JP2002036368A - Wood veneer sticking method - Google Patents
Wood veneer sticking methodInfo
- Publication number
- JP2002036368A JP2002036368A JP2000225053A JP2000225053A JP2002036368A JP 2002036368 A JP2002036368 A JP 2002036368A JP 2000225053 A JP2000225053 A JP 2000225053A JP 2000225053 A JP2000225053 A JP 2000225053A JP 2002036368 A JP2002036368 A JP 2002036368A
- Authority
- JP
- Japan
- Prior art keywords
- base material
- veneer
- substrate
- aqueous adhesive
- adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000002023 wood Substances 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 102
- 239000000853 adhesive Substances 0.000 claims abstract description 98
- 230000001070 adhesive effect Effects 0.000 claims abstract description 98
- 239000000758 substrate Substances 0.000 claims abstract description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229920003023 plastic Polymers 0.000 claims abstract description 24
- 239000004033 plastic Substances 0.000 claims abstract description 24
- 239000000839 emulsion Substances 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 9
- 238000007731 hot pressing Methods 0.000 claims description 21
- 238000004381 surface treatment Methods 0.000 claims description 3
- 239000012298 atmosphere Substances 0.000 abstract description 10
- 239000002131 composite material Substances 0.000 abstract description 8
- 239000000843 powder Substances 0.000 abstract description 6
- 239000011342 resin composition Substances 0.000 abstract description 6
- 238000000465 moulding Methods 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 239000004743 Polypropylene Substances 0.000 description 17
- 229920001155 polypropylene Polymers 0.000 description 17
- -1 polypropylene Polymers 0.000 description 16
- 239000005038 ethylene vinyl acetate Substances 0.000 description 11
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 11
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 235000013312 flour Nutrition 0.000 description 9
- 238000002156 mixing Methods 0.000 description 9
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- 239000003431 cross linking reagent Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 235000019270 ammonium chloride Nutrition 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000012815 thermoplastic material Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000011120 plywood Substances 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- JZLWSRCQCPAUDP-UHFFFAOYSA-N 1,3,5-triazine-2,4,6-triamine;urea Chemical compound NC(N)=O.NC1=NC(N)=NC(N)=N1 JZLWSRCQCPAUDP-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011094 fiberboard Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229940122930 Alkalising agent Drugs 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000003522 acrylic cement Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 208000028659 discharge Diseases 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000008207 working material Substances 0.000 description 1
Landscapes
- Finished Plywoods (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
(57)【要約】
【課題】接着不良を起こすことなく、プラスチック成分
を含有する基材に湿潤状態の木質単板をエマルジョンタ
イプの水性接着剤を用いて確実に貼着することができる
木質単板の貼着方法を提供する。
【解決手段】木粉55重量%とPP45重量%とが均一
に混合された木質系樹脂組成物をプレス成形することに
よって、基材Mとなる12mm×30mm×30mmの
プラスチック複合木材を形成した。この基材Mの表面に
水分率72%のEVA系のエマルジョンタイプの水性接
着剤Cを7g/尺2塗布した後、50℃の雰囲気下で7
分間乾燥させた。そして、水性接着剤Cを乾燥させた基
材Mの表面に、厚さ0.25mm、含水率約85%の湿
潤状態のナラ単板Fを重ね合わせ、80℃、8kg/c
m2で2分間熱圧することによって貼着した後、常温の
風を2分間当てることによって、ナラ単板F中の残留水
分を除去した。
(57) [Summary] A wood substrate capable of securely adhering a wet wood veneer to a base material containing a plastic component using an emulsion-type aqueous adhesive without causing poor adhesion. Provided is a method for attaching a board. A 12 mm × 30 mm × 30 mm plastic composite wood as a base material M is formed by press-molding a woody resin composition in which 55% by weight of wood powder and 45% by weight of PP are uniformly mixed. After applying 7 g / scale 2 of an EVA emulsion type water-based adhesive C having a moisture content of 72% to the surface of the substrate M, the coating was performed at 50 ° C. in an atmosphere.
Dried for minutes. Then, on the surface of the base material M obtained by drying the aqueous adhesive C, the oak veneer F in a wet state having a thickness of 0.25 mm and a water content of about 85% is superimposed, and 80 ° C., 8 kg / c
After stuck by pressure 2 min Heat m 2, and the by directing the cold wind for two minutes to remove residual moisture in oak veneer F.
Description
【0001】[0001]
【発明の属する技術分野】この発明は、例えば、ポリプ
ロピレン等の熱可塑性プラスチック材料と木粉等のセル
ロース系材料とからなる木質系樹脂組成物によって形成
される基材のように、プラスチック成分を含有する基材
の表面に湿潤状態の木質単板を貼着する木質単板の貼着
方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a plastic material containing a plastic component such as a base material formed of a woody resin composition comprising a thermoplastic material such as polypropylene and a cellulosic material such as wood flour. The present invention relates to a method for attaching a wood veneer in which a wood veneer in a wet state is attached to a surface of a base material to be bonded.
【0002】[0002]
【従来の技術】床板等の造作材は、通常、合板や中質繊
維板(MDF)といった木質材からなる基材の表面に、
ナラ突板等の薄い木質単板をエチレン酢酸ビニルコポリ
マー(EVA)系やアクリル系のエマルジョンタイプの
水性接着剤等によって貼着したものであり、図6(a)
に示すように、エマルジョンタイプの水性接着剤Cを基
材Mの表面に塗布した後、同図(b)、(c)に示すよ
うに、木質単板Fを重ね合わせた状態で熱圧することに
よって製造される。2. Description of the Related Art Artifacts such as floorboards are usually provided on the surface of a base material made of wood, such as plywood or medium fiberboard (MDF).
FIG. 6 (a) shows a thin wooden veneer such as a veneer veneer adhered with an ethylene-vinyl acetate copolymer (EVA) -based or acrylic emulsion-type aqueous adhesive or the like.
As shown in (a), after applying the emulsion-type aqueous adhesive C to the surface of the base material M, as shown in (b) and (c) of FIG. Manufactured by
【0003】ところで、基材に貼着される薄い木質単板
を形成するためには、木質材を湿潤状態でスライスしな
ければならず、湿潤状態でスライスされた薄い木質単板
は、乾燥すると波打つように変形するので、木質単板を
基材表面に貼着する際は、湿潤状態の木質単板を乾燥さ
せることなく、そのままの状態で基材表面に重ね合わせ
て熱圧するのが一般的である。By the way, in order to form a thin wooden veneer to be attached to a substrate, the wooden material must be sliced in a wet state, and the thin wooden veneer sliced in a wet state is dried. When sticking a wooden veneer to the surface of a substrate, it is common to apply heat and pressure on the surface of the substrate as it is, without drying the wet veneer. It is.
