに前記外部雰囲気側の一端面に溝が形成されている棒状の中心導体とを具備した真空端子において、前記中心導体の前記外部雰囲気側の一端部がフッ素樹脂製の筒状部材に嵌め込まれていることを特徴とする。   The vacuum terminal of the present invention is a vacuum terminal installed in a vacuum apparatus so that one end side is on the outside atmosphere side and the other end side is on the vacuum atmosphere side, and is coaxial with the cylindrical outer conductor and the outer conductor. A cylindrical ceramic member that is arranged in a shape and part of the outer peripheral surface is brazed to the inner peripheral surface of the outer peripheral conductor over the entire circumference, and the both ends protrude from the both end surfaces of the ceramic member. A vacuum terminal provided with a rod-shaped central conductor provided on a central axis of a ceramic member and having a groove formed on one end surface on the external atmosphere side, wherein one end portion on the external atmosphere side of the central conductor is made of a fluororesin It is characterized by being fitted in the cylindrical member.

好ましくは、本発明の真空端子は、前記セラミック部材は、前記外部雰囲気側の端面と貫通孔との間に全周にわたって段差が形成されており、前記中心導体は、外周面の前記貫通孔内に位置する部位に小径部が形成されているとともに、前記溝と前記小径部との間の部位が前記セラミック部材の前記外部雰囲気側の端面に位置しており、前記筒状部材は、先端部が前記段差に嵌め込まれているとともに先端が前記小径部に位置していることを特徴とする。   Preferably, in the vacuum terminal according to the present invention, the ceramic member has a step formed over the entire circumference between the end surface on the external atmosphere side and the through hole, and the central conductor is in the through hole on the outer peripheral surface. And a portion between the groove and the small-diameter portion is located on an end surface of the ceramic member on the external atmosphere side, and the cylindrical member has a tip portion. Is fitted in the step, and the tip is located in the small diameter portion.

本発明の真空端子は、一端側が外部雰囲気側にあり他端側が真空雰囲気側にあるように真空装置に設置される真空端子であって、円筒状の外周導体と、外周導体の内部に同軸状に配置されるとともに外周面の一部が全周にわたって外周導体の内周面にロウ付けされている円筒状のセラミック部材と、両端部がセラミック部材の両端面から突出するようにセラミック部材の中心軸に設けられるとともに外部雰囲気側の一端面に溝が形成されている棒状の中心導体とを具備した真空端子において、中心導体の外部雰囲気側の一端部がフッ素樹脂製の筒状部材に嵌め込まれていることから、外周導体とセラミック部材、およびセラミック部材と中心導体とがロウ付けされるときに中心導体が焼鈍されて溝の弾性が低くなっても、中心導体は溝の外周において筒状部材に強制的に支持固定されるので、溝に繰り返し外部端子を脱着しても中心導体の溝が広がるように塑性変形するのを防止できる。従って、中心導体と外部端子とを繰り返し脱着しても、セラミック部材の中心導体との接合部に中心導体の変形による応力が加わるのを防止でき、セラミック部材にクラック等の破損が生ずることがなく、セラミック部材の外部雰囲気側の端部と真空雰囲気側の端部との両端部間を確実に気密に遮断できるものとなる。   The vacuum terminal of the present invention is a vacuum terminal installed in a vacuum apparatus so that one end side is on the external atmosphere side and the other end side is on the vacuum atmosphere side, and is coaxial with the cylindrical outer conductor and the outer conductor. The cylindrical ceramic member is disposed on the outer peripheral surface of the ceramic member and a part of the outer peripheral surface is brazed to the inner peripheral surface of the outer peripheral conductor over the entire periphery, and the center of the ceramic member so that both end portions protrude from both end surfaces of the ceramic member. In a vacuum terminal provided with a rod-shaped center conductor provided on the shaft and having a groove formed on one end surface on the outside atmosphere side, one end portion on the outside atmosphere side of the center conductor is fitted into a cylindrical member made of fluororesin Therefore, even when the outer conductor and the ceramic member, and when the ceramic member and the center conductor are brazed, the center conductor is annealed and the elasticity of the groove is lowered, Since the forcibly supported by and fixed to Oite tubular member it can be prevented from being plastically deformed so as to expand a groove even central conductor to desorb the external terminal repeat in the groove. Therefore, even if the central conductor and the external terminal are repeatedly detached and attached, stress due to deformation of the central conductor can be prevented from being applied to the joint portion of the ceramic member with the central conductor, and the ceramic member is not damaged such as cracks. Thus, it is possible to reliably and hermetically block between the both end portions of the end portion on the external atmosphere side and the end portion on the vacuum atmosphere side of the ceramic member.

