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JP2001261353A - Synthetic silica glass powder for quartz glass crucible, method for producing the same, and method for producing quartz glass crucible using synthetic silica glass powder - Google Patents

Synthetic silica glass powder for quartz glass crucible, method for producing the same, and method for producing quartz glass crucible using synthetic silica glass powder

Info

Publication number
JP2001261353A
JP2001261353A JP2000076101A JP2000076101A JP2001261353A JP 2001261353 A JP2001261353 A JP 2001261353A JP 2000076101 A JP2000076101 A JP 2000076101A JP 2000076101 A JP2000076101 A JP 2000076101A JP 2001261353 A JP2001261353 A JP 2001261353A
Authority
JP
Japan
Prior art keywords
crucible
powder
quartz glass
synthetic silica
silica glass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000076101A
Other languages
Japanese (ja)
Inventor
Atsuro Miyao
敦朗 宮尾
Isao Maeda
功 前田
Hiroyuki Kondo
浩之 近藤
Toshiki Kimura
総樹 木村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Coorstek KK
Original Assignee
Toshiba Ceramics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Ceramics Co Ltd filed Critical Toshiba Ceramics Co Ltd
Priority to JP2000076101A priority Critical patent/JP2001261353A/en
Publication of JP2001261353A publication Critical patent/JP2001261353A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/10Forming beads
    • C03B19/1005Forming solid beads
    • C03B19/106Forming solid beads by chemical vapour deposition; by liquid phase reaction
    • C03B19/1065Forming solid beads by chemical vapour deposition; by liquid phase reaction by liquid phase reactions, e.g. by means of a gel phase
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/10Forming beads
    • C03B19/1095Thermal after-treatment of beads, e.g. tempering, crystallisation, annealing
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/06Glass compositions containing silica with more than 90% silica by weight, e.g. quartz
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2201/00Glass compositions
    • C03C2201/06Doped silica-based glasses
    • C03C2201/20Doped silica-based glasses containing non-metals other than boron or halide
    • C03C2201/21Doped silica-based glasses containing non-metals other than boron or halide containing molecular hydrogen
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2203/00Production processes
    • C03C2203/50After-treatment
    • C03C2203/52Heat-treatment
    • C03C2203/54Heat-treatment in a dopant containing atmosphere

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Silicon Compounds (AREA)
  • Glass Melting And Manufacturing (AREA)

Abstract

(57)【要約】 【課題】 高純度を維持しつつ、高温加熱時における
石英ガラスルツボ内層の気泡発生を抑止し、シリコン単
結晶の結晶化率(DF率)を向上させる合成石英ガラス
ルツボを実現する。 【解決手段】 ゾルゲル法により製造された非晶質シリ
カ粉を水素雰囲気中で800〜1300℃に加熱するこ
とにより、シリコン単結晶引き上げ用石英ガラスルツボ
用として最適な合成シリカガラス粉を製造する。また、
得られる合成シリカガラス粉は、アーク溶融法により石
英ガラスルツボに成型され、高いDF率の石英ガラスル
ツボが得られる。
(57) [Problem] To provide a synthetic quartz glass crucible that suppresses the generation of bubbles in the inner layer of the quartz glass crucible at the time of high-temperature heating and improves the crystallization rate (DF rate) of silicon single crystal while maintaining high purity. Realize. SOLUTION: An amorphous silica powder produced by a sol-gel method is heated to 800 to 1300 ° C. in a hydrogen atmosphere to produce a synthetic silica glass powder optimal for a quartz glass crucible for pulling a silicon single crystal. Also,
The obtained synthetic silica glass powder is formed into a quartz glass crucible by an arc melting method, and a quartz glass crucible having a high DF ratio is obtained.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明が属する技術分野】本発明は、シリコン単結晶引
上げの際に使用される石英ガラスルツボ用の合成シリカ
ガラス粉及びその製造方法に関するものであり、さらに
は前記合成シリカガラス粉を用いた石英ガラスルツボの
製造方法に関するものであり、特にルツボ内面の高温時
の気泡発生を抑止し、製造されるシリコン単結晶の単結
晶化率(DF率)を改善することのできるシリコン単結
晶引上げ用石英ガラスルツボの製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a synthetic silica glass powder for a quartz glass crucible used for pulling a silicon single crystal and a method for producing the same, and further relates to a quartz using the synthetic silica glass powder. The present invention relates to a method for manufacturing a glass crucible, and particularly to a silicon single crystal pulling quartz capable of suppressing generation of bubbles at a high temperature on the inner surface of the crucible and improving a single crystallinity ratio (DF rate) of the manufactured silicon single crystal. The present invention relates to a method for manufacturing a glass crucible.

【0002】[0002]

【従来の技術】従来シリコン単結晶は、チョクラルスキ
ー法(CZ法)と呼ばれる方法で製造されている。CZ
法とは、石英ガラスで製造されたルツボ中でポリシリコ
ンを溶融し、このシリコン融液にシリコン単結晶の種結
晶を浸漬し、ルツボを回転させながら種結晶を徐々に引
上げ、シリコン単結晶を種結晶を核として成長させて単
結晶を製造する方法である。この方法において、製造さ
れるシリコン単結晶が高純度であることはもちろん重要
な要素であるが、同時に、このシリコン単結晶から製造
されるシリコンウェハの製造歩留まりは、DF率によっ
て直接左右されるため、DF率向上が大きな課題となっ
ている。CZ法におけるこれらの要求に基づき、CZ法
における重要な部材である石英ガラスルツボに対しても
高純度化及びDF率改善のための特性の向上が強く要望
されている。
2. Description of the Related Art Conventionally, a silicon single crystal has been manufactured by a method called the Czochralski method (CZ method). CZ
With the method, polysilicon is melted in a crucible made of quartz glass, a silicon single crystal seed crystal is immersed in this silicon melt, the seed crystal is gradually pulled up while rotating the crucible, and the silicon single crystal is This is a method of producing a single crystal by growing a seed crystal as a nucleus. In this method, it is of course an important factor that the silicon single crystal to be produced is of high purity, but at the same time, the production yield of silicon wafers produced from this silicon single crystal is directly affected by the DF rate. In addition, improving the DF rate has become a major issue. Based on these requirements in the CZ method, there is a strong demand for quartz glass crucibles, which are important members in the CZ method, to have higher purity and improved characteristics for improving the DF ratio.

【0003】通常、石英ガラスルツボは、アーク溶融法
と呼ばれる方法で製造されている。この方法は、高純度
石英粉をルツボの型に充填し、アーク放電によって石英
粉を高温に加熱し、溶融してルツボを製造する方法であ
る。こうして製造されるルツボは、ルツボの内壁面が比
較的平滑に溶融され気泡もほとんどなく透明な層となっ
ている一方、ルツボ壁の外壁面に近い部分には、比較的
多数の気泡が残存している。
Usually, a quartz glass crucible is manufactured by a method called an arc melting method. In this method, a crucible is filled with high-purity quartz powder, and the quartz powder is heated to a high temperature by arc discharge and melted to produce a crucible. In the crucible thus manufactured, the inner wall surface of the crucible is melted relatively smoothly and there is almost no air bubbles, and a transparent layer is formed.On the other hand, a relatively large number of air bubbles remain in the portion near the outer wall surface of the crucible wall. ing.

