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JP2001048520A - Elongated silica sol and method for producing the same - Google Patents

Elongated silica sol and method for producing the same

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Publication number
JP2001048520A
JP2001048520A JP22103399A JP22103399A JP2001048520A JP 2001048520 A JP2001048520 A JP 2001048520A JP 22103399 A JP22103399 A JP 22103399A JP 22103399 A JP22103399 A JP 22103399A JP 2001048520 A JP2001048520 A JP 2001048520A
Authority
JP
Japan
Prior art keywords
silica
silica sol
mol
sol
particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP22103399A
Other languages
Japanese (ja)
Inventor
Kuniaki Maejima
邦明 前島
Shinsuke Miyabe
慎介 宮部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Chemical Industrial Co Ltd
Original Assignee
Nippon Chemical Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Chemical Industrial Co Ltd filed Critical Nippon Chemical Industrial Co Ltd
Priority to JP22103399A priority Critical patent/JP2001048520A/en
Publication of JP2001048520A publication Critical patent/JP2001048520A/en
Pending legal-status Critical Current

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Abstract

(57)【要約】 【課題】 印刷紙用のインク吸収性フィラーや塗料の展
着性改善剤、各種材料表面の親水性コーティング材、高
強度バインダー、さらに、高純度シリカゲル、高純度セ
ラミックスの原料、触媒用バインダー、電子材料用研磨
材等に有用なシリカゾルを提供する。 【解決手段】 電子顕微鏡観察による太さ方向の平均直
径が5〜100nmであり、長さがその1.5〜50倍
の細長い形状の非晶質シリカ粒子が液状分散体中に分散
されていることを特徴とするシリカゾル。このシリカゾ
ルの製造方法も開示する。
[57] [Abstract] [Problem] An ink-absorbing filler for printing paper, an agent for improving the spreadability of paint, a hydrophilic coating material for various material surfaces, a high-strength binder, and a raw material for high-purity silica gel and high-purity ceramics And a silica sol useful as a catalyst binder, an abrasive for electronic materials, and the like. SOLUTION: Elongated amorphous silica particles having an average diameter in a thickness direction of 5 to 100 nm and a length of 1.5 to 50 times the length thereof observed by an electron microscope are dispersed in a liquid dispersion. A silica sol characterized by the above-mentioned. A method for producing the silica sol is also disclosed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、シリカゾル及びそ
の製造方法に関する。更に詳細には、細長い形状の非晶
質シリカ粒子が液状分散体中に分散されているシリカゾ
ル及びその製造方法に関するものである。本発明の製造
方法で得られたシリカゾルは、その形状に由来して印刷
紙用のインク吸収性フィラーや塗料の展着性改善剤、各
種材料表面の親水性コーティング材、高強度バインダー
等々に適用できる。さらに、不純物を含まないシリカゾ
ルという用途としては、高純度シリカゲル、高純度セラ
ミックスの原料、触媒用バインダー、電子材料用研磨材
等に有用である。
[0001] The present invention relates to a silica sol and a method for producing the same. More specifically, the present invention relates to a silica sol in which elongated amorphous silica particles are dispersed in a liquid dispersion, and a method for producing the same. The silica sol obtained by the production method of the present invention is applied to an ink-absorbing filler for printing paper, a spreadability improving agent for paint, a hydrophilic coating material on various material surfaces, a high-strength binder, and the like due to its shape. it can. Further, silica sol containing no impurities is useful for high-purity silica gel, raw materials for high-purity ceramics, binders for catalysts, abrasives for electronic materials, and the like.

【0002】[0002]

【従来の技術】市販のシリカゾルは水ガラスを原料と
し、酸による中和もしくはイオン交換などの方法により
製造されている。希釈した水ガラスをイオン交換処理し
てアルカリ成分を除去した珪酸液を「活性珪酸液」と呼
ぶ。この活性珪酸液をアルカリ域で加熱すると通常の球
状シリカ粒子のシリカゾルになる。細長い形状の粒子の
シリカゾルを製造する方法はいくつかあり、例えば米国
特許 2680721号には160〜300℃の特定の水熱処理
により非球状のシリカゾルができると記載されている。
特開平1-317115号公報にはカルシウム塩等を添加した活
性珪酸液にアルカリを加えた後60〜250℃の水熱処
理により細長い形状の粒子のシリカゾルを作る方法が記
載されている。特開平4-187512号公報にはアルミニウム
塩等を添加した活性珪酸液をアルカリ珪酸塩に添加して
細長い形状の粒子のシリカゾルを作る方法が記載されて
いる。
2. Description of the Related Art A commercially available silica sol is produced from water glass as a raw material by a method such as neutralization with an acid or ion exchange. The silicic acid solution from which the alkali component has been removed by ion-exchanging the diluted water glass is called "activated silicic acid solution". When this activated silicic acid solution is heated in an alkaline range, it becomes a normal silica sol of spherical silica particles. There are several methods for producing silica sols of elongated particles, for example, U.S. Pat. No. 2,807,721 states that non-spherical silica sols can be formed by a specific hydrothermal treatment at 160-300.degree.
JP-A-1-317115 describes a method in which an alkali is added to an activated silicic acid solution to which a calcium salt or the like has been added, and then hydrothermal treatment at 60 to 250 ° C. is performed to produce silica sol of elongated particles. JP-A-4-187512 describes a method of preparing a silica sol having elongated particles by adding an active silicate solution containing an aluminum salt or the like to an alkali silicate.

【0003】また、四塩化珪素の熱分解により得られ
る、金属等の不純物をほとんど含有しない高純度のシリ
カ微粉末を水に分散した高純度のシリカゾルは、研磨用
途などに使用されている。また、アンモニアを含有する
アルコール溶液中で、アルキルシリケートを加水分解さ
せる方法で製造される高純度のシリカゾルも研磨用途な
どに使用されている。このシリカ粒子を得る方法はステ
ーバーらがJ. Colloid and Interface Sci. 第26巻(196
8 年) 第62〜69頁に紹介しており、数モル/リットルの
アンモニア及び数モル/リットル〜15モル/リットル
の水を含むアルコール溶液に、0.28モル/リットル
のテトラエチルシリケートを添加して加水分解すること
により、粒径50〜900nmのシリカ粒子が得られる
ことを報告している。
[0003] A high-purity silica sol obtained by thermally decomposing silicon tetrachloride, which is obtained by dispersing high-purity silica fine powder containing almost no impurities such as metals in water, is used for polishing and the like. High-purity silica sol produced by a method of hydrolyzing an alkyl silicate in an alcohol solution containing ammonia is also used for polishing and the like. A method for obtaining the silica particles is described by Stever et al. In J. Colloid and Interface Sci. Vol. 26 (196
(8 years) P. 62-69, 0.28 mol / L of tetraethyl silicate was added to an alcohol solution containing several mol / L of ammonia and several mol / L to 15 mol / L of water. It is reported that silica particles having a particle size of 50 to 900 nm can be obtained by hydrolysis.