また、フッ素樹脂は適度な弾性を有しかつ繰り返しの弾性変形に対して劣化することがないから、溝のある部位において中心導体を常に弾性変形させることができ、外部端子の脱着を繰り返してもスムーズに脱着させることができる。従って、外部端子の脱着を繰り返しても、中心導体と外部端子とを確実に電気的に接続でき、かつ中心導体と外部端子との脱着をスムーズなものとすることができる。   In addition, since the fluororesin has appropriate elasticity and does not deteriorate due to repeated elastic deformation, the central conductor can always be elastically deformed at a grooved portion, and even if the external terminal is repeatedly attached and detached. Smooth desorption. Therefore, even if the external terminal is repeatedly attached and detached, the central conductor and the external terminal can be reliably electrically connected, and the central conductor and the external terminal can be smoothly attached and detached.

好ましくは、本発明の真空端子は、セラミック部材は、外部雰囲気側の端面と貫通孔との間に全周にわたって段差が形成されており、中心導体は、外周面の貫通孔内に位置する部位に小径部が形成されているとともに、溝と小径部との間の部位がセラミック部材の外部雰囲気側の端面に位置しており、筒状部材は、先端部が段差に嵌め込まれているとともに先端が小径部に位置していることにより、筒状部材をセラミック部材に強固に固定することができ、中心導体に外部端子を脱着しても常に所定の位置に筒状部材および中心導体を支持固定できるようになる。その結果、筒状部材および中心導体の位置ずれを防ぎ、外部端子が脱着し難くなるのを防止でき、外部端子の脱着をよりスムーズなものとすることができる。   Preferably, in the vacuum terminal according to the present invention, the ceramic member has a step formed over the entire circumference between the end surface on the external atmosphere side and the through hole, and the central conductor is located in the through hole on the outer peripheral surface. And a portion between the groove and the small diameter portion is located on the end surface on the external atmosphere side of the ceramic member, and the cylindrical member has the tip portion fitted into the step and the tip Is located in the small diameter part, the cylindrical member can be firmly fixed to the ceramic member, and the cylindrical member and the central conductor are always supported and fixed in place even if the external terminal is attached to or detached from the central conductor. become able to. As a result, the cylindrical member and the center conductor can be prevented from being displaced, the external terminal can be prevented from being easily detached, and the external terminal can be attached and detached more smoothly.

また、中心導体の外周面の貫通孔内に位置する部位に小径部が形成されていることによって、中心導体とセラミック部材の段差の底部とが接触しなくなり、セラミック部材の段差の底部に外部端子の脱着時の中心導体の変形による応力が直接的に加わらないようになることから、セラミック部材にクラック等の破損が生じるのを有効に防止できる。   In addition, since the small-diameter portion is formed in the portion located in the through hole on the outer peripheral surface of the center conductor, the center conductor and the bottom of the step of the ceramic member do not come into contact, and an external terminal is connected to the bottom of the step of the ceramic member. Since stress due to deformation of the central conductor at the time of attaching / detaching is not directly applied, it is possible to effectively prevent the ceramic member from being damaged such as cracks.

また、中心導体の溝と小径部との間の部位がセラミック部材の外部雰囲気側の端面に位置しているため、中心導体が筒状部材を介してセラミック部材に保持されることとなり、中心導体の中心軸がセラミック部材の中心軸から振れることを防止できる。   Moreover, since the site | part between the groove | channel of a center conductor and a small diameter part is located in the end surface by the side of the external atmosphere of a ceramic member, a center conductor will be hold | maintained at a ceramic member via a cylindrical member, and a center conductor Can be prevented from swinging from the central axis of the ceramic member.

以上のように、本発明の真空端子は、中心導体と外部端子との電気的接続の信頼性が高く、かつ気密信頼性の高いものとなる。   As described above, the vacuum terminal of the present invention has high reliability of electrical connection between the central conductor and the external terminal and high airtight reliability.

