JP2002314298A - 電子部品実装装置 - Google Patents
電子部品実装装置Info
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- JP2002314298A JP2002314298A JP2001119282A JP2001119282A JP2002314298A JP 2002314298 A JP2002314298 A JP 2002314298A JP 2001119282 A JP2001119282 A JP 2001119282A JP 2001119282 A JP2001119282 A JP 2001119282A JP 2002314298 A JP2002314298 A JP 2002314298A
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Abstract
(57)【要約】
【課題】 基板位置決め部の搬送レールの位置保持を確
実に行うことができる電子部品実装装置を提供すること
を目的とする。 【解決手段】 基板位置決め部によって位置決めされた
基板に電子部品を実装する電子部品実装装置において、
搬送レール１６ｂを搬送幅方向に移動させた後に位置を
保持するロック機構３０を、摺動軸２９に沿って摺動す
る摺動ブロック３１Ａ，３１Ｂと、摺動ブロック３１Ｂ
にピン３７によって軸支され摺動軸２９が貫通する制動
プレート３５と、制動プレート３５を水平方向に付勢す
るバネ部材３６と、制動プレート３５を付勢力に抗して
復元変位させるピストン３３とで構成する。位置保持状
態では、バネ部材３６の付勢力により制動プレート３５
の挿通孔３５ａの開孔端部３５ｂが摺動軸２９に押圧さ
れて「かじり」を生じることにより、大きな保持力で位
置が固定される。
実に行うことができる電子部品実装装置を提供すること
を目的とする。 【解決手段】 基板位置決め部によって位置決めされた
基板に電子部品を実装する電子部品実装装置において、
搬送レール１６ｂを搬送幅方向に移動させた後に位置を
保持するロック機構３０を、摺動軸２９に沿って摺動す
る摺動ブロック３１Ａ，３１Ｂと、摺動ブロック３１Ｂ
にピン３７によって軸支され摺動軸２９が貫通する制動
プレート３５と、制動プレート３５を水平方向に付勢す
るバネ部材３６と、制動プレート３５を付勢力に抗して
復元変位させるピストン３３とで構成する。位置保持状
態では、バネ部材３６の付勢力により制動プレート３５
の挿通孔３５ａの開孔端部３５ｂが摺動軸２９に押圧さ
れて「かじり」を生じることにより、大きな保持力で位
置が固定される。
Description
【０００１】
【発明の属する技術分野】本発明は、基板に電子部品を
実装する電子部品実装装置に関するものである。
実装する電子部品実装装置に関するものである。
【０００２】
【従来の技術】基板に電子部品を実装する電子部品実装
装置においては、未実装の基板が供給されるとこの基板
はまず基板位置決め部によってＸ，Ｙ，Ｚの各方向に位
置決めされ、この位置決めされた基板に対して移載ヘッ
ドによって電子部品が実装される。
装置においては、未実装の基板が供給されるとこの基板
はまず基板位置決め部によってＸ，Ｙ，Ｚの各方向に位
置決めされ、この位置決めされた基板に対して移載ヘッ
ドによって電子部品が実装される。
【０００３】基板位置決め部は、基板を搬送するととも
に電子部品の実装時に基板を保持する２本の搬送レール
を備えている。これらの搬送レールは、寸法の異なる多
種類の基板に対応するため搬送幅を基板に合わせて変更
することができるよう、いずれか一方または両方が搬送
幅方向に移動可能となっている。そして搬送レールを移
動させた後に位置ずれが生じないよう、搬送レールの位
置を固定するロック機構が設けられている。
に電子部品の実装時に基板を保持する２本の搬送レール
を備えている。これらの搬送レールは、寸法の異なる多
種類の基板に対応するため搬送幅を基板に合わせて変更
することができるよう、いずれか一方または両方が搬送
幅方向に移動可能となっている。そして搬送レールを移
動させた後に位置ずれが生じないよう、搬送レールの位
置を固定するロック機構が設けられている。
【０００４】このロック機構としては、従来より搬送レ
ールにロック用のエアシリンダを設け、搬送幅方向に配
設された固定用レールにエアシリンダのロッドを押圧す
ることにより、ロッドと固定用レールとの摩擦力によっ