【0004】特開昭62-275005号公報には、シード粒子
を含む水−アルコール系分散液(アルコール35〜97
%)をアンモニア等でアルカリ性に保ちながら、アルキ
ルシリケートを添加し加水分解することにより、粒径
0.1〜10μのシリカ粒子を得る方法が記載されてい
る。特開昭63-74911号公報には、アンモニア等のアルカ
リ性触媒をアルキルシリケートに対し0.5〜10のモ
ル比に、そして水を5〜20モル/リットルの濃度に含
有するアルコール溶液中で、アルキルシリケートを30
℃以上の温度で加水分解することにより、粒径100n
m以下のシリカ粒子を得る方法が記載されている。同公
報は、この反応温度が高い程、生成シリカの粒子径が小
さくなることを開示している。
Japanese Patent Application Laid-Open No. 62-275005 discloses a water-alcohol dispersion containing seed particles (alcohols 35 to 97).
%) Is obtained by adding an alkyl silicate and hydrolyzing the mixture while maintaining alkalinity with ammonia or the like to obtain silica particles having a particle size of 0.1 to 10 μm. JP-A-63-74911 discloses that in an alcohol solution containing an alkaline catalyst such as ammonia in a molar ratio of 0.5 to 10 with respect to an alkyl silicate and water in a concentration of 5 to 20 mol / l, 30 alkyl silicates
By hydrolysis at a temperature of at least
A method for obtaining silica particles of m or less is described. The publication discloses that the higher the reaction temperature, the smaller the particle size of the formed silica.

【0005】特開昭 61-209910号公報には、0.5〜1
0%の水酸化第4級アンモニウムと分散剤としての0.
01〜0.001%の界面活性剤の存在下に、珪酸エス
テルを加水分解後、60〜70℃で濃縮する方法によ
り、粒子径10nm程度のシリカゾルを得る方法が記載
されている。特開平6-316407号公報には、反応媒体を、
その1リットル当たり0.002〜0.1モルのアルカ
リ濃度と30モル以上の水濃度に保ちながら、この反応
媒体に上記アルカリ1モルに対してSi原子として7〜
80モルとなる量のアルキルシリケートを加え、45℃
以上でかつこの反応媒体の沸点以下の温度でこのアルキ
ルシリケートを加水分解させると共に、この加水分解に
よって生じた珪酸の重合を進行させて粒径3〜100n
mの均一な粒子径を有するコロイダルシリカの製造方法
が開示されている。
Japanese Patent Application Laid-Open No. 61-209910 discloses that 0.5 to 1
0% quaternary ammonium hydroxide and 0.1% as dispersant.
It describes a method of obtaining a silica sol having a particle diameter of about 10 nm by a method of hydrolyzing a silicate ester in the presence of a surfactant of 01 to 0.001% and then concentrating at 60 to 70 ° C. JP-A-6-316407 discloses a reaction medium,
While maintaining the alkali concentration of 0.002 to 0.1 mol per liter and the water concentration of 30 mol or more per liter, the reaction medium contains 7 to 7 moles of Si atoms per mole of the alkali.
80 mol of alkyl silicate was added,
The alkyl silicate is hydrolyzed at a temperature equal to or higher than the boiling point of the reaction medium, and the polymerization of silicic acid generated by the hydrolysis is advanced to obtain a particle size of 3 to 100 n.
A method for producing colloidal silica having a uniform particle size of m is disclosed.

【0006】[0006]

【発明が解決しようとする課題】水ガラスを原料として
中和またはイオン交換してシリカゾルを得る方法では、
水ガラス中の不純物の問題はもとより、煩雑なイオン交
換工程や大量の廃水の発生があり、更には特開平1-3171
15号公報や特開平 7-118008号公報に記載の方法では非
球状化のために金属酸化物の添加を必要とし高純度のシ
リカゾルを得ることはできない。四塩化珪素の熱分解法
で得られるシリカ微粉末は球状粒子であり、熱処理によ
り融着させ非球状化する事もできるが、基本的に水への
分散性がわるく、単分散のゾルを得ることが出来ない。
In a method for obtaining silica sol by neutralizing or ion-exchanging water glass as a raw material,
In addition to the problem of impurities in water glass, there are complicated ion exchange steps and generation of large amounts of wastewater.
In the methods described in JP-A No. 15 and JP-A-7-118008, addition of a metal oxide is required for non-spheroidization, and a high-purity silica sol cannot be obtained. Silica fine powder obtained by the pyrolysis method of silicon tetrachloride is spherical particles, and can be fused and non-spheroidized by heat treatment. However, dispersibility in water is basically poor, and a monodispersed sol is obtained. I can't do that.

【0007】アルキルシリケートをアルコール中で加水
分解する方法では、生成シリカ粒子は、粒径50nm〜
数μの大きさを有し、真球状であるか、ほぼ球状であ
り、細長い形状にはならない。また、粒径100nm以
下の大きさのときは単分散性が良好でない。上記特開昭
63-74911 号公報の方法や上記特開昭 61-209910号公報
の方法では、生成シリカ粒子径をコントロールする改善
はできるが、粒子形状を細長くすることはできない。ま
た、特開平6-31640号公報の方法は、アルキルシリケー
トを水中で加水分解する方法であるが、やはり生成シリ
カ粒子径をコントロールすることはできるが、粒子形状
を細長くすることはできない。アルキルシリケートを酸
触媒で加水分解した液をシリカゾルと呼ぶことがある
が、このシリカは粒子の形状をしておらず、経時的に重
合して寒天状のシリカゲルになる。本発明は、アルキル
シリケートから得られるシリカゾルの形状を従来の真球
状のものでなく、細長い形状とすることで、各種産業分
野での要望に対応できる高純度で安定なシリカゾルとそ
の製造方法を提供しようとするものである。
In the method of hydrolyzing an alkyl silicate in an alcohol, the formed silica particles have a particle size of 50 nm or more.
It has a size of several μm, is spherical or almost spherical, and does not have an elongated shape. When the particle size is 100 nm or less, the monodispersibility is not good. The above JP
In the method of 63-74911 or the method of JP-A-61-209910, the control of the produced silica particle diameter can be improved, but the particle shape cannot be elongated. The method disclosed in JP-A-6-31640 is a method of hydrolyzing an alkyl silicate in water. However, the particle diameter of the produced silica can be controlled, but the particle shape cannot be elongated. A solution obtained by hydrolyzing an alkyl silicate with an acid catalyst may be referred to as silica sol, but this silica does not have a particle shape and is polymerized with time to form an agar-like silica gel. The present invention provides a silica sol obtained from an alkyl silicate, which has a long and narrow shape rather than a conventional true spherical shape, and provides a high-purity and stable silica sol capable of responding to requests in various industrial fields and a method for producing the same. What you want to do.

