JP2002363720A - Hot-dip Zn-Al-Mg-Si alloy plated steel pipe with excellent corrosion resistance - Google Patents
Hot-dip Zn-Al-Mg-Si alloy plated steel pipe with excellent corrosion resistanceInfo
- Publication number
- JP2002363720A JP2002363720A JP2001174661A JP2001174661A JP2002363720A JP 2002363720 A JP2002363720 A JP 2002363720A JP 2001174661 A JP2001174661 A JP 2001174661A JP 2001174661 A JP2001174661 A JP 2001174661A JP 2002363720 A JP2002363720 A JP 2002363720A
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- Prior art keywords
- steel pipe
- corrosion resistance
- plated steel
- plating
- alloy
- Prior art date
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- Coating With Molten Metal (AREA)
- Coating By Spraying Or Casting (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
(57)【要約】
【課題】 本発明は、耐食性に優れた溶融Zn−Al−
Mg−Siめっき鋼管に関するものである。
【解決手段】 重量%で、Al:3〜20wt%、Mg:0.1〜10w
t%、Si:0.01〜2wt%、残部Zn及び不可避的不純物とか
らなるめっき層を有する耐食性に優れた溶融Zn−Al
−Mg−Si合金めっき鋼管であり、さらに、無機系化
合物から成る無機皮膜、或いは有機樹脂から構成される
有機樹脂皮膜を、被覆することで、或いは造管時のビー
ド部のアップセット量を板厚の5〜80%とすることで、
さらに耐食性に優れた溶融Zn−Al−Mg−Si合金
めっき鋼管とする事が出来る。PROBLEM TO BE SOLVED: To provide a molten Zn-Al- excellent in corrosion resistance.
The present invention relates to a Mg-Si plated steel pipe. SOLUTION: In weight%, Al: 3-20wt%, Mg: 0.1-10w.
t%, Si: 0.01 to 2 wt%, molten Zn-Al with excellent corrosion resistance having a plating layer composed of the balance of Zn and unavoidable impurities
-An Mg-Si alloy-plated steel pipe, which is further coated with an inorganic film made of an inorganic compound or an organic resin film made of an organic resin, or the upset amount of a bead portion at the time of forming a pipe is reduced. By setting it to 5 to 80% of the thickness,
Furthermore, a hot-dip Zn-Al-Mg-Si alloy-plated steel pipe having excellent corrosion resistance can be obtained.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、耐食性に優れた溶
融Zn−Al−Mg−Siめっき鋼管に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hot-dip Zn-Al-Mg-Si plated steel pipe having excellent corrosion resistance.
【0002】[0002]
【従来の技術】Zn、Zn−Al合金めっき層を有する
めっき鋼管はめっき鋼板を鋼管に成型するプレめっき鋼
管と、鋼管に成型後に溶融めっきを施す、ポストめっき
鋼管とがある。特に前者は造管時のコストが後者に比べ
良好であることから使用が広まってきている。プレめっ
き鋼管には、Znめっき鋼管、Zn−5%Alめっき鋼
管、55%Al−Zn−1.6%Siめっき鋼管、Al
めっき鋼管等がある。溶接ビード部近傍を切削し、ここ
に、Zn、或いはZn−Al系の溶射を行うビード補修
溶射も一般的に行われている。しかし、ビード溶射を施
したとしても、溶射層は、気孔が多く、耐食性が良好で
ないことから、特開2000−239818号公報では
めっき層にMgを適量添加させ、保護性の高いMg含有
Zn系腐食生成物にて、溶接部を保護被覆させるととも
に、Alを含有させることにより溶接部近傍のめっき層
の耐食性を向上させたプレめっき鋼管の技術が開示され
ている。しかしながら、ビード近傍の熱影響部におい
て、Fe−Zn、Fe−Alの合金化が進行することに
よる、めっき密着性や耐食性の劣化、また、特に高強度
化の際に母材部の脆化割れが生じる恐れがあった。2. Description of the Related Art Plated steel pipes having a Zn, Zn-Al alloy plating layer include a pre-plated steel pipe for forming a plated steel sheet into a steel pipe, and a post-plated steel pipe for subjecting a steel pipe to hot-dip after forming. In particular, the former has been widely used because the cost during pipe formation is better than the latter. Pre-plated steel pipes include Zn-plated steel pipe, Zn-5% Al-plated steel pipe, 55% Al-Zn-1.6% Si-plated steel pipe, Al
There are plated steel pipes and the like. In general, bead repair spraying for cutting the vicinity of a weld bead portion and performing Zn or Zn-Al-based spraying thereon is performed. However, even if bead spraying is performed, the sprayed layer has many pores and poor corrosion resistance. Therefore, in JP-A-2000-239818, an appropriate amount of Mg is added to the plating layer, and a Mg-containing Zn-based material having high protection is provided. There is disclosed a technique of a pre-plated steel pipe in which a corrosion product is used to protect and coat a weld portion and to contain Al to improve the corrosion resistance of a plating layer near the weld portion. However, in the heat-affected zone in the vicinity of the bead, deterioration of plating adhesion and corrosion resistance due to the progress of alloying of Fe-Zn and Fe-Al, and embrittlement cracking of the base material portion particularly when increasing strength. Could occur.
【0003】[0003]
【発明が解決しようとする課題】そこで、本発明では、
造管安定性と耐食性に優れた溶融Zn−Al−Mg−S
i合金プレめっき鋼管および、その製造方法を提供する
ことを課題とするものである。Therefore, in the present invention,
Molten Zn-Al-Mg-S with excellent pipe forming stability and corrosion resistance
It is an object to provide an i-alloy pre-plated steel pipe and a method for manufacturing the same.
【0004】[0004]
【課題を解決するための手段】本発明者は、めっき鋼管
の製造安定性及び耐食性を向上させるため、鋼成分、溶
融めっき成分、造管条件について研究し、特定鋼成分と
特定のめっき組成、製造条件により、耐食性の優れた合
金めっき鋼管が得られることを知見した。本発明はこの
知見により完成されたものであって、発明の要旨は次の
通りである。Means for Solving the Problems In order to improve the production stability and corrosion resistance of a plated steel pipe, the present inventor has studied a steel component, a hot-dip plating component, and pipe forming conditions, and has studied a specific steel component and a specific plating composition, It has been found that an alloy-coated steel pipe having excellent corrosion resistance can be obtained depending on manufacturing conditions. The present invention has been completed based on this finding, and the gist of the invention is as follows.