【0004】そして、このようなルツボをシリコン単結
晶引上げに使用した場合、ルツボ内壁面の一部がシリコ
ン単結晶引上げ工程中にシリコン融液に溶解するため、
ルツボ内表面に不純物が存在する場合にはシリコン融液
中に拡散してしまいシリコン単結晶の汚染、あるいは結
晶欠陥発生の原因ともなる。また、同様に製造当初透明
であった石英ガラスルツボの内壁面に近い部分に高温加
熱時に気泡が発生し、これが単結晶引上げ作業中に成長
して破裂しあるいはルツボを膨張させ、このルツボを使
用したシリコン単結晶引上げ工程でシリコン単結晶のD
F率を低下させる要因となると考えられている。この様
な状況の中で、石英ガラスルツボの高純度化及びDF率
の向上のための各種の改良が行われている。
When such a crucible is used for pulling a silicon single crystal, a part of the inner wall surface of the crucible is dissolved in a silicon melt during the step of pulling a silicon single crystal.
If impurities are present on the inner surface of the crucible, they are diffused into the silicon melt, causing contamination of the silicon single crystal or generation of crystal defects. Also, bubbles were generated at the time of high-temperature heating near the inner wall surface of the quartz glass crucible that was transparent at the beginning of manufacturing, and this bubble grew during single crystal pulling work and burst or expanded the crucible, and this crucible was used. Of silicon single crystal in the silicon single crystal pulling process
It is considered to be a factor that lowers the F ratio. Under such circumstances, various improvements have been made to improve the purity of the quartz glass crucible and the DF ratio.

【0005】その一例として特許第2863554号の
技術がある。これは、石英ガラスルツボ外壁部の内側に
合成二酸化ケイ素内張の内側ライニング層を形成し、二
層化した石英ガラスルツボに関するものである。この技
術は、従来、公知の四塩化ケイ素の分解生成物である合
成石英内側ライニング層を有するルツボにおいて、残留
する分解生成物に起因するルツボ使用中の発泡を防止す
るためにシリコンアルコキシドを加水分解して内側ライ
ニング層とするものである。この方法によれば、内側ラ
イニング層として平滑、緻密で高温使用に耐える石英ガ
ラスルツボが得られる。しかしながら、最近のより高度
なDF率改善の要求に対して十分応えることができるも
のではなかった。
As one example, there is a technique disclosed in Japanese Patent No. 2863554. This relates to a double-layered quartz glass crucible in which an inner lining layer of synthetic silicon dioxide is formed inside the outer wall of the quartz glass crucible. Conventionally, in a crucible having a synthetic quartz inner lining layer, which is a known decomposition product of silicon tetrachloride, a silicon alkoxide is hydrolyzed in order to prevent foaming during use of the crucible due to a remaining decomposition product. To form an inner lining layer. According to this method, a quartz glass crucible that is smooth, dense, and can withstand high-temperature use can be obtained as the inner lining layer. However, it has not been able to sufficiently respond to recent demands for higher DF rate improvement.

【0006】また、石英ガラスルツボを高純度化するた
めに、合成石英の粒子をルツボ原料として用いる試みが
なされている(特開平4−154613号公報参照)。
例えば、四塩化珪素を加水分解して製造した非晶質合成
石英をルツボ原料として用いることが知られているが、
非晶質合成石英は水酸基を多量に含有しているため、こ
れで製造されたルツボはシリコン融液との接触の際の機
械的強度が不十分であるという問題があった。そこで、
高温時の機械的強度低下の原因となっている石英ガラス
中の水酸基を除去するために、非晶質合成シリカをクリ
ストバライト化して、嵩密度の向上と高純度化を図るこ
とも行われている。しかしながら、この方法では、クリ
ストバライト化する際に相転移促進剤を用いるが、これ
を後工程で除去することは困難であり製造工程の効率低
下の原因となる(特開平4−154613号公報参
照)。また、上記クリストバライト粉を前記二層ルツボ
の内層に用いることも考えられるが、このクリストバラ
イト粉を内層に用いた場合、内層が高嵩密度で高純度な
ルツボが得られるが、石英ガラスルツボを減圧下におけ
るCZに用いた場合において、その内層部での気泡の発
生、あるいは、膨張によってDF率を低下させてしまう
といった不具合が解消されず、また、本発明者らの実験
では、クリストバライト粉を用いた場合にはルツボの製
造段階において、特に、内表層の気泡を実質的に皆無と
することができなかった。
Attempts have been made to use synthetic quartz particles as a crucible material in order to purify a quartz glass crucible with high purity (see Japanese Patent Application Laid-Open No. 4-154613).
For example, it is known to use amorphous synthetic quartz produced by hydrolyzing silicon tetrachloride as a crucible raw material,
Since amorphous synthetic quartz contains a large amount of hydroxyl groups, there has been a problem that the crucible produced therefrom has insufficient mechanical strength upon contact with a silicon melt. Therefore,
In order to remove hydroxyl groups in quartz glass that cause a decrease in mechanical strength at high temperatures, amorphous synthetic silica is converted into cristobalite to improve bulk density and purify. . However, in this method, a phase transition accelerator is used when cristobalite is formed, but it is difficult to remove this in a subsequent step, which causes a reduction in the efficiency of the manufacturing process (see JP-A-4-154613). . It is also conceivable to use the cristobalite powder for the inner layer of the two-layer crucible.When this cristobalite powder is used for the inner layer, a crucible having a high bulk density and a high purity is obtained, but the quartz glass crucible is depressurized. In the case of using for CZ below, the problem that the DF ratio is lowered due to the generation of bubbles in the inner layer portion or the expansion is not solved, and in the experiments of the present inventors, cristobalite powder was used. In such a case, in the crucible production stage, particularly, it was not possible to substantially eliminate bubbles in the inner surface layer.

【0007】また、石英ガラスルツボを高純度化するた
めに、ゾルゲル法により製造した石英ガラス粉を原料と
して用いることが知られている(特許第2684449
号参照)。ところで、このゾルゲル法により製造した石
英ガラス粉は高純度化が容易であり、アーク溶融法によ
るルツボ成形性が良好であるが、減圧下におけるシリコ
ン単結晶引上げ時にルツボ壁面に膨張や変形が生じるた
め、問題となっている。そこで従来、上記ルツボ壁面の
気泡を減少させるための各種製造方法の改良が試みられ
ており、その一つとして、石英ガラスルツボを製造する
にあたって通気性のある型を用い、型中で石英粒子を溶
融する際に、溶融工程前半に通気性型を介して減圧して
内面側に透明石英ガラス層を形成し、溶融工程後半に減
圧を停止ないし弱めることで外面側に気泡層を有する石
英ガラス層を形成する方法が知られている。上記減圧法
で内面側に合成粉を用いて製造された合成石英ガラスル
ツボは合成層が透明層として形成される。この方法によ
れば、ルツボ内面の気泡は見かけ上減少するが、これら
をシリコン単結晶の引上げに用いた場合、引上げ前に透
明であった内面合成透明層中に高温加熱による気泡が発
生する場合があり、最近の高度なDF率向上の要求には
応じきれない問題があった。
It is also known to use quartz glass powder produced by a sol-gel method as a raw material in order to purify a quartz glass crucible with high purity (Japanese Patent No. 2684449).
No.). By the way, quartz glass powder produced by this sol-gel method can be easily purified, and has good crucible moldability by the arc melting method. However, when the silicon single crystal is pulled under reduced pressure, the crucible wall expands or deforms. Has been a problem. Therefore, conventionally, various production methods for reducing bubbles on the crucible wall surface have been improved, and as one of the methods, a quartz glass crucible is manufactured using a gas-permeable mold, and quartz particles are formed in the mold. During melting, a quartz glass layer having a bubble layer on the outer surface by forming a transparent quartz glass layer on the inner surface by depressurizing through an air-permeable mold in the first half of the melting process and stopping or weakening the depressurization in the latter half of the melting process Are known. In the synthetic quartz glass crucible manufactured using the synthetic powder on the inner surface side by the above-mentioned depressurization method, the synthetic layer is formed as a transparent layer. According to this method, bubbles on the inner surface of the crucible are apparently reduced.However, when these are used for pulling a silicon single crystal, when bubbles are generated by high-temperature heating in the inner synthetic transparent layer that was transparent before the pulling. However, there has been a problem that it has not been possible to meet recent demands for a high DF rate improvement.