【0004】また、木質単板を基材に貼着するための接
着剤として使用されているEVA系やアクリル系のエマ
ルジョンタイプの水性接着剤は、接着剤中の水分量が必
要以上に多くなると、良好な接着性能を確保することが
できなくなるため、上述したような含水率の高い木質単
板を基材に接着するには適しているとはいえないが、合
板やMDFといった木質材からなる基材は、ある程度の
吸水性能を有しているので、熱圧する際に、こういった
エマルジョンタイプの水性接着剤中の水分や木質単板中
の水分が基材に容易に吸収され、湿潤状態の木質単板を
使用しても、特に、接着性が低下するといった問題が発
生することはない。[0004] EVA-based or acrylic-based emulsion-type water-based adhesives used as adhesives for sticking a wooden veneer to a base material are required when the amount of water in the adhesive becomes unnecessarily large. Although it is not possible to ensure good adhesive performance, it is not suitable for bonding a high-moisture content wood veneer to a substrate as described above, but it is made of a wood material such as plywood or MDF. Since the base material has a certain level of water-absorbing performance, when hot-pressed, the water in the emulsion-type aqueous adhesive and the water in the wood veneer are easily absorbed by the base material, and the wet state Even if a wooden veneer is used, there is no particular problem such as a decrease in adhesiveness.
【0005】[0005]
【発明が解決しようとする課題】ところで、近年では、
原木の枯渇等によって、基材として使用される木質材自
体の価格が高く、価格変動も大きいことから、また、多
量に廃棄される廃プラスチックの有効利用等の観点か
ら、例えば、ポリプロピレン等の熱可塑性プラスチック
材料とサンダーダスト、木粉等のセルロース系材料とを
溶融混合した木質系樹脂組成物を、溶融状態でプレス成
形、ロール(連続)プレス成形、押出成形等を行うこと
によって成形された基材を使用することが望まれてい
る。However, in recent years,
Due to the high price of the wood material itself used as a base material due to the depletion of raw wood and the like, the price fluctuates greatly, and from the viewpoint of effective use of waste plastic discarded in large quantities, for example, heat from polypropylene or the like A wood-based resin composition obtained by melt-mixing a plastic material and a cellulosic material such as sander dust and wood powder in a molten state by press molding, roll (continuous) press molding, extrusion molding or the like. It is desired to use wood.
【0006】しかしながら、こういったプラスチック成
分を含有する基材は、吸水性に乏しいため、含水率の高
い湿潤状態の木質単板をエマルジョンタイプの水性接着
剤を用いて接着しようとすると、基材が合板や中質繊維
板(MDF)等の木質材によって形成されている場合と
は異なり、水性接着剤中の水分や木質単板中の水分が基
材側へ移行することができず、水性接着剤中の水分量が
必要以上に高くなってしまい、接着不良を起こすという
問題がある。However, since a substrate containing such a plastic component has poor water absorption, it is difficult to bond a wet wood veneer having a high water content using an emulsion-type aqueous adhesive. Unlike the case where is made of wood material such as plywood or medium fiber board (MDF), the water in the water-based adhesive and the water in the wood veneer cannot transfer to the base material side. There is a problem in that the amount of water in the adhesive becomes unnecessarily high, resulting in poor adhesion.
【0007】そこで、この発明の課題は、接着不良を起
こすことなく、プラスチック成分を含有する基材に湿潤
状態の木質単板をエマルジョンタイプの水性接着剤を用
いて確実に貼着することができる木質単板の貼着方法を
提供することにある。An object of the present invention is to provide a wet wood veneer which can be reliably adhered to a substrate containing a plastic component by using an emulsion type aqueous adhesive without causing poor adhesion. An object of the present invention is to provide a method for attaching a wooden veneer.
【0008】[0008]
【課題を解決するための手段及びその効果】上記の課題
を解決するため、請求項1にかかる発明は、プラスチッ
ク成分を含有する基材に湿潤状態の木質単板を貼着する
木質単板の貼着方法であって、前記基材の表面にエマル
ジョンタイプの水性接着剤を塗布する工程と、前記基材
の表面に塗布された前記水性接着剤を乾燥させる工程
と、前記水性接着剤が塗布された前記基材の表面に前記
木質単板を重ね合わせて熱圧する工程とを備えた木質単
板の貼着方法を提供するものである。なお、ここにいう
「プラスチック成分を含有する基材」とは、例えば、ポ
リプロピレン等の熱可塑性プラスチック材料と木粉等の
セルロース系材料とから成る木質系樹脂組成物によって
成形された基材のように、一部がプラスチック成分によ
って形成されている場合のみならず、全体がプラスチッ
ク成分のみによって形成されている場合も含まれる。Means for Solving the Problems and Their Effects To solve the above-mentioned problems, the invention according to claim 1 is directed to a wooden veneer in which a wet veneer is adhered to a base material containing a plastic component. An adhesive method, wherein a step of applying an emulsion-type aqueous adhesive to the surface of the substrate, a step of drying the aqueous adhesive applied to the surface of the substrate, and the step of applying the aqueous adhesive A step of superposing the wooden veneer on the surface of the base material and heat-pressing the wooden veneer. The term “substrate containing a plastic component” as used herein refers to, for example, a substrate molded from a wood-based resin composition composed of a thermoplastic material such as polypropylene and a cellulosic material such as wood flour. This includes not only the case where a part is formed of a plastic component but also the case where the whole is formed only of a plastic component.
【0009】また、上述した「プラスチック成分」とし
ては、ポリプロピレン(PP)、ポリスチレン(P
S)、ポリエチレン(PE)、ポリエチレンテレフタレ
ート(PET)、アクリロニトリルブタジエンスチレン
共重合体(ABS)、ポリ塩化ビニル(PVC)等やこ
れらの廃プラスチックを、単独または複数種類を混合し
た状態で使用することができ、これらの熱可塑性プラス
チック材料には、少量の熱硬化性プラスチック材料が混
入されていてもよい。The above-mentioned "plastic components" include polypropylene (PP) and polystyrene (P
S), polyethylene (PE), polyethylene terephthalate (PET), acrylonitrile butadiene styrene copolymer (ABS), polyvinyl chloride (PVC), etc., and waste plastics of these or a mixture of two or more types These thermoplastic materials may contain a small amount of thermosetting plastic material.
【0010】また、エマルジョンタイプの水性接着剤と
しては、プラスチック成分に対して良好な接着性を有し
ているエチレン酢酸ビニルコポリマー(EVA)系やア
クリル系のものを使用するのが望ましい。As the emulsion type aqueous adhesive, it is desirable to use an ethylene-vinyl acetate copolymer (EVA) or acrylic adhesive having good adhesiveness to plastic components.
【0011】以上のように、この木質単板の貼着方法
は、エマルジョンタイプの水性接着剤が塗布された基材
表面に湿潤状態の木質単板を重ね合わせて熱圧する前
に、基材表面に塗布された水性接着剤を乾燥させること
によって、水性接着剤中の水分を予め除去するようにし
たため、湿潤状態の木質単板を重ね合わせて熱圧する
際、その木質単板中の水分が水性接着剤側に移行して、
水性接着剤が再活性化することになる。従って、水性接
着剤中の水分量が必要以上に多くならず、接着不良が生
じることなく、木質単板が基材表面に確実に貼着され
る。[0011] As described above, this method for sticking a wooden veneer involves applying a wet wooden veneer to a surface of a substrate coated with an emulsion-type aqueous adhesive, and then pressing the substrate with heat before pressing. By drying the water-based adhesive applied to the water-based adhesive, the water in the water-based adhesive is removed in advance. Move to the adhesive side,
The aqueous adhesive will reactivate. Therefore, the amount of water in the aqueous adhesive does not increase more than necessary, and poor adhesion does not occur, so that the wooden veneer is securely adhered to the surface of the base material.