て位置を保持させるようにしたものが一般に用いられて
いた。
ールにロック用のエアシリンダを設け、搬送幅方向に配
設された固定用レールにエアシリンダのロッドを押圧す
ることにより、ロッドと固定用レールとの摩擦力によっ
て位置を保持させるようにしたものが一般に用いられて
いた。
【０００５】
【発明が解決しようとする課題】しかしながら、上記従
来のロック機構は、摩擦力によって位置保持力を得るこ
とから、動作の高速化などによって従来よりも大きな位
置保持力が求められる場合には、押しつけ力を発生させ
るエアシリンダを大型にするしか方策がなく、装置のコ
ンパクト化の要請に反するという問題点があった。
来のロック機構は、摩擦力によって位置保持力を得るこ
とから、動作の高速化などによって従来よりも大きな位
置保持力が求められる場合には、押しつけ力を発生させ
るエアシリンダを大型にするしか方策がなく、装置のコ
ンパクト化の要請に反するという問題点があった。
【０００６】そこで本発明は、基板位置決め部の搬送レ
ールの位置保持を確実に行うことができる電子部品実装
装置を提供することを目的とする。
ールの位置保持を確実に行うことができる電子部品実装
装置を提供することを目的とする。
【０００７】
【課題を解決するための手段】請求項１記載の電子部品
実装装置は、基板位置決め部によって位置決めされた基
板に電子部品を実装する電子部品実装装置であって、前
記基板位置決め部は、基板を搬送するとともに水平姿勢
で保持する搬送レールと、この搬送レールを搬送方向と
直交する搬送幅方向に移動させることにより搬送幅を変
更する搬送幅変更手段と、搬送レールの搬送幅方向の位
置を保持する位置保持手段とを備え、この位置保持手段
は、前記搬送レールと結合され搬送幅方向に配設された
摺動軸に沿って摺動する摺動部と、この摺動部に変位可
能に配設され前記摺動軸が挿通する挿通孔が形成された
制動部と、この挿通孔を摺動軸に対して押しつける方向
に前記制動部を変位させる押しつけ手段と、前記挿通孔
の摺動軸に対する押しつけ状態を解除する押しつけ解除
手段とを有する。
実装装置は、基板位置決め部によって位置決めされた基
板に電子部品を実装する電子部品実装装置であって、前
記基板位置決め部は、基板を搬送するとともに水平姿勢
で保持する搬送レールと、この搬送レールを搬送方向と
直交する搬送幅方向に移動させることにより搬送幅を変
更する搬送幅変更手段と、搬送レールの搬送幅方向の位
置を保持する位置保持手段とを備え、この位置保持手段
は、前記搬送レールと結合され搬送幅方向に配設された
摺動軸に沿って摺動する摺動部と、この摺動部に変位可
能に配設され前記摺動軸が挿通する挿通孔が形成された
制動部と、この挿通孔を摺動軸に対して押しつける方向
に前記制動部を変位させる押しつけ手段と、前記挿通孔
の摺動軸に対する押しつけ状態を解除する押しつけ解除
手段とを有する。
【０００８】請求項２記載の電子部品実装装置は、請求
項１記載の電子部品実装装置であって、前記制動部は前
記摺動部に前記摺動軸の軸線と直交する方向の支持軸廻
りに回動自在に軸止され、前記押しつけ手段はこの制動
部の一部を前記軸線方向に付勢するバネ部材であり、こ
の付勢力によって前記挿通孔の開孔端部を摺動軸の表面
に押圧する。
項１記載の電子部品実装装置であって、前記制動部は前
記摺動部に前記摺動軸の軸線と直交する方向の支持軸廻
りに回動自在に軸止され、前記押しつけ手段はこの制動
部の一部を前記軸線方向に付勢するバネ部材であり、こ
の付勢力によって前記挿通孔の開孔端部を摺動軸の表面
に押圧する。
【０００９】請求項３記載の電子部品実装装置は、請求
項１記載の電子部品実装装置であって、前記押しつけ解
除手段は、前記制動部を前記バネ部材の付勢力に抗して
復元変位させるエアシリンダである。
項１記載の電子部品実装装置であって、前記押しつけ解
除手段は、前記制動部を前記バネ部材の付勢力に抗して
復元変位させるエアシリンダである。
【００１０】本発明によれば、搬送レールの搬送幅方向
の位置を保持する位置保持手段を、搬送レールと結合さ
れ搬送幅方向に配設された摺動軸に沿って摺動する摺動
部と、この摺動部に変位可能に配設され摺動軸が挿通す
る挿通孔が形成された制動部と、挿通孔を摺動軸に押し
つける方向に制動部を変位させる押しつけ手段と、挿通
孔の摺動軸に対する押しつけ状態を解除する押しつけ解
除手段とで構成することにより、大きな位置保持力を発
生させることができる。
の位置を保持する位置保持手段を、搬送レールと結合さ