【0008】更に、石英ガラスルツボの高温加熱時の気
泡を減少させるために、石英ガラスルツボ製造の際のア
ーク溶融時に水素ガス雰囲気にする技術が知られている
(特許第2559604号参照)。しかしながら、この
技術を上記二層構造を有する内張り合成石英ガラスルツ
ボに用いた場合には、ルツボの内層の水酸基濃度が高く
なってしまい、CZ中の溶損量が多くなってしまい、耐
用寿命が短くなってしまったり、ルツボの変形が大きく
なり、結果、充分なDF率が得られないのが現状であっ
た。
Further, in order to reduce bubbles when the quartz glass crucible is heated at a high temperature, there is known a technique of setting a hydrogen gas atmosphere at the time of arc melting in the production of the quartz glass crucible (see Japanese Patent No. 2559604). However, when this technique is used for a lining synthetic quartz glass crucible having the above-mentioned two-layer structure, the hydroxyl group concentration in the inner layer of the crucible increases, the amount of erosion in CZ increases, and the service life becomes longer. At present, it has become impossible to obtain a sufficient DF ratio as a result of shortening or deformation of the crucible becoming large.

【0009】[0009]

【発明が解決しようとする課題】本発明は、石英ガラス
ルツボに関する従来技術の上記問題点に鑑みてなされた
ものであり、石英ガラスルツボの純度を維持しつつ、高
温時の石英ガラスルツボ内層の気泡発生及び膨張を抑止
しDF率の向上を図られた石英ガラスルツボを提供する
ことを目的としている。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems of the prior art relating to a quartz glass crucible, and is intended to maintain the purity of the quartz glass crucible while maintaining the purity of the quartz glass crucible at a high temperature. It is an object of the present invention to provide a quartz glass crucible that suppresses bubble generation and expansion and improves the DF ratio.

【0010】[0010]

【課題を解決するための手段】上記本発明の課題を解決
するために、本発明者は種々検討した結果、非晶質シリ
カ粉を水素ガスで処理した合成シリカガラス粉を用いる
ことにより上記課題が達成できることに着目してなされ
たものである。
Means for Solving the Problems In order to solve the above-mentioned problems of the present invention, the present inventor has conducted various studies. The focus is on the fact that it can be achieved.

【0011】すなわち、第1の本発明は、ゾルゲル法で
製造された非晶質シリカ粉であって、フーリエ変換式赤
外分光光度計で測定した透過率スペクトルにおいて、波
数2360cm−1及び2330cm−1での吸収帯が
認められないことを特徴とする石英ガラスルツボ用合成
シリカガラス粉であり、特に平均粒径が150〜350
μmであってかつ最大粒径が500μm以下であること
を特徴とするものである。
That is, a first aspect of the present invention is an amorphous silica powder produced by a sol-gel method, which has a wave number of 2360 cm −1 and 2330 cm in a transmittance spectrum measured by a Fourier transform infrared spectrophotometer. No. 1 is a synthetic silica glass powder for a quartz glass crucible characterized by not exhibiting an absorption band, particularly having an average particle size of 150 to 350.
μm and a maximum particle size of 500 μm or less.

【0012】また、第2の本件発明は、ゾルゲル法で製
造された非晶質シリカ粉を800乃至1300℃の温度
下で水素ガスを10容積%以上含有する雰囲気で熱処理
を行うことを特徴とする石英ガラスルツボ用合成シリカ
ガラス粉の製造方法であり、また特に、上記合成シリカ
ガラス粉を得るための熱処理温度とこの処理時間を上記
合成シリカガラス粉が結晶化されない範囲に設定されて
いることを特徴とするものである。
Further, the second present invention is characterized in that the amorphous silica powder produced by the sol-gel method is heat-treated at a temperature of 800 to 1300 ° C. in an atmosphere containing 10% by volume or more of hydrogen gas. A method for producing a synthetic silica glass powder for a quartz glass crucible, and in particular, the heat treatment temperature and the treatment time for obtaining the synthetic silica glass powder are set to a range in which the synthetic silica glass powder is not crystallized. It is characterized by the following.

【0013】さらに第3の本件発明は、ゾルゲル法で製
造された非晶質シリカ粉を800℃ないし1300℃の
温度下で、水素ガスを10容積%以上含有する雰囲気で
熱処理を行って製造された合成シリカガラス粉を実質的
に主成分として含む合成シリカガラス粉を容器状モール
ドに投入してルツボ形状に成形し、該モールドを回転さ
せながらアーク溶融することを特徴とする石英ガラスル
ツボの製造方法である。
Further, a third aspect of the present invention is to produce an amorphous silica powder produced by a sol-gel method by performing a heat treatment at a temperature of 800 ° C. to 1300 ° C. in an atmosphere containing 10% by volume or more of hydrogen gas. The synthetic silica glass powder substantially containing the synthetic silica glass powder as a main component is poured into a container-shaped mold to be formed into a crucible shape, and arc melting is performed while rotating the mold to produce a quartz glass crucible. Is the way.

【0014】また、第4の本件発明は、結晶質シリカ粉
を容器状モールドに投入してルツボ形状に成形し、さら
にこの内側にゾルゲル法で製造された非晶質シリカ粉を
800℃乃至1300℃の温度下で水素ガスを10容積
%以上含有する雰囲気で熱処理を行って製造された合成
シリカガラス粉を投入して所定肉厚のルツボ形状に成形
した後、該モールドを回転させながらアーク溶融するこ
とを特徴とする石英ガラスルツボの製造方法である。
[0014] In a fourth aspect of the present invention, a crystalline silica powder is charged into a container-shaped mold to form a crucible shape, and an amorphous silica powder produced by a sol-gel method is further placed inside the crucible at 800 ° C to 1300 ° C. A synthetic silica glass powder produced by performing a heat treatment in an atmosphere containing hydrogen gas at 10% by volume or more at a temperature of 100 ° C. is charged into a crucible having a predetermined thickness, and then the arc is melted while rotating the mold. A method for manufacturing a quartz glass crucible, comprising:

【0015】[0015]

【発明の実施の形態】本発明は上記したように、ゾルゲ
ル法で製造された非晶質シリカ粉を充填した熱処理炉内
に水素ガスを流入させて熱処理を行なうことにより、こ
の水素処理合成シリカガラス粉を用いて製造するルツボ
のDF率を改善するものであるが、以下、このような本
発明の実施の形態について詳細に説明する。
BEST MODE FOR CARRYING OUT THE INVENTION As described above, the present invention provides a hydrogen-treated synthetic silica by performing a heat treatment by flowing hydrogen gas into a heat treatment furnace filled with amorphous silica powder produced by a sol-gel method. The present invention is to improve the DF ratio of a crucible manufactured by using glass powder. Hereinafter, such an embodiment of the present invention will be described in detail.

