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JP2002336694A - Aqueous solution absorbing material and sanitary goods - Google Patents

Aqueous solution absorbing material and sanitary goods

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Publication number
JP2002336694A
JP2002336694A JP2001144670A JP2001144670A JP2002336694A JP 2002336694 A JP2002336694 A JP 2002336694A JP 2001144670 A JP2001144670 A JP 2001144670A JP 2001144670 A JP2001144670 A JP 2001144670A JP 2002336694 A JP2002336694 A JP 2002336694A
Authority
JP
Japan
Prior art keywords
water
aqueous solution
absorbing material
organic
gel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001144670A
Other languages
Japanese (ja)
Other versions
JP5436737B2 (en
Inventor
Kazutoshi Haraguchi
和敏 原口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kawamura Institute of Chemical Research
Original Assignee
Kawamura Institute of Chemical Research
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kawamura Institute of Chemical Research filed Critical Kawamura Institute of Chemical Research
Priority to JP2001144670A priority Critical patent/JP5436737B2/en
Publication of JP2002336694A publication Critical patent/JP2002336694A/en
Application granted granted Critical
Publication of JP5436737B2 publication Critical patent/JP5436737B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Absorbent Articles And Supports Therefor (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an aqueous solution absorbing material having higher gel strength and absorption capacity than a conventional material and useful as the aqueous solution absorbing material of sanitary goods such as sanitary items and a paper diaper or others and to provide sanitary goods using the absorbing material. SOLUTION: The aqueous solution absorbing material comprises an organic- inorganic composite polyacrylamide hydrogel containing (A) a polymer of an acrylamide compound, (B) a water-swellable clay mineral which is uniformly dispersible in water and (C) water as constituents and including the component (C) in a three-dimensional network comprising the components (A) and (B) and/or a dried body of the hydrogel.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、(A)アクリルア
ミド系化合物の重合物と、(B)水に均一分散可能な水
膨潤性粘土鉱物、及び(C)水との三成分を構成成分と
して含み、(A)と(B)からなる三次元網目の中に
(C)が包含されている有機・無機複合ポリアクリルア
ミド系水性ゲル及び/又はその乾燥体を構成成分とする
水溶液吸収材料である。本発明の有機・無機複合ポリア
クリルアミド系水性ゲル及び/又はその乾燥体を構成成
分とする水溶液吸収材料は、従来より大きなゲル強度と
水溶液吸収能力とを有し、生理用品や紙おむつ等の衛生
用品、その他の水溶液の吸収性材料として有用である。
TECHNICAL FIELD The present invention relates to a composition comprising (A) a polymer of an acrylamide compound, (B) a water-swellable clay mineral which can be uniformly dispersed in water, and (C) water. An aqueous solution-absorbing material comprising an organic / inorganic composite polyacrylamide-based aqueous gel and / or a dried product thereof, wherein (C) is contained in a three-dimensional network comprising (A) and (B). . The aqueous solution-absorbing material comprising the organic / inorganic composite polyacrylamide-based aqueous gel and / or its dried product according to the present invention has higher gel strength and aqueous solution-absorbing ability than conventional, and is a sanitary article such as a sanitary article or a disposable diaper. Useful as an absorbent material for other aqueous solutions.

【0002】[0002]

【従来の技術】生理用品、紙おむつ或いはその他の水溶
性体液を吸収する衛生用品には、構成材料として従来の
パルプや吸水紙に代わる液吸収素材として吸水性樹脂が
多く用いられている。このような吸水性樹脂としては、
例えば、デンプン−アクリロニトリルグラフト重合体の
加水分解物(特公昭49−43395号公報)、アクリ
ロニトリル共重合体もしくはアクリルアミド共重合体の
加水分解物(特公昭53−15959号公報)を始め、
ポリアクリル酸塩架橋物、アクリルアミド共重合体架橋
物の加水分解物、架橋イソブチレン−無水マレイン酸共
重合体の中和物などが知られている。
2. Description of the Related Art In sanitary articles, disposable diapers or other sanitary articles which absorb water-soluble body fluids, water-absorbing resins are often used as constituent materials instead of conventional pulp and water-absorbing paper. As such a water absorbent resin,
For example, a hydrolyzate of starch-acrylonitrile graft polymer (JP-B-49-43395), a hydrolyzate of acrylonitrile copolymer or acrylamide copolymer (JP-B-53-15959),
A crosslinked product of a polyacrylate, a hydrolyzate of a crosslinked product of an acrylamide copolymer, and a neutralized product of a crosslinked isobutylene-maleic anhydride copolymer are known.

【0003】かかる吸水性樹脂は一般に水溶性樹脂を僅
かに架橋し、水不溶性にしたものである。その架橋方法
としては、親水性単量体の重合時に有機架橋剤を加えて
重合と同時に架橋させる方法、水溶性高分子と有機架橋
剤とを反応させて分子間架橋させる方法などが知られて
いる。
[0003] Such a water-absorbing resin is generally obtained by slightly crosslinking a water-soluble resin to make it insoluble in water. Known methods of crosslinking include a method of adding an organic crosslinking agent during the polymerization of a hydrophilic monomer and crosslinking at the same time as the polymerization, and a method of reacting a water-soluble polymer with an organic crosslinking agent to perform intermolecular crosslinking. I have.

【0004】これらの架橋方法により得られる吸水性樹
脂は、吸収能力を高めるべく架橋剤の使用量を出来る限
り少なくしているが、その影響でこれらの吸水性樹脂は
ゲル強度が弱く、圧力下における吸収能力が低く、また
圧力下で変形・流動しやすい、いわゆるゲルブロックを
生じ易い等の欠点がある。
[0004] The water-absorbing resins obtained by these cross-linking methods use as little as possible a cross-linking agent in order to enhance the absorption capacity. However, there are drawbacks such as low absorption capacity, and easy deformation and flow under pressure, so-called gel blocks.

【0005】更に、この吸水性樹脂の内部には水可溶性
成分が共存し、これが吸収速度の低下や吸収後の水可溶
性成分の溶出による吸水ゲルの安定性の低下を来してい
る。一方、架橋剤の使用量を多くして架橋密度を高めた
場合、高密度に全体架橋すると、吸水性樹脂の基本性能
である吸収能力が低下してしまうため好ましくない。
Furthermore, water-soluble components coexist inside the water-absorbent resin, which causes a decrease in absorption rate and a decrease in stability of the water-absorbing gel due to elution of the water-soluble components after absorption. On the other hand, when the crosslinking density is increased by increasing the amount of the crosslinking agent used, if the overall crosslinking is performed at a high density, the absorption capacity, which is the basic performance of the water-absorbing resin, is not preferable.

【0006】これらの問題を解決する方法として、これ
まで粉末状吸水性高分子の粒子表面を架橋剤にて架橋す
る方法(特公昭60−18690号公報、特公昭61−
48521号公報)、吸水性樹脂粒子の表面架橋方法を
改善する方法(特公平6−39487号公報,特公平6
−74331号公報,USP5,314,420公
報)、トリメチロールプロパントリアクリレートを架橋
剤として用いる方法(WO94/20547号公報)な
どが検討されている。しかしながら、大きな圧力がかか
ったり、処理量が大きな大人用の衛生用品を中心とし
て、更に大きなゲル強度と吸収能力を有する吸収性衛生
材料の開発が求められている。
As a method for solving these problems, a method of crosslinking the surface of the powdery water-absorbing polymer particles with a crosslinking agent (JP-B-60-18690, JP-B-61-1986) has heretofore been used.
No. 48521), a method for improving the surface cross-linking method of water-absorbing resin particles (Japanese Patent Publication No. 6-39487, Japanese Patent Publication No. Hei 6-39487).
No. 74331, U.S. Pat. No. 5,314,420), a method of using trimethylolpropane triacrylate as a crosslinking agent (WO 94/20547), and the like are being studied. However, there is a need for the development of absorbent sanitary materials having higher gel strength and absorption capacity, especially for adult sanitary goods which are subjected to a large pressure or a large throughput.

【0007】[0007]

【本発明が解決しようとする課題】本発明が解決しよう
とする課題は、生理用品、紙おむつ等の衛生用品、或い
はその他の水溶液吸収材として有用な、従来より大きな
ゲル強度と吸収能力とを有する水溶液吸収材料、及びそ
れを用いた衛生用品を提供することにある。
The problem to be solved by the present invention is to provide a gel which has a greater gel strength and absorption capacity than conventional, which is useful as a sanitary product such as a sanitary product, a disposable diaper, or other aqueous solution absorbent. An object of the present invention is to provide an aqueous solution absorbing material and a sanitary article using the same.