れ搬送幅方向に配設された摺動軸に沿って摺動する摺動
部と、この摺動部に変位可能に配設され摺動軸が挿通す
る挿通孔が形成された制動部と、挿通孔を摺動軸に押し
つける方向に制動部を変位させる押しつけ手段と、挿通
孔の摺動軸に対する押しつけ状態を解除する押しつけ解
除手段とで構成することにより、大きな位置保持力を発
生させることができる。
【００１１】
【発明の実施の形態】次に本発明の実施の形態を図面を
参照して説明する。図１は本発明の一実施の形態の電子
部品実装装置の平面図、図２は本発明の一実施の形態の
電子部品実装装置の基板位置決め部の正面図、図３は本
発明の一実施の形態の電子部品実装装置の基板保持部の
平面図、図４は本発明の一実施の形態の電子部品実装装
置の基板保持部の側面図、図５は本発明の一実施の形態
の電子部品実装装置の基板保持部のロック機構の断面
図、図６は本発明の一実施の形態の電子部品実装装置の
基板保持部のロック機構の動作説明図である。
参照して説明する。図１は本発明の一実施の形態の電子
部品実装装置の平面図、図２は本発明の一実施の形態の
電子部品実装装置の基板位置決め部の正面図、図３は本
発明の一実施の形態の電子部品実装装置の基板保持部の
平面図、図４は本発明の一実施の形態の電子部品実装装
置の基板保持部の側面図、図５は本発明の一実施の形態
の電子部品実装装置の基板保持部のロック機構の断面
図、図６は本発明の一実施の形態の電子部品実装装置の
基板保持部のロック機構の動作説明図である。
【００１２】まず図１を参照して電子部品実装装置の構
造を説明する。図１において、電子部品の供給部３には
テープに保持された電子部品を供給するテープフィーダ
４が多数個並設されている。テープフィーダ４は図外の
フィーダベースに装着され、送りねじ５を回転駆動する
ことにより横方向へ移動する。そして電子部品を保持し
たテープをピッチ送りすることにより、電子部品を移載
ヘッドによるピックアップ位置に供給する。
造を説明する。図１において、電子部品の供給部３には
テープに保持された電子部品を供給するテープフィーダ
４が多数個並設されている。テープフィーダ４は図外の
フィーダベースに装着され、送りねじ５を回転駆動する
ことにより横方向へ移動する。そして電子部品を保持し
たテープをピッチ送りすることにより、電子部品を移載
ヘッドによるピックアップ位置に供給する。
【００１３】供給部３の手前側にはロータリヘッド６が
配設されている。ロータリヘッド６は回動軸Ｏの廻りで
インデックス回転し、その円周上には複数基の移載ヘッ
ド７が装着されており、各移載ヘッド７は複数の吸着ノ
ズルを備えている。ピックアップステーションのピック
アップ位置Ｐに位置している状態で移載ヘッド７が昇降
動作を行うことにより、テープフィーダ４から電子部品
をピックアップする。このとき、送りねじ５によってテ
ープフィーダ４を横移動させることにより、所望の電子
部品をピックアップすることができる。
配設されている。ロータリヘッド６は回動軸Ｏの廻りで
インデックス回転し、その円周上には複数基の移載ヘッ
ド７が装着されており、各移載ヘッド７は複数の吸着ノ
ズルを備えている。ピックアップステーションのピック
アップ位置Ｐに位置している状態で移載ヘッド７が昇降
動作を行うことにより、テープフィーダ４から電子部品
をピックアップする。このとき、送りねじ５によってテ
ープフィーダ４を横移動させることにより、所望の電子
部品をピックアップすることができる。
【００１４】移載ヘッド７はロータリヘッド６の回動軸
Ｏを中心とする円周上の等配位置に配設されており、移
載ヘッド７は自転機構によってその自転軸廻りに自転す
る。この自転により移載ヘッド７に設けられた複数の吸
着ノズルの選択や、吸着ノズルに保持された電子部品の
水平回転方向の角度設定などを行う。
Ｏを中心とする円周上の等配位置に配設されており、移
載ヘッド７は自転機構によってその自転軸廻りに自転す
る。この自転により移載ヘッド７に設けられた複数の吸
着ノズルの選択や、吸着ノズルに保持された電子部品の
水平回転方向の角度設定などを行う。
【００１５】ピックアップ位置Ｐでピックアップされた
電子部品は、ロータリヘッド６のインデックス回転によ
り矢印ａ方向に順次移動する。移動途中には高さ計測ス
テーション８が設けられている。高さ計測ステーション
８では、移載ヘッド７に保持された状態の電子部品の高
さを計測する。
電子部品は、ロータリヘッド６のインデックス回転によ
り矢印ａ方向に順次移動する。移動途中には高さ計測ス