【0008】[0008]

【課題を解決するための手段】本発明は、アルキルシリ
ケートを酸触媒で加水分解した後、pHが7以上となる
ようにアルカリ触媒を加え加熱して珪酸の重合を進行さ
せて粒子成長させたシリカゾル粒子であって、電子顕微
鏡観察による太さ方向の平均直径が5〜100nmであ
り、長さがその1.5〜50倍の長さの細長い形状の非
晶質シリカ粒子が液状分散体中に分散されているシリカ
ゾルに係るものである。また本発明は、シリカ濃度1〜
8モル/リットル、酸濃度0.0018〜0.18モル
/リットルで水濃度2〜30モル/リットルの範囲の組
成で、溶剤を使用しないでアルキルシリケートを酸触媒
で加水分解した後、シリカ濃度が0.2〜1.5モル/
リットルの範囲となるように水で希釈し、次いでpHが
7以上となるようにアルカリ触媒を加え加熱して珪酸の
重合を進行させて、電子顕微鏡観察による太さ方向の平
均直径が5〜100nmであり、長さがその1.5〜5
0倍の長さの細長い形状の非晶質シリカ粒子が液状分散
体中に分散されているシリカゾルの製造方法に係るもの
である。
According to the present invention, particles are grown by hydrolyzing an alkyl silicate with an acid catalyst, adding an alkali catalyst so that the pH becomes 7 or more, and heating to promote polymerization of silicic acid. A silica sol particle having an average diameter in a thickness direction of 5 to 100 nm as observed by an electron microscope and a length of 1.5 to 50 times the length of the elongated amorphous silica particle in a liquid dispersion. Pertains to silica sol dispersed in Also, the present invention provides a silica concentration of 1 to 1.
8 mol / l, acid concentration 0.0018 to 0.18 mol / l, water concentration 2 to 30 mol / l, alkyl silicate hydrolyzed with an acid catalyst without using a solvent, silica concentration Is 0.2 to 1.5 mol /
Diluted with water so as to be in the range of 1 liter, and then an alkali catalyst was added and heated so that the pH became 7 or more to promote the polymerization of silicic acid, and the average diameter in the thickness direction by electron microscope observation was 5 to 100 nm. And the length is 1.5-5
The present invention relates to a method for producing a silica sol in which elongated amorphous silica particles having a length of 0 times are dispersed in a liquid dispersion.

【0009】[0009]

【発明の実施の形態】本発明のシリカゾルは、アルキル
シリケートより得られるシリカゾルであって、その形状
に特徴を有する。シリカゾル粒子中の係る形状は、電子
顕微鏡観察による太さ方向の平均直径が5〜100nm
であり、長さがその1.5〜50倍の長さの細長い形状
を有するものである。その形状は透過型電子顕微鏡(T
EM)観察で確認することができる。本発明の細長い形
状のシリカゾルの製造方法は、シリカ濃度1〜8モル/
リットル、酸濃度0.0018〜0.18モル/リット
ルで水濃度2〜30モル/リットルの範囲の組成で、溶
剤を使用しないでアルキルシリケートを酸触媒で加水分
解し珪酸を生成させた後、シリカ濃度が0.2〜1.5
モル/リットルの範囲となるように水で希釈し、次いで
pHが7以上となるようにアルカリ触媒を加え加熱して
珪酸の重合を進行させて太さ方向の直径が3〜100n
mとなるように粒子成長させてシリカゾルを得る方法で
ある。
BEST MODE FOR CARRYING OUT THE INVENTION The silica sol of the present invention is a silica sol obtained from an alkyl silicate and is characterized by its shape. Such a shape in the silica sol particles has an average diameter in the thickness direction of 5 to 100 nm by electron microscope observation.
And has an elongated shape with a length of 1.5 to 50 times the length. Its shape is a transmission electron microscope (T
EM) can be confirmed by observation. The method for producing an elongated silica sol according to the present invention is characterized in that the silica concentration is 1 to 8 mol / mol.
Liter, with an acid concentration of 0.0018 to 0.18 mol / l and a water concentration of 2 to 30 mol / l, alkyl silicate is hydrolyzed with an acid catalyst without using a solvent to produce silicic acid, Silica concentration of 0.2 to 1.5
The mixture is diluted with water so as to have a mole / liter range, and then an alkali catalyst is added so that the pH becomes 7 or more, and the mixture is heated to promote the polymerization of silicic acid to have a diameter in the thickness direction of 3 to 100 n.
In this method, silica sol is obtained by growing particles so as to obtain m.

【0010】本発明に使用されるアルキルシリケート
は、珪酸モノマー若しくは重合度2〜10の珪酸オリゴ
マーのアルキルエステルである。このアルキル基として
は、1〜3の炭素数を有するものが好ましい。また分子
内に異なったアルキル基を有する混合エステルや、一部
アルキル基を有するエステルや、これらアルキルシリケ
ートの混合物も用いることができる。好ましいアルキル
シリケートの例としては、テトラメチルシリケート、テ
トラエチルシリケート等が挙げられる。重合度2〜10
の珪酸オリゴマーのアルキルエステルはアルコールの発
生量が少なく更に好ましい。
The alkyl silicate used in the present invention is a silicic acid monomer or an alkyl ester of a silicic acid oligomer having a polymerization degree of 2 to 10. The alkyl group preferably has 1 to 3 carbon atoms. Further, mixed esters having different alkyl groups in the molecule, esters partially having an alkyl group, and mixtures of these alkyl silicates can also be used. Preferred examples of the alkyl silicate include tetramethyl silicate, tetraethyl silicate and the like. Degree of polymerization 2-10
Alkyl esters of silicic acid oligomers are more preferred because they generate less alcohol.