【0012】また、請求項2にかかる木質単板の貼着方
法のように、前記水性接着剤を前記基材の表面に塗布す
る前に、前記基材を加熱するようにしておくと、基材に
塗布した水性接着剤中の水分の蒸発が促進されるので、
基材に塗布した水性接着剤の乾燥工程を短時間に抑える
ことができる。Further, as in the method for sticking a wooden veneer according to claim 2, the base material is heated before the aqueous adhesive is applied to the surface of the base material. Since the evaporation of water in the aqueous adhesive applied to the material is promoted,
The drying step of the aqueous adhesive applied to the substrate can be suppressed in a short time.
【0013】また、請求項3にかかる木質単板の貼着方
法のように、前記エマルジョンタイプの水性接着剤を前
記基材の表面に塗布する前に、前記基材の表面と前記エ
マルジョンタイプの水性接着剤との親和性を向上させる
ための表面処理を前記基材に施すようにしておくと、さ
らに木質単板と基材との接着性が向上する。なお、ここ
にいう「表面処理」には、酸、アルカリ、酸化剤などの
薬品を使用して表面を酸化、エッチングして接着剤との
親和性を向上させる「薬品処理(化学的処理)」、オゾ
ン、プラズマ、紫外線などにより表面を酸化、エッチン
グして接着剤との親和性を向上させる「活性ガス処理
(物理的処理)」または接着剤と基材との親和性のある
化合物を基材に塗布することによって接着性の改善を図
る「プライマー処理」等が含まれる。Further, as in the method for attaching a wood veneer according to claim 3, before applying the emulsion-type aqueous adhesive to the surface of the substrate, the surface of the substrate and the emulsion-type adhesive are applied. If the base material is subjected to a surface treatment for improving the affinity with the aqueous adhesive, the adhesion between the wood veneer and the base material is further improved. The term “surface treatment” used herein refers to “chemical treatment (chemical treatment)” in which the surface is oxidized and etched using chemicals such as acids, alkalis, and oxidizing agents to improve the affinity with the adhesive. "Active gas treatment (physical treatment)" to improve the affinity with the adhesive by oxidizing and etching the surface with ozone, plasma, ultraviolet light, etc. or a compound with an affinity between the adhesive and the substrate And "primer treatment" for improving the adhesiveness by applying the composition to the base material.
【0014】また、請求項4にかかる木質単板の貼着方
法のように、前記木質単板を前記基材に重ね合わせて熱
圧した後に、前記木質単板に風を当てることによって、
前記木質単板中の残留水分を蒸発気散させるようにして
おくと、木質単板の含水率を短時間で繊維飽和点以下に
低下させることができるので、プラスチック成分を含有
する基材に木質単板が貼着された床板等の造作材を効率
よく製造することができる。[0014] Further, as in the method for attaching a wooden veneer according to claim 4, the wooden veneer is superposed on the base material and hot-pressed, and then the wooden veneer is exposed to wind.
If the residual moisture in the wooden veneer is allowed to evaporate and diffuse, the water content of the wooden veneer can be reduced to a fiber saturation point or less in a short time. A working material such as a floor board to which a veneer is adhered can be efficiently manufactured.
【0015】また、上述したように、基材表面に塗布さ
れたエマルジョンタイプの水性接着剤を乾燥させること
によって、水性接着剤中の水分を予め除去するようにし
た場合、水性接着剤中の水分量が低下することによって
水性接着剤の粘着力が低下するので、その上に木質単板
を重ね合わせただけでは、その木質単板を基材に保持す
ることができなくなる。従って、熱圧するためにプレス
装置に挿入する際に、基材表面に重ね合わせた木質単板
が位置ずれを起こしたり、捲れ上がったりして、木質単
板を基材表面に綺麗に貼着することができないといった
新たな問題が発生する。Further, as described above, when the water in the aqueous adhesive is removed in advance by drying the aqueous adhesive of the emulsion type applied to the surface of the base material, the water in the aqueous adhesive is removed. Since the adhesive strength of the water-based adhesive decreases due to the decrease in the amount, it is not possible to hold the wooden veneer on the base material only by overlaying the wooden veneer thereon. Therefore, when inserted into a press device for hot pressing, the wooden veneer superimposed on the surface of the base material is displaced or rolled up, and the wooden veneer is stuck to the base material surface neatly. A new problem arises, such as inability to perform
【0016】こういった問題を解決するため、請求項5
にかかる木質単板の貼着方法では、前記エマルジョンタ
イプの水性接着剤が塗布された前記基材の表面に前記木
質単板を重ね合わせて熱圧する際、まず、前記木質単板
を部分的に熱圧することによって前記基材に仮接着した
後、前記木質単板を全体的に熱圧することで前記基材に
本接着するようにしたのである。In order to solve such a problem, claim 5
In the method for attaching a wooden veneer according to the above, when the wooden veneer is superimposed on the surface of the base material on which the emulsion type aqueous adhesive is applied and hot-pressed, first, the wooden veneer is partially After temporary bonding to the base material by hot pressing, the wood veneer is entirely bonded to the base material by hot pressing as a whole.
【0017】このように、基材表面に重ね合わされた木
質単板を部分的に熱圧することによって仮接着しておく
と、木質単板が重ね合わされた基材を単板接着ラインに
移送する際やプレス装置に挿入する際に、基材に重ね合
わされた木質単板が位置ずれしたり、捲れ上がったりす
ることがなく、木質単板を基材表面に綺麗に貼着するこ
とができる。しかも、仮接着されている箇所は、木質単
板中の水分や本接着時に加えられる熱及び圧力によっ
て、エマルジョンタイプの水性接着剤が再活性化され、
強固な接着力を発現するので、接着強度がさらに向上す
るという効果もある。なお、木質単板を基材表面に仮接
着するには、ハンダこてのような電熱を利用した加熱機
器や高周波を利用した加熱機器を使用することができ
る。As described above, when the wooden veneers superposed on the surface of the base material are temporarily bonded by partially applying heat and pressure, the base material on which the wooden veneer is superimposed is transferred to the veneer bonding line. When inserted into a press or a press device, the wooden veneer superimposed on the substrate does not shift or roll up, and the wooden veneer can be stuck to the surface of the substrate neatly. In addition, the temporarily bonded portion is reactivated by the moisture in the wood veneer and the heat and pressure applied during the final bonding, whereby the emulsion-type aqueous adhesive is reactivated.
Since a strong adhesive force is exhibited, there is also an effect that the adhesive strength is further improved. In order to temporarily adhere the wooden veneer to the surface of the base material, a heating device using electric heat such as a soldering iron or a heating device using high frequency can be used.
【0018】[0018]
【実施例】以下、本発明の実施例について、図面及び表
を参照して説明するが、本発明の木質単板の貼着方法は
これらの実施例に限定されるものではない。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to the drawings and tables, but the method of attaching a wooden veneer of the present invention is not limited to these embodiments.