本発明の真空端子について以下に詳細に説明する。図1(a)は本発明の真空端子について実施の形態の一例を示す断面図であり、図1(b)は(a)の真空端子における中心導体の溝部の拡大側面図である。これらの図において、1は外周導体、2はセラミック部材、3は中心導体、3aは中心導体3の溝、4は筒状部材である。   The vacuum terminal of the present invention will be described in detail below. FIG. 1A is a cross-sectional view showing an example of an embodiment of the vacuum terminal of the present invention, and FIG. 1B is an enlarged side view of a groove portion of a central conductor in the vacuum terminal of FIG. In these drawings, 1 is an outer conductor, 2 is a ceramic member, 3 is a center conductor, 3a is a groove of the center conductor 3, and 4 is a cylindrical member.

本発明の真空端子は、一端側が外部雰囲気側にあり他端側が真空雰囲気側にあるように真空装置に設置され、円筒状の外周導体1と、外周導体1の内部に同軸状に配置されるとともに外周面の一部が全周にわたって外周導体1の内周面にロウ付けされている円筒状のセラミック部材2と、両端部がセラミック部材2の両端面から突出するようにセラミック部材2の中心軸に設けられるとともに外部雰囲気側の一端面に溝3aが形成されている棒状の中心導体3とを具備し、中心導体3の外部雰囲気側の一端部がフッ素樹脂製の筒状部材4に嵌め込まれている。   The vacuum terminal of the present invention is installed in a vacuum apparatus so that one end side is on the external atmosphere side and the other end side is on the vacuum atmosphere side, and is arranged coaxially inside the cylindrical outer conductor 1 and the outer conductor 1. In addition, a cylindrical ceramic member 2 in which a part of the outer peripheral surface is brazed to the inner peripheral surface of the outer peripheral conductor 1 over the entire periphery, and the center of the ceramic member 2 so that both end portions protrude from both end surfaces of the ceramic member 2. A rod-shaped center conductor 3 provided on the shaft and having a groove 3a formed on one end surface on the outside atmosphere side, and one end portion on the outside atmosphere side of the center conductor 3 is fitted into a tubular member 4 made of fluororesin. It is.

本発明の外周導体1および中心導体3は、Fe−Ni−Co合金,Fe−Ni合金,Ni−Cu合金,モリブデン(Mo),白金(Pt),チタン(Ti),ニオブ(Nb)等の金属から成る。特に、セラミック部材2を形成するセラミックスと熱膨張係数の近い金属を選択するのがよく、これによって真空端子を製造する際のロウ付け工程や高温の使用環境下においても、セラミック部材2との熱膨張差が生ずるのを抑制でき、セラミック部材2にクラック等の破損が生ずるのを防止できる。   The outer conductor 1 and the center conductor 3 of the present invention are Fe-Ni-Co alloy, Fe-Ni alloy, Ni-Cu alloy, molybdenum (Mo), platinum (Pt), titanium (Ti), niobium (Nb), etc. Made of metal. In particular, it is preferable to select a metal having a thermal expansion coefficient close to that of the ceramic forming the ceramic member 2, so that the heat with the ceramic member 2 can be obtained even in a brazing process when manufacturing a vacuum terminal or in a high temperature use environment. It is possible to suppress the occurrence of a difference in expansion, and it is possible to prevent the ceramic member 2 from being damaged such as cracks.

このような外周導体1および中心導体3は、金属のインゴットに圧延加工や打ち抜き加工等の従来周知の金属加工法を施すことによって所定形状に製作される。   The outer peripheral conductor 1 and the central conductor 3 are manufactured in a predetermined shape by applying a conventionally known metal processing method such as rolling or punching to a metal ingot.

中心導体3は一端側にプラグ用の深い溝3aが形成されている。溝3aの平面視形状は、図1(b)に示す十文字状の他、一文字状,円形等種々の形状とし得るが、溝3aに脱着される外部端子の形状に応じて適宜形状を決定すればよい。   The central conductor 3 is formed with a deep groove 3a for plug at one end side. The shape of the groove 3a in plan view may be various shapes such as a single character or a circle in addition to the cross shape shown in FIG. 1B, but the shape may be appropriately determined according to the shape of the external terminal attached to and detached from the groove 3a. That's fine.