テーション８が設けられている。高さ計測ステーション
８では、移載ヘッド７に保持された状態の電子部品の高
さを計測する。
【００１６】高さ計測ステーション８に隣接して部品認
識ステーション９が設けられている。移載ヘッド７の吸
着ノズルに保持された電子部品は、部品認識ステーショ
ン９において図示しないカメラによって下方から撮像さ
れる。そしてこの撮像結果を画像処理することにより、
電子部品の平面視した寸法、すなわち長さや幅寸法が検
出される。
識ステーション９が設けられている。移載ヘッド７の吸
着ノズルに保持された電子部品は、部品認識ステーショ
ン９において図示しないカメラによって下方から撮像さ
れる。そしてこの撮像結果を画像処理することにより、
電子部品の平面視した寸法、すなわち長さや幅寸法が検
出される。
【００１７】ロータリヘッド６の手前側には基板位置決
め部１１が配設されている。基板位置決め部１１は、上
流側の搬入コンベア１２によって搬入された基板１を水
平・上下方向に位置決めする。部品認識ステーション９
から移動した移載ヘッド７が基板１上に位置する実装ス
テーションの実装位置Ｍに到達し、そこで昇降動作を行
うことにより、電子部品２を基板１に実装する。実装後
の基板１は、搬出コンベア１３によって下流側へ搬出さ
れる。
め部１１が配設されている。基板位置決め部１１は、上
流側の搬入コンベア１２によって搬入された基板１を水
平・上下方向に位置決めする。部品認識ステーション９
から移動した移載ヘッド７が基板１上に位置する実装ス
テーションの実装位置Ｍに到達し、そこで昇降動作を行
うことにより、電子部品２を基板１に実装する。実装後
の基板１は、搬出コンベア１３によって下流側へ搬出さ
れる。
【００１８】次に図２を参照して基板位置決め部１１の
構造を説明する。図２において、基板位置決め部１１
は、Ｘ軸テーブル２０、Ｙ軸テーブル２１及びＺ軸テー
ブル２２を段積みした移動テーブル１５を備えている。
最上段のＺ軸テーブル２２上には、搬入コンベア１２か
ら渡された基板１を保持する基板保持部１６が配設され
ている。基板保持部１６は、水平な昇降ベース２３上
に、基板１をＸ方向に搬送するとともに水平姿勢で保持
する２条の搬送レール１６ａ，１６ｂを設けた構成とな
っている。
構造を説明する。図２において、基板位置決め部１１
は、Ｘ軸テーブル２０、Ｙ軸テーブル２１及びＺ軸テー
ブル２２を段積みした移動テーブル１５を備えている。
最上段のＺ軸テーブル２２上には、搬入コンベア１２か
ら渡された基板１を保持する基板保持部１６が配設され
ている。基板保持部１６は、水平な昇降ベース２３上
に、基板１をＸ方向に搬送するとともに水平姿勢で保持
する２条の搬送レール１６ａ，１６ｂを設けた構成とな
っている。
【００１９】図３に示すように、一方側の搬送レール１
６ａは昇降ベース２３の端部に配置された固定レールと
なっている。また他方側の搬送レール１６ｂは、昇降ベ
ース２３上にＹ方向に配設されたガイドレール２４に摺
動自在に嵌合したスライダ２５に固定され、Ｙ方向に可
動となっている。搬送レール１６ｂには、送りねじ２６
が螺合したナット２７が固定されており、モータ２８に
よって送りねじ２６を回転駆動することにより、搬送レ
ール１６ｂはＹ方向（搬送幅方向）に移動する。
６ａは昇降ベース２３の端部に配置された固定レールと
なっている。また他方側の搬送レール１６ｂは、昇降ベ
ース２３上にＹ方向に配設されたガイドレール２４に摺
動自在に嵌合したスライダ２５に固定され、Ｙ方向に可
動となっている。搬送レール１６ｂには、送りねじ２６
が螺合したナット２７が固定されており、モータ２８に
よって送りねじ２６を回転駆動することにより、搬送レ
ール１６ｂはＹ方向（搬送幅方向）に移動する。
【００２０】これにより、基板保持部１６においては、
搬送レール１６ａ，１６ｂ間の搬送幅を、図４（ａ）に
示す最大搬送幅Ｂ１から図４（ｂ）に示す最小搬送幅Ｂ
２の間で、実装対象の基板１の幅寸法に応じて変更する
ことができるようになっている。すなわち、送りねじ２
６、ナット２７、モータ２８は、可動部である搬送レー
ル１６ｂを搬送方向と直交する搬送幅方向に移動させる
ことにより搬送幅を変更する搬送幅変更手段となってい
る。
搬送レール１６ａ，１６ｂ間の搬送幅を、図４（ａ）に
示す最大搬送幅Ｂ１から図４（ｂ）に示す最小搬送幅Ｂ
２の間で、実装対象の基板１の幅寸法に応じて変更する
ことができるようになっている。すなわち、送りねじ２