【0019】(実施例1)表1に示すように、セルロー
ス系材料として木粉55重量%と、熱可塑性プラスチッ
ク材料としてポリプロピレン(PP)45重量%とを、
攪拌翼型混合機に投入して攪拌することで、木粉とポリ
プロピレンとが均一に混合されたゲル状の木質系樹脂組
成物を製造し、この木質系樹脂組成物をプレス成形する
ことによって、基材となる12mm×30mm×30m
mのプラスチック複合木材を形成した。(Example 1) As shown in Table 1, 55% by weight of wood flour as a cellulosic material and 45% by weight of polypropylene (PP) as a thermoplastic material were used.
By throwing into a stirring blade type mixer and stirring, a woody resinous composition of gel in which wood flour and polypropylene are uniformly mixed is produced, and the woody resin composition is press-molded. 12mm x 30mm x 30m as base material
m of plastic composite wood was formed.
【0020】次に、図1に示すように、このプラスチッ
ク複合木材からなる基材Mの表面に水分率72%のエチ
レン酢酸ビニルコポリマー(EVA)系のエマルジョン
タイプの水性接着剤Cを7g/尺2塗布した後、この水
性接着剤Cを50℃の雰囲気下で7分間乾燥させた。Next, as shown in FIG. 1, 7 g / size of an emulsion-type aqueous adhesive C of an ethylene vinyl acetate copolymer (EVA) having a water content of 72% was applied to the surface of the substrate M made of the plastic composite wood. After 2 coatings, this aqueous adhesive C was dried in an atmosphere at 50 ° C. for 7 minutes.
【0021】このようにして、塗布された水性接着剤C
を乾燥させた基材Mの表面に、厚さ0.25mm、含水
率約85%の湿潤状態のナラ単板Fを重ね合わせ、80
℃、8kg/cm2で2分間熱圧することによって、ナ
ラ単板Fを基材Mの表面に貼着した後、ナラ単板Fが貼
着された基材Mに常温の風を2分間当てることによっ
て、基材Mに貼着されたナラ単板F中の残留水分を除去
した。The water-based adhesive C applied in this manner is
Is dried on the surface of the substrate M, and a wet oak veneer F having a thickness of 0.25 mm and a moisture content of about 85%
After applying the oak veneer F onto the surface of the base material M by hot-pressing at 8 ° C. and 8 kg / cm 2 for 2 minutes, the substrate M to which the oak veneer F is adhered is blown at room temperature for 2 minutes. Thereby, the residual moisture in the oak veneer F adhered to the base material M was removed.
【0022】(実施例2)表1及び図1に示すように、
木粉の配合量が60重量%、ポリプロピレン(PP)の
配合量が40重量%である点を除いて、実施例1と同様
に製造された12mm×30mm×30mmのプラスチ
ック複合木材からなる基材Mの表面に、水分率55%の
アクリル系のエマルジョンタイプの水性接着剤100重
量部に対して架橋剤としてMDI5重量部を添加したも
のを10g/尺2塗布した後、この水性接着剤Cを50
℃の雰囲気下で10分間乾燥させた。Embodiment 2 As shown in Table 1 and FIG.
A substrate made of a 12 mm × 30 mm × 30 mm plastic composite wood manufactured in the same manner as in Example 1 except that the blending amount of wood powder is 60% by weight and the blending amount of polypropylene (PP) is 40% by weight. The surface of M was coated with 100 parts by weight of an acrylic emulsion type aqueous adhesive having a moisture content of 55% and 5 parts by weight of MDI added as a cross-linking agent at a rate of 10 g / scale 2. 50
It was dried for 10 minutes under an atmosphere of ° C.
【0023】このようにして、塗布された水性接着剤C
を乾燥させた基材Mの表面に、厚さ0.25mm、含水
率約85%の湿潤状態のナラ単板Fを重ね合わせ、90
℃、8kg/cm2で2分間熱圧することによって、ナ
ラ単板Fを基材Mの表面に貼着した後、ナラ単板Fが貼
着された基材Mに常温の風を2分間当てることによっ
て、基材Mに貼着されたナラ単板F中の残留水分を除去
した。The water-based adhesive C thus applied
Is dried on the surface of the base material M, and the oak veneer F in a wet state having a thickness of 0.25 mm and a water content of about 85% is superimposed on the base material M.
After applying the oak veneer F onto the surface of the base material M by hot-pressing at 8 ° C. and 8 kg / cm 2 for 2 minutes, the substrate M to which the oak veneer F is adhered is blown at room temperature for 2 minutes. Thereby, the residual moisture in the oak veneer F adhered to the base material M was removed.
【0024】(実施例3)表1及び図2に示すように、
木粉の配合量が40重量%、ポリプロピレン(PP)の
配合量が60重量%である点を除いて、実施例1と同様
に製造された12mm×30mm×30mmのプラスチ
ック複合木材からなる基材Mの表面に、プライマPとし
て塩素化ポリオレフィンの20%トルエン溶液を3g/
尺2塗布して風乾した。そして、水分率72%のEVA
系のエマルジョンタイプの水性接着剤Cを7g/尺2塗
布した後、この水性接着剤Cを50℃の雰囲気下で7分
間乾燥させた。(Embodiment 3) As shown in Table 1 and FIG.
A substrate made of a 12 mm × 30 mm × 30 mm plastic composite wood manufactured in the same manner as in Example 1 except that the blending amount of wood powder is 40% by weight and the blending amount of polypropylene (PP) is 60% by weight. M, a 3% / 20% toluene solution of chlorinated polyolefin as a primer P
The shaku 2 was applied and air-dried. And EVA with a moisture percentage of 72%
After applying 7 g / scale 2 of the emulsion type aqueous adhesive C, the aqueous adhesive C was dried in an atmosphere of 50 ° C. for 7 minutes.
【0025】このようにして、塗布された水性接着剤C
を乾燥させた基材Mの表面に、厚さ0.25mm、含水
率約85%の湿潤状態のナラ単板Fを重ね合わせ、80
℃、8kg/cm2で2分間熱圧することによって、ナ
ラ単板Fを基材Mの表面に貼着した後、ナラ単板Fが貼
着された基材Mに常温の風を2分間当てることによっ
て、基材Mに貼着されたナラ単板F中の残留水分を除去
した。The water-based adhesive C thus applied
Is dried on the surface of the substrate M, and a wet oak veneer F having a thickness of 0.25 mm and a moisture content of about 85%
After applying the oak veneer F onto the surface of the base material M by hot-pressing at 8 ° C. and 8 kg / cm 2 for 2 minutes, the substrate M to which the oak veneer F is adhered is blown at room temperature for 2 minutes. Thereby, the residual moisture in the oak veneer F adhered to the base material M was removed.
【0026】(実施例4)表1及び図1に示すように、
実施例2において使用したものと同一基材Mの表面に、
水分率52%のアクリル系のエマルジョンタイプの水性
接着剤100重量部に対してアミン系架橋剤15重量部
を添加したものを10g/尺2塗布した後、この水性接
着剤Cを50℃の雰囲気下で10分間乾燥させた。Example 4 As shown in Table 1 and FIG.