【0008】[0008]

【課題を解決するための手段】本発明者らは、上記課題
を解決すべく鋭意研究に取り組んだ結果、水及び水膨潤
性粘土の存在下にアクリルアミド系化合物を重合させる
ことで得られる有機・無機複合ポリアクリルアミド系水
性ゲル及び/又はその乾燥体が上記問題を解決した、優
れた水溶液吸収材料となることを見出し、本発明を完成
するに至った。
Means for Solving the Problems The present inventors have made intensive studies to solve the above-mentioned problems, and as a result, have found that organic and organic compounds obtained by polymerizing an acrylamide compound in the presence of water and a water-swellable clay. The present inventors have found that an inorganic composite polyacrylamide-based aqueous gel and / or a dried product thereof can be an excellent aqueous solution-absorbing material that has solved the above problems, and have completed the present invention.

【0009】即ち、本発明は、(A)アクリルアミド系
化合物の重合物と、(B)水に均一分散可能な水膨潤性
粘土鉱物、及び(C)水との三成分を構成成分として含
み、(A)と(B)からなる三次元網目の中に(C)が
包含されている有機・無機複合ポリアクリルアミド系水
性ゲル及び/又はその乾燥体を構成成分とする水溶液吸
収材料である。
That is, the present invention comprises three components of (A) a polymer of an acrylamide-based compound, (B) a water-swellable clay mineral which can be uniformly dispersed in water, and (C) water, as constituent components. An aqueous solution-absorbing material comprising an organic / inorganic composite polyacrylamide-based aqueous gel in which (C) is contained in a three-dimensional network composed of (A) and (B) and / or a dried product thereof.

【0010】また本発明は、(B)水に均一分散可能な
水膨潤性粘土鉱物と(C)水との共存下に、(A)アク
リルアミド系化合物を重合させて得られる有機・無機複
合ポリアクリルアミド系水性ゲル及び/又はその乾燥体
を構成成分とする水溶液吸収材料である。
The present invention also relates to an organic / inorganic composite polymer obtained by polymerizing (A) an acrylamide compound in the coexistence of (B) a water-swellable clay mineral which can be uniformly dispersed in water and (C) water. An aqueous solution-absorbing material containing an acrylamide-based aqueous gel and / or a dried product thereof as a constituent.

【0011】更に詳しくは、本発明の水溶液吸収材料
は、有機・無機複合ポリアクリルアミド系水性ゲルを構
成する、水に均一分散可能な水膨潤性粘土鉱物/アクリ
ルアミド系化合物の重合体の重量比が0.01〜10で
ある水溶液吸収材料や、水に均一分散可能な水膨潤性粘
土鉱物が特に水膨潤性スメクタイトである水溶液吸収材
料や、有機・無機複合ポリアクリルアミド系水性ゲルの
20℃での平衡膨潤時の重量が乾燥体重量の20倍以上
であることを特徴とする水溶液吸収材料を含む。
More specifically, the aqueous solution-absorbing material of the present invention has an organic / inorganic composite polyacrylamide-based aqueous gel having a weight ratio of a water-swellable clay mineral / acrylamide-based compound polymer which can be uniformly dispersed in water. An aqueous solution absorbing material of 0.01 to 10 or an aqueous solution absorbing material in which a water-swellable clay mineral capable of being uniformly dispersed in water is particularly a water-swellable smectite, or an organic / inorganic composite polyacrylamide-based aqueous gel at 20 ° C. An aqueous solution absorbing material characterized in that the weight at the time of equilibrium swelling is at least 20 times the weight of the dried body.

【0012】また本発明には、アクリルアミド系化合物
の重合物の10倍量(重量比)の水を含んだ有機・無機
複合ポリアクリルアミド系水性ゲル(直径5.5mm、
長さ30mm)が、厚み方向で1/3以下の厚みに圧縮
されても、その形状が破壊されないことを特徴とする水
溶液吸収材料や、アクリルアミド系化合物の重合物の1
0倍量(重量比)の水を含んだ有機・無機複合ポリアク
リルアミド系水性ゲル(直径5.5mm、長さ30m
m)が、長さ方向で2倍以上の長さに延伸されても、そ
の形状が破壊されないことを特徴とする水溶液吸収材料
を含む。
The present invention also relates to an organic / inorganic hybrid polyacrylamide-based aqueous gel (having a diameter of 5.5 mm, containing 10 times the weight (weight ratio) of a polymer of an acrylamide-based compound).
(A length of 30 mm), even if it is compressed to a thickness of 1/3 or less in the thickness direction, its shape is not destroyed.
Organic / inorganic hybrid polyacrylamide-based aqueous gel containing water of 0 times (weight ratio) (5.5 mm in diameter, 30 m in length)
m) includes an aqueous solution-absorbing material characterized in that its shape is not destroyed even when it is stretched to a length of twice or more in the length direction.

【0013】更に、本発明は、アクリルアミド系化合物
の重合物の10倍量(重量比)の水を含んだ有機・無機
複合ポリアクリルアミド系水性ゲル(直径5.5mm、
長さ30mm)が、長さ中心点で100度以上の角度に
曲げ変形されても、その形状が破壊されないことを特徴
とする水溶液吸収材料、及びこれらの水溶液吸収材料を
用いた衛生用品とを含むものである。
Further, the present invention relates to an organic / inorganic composite polyacrylamide-based aqueous gel (having a diameter of 5.5 mm, containing 10 times the weight (weight ratio) of a polymer of an acrylamide-based compound).
An aqueous solution-absorbing material characterized in that its shape is not destroyed even if it is bent at an angle of 100 degrees or more at the length center point, and a sanitary article using these aqueous solution-absorbing materials. Including.

【0014】[0014]

【発明の実施の形態】本発明は、(A)アクリルアミド
系化合物の重合物と、(B)水に均一分散可能な水膨潤
性粘土鉱物、及び(C)水との三成分を構成成分として
含み、(A)と(B)からなる三次元網目の中に(C)
が包含されている有機・無機複合ポリアクリルアミド系
水性ゲル及び/又はその乾燥体を構成成分とする水溶液
吸収材料及びそれを用いた衛生用品である。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention comprises three components, (A) a polymer of an acrylamide compound, (B) a water-swellable clay mineral which can be uniformly dispersed in water, and (C) water. (C) in the three-dimensional network consisting of (A) and (B)
And an aqueous solution-absorbing material comprising an organic / inorganic composite polyacrylamide-based aqueous gel and / or a dried product thereof as a component, and a sanitary article using the same.

【0015】本発明に用いられる、(A)アクリルアミ
ド系化合物を例示すれば、アクリルアミド、N−メチル
アクリルアミド、N−エチルアクリルアミド、N−シク
ロプロピルアクリルアミド、N−イソプロピルアクリル
アミド、メタクリルアミド、N−メチルメタクリルアミ
ド、N−シクロプロピルメタクリルアミド、N−イソプ
ロピルメタクリルアミド、N,N−ジメチルアクリルア
ミド、N−メチル−N−エチルアクリルアミド、
Examples of the (A) acrylamide compound used in the present invention include acrylamide, N-methylacrylamide, N-ethylacrylamide, N-cyclopropylacrylamide, N-isopropylacrylamide, methacrylamide, and N-methylmethacryl. Amide, N-cyclopropylmethacrylamide, N-isopropylmethacrylamide, N, N-dimethylacrylamide, N-methyl-N-ethylacrylamide,

【0016】N−メチル−N−イソプロピルアクリルア
ミド、N−メチル−N−n−プロピルアクリルアミド、
N,N−ジエチルアクリルアミド、N−(ヒドロキシメ
チル)アクリルアミド、ジアセトンアクリルアミド、N
−アクリロイルピロリディン、N−アクリロイルピペリ
ディン、N−アクリロイルメチルホモピペラディン、N
−アクリロイルメチルピペラディン等が例示される。こ
れらの化合物は単独で、あるいは二種以上を併用して用
いることができる。
N-methyl-N-isopropylacrylamide, N-methyl-Nn-propylacrylamide,
N, N-diethylacrylamide, N- (hydroxymethyl) acrylamide, diacetoneacrylamide, N
-Acryloylpyrrolidin, N-acryloylpiperidin, N-acryloylmethyl homopiperadin, N
-Acryloylmethylpiperazine and the like. These compounds can be used alone or in combination of two or more.

【0017】本発明に用いられる、(B)水に均一分散
可能な水膨潤性粘土鉱物としては、粘土鉱物のうち水に
微細、且つ均一に分散可能で、水に溶解もしくは膨潤す
る性質を有するものであり、特に水中で分子状(単一層
状)又はそれに近いレベルで均一分散可能な層状粘土鉱
物であることが好ましい。例えば、水膨潤性スメクタイ
トや水膨潤性雲母などが用いられる。具体的には、ナト
リウムを層間イオンとして含んだ水膨潤性ヘクトライ
ト、水膨潤性モンモリロナイト、水膨潤性サポナイト、
水膨潤性合成雲母などが挙げられる。
The water-swellable clay mineral (B) which can be uniformly dispersed in water, which is used in the present invention, among the clay minerals, is finely and uniformly dispersible in water and has the property of dissolving or swelling in water. In particular, a layered clay mineral that can be uniformly dispersed in water at a molecular (single layered) or near-molecular level is preferred. For example, water-swellable smectite and water-swellable mica are used. Specifically, water-swellable hectorite containing sodium as an interlayer ion, water-swellable montmorillonite, water-swellable saponite,
And water-swellable synthetic mica.