溝3aは、棒状に形成された中心導体3に切削加工を施すことによって形成される。   The groove 3a is formed by cutting the central conductor 3 formed in a rod shape.

セラミック部材2は、Al質焼結体,窒化アルミニウム(AlN)質焼結体,ジルコニア(ZrO)質焼結体,炭化珪素(SiC)質焼結体,窒化珪素(Si)質焼結体のセラミックスから成る。 The ceramic member 2 includes an Al 2 O 3 sintered body, an aluminum nitride (AlN) sintered body, a zirconia (ZrO 2 ) sintered body, a silicon carbide (SiC) sintered body, and a silicon nitride (Si 3 N). 4 ) Made of a sintered ceramic.

例えばAl質焼結体から成る場合以下のようにして作製される。すなわち、Al,酸化珪素(SiO),酸化マグネシウム(MgO),酸化カルシウム(CaO)等の原料粉末にアクリル系バインダ(例えば、ポリメタクリル酸)と適量の有機溶剤を添加し、混練後に噴霧乾燥して得られる顆粒を金型に充填し金型に圧力を加えることによって加圧成形し、その成形体を約1600℃の温度で焼成することによって、セラミック部材2となる焼結体を作製することができる。 For example, in the case of an Al 2 O 3 sintered body, it is manufactured as follows. That is, an acrylic binder (for example, polymethacrylic acid) and an appropriate amount of an organic solvent are added to a raw material powder such as Al 2 O 3 , silicon oxide (SiO 2 ), magnesium oxide (MgO), calcium oxide (CaO), and kneaded. Sintered body that becomes ceramic member 2 by filling the mold obtained by spray-drying into a mold and pressurizing the mold by applying pressure, and firing the molded body at a temperature of about 1600 ° C. Can be produced.

セラミック部材2は、外周導体1と接する一部分および中心導体3と接する一部分のロウ付け部の表面に金属層が形成されている。この金属層はメタライズ層と金属メッキ層の2層構造を有する金属層であり、その厚みは5〜30μmが好ましい。5μmより薄い場合、ロウ材の浸食により金属層の密着強度が低下するため、気密の破れが発生し易くなる。30μmより厚いと、金属層とセラミック部材2との熱膨張係数差により金属層に加わる応力が大きくなり、金属層に亀裂が生じ易くなる。この金属層は、モリブデン(Mo)−マンガン(Mn),タングステン(W)−Mn,銅(Cu)−チタン(Ti),Ag−Cu−Ti等から成るメタライズ層上にNiメッキ層を被着した2層構造とされている。   In the ceramic member 2, a metal layer is formed on the surface of a part of the brazing part in contact with the outer peripheral conductor 1 and a part of contact with the central conductor 3. This metal layer is a metal layer having a two-layer structure of a metallized layer and a metal plating layer, and the thickness is preferably 5 to 30 μm. When the thickness is less than 5 μm, the adhesion strength of the metal layer is reduced due to the erosion of the brazing material, so that airtight breakage is likely to occur. If it is thicker than 30 μm, the stress applied to the metal layer increases due to the difference in thermal expansion coefficient between the metal layer and the ceramic member 2, and the metal layer is likely to crack. This metal layer is formed by depositing a Ni plating layer on a metallized layer made of molybdenum (Mo) -manganese (Mn), tungsten (W) -Mn, copper (Cu) -titanium (Ti), Ag-Cu-Ti, or the like. The two-layer structure.

そして、外周導体1とセラミック部材2、およびセラミック部材2と中心導体3とをAg−Cuロウ,Agロウ等のロウ材を用いて約800℃にてロウ付けする。   Then, the outer peripheral conductor 1 and the ceramic member 2 and the ceramic member 2 and the central conductor 3 are brazed at about 800 ° C. using a brazing material such as Ag—Cu brazing or Ag brazing.