On the surface of the same base material M as used in Example 2,
100 g of an acrylic emulsion-type water-based adhesive having a moisture content of 52% and 15 parts by weight of an amine-based cross-linking agent added thereto are applied at a rate of 10 g / scale 2 and then this water-based adhesive C is placed in an atmosphere at 50 ° C. Dry underneath for 10 minutes.
【0027】このようにして、塗布された水性接着剤C
を乾燥させた基材Mの表面に、厚さ0.25mm、含水
率約85%の湿潤状態のナラ単板Fを重ね合わせ、10
0℃、8kg/cm2で2分間熱圧することによって、
ナラ単板Fを基材Mの表面に貼着した後、ナラ単板Fが
貼着された基材Mに常温の風を2分間当てることによっ
て、基材Mに貼着されたナラ単板F中の残留水分を除去
した。The water-based adhesive C thus applied
The dried oak veneer F having a thickness of 0.25 mm and a water content of about 85% is overlaid on the surface of the base material M obtained by drying
By hot pressing at 0 ° C. and 8 kg / cm 2 for 2 minutes,
After the oak veneer F is attached to the surface of the base material M, the substrate M to which the oak veneer F is applied is exposed to a normal temperature air for 2 minutes, so that the oak veneer attached to the base material M is obtained. The residual moisture in F was removed.
【0028】(実施例5)表1及び図1に示すように、
実施例2において使用したものと同一基材Mの表面に、
水分率52%のアクリル系のエマルジョンタイプの水性
接着剤100重量部に対してアミン系架橋剤15重量部
及びコーンスターチ10重量部を添加したものを10g
/尺2塗布した後、この水性接着剤Cを50℃の雰囲気
下で10分間乾燥させた。Embodiment 5 As shown in Table 1 and FIG.
On the surface of the same base material M as used in Example 2,
10 g of 100 parts by weight of an acrylic emulsion type water-based adhesive having a moisture content of 52% added with 15 parts by weight of an amine-based crosslinking agent and 10 parts by weight of corn starch
After the application of / scale 2 , this aqueous adhesive C was dried in an atmosphere at 50 ° C. for 10 minutes.
【0029】このようにして、塗布された水性接着剤C
を乾燥させた基材Mの表面に、厚さ0.25mm、含水
率約85%の湿潤状態のナラ単板Fを重ね合わせ、80
℃、8kg/cm2で2分間熱圧することによって、ナ
ラ単板Fを基材Mの表面に貼着した後、ナラ単板Fが貼
着された基材Mに常温の風を2分間当てることによっ
て、基材Mに貼着されたナラ単板F中の残留水分を除去
した。The aqueous adhesive C thus applied
Is dried on the surface of the substrate M, and a wet oak veneer F having a thickness of 0.25 mm and a moisture content of about 85%
After applying the oak veneer F onto the surface of the base material M by hot-pressing at 8 ° C. and 8 kg / cm 2 for 2 minutes, the substrate M to which the oak veneer F is adhered is blown at room temperature for 2 minutes. Thereby, the residual moisture in the oak veneer F adhered to the base material M was removed.
【0030】(実施例6)表2及び図1に示すように、
木粉の配合量が85重量%、ポリプロピレン(PP)の
配合量が15重量%である点を除いて、実施例1と同様
に製造された12mm×30mm×30mmのプラスチ
ック複合木材からなる基材Mの表面に、水分率72%の
EVA系のエマルジョンタイプの水性接着剤80重量部
に対して樹脂濃度70%の尿素樹脂20重量部及び塩化
アンモン0.2重量部を混合したものを7g/尺2塗布
した後、この水性接着剤Cを50℃の雰囲気下で7分間
乾燥させた。Example 6 As shown in Table 2 and FIG.
Substrate made of 12 mm × 30 mm × 30 mm plastic composite wood manufactured in the same manner as in Example 1 except that the blending amount of wood powder is 85% by weight and the blending amount of polypropylene (PP) is 15% by weight. A mixture of 20 parts by weight of a urea resin having a resin concentration of 70% and 0.2 parts by weight of ammonium chloride in a mixture of 80 parts by weight of an EVA-based emulsion-type aqueous adhesive having a moisture content of 72% and 7 g / After the application of the scale 2 , the aqueous adhesive C was dried in an atmosphere at 50 ° C. for 7 minutes.
【0031】このようにして、塗布された水性接着剤C
を乾燥させた基材Mの表面に、厚さ0.25mm、含水
率約85%の湿潤状態のナラ単板Fを重ね合わせ、80
℃、8kg/cm2で2分間熱圧することによって、ナ
ラ単板Fを基材Mの表面に貼着した後、ナラ単板Fが貼
着された基材Mに常温の風を2分間当てることによっ
て、基材Mに貼着されたナラ単板F中の残留水分を除去
した。The water-based adhesive C thus applied
Is dried on the surface of the substrate M, and a wet oak veneer F having a thickness of 0.25 mm and a moisture content of about 85%
After applying the oak veneer F onto the surface of the base material M by hot-pressing at 8 ° C. and 8 kg / cm 2 for 2 minutes, the substrate M to which the oak veneer F is adhered is blown at room temperature for 2 minutes. Thereby, the residual moisture in the oak veneer F adhered to the base material M was removed.
【0032】(実施例7)表2及び図3に示すように、
基材Mの表面に重ね合わされたナラ単板Fを熱圧する前
に、ナラ単板Fの4隅をテフロン(登録商標)コーティ
ングされたハンダこてによって点状に押圧することで水
性接着剤Cを部分的に溶融させてナラ単板Fを基材Mに
仮接着した点を除いて、実施例1と同様の方法によっ
て、ナラ単板Fを基材Mに貼着した。(Example 7) As shown in Table 2 and FIG.
Before hot-pressing the oak veneer F superimposed on the surface of the base material M, the four corners of the oak veneer F are pressed pointwise by a Teflon (registered trademark) soldering iron to form an aqueous adhesive C. Was partially adhered and the oak veneer F was stuck to the substrate M in the same manner as in Example 1 except that the oak veneer F was temporarily bonded to the substrate M.
【0033】(実施例8)表2及び図3に示すように、
基材Mの表面に重ね合わされたナラ単板Fを熱圧する前
に、ハンディタイプの高周波発生器によって、ナラ単板
Fの4隅の水性接着剤Cを部分的に溶融させてナラ単板
Fを基材Mに仮接着した点を除いて、実施例1と同様の
方法によって、ナラ単板Fを基材Mに貼着した。Example 8 As shown in Table 2 and FIG.
Before hot-pressing the oak veneer F superimposed on the surface of the base material M, the aqueous adhesive C at the four corners of the oak veneer F is partially melted by a handy type high frequency generator to make the oak veneer F Was adhered to the base material M in the same manner as in Example 1 except that was temporarily bonded to the base material M.
【0034】(実施例9)表2及び図4に示すように、
実施例1において使用したものと同一基材Mを、IR加
熱器で加熱することにより、その表面温度を45℃まで
昇温させた状態で、水分率74%のEVA系のエマルジ
ョンタイプの水性接着剤Cを基材Mの表面に7g/尺2
塗布し、この水性接着剤Cを50℃の雰囲気下で4分間
乾燥させた。(Embodiment 9) As shown in Table 2 and FIG.