【0018】本発明において、水膨潤性粘土は特に水中
に溶解していることが望ましい。ここで溶解とは、粘土
鉱物の沈殿もしくは濁った水溶液となるような大きな粘
土鉱物凝集体が無い状態を意味する。より好ましくは1
〜10層程度のナノメーターレベル(の厚み)で分散し
ているもの、特に好ましくは1又は2層程度の厚みで分
散しているものである。
In the present invention, the water-swellable clay is particularly preferably dissolved in water. Here, dissolution means a state in which there is no large clay mineral aggregate such as a clay mineral precipitate or a cloudy aqueous solution. More preferably 1
Those having a thickness of about 10 to about 10 nanometers (thickness), particularly preferably those having a thickness of about 1 or 2 layers.

【0019】本発明に用いられる有機・無機複合ポリア
クリルアミド系水性ゲル及び/又はその乾燥体に含まれ
るポリアクリルアミドと粘土鉱物の割合は上記性質が達
成されれば良く、また用いるアクリルアミド化合物や水
膨潤性粘土鉱物の種類によっても異なり必ずしも限定さ
れないが、好ましくは粘土鉱物/ポリアクリルアミドの
重量比が0.01〜10、より好ましくは0.03〜
2.0、特に好ましくは0.05〜1.0である。
The ratio of polyacrylamide and clay mineral contained in the organic / inorganic composite polyacrylamide-based aqueous gel and / or its dried product used in the present invention may be such that the above properties can be achieved. The weight ratio of the clay mineral / polyacrylamide is preferably from 0.01 to 10, more preferably from 0.03 to 3, although it depends on the type of the clay mineral and is not necessarily limited.
2.0, particularly preferably 0.05 to 1.0.

【0020】粘土鉱物/ポリアクリルアミドの重量比が
0.01未満では本発明の目的とする水性ゲルが出来
ず、10を越えると水性ゲルが脆かったり、もしくは製
造上多量の水を使うことなどの問題が生じてくる。
If the weight ratio of clay mineral / polyacrylamide is less than 0.01, the aqueous gel intended for the present invention cannot be formed. If it exceeds 10, the aqueous gel becomes brittle or a large amount of water is used in production. The problem arises.

【0021】本発明に用いられる有機・無機複合ポリア
クリルアミド系水性ゲルは、(A)アクリルアミド系化
合物の重合物と、(B)水に均一分散可能な水膨潤性粘
土鉱物、及び(C)水との三成分を構成成分として含
み、(A)と(B)からなる三次元網目の中に(C)を
包含する。この有機・無機複合ポリアクリルアミド系水
性ゲルは、水に微細分散した水膨潤性粘土の共存下にア
クリルアミド系化合物をラジカル重合させて得られる水
性ゲルであり、1又は2層、もしくは1〜10層程度の
ナノメーターレベルで分散した粘土鉱物がアクリルアミ
ド系化合物の架橋剤の働きをして、アクリルアミド系ポ
リマーと粘土鉱物が水膨潤状態で均一に複合化した構造
を有するものと推定される。
The organic / inorganic composite polyacrylamide-based aqueous gel used in the present invention comprises (A) a polymer of an acrylamide-based compound, (B) a water-swellable clay mineral which can be uniformly dispersed in water, and (C) water. And (C) in the three-dimensional network consisting of (A) and (B). This organic / inorganic composite polyacrylamide-based aqueous gel is an aqueous gel obtained by radical polymerization of an acrylamide-based compound in the presence of a water-swellable clay finely dispersed in water, and is one or two layers, or 1 to 10 layers. It is presumed that the clay mineral dispersed on the order of nanometers acts as a crosslinking agent for the acrylamide compound, and has a structure in which the acrylamide polymer and the clay mineral are uniformly compounded in a water-swelled state.

【0022】上記のラジカル重合反応は、分子状酸素の
不存在下で過酸化物の存在及び/又は紫外線照射等の公
知の方法により行わせることができる。更に、この重合
反応は加熱又は紫外線照射により加速することもでき
る。ラジカル重合用開始剤及び触媒としては、公知慣用
のラジカル重合開始剤及び触媒のうちから適時選択して
用いることができる。
The above-mentioned radical polymerization reaction can be carried out by a known method such as the presence of a peroxide and / or ultraviolet irradiation in the absence of molecular oxygen. Further, the polymerization reaction can be accelerated by heating or irradiation with ultraviolet rays. The radical polymerization initiator and the catalyst can be appropriately selected from known and commonly used radical polymerization initiators and catalysts.

【0023】具体的には、重合開始剤として、水溶性の
過酸化物、例えばペルオキソ二硫酸カリウムやペルオキ
ソ二硫酸アンモニウム、水溶性のアゾ化合物(例:VA
−044、V−50、和光純薬工業株式会社製)などが
用いられる。また触媒としてはN,N,N’,N’−テ
トラメチルエチレンジアミンやβ−ジメチルアミノプロ
ピオニトリルなどが用いられる。重合温度は、重合触媒
や開始剤の種類に合わせて0℃〜100℃の範囲で設定
できる。また重合時間も触媒、開始剤、重合温度により
異なるが、一般に数十秒〜数時間の間で行える。
Specifically, water-soluble peroxides such as potassium peroxodisulfate and ammonium peroxodisulfate, and water-soluble azo compounds (eg, VA)
-044, V-50, manufactured by Wako Pure Chemical Industries, Ltd.). As the catalyst, N, N, N ', N'-tetramethylethylenediamine, β-dimethylaminopropionitrile and the like are used. The polymerization temperature can be set in the range of 0 ° C. to 100 ° C. according to the type of the polymerization catalyst or the initiator. The polymerization time also varies depending on the catalyst, the initiator and the polymerization temperature, but is generally in the range of several tens of seconds to several hours.

【0024】上記ラジカル重合反応において更に公知の
界面活性剤を共存させ、得られるポリアクリルアミド系
水性ゲルを微粒子形態で調製することも可能である。本
発明の水溶液吸収材料は、アクリルアミド系化合物を水
膨潤性粘土と水の存在下で重合させてなる有機・無機複
合ポリアクリルアミド系水性ゲル及び/又はその乾燥体
からなるものであり、有機架橋剤の添加は特に必要とし
ないが、用途に応じて、上記成分と共に有機架橋剤が含
まれていても良い。
In the radical polymerization reaction, a known polyacrylamide-based aqueous gel can be prepared in the form of fine particles by further coexisting a known surfactant. The aqueous solution-absorbing material of the present invention comprises an organic / inorganic composite polyacrylamide-based aqueous gel obtained by polymerizing an acrylamide-based compound in the presence of water-swellable clay and water and / or a dried product thereof, and an organic crosslinking agent Is not particularly required, but an organic crosslinking agent may be contained together with the above components depending on the use.

【0025】含まれる有機架橋剤濃度は特に限定され
ず、目的に応じて選択できる。これらの有機架橋剤とし
ては、従来から公知のN,N’−メチレンビスアクリル
アミド、N,N’−プロピレンビスアクリルアミド、ジ
(アクリルアミドメチル)エーテル、1,2−ジアクリ
ルアミドエチレングリコール、1,3−ジアクリロイル
エチレンウレア、エチレンジアクリレート、N,N’−
ジアリルタータルジアミド、N,N’−ビスアクリリル
シスタミンなどの二官能性化合物や、トリアリルシアヌ
レート、トリアリルイソシアヌレート等の三官能性化合
物が例示される。
The concentration of the organic crosslinking agent contained is not particularly limited and can be selected according to the purpose. As these organic crosslinking agents, conventionally known N, N'-methylenebisacrylamide, N, N'-propylenebisacrylamide, di (acrylamidomethyl) ether, 1,2-diacrylamidoethylene glycol, 1,3- Diacryloylethylene urea, ethylene diacrylate, N, N'-
Examples thereof include bifunctional compounds such as diallyl tartardiamide and N, N'-bisacrylylcystamine, and trifunctional compounds such as triallyl cyanurate and triallyl isocyanurate.