外周導体1とセラミック部材2,およびセラミック部材2と中心導体3とがロウ付けされた後、中心導体3の外部雰囲気側の一端部がフッ素樹脂製の筒状部材4に嵌め込まれ、筒状部材4のセラミック部材2側の端面とセラミック部材2とが合成樹脂接着剤等の樹脂接着剤を介して接着されることによって固定されている。この筒状部材4は従来周知の射出成形法等によって所定形状に製作され、四フッ化エチレン樹脂(ポリテトラフルオロエチレン;PTFE),四フッ化エチレン−エチレン共重合樹脂(テトラフルオロエチレン−エチレン共重合樹脂;ETFE),四フッ化エチレン−パーフルオロアルコキシエチレン共重合樹脂(テトラフルオロエチレン−パーフルオロアルキルビニルエーテル共重合樹脂;PFA)等のフッ素樹脂から成る。   After the outer peripheral conductor 1 and the ceramic member 2 and the ceramic member 2 and the central conductor 3 are brazed, one end portion of the central conductor 3 on the outside atmosphere side is fitted into the cylindrical member 4 made of fluororesin, and the cylindrical member The end surface of the ceramic member 2 side of 4 and the ceramic member 2 are fixed by being bonded via a resin adhesive such as a synthetic resin adhesive. This cylindrical member 4 is manufactured in a predetermined shape by a conventionally known injection molding method or the like, and is made of tetrafluoroethylene resin (polytetrafluoroethylene; PTFE), tetrafluoroethylene-ethylene copolymer resin (tetrafluoroethylene-ethylene copolymer). Polymeric resin; ETFE), tetrafluoroethylene-perfluoroalkoxyethylene copolymer resin (tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer resin; PFA), and the like.

筒状部材4を構成するフッ素樹脂は適度な弾性を有し、かつ繰り返しの弾性変形に対して劣化することがないから、プラグ用の溝3aにおいて中心導体3の弾性変形を支持させることができ、外部端子の脱着を繰り返しても劣化することなく弾性変形により溝3aに外部端子をスムーズに脱着させることができるようになる。従って、外部端子の脱着を繰り返しても、中心導体3と外部端子とを確実に電気的に接続でき、かつ中心導体3の溝3aと外部端子との脱着をスムーズなものとすることができる。フッ素樹脂は熱に強く、200℃程度の高温においても変形等の劣化が生じ難いため、真空端子は200℃程度の高温の環境下においても使用可能となる。   Since the fluororesin constituting the tubular member 4 has moderate elasticity and does not deteriorate with respect to repeated elastic deformation, the elastic deformation of the central conductor 3 can be supported in the plug groove 3a. Even if the external terminal is repeatedly attached and detached, the external terminal can be smoothly attached to and detached from the groove 3a by elastic deformation without deterioration. Therefore, even if the external terminal is repeatedly attached and detached, the central conductor 3 and the external terminal can be reliably electrically connected, and the groove 3a of the central conductor 3 and the external terminal can be smoothly attached and detached. Since the fluororesin is resistant to heat and hardly deteriorates at a high temperature of about 200 ° C., the vacuum terminal can be used under a high temperature environment of about 200 ° C.

また、中心導体3の外部雰囲気側の溝3aが形成されている一端部がフッ素樹脂製の筒状部材4に嵌め込まれることから、筒状部材4の内径は中心導体3の外径とほぼ同一である。このように、中心導体3の外部雰囲気側の溝3aが形成されている一端部がフッ素樹脂製の筒状部材4に嵌め込まれることによって、外周導体1とセラミック部材2、およびセラミック部材2と中心導体3とがロウ付けされるときに中心導体3がろう付け時の高温で焼鈍されて溝3aの弾性が低くなっても、中心導体3は溝3aの外周おいて筒状部材4に強制的に支持固定されるので、溝3aに繰り返し外部端子を脱着しても中心導体3の溝3aが広がるように塑性変形するのを防止できる。従って、中心導体3と外部端子とを繰り返し脱着しても、セラミック部材2の中心導体3との接合部に中心導体3の変形による応力が加わるのを防止でき、セラミック部材2にクラック等の破損が生ずることがなく、セラミック部材2の外部雰囲気側の端面と真空雰囲気側の両端面間を確実に気密に遮断できるものとなる。   In addition, one end of the central conductor 3 where the groove 3a on the outside atmosphere side is formed is fitted into the cylindrical member 4 made of fluororesin, so that the inner diameter of the cylindrical member 4 is substantially the same as the outer diameter of the central conductor 3. It is. As described above, the outer conductor 1 and the ceramic member 2, and the center of the ceramic member 2 and the center are formed by fitting one end portion of the central conductor 3 where the external atmosphere side groove 3 a is formed into the tubular member 4 made of fluororesin. Even when the center conductor 3 is annealed at a high temperature during brazing and the elasticity of the groove 3a is lowered when the conductor 3 is brazed, the center conductor 3 is forced to the cylindrical member 4 on the outer periphery of the groove 3a. Therefore, even if the external terminal is repeatedly attached to and detached from the groove 3a, it is possible to prevent plastic deformation so that the groove 3a of the center conductor 3 is expanded. Therefore, even if the central conductor 3 and the external terminal are repeatedly detached and attached, stress due to deformation of the central conductor 3 can be prevented from being applied to the joint portion of the ceramic member 2 with the central conductor 3, and the ceramic member 2 can be damaged such as cracks. In this way, the end surface on the external atmosphere side of the ceramic member 2 and the both end surfaces on the vacuum atmosphere side of the ceramic member 2 can be reliably hermetically blocked.