【0005】(1)重量%で、Al:3〜20wt%、Mg:0.1
〜10wt%、Si:0.01〜2.0wt%、残部Zn及び不可避的不
純物とからなるめっき層を有する耐食性に優れた溶融Z
n−Al−Mg−Si合金めっき鋼管。 (2)重量%で、Al:3〜20wt%、Mg:0.1〜10wt%、Si:
0.01〜2wt%、さらに、Ti、Sn、Ni、Crを1種又は2種以
上を0.01〜2%含有し、残部Znおよび不可避的不純物とか
らなるめっき層を有する耐食性に優れた溶融Zn−Al
−Mg−Si合金めっき鋼管。 (3)前記(1)又は(2)のめっき層の下層にNi層
を0.1〜10g/m2有する耐食性に優れた溶融Zn−Al−
Mg−Si合金めっき鋼管。 (4)重量%で、C:0.01〜0.2%、Si:0.001〜1.0%、M
n:0.01〜2.5%、P:0.001〜0.04%、S:0.001〜0.05%、A
l:0.005〜0.1%、N:0.001〜0.1%、或いは更にNbを0.01
〜0.1%、残部Fe及び不可避的不純物とからなる鋼板の表
面に(1)又は(2)又は(3)記載のめっき層を有す
る耐食性に優れた溶融Zn−Al−Mg−Siめっき鋼
管。 (5)前記(1)、又は(2)、又は(3)、又は
(4)記載のめっき鋼管の造管時に、Zn又はZn−A
l系の金属溶射を行った耐食性に優れた溶融Zn−Al
−Mg−Si合金めっき鋼管。 (6)前記(1)、又は(2)、又は(3)、又は
(4)、又は(5)記載のめっき鋼管のめっき層上に、
さらに、無機系化合物から成る無機皮膜を、70mg/m2〜2
000mg/m2有することを特徴とする耐食性に優れた溶融Z
n−Al−Mg−Si合金めっき鋼管。 (7)前記(1)、又は(2)、又は(3)、又は
(4)、又は(5)、又は(6)記載のめっき鋼管のめ
っき層上に、さらに、有機樹脂から構成される有機樹脂
皮膜を、100mg/m2〜2000mg/m2有することを特徴とする
耐食性に優れた溶融Zn−Al−Mg−Si合金めっき
鋼管。 (8)前記(1)、又は(2)、又は(3)、又は
(4)、又は(5)、又は(6)、又は(7)記載のめ
っき鋼管の造管時のビード部のアップセット量を板厚の
5〜80%とすることを特徴とする耐食性に優れた溶融
Zn−Al−Mg−Si合金めっき鋼管。(1) Al: 3 to 20% by weight, Mg: 0.1% by weight
-10% by weight, Si: 0.01-2.0% by weight, the balance of Zn and unavoidable impurities.
n-Al-Mg-Si alloy plated steel pipe. (2) By weight%, Al: 3 to 20 wt%, Mg: 0.1 to 10 wt%, Si:
0.01 to 2 wt%, furthermore, 0.01 to 2% of one or more kinds of Ti, Sn, Ni, and Cr, 0.01 to 2%, and a molten Zn-Al having excellent corrosion resistance and having a plating layer consisting of a balance of Zn and unavoidable impurities.
-Mg-Si alloy plated steel pipe. (3) Molten Zn-Al- having excellent corrosion resistance, having a Ni layer below the plating layer of (1) or (2) in an amount of 0.1 to 10 g / m 2 .
Mg-Si alloy plated steel pipe. (4) By weight%, C: 0.01-0.2%, Si: 0.001-1.0%, M
n: 0.01 to 2.5%, P: 0.001 to 0.04%, S: 0.001 to 0.05%, A
l: 0.005 to 0.1%, N: 0.001 to 0.1%, or 0.01% Nb
A hot-dip Zn-Al-Mg-Si plated steel pipe having excellent corrosion resistance, having a plating layer according to (1) or (2) or (3) on the surface of a steel sheet comprising 0.1%, the balance being Fe and unavoidable impurities. (5) At the time of forming the plated steel pipe according to the above (1), (2), (3), or (4), Zn or Zn-A
l-based metal sprayed molten Zn-Al with excellent corrosion resistance
-Mg-Si alloy plated steel pipe. (6) On the plating layer of the plated steel pipe according to (1), (2), (3), or (4), or (5),
Furthermore, an inorganic film composed of an inorganic compound is applied at 70 mg / m 2 to 2
000 mg / m 2 , characterized by having excellent corrosion resistance
n-Al-Mg-Si alloy plated steel pipe. (7) On the plated layer of the plated steel pipe according to the above (1), (2), (3), (4), (5), or (6), further comprising an organic resin. the organic resin film, 100 mg / m 2 melt Zn-Al-Mg-Si alloy steel pipe having excellent corrosion resistance, characterized in that it comprises 2000 mg / m 2. (8) Up of the bead portion at the time of forming the plated steel pipe according to (1), (2), (3), (4), (5), (6), or (7). A hot-dip Zn-Al-Mg-Si alloy-plated steel pipe excellent in corrosion resistance, characterized in that the set amount is 5 to 80% of the plate thickness.
【0006】[0006]
【発明の実施の形態】めっき層の成分を限定した理由に
ついて説明する。めっき層中のMgは、耐食性を向上さ
せる効果があり、0.1%未満では、その効果が得られ
ず、一方10%を超えると、めっき浴が大気接触により
酸化が進行し、黒色酸化物(ドロス)を生成し、めっき
製造が困難となるので、0.1〜10%とした。DESCRIPTION OF THE PREFERRED EMBODIMENTS The reasons for limiting the components of a plating layer will be described. Mg in the plating layer has an effect of improving the corrosion resistance. If it is less than 0.1%, the effect cannot be obtained. On the other hand, if it exceeds 10%, the plating bath is oxidized by contact with the atmosphere, and the black oxide is formed. (Dross) is generated and plating production becomes difficult.
【0007】めっき層中のAlは、不溶性腐食生成物を
形成し、耐食性を向上させる効果を有する。その効果を
発揮させるためには3%以上のAlが必要であるが、2
0%を超えると溶接時に、ビード部近傍のめっき層と鋼
素地との界面に局部的にFe−Al金属間化合物が生成
し、めっき密着性を阻害する。このためAlは3〜20
%とした。[0007] Al in the plating layer forms an insoluble corrosion product and has an effect of improving corrosion resistance. To achieve this effect, 3% or more of Al is required.
If it exceeds 0%, at the time of welding, an Fe-Al intermetallic compound is locally generated at the interface between the plating layer near the bead portion and the steel base, which impairs the plating adhesion. Therefore, Al is 3 to 20.
%.
【0008】めっき層中のSiは、本発明で重要な元素
である。めっき鋼板を用いてめっき鋼管を造管する際に
は、一般的に抵抗溶接を行うことが多い。この際、溶接
部分は局所的に溶融し、その部分のめっきは蒸発し、鋼
は酸化する。この酸化部近傍のめっき層は溶融し、地鉄
との反応や酸化が生じる。Siが0.01%未満である
と、(1)地鉄−めっきとの反応が進行し、めっき密着
性が劣化すること、(2)Fe−Al、Fe−Zn合金
の生成、酸化により耐食性が劣化すること、(3)ま
た、高強度鋼管を造管すると、熱影響部から溶融亜鉛脆
化割れを生じる恐れがあること、(4)さらにめっき後
溶射した場合に、溶射部近傍のめっき層が局部的に溶解
・合金化し、密着性および耐食性の劣化を招くこと、な
どのように様々な、欠点が生じ、高耐食性めっき鋼管が
安定的に得られない。また、(5)耐食性の観点からは
SiがMgと共にZn腐食生成物中に混入及びMg-Si化
合物の形で溶接部或いは溶射部に流れ出し、その表面を
覆い下地を保護する効果があり、0.01%以上の添加
が必要である。一方、Siが2%を越えると、この効果
が飽和し、めっき鋼材製造上、めっき浴ドロスも多くな
るため、0.01〜2.0%とした。[0008] Si in the plating layer is an important element in the present invention. When producing a plated steel pipe using a plated steel sheet, resistance welding is generally performed in many cases. At this time, the welded portion is locally melted, the plating on that portion is evaporated, and the steel is oxidized. The plating layer in the vicinity of the oxidized part is melted, and a reaction with the base iron and oxidation occur. If the Si content is less than 0.01%, (1) the reaction with the iron-plating proceeds, and the plating adhesion deteriorates. (2) Corrosion resistance due to the formation and oxidation of Fe-Al and Fe-Zn alloys (3) When a high-strength steel pipe is formed, there is a possibility that molten zinc embrittlement cracks may occur from the heat-affected zone. (4) In the case of thermal spraying after plating, plating near the sprayed area Various problems occur, such as local melting and alloying of the layer, resulting in deterioration of adhesion and corrosion resistance, and a highly corrosion-resistant plated steel pipe cannot be stably obtained. (5) From the viewpoint of corrosion resistance, Si has the effect of mixing with Mg in the corrosion product of Zn and flowing out in the form of a Mg-Si compound into the welded or sprayed portion, covering the surface thereof and protecting the base. It is necessary to add 0.01% or more. On the other hand, if the Si content exceeds 2%, this effect is saturated, and the plating bath dross increases in the production of plated steel materials.