【0011】本発明に用いられる酸触媒は、塩酸、硝酸
等の無機酸、蟻酸、酢酸等の有機酸であり、最終製品の
用途に応じて適宜選択することができる。アルキルシリ
ケートを酸触媒で加水分解する方法は既に公知である
が、本発明ではアルコール等の溶剤を使用しないことが
重要な特徴であり、加水分解系の組成はシリカ濃度1〜
8モル/リットル、酸濃度0.0018〜0.18モル
/リットルで水濃度2〜30モル/リットルの範囲であ
る。加水分解は発熱反応であり、液温の上昇は反応を促
進し、反応の完結を確実にする。そのために組成を適切
にし、30分ないし2時間くらいで加水分解が終結する
ようにする。反応熱だけでは加水分解が終結しない場合
には、40〜60℃程度の加温を行う。
The acid catalyst used in the present invention is an inorganic acid such as hydrochloric acid or nitric acid, or an organic acid such as formic acid or acetic acid, and can be appropriately selected according to the use of the final product. Although a method of hydrolyzing an alkyl silicate with an acid catalyst is already known, it is an important feature of the present invention that a solvent such as alcohol is not used, and the composition of the hydrolysis system has a silica concentration of 1 to 1.
8 mol / l, acid concentration 0.0018-0.18 mol / l and water concentration 2-30 mol / l. Hydrolysis is an exothermic reaction, and increasing the temperature of the liquid promotes the reaction and ensures completion of the reaction. For this purpose, the composition is appropriately adjusted so that the hydrolysis is completed in about 30 minutes to 2 hours. When the hydrolysis is not completed only by the heat of reaction, heating is performed at about 40 to 60 ° C.

【0012】アルキルシリケートの濃度は1モル/リッ
トル以下では加水分解が終結しにくく、8モル/リット
ル以上では加水分解後の液がゲル化しやすくハンドリン
グが良くない。酸濃度は0.0018モル/リットル以
下では触媒効果が小さく加水分解に長時間を要する。
0.18モル/リットル以上では反応が急激すぎて、液
がゲル化しやすくハンドリングが良くない。水濃度は2
〜30モル/リットルが好ましく、少なすぎると加水分
解が終結しにくく、多すぎると反応熱による温度上昇が
小さくなり加水分解が終結しにくくなる。次いで、加水
分解液に水を加えて希釈する。加水分解の終結した液中
のシリカは低重合の珪酸の形であり、経時的に重合度が
大きくなり、最終的にはシリカゲルになる。この重合を
遅らせるために、加水分解液に水を加えて希釈する。こ
の希釈は液温を下げる役割もする。
When the concentration of the alkyl silicate is 1 mol / l or less, the hydrolysis is difficult to be terminated, and when the concentration is 8 mol / l or more, the hydrolyzed liquid tends to gel and the handling is poor. When the acid concentration is 0.0018 mol / L or less, the catalytic effect is small and the hydrolysis requires a long time.
If it is 0.18 mol / L or more, the reaction is too rapid, and the solution is apt to gel, and the handling is not good. Water concentration is 2
When the amount is too small, the hydrolysis is difficult to be terminated. When the amount is too large, the temperature rise due to the heat of reaction is small and the hydrolysis is not easily terminated. Next, water is added to the hydrolyzate to dilute it. The silica in the solution after the hydrolysis is in the form of low-polymerized silicic acid, the degree of polymerization increases with time, and eventually silica gel is formed. To delay the polymerization, the hydrolyzate is diluted by adding water. This dilution also serves to lower the liquid temperature.

【0013】希釈した液中のシリカ濃度は0.2〜1.
5モル/リットルの範囲がよい。これよりも低いと、後
工程での加熱や濃縮に過大の負担がかかり、これよりも
高いと、液のゲル化が早くハンドリング性に欠ける。係
る希釈した加水分解液を以下「活性珪酸液」と記載す
る。活性珪酸液には加水分解酸触媒が小量入っているの
で、必要に応じてこれを除去する。除去にはアニオン交
換樹脂が好適に利用できる。アンモニア水等でOH型に
再生した樹脂のカラム中に活性珪酸液を通過させること
で、アニオン成分である酸触媒は除去できる。
The concentration of silica in the diluted liquid is 0.2 to 1.
A range of 5 mol / l is preferred. If it is lower than this, an excessive load is applied to heating and concentration in a subsequent step, and if it is higher than this, gelation of the liquid is quick and lacks handling properties. Such a diluted hydrolyzate is hereinafter referred to as "active silicic acid solution". The activated silicic acid solution contains a small amount of a hydrolyzing acid catalyst, which is removed if necessary. An anion exchange resin can be suitably used for the removal. The acid catalyst, which is an anion component, can be removed by passing the activated silicic acid solution through a column of a resin regenerated into OH type with ammonia water or the like.

【0014】本発明の製造は、次いで該活性珪酸液は、
アルカリ触媒を加えて加熱して珪酸を重合させる。係る
アルカリ触媒を加える工程は、水ガラスを原料とするシ
リカゾルの製造法においても、通常行われているもので
あり、例えば、米国特許 3538015号記載の方法は水性媒
体中に活性珪酸液とアルカリ水溶液を特定の添加速さで
同時添加する方法、特開昭58-15022号公報の方法はアル
カリ水溶液の中に活性珪酸液を特定の添加速さで添加す
る方法、特開昭63-123807号公報の方法はアルミニウム
化合物の存在下でアルカリ水溶液の中に活性珪酸液を添
加しアニオン性の強いシリカゾルを作る方法、等々があ
り、これら水ガラス法のあらゆる製造方法が適用でき
る。
In the production of the present invention, the activated silicate solution is then
An alkali catalyst is added and heated to polymerize the silicic acid. Such a step of adding an alkali catalyst is usually performed also in a method for producing a silica sol using water glass as a raw material.For example, the method described in US Pat. Simultaneously with a specific addition speed, the method of JP-A-58-15022 is a method of adding an active silicic acid solution in an alkaline aqueous solution at a specific addition speed, JP-A-63-123807. Is a method of adding an active silicic acid solution to an aqueous alkali solution in the presence of an aluminum compound to form a strongly anionic silica sol, and the like, and any of these water glass production methods can be applied.