また、フッ素樹脂は適度な弾性を有しかつ繰り返しの弾性変形に対して劣化することがないから、溝3aのある部位において中心導体3を弾性的に支持固定することによって中心導体3を常に弾性変形させることができ、外部端子の脱着を繰り返してもスムーズに脱着させることができる。従って、外部端子の脱着を繰り返しても、中心導体3と外部端子とを確実に電気的に接続でき、かつ中心導体3と外部端子との脱着をスムーズなものとすることができる。   In addition, since the fluororesin has an appropriate elasticity and does not deteriorate due to repeated elastic deformation, the center conductor 3 is always elastically supported and fixed at a portion where the groove 3a is provided. It can be deformed and can be smoothly detached even when the external terminals are repeatedly detached. Therefore, even if the external terminal is repeatedly attached and detached, the central conductor 3 and the external terminal can be reliably electrically connected, and the central conductor 3 and the external terminal can be smoothly attached and detached.

好ましくは、筒状部材4の外径は、筒状部材4の内径に比して1.5〜3倍であるのがよい。この形状によって、筒状部材4の弾性を最も適切なものとすることができ、筒状部材4を繰り返し弾性変形させても筒状部材4に伸びやクラック等の破損を生じさせることなく弾性を常に良好に維持し、外部端子の脱着を繰り返してもプラグとなる溝3aにおいて中心導体3を常に良好に弾性変形させることができるようになる。   Preferably, the outer diameter of the tubular member 4 is 1.5 to 3 times the inner diameter of the tubular member 4. With this shape, the elasticity of the cylindrical member 4 can be made the most appropriate, and even if the cylindrical member 4 is repeatedly elastically deformed, the cylindrical member 4 is elastic without causing damage such as elongation or cracks. The central conductor 3 can always be elastically deformed satisfactorily in the groove 3a serving as a plug even when the external terminal is repeatedly attached and detached.

筒状部材4の外径が筒状部材4の内径に対して1.5倍未満であると、中心導体3の直径に対して筒状部材4の厚みが薄いものとなり、筒状部材4を繰り返し弾性変形させると筒状部材4に伸びやクラック等の破損を生じさせてしまう場合がある。筒状部材4の外径が筒状部材4の内径に対して3倍を超えて大きくなると、外部端子の脱着の際に筒状部材4を弾性変形させるために大きな力が必要となり、外部端子の脱着時にプラグ用の溝3aにおいて中心導体3を適度な力で弾性変形させることが困難となる。   When the outer diameter of the cylindrical member 4 is less than 1.5 times the inner diameter of the cylindrical member 4, the thickness of the cylindrical member 4 is smaller than the diameter of the central conductor 3, and the cylindrical member 4 is repeatedly elastic. If deformed, the tubular member 4 may be damaged such as elongation or cracks. When the outer diameter of the cylindrical member 4 exceeds three times the inner diameter of the cylindrical member 4, a large force is required to elastically deform the cylindrical member 4 when the external terminal is attached and detached. It becomes difficult to elastically deform the central conductor 3 with an appropriate force in the groove 3a for plug when attaching / detaching.