【0009】Ti、Ni、Sn、Crは耐食性向上のために必要
に応じて1種或いは2種以上添加されるものである。
0.01%未満では耐食性向上効果がなく、2.0%を
越えると、耐食性向上効果が飽和するので、0.01〜
2.0%とする。One, two or more of Ti, Ni, Sn, and Cr are added as necessary to improve corrosion resistance.
If it is less than 0.01%, there is no effect of improving corrosion resistance, and if it exceeds 2.0%, the effect of improving corrosion resistance is saturated.
2.0%.
【0010】めっき層の下層のNi層は、めっき密着性
向上のために必要に応じて設けるものであり、0.1g
/m2未満では、めっき密着性が優れず、10g/m2を
越えると添加効果が飽和する。[0010] The Ni layer below the plating layer is provided as necessary to improve plating adhesion.
Is less than / m 2, not excellent coating adhesion, the effect of addition exceeding 10 g / m 2 saturates.
【0011】次に、鋼成分について述べる。Cは高強度
を確保するために必要な元素である。0.01%未満で
は、必要とする強度が得られず、脱炭コストが上昇す
る。また0.2%を超えると加工性が劣化するとともに
造管後の脆化割れが起こりやすくなるため、0.01〜
0.2%とした。Next, steel components will be described. C is an element necessary for securing high strength. If it is less than 0.01%, the required strength cannot be obtained, and the decarburization cost increases. On the other hand, if the content exceeds 0.2%, the workability deteriorates and embrittlement cracking after pipe formation is likely to occur.
0.2%.
【0012】Siは、鋼の溶製工程における脱酸剤であ
り、固溶強化元素として鋼の強度化に有効であるが、熱
間圧延時のスケール疵の要因となり、1%を越えると冷
延後の表面の品質にも悪影響を及ぼし、また、0.00
1%未満にすることは経済的に困難であるから、0.0
01〜1.0%とした。[0012] Si is a deoxidizing agent in the steel smelting process and is effective as a solid solution strengthening element for strengthening the steel. However, it causes scale flaws during hot rolling. It also has an adverse effect on the surface quality of the rolled
Since it is economically difficult to make it less than 1%, 0.0%
01-1.0%.
【0013】Mnは固溶強化元素として、鋼の強度化に
有効であるほか、Sによる熱間脆性防止のために添加さ
れるが、0.01%未満では効果がなく、また2.5%
超ではコスト高の原因となることから0.01%〜2.
5%とした。Pは、強度及び加工性に影響を与える元素
であるが、0.04%を超えると脆性、及び加工性が顕
著に劣化し、また0.001%未満ではさしたる影響も
ないことから、0.001〜0.04%とした。Mn is effective as a solid solution strengthening element for strengthening steel, and is added for preventing hot brittleness due to S. However, if it is less than 0.01%, there is no effect, and 2.5%
If it is more than 0.01%, the cost may be increased.
5%. P is an element that affects the strength and the workability. However, if it exceeds 0.04%, the brittleness and the workability are significantly deteriorated, and if it is less than 0.001%, there is no significant effect. 001 to 0.04%.
【0014】Sは不可避的に含まれるものであるが、
0.05%を超えると熱間脆化のため表面が劣化し、ま
た0.001%未満ではその影響も小さく脱硫コストも
増大することから0.001〜0.05%とした。Al
は脱酸、脱窒のために添加されるが、0.005%未満
では添加効果がなく、一方、0.1%を超えると製鋼工
程でのノズル閉塞の恐れがあり、また製品の表面性状が
劣化するため0.005〜0.1%とした。Although S is inevitably included,
If it exceeds 0.05%, the surface is deteriorated due to hot embrittlement, and if it is less than 0.001%, the effect is small and the desulfurization cost is increased. Al
Is added for deoxidation and denitrification, but if it is less than 0.005%, there is no effect, while if it exceeds 0.1%, there is a risk of nozzle clogging in the steel making process, and the surface properties of the product Is deteriorated, so that the content is set to 0.005 to 0.1%.
【0015】Nは、固溶Nがストレッチャー・ストレイ
ンの原因となり、表面性状が劣化するため少ない方が望
ましく、0.1%を超えるとその影響が顕著となる。し
かし、0.001%未満にすることは工業上困難である
ことから0.001〜0.1%とした。[0015] N is desirably small because solid solution N causes stretcher strain and deteriorates the surface properties. When N exceeds 0.1%, the effect becomes significant. However, since it is industrially difficult to reduce the content to less than 0.001%, the content is set to 0.001 to 0.1%.
【0016】Nbは鋼を強化するために必要に応じて添加
する。添加する場合、少なくとも0.01%以上とする必要
がある。0.1%を越えると脆化割れが起こりやすくなるの
で、0.01〜0.1%とした。Nb is added as needed to strengthen the steel. If added, it must be at least 0.01% or more. If it exceeds 0.1%, embrittlement cracking is likely to occur.
【0017】次に製造方法について述べる。鋼の製造方
法や、熱間圧延、及び酸洗は通常の方法で行ってよく、
熱延酸洗材、冷延材、更に電気清浄をした材料を使用し
ても勿論問題ない。めっきは、ゼンジミアタイプ、フラ
ックスタイプ、プレめっきタイプ等の製造方法に依ら
ず、本技術は適用可能である。このようにして出来ため
っき鋼板上に水系、有機系後処理を施しても特に問題な
い。これは、造管前に行っても、造管後に行っても、ま
た双方行ってもかまわない。Next, the manufacturing method will be described. Steel production method, hot rolling, and pickling may be performed by a normal method,
Of course, there is no problem even if a hot-rolled pickling material, a cold-rolled material, or a material subjected to electric cleaning is used. The present technology can be applied to plating without depending on a manufacturing method such as a Sendzimir type, a flux type, and a pre-plating type. There is no particular problem if an aqueous or organic post-treatment is performed on the plated steel sheet thus produced. This may be performed before pipe formation, after pipe formation, or both.
【0018】めっき後のめっき層上に、さらに、Mg、
Zr、Mo、Ce、Ca、V、Tiの酸化物から選ばれ
る少なくとも1種以上の無機酸化物を被覆させることに
より、耐食性をさらに向上させることが出来る。この場
合、例えば硫酸塩、硝酸塩、燐酸塩、アンモニウム塩等
の複合酸化物とすることも何ら問題ない。これらの合計
が、70mg/m2未満であると、耐食性向上効果が小さい。
これらの合計が2000mg/m2を越えると、耐食性向上効果
が飽和するので70mg/m2〜2000mg/m2の範囲とする。Further, on the plated layer after plating, Mg,
By coating at least one or more inorganic oxides selected from oxides of Zr, Mo, Ce, Ca, V, and Ti, the corrosion resistance can be further improved. In this case, there is no problem in forming a composite oxide such as a sulfate, a nitrate, a phosphate, and an ammonium salt. When the sum of these is less than 70 mg / m 2 , the effect of improving corrosion resistance is small.
If these sum exceeds 2000 mg / m 2, the corrosion resistance improvement effect is in the range of 70mg / m 2 ~2000mg / m 2 so saturated.