【0015】本発明においては、具体的に使用されるア
ルカリは、アンモニア、Na、K 、Li等アルカリ金属の水
酸化物、水溶性アミン、4級アンモニウム水酸化物など
であり、特にアルカリ金属の水酸化物や4級アンモニウ
ム水酸化物は反応性が高く、好ましく使用される。ま
た、珪酸ナトリウムやコリンなどの4級アンモニウムシ
リケート等の珪酸アルカリ水溶液も使用できる。アルカ
リ金属を含有しないシリカゾルを得たい場合には上記の
如き4級アンモニウム水酸化物や4級アンモニウムシリ
ケートなどの含窒素塩基性化合物を使用する。上記のよ
うに、活性珪酸液をアルカリ剤と混合して加熱して珪酸
を重合し粒子成長をさせる方法は多数あるので、どの方
法を適用するかによって、アルカリ剤の種類、量を選定
しなくてはならない。従って、基本的な条件としてpH
が7以上となるようにアルカリ触媒を加え加熱して珪酸
の重合を進行させることが本発明の構成要素となる。更
に好ましくは、pHが8以上である。アニオン成分であ
る酸触媒を除去した場合のアルカリ剤の量はシリカ1モ
ルに対して0.005〜0.1モルである。活性珪酸液
をアルカリ性にして加熱すると珪酸の重合反応を進行さ
せることができる。そしてこの珪酸の重合反応の進行に
よって反応媒体中にシリカの核粒子が生成し、更にアル
カリを添加する等の方法で液のアルカリ性を保ちながら
活性珪酸液を加えていくと、その粒子が太り、太さ方向
の直径が5〜100nm、好ましくは10〜50nmの
シリカゾルとなる。アルカリ剤を全量あらかじめ反応媒
体中に入れておき、そこへ活性珪酸液を添加していく方
法も良い。その逆はできない。このときのアルカリ剤の
量はシリカ1モルに対して0.005〜0.1モルであ
る。
In the present invention, the alkalis specifically used are hydroxides of alkali metals such as ammonia, Na, K, and Li, water-soluble amines, and quaternary ammonium hydroxides. Hydroxides and quaternary ammonium hydroxides have high reactivity and are preferably used. Also, an aqueous solution of alkali silicate such as quaternary ammonium silicate such as sodium silicate and choline can be used. When it is desired to obtain a silica sol containing no alkali metal, a nitrogen-containing basic compound such as a quaternary ammonium hydroxide or a quaternary ammonium silicate as described above is used. As described above, there are many methods for mixing active silicate liquid with an alkali agent and heating to polymerize silicic acid to grow particles.Therefore, depending on which method is applied, the type and amount of the alkali agent need not be selected. must not. Therefore, the basic conditions are pH
The addition of an alkali catalyst and heating to promote the polymerization of silicic acid so as to be 7 or more is a component of the present invention. More preferably, the pH is 8 or more. The amount of the alkali agent when the acid catalyst as an anionic component is removed is 0.005 to 0.1 mol per 1 mol of silica. When the activated silicic acid solution is made alkaline and heated, the polymerization reaction of silicic acid can proceed. Then, silica core particles are generated in the reaction medium by the progress of the polymerization reaction of the silicic acid, and when the active silicic acid liquid is added while maintaining the alkalinity of the liquid by a method such as adding an alkali, the particles become thicker, The silica sol has a diameter in the thickness direction of 5 to 100 nm, preferably 10 to 50 nm. A method in which the entire amount of the alkali agent is put in the reaction medium in advance, and the active silicic acid solution is added thereto. The reverse is not possible. At this time, the amount of the alkali agent is 0.005 to 0.1 mol per 1 mol of silica.

【0016】本発明で作成したシリカゾルを種粒子に使
用し、太らせるシリカ源に水ガラスからイオン交換法で
作成した活性珪酸液を使用するのは原料費が安価になり
好ましい。この重合粒子成長反応は、減圧、常圧、加圧
のいずれの圧力下でも行うことができるが、60℃以
上、好ましくは80℃から反応混合物の沸点以下の温度
で充分な攪拌下に行うのが簡単でよい。活性珪酸液の添
加終了後、更に70℃以上、好ましくは80〜200℃
で、30分以上、好ましくは1〜6時間程度加熱熟成を
行うのが好ましい。この加熱熟成の途中又は後に、アル
ミニウム化合物等を添加してシリカ粒子の表面に沈着さ
せ、粒子の性状を変えることもできる。
It is preferable to use the silica sol prepared according to the present invention as seed particles and to use an activated silicate solution prepared from water glass by an ion exchange method as a silica source for thickening, because the raw material cost is reduced. This polymerization particle growth reaction can be performed under any of reduced pressure, normal pressure, and pressurized pressure. However, it is performed under sufficient stirring at a temperature of 60 ° C. or higher, preferably 80 ° C. to the boiling point of the reaction mixture. Simple and good. After the addition of the active silicic acid solution is completed, the temperature is further increased to 70 ° C or higher, preferably 80 to 200 ° C.
It is preferable to perform the heat aging for 30 minutes or more, preferably for about 1 to 6 hours. During or after this heat aging, an aluminum compound or the like may be added and deposited on the surface of the silica particles to change the properties of the particles.

【0017】本発明の方法で得られたシリカゾルは、蒸
発法、限外ろ過法等の通常の方法によって濃縮すること
がきる。この濃縮によって約40%までの安定なシリカ
ゾルが得られる。また必要に応じて副生アルコールは、
蒸発法、限外ろ過法の工程中に溜去、洗い出しする事が
できる。酸触媒も限外ろ過法の工程中に洗い出しする事
ができる。更には、イオン交換法により酸触媒及びアル
カリ剤を除去することができ、実質的にシリカ以外の成
分を含まないシリカゾルを得ることができる。イオン交
換法により、アルカリ剤を除去したシリカゾルは、有機
溶剤を加えつつ蒸発法、限外ろ過法の工程を行うことに
より、水分を溜去、洗い出しする事で有機溶剤に分散し
たシリカゾル、すなわちオルガノゾルとすることができ
る。
The silica sol obtained by the method of the present invention can be concentrated by a usual method such as an evaporation method and an ultrafiltration method. This concentration results in a stable silica sol of up to about 40%. If necessary, by-product alcohol
It can be distilled off and washed out during the process of evaporation and ultrafiltration. The acid catalyst can also be washed out during the ultrafiltration process. Further, the acid catalyst and the alkali agent can be removed by an ion exchange method, and a silica sol substantially containing no components other than silica can be obtained. The silica sol from which the alkaline agent has been removed by the ion exchange method is subjected to the evaporation and ultrafiltration steps while adding an organic solvent, whereby the water is distilled off and washed out, and the silica sol dispersed in the organic solvent, that is, an organosol It can be.

【0018】本発明の製造方法で得られたシリカゾル
は、その形状に由来して印刷紙用のインク吸収性フィラ
ーや塗料の展着性改善剤、各種材料表面の親水性コーテ
ィング材、高強度バインダー等々に適用できる。さら
に、不純物を含まないシリカゾルという用途としては、
高純度シリカゲル、高純度セラミックスの原料、触媒用
バインダー、電子材料用研磨材等に有用である。
The silica sol obtained by the production method of the present invention is based on its shape, and is made of an ink-absorbing filler for printing paper, a spreadability improving agent for paint, a hydrophilic coating material on various material surfaces, a high-strength binder. And so on. Furthermore, as a use of silica sol containing no impurities,
It is useful as a raw material for high-purity silica gel, high-purity ceramics, a binder for catalysts, an abrasive for electronic materials, and the like.