【0026】本発明に用いる有機・無機複合ポリアクリ
ルアミド系水性ゲル及び/又はその乾燥体は、重合にお
ける収率が高く、且つ水性ゲルの内部に水可溶性成分が
殆どない特徴を有する。これは水洗浄後の重合収率が高
いことによって確認される。かかる結果は水膨潤性粘土
鉱物共存下でのアクリルアミド系化合物の重合におい
て、微細分散した粘土層が効果的な架橋剤として働くこ
とによるものと推定される。このように水性ゲル内部に
おいて水可溶性成分が少ないことは吸収性材料の安全
性、安定性、ドライフィーリングなどの向上に有効であ
る。
The organic / inorganic composite polyacrylamide-based aqueous gel used in the present invention and / or its dried product have the characteristics that the polymerization yield is high and there is almost no water-soluble component inside the aqueous gel. This is confirmed by the high polymerization yield after washing with water. Such a result is presumed to be due to the fact that the finely dispersed clay layer acts as an effective crosslinking agent in the polymerization of the acrylamide compound in the presence of the water-swellable clay mineral. Such a low content of water-soluble components inside the aqueous gel is effective for improving the safety, stability, dry feeling, etc. of the absorbent material.

【0027】本発明の水溶液吸収材料には、有機・無機
複合ポリアクリルアミド系水性ゲル及び/又はその乾燥
体が構成成分として用いられる。即ち、水を実質的に含
まない乾燥体又は平衡膨潤以下の水を含んだ水性ゲルが
目的に応じて選択して用いられる。また乾燥体や水分含
有率の異なる水性ゲルを組み合わせて用いることも可能
である。
In the aqueous solution absorbing material of the present invention, an organic / inorganic composite polyacrylamide-based aqueous gel and / or a dried product thereof are used as constituents. That is, a dried body substantially free of water or an aqueous gel containing water at or below equilibrium swelling is selected and used according to the purpose. It is also possible to use a combination of dried bodies and aqueous gels having different moisture contents.

【0028】有機・無機複合ポリアクリルアミド系水性
ゲル及び/又はその乾燥体は、例えば、生理用品、紙お
むつなどの衛生用品に用いる水溶液吸収材料として適し
た形状、大きさになるように重合時、又はその後に加工
して用いられる。例えば、水の吸収速度はゲル又は乾燥
体の形状及び大きさに依存するから、吸収速度を上げる
ために出来るだけ小さく、表面積の大きなものとするこ
とは有効である。例えば、上記ラジカル重合反応におい
て更に公知の界面活性剤を共存させ、ミクロンオーダー
の微粒子形態でポリアクリルアミド系水性ゲルを調製す
ることなどが例示される。
The organic / inorganic composite polyacrylamide-based aqueous gel and / or its dried product is polymerized to have a shape and size suitable for an aqueous solution-absorbing material used for sanitary products such as sanitary products and disposable diapers, or It is then processed and used. For example, since the absorption rate of water depends on the shape and size of the gel or dried product, it is effective to make the absorption rate as small as possible and as large as possible in order to increase the absorption rate. For example, in the radical polymerization reaction, a known surfactant is further coexisted to prepare a polyacrylamide-based aqueous gel in the form of fine particles on the order of microns.

【0029】本発明で用いる有機・無機複合ポリアクリ
ルアミド系水性ゲル及び/又はその乾燥体は、乾燥体重
量に対して吸水率が高いことが特徴である。また一般に
吸水率を高くするとゲル強度が低下するが、本発明にお
ける有機・無機複合ポリアクリルアミド系水性ゲルは、
従来の有機架橋剤を用いて得られた水性ゲルと比べて、
高吸水率で且つ高いゲル強度を有している。
The organic / inorganic composite polyacrylamide-based aqueous gel used in the present invention and / or its dried product is characterized by a high water absorption relative to the weight of the dried product. In general, the gel strength decreases when the water absorption is increased, but the organic / inorganic composite polyacrylamide-based aqueous gel in the present invention is
Compared to aqueous gels obtained using conventional organic crosslinking agents,
It has high water absorption and high gel strength.

【0030】本発明で用いる有機・無機複合ポリアクリ
ルアミド系水性ゲルの吸水率は、20℃の水中で平衡膨
潤させた場合、通常、乾燥重量の20倍以上、より好ま
しくは30倍以上、特に好ましくは40倍以上の水又は
水溶液を吸収する。
The water absorption of the organic / inorganic composite polyacrylamide-based aqueous gel used in the present invention, when equilibrated and swollen in water at 20 ° C., is usually at least 20 times, more preferably at least 30 times, particularly preferably at least 30 times the dry weight. Absorbs 40 or more times more water or aqueous solution.

【0031】高い吸水率を有することは、水溶液吸収材
料の使用時の液漏れを防止したり、衛生用品中の水溶液
吸収材料の使用量を少なくすることができ、嵩が小さ
く、またコストを低減できる効果がある。また水溶液吸
収材料の物性としては、水分を吸収した後、タフネスの
あるものが好ましく、例えば圧縮したり、延伸したり、
曲げた時に容易に破壊されないことが好ましい。かかる
機械的特性に優れた水性ゲルを水溶液吸収材料として使
用すると吸収時のゲルブロックが起こりにくい。
Having a high water absorption can prevent liquid leakage when the aqueous solution absorbing material is used, and can reduce the amount of the aqueous solution absorbing material used in sanitary articles, thereby reducing bulk and cost. There is an effect that can be done. In addition, as the physical properties of the aqueous solution absorbing material, those having toughness after absorbing moisture are preferable, for example, compressed or stretched,
Preferably, it is not easily broken when bent. When an aqueous gel having such excellent mechanical properties is used as an aqueous solution absorbing material, gel blocking during absorption is unlikely to occur.

【0032】本発明の有機・無機複合ポリアクリルアミ
ド系水性ゲル及び/又はその乾燥体を構成成分とする水
溶液吸収材料は、吸水後も良好な機械的性質を示し、例
えば圧縮や引っ張り又は曲げ変形に対して耐えるタフネ
スを有する。具体的には、アクリルアミド系化合物の重
合物(ポリアクリルアミド系成分)の10倍量(重量
比)の水を含んだ、直径5.5mm、長さ30mmの有
機・無機複合ポリアクリルアミド系水性ゲルは、厚み方
向で1/3以下の厚みに、特に好ましくは1/5以下の
厚みにまで圧縮変形されても、形状が破壊されない特徴
を有する。
The aqueous solution-absorbing material comprising the organic / inorganic composite polyacrylamide-based aqueous gel and / or its dried product according to the present invention exhibits good mechanical properties even after absorbing water, and is, for example, subject to compression, tensile or bending deformation. Has toughness to withstand. More specifically, an organic / inorganic composite polyacrylamide-based aqueous gel having a diameter of 5.5 mm and a length of 30 mm containing 10 times (weight ratio) water of a polymer of an acrylamide-based compound (polyacrylamide-based component) is used. It has the characteristic that the shape is not destroyed even if it is compressed and deformed to a thickness of 1/3 or less, particularly preferably 1/5 or less in the thickness direction.

【0033】また、同様に、アクリルアミド系化合物の
重合物(ポリアクリルアミド系成分)の10倍量(重量
比)の水を含んだ、直径5.5mm、長さ30mmの有
機・無機複合ポリアクリルアミド系水性ゲルは、長さ方
向で2倍以上の長さまで、特に好ましくは4倍以上の長
さまで延伸変形されても、形状が破壊されない特徴を有
する。
Similarly, an organic / inorganic hybrid polyacrylamide compound having a diameter of 5.5 mm and a length of 30 mm containing water in an amount 10 times (by weight) the polymer of the acrylamide compound (polyacrylamide component). The aqueous gel has a characteristic that its shape is not destroyed even if it is stretched and deformed to a length of at least twice in the length direction, particularly preferably to a length of at least four times.

【0034】更に、アクリルアミド系化合物の重合物
(ポリアクリルアミド系成分)の10倍量(重量比)の
水を含んだ、直径5.5mm、長さ30mmの有機・無
機複合ポリアクリルアミド系水性ゲルは、長さ中心点で
100度以上の角度まで、特に好ましくは150度以上
の角度まで曲げ変形されても、形状が破壊されることの
ない特徴を有する。
Furthermore, an organic / inorganic hybrid polyacrylamide-based aqueous gel having a diameter of 5.5 mm and a length of 30 mm containing water in an amount 10 times (by weight) the polymer of the acrylamide-based compound (polyacrylamide-based component) is used. It has a feature that the shape is not destroyed even if it is bent and deformed to an angle of 100 degrees or more at the center point of the length, particularly preferably to an angle of 150 degrees or more.

【0035】本発明の水溶液吸収材料で用いる有機・無
機複合ポリアクリルアミド系水性ゲルの乾燥体は、重合
により得られた有機・無機複合ポリアクリルアミド系水
性ゲルを乾燥し、又は乾燥前後に必要に応じて粉砕や分
級などの加工処理をして得られる。乾燥は、公知慣用の
乾燥方法、例えば熱風循環乾燥、減圧乾燥等で行うこと
ができる。また乾燥体や水性ゲルの形状も、球状、鱗片
状、無定型粉末状、フィルム状、繊維状など特に限定さ
れず、また大きさについても、例えば粉末状の場合、平
均粒径が通常10〜1,000μmのものが用いられる
が、特に限定されない。
The dried organic / inorganic composite polyacrylamide-based aqueous gel used in the aqueous solution-absorbing material of the present invention is obtained by drying the organic / inorganic composite polyacrylamide-based aqueous gel obtained by polymerization, or optionally before and after drying. It is obtained by processing such as pulverization and classification. Drying can be performed by a known and commonly used drying method, for example, circulating hot air drying, drying under reduced pressure, and the like. In addition, the shape of the dried body or the aqueous gel is also not particularly limited, such as a sphere, a scale, an amorphous powder, a film, and a fiber, and the size is also, for example, in the case of a powder, the average particle size is usually 10 to 10. Those having a size of 1,000 μm are used, but are not particularly limited.