【0016】本発明では合成シリカガラス粉原料として
ゾルゲル法による非晶質シリカ粉を用いている。合成に
よる非晶質シリカ粉の製造方法としては、ゾルゲル法以
外にも水熱合成法、酸水素炎合成法、無塩素合成法など
があるが、製造の容易性、製品の純度、経済性などの点
でゾルゲル法が最も適している。また、本発明では、上
記非晶質シリカ粉であって、フーリエ変換式赤外分光光
度計(FT-IR)で測定した透過率スペクトルにおいて、
波数2360cm−1及び2330cm−1での吸収帯
が認められない石英ガラスルツボ用合成シリカ粉である
ことを特徴とするものである。FT−IRにおける波数
2360cm−1及び2330cm−1での吸収帯はい
ずれも、O=C=O結合の存在を示すものであるが、本
発明者らは、ゾルゲル法によって得られる非晶質シリカ
粉において、その原料となるシリコンアルコキシド(例
えば、Si(OC)に起因すると思われる前
記結合が確認されない合成シリカガラス粉を石英ガラス
ルツボの特に内表面透明層の形成に用いることによっ
て、シリコン単結晶引上げ時にその内表面透明層での気
泡発生あるいは膨張をより抑制することが可能であるこ
とを突き止めた。
In the present invention, amorphous silica powder obtained by a sol-gel method is used as a synthetic silica glass powder raw material. Methods of producing amorphous silica powder by synthesis include hydrothermal synthesis, oxyhydrogen flame synthesis, and chlorine-free synthesis in addition to the sol-gel method. Ease of production, product purity, economy, etc. In this respect, the sol-gel method is most suitable. Further, in the present invention, the amorphous silica powder, in a transmittance spectrum measured by a Fourier transform infrared spectrophotometer (FT-IR),
It is a synthetic silica powder for quartz glass crucibles in which absorption bands at wave numbers of 2360 cm -1 and 2330 cm -1 are not recognized. Any absorption band at wavenumber 2360 cm -1 and 2330cm -1 in FT-IR, but is indicative of the presence of O = C = O bonds, the present inventors have found that amorphous silica obtained by a sol-gel process In the powder, use is made of a synthetic silica glass powder in which the above-mentioned bonding, which is considered to be caused by silicon alkoxide (eg, Si (OC 2 H 5 ) 4 ) as a raw material, is not confirmed, particularly for forming a transparent layer on the inner surface of a quartz glass crucible. As a result, it was found that it is possible to further suppress the generation or expansion of bubbles in the inner surface transparent layer when pulling a silicon single crystal.

【0017】合成シリカガラス粉の粒度は、平均粒径が
150〜350μmであって、最大粒径が500μm以
下であることが望ましい。平均粒径が上記範囲を下回る
と、ルツボの成形性が悪くなり、ルツボの製造歩留まり
が低下する。一方、平均粒径が上記範囲を上回ると得ら
れるルツボの側壁内層に泡が残りやすく、また、単結晶
引上げ時に発泡(膨張)してDF率低下の原因ともな
る。また、最大粒径が、上記範囲を上回ると、同様に水
素処理の効果が十分得られなくなる。
The particle size of the synthetic silica glass powder is preferably such that the average particle size is 150 to 350 μm and the maximum particle size is 500 μm or less. If the average particle size is below the above range, the crucible moldability will deteriorate, and the production yield of the crucible will decrease. On the other hand, if the average particle size exceeds the above range, bubbles are likely to remain in the inner layer of the side wall of the crucible obtained, and foaming (expansion) at the time of pulling the single crystal causes a decrease in DF ratio. If the maximum particle size exceeds the above range, the effect of the hydrogen treatment cannot be sufficiently obtained.

【0018】次に本発明の合成シリカガラス粉の製造方
法について説明する。上記合成シリカガラス粉は、ゾル
ゲル法で製造された非晶質シリカ粉を800℃乃至13
00℃の温度下で水素ガスを10容積%以上含有する雰
囲気で熱処理を行うことによって得ることができる。
Next, the method for producing the synthetic silica glass powder of the present invention will be described. The above-mentioned synthetic silica glass powder is obtained by converting an amorphous silica powder produced by a sol-gel method to 800 ° C. to 13 ° C.
It can be obtained by performing heat treatment at a temperature of 00 ° C. in an atmosphere containing 10% by volume or more of hydrogen gas.

【0019】本発明で使用する水素ガスは、純粋な水素
ガスでもよいが、混合ガスでもよい。希釈用ガスとして
は水素及びシリカガラスと非反応性のガスであれば使用
することができる。経済性などの点から、窒素ガス、ヘ
リウムガスなどの希ガスなどが適当である。混合ガス中
の水素の濃度は10容積%以上であることが望ましい。
水素濃度が高いほど気泡発生の抑制効果が高く、水素ガ
ス濃度が10容積%を下回ると、処理時間を長時間かけ
てもほとんど非晶質シリカ粉中への水素の拡散が発生し
にくくなり、本発明の高温加熱時の気泡発生抑制効果を
期待できない。
The hydrogen gas used in the present invention may be a pure hydrogen gas or a mixed gas. As the diluting gas, any gas that is non-reactive with hydrogen and silica glass can be used. From the viewpoint of economy and the like, a rare gas such as nitrogen gas and helium gas is suitable. It is desirable that the concentration of hydrogen in the mixed gas be 10% by volume or more.
When the hydrogen concentration is higher, the effect of suppressing the generation of bubbles is higher. When the hydrogen gas concentration is lower than 10% by volume, diffusion of hydrogen into the amorphous silica powder hardly occurs even if the treatment time is extended, The effect of suppressing bubble generation during high-temperature heating of the present invention cannot be expected.

【0020】本発明における水素処理中の加熱温度は、
800〜1300℃の範囲が望ましい。加熱温度が80
0℃を下回ると、水素ガス拡散効果が発生せず、高温加
熱時の気泡発生抑制が期待できない。また、加熱温度が
1300℃を上回ると、水素拡散効果は期待できるが、
非晶質シリカ粉が熱融着してしまい、水素処理後ルツボ
原料として用いる際に再粉砕及び粒度調整を行わなけれ
ばならず、工程が増えるばかりでなく、非晶質シリカ粉
の二次汚染が発生する可能性が高まり好ましくない。上
述したように、非晶質シリカ粉は結晶化すると、すなわ
ち、合成シリカガラス粉がクリストバライトであると製
造したルツボ表面の気泡を皆無とすることは困難となる
ため、非晶質シリカ粉がクリストバライトとならない条
件下で水素処理を行う必要がある。ゾルゲル法による非
晶質シリカ粉の場合、1600℃、10時間以上の高温
長時間の加熱によりクリストバライト化することが判明
しており、本発明では、これより低温短時間の処理を行
うことが適切である。
The heating temperature during the hydrogen treatment in the present invention is as follows:
A range of 800 to 1300 ° C is desirable. Heating temperature is 80
When the temperature is lower than 0 ° C., the hydrogen gas diffusion effect does not occur, and it cannot be expected to suppress the generation of bubbles during high-temperature heating. When the heating temperature exceeds 1300 ° C., a hydrogen diffusion effect can be expected,
Amorphous silica powder is thermally fused, and must be reground and adjusted for particle size when used as a crucible material after hydrogen treatment, which not only increases the number of steps but also causes secondary contamination of the amorphous silica powder. Is more likely to occur, which is not preferable. As described above, the amorphous silica powder crystallizes, that is, it is difficult to eliminate bubbles on the surface of the crucible produced when the synthetic silica glass powder is cristobalite. It is necessary to carry out the hydrogen treatment under conditions that do not cause the above. In the case of the amorphous silica powder obtained by the sol-gel method, it has been found that cristobalite is formed by heating at 1600 ° C. for 10 hours or more at a high temperature for a long time. It is.