【0019】また、この代わりに有機樹脂皮膜を被覆さ
せることによっても耐食性向上を図ることが出来る。こ
の皮膜の付着量が100mg/m2未満では、この効果が少な
く、2000mg/m2を越えると耐食性向上効果が飽和するの
で100mg/m2〜2000mg/m2の範囲とする。有機樹脂として
は、水系樹脂、溶剤系樹脂、粉体系樹脂、無溶剤系樹脂
のどのような形態でもよい。ここで言う水系樹脂とは水
溶性樹脂のほか、本来水不溶性でありながらエマルジョ
ンやサスペンジョンのように水不溶性樹脂が水中に微分
散された状態になりうるもの(水分散性樹脂)を含めて
言う。有機樹脂として使用できる樹脂としては、特に制
限はないが、ポリオレフィン系樹脂、アクリルオレフィ
ン系樹脂、ポリウレタン系樹脂、アクリル系樹脂、ポリ
カーボネート系樹脂、エポキシ系樹脂、ポリエステル系
樹脂、アルキド系樹脂、フェノール系樹脂、その他の加
熱硬化型の樹脂などを例示でき、架橋可能であることが
より好ましい。有機樹脂は2種類以上を混合してあるい
は共重合して使用してもよい。また、必要により各種メ
ラミン樹脂、アミノ樹脂等の架橋剤を添加してもよい。
有機樹脂に加えて微粒シリカや潤滑剤の若干の添加も問
題ない。もちろん各種クロメート処理を行うことも問題
ない。これらの処理により耐傷つき性、摺動性は向上す
る。Alternatively, the corrosion resistance can be improved by coating an organic resin film instead. Adhesion amount of the coating is less than 100 mg / m 2, the effect is small, the corrosion resistance improving effect exceeds 2000 mg / m 2 is in the range of 100mg / m 2 ~2000mg / m 2 so saturated. The organic resin may be in any form of a water-based resin, a solvent-based resin, a powder-based resin, or a solventless resin. The term "aqueous resin" used herein includes not only a water-soluble resin but also a water-insoluble resin (water-dispersible resin) which is inherently water-insoluble but can be finely dispersed in water such as an emulsion or a suspension. . The resin that can be used as the organic resin is not particularly limited, but includes a polyolefin resin, an acrylic olefin resin, a polyurethane resin, an acrylic resin, a polycarbonate resin, an epoxy resin, a polyester resin, an alkyd resin, and a phenol resin. Resins and other heat-curable resins can be exemplified, and it is more preferable that the resin be crosslinkable. The organic resin may be used as a mixture of two or more or a copolymer. If necessary, a crosslinking agent such as various melamine resins and amino resins may be added.
There is no problem in adding fine silica or a lubricant in addition to the organic resin. Of course, there is no problem in performing various chromate treatments. These treatments improve scratch resistance and slidability.
【0020】これら、無機酸化物或いは有機皮膜を形成
させるための塗布方法としては、スプレー、カーテン、
フローコーター、ロールコーター、バーコーター、刷毛
塗り、浸漬およびエアナイフ絞り等のいずれの方法を用
いても良い。また、到達焼き付け温度は80〜250℃
とするのが望ましい。80℃未満では、塗料中の水が完
全に揮発しづらいため耐食性が低下し、250℃を越え
ると有機物である樹脂のアルキル部分が熱分解等の変性
を起こしたり、皮膜の硬化が進みすぎて耐食性や加工性
が低下したりするため好ましくない。70〜160℃が
より好ましい。また、乾燥設備については特に規制する
ものではないが、熱風吹き付けによる方法や、ヒーター
による間接加熱方法、赤外線による方法、誘導加熱によ
る方法、並びにこれらを併用する方法が採用できる。ま
た、使用する有機樹脂の種類によっては、紫外線や電子
線などのエネルギー線によって硬化させることもでき
る。また、調質圧延を行ってもかまわない。The coating methods for forming these inorganic oxide or organic films include spray, curtain,
Any method such as a flow coater, a roll coater, a bar coater, brush coating, dipping, and air knife drawing may be used. The final baking temperature is 80-250 ° C.
It is desirable that If the temperature is lower than 80 ° C., the water in the paint is difficult to completely volatilize, so that the corrosion resistance is lowered. If the temperature is higher than 250 ° C., the alkyl portion of the organic resin undergoes denaturation such as thermal decomposition or the film hardens too much. It is not preferable because corrosion resistance and workability are reduced. 70-160 ° C is more preferred. The drying equipment is not particularly limited, but a method using hot air blowing, an indirect heating method using a heater, a method using infrared rays, a method using induction heating, and a method using these in combination can be adopted. In addition, depending on the type of the organic resin used, the resin can be cured by energy rays such as ultraviolet rays and electron beams. In addition, temper rolling may be performed.
【0021】次に造管であるが、造管方法には高周波溶
接などの電気抵抗溶接やアーク溶接、また、レーザー溶
接などが適用できる。造管時にアップセット量を板厚の
5〜80%とすることは、造管時のめっき脆化割れを防
止する上で重要であり、アップセット量が5%未満、或
いは80%を越えても安定的な造管が出来なくなる。Next, regarding pipe making, electric pipe welding, electric resistance welding such as high frequency welding, arc welding, laser welding and the like can be applied. It is important to set the upset amount to 5 to 80% of the sheet thickness at the time of pipe making in order to prevent plating embrittlement cracking at the time of pipe making, and the upset amount is less than 5% or exceeds 80%. However, stable pipe making cannot be performed.
【0022】造管の際に、ビード部に溶射を行うこと
は、本発明の効果をさらに、向上させる。すなわち、通
常のめっきでは、溶射部の溶射が不均一なため、特にプ
レめっき層との境界付近のめっき密着性と耐食性が十分
でないが、本発明のめっき層では、めっき層中に含まれ
るSiが地鉄とめっきとの過度の合金化を抑制し、Mgの
耐食性向上効果とあいまって優れた耐食性を発現する。
溶射金属としては、Zn、Zn−Al系など、従来使用
されているものが使用できる。特にめっき層中のAl含
有量(3%Al〜20%Al)と同様な溶射ワイヤーが特に耐食
性を向上させる。Performing thermal spraying on the bead portion at the time of pipe making further improves the effect of the present invention. That is, in the normal plating, the thermal spraying of the thermal spraying portion is not uniform, so that the plating adhesion and corrosion resistance are not sufficient especially in the vicinity of the boundary with the pre-plating layer, but in the plating layer of the present invention, the Si contained in the plating layer Suppresses excessive alloying between the base iron and the plating, and exhibits excellent corrosion resistance in combination with the effect of improving the corrosion resistance of Mg.
As the thermal spray metal, a conventionally used metal such as Zn or Zn-Al can be used. In particular, a sprayed wire similar to the Al content (3% Al to 20% Al) in the plating layer particularly improves the corrosion resistance.
【0023】また、先にのべたように、造管後に各種後
処理を行うことも、全く問題なく、耐食性を向上させ
る。Further, as described above, various post-treatments can be performed after pipe formation without any problem to improve the corrosion resistance.
【0024】[0024]
【実施例】〔実施例1〕表1に示す鋼スラブを溶製して
通常の方法で、めっき鋼板を製造した。表2〜5に水準
を示した。鋼種Noは表1の鋼Noを示している。めっき
は、ゼンジミアタイプの連続溶融めっきラインにて、焼
鈍、めっきを行った。板厚は、1mmから3.2mmである。焼
鈍雰囲気は、10%水素、残窒素ガスであり、露点を-2
0℃とした。焼鈍温度は720℃、焼鈍時間は3〜5分であ
る。めっき浴組成は表2〜5に示した。めっき付着量
は、80g/m2とした。めっき後の後処理は、表2〜5に示
す、クロメート処理、無機系後処理、有機系後処理を必
要に応じて実施した。鋼管への造管は、高周波溶接であ
り、外径は、28.6〜54mmとし、アップセット量を40%と
した。なお、アップセット量は、板厚に対する造管直後
のめっき溶融部の山の高さの比で表現する。溶射は、必
要に応じて行った。溶射合金はZn-Al系合金である。EXAMPLES [Example 1] Steel slabs shown in Table 1 were melted and plated steel sheets were produced in a usual manner. Tables 2 to 5 show the levels. The steel type No. indicates the steel No. in Table 1. The plating was performed by annealing and plating in a continuous hot-dip plating line of Sendzimir type. The thickness is from 1 mm to 3.2 mm. The annealing atmosphere was 10% hydrogen and residual nitrogen gas, and the dew point was -2.