６、ナット２７、モータ２８は、可動部である搬送レー
ル１６ｂを搬送方向と直交する搬送幅方向に移動させる
ことにより搬送幅を変更する搬送幅変更手段となってい
る。
【００２１】次に可動の搬送レール１６ｂのロック機構
３０について説明する。このロック機構３０は搬送レー
ル１６ｂの搬送幅方向の位置を保持する位置保持手段で
あり、搬送幅を変更した後に搬送レール１６ｂが位置ず
れしないように搬送幅に応じた任意位置において固定す
るものである。
３０について説明する。このロック機構３０は搬送レー
ル１６ｂの搬送幅方向の位置を保持する位置保持手段で
あり、搬送幅を変更した後に搬送レール１６ｂが位置ず
れしないように搬送幅に応じた任意位置において固定す
るものである。
【００２２】図３、図４に示すように、搬送レール１６
ｂの側面には、Ｙ方向に配設された２本の水平な摺動軸
２９に沿って摺動するロック機構３０が結合されてい
る。ロック機構３０は、図５（ａ）に示すように、搬送
レール１６ｂに結合された摺動部を構成し、摺動軸２９
に沿って摺動する２分割された摺動ブロック３１Ａ，３
１Ｂの内部に、以下に説明する要素部品を組み込んだ構
成となっている。
ｂの側面には、Ｙ方向に配設された２本の水平な摺動軸
２９に沿って摺動するロック機構３０が結合されてい
る。ロック機構３０は、図５（ａ）に示すように、搬送
レール１６ｂに結合された摺動部を構成し、摺動軸２９
に沿って摺動する２分割された摺動ブロック３１Ａ，３
１Ｂの内部に、以下に説明する要素部品を組み込んだ構
成となっている。
【００２３】摺動ブロック３１Ａの内部にはシリンダ部
３１ａ及びシリンダ部３１ａに連通するエア孔３１ｂが
設けられている。シリンダ部３１ａ内には中央部に摺動
軸２９が摺動自在に貫通したピストン３３が嵌合してお
り、空気管３２によってエア孔３１ｂを介してシリンダ
部３１ａ内にエアを供給することにより、ピストン３３
は摺動軸２９に沿って水平方向に移動する（矢印ａ）。
３１ａ及びシリンダ部３１ａに連通するエア孔３１ｂが
設けられている。シリンダ部３１ａ内には中央部に摺動
軸２９が摺動自在に貫通したピストン３３が嵌合してお
り、空気管３２によってエア孔３１ｂを介してシリンダ
部３１ａ内にエアを供給することにより、ピストン３３
は摺動軸２９に沿って水平方向に移動する（矢印ａ）。
【００２４】摺動ブロック３１Ａと結合された摺動ブロ
ック３１Ｂ内にはハウジング部３１ｃ（図５（ｂ））が
形成されており、ハウジング部３１ｃには、カラープレ
ート３４及び制動プレート３５（制動部）が嵌合してい
る。カラープレート３４には、ピストン３３に設けられ
た突部３３ａが嵌入する開口３４ａが形成されており、
また制動プレート３５には、摺動軸２９が挿通する挿通
孔３５ａが設けられている。
ック３１Ｂ内にはハウジング部３１ｃ（図５（ｂ））が
形成されており、ハウジング部３１ｃには、カラープレ
ート３４及び制動プレート３５（制動部）が嵌合してい
る。カラープレート３４には、ピストン３３に設けられ
た突部３３ａが嵌入する開口３４ａが形成されており、
また制動プレート３５には、摺動軸２９が挿通する挿通
孔３５ａが設けられている。
【００２５】挿通孔３５ａの孔径は摺動軸２９の軸径よ
りも幾分大きく設定されており、後述するように制動プ
レート３５が直立状態においては、挿通孔３５ａは摺動
軸２９に接触せず、制動プレート３５が所定角度傾斜し
た状態で挿通孔３５ａが摺動軸２９に接触するように設
定されている。シリンダ部３１ａ内にエアを供給して、
ピストン３３を矢印ａ方向に移動させると、ピストン３
３はカラープレート３４を介して制動プレート３５に対
して水平方向の押圧力を作用させる。
りも幾分大きく設定されており、後述するように制動プ
レート３５が直立状態においては、挿通孔３５ａは摺動
軸２９に接触せず、制動プレート３５が所定角度傾斜し
た状態で挿通孔３５ａが摺動軸２９に接触するように設
定されている。シリンダ部３１ａ内にエアを供給して、
ピストン３３を矢印ａ方向に移動させると、ピストン３
３はカラープレート３４を介して制動プレート３５に対
して水平方向の押圧力を作用させる。
【００２６】図５（ｂ）は、図５（ａ）のＡ断面を示し
ている。制動プレート３５は摺動軸２９の軸線と直交す
る方向に水平に設けられたピン３７によって回動自在に
軸支されており、ピン３７廻りに回転変位が可能となっ
ている。また摺動ブロック３１Ｂの摺動軸２９の上方に
は、バネ座３１ｄが設けられており、バネ座３１ｄ内に