【0021】本発明における水素処理時間は、被処理粉
の粒度分布及び熱処理温度に依存するため一概には、言
えないが、約30分から10時間の範囲で行うことが望
ましい。被処理粉の粒度分布が小さい場合及び処理温度
が高い場合には短時間の処理で十分であり、一方、粒度
分布が大きい場合及び処理温度が低い場合には長時間の
処理時間を要する。加熱時間が短いと、水素拡散効果が
期待できず高温加熱時の発泡を押さえることができない
し、また処理時間が10時間を超えると、合成シリカガ
ラス粉が結晶化してクリストバライトに転移してしまう
可能性が大きいばかりでなく、特性改善の効果が発現せ
ず、経済的ではない。
Since the hydrogen treatment time in the present invention depends on the particle size distribution of the powder to be treated and the heat treatment temperature, it cannot be said unconditionally, but is preferably in the range of about 30 minutes to 10 hours. When the particle size distribution of the powder to be treated is small and when the processing temperature is high, a short processing time is sufficient. On the other hand, when the particle size distribution is large and the processing temperature is low, a long processing time is required. If the heating time is short, the hydrogen diffusion effect cannot be expected and foaming during high temperature heating cannot be suppressed, and if the treatment time exceeds 10 hours, the synthetic silica glass powder may crystallize and transfer to cristobalite. Not only is it not only economical, but also the effect of improving properties is not exhibited, and it is not economical.

【0022】上記方法により水素処理された合成シリカ
ガラス粉は、粒子同士の固着や破砕もなく粒度分布は被
処理粉とほとんど異ならない。また、水素処理粉の水酸
基濃度は処理前より10%以内で増加し、一般的には水
酸基濃度が上昇すれば高温時粘度が低下すると考えられ
るが、理由は明確でないものの前記水素処理粉を用いて
製造した石英ガラスルツボの高温時粘度は水素処理しな
い原料粉を用いた場合と大差ないものであった。
The synthetic silica glass powder hydrogen-treated by the above-mentioned method has no particle adhesion or crushing, and its particle size distribution is hardly different from the powder to be treated. In addition, the hydroxyl group concentration of the hydrogen-treated powder increases within 10% of that before the treatment, and it is generally considered that the higher the hydroxyl group concentration, the lower the viscosity at high temperature. The viscosity at high temperature of the quartz glass crucible manufactured as described above was not much different from the case of using raw material powder not subjected to hydrogen treatment.

【0023】本発明の非晶質シリカ粉の水素処理は、可
燃性の水素ガスを高温下で扱うことから、この水素ガス
が外部に漏出しないように密閉可能な熱処理炉を用いる
のが好ましい。このような装置としては、熱処理炉内に
例えば被処理非晶質シリカ粉を充填した石英ガラスルツ
ボからなる粉体収納容器と、更に炉内からの二次汚染を
防ぐため上記粉体収納容器を覆う遮蔽容器と水素ガス等
の雰囲気ガスを供給配管系統を備えたバッチ式の装置
や、同様の構成部材を備えた連続式の熱処理炉・サイク
ロン(登録商標)方式炉などを使用することができる。
In the hydrogen treatment of the amorphous silica powder of the present invention, since a combustible hydrogen gas is handled at a high temperature, it is preferable to use a heat treatment furnace which can be sealed so that the hydrogen gas does not leak outside. As such an apparatus, a powder storage container made of a quartz glass crucible filled with, for example, an amorphous silica powder to be treated in a heat treatment furnace, and the above-mentioned powder storage container for preventing secondary contamination from inside the furnace. It is possible to use a batch type apparatus equipped with a piping system for supplying an atmosphere gas such as a hydrogen gas or a shielding vessel to be covered, or a continuous heat treatment furnace / cyclone (registered trademark) type furnace equipped with similar components. .

【0024】本発明で用いることのできる水素処理装置
の1例として、図1のバッチ式の装置について説明す
る。図中1は、本発明の粉体処理装置全体を収容してい
る炉体であり、その炉壁には、全周にわたって加熱用の
ヒータ11が埋め込まれている。熱源としては各種熱源
を用いることができるが、電熱がもっとも制御が容易で
あるため望ましい。
As an example of a hydrogen processing apparatus that can be used in the present invention, a batch type apparatus shown in FIG. 1 will be described. In the figure, reference numeral 1 denotes a furnace housing the entire powder processing apparatus of the present invention, and a heater 11 is embedded in the furnace wall over the entire circumference. Various heat sources can be used as the heat source, but electric heating is preferable because it is the easiest to control.

【0025】本発明装置の炉体1下部開口部には炉床2
が上下動可動とすることにより脱着自在に備え付けられ
ている。該炉床2中央部には、孔3が開いている。この
孔3を通して、水素ガス、及び必要に応じ窒素ガスを供
給するための給気配管11と排気配管12が挿設されて
いる。上記炉床2上には石英ガラス台座4が設置されて
いる。石英ガラス台座にも炉床2の孔3に対応する孔が
形成されており、炉床中央の孔3と同様に給排気管が挿
通されている。
The hearth 2 of the apparatus of the present invention is
Is detachably provided by being movable up and down. A hole 3 is formed in the center of the hearth 2. An air supply pipe 11 and an exhaust pipe 12 for supplying hydrogen gas and, if necessary, nitrogen gas are inserted through the hole 3. A quartz glass pedestal 4 is provided on the hearth 2. Holes corresponding to the holes 3 in the hearth 2 are also formed in the quartz glass pedestal, and supply / exhaust pipes are inserted in the same manner as the holes 3 in the center of the hearth.

【0026】該石英ガラス台座4上には、被処理非晶質
シリカ粉を収容するための石英ルツボのような粉体収納
容器5が配置されている。この粉体収納容器5は、被処
理非晶質シリカ粉が収容され直接接触するため高純度で
あることが必要で、シリコン単結晶引上げ用石英ガラス
ルツボと同等の純度を有することが望ましく、合成石英
製であることがより望ましい。
On the quartz glass pedestal 4, a powder container 5 such as a quartz crucible for containing the amorphous silica powder to be treated is arranged. The powder storage container 5 is required to have high purity because the amorphous silica powder to be treated is stored and is in direct contact therewith, and it is desirable that the powder storage container 5 has the same purity as a quartz glass crucible for pulling a silicon single crystal. More preferably, it is made of quartz.