The temperature was set to 0 ° C. The annealing temperature is 720 ° C and the annealing time is 3-5 minutes. The plating bath compositions are shown in Tables 2-5. The coating weight was 80 g / m 2 . The post-treatment after the plating was carried out as required by chromate treatment, inorganic post-treatment, and organic post-treatment shown in Tables 2 to 5. The steel pipe was made by high frequency welding, the outer diameter was 28.6 to 54 mm, and the upset amount was 40%. The upset amount is expressed by the ratio of the height of the peak of the plated molten portion immediately after pipe formation to the plate thickness. Thermal spraying was performed as needed. The thermal spray alloy is a Zn-Al alloy.
【0025】造管後のめっき密着性は、JIS G 3474に
記載されているへん平試験を行い、溶接部近傍のめっき
剥離を目視で観察して行った。○は、めっき剥離がな
く、合格である。×は、剥離の発生を示し不合格であ
る。外観は、目視で、鋼管表面にキズがないかを調査し
た。○は外観上問題なく、合格である。×は、外観が悪
く、不合格である。耐食性は、複合腐食試験を行った。
サイクルは、(1)塩水噴霧(JIS Z 2371準拠:5%
NaCl、35℃)3時間、(2)乾燥(60℃、相対湿度30%)
3時間、(3)湿潤(50℃、相対湿度98%)3時間を1サ
イクルとする試験である。鋼管試験片は130mm長さずつ
切り出し、両側端面を塗装シールした。試験片は、JIS
H 8502に準拠し、サンプルを鉛直方向に対して20度傾
け、溶接部を横向きにして試験した。これを100サイク
ル行い、それぞれの板厚・管径の、めっき層にSiのない
試験片と溶接部近傍の赤錆発生面積率を比較することに
よって行った。×は、その基準となる試験片であり、そ
れぞれ、めっき密着性が悪いことや、めっき合金化の影
響で赤錆発生が多い比較例である。△は、赤錆発生面積
率が基準のものに比べ、50%を越えるものである。○
は、30%を越え50%以下であるもの、◎は、10%を越え30%
以下であるもの、◎◎は、10%未満であるものであり、
○、◎、◎◎が合格である。The plating adhesion after pipe making was determined by conducting a flattening test described in JIS G 3474, and visually observing plating peeling near the welded portion. ○ indicates that there was no peeling of the plating and that it passed. X indicates the occurrence of peeling and is unacceptable. The appearance was visually inspected for scratches on the steel pipe surface. ○ indicates that there is no problem in appearance and that it passes. × indicates poor appearance and rejection. For corrosion resistance, a composite corrosion test was performed.
The cycle is (1) salt spray (JIS Z 2371 compliant: 5%
NaCl, 35 ° C) 3 hours, (2) drying (60 ° C, relative humidity 30%)
This is a test in which one cycle is 3 hours and (3) 3 hours of wet (50 ° C., 98% relative humidity). The steel pipe test piece was cut out by a length of 130 mm, and both end faces were painted and sealed. The test piece is JIS
According to H 8502, the sample was tested with the weld tilted 20 degrees to the vertical and the welds sideways. This was performed for 100 cycles, and the test was performed by comparing the test piece without Si in the plating layer and the area ratio of red rust generation in the vicinity of the welded portion for each plate thickness and pipe diameter. X is a reference test piece, and is a comparative example in which plating adhesion is poor and red rust is often generated due to the influence of plating alloy. Δ indicates that the area ratio of red rust occurrence exceeds 50% as compared with the standard. ○
Is more than 30% and less than 50%, ◎ is more than 10% and 30%
The following, ◎◎, is less than 10%,
○, ◎, ◎◎ are passed.
【0026】溶射なしについては、表2、3に示す通
り、No1からNo64が本発明例である。No65からNo70は比
較例である。No65はめっき層中のAlが高すぎて、溶接時
にFe-Al金属間化合物が生成し、造管後のめっき密着性
が劣化するため、耐食性が悪い。No66はめっき層中のMg
が高すぎて、ドロス状物質がめっきに付着し、造管後の
外観が顕著に悪い。No67はめっき層中のSiが高すぎてド
ロス状物質がめっきに付着し、造管後の外観が悪い。No
68からNo70は、めっき層中にSiがなく、造管後の溶接部
近傍のめっき密着性が悪く、耐食性が劣る。As shown in Tables 2 and 3, with no thermal spraying, No. 1 to No. 64 are examples of the present invention. Nos. 65 to 70 are comparative examples. In No. 65, the Al in the plating layer is too high, an Fe-Al intermetallic compound is generated during welding, and the plating adhesion after pipe making deteriorates, so that the corrosion resistance is poor. No66 is Mg in the plating layer
Is too high, dross-like substances adhere to the plating, and the appearance after pipe formation is significantly poor. In No. 67, the dross-like substance adhered to the plating due to the Si in the plating layer being too high, and the appearance after pipe formation was poor. No
From No. 68 to No. 70, there is no Si in the plating layer, the plating adhesion near the welded portion after pipe making is poor, and the corrosion resistance is poor.
【0027】溶射ありについては、表4、5に示す通
り、No71からNo141までが本発明例である。No142からNo
145まではめっき層中にSiがなく、造管後の溶接部近傍
のめっき密着性が悪く、耐食性が劣る。As shown in Tables 4 and 5, No. 71 to No. 141 are examples of the present invention. No 142 to No
Up to 145, there is no Si in the plating layer, poor plating adhesion near the weld after pipe making, and poor corrosion resistance.
【0028】〔実施例2〕表1に示す鋼スラブを溶製し
て通常の方法で、めっき鋼板を製造した。試験水準を表
6〜9に示した。鋼種Noは表1の鋼Noを示している。め
っきは、プレメッキタイプの連続酸洗・溶融めっきライ
ンにて、焼鈍、めっきを行った。板厚は、1.6mmから8.5
mmの熱延材である。焼鈍雰囲気は、1%水素、残窒素ガ
スであり、露点を-20℃とした。焼鈍温度は450℃、焼鈍
時間は3〜5分である。めっき浴組成は表6〜9に示し
た。めっき付着量は、80g/m2とした。めっき後の後処理
は、表6〜9に示す、クロメート処理、無機系後処理、
有機系後処理を必要に応じて実施した。鋼管への造管
は、高周波溶接であり、外径は、25.4〜114.3mmとし、
アップセット量を50%とした。なお、アップセット量
は、板厚に対する造管直後のめっき溶融部の山の高さの
比で表現する。溶射は、必要に応じて行った。溶射合金
はZn-Al系合金である。Example 2 A steel slab shown in Table 1 was melted and a plated steel sheet was manufactured by an ordinary method. The test levels are shown in Tables 6-9. Steel type No. indicates the steel No. in Table 1. Plating was performed by annealing and plating in a continuous pre-plating type pickling and hot-dip plating line. Sheet thickness is from 1.6mm to 8.5
mm hot-rolled material. The annealing atmosphere was 1% hydrogen and residual nitrogen gas, and the dew point was -20 ° C. Annealing temperature is 450 ° C and annealing time is 3-5 minutes. The plating bath compositions are shown in Tables 6-9. The coating weight was 80 g / m 2 . Post-treatment after plating is shown in Tables 6 to 9, chromate treatment, inorganic post-treatment,
Organic work-up was performed as needed. Pipe forming to steel pipe is high frequency welding, the outer diameter is 25.4-114.3 mm,
The upset amount was set to 50%. The upset amount is expressed by the ratio of the height of the peak of the plated molten portion immediately after pipe formation to the plate thickness. Thermal spraying was performed as needed. The thermal spray alloy is a Zn-Al alloy.