【0019】[0019]

【実施例】以下に、本発明を実施例によりさらに具体的
に説明する。 実施例1 純水100gと35%塩酸1gを加えて混合し希塩酸液
を作成した。攪拌機付き2リットルのガラス製反応容器
に、400gの市販エチルシリケートオリゴマー(コル
コート(株)製「エチルシリケート40」、シリカ濃度
40重量%)を仕込み、攪拌下に上記希塩酸液を加え
た。当初2液は混和せず濁っていたが、加水分解反応熱
により、52℃まで液温が上昇した後は透明に混和し
た。加水分解開始より50分後に純水500gを加えて
希釈し、更に別の容器に移し3500gの純水を加えて
希釈し、4500gの活性珪酸液(シリカ濃度=0.6
モル/リットル)を得た。この活性珪酸液のpHは2.
6であった。予めアンモニア水によってOH型に再生し
た200mlのアニオン交換樹脂(オルガノ(株)製
「アンバーライトIRA400」)を充填したカラム
に、活性珪酸液を1時間かけて定速度で通過させ、50
00gの塩素イオンを除去した活性珪酸液を得た。この
活性珪酸液のpHは4.4であった。別の攪拌機付き5
リットル容器に1000gの活性珪酸液を移し入れ、攪
拌下30gの10%コリン水溶液を加えてpHを8.0
とし、95℃で1時間加熱した。更にここへ、95℃を
保ちつつ、またpHを9.8に保ちつつ、70gの10
%コリン水溶液と4000gの活性珪酸液を5時間かけ
て同時添加した。添加終了後95℃で1時間加熱熟成し
た。この液はシリカゾル特有の青味を帯びた半透明液で
あった。冷却後、限外ろ過によりシリカ濃度20%に濃
縮し約0.8kgの実質的にシリカとコリン以外の成分
を含まないアルコールと水に分散したシリカゾルを得
た。このゾルのシリカ粒子は、電子顕微鏡観察による太
さ方向の平均直径が8nmであり、長さがその5倍の長
さの細長い形状であった。
EXAMPLES The present invention will be described more specifically with reference to the following examples. Example 1 100 g of pure water and 1 g of 35% hydrochloric acid were added and mixed to prepare a diluted hydrochloric acid solution. 400 g of a commercially available ethyl silicate oligomer ("Ethyl silicate 40" manufactured by Colcoat Co., silica concentration: 40% by weight) was charged into a 2 liter glass reaction vessel equipped with a stirrer, and the diluted hydrochloric acid solution was added with stirring. Initially, the two liquids were turbid without mixing, but were transparently mixed after the liquid temperature rose to 52 ° C. due to the heat of hydrolysis reaction. Fifty minutes after the start of hydrolysis, 500 g of pure water was added to dilute the mixture, which was then transferred to another container, diluted with 3500 g of pure water, and diluted with 4500 g of an active silicic acid solution (silica concentration = 0.6
Mol / l). The pH of this activated silicic acid solution is 2.
It was 6. The activated silicic acid solution was passed at a constant rate for 1 hour through a column filled with 200 ml of an anion exchange resin ("Amberlite IRA400" manufactured by Organo Co., Ltd.) previously regenerated to an OH type with ammonia water, and the column was cooled to 50%.
An activated silicate solution from which 00 g of chlorine ions had been removed was obtained. The pH of this activated silicic acid solution was 4.4. 5 with another stirrer
1000 g of the activated silicic acid solution was transferred to a liter container, and 30 g of a 10% aqueous choline solution was added with stirring to adjust the pH to 8.0.
And heated at 95 ° C. for 1 hour. Further, while maintaining the temperature at 95 ° C. and the pH at 9.8, 70 g of 10
% Choline aqueous solution and 4000 g of activated silicic acid solution were added simultaneously over 5 hours. After completion of the addition, the mixture was heated and aged at 95 ° C. for 1 hour. This liquid was a translucent liquid having a bluish color unique to silica sol. After cooling, the mixture was concentrated to a silica concentration of 20% by ultrafiltration to obtain about 0.8 kg of a silica sol dispersed in alcohol and water substantially containing no components other than silica and choline. The silica particles of this sol had an average diameter in the thickness direction of 8 nm as observed by electron microscopy, and had an elongated shape having a length five times as long.

【0020】図1は、そのゾルのシリカ粒子を示す電子
顕微鏡写真(倍率20万倍、写真の横方向の端から端の
長さは604nm)であり、図2は、倍率を変えたシリ
カの粒子の粒子構造を示す電子顕微鏡写真(倍率40万
倍、写真の横方向の端から端の長さは302nm)であ
る。また、このシリカゾルは1年間室温で静置した後
も、粘度の増大等の性状変化はなく安定なゾル状態を保
った。
FIG. 1 is an electron micrograph (magnification: 200,000, length from side to side of the photograph is 604 nm) showing the silica particles of the sol, and FIG. FIG. 3 is an electron micrograph (magnification: 400,000, magnification: 302 nm in lateral direction of the photograph) showing the particle structure of the particles. Further, this silica sol did not change in properties such as an increase in viscosity even after standing at room temperature for one year, and maintained a stable sol state.

【0021】実施例2 純水100gと20%硝酸2.9gを加えて混合し希硝
酸液を作成した。攪拌機付き1リットルのガラス製反応
容器に、400gの市販エチルシリケートオリゴマー
(コルコート(株)製「エチルシリケート40」、シリ
カ濃度40重量%)を仕込み、攪拌下に上記希硝酸液を
加えた。当初2液は混和せず濁っていたが、加水分解反
応熱により、55℃まで液温が上昇した後は透明に混和
した。加水分解開始より60分後に純水500gを加え
て希釈し、更に30分攪拌を続けた後、別の容器に移し
3000gの純水を加えて希釈し、4000gの活性珪
酸液(シリカ濃度=0.7モル/リットル)を得た。こ
の活性珪酸液のpHは2.6であった。別の攪拌機付き
5リットル容器に500gの活性珪酸液を移し入れ、攪
拌下に水酸化テトラメチルアンモニウム20%水溶液を
9g加えてpHを8.0とし、95℃で1時間加熱し
た。温度を98℃に上げこの温度を保ちつつ、30.2
gの水酸化テトラメチルアンモニウム20%水溶液と3
500gの活性珪酸液を6時間かけて同時添加した。添
加終了後98℃で1時間加熱熟成した。この液はシリカ
ゾル特有の青味を帯びた半透明液であった。冷却後、限
外ろ過によりシリカ濃度10%に濃縮し約1.6kgの
アルコールと水に分散したシリカゾルを得た。
Example 2 100 g of pure water and 2.9 g of 20% nitric acid were added and mixed to prepare a diluted nitric acid solution. 400 g of commercially available ethyl silicate oligomer ("Ethyl silicate 40" manufactured by Colcoat Co., Ltd., silica concentration: 40% by weight) was charged into a 1-liter glass reaction vessel equipped with a stirrer, and the diluted nitric acid solution was added with stirring. Initially, the two liquids were turbid without mixing, but were transparently mixed after the liquid temperature rose to 55 ° C. due to the heat of hydrolysis reaction. 60 minutes after the start of hydrolysis, 500 g of pure water was added to dilute the mixture, and the mixture was further stirred for 30 minutes. Then, the mixture was transferred to another container and diluted by adding 3000 g of pure water, and 4000 g of an active silicic acid solution (silica concentration = 0) was added. 0.7 mol / l). The pH of this activated silicic acid solution was 2.6. 500 g of the activated silicic acid solution was transferred to another 5 liter container equipped with a stirrer, and 9 g of a 20% aqueous solution of tetramethylammonium hydroxide was added thereto with stirring to adjust the pH to 8.0, followed by heating at 95 ° C. for 1 hour. Raise the temperature to 98 ° C and keep this temperature at 30.2
g of a 20% aqueous solution of tetramethylammonium hydroxide and 3
500 g of activated silicic acid solution was added simultaneously over 6 hours. After completion of the addition, the mixture was heated and aged at 98 ° C. for 1 hour. This liquid was a translucent liquid having a bluish color unique to silica sol. After cooling, the mixture was concentrated to a silica concentration of 10% by ultrafiltration to obtain about 1.6 kg of a silica sol dispersed in alcohol and water.