The same base material M as used in Example 1 was heated with an IR heater to raise the surface temperature to 45 ° C., and an EVA emulsion-type aqueous adhesive having a water content of 74% was used. 7g of agent C on the surface of the substrate M / scale 2
This was applied and the aqueous adhesive C was dried in an atmosphere at 50 ° C. for 4 minutes.
【0035】このようにして、塗布された水性接着剤C
を乾燥させた基材Mの表面に、厚さ0.25mm、含水
率約85%の湿潤状態のナラ単板Fを重ね合わせ、80
℃、8kg/cm2で2分間熱圧することによって、ナ
ラ単板Fを基材Mの表面に貼着した後、ナラ単板Fが貼
着された基材Mに常温の風を2分間当てることによっ
て、基材Mに貼着されたナラ単板F中の残留水分を除去
した。The aqueous adhesive C thus applied
Is dried on the surface of the substrate M, and a wet oak veneer F having a thickness of 0.25 mm and a moisture content of about 85%
After applying the oak veneer F onto the surface of the base material M by hot-pressing at 8 ° C. and 8 kg / cm 2 for 2 minutes, the substrate M to which the oak veneer F is adhered is blown at room temperature for 2 minutes. Thereby, the residual moisture in the oak veneer F adhered to the base material M was removed.
【0036】(実施例10)表2及び図4に示すよう
に、木粉の配合量が60重量%、ポリプロピレン(P
P)の配合量が40重量%である点を除いて、実施例1
と同様に製造された12mm×30mm×30mmのプ
ラスチック複合木材からなる基材Mを、スチールベルト
式の熱プレス器で加熱することにより、その表面温度を
50℃まで昇温させた状態で、水分率50%のアクリル
系のエマルジョンタイプの水性接着剤100重量部に対
して架橋剤としてMDI5重量部を添加したものを基材
Mの表面に10g/尺2塗布した後、この水性接着剤C
を50℃の雰囲気下で5分間乾燥させた。Example 10 As shown in Table 2 and FIG. 4, the blending amount of wood powder was 60% by weight, and polypropylene (P
Example 1 except that the amount of P) was 40% by weight.
A substrate M made of plastic composite wood of 12 mm × 30 mm × 30 mm manufactured in the same manner as described above was heated with a steel belt type hot press to raise the surface temperature to 50 ° C. A 100% by weight of an acrylic emulsion type aqueous adhesive having a ratio of 50% to which 5 parts by weight of MDI was added as a cross-linking agent was applied to the surface of the substrate M at a rate of 10 g / scale 2 and then the aqueous adhesive C
Was dried under an atmosphere of 50 ° C. for 5 minutes.
【0037】このようにして、塗布された水性接着剤C
を乾燥させた基材Mの表面に、厚さ0.25mm、含水
率約85%の湿潤状態のナラ単板Fを重ね合わせ、90
℃、8kg/cm2で2分間熱圧することによって、ナ
ラ単板Fを基材Mの表面に貼着した後、ナラ単板Fが貼
着された基材Mに常温の風を2分間当てることによっ
て、基材Mに貼着されたナラ単板F中の残留水分を除去
した。The water-based adhesive C thus applied
Is dried on the surface of the base material M, and the oak veneer F in a wet state having a thickness of 0.25 mm and a water content of about 85% is superimposed on the base material M.
After applying the oak veneer F onto the surface of the base material M by hot-pressing at 8 ° C. and 8 kg / cm 2 for 2 minutes, the substrate M to which the oak veneer F is adhered is blown at room temperature for 2 minutes. Thereby, the residual moisture in the oak veneer F adhered to the base material M was removed.
【0038】(実施例11)表3及び図5に示すよう
に、木粉の配合量が60重量%、ポリプロピレン(P
P)の配合量が40重量%である点を除いて、実施例1
と同様に製造された12mm×30mm×30mmのプ
ラスチック複合木材からなる基材Mを、スチールベルト
式の熱プレス器で加熱することにより、その表面温度を
50℃まで昇温させた状態で、プライマPとして塩素化
ポリオレフィンの20%トルエン溶液を基材の表面に3
g/尺2塗布した。そして、水分率72%のEVA系の
エマルジョンタイプの水性接着剤Cを7g/尺2塗布し
た後、この水性接着剤Cを50℃の雰囲気下で4分間乾
燥させた。Example 11 As shown in Table 3 and FIG. 5, the blending amount of wood flour was 60% by weight, and polypropylene (P
Example 1 except that the amount of P) was 40% by weight.
A substrate M made of plastic composite wood of 12 mm × 30 mm × 30 mm manufactured in the same manner as described above was heated with a steel belt-type hot press to raise the surface temperature to 50 ° C. P is a 20% toluene solution of chlorinated polyolefin on the surface of the base material.
g / scale 2 was applied. Then, after applying 7 g / scale 2 of an EVA emulsion type water-based adhesive C having a moisture content of 72%, the water-based adhesive C was dried in an atmosphere of 50 ° C. for 4 minutes.
【0039】このようにして、塗布された水性接着剤C
を乾燥させた基材Mの表面に、厚さ0.25mm、含水
率約85%の湿潤状態のナラ単板Fを重ね合わせ、80
℃、8kg/cm2で2分間熱圧することによって、ナ
ラ単板Fを基材Mの表面に貼着した後、ナラ単板Fが貼
着された基材Mに常温の風を2分間当てることによっ
て、基材Mに貼着されたナラ単板F中の残留水分を除去
した。The water-based adhesive C applied in this manner
Is dried on the surface of the substrate M, and a wet oak veneer F having a thickness of 0.25 mm and a moisture content of about 85%
After applying the oak veneer F onto the surface of the base material M by hot-pressing at 8 ° C. and 8 kg / cm 2 for 2 minutes, the substrate M to which the oak veneer F is adhered is blown at room temperature for 2 minutes. Thereby, the residual moisture in the oak veneer F adhered to the base material M was removed.
【0040】(比較例1)表3に示すように、実施例2
において使用したものと同一基材の表面に、SBRラテ
ックス70重量部、尿素メラミン系接着剤30重量部、
小麦粉28重量部、水5重量部、塩化アンモン0.2重
量部を良く混合したものを10g/尺2塗布した後、厚
さ0.25mm、含水率約85%の湿潤状態のナラ単板
を重ね合わせ、80℃、8kg/cm2で2分間熱圧す
ることによって、ナラ単板を基材の表面に貼着した。Comparative Example 1 As shown in Table 3, Example 2
On the surface of the same substrate as used in the above, 70 parts by weight of SBR latex, 30 parts by weight of urea melamine adhesive,
A mixture of 28 parts by weight of flour, 5 parts by weight of water, and 0.2 parts by weight of ammonium chloride was well mixed at a rate of 10 g / scale 2 and then a 0.25 mm-thick wet oak veneer having a water content of about 85% was prepared. The oak veneer was adhered to the surface of the substrate by overlapping and hot-pressing at 80 ° C. and 8 kg / cm 2 for 2 minutes.