【0029】造管後のめっき密着性は、JIS G 3474に
記載されているへん平試験を行い、溶接部近傍のめっき
剥離を目視で観察して行った。○は、めっき剥離がな
く、合格である。×は、剥離が発生し不合格である。外
観は、目視で、鋼管表面にキズがないかを調査した。○
は外観上問題なく、合格である。×は、外観が悪く、不
合格である。耐食性は、複合腐食試験を行った。サイク
ルは、(1)塩水噴霧(JIS Z 2371準拠:5%NaCl、
35℃)3時間、(2)乾燥(60℃、相対湿度30%)3時
間、(3)湿潤(50℃、相対湿度98%)3時間を1サイク
ルとする試験である。鋼管試験片は130mm長さずつ切り
出し、両側端面を塗装シールした。試験片は、JIS H
8502に準拠し、サンプルを鉛直方向に対して20度傾け、
溶接部を横向きにして試験した。これを100サイクル
行い、それぞれの板厚・管径の、めっき層にSiのない試
験片と溶接部近傍の赤錆発生面積率を比較することによ
って行った。×は、その基準となる試験片であり、それ
ぞれ、めっき密着性が悪いことや、めっき合金化の影響
で赤錆発生が多い比較例である。△は、赤錆発生面積率
が基準のものに比べ、50%を越えるものである。○は、3
0%を越え50%以下であるもの、◎は、10%を越え30%以下
であるもの、◎◎は、10%未満であるものであり、○、
◎、◎◎が合格である。The plating adhesion after pipe making was determined by conducting a flattening test described in JIS G 3474, and visually observing plating peeling near the welded portion. ○ indicates that there was no peeling of the plating and that it passed. × indicates rejection due to peeling. The appearance was visually inspected for scratches on the steel pipe surface. ○
Has passed without any problem in appearance. × indicates poor appearance and rejection. For corrosion resistance, a composite corrosion test was performed. The cycle is (1) salt spray (based on JIS Z 2371: 5% NaCl,
This is a test in which one cycle consists of 3 hours at (35 ° C.), 3 hours at (2) dry (60 ° C., 30% relative humidity), and 3 hours at (3) wet (50 ° C., 98% relative humidity). The steel pipe test piece was cut out by a length of 130 mm, and both end faces were painted and sealed. The test piece is JIS H
According to 8502, tilt the sample by 20 degrees with respect to the vertical direction,
The test was performed with the weld facing sideways. This was carried out for 100 cycles, and the test was conducted by comparing the test pieces having no Si in the plating layer and the area ratio of red rust generation in the vicinity of the welded portion for each plate thickness and pipe diameter. X is a reference test piece, and is a comparative example in which plating adhesion is poor and red rust is often generated due to the influence of plating alloy. Δ indicates that the area ratio of red rust occurrence exceeds 50% as compared with the standard. ○ is 3
More than 0% and 50% or less, ◎ is more than 10% and 30% or less, ◎◎ is less than 10%, ○,
◎, ◎◎ are acceptable.
【0030】溶射なしについては、表6、7に示す通
り、No146からNo209までが本発明例である。No210からN
o220までは比較例である。No210はめっき層中のAlが高
すぎて、溶接時にFe-Al金属間化合物が生成し、造管後
のめっき密着性が劣化するため、耐食性が悪い。No211
はめっき層中のMgが高すぎて、ドロス状物質がめっきに
付着し、造管後の外観が顕著に悪い。No212はめっき層
中のSiが高すぎてドロス状物質がめっきに付着し、造管
後の外観が悪い。No213、No215、No217、No219は、めっ
き層中にSiがなく、造管後の溶接部近傍のめっき密着性
が悪く、耐食性が劣る。No214、No216、No218はめっき
層の下層のNiめっき厚みが薄すぎて造管後のめっき密着
性が悪い。As shown in Tables 6 and 7, No. 146 to No. 209 are examples of the present invention without thermal spraying. No210 to N
Up to o220 are comparative examples. In No. 210, the Al in the plating layer was too high, and an Fe-Al intermetallic compound was generated during welding, and the plating adhesion after pipe making deteriorated, so that the corrosion resistance was poor. No211
In the case of Mg, the Mg in the plating layer is too high, and dross-like substances adhere to the plating, and the appearance after pipe formation is significantly poor. In No. 212, the dross-like substance adhered to the plating due to the Si in the plating layer being too high, and the appearance after pipe formation was poor. Nos. 213, 215, 217, and 219 have no Si in the plating layer, have poor plating adhesion near the welded portion after pipe making, and have poor corrosion resistance. In Nos. 214, 216 and No. 218, the Ni plating thickness of the lower layer of the plating layer was too thin, and the plating adhesion after pipe making was poor.
【0031】溶射ありについては、表8、9に示すとお
り、No221からNo289までが本発明例である。No290からN
o300までは比較例である。No290はめっき層中のAlが高
すぎて、溶接時にFe-Al金属間化合物が生成し、造管後
のめっき密着性が劣化するため、耐食性が悪い。No291
はめっき層中のMgが高すぎて、ドロス状物質がめっきに
付着し、造管後の外観が顕著に悪い。No292はめっき層
中のSiが高すぎてドロス状物質がめっきに付着し、造管
後の外観が悪い。No293、No295、No297、No299は、めっ
き層中にSiがなく、造管後の溶接部近傍のめっき密着性
が悪く、耐食性が劣る。No294、No296、No298、No300は
めっき層の下層のNiめっき厚みが薄すぎて造管後のめっ
き密着性が悪い。As shown in Tables 8 and 9, No. 221 to No. 289 are examples of the present invention. No290 to N
Up to o300 are comparative examples. In No.290, the Al in the plating layer is too high, and an Fe-Al intermetallic compound is generated at the time of welding, and the plating adhesion after pipe formation deteriorates, so that the corrosion resistance is poor. No291
In the case of Mg, the Mg in the plating layer is too high, and dross-like substances adhere to the plating, and the appearance after pipe formation is significantly poor. In No.292, the dross-like substance adhered to the plating because the Si in the plating layer was too high, and the appearance after pipe formation was poor. No. 293, No. 295, No. 297, and No. 299 have no Si in the plating layer, have poor plating adhesion near the welded portion after pipe making, and have poor corrosion resistance. In Nos. 294, No. 296, No. 298, and No. 300, the Ni plating thickness below the plating layer was too small, and the plating adhesion after pipe making was poor.
【0032】〔実施例3〕表1に示す鋼スラブを溶製して
通常の方法で、めっき鋼板・鋼管を製造した。試験水準
を表10、11に示した。鋼種Noは表1の鋼Noを示して
いる。めっきは、ゼンジミアタイプ又はプレメッキタイ
プの連続溶融めっきラインにて、焼鈍、めっきを行っ
た。板厚は、2.3mmの熱延材である。焼鈍雰囲気は、ゼ
ンジミアタイプは、10%水素、残窒素ガス雰囲気であ
り、プレメッキタイプは1%水素、残窒素ガスであり、
露点をそれぞれ-30℃とした。焼鈍温度はゼンジミアタ
イプは730℃、プレメッキタイプは450℃、焼鈍時間はそ
れぞれ3〜5分である。めっき付着量は、80g/m2とした。
鋼管への造管は、高周波溶接であり、外径は、42.7mmと
し、アップセット量を3〜85%とした。Example 3 Steel slabs shown in Table 1 were melted and plated steel sheets and steel pipes were produced in a usual manner. The test levels are shown in Tables 10 and 11. Steel type No. indicates the steel No. in Table 1. The plating was performed by annealing and plating in a continuous hot-dip plating line of a Sendzimir type or a pre-plating type. The sheet thickness is 2.3 mm hot-rolled material. The annealing atmosphere is a 10% hydrogen and residual nitrogen gas atmosphere for the Sendzimir type, and a 1% hydrogen and residual nitrogen gas atmosphere for the pre-plating type.