【0036】本発明の水溶液吸収材料に用いる有機・無
機複合ポリアクリルアミド系水性ゲル及び/又はその乾
燥体は粘土鉱物を含んでいるが、粘土鉱物が微細に分散
した状態であるので、水溶液吸収材料は透明であること
が可能である。従って、色のついた水溶液や体液などを
吸収させる場合は、吸収の様子を光透過や光反射により
検知することが可能である。また予め他の有機成分又は
無機成分を水性ゲル中に分散させておく場合も、分散状
態を明確に把握できる利点がある。
The organic / inorganic composite polyacrylamide-based aqueous gel used for the aqueous solution-absorbing material of the present invention and / or its dried product contains a clay mineral, but since the clay mineral is finely dispersed, the aqueous solution-absorbing material Can be transparent. Therefore, when absorbing a colored aqueous solution or body fluid, the state of absorption can be detected by light transmission or light reflection. Also, when another organic component or inorganic component is previously dispersed in the aqueous gel, there is an advantage that the dispersion state can be clearly understood.

【0037】本発明の水溶液吸収材料は、有機・無機複
合ポリアクリルアミド系水性ゲル及び/又はその乾燥体
を単独で用いる場合もあるが、必要に応じて他の水溶性
ポリマー、親水性ポリマー、疎水性ポリマー、界面活性
剤、無機充填材等と組み合わせて用いても良い。
As the aqueous solution-absorbing material of the present invention, an organic / inorganic composite polyacrylamide-based aqueous gel and / or a dried product thereof may be used alone, but if necessary, other water-soluble polymer, hydrophilic polymer, hydrophobic polymer, etc. May be used in combination with a hydrophilic polymer, a surfactant, an inorganic filler and the like.

【0038】有機・無機複合ポリアクリルアミド系水性
ゲル及び/又はその乾燥体は、粒状、鱗片状、繊維状、
フィルム状などの任意の形状へ加工されるほか、他素材
と複合化(分散、積層など)して用いたり、また必要に
応じて陰イオン活性剤(例:アルキル硫酸塩)や尿素、
ホルムアミドのような変性剤、抗酸化剤(例:2−メル
カプトエタノール)、水溶性ポリマー(例:ポリビニル
アルコール、ポリエチレングリコール)、アガロース、
湿潤剤(例:グリセリン)、殺菌剤、着色剤、芳香剤、
消臭剤、無機質粉末、有機質繊維状物などの成分を任意
の段階で水性ゲル及び乾燥体に含ませて用いることがで
きる。
The organic / inorganic composite polyacrylamide-based aqueous gel and / or its dried product may be granular, flaky, fibrous,
In addition to being processed into an arbitrary shape such as a film, it can be used in combination with other materials (dispersion, lamination, etc.), and if necessary, an anionic activator (eg: alkyl sulfate) or urea.
Denaturing agents such as formamide, antioxidants (eg, 2-mercaptoethanol), water-soluble polymers (eg, polyvinyl alcohol, polyethylene glycol), agarose,
Wetting agents (eg glycerin), bactericides, coloring agents, fragrances,
Components such as a deodorant, an inorganic powder, and an organic fibrous substance can be used by being included in the aqueous gel and the dried body at any stage.

【0039】上記のような特徴を有する、本発明の水溶
液吸収材料は、紙おむつや、生理用品などの衛生用品に
有効に用いることが出来る。かかる衛生用品では公知慣
用の他の材料や成分と組み合わせて、市販の衛生用品の
形態で用いることが好ましい。例えば、紙おむつでは肌
と接する表面に肌の蒸れを防ぐため多孔質で疎水性の強
い不織布を配置し、その下に吸収速度向上のために、一
次吸収剤として綿状パルプを配置し、その中または下に
本発明の水溶液吸収材料を、吸収量を大きくするために
粉末状または薄いフィルム状として、且つ一次吸収剤と
密着するように配置する。
The aqueous solution-absorbing material of the present invention having the above-mentioned characteristics can be effectively used for sanitary articles such as disposable diapers and sanitary articles. Such sanitary articles are preferably used in the form of commercially available sanitary articles in combination with other known materials and components. For example, in a disposable diaper, a porous, highly hydrophobic nonwoven fabric is arranged on the surface in contact with the skin to prevent stuffiness of the skin, and a cotton-like pulp is arranged as a primary absorbent under the nonwoven fabric to improve the absorption speed. Alternatively, the aqueous solution-absorbing material of the present invention is disposed below in the form of a powder or a thin film so as to increase the amount of absorption, and in close contact with the primary absorbent.

【0040】また、紙おむつの周囲を収縮性のゴムや固
定用接着テープにより尿の漏れがないようにすることも
併せて行われる。また、生理用ナプキンにおいては、本
発明の水溶液吸収材料を粉末状にしてパルプと混合しシ
ート状に加工したものをレーヨンパルプや吸収紙と積層
し、更に表層部を不織布やポリエチレンラミネート紙で
覆った構造とすることにより、血液等の体液が迅速に吸
収される形態とすることができる。また本発明の水溶液
吸収材料は、水や体液等の水溶液の他に、水と混和し
た、もしくは水に溶解した有機溶媒をも吸収することが
でき、これらの吸収分離、回収にも有用である。
In addition, the area around the disposable diaper is prevented from leaking urine by using a contractible rubber or a fixing adhesive tape. In the case of sanitary napkins, the aqueous solution-absorbing material of the present invention is powdered, mixed with pulp, processed into a sheet, laminated with rayon pulp or absorbent paper, and the surface layer is covered with nonwoven fabric or polyethylene laminated paper. With such a structure, the body fluid such as blood can be rapidly absorbed. Further, the aqueous solution absorbing material of the present invention can absorb not only an aqueous solution such as water or a body fluid, but also an organic solvent mixed with or dissolved in water, and is also useful for absorption separation and recovery thereof. .

【0041】[0041]

【実施例】次いで本発明を実施例により、より具体的に
説明するが、もとより本発明は、以下に示す実施例にの
み限定されるものではない。
EXAMPLES Next, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.

【0042】(実施例1〜4)粘土鉱物には、[Mg
5.34Li0.66Si20(OH)]Na
0.66の組成を有する水膨潤性合成ヘクトライト(商
標ラポナイトXLG、日本シリカ株式会社製)を100
℃で2時間真空乾燥して用いた。有機モノマーとして、
実施例1ではN,N−ジメチルアクリルアミド(DMA
A:和光純薬工業株式会社)を、実施例2ではアクリロ
イルモルフォリン(ACMO:興人株式会社)を、実施
例3ではN,N−ジエチルアクリルアミド(DEAA:
和光純薬工業株式会社)を、実施例4ではN−イソプロ
ピルアクリルアミド(IPAA:興人株式会社製)を用
いた。
Examples 1-4 The clay minerals include [Mg
5.34Li0.66Si8O20(OH)4] Na+
0.66Water-swellable synthetic hectorite having the composition of
(Laponite XLG, manufactured by Nippon Silica Co., Ltd.)
Vacuum-dried at 2 ° C. for 2 hours. As an organic monomer,
In Example 1, N, N-dimethylacrylamide (DMA
A: Wako Pure Chemical Industries, Ltd.)
Implemented Ilmorpholin (ACMO: Kojin Co., Ltd.)
In Example 3, N, N-diethylacrylamide (DEAA:
Wako Pure Chemical Industries, Ltd.)
Using pillacrylamide (IPAA: manufactured by Kojin Co., Ltd.)
Was.

【0043】なお、DMAA、ACMO及びDEAAは
共にシリカゲルカラム(メルク社製)を有機モノマー1
00mlに対して80mlの容積で用いて重合禁止剤を
取り除いてから使用した。またIPAAはトルエンとヘ
キサンの混合溶媒(1/10重量比)を用いて再結晶し
無色針状結晶に精製して用いた。
Incidentally, DMAA, ACMO and DEAA were both silica gel columns (manufactured by Merck) with organic monomers 1
It was used after removing the polymerization inhibitor in a volume of 80 ml to 00 ml. IPAA was recrystallized using a mixed solvent of toluene and hexane (1/10 weight ratio) to be purified into colorless needle crystals before use.