さらに、中心導体3のプラグ用の溝3aは、大気等の外部雰囲気側に位置しており、これにより、筒状部材4および筒状部材4のセラミック部材2側の端面とセラミック部材2とが合成樹脂接着剤等の樹脂接着剤を介して接着される接着部が外部雰囲気側に位置することとなり、筒状部材4および樹脂接着剤の材料自身からの放出ガスによって真空雰囲気に悪影響を及ぼすのを防止することができる。   Further, the plug groove 3a of the central conductor 3 is located on the outside atmosphere side such as the atmosphere, whereby the cylindrical member 4 and the end surface of the cylindrical member 4 on the ceramic member 2 side and the ceramic member 2 are connected. The bonded portion bonded via a resin adhesive such as a synthetic resin adhesive is positioned on the outside atmosphere side, and the gas emitted from the cylindrical member 4 and the resin adhesive material itself adversely affects the vacuum atmosphere. Can be prevented.

好ましくは、本発明の真空端子は、図2に断面図を示すように、セラミック部材2は、外部雰囲気側の端面と貫通孔との間に全周にわたって段差2aが形成されており、中心導体3は、外周面の貫通孔内に位置する部位に小径部3bが形成されているとともに、溝3aと小径部3bとの間の部位がセラミック部材2の外部雰囲気側の端面に位置しており、筒状部材4は、先端部が段差2aに嵌め込まれているとともに先端が小径部3bに位置しているのがよい。   Preferably, in the vacuum terminal of the present invention, as shown in a cross-sectional view in FIG. 2, the ceramic member 2 is formed with a step 2a over the entire circumference between the end face on the external atmosphere side and the through hole, and the central conductor 3, a small diameter portion 3 b is formed in a portion located in the through hole on the outer peripheral surface, and a portion between the groove 3 a and the small diameter portion 3 b is located on the end surface of the ceramic member 2 on the external atmosphere side. The cylindrical member 4 may have a tip portion fitted in the step 2a and a tip located at the small diameter portion 3b.

段差2aに筒状部材4の一部が嵌め込まれているとともに筒状部材4の先端が小径部3bに位置していることにより、その先端が小径部3bの若干膨らんで入り込み、筒状部材4をセラミック部材2に強固に固定することができ、中心導体3に外部端子を脱着しても常に所定の位置に筒状部材4および中心導体3を支持固定できるようになる。その結果、筒状部材4および中心導体3の位置ずれを防ぎ、外部端子が脱着し難くなるのを防止でき、外部端子の脱着をよりスムーズなものとすることができる。   Since a part of the cylindrical member 4 is fitted in the step 2a and the tip of the cylindrical member 4 is located in the small diameter portion 3b, the tip of the cylindrical member 4 is slightly swollen into the small diameter portion 3b. Can be firmly fixed to the ceramic member 2, and the cylindrical member 4 and the central conductor 3 can always be supported and fixed at predetermined positions even if the external terminal is attached to and detached from the central conductor 3. As a result, the cylindrical member 4 and the center conductor 3 can be prevented from being displaced, the external terminals can be prevented from being easily detached, and the external terminals can be attached and detached more smoothly.

また、中心導体3の外周面の貫通孔内に位置する部位に小径部3bが形成されていることによって、中心導体3とセラミック部材2の段差2aの底部とが接触しなくなり、セラミック部材2の段差の底部に外部端子の脱着時の中心導体3の変形による応力が直接的に加わらないようになることから、セラミック部材2にクラック等の破損が生じるのを有効に防止できる。   Further, since the small diameter portion 3b is formed in the portion located in the through hole on the outer peripheral surface of the center conductor 3, the center conductor 3 and the bottom portion of the step 2a of the ceramic member 2 are not in contact with each other. Since the stress due to the deformation of the central conductor 3 at the time of attaching / detaching the external terminal is not directly applied to the bottom of the step, it is possible to effectively prevent the ceramic member 2 from being damaged such as a crack.

また、中心導体3の溝3aと小径部3bとの間の部位がセラミック部材2の外部雰囲気側の端面に位置しているため、中心導体3が筒状部材4を介してセラミック部材2に保持されることとなり、中心導体3の中心軸がセラミック部材2の中心軸から振れることを防止できる。   Further, since the portion between the groove 3 a and the small diameter portion 3 b of the center conductor 3 is located on the end surface on the external atmosphere side of the ceramic member 2, the center conductor 3 is held by the ceramic member 2 via the tubular member 4. As a result, the central axis of the central conductor 3 can be prevented from swinging from the central axis of the ceramic member 2.