は圧縮用のバネ部材３６が装着されている。バネ部材３
６の端部は制動プレート３５の上部を側面から水平方向
（矢印ｂ）に付勢する。この付勢力により、制動プレー
ト３５は、ピン３７廻りの回転変位を生じる（矢印
ｃ）。この回転変位において、制動プレート３５、カラ
ープレート３４の上部は図５（ａ）に示すようにテーパ
加工がなされていることから、制動プレート３５の上部
がカラープレート３４に当接することによる干渉が発生
しないようになっている（図６（ｂ）参照）。
ている。制動プレート３５は摺動軸２９の軸線と直交す
る方向に水平に設けられたピン３７によって回動自在に
軸支されており、ピン３７廻りに回転変位が可能となっ
ている。また摺動ブロック３１Ｂの摺動軸２９の上方に
は、バネ座３１ｄが設けられており、バネ座３１ｄ内に
は圧縮用のバネ部材３６が装着されている。バネ部材３
６の端部は制動プレート３５の上部を側面から水平方向
（矢印ｂ）に付勢する。この付勢力により、制動プレー
ト３５は、ピン３７廻りの回転変位を生じる（矢印
ｃ）。この回転変位において、制動プレート３５、カラ
ープレート３４の上部は図５（ａ）に示すようにテーパ
加工がなされていることから、制動プレート３５の上部
がカラープレート３４に当接することによる干渉が発生
しないようになっている（図６（ｂ）参照）。
【００２７】次に図６を参照して、このロック機構３０
による位置保持及び位置保持解除について説明する。位
置保持は、基板保持部１６において搬送幅を固定した状
態、すなわち搬送レール１６ｂの位置を固定状態の保持
するものであり、位置保持解除は、搬送幅の変更のため
に搬送レール１６ｂの位置固定を解除して幅方向の移動
が許容される状態にするものである。
による位置保持及び位置保持解除について説明する。位
置保持は、基板保持部１６において搬送幅を固定した状
態、すなわち搬送レール１６ｂの位置を固定状態の保持
するものであり、位置保持解除は、搬送幅の変更のため
に搬送レール１６ｂの位置固定を解除して幅方向の移動
が許容される状態にするものである。
【００２８】図６（ａ）は、搬送レール１６ｂの位置が
保持されておらず、搬送幅の変更が可能な状態を示して
いる。すなわちこの状態では、空気管３２からエアを供
給することによりシリンダ部３１ａ内が加圧され、この
加圧力によってピストン３３がカラープレート３４を介
して制動プレート３５をバネ部材３６の付勢力に抗して
右側へ押しつける。これにより、制動プレート３５は右
側面が摺動ブロック３１Ｂのハウジング内面に当接して
直立状態となり、挿通孔３５ａ内を挿通する摺動軸２９
は制動プレート３５と接触しない。これにより、ロック
機構３０は、摺動軸２９に沿ってフリーな状態で摺動す
ることが許容される。
保持されておらず、搬送幅の変更が可能な状態を示して
いる。すなわちこの状態では、空気管３２からエアを供
給することによりシリンダ部３１ａ内が加圧され、この
加圧力によってピストン３３がカラープレート３４を介
して制動プレート３５をバネ部材３６の付勢力に抗して
右側へ押しつける。これにより、制動プレート３５は右
側面が摺動ブロック３１Ｂのハウジング内面に当接して
直立状態となり、挿通孔３５ａ内を挿通する摺動軸２９
は制動プレート３５と接触しない。これにより、ロック
機構３０は、摺動軸２９に沿ってフリーな状態で摺動す
ることが許容される。
【００２９】図６（ｂ）は、ロック機構３０によって搬
送レール１６ｂの位置が固定された状態を示している。
すなわち、この状態ではシリンダ部３１ａ内の加圧が解
除され、ピストン３３による制動プレート３５の押しつ
けが解除される。これにより、制動プレート３５はバネ
部材３６の付勢力によってピン３７廻りの回転変位を生
じ、挿通孔３５ａの右側の開孔端部３５ｂが摺動軸２９
の軸表面に押し当てられる。この押しつけによって、開
孔端部３５ｂのエッジ部分が軸表面に微視的に食い込む
「かじり」が発生し、摺動軸２９と制動プレート３５と
の相対的な水平移動が強固にロックされる。
送レール１６ｂの位置が固定された状態を示している。
すなわち、この状態ではシリンダ部３１ａ内の加圧が解
除され、ピストン３３による制動プレート３５の押しつ
けが解除される。これにより、制動プレート３５はバネ
部材３６の付勢力によってピン３７廻りの回転変位を生
じ、挿通孔３５ａの右側の開孔端部３５ｂが摺動軸２９
の軸表面に押し当てられる。この押しつけによって、開
孔端部３５ｂのエッジ部分が軸表面に微視的に食い込む
「かじり」が発生し、摺動軸２９と制動プレート３５と