【0044】重合開始剤は、ペルオキソ二硫酸カリウム
(PPS:関東化学株式会社製)を原液のままマイクロ
シリンジで定量して使用した。また触媒は、N,N,
N’,N’−テトラメチルエチレンジアミン(TMED
A:関東化学株式会社製)をTMEDA/水=160μ
l/20gの割合で薄めて使用した。また実施例1〜4
のいずれにおいても使用する水は全てイオン交換水を蒸
留した純水を用い、高純度窒素を予め3時間以上バブリ
ングさせ含有酸素を除去してから使用した。
As the polymerization initiator, potassium peroxodisulfate (PPS: manufactured by Kanto Chemical Co., Ltd.) was used as a stock solution by quantifying it with a microsyringe. The catalyst is N, N,
N ', N'-tetramethylethylenediamine (TMED
A: Kanto Chemical Co., Ltd.) TMEDA / water = 160μ
It was diluted and used at a rate of 1/20 g. Examples 1 to 4
The water used in any of the above was pure water obtained by distilling ion-exchanged water, and was used after bubbling high-purity nitrogen for at least 3 hours to remove the contained oxygen.

【0045】なお、本発明の全ての実施例において、重
合前後の全ての操作(水性ゲルを取り出すまでの全ての
操作)を酸素を除去した窒素雰囲気又は窒素気流下で行
った。また触媒及び開始剤水溶液の調製時も上記操作と
同様に酸素を遮断した窒素雰囲気で行った。
In all examples of the present invention, all operations before and after the polymerization (all operations until the aqueous gel is taken out) were performed in a nitrogen atmosphere or a nitrogen stream from which oxygen was removed. The preparation of the catalyst and the aqueous initiator solution was carried out in a nitrogen atmosphere in which oxygen was cut off in the same manner as in the above operation.

【0046】20℃の水浴中に設置した内部を窒素置換
した二口フラスコに、上記の溶存酸素を除去した純水5
6.88gとテフロン(登録商標)製攪拌子を入れ、攪
拌しながら1.986gのラポナイトXLGを気泡が入
らないように注意しながら少量ずつ加え、無色透明の溶
液を調製した。これにDMAA5.25g(実施例1:
XLG/DMAA=0.378重量比)、又はACMO
7.5g(実施例2:XLG/ACMO=0.265重
量比)、又はDEAA6.75g(実施例3:XLG/
DEAA=0.294重量比)、又はIPAA6.0g
(実施例4:XLG/IPAA=0.331重量比)を
加え無色透明溶液になるまで攪拌した。
In a two-necked flask whose inside was replaced with nitrogen and placed in a water bath at 20 ° C., pure water 5 from which the dissolved oxygen had been removed was added.
6.88 g and a Teflon (registered trademark) stirrer were put in, and 1.986 g of Laponite XLG was added little by little while stirring so as to prevent air bubbles from entering, thereby preparing a colorless and transparent solution. To this, 5.25 g of DMAA (Example 1:
XLG / DMAA = 0.378 weight ratio) or ACMO
7.5 g (Example 2: XLG / ACMO = 0.265 weight ratio) or 6.75 g of DEAA (Example 3: XLG /
DEAA = 0.294 weight ratio) or IPAA 6.0 g
(Example 4: XLG / IPAA = 0.331 weight ratio) was added and the mixture was stirred until a colorless and transparent solution was obtained.

【0047】次いで、フラスコを氷浴中にて冷却した状
態にして、別途氷浴冷却していたTMEDA48μlを
加え30秒間攪拌させた後、次いで、同様に別途氷浴中
で冷却していたPPS水溶液3.18gを攪拌して加
え、30秒間攪拌させ無色透明溶液を得た。該溶液をそ
の後1分間保持してから、20℃の温水浴で8時間静置
し重合を完了させた。フラスコ内に、系全体がゲル化
(容器を横にしても内容物が動かない状態)した弾力性
のある有機・無機複合ポリアクリルアミド系水性ゲルが
得られた。
Next, the flask was cooled in an ice bath, 48 μl of TMEDA which had been separately cooled in an ice bath was added thereto, and the mixture was stirred for 30 seconds. 3.18 g was added with stirring and stirred for 30 seconds to obtain a colorless and transparent solution. After the solution was kept for 1 minute, it was allowed to stand in a warm water bath at 20 ° C. for 8 hours to complete the polymerization. An elastic organic / inorganic composite polyacrylamide-based aqueous gel in which the entire system was gelled (the contents did not move even when the container was placed sideways) was obtained in the flask.

【0048】ゲル中に不均一又は不透明な粘土鉱物やポ
リマーによる凝集はいずれも観測されなかった。重合直
後の水性ゲルの透明性は実施例1、2、4が均一透明
で、実施例3が均一な半透明であった。ゲルの洗浄は、
得られたゲルを秤量後、5mm角程度に切断後、5℃の
多量の水中での膨潤と80℃真空乾燥を2回繰り返して
行った。その後、100℃で8時間真空乾燥して水性ゲ
ルの乾燥体を得、その秤量より精製後の収率を求めた。
実施例1〜4の精製後の収率はいずれも99重量%以上
と高かった。
No aggregation due to heterogeneous or opaque clay minerals or polymers was observed in the gel. As for the transparency of the aqueous gel immediately after the polymerization, Examples 1, 2, and 4 were uniformly transparent, and Example 3 was uniformly translucent. Washing the gel
After the obtained gel was weighed and cut into about 5 mm squares, swelling in a large amount of water at 5 ° C and vacuum drying at 80 ° C were repeated twice. Then, it was vacuum-dried at 100 ° C. for 8 hours to obtain a dried aqueous gel, and the yield after purification was determined from the weight of the dried aqueous gel.
The yields after purification in Examples 1 to 4 were all as high as 99% by weight or more.

【0049】また得られた水性ゲル乾燥体を平均粒径が
約300μmに粉砕後、20℃水中で平衡膨潤させた。
得られた膨潤平衡した水性ゲルの重量は対応する乾燥重
量の52倍(実施例1)、41倍(実施例2)、35倍
(実施例3)、60倍(実施例4)であり、高い吸水率
を示した。
The obtained dried aqueous gel was pulverized to an average particle diameter of about 300 μm and then equilibrium-swelled in water at 20 ° C.
The weight of the resulting swell-equilibrated aqueous gel is 52 times (Example 1), 41 times (Example 2), 35 times (Example 3), 60 times (Example 4) the corresponding dry weight, It showed high water absorption.

【0050】(実施例5〜8)DMAA(実施例5)、
ACMO(実施例6)、DEAA(実施例7)、IPA
A(実施例8)を全て6.0g用いること以外は、実施
例1〜4と同様にして調製した粘土鉱物、有機モノマ
ー、TMEDA、PPSを含む無色透明水溶液を内径
5.5mm、長さ150mmの密栓付きのガラスチュー
ブ容器に入れ同様に酸素を遮断した状態で20℃で8時
間重合させ、均一で弾力性のある有機・無機複合ポリア
クリルアミド系水性ゲルを得た。
(Examples 5 to 8) DMAA (Example 5),
ACMO (Example 6), DEAA (Example 7), IPA
A (Example 8) is a colorless and transparent aqueous solution containing a clay mineral, an organic monomer, TMEDA, and PPS prepared in the same manner as in Examples 1 to 4 except that 6.0 g of all of A (Example 8) is used. Was placed in a glass tube container with a stopper and polymerized at 20 ° C. for 8 hours in the same manner with blocking oxygen to obtain a uniform and elastic organic / inorganic composite polyacrylamide-based aqueous gel.

【0051】水性ゲル中にはポリアクリルアミド成分の
10倍の水が含まれていた。ガラスチューブから外径
5.5mmの棒状の水性ゲルを取り出し、長さ30mm
にカットしたサンプルを用いて、厚み方向に1/3及び
1/5までの圧縮する試験と、長さ方向に2倍及び4倍
まで延伸する試験と、長さ中心点で100度、150度
及びそれ以上の角度に曲げ変形する試験を行った。その
結果、実施例5〜8のいずれのサンプルも上記の試験に
おいて、形状が破壊されたり、クラックが生じたり、欠
損が生じることはなく、元の状態に戻った。また曲げ変
形試験ではいずれも180度以上の変形でも破壊、クラ
ックなどが生じることなく、試験後もとの状態に戻っ
た。
The aqueous gel contained water ten times as large as the polyacrylamide component. A rod-shaped aqueous gel having an outer diameter of 5.5 mm was taken out from the glass tube, and the length was 30 mm.
Using a sample cut to 1/3 and 1/5 compression in the thickness direction, 2 and 4 times stretching in the length direction, and 100 and 150 degrees at the center of the length And a test for bending deformation at an angle larger than that. As a result, in each of the samples of Examples 5 to 8, in the above-mentioned test, the shape was not broken, cracks were generated, and no loss occurred, and the samples returned to the original state. In each of the bending deformation tests, even if the deformation was 180 degrees or more, the specimen returned to the original state without breaking or cracking.