なお、本発明は上記実施の形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内で種々の変更を施すことは何等差し支えない。   Note that the present invention is not limited to the above-described embodiment, and various modifications may be made without departing from the scope of the present invention.

(a)は本発明の真空端子の実施の形態の例を示す断面図であり、(b)は(a)の真空端子における中心導体の溝の拡大側面図である。(A) is sectional drawing which shows the example of embodiment of the vacuum terminal of this invention, (b) is an enlarged side view of the groove | channel of the center conductor in the vacuum terminal of (a). 本発明の真空端子の実施の形態の他の例を示す断面図である。It is sectional drawing which shows the other example of embodiment of the vacuum terminal of this invention. 従来の真空端子の例を示す断面図である。It is sectional drawing which shows the example of the conventional vacuum terminal.

符号の説明Explanation of symbols

1:外周導体
2:セラミック部材
2a:段差
3:中心導体
3a:溝
3b:小径部
4:筒状部材
1: outer peripheral conductor 2: ceramic member 2a: step 3: central conductor 3a: groove 3b: small diameter portion 4: cylindrical member

Claims (2)

一端側が外部雰囲気側にあり他端側が真空雰囲気側にあるように真空装置に設置される真空端子であって、円筒状の外周導体と、該外周導体の内部に同軸状に配置されるとともに外周面の一部が全周にわたって前記外周導体の内周面にロウ付けされている円筒状のセラミック部材と、両端部が前記セラミック部材の両端面から突出するように前記セラミック部材の中心軸に設けられるとともに前記外部雰囲気側の一端面に溝が形成されている棒状の中心導体とを具備した真空端子において、前記中心導体の前記外部雰囲気側の一端部がフッ素樹脂製の筒状部材に嵌め込まれていることを特徴とする真空端子。 A vacuum terminal installed in a vacuum apparatus so that one end side is on the external atmosphere side and the other end side is on the vacuum atmosphere side, and is arranged coaxially inside the outer peripheral conductor and the outer periphery conductor A cylindrical ceramic member having a part of the surface brazed to the inner peripheral surface of the outer peripheral conductor over the entire circumference, and a central axis of the ceramic member so that both end portions protrude from both end surfaces of the ceramic member And a vacuum terminal having a rod-shaped central conductor having a groove formed on one end face on the external atmosphere side, and the one end portion on the external atmosphere side of the central conductor is fitted into a cylindrical member made of fluororesin. A vacuum terminal characterized by 前記セラミック部材は、前記外部雰囲気側の端面と貫通孔との間に全周にわたって段差が形成されており、前記中心導体は、外周面の前記貫通孔内に位置する部位に小径部が形成されているとともに、前記溝と前記小径部との間の部位が前記セラミック部材の前記外部雰囲気側の端面に位置しており、前記筒状部材は、先端部が前記段差に嵌め込まれているとともに先端が前記小径部に位置していることを特徴とする請求項1記載の真空端子。 In the ceramic member, a step is formed over the entire circumference between the end surface on the external atmosphere side and the through hole, and the central conductor has a small diameter portion formed in a portion located in the through hole on the outer peripheral surface. And the portion between the groove and the small diameter portion is located on the end surface on the external atmosphere side of the ceramic member, and the cylindrical member has a tip portion fitted into the step and a tip. The vacuum terminal according to claim 1, wherein is located in the small diameter portion.
JP2003369957A 2003-10-30 2003-10-30 Vacuum terminal Pending JP2005135727A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200467383Y1 (en) 2012-05-18 2013-06-12 이길석 Vacuum connector
EP3701547A4 (en) * 2017-10-24 2021-08-11 Watlow Electric Manufacturing Company ELECTRICAL CONNECTOR WITH CERAMIC INSULATOR AND ALUMINUM SLEEVE, AND THE METHOD OF ITS MANUFACTURING

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200467383Y1 (en) 2012-05-18 2013-06-12 이길석 Vacuum connector
EP3701547A4 (en) * 2017-10-24 2021-08-11 Watlow Electric Manufacturing Company ELECTRICAL CONNECTOR WITH CERAMIC INSULATOR AND ALUMINUM SLEEVE, AND THE METHOD OF ITS MANUFACTURING
US11993547B2 (en) 2017-10-24 2024-05-28 Watlow Electric Manufacturing Company Termination feedthrough unit with ceramic insulator for vacuum and corrosive applications

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