【0027】該粉体収納容器5の底部中央には処理用ガ
スを導入するための給気配管11が密に嵌装されてお
り、少なくともガス導入口が非晶質シリカ粉中に埋設す
るように配置することが好ましい。この理由は、単に遮
蔽容器内空間に水素ガスを導入しただけでは、水素が他
のガスよりも軽いために、非晶質シリカ粉が効率よくか
つ効果的に水素処理できないからである。給気配管11
の上部は、開口端部を下方に屈曲させることによって、
被処理合成シリカガラス粉体が進入しないようにするこ
とが望ましい。処理ガスが粉体収納容器のすべての空間
に行き渡るよう、下方に向かって開口している配管端部
は、可能な限り粉体収納容器5の底部近くに配置される
ことが望ましい。上記石英ガラス台座4、及び石英ルツ
ボ5を収容するように遮蔽容器6が配置される。この遮
蔽容器6は、内部の処理ガスが遮蔽容器から外部に漏出
しないように、その開口端部は炉床2と協働して内部を
気密に保つように精度よく仕上げる必要がある。また、
遮蔽容器6の材料としては、石英ガラスあるいはSiC
セラミック等の高純度耐熱性材料が適している。給気配
管11から導入され、合成シリカガラス粉に拡散吸収さ
れずに流出する水素ガスは、遮蔽容器内から外部に導出
される排気配管12によって排出され、系外で燃焼等に
より処理される。
An air supply pipe 11 for introducing a processing gas is closely fitted in the center of the bottom of the powder container 5 so that at least the gas inlet is buried in the amorphous silica powder. It is preferable to arrange them in The reason for this is that simply introducing hydrogen gas into the space in the shielding container cannot efficiently and effectively hydrogen-treat the amorphous silica powder because hydrogen is lighter than other gases. Air supply piping 11
By bending the open end downward,
It is desirable to prevent the synthetic silica glass powder to be treated from entering. It is desirable that the end of the pipe opening downward is located as close as possible to the bottom of the powder container 5 so that the processing gas can reach all spaces of the powder container. A shielding container 6 is arranged to accommodate the quartz glass pedestal 4 and the quartz crucible 5. This shielding container 6 needs to be finished with high precision so as to keep the inside airtight in cooperation with the hearth 2 so as to prevent the processing gas inside from leaking out of the shielding container to the outside. Also,
The material of the shielding container 6 is quartz glass or SiC.
High-purity heat-resistant materials such as ceramics are suitable. Hydrogen gas that is introduced from the air supply pipe 11 and flows out without being diffused and absorbed by the synthetic silica glass powder is exhausted by the exhaust pipe 12 that is led out of the shielding container to the outside, and is treated outside the system by combustion or the like.

【0028】上述の如くゾルゲル法で製造された非晶質
シリカ粉を水素処理して得た合成シリカガラス粉は、公
知のいずれの石英ガラスルツボ製造法に使用しても有効
であるが、特に容器状モールドに投入してルツボ形状に
成形し、該モールドを回転させながらアーク溶融する石
英ガラスルツボの製造方法が好ましい。上記合成シリカ
ガラス粉を実質的に主成分として含むシリカガラス粉と
は、この合成シリカガラス粉が100%の場合、及びこ
れ以外に、その他の非晶質シリカあるいは、水晶などの
結晶質シリカを全体の5.0wt%以下で含有するもの
を意味する。さらに、本発明の石英ガラスルツボの製造
方法としては、結晶質シリカ粉を容器状モールドに投入
してルツボ形状に成形し、さらにこの内側にゾルゲル法
で製造された非晶質シリカ粉を800℃乃至1300℃
の温度下で水素ガスを10容積%以上含有する雰囲気で
熱処理を行って製造された合成シリカガラス粉を投入し
て所定肉厚のルツボ形状に成形した後、該モールドを回
転させながらアーク溶融することがより好ましい。
The synthetic silica glass powder obtained by hydrotreating the amorphous silica powder produced by the sol-gel method as described above is effective when used in any known method for producing a quartz glass crucible. A method of manufacturing a quartz glass crucible in which a crucible is put into a container-shaped mold, formed into a crucible shape, and arc-melted while rotating the mold is preferable. The silica glass powder substantially containing the above-mentioned synthetic silica glass powder as a main component refers to a case where this synthetic silica glass powder is 100% and other amorphous silica or crystalline silica such as quartz. It means that the content is 5.0 wt% or less of the whole. Further, as a method for producing a quartz glass crucible of the present invention, a crystalline silica powder is charged into a container-like mold to form a crucible shape, and further, an amorphous silica powder produced by a sol-gel method is heated to 800 ° C. ~ 1300 ℃
The synthetic silica glass powder produced by performing a heat treatment in an atmosphere containing hydrogen gas at 10% by volume or more at the temperature described above is charged and formed into a crucible shape having a predetermined thickness, and arc melting is performed while rotating the mold. Is more preferable.

【0029】この製造方法によれば石英ガラスルツボの
外層が高温時粘度が高い結晶質シリカ粉の溶融体により
成形されるため、ルツボの全体としての高い耐変形性が
確保され、しかも、少なくとも石英ガラスルツボの内表
面に前記非晶質シリカ粉を水素処理して得た合成シリカ
ガラス粉を配し溶融するため、石英ガラスルツボはSi
単結晶引上げ時の内面透明層中の気泡の発生が抑制され
る。
According to this manufacturing method, the outer layer of the quartz glass crucible is formed from a melt of crystalline silica powder having a high viscosity at high temperature, so that the crucible as a whole has high deformation resistance, and at least quartz The synthetic silica glass powder obtained by hydrogenating the amorphous silica powder is placed on the inner surface of the glass crucible and melted.
The generation of bubbles in the inner transparent layer during pulling of the single crystal is suppressed.

【0030】[0030]

【実施例】まず、市販されているゾルゲル法により製造
された、表1に示す粒度分布を有し平均粒径が205μ
mである非晶質シリカ粉を用意した。このOH基濃度
は、5ppmであった。
EXAMPLE First, the particles were produced by a commercially available sol-gel method and had a particle size distribution shown in Table 1 and an average particle size of 205 μm.
m was prepared. The OH group concentration was 5 ppm.

【0031】[0031]

【表1】 [Table 1]

【0032】この被処理非晶質シリカ粉の水素処理を図
1の装置を用いて行った。まず、上記被処理非晶質シリ
カ粉原料を、合成石英ガラスから作成された外径35.
4cmの石英ガラスルツボからなる粉体収納容器5中
に、それぞれ5kg充填した。次いで、石英ガラスルツ
ボからなる遮蔽容器6を配置して、内部粉体収納容器5
を掩蔽した。次いで、窒素ガス導入配管バルブ10を開
き、遮蔽容器内の空気を排除して窒素ガスを充満させ
た。十分空気が排除されたら、窒素ガス導入配管バルブ
10を閉じ、水素ガス導入配管バルブ9を開き、純水素
ガスを導入した。水素ガスの流量は、0.01m/分
とした。すなわち遮蔽容器内における水素濃度を100
容積%とした。炉内温度を1000℃に制御しながら、
3時間水素ガスを供給して非晶質シリカ粉を水素処理し
た。その後、給気を窒素ガスに切り替え、系中に残存し
ている水素ガスを排除して温度を常温にまで冷却し、水
素処理された合成シリカガラス粉を得た。
The hydrogen treatment of the amorphous silica powder to be treated was performed using the apparatus shown in FIG. First, the raw material of the above-mentioned amorphous silica powder to be treated is made of synthetic quartz glass having an outer diameter of 35.
5 kg was filled in each of powder storage containers 5 each composed of a 4 cm quartz glass crucible. Next, a shielding container 6 made of a quartz glass crucible is arranged, and the inner powder container 5 is placed.
Was obscured. Next, the nitrogen gas introduction pipe valve 10 was opened, and the air in the shielding container was eliminated to fill the container with nitrogen gas. When the air was sufficiently removed, the nitrogen gas introduction pipe valve 10 was closed, the hydrogen gas introduction pipe valve 9 was opened, and pure hydrogen gas was introduced. The flow rate of the hydrogen gas was 0.01 m 3 / min. That is, the hydrogen concentration in the shielding container is set to 100
% By volume. While controlling the furnace temperature to 1000 ° C,
Hydrogen gas was supplied for 3 hours to hydrogen treat the amorphous silica powder. Thereafter, the supply air was switched to nitrogen gas, and the temperature of the system was cooled to room temperature while excluding the hydrogen gas remaining in the system, to obtain a hydrogen-treated synthetic silica glass powder.