【0022】このゾルは、pHが9.2で、実質的に1
40ppmのHNOと0.2%の水酸化テトラメチル
アンモニウムとシリカ以外の成分を含んでいなかった。
このゾルのシリカ粒子は、電子顕微鏡観察による太さ方
向の平均直径が18nmであり、平均長さがその3倍の
長さの細長い形状であった。図3は、そのゾルのシリカ
粒子を示す電子顕微鏡写真(倍率20万倍、写真の横方
向の端から端の長さは604nm)であり、図4は、倍
率を変えたシリカの粒子の粒子構造を示す電子顕微鏡写
真(倍率40万倍、写真の横方向の端から端の長さは3
02nm)である。また、このシリカゾルは1年間室温
で静置した後も、粘度の増大等の性状変化はなく安定な
ゾル状態を保った。
This sol has a pH of 9.2 and a pH of substantially 1
It contained no components other than 40 ppm HNO 3 , 0.2% tetramethylammonium hydroxide and silica.
The silica particles of this sol had an average diameter of 18 nm in the thickness direction observed by an electron microscope and had an elongated shape having an average length three times as long. FIG. 3 is an electron micrograph (magnification: 200,000 ×, length from side to side of the photograph is 604 nm) showing the silica particles of the sol, and FIG. 4 is a particle of silica particles at different magnifications. Electron micrograph showing the structure (magnification: 400,000, magnification: lateral length of the photograph is 3
02 nm). Further, this silica sol did not change in properties such as an increase in viscosity even after standing at room temperature for one year, and maintained a stable sol state.

【0023】実施例3 純水200gと17%塩酸2gを加えて混合し希塩酸液
を作成した。攪拌機付き2リットルのガラス製反応容器
に、571gの市販テトラエチルシリケート(コルコー
ト(株)製、「エチルシリケート28」、シリカ濃度2
8重量%)を仕込み、攪拌下に上記希塩酸液を加えた。
当初2液は混和せず濁っていたが、加水分解反応熱によ
り、60℃まで液温が上昇した後は透明に混和した。加
水分解開始より40分後に純水500gを加えて希釈
し、別の攪拌機付き5リットル容器に移し3500gの
純水を加えて更に希釈し、約4770gの活性珪酸液
(シリカ濃度=0.56モル/リットル)を得た。この
活性珪酸液のpHは2.6であった。攪拌下に水酸化ナ
トリウム10%水溶液を36.4g加えてpHを8.0
とし、95℃で1時間加熱した。この液はシリカゾル特
有の青味を帯びた半透明液であった。冷却後、限外ろ過
によりシリカ濃度15.8%に濃縮し約1kgのアルコ
ールと水に分散したシリカゾルを得た。
Example 3 200 g of pure water and 2 g of 17% hydrochloric acid were added and mixed to prepare a diluted hydrochloric acid solution. In a 2 liter glass reaction vessel equipped with a stirrer, 571 g of commercially available tetraethyl silicate ("Ethyl silicate 28" manufactured by Colcoat Co., Ltd., silica concentration: 2)
8% by weight), and the diluted hydrochloric acid solution was added thereto with stirring.
Initially, the two liquids were turbid without mixing, but were transparently mixed after the liquid temperature rose to 60 ° C. due to the heat of hydrolysis reaction. Forty minutes after the start of hydrolysis, 500 g of pure water was added to dilute the solution, transferred to another 5-liter container equipped with a stirrer, further diluted with 3500 g of pure water, and further diluted with about 4770 g of an active silicic acid solution (silica concentration = 0.56 mol). / Liter). The pH of this activated silicic acid solution was 2.6. While stirring, 36.4 g of a 10% aqueous solution of sodium hydroxide was added to adjust the pH to 8.0.
And heated at 95 ° C. for 1 hour. This liquid was a translucent liquid having a bluish color unique to silica sol. After cooling, the mixture was concentrated to a silica concentration of 15.8% by ultrafiltration to obtain a silica sol dispersed in about 1 kg of alcohol and water.

【0024】このゾルは、pHが9.2で、実質的に7
0ppmのHClと0.08%の水酸化ナトリウムとシ
リカ以外の成分を含まなかった。シリカ粒子は、電子顕
微鏡観察による太さ方向の平均直径が20nmであり、
長さがその20倍もしくは20倍以上の長さの細長い形
状であった。図5は、そのゾルのシリカ粒子を示す電子
顕微鏡写真(倍率20万倍、写真の横方向の端から端の
長さは604nm)であり、図6は、倍率を変えたシリ
カの粒子の粒子構造を示す電子顕微鏡写真(倍率40万
倍、写真の横方向の端から端の長さは302nm)であ
る。また、このシリカゾルは1年間室温で静置した後
も、粘度の増大等の性状変化はなく安定なゾル状態を保
った。
This sol has a pH of 9.2 and is substantially 7
It contained no components other than 0 ppm HCl, 0.08% sodium hydroxide and silica. The silica particles have an average diameter of 20 nm in the thickness direction observed by an electron microscope,
It was an elongated shape having a length of 20 times or 20 times or more thereof. FIG. 5 is an electron micrograph (magnification: 200,000 ×, length from side to side of the photograph is 604 nm) showing the silica particles of the sol, and FIG. 6 is a particle of silica particles at different magnifications. It is an electron micrograph (400,000 times magnification, the length of the photograph from side to side is 302 nm) showing the structure. Further, this silica sol did not change in properties such as an increase in viscosity even after standing at room temperature for one year, and maintained a stable sol state.