【0052】(実施例9〜14)粘土鉱物(ラポナイト
XLG)の量を0.396g(実施例9、10:XLG
/IPAA=0.066重量比)、0.792g(実施
例11、12:XLG/IPAA=0.132重量
比)、3.564g(実施例13、14:XLG/IP
AA=0.594重量比)に変えた以外は、実施例9、
11、13は実施例4と同様にして、実施例10、1
2、14は実施例8と同様にして重合を行い、有機・無
機複合ポリアクリルアミド系水性ゲルを調製した。
(Examples 9 to 14) The amount of clay mineral (Laponite XLG) was 0.396 g (Examples 9 and 10: XLG
/ IPAA = 0.066 weight ratio), 0.792 g (Example 11, 12: XLG / IPAA = 0.132 weight ratio), 3.564 g (Examples 13, 14: XLG / IP)
AA = 0.594 weight ratio), except that
11 and 13 are the same as those of the fourth embodiment.
Polymerization of Nos. 2 and 14 was carried out in the same manner as in Example 8 to prepare an organic / inorganic composite polyacrylamide-based aqueous gel.

【0053】実施例9〜14では、いずれも20℃で透
明な均一水性ゲルが得られた。実施例4と同様にして測
定した20℃水中で平衡膨潤させた水性ゲルの重量は、
対応する乾燥重量の112倍(実施例9)、71倍(実
施例11)、54倍(実施例13)であった。また実施
例10、12、14において、長さ30mmでの棒状水
性ゲルを用いた実施例8と同じ条件での圧縮、延伸、曲
げ変形試験では、実施例10、12、及び14のいずれ
のサンプルも、形状が破壊されたり、クラックが生じた
り、欠損が生じることはなく、元の状態に戻った。また
曲げ変形試験では、いずれも180度以上の変形でも破
壊やクラックは生じず、試験後、元の状態に戻った。
In each of Examples 9 to 14, a transparent uniform aqueous gel was obtained at 20 ° C. The weight of the aqueous gel equilibrated and swollen in 20 ° C. water measured in the same manner as in Example 4 was
The corresponding dry weight was 112 times (Example 9), 71 times (Example 11) and 54 times (Example 13). In Examples 10, 12, and 14, in the compression, stretching, and bending deformation tests under the same conditions as in Example 8 using a rod-shaped aqueous gel having a length of 30 mm, any of the samples of Examples 10, 12, and 14 was used. Also, the shape returned to its original state without being destroyed, cracked or chipped. In each of the bending deformation tests, no destruction or cracking occurred even at a deformation of 180 ° or more, and the test piece returned to the original state after the test.

【0054】(比較例1〜4)粘土鉱物を用いないで、
IPAAを添加した後、有機架橋剤N,N’−メチレン
ビスアクリルアミド(BIS)(関東化学株式会社製)
をIPAAの1モル%(比較例1と3)、5モル%(比
較例2と4)添加して用いることを除くと実施例4と同
様にして比較例1及び2の実験を、実施例8と同様にし
て比較例3及び4の実験を行い、いずれも20℃で8時
間重合して水性ゲルを得た。
(Comparative Examples 1-4) Without using a clay mineral,
After adding IPAA, an organic crosslinking agent N, N'-methylenebisacrylamide (BIS) (manufactured by Kanto Chemical Co., Ltd.)
The experiment of Comparative Examples 1 and 2 was performed in the same manner as in Example 4 except that 1 mol% (Comparative Examples 1 and 3) and 5 mol% (Comparative Examples 2 and 4) of IPAA were used. The experiments of Comparative Examples 3 and 4 were carried out in the same manner as in Example 8, and both were polymerized at 20 ° C. for 8 hours to obtain an aqueous gel.

【0055】比較例1及び3では無色透明ゲルが、比較
例2及び4では白濁したゲルが得られた。ゲルはいずれ
もタフネスのない脆いものであった。なお、ゲルが白濁
したのは架橋剤濃度を高めることで架橋密度が系内で均
一でなくなり、可視光のスケールで散乱を生じる不均一
架橋構造となったためと考えられる。実施例4と同様に
して測定した20℃水中で平衡膨潤させた水性ゲルの重
量は、対応する乾燥重量の15倍(比較例1)、8倍
(比較例2)であった。
In Comparative Examples 1 and 3, a colorless transparent gel was obtained, and in Comparative Examples 2 and 4, a cloudy gel was obtained. Each gel was brittle without toughness. It is considered that the gel became clouded because the crosslink density became non-uniform in the system by increasing the concentration of the crosslinker, resulting in a non-uniform crosslink structure that caused scattering on the visible light scale. The weight of the aqueous gel equilibrated and swollen in 20 ° C. water measured in the same manner as in Example 4 was 15 times (Comparative Example 1) and 8 times (Comparative Example 2) the corresponding dry weight.

【0056】また比較例3と4において実施例8と同様
にして長さ30mmでの棒状水性ゲルを用い、実施例8
と同じ条件で圧縮、延伸、曲げ変形試験を行った。その
結果、比較例3と4のいずれも、厚み方向1/3への圧
縮変形、長さ方向2倍への延伸変形、長さ中心点での1
00度の曲げ変形により全て、クラックが生じたり、形
状が破壊された。
In Comparative Examples 3 and 4, a rod-shaped aqueous gel having a length of 30 mm was used in the same manner as in Example 8.
Under the same conditions as described above, compression, stretching, and bending deformation tests were performed. As a result, in each of Comparative Examples 3 and 4, compression deformation in the thickness direction 1/3, stretching deformation in the length direction 2 times, and 1% in the length center point.
Cracks and shapes were all destroyed by the bending deformation of 00 degrees.

【0057】(比較例5と6)粘土鉱物を用いないで、
DMAAモノマーを添加した後、有機架橋剤N,N’−
メチレンビスアクリルアミド(BIS)(関東化学株式
会社製)をDMAA又はIPAAの1モル%(比較例
5)、5モル%(比較例6)添加して用いることを除く
と実施例5と同様にして比較例5、6の実験を行い、2
0℃で8時間重合して水性ゲルを得た。比較例5では無
色透明ゲルが、比較例6では白濁したゲルが得られた
が、いずれのゲルもタフネスの無いも脆いゲルであっ
た。
(Comparative Examples 5 and 6) Without using a clay mineral,
After adding the DMAA monomer, the organic crosslinking agent N, N'-
Methylene bisacrylamide (BIS) (manufactured by Kanto Chemical Co., Ltd.) was added in the same manner as in Example 5 except that 1 mol% (Comparative Example 5) and 5 mol% (Comparative Example 6) of DMAA or IPAA were added. The experiments of Comparative Examples 5 and 6 were performed, and 2
Polymerization was carried out at 0 ° C. for 8 hours to obtain an aqueous gel. In Comparative Example 5, a colorless and transparent gel was obtained, and in Comparative Example 6, a cloudy gel was obtained. However, each gel was a brittle gel without toughness.

【0058】実施例5と同様にして長さ30mmでの棒
状水性ゲルを用い、実施例5と同じ試験条件で圧縮、延
伸、曲げ変形試験を行った。その結果、比較例5と6の
いずれにおいても、厚み方向1/3への圧縮変形、長さ
方向2倍への延伸変形、長さ中心点での100度の曲げ
変形により全て、クラックが生じたり、形状が破壊され
た。
Using a rod-shaped aqueous gel having a length of 30 mm in the same manner as in Example 5, compression, stretching and bending deformation tests were performed under the same test conditions as in Example 5. As a result, in each of Comparative Examples 5 and 6, cracks were caused by compression deformation in the thickness direction of 1/3, extension deformation in the length direction by 2 times, and bending deformation of 100 degrees at the center of the length. Or the shape was destroyed.