【0033】こうして得られた水素処理合成シリカガラ
ス粉の水酸基濃度及び平均粒径を測定した。その結果、
水酸基濃度は未処理の非晶質シリカ粉と比較して約3%
増加していた。また、平均粒径は213μmであり、水
素処理前の非晶質シリカ粉とほぼ同等のものであった。
さらに、前記合成シリカガラス粉について,FT−IR
(分解能:4cm−1、アポダイゼーション関数:Co
sine)にてその透過率スペクトルを測定した。その
透過率スペクトルを図2に示す。この図から明らかなよ
うに、波数2360cm−1及び2330cm−1での
吸収帯(ピーク)は認められなかった。
The hydroxyl group concentration and the average particle size of the hydrogen-treated synthetic silica glass powder thus obtained were measured. as a result,
Hydroxyl concentration is about 3% compared to untreated amorphous silica powder
Was increasing. The average particle size was 213 μm, which was almost the same as the amorphous silica powder before the hydrogen treatment.
Further, regarding the above synthetic silica glass powder, FT-IR
(Resolution: 4 cm -1 , apodization function: Co
sine), and the transmittance spectrum was measured. FIG. 2 shows the transmittance spectrum. As is clear from this figure, no absorption band (peak) was observed at wave numbers of 2360 cm -1 and 2330 cm -1 .

【0034】次いで、上記水素処理によって得られた合
成シリカガラス粉を用いて、石英ガラスルツボを製造し
た。まず、平均粒径220μmの高純度化した水晶粉を
常温の石英ガラスルツボ用の容器状回転モールドに投入
し、ルツボ外壁部を形成した。その後、上記合成シリカ
ガラス粉を該ルツボ外壁部の内部に投入し、ルツボ内層
部を形成した。それぞれの層の厚さは、外壁部をルツボ
壁部全体の70%とし、残部を内層部となるように形成
した。こうしてシリカ粉体を堆積したルツボ用回転モー
ルドは引き続き回転させながら、モールド外部から減圧
し、内部にアーク放電によって粉体の溶融を行い、外径
が45.7cmの石英ガラスルツボを作成した。得られ
た石英ガラスルツボの内層部は気泡がほとんどみられ
ず、平滑な表面をしていた。(実施例1)
Next, a quartz glass crucible was manufactured using the synthetic silica glass powder obtained by the hydrogen treatment. First, highly purified crystal powder having an average particle size of 220 μm was put into a container-shaped rotary mold for a quartz glass crucible at room temperature to form an outer wall portion of the crucible. Thereafter, the synthetic silica glass powder was charged into the outer wall of the crucible to form a crucible inner layer. The thickness of each layer was such that the outer wall portion was 70% of the entire crucible wall portion, and the remaining portion was the inner layer portion. While the rotary mold for the crucible on which the silica powder was deposited was continuously rotated, the pressure was reduced from the outside of the mold, and the powder was melted by arc discharge inside the mold, thereby producing a quartz glass crucible having an outer diameter of 45.7 cm. The inner layer of the obtained quartz glass crucible had almost no air bubbles and had a smooth surface. (Example 1)

【0035】比較のため、上記水素処理を水素濃度を1
容積%とした水素及び窒素の混合ガスにて行った以外
は、上記実施例と同様にして合成シリカガラス粉を得
た。これについて上記実施例1と同条件で、FT−IR
にてその透過率スペクトルを測定した。その透過率スペ
クトルを図3に示す。この図から明らかなように、波数
2330cm−1での吸収帯(ピーク)は認められなか
ったものの、波数2360cm−1での吸収帯(ピー
ク)が認められた。また、この合成シリカガラスを用い
たこと以外は上記実施例1と同様にして、石英ガラスル
ツボを製造した。得られた石英ガラスルツボの外観は上
記実施例1とほぼ同等だった。(比較例1)
For comparison, the hydrogen treatment was carried out at a hydrogen concentration of 1
Synthetic silica glass powder was obtained in the same manner as in the above example, except that the reaction was carried out with a mixed gas of hydrogen and nitrogen having a volume percentage of hydrogen. For this, the FT-IR
The transmittance spectrum was measured at. FIG. 3 shows the transmittance spectrum. As is apparent from this figure, although the absorption band at wavenumber 2330cm -1 (peak) was not observed, the absorption band at wavenumber 2360 cm -1 (peak) was observed. Further, a quartz glass crucible was manufactured in the same manner as in Example 1 except that this synthetic silica glass was used. The appearance of the obtained quartz glass crucible was almost the same as that of Example 1 above. (Comparative Example 1)

【0036】また比較のため水素処理しないゾルゲル法
で製造された非晶質シリカについて上記実施例1と同条
件でFT−IRによりその透過率スペクトルを測定し
た。その透過率スペクトルを図4に示す。この図から明
らかなように、波数2360cm−1及び2330cm
−1での吸収帯(ピーク)が何れでも認められた。ま
た、このゾルゲル法で製造された非晶質シリカ(合成シ
リカガラス)を用いたこと以外は実施例1と同様にし
て、石英ガラスルツボを製造した。得られた石英ガラス
ルツボの外観は上記実施例1とほぼ同等であった。(従
来例)
For comparison, the transmittance spectrum of amorphous silica produced by the sol-gel method without hydrogen treatment was measured by FT-IR under the same conditions as in Example 1 above. FIG. 4 shows the transmittance spectrum. As is clear from this figure, the wave numbers 2360 cm −1 and 2330 cm
The absorption band (peak) at -1 was observed in each case. A quartz glass crucible was manufactured in the same manner as in Example 1 except that amorphous silica (synthetic silica glass) manufactured by the sol-gel method was used. The appearance of the obtained quartz glass crucible was almost the same as in Example 1 above. (Conventional example)

【0037】上記実施例1、比較例1及び従来例の石英
ガラスルツボを用いて、約50kgのポリシリコンを約
1333Paの減圧、約1450℃環境下にて溶融しシ
リコン単結晶の引上げを行った。得られたシリコン単結
晶インゴットにおける単結晶化率は各々98%、87
%、及び85%であり、本発明実施例1の優位性が確認
された。シリコン単結晶引上げ作業が終了したそれぞれ
の石英ガラスルツボを観察したところ、実施例1のルツ
ボは、その内層部(透明層)に気泡の発生は認められ
ず、また平滑な表面がほとんど維持されたものであっ
た。一方、従来例のルツボでは、その内層部には、約φ
1mmの気泡発生が多数認められ、また内表面には、一
部泡が開放された部分が存在する大きな凹凸が観察され
た。また、比較例1のルツボでは、その内層部に約φ
0.5mmの気泡発生が認められ、内表面には気泡の膨
れに伴う比較的大きな凹凸が観察された。
Using the quartz glass crucibles of Example 1, Comparative Example 1, and the conventional example, about 50 kg of polysilicon was melted under a reduced pressure of about 1333 Pa under an environment of about 1450 ° C., and a silicon single crystal was pulled. . The single crystallization ratios of the obtained silicon single crystal ingots were 98% and 87%, respectively.
% And 85%, which confirms the superiority of Example 1 of the present invention. Observation of each of the quartz glass crucibles after the silicon single crystal pulling operation was completed revealed that no air bubbles were generated in the inner layer (transparent layer) of the crucible of Example 1, and the smooth surface was almost maintained. Was something. On the other hand, in the conventional crucible, about φ
A large number of bubbles of 1 mm were observed, and large irregularities were observed on the inner surface, where a part of bubbles was partially opened. Further, in the crucible of Comparative Example 1, about φ
Generation of bubbles of 0.5 mm was observed, and relatively large irregularities due to swelling of the bubbles were observed on the inner surface.