【0025】[0025]

【発明の効果】本発明は上記のように構成したので、電
子顕微鏡観察による太さ方向の平均直径が5〜100n
mであり、長さがその1.5〜50倍の長さの細長い形
状の非晶質シリカ粒子が液状分散体中に分散されている
ことを特徴とするシリカゾルが、効率よく製造できる。
また得られたシリカゾルは、その形状に由来して印刷紙
用のインク吸収性フィラーや塗料の展着性改善剤、各種
材料表面の親水性コーティング材、高強度バインダー等
々に適用できる。さらに、不純物を含まないシリカゾル
という用途としては、高純度シリカゲル、高純度セラミ
ックスの原料、触媒用バインダー、電子材料用研磨材等
に有用である。
Since the present invention is constructed as described above, the average diameter in the thickness direction measured by electron microscopy is 5 to 100 n.
m, and a silica sol characterized in that elongated amorphous silica particles having a length of 1.5 to 50 times the length thereof are dispersed in a liquid dispersion, can be efficiently produced.
Further, the obtained silica sol can be applied to an ink-absorbing filler for printing paper, a spreadability improving agent for paint, a hydrophilic coating material on the surface of various materials, a high-strength binder, etc. due to its shape. Further, silica sol containing no impurities is useful for high-purity silica gel, raw materials for high-purity ceramics, binders for catalysts, abrasives for electronic materials, and the like.

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施例1により得られたゾルのシリカ粒子を示
す電子顕微鏡写真(倍率20万倍、写真の横方向の端か
ら端の長さは604nm)である。
FIG. 1 is an electron micrograph (magnification: 200,000 ×, length from side to side in the horizontal direction of the photograph: 604 nm) showing silica particles of a sol obtained in Example 1.

【図2】実施例1により得られたゾルのシリカ粒子の倍
率を変えた電子顕微鏡写真(倍率40万倍、写真の横方
向の端から端の長さは302nm)である。
FIG. 2 is an electron micrograph (magnification: 400,000 times, length from side to side of the photograph is 302 nm) of the sol obtained in Example 1, in which the magnification of the silica particles is changed.

【図3】実施例2により得られたゾルのシリカ粒子を示
す電子顕微鏡写真(倍率20万倍、写真の横方向の端か
ら端の長さは604nm)である。
FIG. 3 is an electron micrograph (magnification: 200,000 ×, length from side to side in the horizontal direction of the photograph: 604 nm) showing the silica particles of the sol obtained in Example 2.

【図4】実施例2により得られたゾルのシリカ粒子の倍
率を変えた電子顕微鏡写真(倍率40万倍、写真の横方
向の端から端の長さは302nm)である。
FIG. 4 is an electron micrograph (magnification: 400,000, magnification from side to side of the photograph being 302 nm) of the sol obtained in Example 2 in which the magnification of the silica particles is changed.

【図5】実施例3により得られたゾルのシリカ粒子を示
す電子顕微鏡写真(倍率20万倍、写真の横方向の端か
ら端の長さは604nm)である。
FIG. 5 is an electron micrograph (magnification: 200,000, length from side to side in the horizontal direction of the photograph: 604 nm) showing the silica particles of the sol obtained in Example 3.

【図6】実施例3により得られたゾルのシリカ粒子の倍
率を変えた電子顕微鏡写真(倍率40万倍、写真の横方
向の端から端の長さは302nm)である。
FIG. 6 is an electron micrograph (magnification: 400,000, magnification of the silica particle of the sol of the sol obtained in Example 3; length from side to side in the horizontal direction of the photograph is 302 nm).

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4G072 AA28 BB06 CC01 CC02 EE05 EE06 HH30 JJ13 JJ14 JJ21 JJ22 JJ23 KK01 KK03 MM06 PP01 PP02 PP11 TT01 UU25 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4G072 AA28 BB06 CC01 CC02 EE05 EE06 HH30 JJ13 JJ14 JJ21 JJ22 JJ23 KK01 KK03 MM06 PP01 PP02 PP11 TT01 UU25

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】アルキルシリケートを酸触媒で加水分解し
た後、pHが7以上となるようにアルカリ触媒を加え加
熱して珪酸の重合を進行させて粒子成長させたシリカゾ
ル粒子であって、電子顕微鏡観察による太さ方向の平均
直径が5〜100nmであり、長さがその1.5〜50
倍の長さの細長い形状の非晶質シリカ粒子が液状分散体
中に分散されているシリカゾル。
1. Silica sol particles obtained by hydrolyzing an alkyl silicate with an acid catalyst, adding an alkali catalyst so as to have a pH of 7 or more and heating to promote the polymerization of silicic acid to grow the particles. The average diameter in the thickness direction by observation is 5 to 100 nm, and the length is 1.5 to 50 nm.
A silica sol in which amorphous silica particles having an elongated shape twice as long are dispersed in a liquid dispersion.
【請求項2】 シリカ濃度1〜8モル/リットル、酸濃
度0.0018〜0.18モル/リットルで水濃度2〜
30モル/リットルの範囲の組成で、溶剤を使用しない
でアルキルシリケートを酸触媒で加水分解した後、シリ
カ濃度が0.2〜1.5モル/リットルの範囲となるよ
うに水で希釈し、次いでpHが7以上となるようにアル
カリ触媒を加え加熱して珪酸の重合を進行させて、電子
顕微鏡観察による太さ方向の平均直径が5〜100nm
であり、長さがその1.5〜50倍の長さの細長い形状
の非晶質シリカ粒子が液状分散体中に分散されているシ
リカゾルの製造方法。
2. A silica concentration of 1 to 8 mol / l, an acid concentration of 0.0018 to 0.18 mol / l and a water concentration of 2 to 8 mol / l.
After hydrolyzing an alkyl silicate with an acid catalyst without using a solvent in a composition in the range of 30 mol / l, diluting with water so that the silica concentration is in the range of 0.2 to 1.5 mol / l, Then, an alkali catalyst is added so that the pH becomes 7 or more, and the polymerization of the silicic acid is advanced by heating, and the average diameter in the thickness direction by electron microscopic observation is 5 to 100 nm.
And a method for producing a silica sol, wherein elongated amorphous silica particles having a length of 1.5 to 50 times the length thereof are dispersed in a liquid dispersion.
JP22103399A 1999-08-04 1999-08-04 Elongated silica sol and method for producing the same Pending JP2001048520A (en)

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Family

ID=16760441

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