の相対的な水平移動が強固にロックされる。
【００３０】上記構成において、制動プレート３５は、
この摺動ブロック３１Ｂに回転変位可能に配設され摺動
軸２９が挿通する挿通孔３５ａが形成された制動部とな
っており、バネ部材３６は挿通孔３５ａを摺動軸２９に
対して押しつけられる方向に制動プレート３５を変位さ
せる押しつけ手段となっている。更にシリンダ部３１ａ
及びピストン３３より構成されるエアシリンダは、制動
プレート３５をバネ部材３６の付勢力に抗して復元変位
させることにより挿通孔３５ａの摺動軸２９に対する押
しつけ状態を解除する押しつけ解除手段となっている。
この摺動ブロック３１Ｂに回転変位可能に配設され摺動
軸２９が挿通する挿通孔３５ａが形成された制動部とな
っており、バネ部材３６は挿通孔３５ａを摺動軸２９に
対して押しつけられる方向に制動プレート３５を変位さ
せる押しつけ手段となっている。更にシリンダ部３１ａ
及びピストン３３より構成されるエアシリンダは、制動
プレート３５をバネ部材３６の付勢力に抗して復元変位
させることにより挿通孔３５ａの摺動軸２９に対する押
しつけ状態を解除する押しつけ解除手段となっている。
【００３１】上記説明したように、本実施の形態に示す
ロック機構３０においては、搬送レール１６ａの位置保
持が必要な通常状態においてはバネ部材３６によって制
動プレート３５を常に摺動軸２９に押しつけるようにし
ていることから、従来搬送レールなどの位置保持用に用
いられていたロック機構と比較して、以下のような優れ
た特徴を備えている。
ロック機構３０においては、搬送レール１６ａの位置保
持が必要な通常状態においてはバネ部材３６によって制
動プレート３５を常に摺動軸２９に押しつけるようにし
ていることから、従来搬送レールなどの位置保持用に用
いられていたロック機構と比較して、以下のような優れ
た特徴を備えている。
【００３２】先ず、シリンダのロッドを突出させて固定
レールに対して押圧することにより摩擦力によって位置
を保持するロック方法と比較して、大きな保持力を得る
ことができる。すなわち本実施の形態では、制動プレー
ト３５の開孔端部３５ｂを摺動軸２９の表面に対して押
圧して「かじり」を発生させるようにしているため、単
なる摩擦力と比較して小さな押圧発生源によって大きな
位置保持力を発生させることができ、機構の簡略化・コ
ンパクト化が実現される。
レールに対して押圧することにより摩擦力によって位置
を保持するロック方法と比較して、大きな保持力を得る
ことができる。すなわち本実施の形態では、制動プレー
ト３５の開孔端部３５ｂを摺動軸２９の表面に対して押
圧して「かじり」を発生させるようにしているため、単
なる摩擦力と比較して小さな押圧発生源によって大きな
位置保持力を発生させることができ、機構の簡略化・コ
ンパクト化が実現される。
【００３３】また同様に摺動軸を周囲からクランプする
ことにより位置保持を行う類似のロック機構と比較し
て、本実施の形態に示すロック機構３０では、位置保持
状態において常にバネ部材３６によって摺動軸２９をク
ランプした状態にあり、クランプ力の発生に際し制動プ
レート３５と摺動軸２９の当接部の相対滑りを必要とし
ない。すなわち、ロック機構３０においてはクランプ力
を能動的に発生させる機構であることから、摺動軸との
間で微小な相対滑りが生じることによりクランプ力が発
生する受動的なクランプ機構において発生する保持位置
の位置ずれがなく、位置保持精度が優れている。
ことにより位置保持を行う類似のロック機構と比較し
て、本実施の形態に示すロック機構３０では、位置保持
状態において常にバネ部材３６によって摺動軸２９をク
ランプした状態にあり、クランプ力の発生に際し制動プ
レート３５と摺動軸２９の当接部の相対滑りを必要とし
ない。すなわち、ロック機構３０においてはクランプ力
を能動的に発生させる機構であることから、摺動軸との
間で微小な相対滑りが生じることによりクランプ力が発
生する受動的なクランプ機構において発生する保持位置
の位置ずれがなく、位置保持精度が優れている。
【００３４】
【発明の効果】本発明によれば、搬送レールの搬送幅方
向の位置を保持する位置保持手段を、搬送レールと結合
され搬送幅方向に配設された摺動軸に沿って摺動する摺
動部と、この摺動部に変位可能に配設され摺動軸が挿通
する挿通孔が形成された制動部と、挿通孔を摺動軸に押
しつける方向に制動部を変位させる押しつけ手段と、挿
通孔の摺動軸に対する押しつけ状態を解除する押しつけ