【0041】(比較例2)表3に示すように、実施例2
において使用したものと同一基材の表面に、SBRラテ
ックス70重量部、尿素メラミン系接着剤30重量部、
小麦粉28重量部、水5重量部、塩化アンモン0.2重
量部を良く混合したものを10g/尺2塗布した後、厚
さ0.25mm、含水率約85%の湿潤状態のナラ単板
を重ね合わせ、120℃、8kg/cm2で2分間熱圧
することによって、ナラ単板を基材の表面に貼着した。Comparative Example 2 As shown in Table 3, Example 2
On the surface of the same substrate as used in the above, 70 parts by weight of SBR latex, 30 parts by weight of urea melamine adhesive,
A mixture of 28 parts by weight of flour, 5 parts by weight of water, and 0.2 parts by weight of ammonium chloride was well mixed at a rate of 10 g / scale 2 and then a 0.25 mm-thick wet oak veneer having a water content of about 85% was prepared. The oak veneer was adhered to the surface of the substrate by overlapping and hot-pressing at 120 ° C. and 8 kg / cm 2 for 2 minutes.
【0042】[0042]
【表1】 [Table 1]
【0043】[0043]
【表2】 [Table 2]
【0044】[0044]
【表3】 [Table 3]
【0045】上述した各実施例及び各比較例における基
材に対するナラ単板の接着性能を表4に示す。表4から
分かるように、基材の表面にエマルジョンタイプの水性
接着剤を塗布した後、直ちに、湿潤状態のナラ単板を重
ね合わせて熱圧するようにした比較例1及び比較例2に
ついては、熱圧直後に、ナラ単板の表面に部分的な膨れ
や全面に浮きが発生していると共に、2類浸漬試験及び
平面引張り試験においても接着不良が認められている
が、基材表面にエマルジョンタイプの水性接着剤を塗布
した後、湿潤状態のナラ単板を重ね合わせて熱圧する前
に、水性接着剤を乾燥させることによって、水性接着在
中の水分を除去するようにした実施例1〜11について
は、熱圧直後に、ナラ単板の表面に浮きや膨れが全く発
生しておらず、2類浸漬剥離試験を行ってもナラ単板が
基材から剥離することがなく、平面引張り試験において
も2.0N/mm2以上の十分な接着力が得られた。Table 4 shows the adhesion performance of the oak veneer to the base material in each of the above Examples and Comparative Examples. As can be seen from Table 4, immediately after the emulsion-type aqueous adhesive was applied to the surface of the base material, immediately after the oak veneers in a wet state were overlapped and hot-pressed, Immediately after the heat and pressure, partial swelling and floatation occurred on the surface of the oak veneer, and poor adhesion was observed in the class 2 immersion test and the plane tension test. After applying the type of aqueous adhesive, before laminating the wet oak veneer and hot pressing, the aqueous adhesive is dried to remove the water in the aqueous adhesive. For No. 11, immediately after the heat and pressure, no lifting or swelling occurred on the surface of the oak veneer, and the oak veneer did not peel off from the base material even when the class 2 immersion peel test was performed. 2.0N in test mm 2 or more sufficient adhesion is obtained.
【0046】特に、水性接着剤を塗布する前に基材表面
にプライマを塗布した実施例3及び実施例11では、平
面引張り試験において2.3N/mm2と他の実施例に
比べて高い接着力が得られており、接着性が向上してい
ることが分かる。In particular, in Examples 3 and 11 in which the primer was applied to the surface of the base material before applying the water-based adhesive, the adhesion was 2.3 N / mm 2 in the plane tensile test, which was higher than the other examples. It can be seen that a force was obtained and the adhesiveness was improved.
【0047】また、架橋剤を添加した水性接着剤を使用
している実施例2、4、5、8、10及び硬化剤(塩化
アンモン)を添加した水性接着剤を使用している実施例
6については、平面引張り試験において2.1〜2.2
N/mm2と比較的高い接着力が得られており、接着性
が向上していることが分かる。Further, Examples 2, 4, 5, 8, 10 using an aqueous adhesive to which a crosslinking agent is added, and Example 6 using an aqueous adhesive to which a curing agent (ammonium chloride) is added. About 2.1 to 2.2 in a plane tensile test
A relatively high adhesive force of N / mm 2 was obtained, indicating that the adhesiveness was improved.
【0048】また、水性接着剤を塗布する前に基材表面
を加熱するようにした、実施例9〜11については、基
材表面を加熱していない点を除いて略同一条件でナラ単
板を貼着した実施例1〜3に比べて、基材表面に塗布さ
れた水性接着剤の乾燥時間が短くても、十分な接着性能
が得られることが分かる。Further, in Examples 9 to 11, in which the surface of the base material was heated before the application of the water-based adhesive, under the same conditions except that the surface of the base material was not heated, It can be understood that sufficient adhesive performance can be obtained even when the drying time of the aqueous adhesive applied to the base material surface is shorter than in Examples 1 to 3 in which the adhesive was adhered.
【0049】また、部分的に熱圧することにより仮接着
するようにした実施例7、8については、表面にナラ単
板を重ね合わせた基材を、熱圧(本接着)前に上下反転
させてもナラ単板が基材から落下することがなく、プレ
ス装置に挿入する際に、基材に重ね合わされたナラ単板
が位置ずれしたり、捲れ上がったりすることもなく、ナ
ラ単板を基材表面に綺麗に貼着することができた。Further, in Examples 7 and 8 in which temporary bonding was performed by partially applying heat and pressure, the base material in which the oval veneer was laminated on the surface was turned upside down before hot pressing (final bonding). Even when the oak veneer does not fall from the base material, the oak veneer laminated on the base material does not shift or roll up when inserted into the press device, and the oak veneer is used as the base. It was able to adhere to the surface of the material neatly.
【0050】[0050]
【表4】 [Table 4]
【0051】なお、上述した実施例3及び実施例11で
は、塩素化ポリオレフィンの20%トルエン溶液をプラ
イマとして基材表面に塗布することにより、基材表面と
水性接着剤との親和性を向上させるようにしているが、
これに限定されるものではなく、コロナ放電処理、プラ
ズマ放電処理等の活性ガス処理または薬品処理等によっ
て基材表面と水性接着剤との親和性を向上させることも
可能である。In Examples 3 and 11, the affinity between the substrate surface and the aqueous adhesive is improved by applying a 20% toluene solution of chlorinated polyolefin as a primer to the substrate surface. But
The present invention is not limited to this, and it is also possible to improve the affinity between the surface of the substrate and the aqueous adhesive by an active gas treatment such as a corona discharge treatment or a plasma discharge treatment or a chemical treatment.
【0052】また、上述した各実施例では、木粉とポリ
プロピレンとが均一に混合されたゲル状の木質系樹脂組
成物によって形成された基材にナラ単板を貼着している
が、これに限定されるものではなく、本発明の貼着方法
は、プラスチック材料のみによって形成された基材に、
湿潤状態の種々の木質単板を貼着する場合にも適用する
ことができる。ただし、基材に木粉等のセルロース系材
料が含まれていると、エマルジョンタイプの水性接着剤
の接着性が向上するので、基材には10重量%以上のセ
ルロース系材料を含有させておくことが望ましい。In each of the above-described embodiments, the oak veneer is adhered to a base material formed of a gel-like woody resin composition in which wood flour and polypropylene are uniformly mixed. It is not limited to, the sticking method of the present invention, a substrate formed only of a plastic material,
The present invention can also be applied to a case where various wood veneers in a wet state are attached. However, if the base material contains a cellulosic material such as wood flour, the adhesiveness of the emulsion-type aqueous adhesive is improved. Therefore, the base material should contain at least 10% by weight of the cellulosic material. It is desirable.