【0038】[0038]

【発明の効果】本発明の合成シリカガラスを用いた石英
ガラスルツボによれば、シリコン単結晶引上げに使用す
る際、ルツボ内表面における気泡の発生や膨張がなく、
また平滑な内表面を維持し、その結果高い単結晶化率を
有する石英ガラスルツボを実現することができるという
効果を有する。
According to the quartz glass crucible using the synthetic silica glass of the present invention, when used for pulling a silicon single crystal, there is no generation or expansion of bubbles on the inner surface of the crucible.
Further, there is an effect that a smooth inner surface is maintained, and as a result, a quartz glass crucible having a high single crystallization ratio can be realized.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明で用いる合成石英ガラス粉末を処理す
るためのバッチ式装置の概略図である。
FIG. 1 is a schematic view of a batch type apparatus for processing a synthetic quartz glass powder used in the present invention.

【図2】 本発明実施例で得た水素処理合成シリカガラ
ス粉のFT−IR透過率スペクトル図である。
FIG. 2 is an FT-IR transmittance spectrum diagram of a hydrogen-treated synthetic silica glass powder obtained in an example of the present invention.

【図3】 比較例によって得た合成シリカガラス粉のF
T−IR透過率スペクトル図である。
FIG. 3 shows F of synthetic silica glass powder obtained by a comparative example.
It is a T-IR transmittance spectrum figure.

【図4】 ゾルゲル法によって得た非晶質シリカ粉のF
T−IR透過率スペクトル図である。
FIG. 4. F of amorphous silica powder obtained by the sol-gel method
It is a T-IR transmittance spectrum figure.

【符号の説明】[Explanation of symbols]

1 炉体 2 炉床 4 石英ガラス台座 5 粉体収納容器 6 遮蔽容器 7 被処理合成石英ガラス粉 11 給気配管 12 排気配管 DESCRIPTION OF SYMBOLS 1 Furnace body 2 Furnace floor 4 Quartz glass pedestal 5 Powder storage container 6 Shielding container 7 Synthetic quartz glass powder to be treated 11 Air supply pipe 12 Exhaust pipe

フロントページの続き (72)発明者 近藤 浩之 山形県西置賜郡小国町大字小国町378 東 芝セラミックス株式会社内 (72)発明者 木村 総樹 山形県西置賜郡小国町大字小国町378 東 芝セラミックス株式会社内 Fターム(参考) 4G014 AH08 4G072 AA25 BB05 BB13 DD02 GG03 HH16 JJ01 LL01 MM36 RR11 TT01 TT30 UU01 Continuing on the front page (72) Inventor Hiroyuki Kondo 378 Oguni-machi, Oguni-machi, Oguni-machi, Nishiokitama-gun, Yamagata Prefecture Inside (72) Inventor Satsuki Kimura 378 Oguni-machi, Oguni-machi, Oguni-machi, Nishiokitama-gun, Yamagata Toshiba Ceramics Co., Ltd. F term (reference) 4G014 AH08 4G072 AA25 BB05 BB13 DD02 GG03 HH16 JJ01 LL01 MM36 RR11 TT01 TT30 UU01

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】ゾルゲル法で製造された非晶質シリカ粉で
あって、フーリエ変換式赤外分光光度計で測定した透過
率スペクトルにおいて、波数2360cm−1及び23
30cm−1での吸収帯が認められないことを特徴とす
る石英ガラスルツボ用合成シリカガラス粉。
1. An amorphous silica powder produced by a sol-gel method, which has a wave number of 2360 cm -1 and a wave number of 2360 cm -1 in a transmittance spectrum measured by a Fourier transform infrared spectrophotometer.
A synthetic silica glass powder for a quartz glass crucible, characterized in that an absorption band at 30 cm -1 is not recognized.
【請求項2】平均粒径が150〜350μmであってか
つ最大粒径が500μm以下であることを特徴とする請
求項1に記載の石英ガラスルツボ用合成シリカガラス
粉。
2. The synthetic silica glass powder for a silica glass crucible according to claim 1, wherein the average particle size is 150 to 350 μm and the maximum particle size is 500 μm or less.
【請求項3】ゾルゲル法で製造された非晶質シリカ粉を
800乃至1300℃の温度下で水素ガスを10容積%
以上含有する雰囲気で熱処理を行うことを特徴とする石
英ガラスルツボ用合成シリカガラス粉の製造方法。
3. An amorphous silica powder produced by a sol-gel method is mixed with 10% by volume of hydrogen gas at a temperature of 800 to 1300 ° C.
A method for producing a synthetic silica glass powder for a quartz glass crucible, wherein the heat treatment is performed in an atmosphere containing the above.
【請求項4】上記合成シリカガラス粉を得るための熱処
理温度とこの処理時間を上記合成シリカガラス粉が結晶
化されない範囲に設定されていることを特徴とする請求
項3に記載の石英ガラスルツボ用合成シリカガラス粉の
製造方法。
4. The quartz glass crucible according to claim 3, wherein the heat treatment temperature and the treatment time for obtaining said synthetic silica glass powder are set within a range in which said synthetic silica glass powder is not crystallized. Of producing synthetic silica glass powder for use.
【請求項5】ゾルゲル法で製造された非晶質シリカ粉を
800℃ないし1300℃の温度下で、水素ガスを10
容積%以上含有する雰囲気で熱処理を行って製造された
合成シリカガラス粉を実質的に主成分として含む合成シ
リカガラス粉を、容器状モールドに投入してルツボ形状
に成形し、該モールドを回転させながらアーク溶融する
ことを特徴とする石英ガラスルツボの製造方法。
5. An amorphous silica powder produced by a sol-gel method is treated with hydrogen gas at a temperature of 800.degree.
Synthetic silica glass powder containing substantially as a main component synthetic silica glass powder produced by performing a heat treatment in an atmosphere containing at least volume% is charged into a container-shaped mold and formed into a crucible shape, and the mold is rotated. A method for manufacturing a quartz glass crucible, wherein the melting is performed while arc melting.
【請求項6】結晶質シリカ粉を容器状モールドに投入し
てルツボ形状に成形し、さらにこの内側にゾルゲル法で
製造された非晶質シリカ粉を800℃乃至1300℃の
温度下で水素ガスを10容積%以上含有する雰囲気で熱
処理を行って製造された合成シリカガラス粉を投入して
所定肉厚のルツボ形状に成形した後、該モールドを回転
させながらアーク溶融することを特徴とする石英ガラス
ルツボの製造方法。
6. A crystalline silica powder is charged into a container-like mold to form a crucible, and an amorphous silica powder produced by a sol-gel method is further filled with hydrogen gas at a temperature of 800 ° C. to 1300 ° C. A synthetic silica glass powder produced by performing a heat treatment in an atmosphere containing 10% by volume or more of the silica powder is formed into a crucible shape having a predetermined thickness, and then the arc is melted while rotating the mold. Manufacturing method of glass crucible.
JP2000076101A 2000-03-17 2000-03-17 Synthetic silica glass powder for quartz glass crucible, method for producing the same, and method for producing quartz glass crucible using synthetic silica glass powder Pending JP2001261353A (en)

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