解除手段とで構成したので、簡略・コンパクトな機構で
大きな位置保持力を発生させることができる。
向の位置を保持する位置保持手段を、搬送レールと結合
され搬送幅方向に配設された摺動軸に沿って摺動する摺
動部と、この摺動部に変位可能に配設され摺動軸が挿通
する挿通孔が形成された制動部と、挿通孔を摺動軸に押
しつける方向に制動部を変位させる押しつけ手段と、挿
通孔の摺動軸に対する押しつけ状態を解除する押しつけ
解除手段とで構成したので、簡略・コンパクトな機構で
大きな位置保持力を発生させることができる。
【図１】本発明の一実施の形態の電子部品実装装置の平
面図
面図
【図２】本発明の一実施の形態の電子部品実装装置の基
板位置決め部の正面図
板位置決め部の正面図
【図３】本発明の一実施の形態の電子部品実装装置の基
板保持部の平面図
板保持部の平面図
【図４】本発明の一実施の形態の電子部品実装装置の基
板保持部の側面図
板保持部の側面図
【図５】本発明の一実施の形態の電子部品実装装置の基
板保持部のロック機構の断面図
板保持部のロック機構の断面図
【図６】本発明の一実施の形態の電子部品実装装置の基
板保持部のロック機構の動作説明図
板保持部のロック機構の動作説明図
１ 基板 １１ 基板位置決め部 １６ 基板保持部 １６ａ，１６ｂ 搬送レール ２９ 摺動軸 ３０ ロック機構 ３１Ａ，３１Ｂ 摺動ブロック ３３ ピストン ３５ 制動プレート ３６ バネ部材
フロントページの続き Ｆターム(参考） 5E313 AA01 AA11 CC07 CC09 DD01 DD02 DD05 DD12 DD50 EE01 EE05 EE24 EE25 FF13 FF24 FF25 FF40
Claims (3)
- 【請求項１】基板位置決め部によって位置決めされた基
板に電子部品を実装する電子部品実装装置であって、前
記基板位置決め部は、基板を搬送するとともに水平姿勢
で保持する搬送レールと、この搬送レールを搬送方向と
直交する搬送幅方向に移動させることにより搬送幅を変
更する搬送幅変更手段と、搬送レールの搬送幅方向の位
置を保持する位置保持手段とを備え、この位置保持手段
は、前記搬送レールと結合され搬送幅方向に配設された
摺動軸に沿って摺動する摺動部と、この摺動部に変位可
能に配設され前記摺動軸が挿通する挿通孔が形成された
制動部と、この挿通孔を摺動軸に対して押しつける方向
に前記制動部を変位させる押しつけ手段と、前記挿通孔
の摺動軸に対する押しつけ状態を解除する押しつけ解除
手段とを有することを特徴とする電子部品実装装置。 - 【請求項２】前記制動部は前記摺動部に前記摺動軸の軸
線と直交する方向の支持軸廻りに回動自在に軸止され、
前記押しつけ手段はこの制動部の一部を前記軸線方向に
付勢するバネ部材であり、この付勢力によって前記挿通
孔の開孔端部を摺動軸の表面に押圧することを特徴とす
る請求項１記載の電子部品実装装置。 - 【請求項３】前記押しつけ解除手段は、前記制動部を前
記バネ部材の付勢力に抗して復元変位させるエアシリン
ダであることを特徴とする請求項１記載の電子部品実装
装置。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001119282A JP2002314298A (ja) | 2001-04-18 | 2001-04-18 | 電子部品実装装置 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001119282A JP2002314298A (ja) | 2001-04-18 | 2001-04-18 | 電子部品実装装置 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2002314298A true JP2002314298A (ja) | 2002-10-25 |
Family
ID=18969533
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2001119282A Pending JP2002314298A (ja) | 2001-04-18 | 2001-04-18 | 電子部品実装装置 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2002314298A (ja) |
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