【0053】また、上述した各実施例では、基材Mの表
面に塗布した水性接着剤Cを、加熱しながら強制的に乾
燥させているが、これに限定されるものではなく、常温
で風乾したり、自然乾燥させることも可能である。In each of the above-described embodiments, the aqueous adhesive C applied to the surface of the base material M is forcibly dried while being heated. However, the present invention is not limited to this. It can be dried or air dried.
【図1】この発明にかかる一実施例である木質単板の貼
着方法を示す工程図である。FIG. 1 is a process diagram showing a method for attaching a wooden veneer according to an embodiment of the present invention.
【図2】他の実施例である木質単板の貼着方法を示す工
程図である。FIG. 2 is a process diagram showing a method for attaching a wooden veneer according to another embodiment.
【図3】他の実施例である木質単板の貼着方法を示す工
程図である。FIG. 3 is a process chart showing a method for attaching a wooden veneer according to another embodiment.
【図4】他の実施例である木質単板の貼着方法を示す工
程図である。FIG. 4 is a process diagram showing a method for attaching a wooden veneer according to another embodiment.
【図5】他の実施例である木質単板の貼着方法を示す工
程図である。FIG. 5 is a process diagram showing a method for attaching a wooden veneer according to another embodiment.
【図6】従来の木質単板の貼着方法を示す工程図であ
る。FIG. 6 is a process chart showing a conventional method for attaching a wooden veneer.
M 基材 C 水性接着剤 P プライマ F ナラ単板 M base material C water-based adhesive P primer F oak veneer
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B29L 9:00 B29L 9:00 (72)発明者 山野 英治 大阪府大阪市住之江区平林南2丁目10番60 号 永大産業株式会社内 Fターム(参考) 2B002 AA02 BA01 BB07 BB08 BB10 4F211 AA11 AD06 AG01 AG03 AR20 TA03 TC04 TH30 TN42 TN58 TW17 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) B29L 9:00 B29L 9:00 (72) Inventor Eiji Yamano 2-10-10 Hirabayashi Minami Suminoe-ku Osaka-shi, Osaka No. 60 F-term in Eidai Industry Co., Ltd. (reference) 2B002 AA02 BA01 BB07 BB08 BB10 4F211 AA11 AD06 AG01 AG03 AR20 TA03 TC04 TH30 TN42 TN58 TW17
Claims (5)
状態の木質単板を貼着する木質単板の貼着方法であっ
て、 前記基材の表面にエマルジョンタイプの水性接着剤を塗
布する工程と、 前記基材の表面に塗布された前記水性接着剤を乾燥させ
る工程と、 前記水性接着剤が塗布された前記基材の表面に前記木質
単板を重ね合わせて熱圧する工程とを備えた木質単板の
貼着方法。1. A method for attaching a veneer veneer to a substrate containing a plastic component, the method comprising applying a water-based adhesive of an emulsion type to the surface of the substrate. And a step of drying the aqueous adhesive applied to the surface of the base material, and a step of superposing the wooden veneer on the surface of the base material to which the aqueous adhesive has been applied and hot-pressing the same. How to stick a wooden veneer.
する前に、前記基材を加熱するようにした請求項1に記
載の木質単板の貼着方法。2. The method according to claim 1, wherein the base material is heated before the aqueous adhesive is applied to the surface of the base material.
する前に、前記基材の表面と前記水性接着剤との親和性
を向上させるための表面処理を前記基材に施すようにし
た請求項1または2に記載の木質単板の貼着方法。3. The method according to claim 1, wherein before applying the aqueous adhesive to the surface of the substrate, the substrate is subjected to a surface treatment for improving the affinity between the surface of the substrate and the aqueous adhesive. The method for attaching a wooden veneer according to claim 1 or 2.
熱圧した後に、前記木質単板に風を当てることによっ
て、前記木質単板中の残留水分を蒸発気散させるように
した請求項1、2または3に記載の木質単板の貼着方
法。4. The method according to claim 1, wherein after the wooden veneer is overlaid on the base material and hot-pressed, air is applied to the wooden veneer to evaporate residual moisture in the wooden veneer. Item 4. The method for attaching a wooden veneer according to Item 1, 2 or 3.
表面に前記木質単板を重ね合わせて熱圧する際、まず、
前記木質単板を部分的に熱圧することによって前記基材
に仮接着した後、前記木質単板を全体的に熱圧すること
で前記基材に本接着するようにした請求項1、2、3ま
たは4に記載の木質単板の貼着方法。5. When the wooden veneer is superimposed on the surface of the base material to which the aqueous adhesive has been applied and hot-pressed, first,
The temporary bonding of the wooden veneer to the base material by partially hot-pressing the wooden veneer, and the final bonding of the wooden veneer to the base material by hot-pressing the entire wooden veneer. Or the method for attaching a wood veneer according to 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000225053A JP2002036368A (en) | 2000-07-26 | 2000-07-26 | Wood veneer sticking method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000225053A JP2002036368A (en) | 2000-07-26 | 2000-07-26 | Wood veneer sticking method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2002036368A true JP2002036368A (en) | 2002-02-05 |
Family
ID=18718891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000225053A Withdrawn JP2002036368A (en) | 2000-07-26 | 2000-07-26 | Wood veneer sticking method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2002036368A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102423891A (en) * | 2011-09-01 | 2012-04-25 | 中国林业科学研究院木材工业研究所 | Formaldehyde-free solid wood composite floor taking low-density poplar veneer as base material and manufacturing method thereof |
| JP2014205284A (en) * | 2013-04-12 | 2014-10-30 | パナソニック株式会社 | Manufacturing method of decorative laminate material |
| JP2016196775A (en) * | 2015-04-06 | 2016-11-24 | パナソニックIpマネジメント株式会社 | Panel manufacturing method |
| KR20170039854A (en) | 2015-10-02 | 2017-04-12 | 이태수 | Manufacturing method of plywood using the plate cutting panel of small and middle size of timber |
-
2000
- 2000-07-26 JP JP2000225053A patent/JP2002036368A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102423891A (en) * | 2011-09-01 | 2012-04-25 | 中国林业科学研究院木材工业研究所 | Formaldehyde-free solid wood composite floor taking low-density poplar veneer as base material and manufacturing method thereof |
| JP2014205284A (en) * | 2013-04-12 | 2014-10-30 | パナソニック株式会社 | Manufacturing method of decorative laminate material |
| JP2016196775A (en) * | 2015-04-06 | 2016-11-24 | パナソニックIpマネジメント株式会社 | Panel manufacturing method |
| KR20170039854A (en) | 2015-10-02 | 2017-04-12 | 이태수 | Manufacturing method of plywood using the plate cutting panel of small and middle size of timber |
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