The dew point was -30 ° C. The annealing temperature is 730 ° C for the Sendzimir type, 450 ° C for the pre-plating type, and the annealing time is 3 to 5 minutes, respectively. The coating weight was 80 g / m 2 .
The steel pipe was formed by high frequency welding, the outer diameter was 42.7 mm, and the upset amount was 3 to 85%.
【0033】造管後の割れはJIS G 3474に記載されて
いるへん平試験を行い、溶接部近傍の母材割れを目視で
観察して行った。○は、母材割れがなく、合格である。
×は、母材割れの発生を示し、不合格である。外観は、
目視で、鋼管表面にキズがないかを調査した。○は外観
上問題なく、合格である。×は、外観が悪く、不合格で
ある。[0033] Cracking after pipe forming was performed by performing a flattening test described in JIS G 3474, and visually observing cracks in the base metal near the welded portion. ○ indicates that there was no crack in the base material and the test was passed.
X indicates occurrence of base material cracking, and is unacceptable. The appearance is
The surface of the steel pipe was visually inspected for scratches. ○ indicates that there is no problem in appearance and that it passes. × indicates poor appearance and rejection.
【0034】No301からNo340は本発明例であり、溶接部
割れ、外観も良好である。No341からNo345はアップセッ
ト量が低すぎて、正常な溶接が出来ていない。No346か
らNo350は、アップセット量が大きすぎて脆化割れを起
こしている。No351はC量が高すぎて、脆化割れを生じ
ている。No352は、Siが高すぎてスケールキズが造管後
も残り、外観が悪い。No353はMnが高すぎて脆化割れを
生じている。No354はPが高すぎて、脆化割れを生じてい
る。No355はSが高すぎて脆化割れを生じている。No356
はAlが低すぎ、Nが高くなり、造管時に表面欠陥が生じ
る。No357はNbが高すぎて、脆化割れを生じている。No. 301 to No. 340 are examples of the present invention, and have good weld cracks and good appearance. No. 341 to No. 345 have too small upset amount and cannot be welded normally. From No. 346 to No. 350, the upset amount was too large, causing embrittlement cracking. No. 351 has an excessively high C content and causes embrittlement cracking. No. 352 has too high Si and scale flaws remain even after pipe production, resulting in poor appearance. In No. 353, Mn is too high, causing embrittlement cracking. In No. 354, P was too high, causing embrittlement cracking. In No. 355, S was too high and embrittlement cracking occurred. No356
In Al, the Al content is too low and the N content is high. In No. 357, Nb is too high, causing embrittlement cracking.
【0035】[0035]
【表1】 [Table 1]
【0036】[0036]
【表2】 [Table 2]
【0037】[0037]
【表3】 [Table 3]
【0038】[0038]
【表4】 [Table 4]
【0039】[0039]
【表5】 [Table 5]
【0040】[0040]
【表6】 [Table 6]
【0041】[0041]
【表7】 [Table 7]
【0042】[0042]
【表8】 [Table 8]
【0043】[0043]
【表9】 [Table 9]
【0044】[0044]
【表10】 [Table 10]
【0045】[0045]
【表11】 [Table 11]
【0046】[0046]
【発明の効果】このように、本発明で得られためっき鋼
管は、看板支柱や道路標識支柱、防風柵、角パイプ、樹
脂被覆鋼管などの土木、建築用資材や、ビニールハウス
やフロアダクト、電線管などの住宅用途や、或いは、マ
フラー、下回り部材などの自動車部材として有用であ
る。As described above, the plated steel pipe obtained by the present invention can be used for civil engineering and construction materials such as signboard supports, road sign supports, windbreak fences, square pipes, resin-coated steel pipes, greenhouses and floor ducts, and the like. It is useful as a housing application such as a conduit tube, or as an automobile member such as a muffler and a lower member.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C22C 38/00 301 C22C 38/00 301Z 38/06 38/06 38/12 38/12 C23C 2/38 C23C 2/38 4/08 4/08 28/00 28/00 B 30/00 30/00 C (72)発明者 高橋 彰 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内 (72)発明者 小野澤 元 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内 (72)発明者 浅井 謙一 東京都千代田区大手町2−6−3 新日本 製鐵株式会社内 (72)発明者 新頭 英俊 兵庫県姫路市広畑区富士町1番地 新日本 製鐵株式会社広畑製鐵所内 (72)発明者 濱谷 秀樹 千葉県富津市新富20−1 新日本製鐵株式 会社技術開発本部内 Fターム(参考) 4D075 BB83X BB87X BB91X BB92Z CA13 CA33 DA06 DA15 DA20 DB05 DC01 DC05 DC13 EA02 EA06 EA07 EA09 EA13 EB01 EB13 EB22 EB32 EB33 EB35 EB36 EB38 EB45 4K027 AA07 AA23 AB02 AB05 AB26 AB44 AC02 AC12 AE03 4K031 AA01 AB02 AB09 CB37 FA06 FA09 4K044 AA02 AB03 BA02 BA10 BA12 BA21 BB04 BB05 BB11 BC02 BC05 CA11 CA24 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C22C 38/00 301 C22C 38/00 301Z 38/06 38/06 38/12 38/12 C23C 2/38 C23C 2/38 4/08 4/08 28/00 28/00 B 30/00 30/00 C (72) Inventor Akira Takahashi 1 Kimitsu, Kimitsu City, Chiba Prefecture Inside the Nippon Steel Corporation Kimitsu Works (72) Inventor Hajime Onozawa 1 Kimitsu, Kimitsu City, Chiba Pref., Nippon Steel Corporation Kimitsu Works (72) Inventor Kenichi Asai, 2-6-3 Otemachi, Chiyoda-ku, Tokyo Nippon Steel Corporation (72) Invention Person Hidetoshi Nitoka 1 Fujimachi, Hirohata-ku, Himeji-shi, Hyogo Nippon Steel Corporation Hirohata Works (72) Inventor Hideki Hamaya 20-1 Shintomi, Futtsu-shi, Chiba Nippon Steel Corporation Technology Development Division F Term (reference) 4D075 BB83X BB87X BB91X BB92Z CA13 CA33 DA06 DA15 DA20 DB05 DC01 DC05 DC13 EA02 EA06 EA07 EA09 EA13 EB01 EB13 EB22 EB32 EB33 EB35 EB36 EB38 EB45 4K027 AA07 AA23 AB02 AB05 A26 EB04 A03 AB03 A03 CB04 BA21 BB04 BB05 BB11 BC02 BC05 CA11 CA24
Claims (8)
t%、Si:0.01〜2wt%、残部Zn及び不可避的不純物とか
らなるめっき層を有する耐食性に優れた溶融Zn−Al
−Mg−Si合金めっき鋼管。1. Al: 3 to 20% by weight, Mg: 0.1 to 10% by weight
t%, Si: 0.01 to 2 wt%, molten Zn-Al with excellent corrosion resistance having a plating layer composed of the balance of Zn and unavoidable impurities
-Mg-Si alloy plated steel pipe.
t%、Si:0.01〜2wt%、さらに、Ti、Sn、Ni、Crを1種又
は2種以上を0.01〜2%含有し、残部Znおよび不可避的不
純物とからなるめっき層を有する耐食性に優れた溶融Z
n−Al−Mg−Si合金めっき鋼管。2. In weight%, Al: 3-20 wt%, Mg: 0.1-10 w
t%, Si: 0.01 to 2 wt%, and further contains 0.01 to 2% of one or more of Ti, Sn, Ni, and Cr and has a plating layer composed of Zn and unavoidable impurities, and has excellent corrosion resistance. Molten Z
n-Al-Mg-Si alloy plated steel pipe.