【0059】[0059]

【発明の効果】本発明の有機・無機複合ポリアクリルア
ミド系水性ゲル及び/又はその乾燥体からなる吸収性衛
生材料は、従来の水性ゲルと比べて、ゲル乾燥体での液
吸収性に優れ、またゲル状態での圧力、引っ張り、曲げ
などの機械的変形に対する耐久性に優れており、水溶液
吸収材料、特に衛生用品用の水溶液吸収材料として有用
である。
The absorbent sanitary material comprising the organic / inorganic composite polyacrylamide-based aqueous gel and / or the dried product thereof according to the present invention is superior to the conventional aqueous gel in liquid absorbency in a dried gel product, Further, it is excellent in durability against mechanical deformation such as pressure, tension and bending in a gel state, and is useful as an aqueous solution absorbing material, particularly an aqueous solution absorbing material for sanitary goods.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4C003 AA16 AA23 AA29 4G066 AA14D AA63D AC17B AE06B BA11 BA28 CA43 DA12 DA13 EA05 4J002 BG131 DJ006 DJ036 DJ056 GD03 HA07  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4C003 AA16 AA23 AA29 4G066 AA14D AA63D AC17B AE06B BA11 BA28 CA43 DA12 DA13 EA05 4J002 BG131 DJ006 DJ036 DJ056 GD03 HA07

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 (A)アクリルアミド系化合物の重合物
と、(B)水に均一分散可能な水膨潤性粘土鉱物、及び
(C)水との三成分を構成成分として含み、(A)と
(B)からなる三次元網目の中に(C)が包含されてい
る有機・無機複合ポリアクリルアミド系水性ゲル及び/
又はその乾燥体を構成成分とする水溶液吸収材料。
1. A composition comprising (A) a polymer of an acrylamide-based compound, (B) a water-swellable clay mineral which can be uniformly dispersed in water, and (C) water as constituents. An organic / inorganic composite polyacrylamide-based aqueous gel containing (C) in a three-dimensional network consisting of (B) and / or
Alternatively, an aqueous solution-absorbing material whose dried body is a constituent.
【請求項2】 (B)水に均一分散可能な水膨潤性粘土
鉱物と(C)水との共存下に、(A)アクリルアミド系
化合物を重合させて得られる有機・無機複合ポリアクリ
ルアミド系水性ゲル及び/又はその乾燥体を構成成分と
する水溶液吸収材料。
2. An organic / inorganic composite polyacrylamide-based aqueous solution obtained by polymerizing (A) an acrylamide-based compound in the presence of (B) a water-swellable clay mineral which can be uniformly dispersed in water and (C) water. An aqueous solution-absorbing material comprising a gel and / or a dried product thereof as a constituent.
【請求項3】 (B)水に均一分散可能な水膨潤性粘土
鉱物/(A)アクリルアミド系化合物の重合体の重量比
が0.01〜10であることを特徴とする請求項1又は
2に記載の水溶液吸収材料。
3. The weight ratio of (B) a water-swellable clay mineral which can be uniformly dispersed in water / (A) a polymer of an acrylamide-based compound is 0.01 to 10; 2. The aqueous solution absorbing material according to item 1.
【請求項4】 (B)水に均一分散可能な水膨潤性粘土
鉱物が、水膨潤性スメクタイトである、請求項1〜3の
いずれか1項に記載の水溶液吸収材料。
4. The aqueous solution-absorbing material according to claim 1, wherein (B) the water-swellable clay mineral capable of being uniformly dispersed in water is a water-swellable smectite.
【請求項5】 有機・無機複合ポリアクリルアミド系水
性ゲルの20℃での平衡膨潤時の重量が乾燥体重量の2
0倍以上であることを特徴とする請求項1〜4のいずれ
か1項に記載の水溶液吸収材料。
5. The weight of the organic / inorganic composite polyacrylamide aqueous gel at the time of equilibrium swelling at 20 ° C. is 2% of the weight of the dry body.
The aqueous solution-absorbing material according to any one of claims 1 to 4, wherein the ratio is 0 or more.
【請求項6】 (A)アクリルアミド系化合物の重合物
の10倍量(重量比)の水を含んだ有機・無機複合ポリ
アクリルアミド系水性ゲル(直径5.5mm、長さ30
mm)が、厚み方向で1/3以下の厚みに圧縮されて
も、その形状が破壊されないことを特徴とする請求項1
〜4のいずれか1項に記載の水溶液吸収材料。
6. An organic / inorganic composite polyacrylamide-based aqueous gel (5.5 mm in diameter and 30 in length) containing water (A) in an amount 10 times (by weight) the amount of a polymer of the acrylamide-based compound
mm), the shape is not destroyed even when compressed to a thickness of 1/3 or less in the thickness direction.
The aqueous solution-absorbing material according to any one of Items 1 to 4.
【請求項7】 (A)アクリルアミド系化合物の重合物
の10倍量(重量比)の水を含んだ有機・無機複合ポリ
アクリルアミド系水性ゲル(直径5.5mm、長さ30
mm)が長さ方向で2倍以上の長さに延伸されても、そ
の形状が破壊されないことを特徴とする請求項1〜4の
いずれか1項に記載の水溶液吸収材料。
7. An organic / inorganic hybrid polyacrylamide-based aqueous gel (5.5 mm in diameter and 30 in length) containing water (A) 10 times the amount (by weight) of a polymer of an acrylamide-based compound.
The aqueous solution-absorbing material according to any one of claims 1 to 4, wherein the shape is not destroyed even if (mm) is stretched twice or more in the length direction.
【請求項8】 (A)アクリルアミド系化合物の重合物
の10倍量(重量比)の水を含んだ有機・無機複合ポリ
アクリルアミド系水性ゲル(直径5.5mm、長さ30
mm)が、長さ中心点で100度以上の角度に曲げ変形
されても、その形状が破壊されないことを特徴とする請
求項1〜4のいずれか1項に記載の水溶液吸収材料。
8. An organic / inorganic hybrid polyacrylamide-based aqueous gel (5.5 mm in diameter, 30 in length) containing (A) 10 times the amount (by weight) of water of a polymer of an acrylamide-based compound.
The aqueous solution-absorbing material according to any one of claims 1 to 4, wherein the shape of the aqueous solution is not destroyed even when (mm) is bent at an angle of 100 degrees or more at the length center point.
【請求項9】 請求項1〜8のいずれか1項に記載の水
溶液吸収材料を用いた衛生用品。
9. A sanitary article using the aqueous solution-absorbing material according to any one of claims 1 to 8.
JP2001144670A 2001-05-15 2001-05-15 Aqueous solution absorbent material and hygiene products Expired - Fee Related JP5436737B2 (en)

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JP2006028446A (en) * 2004-07-21 2006-02-02 Dainippon Ink & Chem Inc Organic / inorganic composite polymer gel and method for producing the same
JP2007044673A (en) * 2005-08-12 2007-02-22 Kurita Water Ind Ltd Water vapor adsorbent for adsorption heat pump and adsorption heat pump apparatus using the adsorbent
JP2007297550A (en) * 2006-05-02 2007-11-15 Kawamura Inst Of Chem Res Moisture conditioning deodorant and method for producing the same
JP2011001482A (en) * 2009-06-19 2011-01-06 Kawamura Inst Of Chem Res Polymer gel, polymer gel dispersion, polymer gel composite, and method for producing the same
JP2011012107A (en) * 2009-06-30 2011-01-20 Kawamura Inst Of Chem Res Organic-inorganic composite hydrogel particle, aqueous dispersion thereof, dried particle thereof, and method for producing them
JP2011504518A (en) * 2007-09-27 2011-02-10 エスセーアー・ハイジーン・プロダクツ・アーベー New physical forms of clay-linked polymer gels, methods for forming them, and uses thereof
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Publication number Priority date Publication date Assignee Title
WO2004072138A1 (en) * 2003-02-17 2004-08-26 Kawamura Institute Of Chemical Research Polymer gel containing biocompatible material, dry gel, and process for producing polymer gel
JP2006028446A (en) * 2004-07-21 2006-02-02 Dainippon Ink & Chem Inc Organic / inorganic composite polymer gel and method for producing the same
JP2007044673A (en) * 2005-08-12 2007-02-22 Kurita Water Ind Ltd Water vapor adsorbent for adsorption heat pump and adsorption heat pump apparatus using the adsorbent
JP2007297550A (en) * 2006-05-02 2007-11-15 Kawamura Inst Of Chem Res Moisture conditioning deodorant and method for producing the same
JP2011504518A (en) * 2007-09-27 2011-02-10 エスセーアー・ハイジーン・プロダクツ・アーベー New physical forms of clay-linked polymer gels, methods for forming them, and uses thereof
JP2011001482A (en) * 2009-06-19 2011-01-06 Kawamura Inst Of Chem Res Polymer gel, polymer gel dispersion, polymer gel composite, and method for producing the same
JP2011012107A (en) * 2009-06-30 2011-01-20 Kawamura Inst Of Chem Res Organic-inorganic composite hydrogel particle, aqueous dispersion thereof, dried particle thereof, and method for producing them
WO2012132460A1 (en) * 2011-03-31 2012-10-04 Unicharm Corporation Water-absorbent article
WO2018135629A1 (en) * 2017-01-23 2018-07-26 住友精化株式会社 Method for producing water absorbent resin
KR20180087175A (en) * 2017-01-23 2018-08-01 주식회사 엘지화학 Superabsorbent polymers and method for preparing the same
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KR102192638B1 (en) * 2017-01-23 2020-12-17 주식회사 엘지화학 Superabsorbent polymers and method for preparing the same
WO2019043975A1 (en) * 2017-09-04 2019-03-07 シャープ株式会社 Humidity control device
CN111050882A (en) * 2017-09-04 2020-04-21 夏普株式会社 Humidity control device
JPWO2019043975A1 (en) * 2017-09-04 2020-08-20 シャープ株式会社 Humidity control device
JP7003141B2 (en) 2017-09-04 2022-01-20 シャープ株式会社 Humidity control device
CN111050882B (en) * 2017-09-04 2022-03-04 夏普株式会社 Humidity control device

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