層を0.1〜10g/m2有する耐食性に優れた溶融Zn−Al
−Mg−Si合金めっき鋼管。3. The method according to claim 1, wherein the plating layer is Ni.
Molten Zn-Al with excellent layer in corrosion resistance having 0.1 to 10 g / m 2
-Mg-Si alloy plated steel pipe.
%、Mn:0.01〜2.5%、P:0.001〜0.04%、S:0.001〜0.05
%、Al:0.005〜0.1%、N:0.001〜0.1%、或いはさらにN
b:0.01〜0.1%、残部Fe及び不可避的不純物とからなる鋼
板の表面に請求項1又は2、又は3記載のめっき層を有
する耐食性に優れた溶融Zn−Al−Mg−Siめっき
鋼管。4. C: 0.01 to 0.2%, Si: 0.001 to 1% by weight
%, Mn: 0.01 to 2.5%, P: 0.001 to 0.04%, S: 0.001 to 0.05
%, Al: 0.005 to 0.1%, N: 0.001 to 0.1%, or even N
b: A hot-dip Zn-Al-Mg-Si plated steel pipe having excellent corrosion resistance, comprising a plating layer according to claim 1 on the surface of a steel sheet comprising 0.01 to 0.1%, balance Fe and unavoidable impurities.
のめっき鋼管の造管時に、Zn又はZn−Al系の金属
溶射を行った耐食性に優れた溶融Zn−Al−Mg−S
i合金めっき鋼管。5. A molten Zn—Al—Mg—S that is excellent in corrosion resistance by performing Zn or Zn—Al-based metal spraying at the time of forming the plated steel pipe according to claim 1, 2, 3, or 4.
i-alloy plated steel pipe.
は5記載のめっき鋼管のめっき層上に、さらに、無機系
化合物から成る無機皮膜を、70mg/m2〜2000mg/m2有する
ことを特徴とする耐食性に優れた溶融Zn−Al−Mg
−Si合金めっき鋼管。6. An inorganic film made of an inorganic compound is further provided on the plated layer of the plated steel pipe according to claim 1, or 2, or 3, or 4, or 5 to 70 mg / m 2 to 2000 mg / m 2. Fused Zn-Al-Mg excellent in corrosion resistance characterized by having
-Si alloy plated steel pipe.
は5、又は6記載のめっき鋼管のめっき層上に、さら
に、有機樹脂から構成される有機樹脂皮膜を、100mg/m2
〜2000mg/m2有することを特徴とする耐食性に優れた溶
融Zn−Al−Mg−Si合金めっき鋼管。7. An organic resin film composed of an organic resin is further provided on the plated layer of the plated steel pipe according to claim 1, or 2, or 3, or 4, or 5, or 6, further comprising 100 mg / m 2.
A hot-dip Zn-Al-Mg-Si alloy-plated steel pipe excellent in corrosion resistance, characterized by having a content of 2,000 mg / m 2 .
は5、又は6、又は7記載のめっき鋼管の造管時のビー
ド部のアップセット量を板厚の5〜80%とすることを
特徴とする耐食性に優れた溶融Zn−Al−Mg−Si
合金めっき鋼管。8. The upset amount of a bead portion at the time of forming a plated steel pipe according to claim 1, or 2, or 3, or 4, or 5, or 6, or 7, is 5 to 80% of the plate thickness. Zn-Al-Mg-Si with excellent corrosion resistance
Alloy plated steel pipe.
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| JP2001174661A JP4634652B2 (en) | 2001-06-08 | 2001-06-08 | Hot-dip Zn-Al-Mg-Si alloy-plated steel pipe with excellent corrosion resistance |
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|---|---|---|---|
| JP2001174661A JP4634652B2 (en) | 2001-06-08 | 2001-06-08 | Hot-dip Zn-Al-Mg-Si alloy-plated steel pipe with excellent corrosion resistance |
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|---|---|
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100676126B1 (en) * | 2005-09-02 | 2007-02-01 | 주식회사 한국번디 | Corrosion Resistance Plating Steel Pipe |
| EP1953255A4 (en) * | 2005-11-01 | 2009-07-29 | Sanoh Ind Co Ltd | STEEL PIPE FOR AUTOMOBILE TUBING |
| JP2011026630A (en) * | 2009-07-21 | 2011-02-10 | Jfe Steel Corp | Hot-dip galvanized steel pipe and method for manufacturing hot-dip galvanized material |
| CN110964989A (en) * | 2019-11-13 | 2020-04-07 | 浙江金洲管道科技股份有限公司 | Overweight type rigid steel conduit for nuclear power and manufacturing method thereof |
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| JPH07113122A (en) * | 1993-10-15 | 1995-05-02 | Sumitomo Metal Ind Ltd | Method for manufacturing hot-dip galvanized ERW pipe |
| JPH0860321A (en) * | 1994-08-19 | 1996-03-05 | Nippon Steel Corp | Hot-dip galvanized steel sheet excellent in scratch resistance and plating adhesion, and method for producing the same |
| JP2000104154A (en) * | 1998-07-02 | 2000-04-11 | Nippon Steel Corp | Coated steel sheet and painted steel sheet having excellent corrosion resistance and method for producing the same |
| JP2000239818A (en) * | 1999-02-22 | 2000-09-05 | Nisshin Steel Co Ltd | HOT DIP Zn-Mg-Al BASED ALLOY PLATED STEEL TUBE EXCELLENT IN WELD ZONE CORROSION RESISTANCE |
| JP2000265255A (en) * | 1999-03-16 | 2000-09-26 | Nisshin Steel Co Ltd | HOT-DIP Zn-Al BASE ALLOY PLATED STEEL SHEET IMPROVED IN HEAT RESISTANCE AND ITS PRODUCTION |
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2001
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07113122A (en) * | 1993-10-15 | 1995-05-02 | Sumitomo Metal Ind Ltd | Method for manufacturing hot-dip galvanized ERW pipe |
| JPH0860321A (en) * | 1994-08-19 | 1996-03-05 | Nippon Steel Corp | Hot-dip galvanized steel sheet excellent in scratch resistance and plating adhesion, and method for producing the same |
| JP2000104154A (en) * | 1998-07-02 | 2000-04-11 | Nippon Steel Corp | Coated steel sheet and painted steel sheet having excellent corrosion resistance and method for producing the same |
| JP2000239818A (en) * | 1999-02-22 | 2000-09-05 | Nisshin Steel Co Ltd | HOT DIP Zn-Mg-Al BASED ALLOY PLATED STEEL TUBE EXCELLENT IN WELD ZONE CORROSION RESISTANCE |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100676126B1 (en) * | 2005-09-02 | 2007-02-01 | 주식회사 한국번디 | Corrosion Resistance Plating Steel Pipe |
| EP1953255A4 (en) * | 2005-11-01 | 2009-07-29 | Sanoh Ind Co Ltd | STEEL PIPE FOR AUTOMOBILE TUBING |
| JP2011026630A (en) * | 2009-07-21 | 2011-02-10 | Jfe Steel Corp | Hot-dip galvanized steel pipe and method for manufacturing hot-dip galvanized material |
| CN110964989A (en) * | 2019-11-13 | 2020-04-07 | 浙江金洲管道科技股份有限公司 | Overweight type rigid steel conduit for nuclear power and manufacturing method thereof |
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|---|---|
| JP4634652B2 (en) | 2011-02-16 |
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