HK40009481B - Airless flexible tire and wheel assembly - Google Patents
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Description
技术领域Technical Field
本申请涉及运输技术领域,尤其涉及具有扭矩减小胎纹图案的无气柔性轮胎和轮组件。The present invention relates to the field of transportation technology, and more particularly to an airless flexible tire and wheel assembly having a torque-reducing tread pattern.
背景技术Background Art
可移动农业灌溉系统比如中心枢轴系统和线性系统通常用于灌溉大型田野,并且典型地包括延伸跨过若干个灌溉跨接部的导管。每个灌溉跨接部支撑架高在支撑塔上的导管区段,支撑塔包括轮组件,轮组件被配置成沿着地面通过路径以跨过田野移动导管。轮组件可以包括常规充气轮胎或“无气”轮胎。在无气轮胎的实施例中,轮组件典型地包括刚性轮以及安装在刚性轮上的无气柔性轮胎。刚性轮具有间隔开的向外突出的轮辐,以形成多边形形状或其他非圆形形状。无气柔性轮胎具有与向外突出的轮辐对齐的刚性区段、以及柔性区段,柔性区段被配置成当柔性区段接合地面时在向外突出的轮辐之间向内偏转。无气柔性轮胎在向外突出的轮辐附近的地面上施加较高的扭矩。然而,在某些应用和田野状况中,期望较低的最大扭矩或更均匀分布的扭矩曲线。即使变化是永久性的,但根据期望的最大扭矩或扭矩曲线来切换轮组件是非常不切实际并且过于昂贵的。为此,农民通常选择继续使用高扭矩轮组件。这导致驱动马达以及灌溉跨接部的其他移动零件的过度现场磨损和疲劳。Mobile agricultural irrigation systems, such as center-pivot systems and linear systems, are commonly used to irrigate large fields and typically include a conduit extending across several irrigation jumpers. Each irrigation jumper supports a conduit section elevated on a support tower, which includes a wheel assembly configured to move the conduit across the field along a path along the ground. The wheel assembly can include conventional pneumatic tires or "airless" tires. In embodiments of airless tires, the wheel assembly typically includes a rigid wheel and an airless, flexible tire mounted on the rigid wheel. The rigid wheel has spaced, outwardly projecting spokes to form a polygonal or other non-circular shape. The airless, flexible tire has a rigid section aligned with the outwardly projecting spokes and a flexible section configured to deflect inwardly between the outwardly projecting spokes when the flexible section engages the ground. The airless, flexible tire exerts a higher torque on the ground near the outwardly projecting spokes. However, in certain applications and field conditions, a lower maximum torque or a more evenly distributed torque curve is desirable. Even if the change is permanent, switching wheel assemblies based on the desired maximum torque or torque curve is highly impractical and prohibitively expensive. For this reason, farmers often choose to continue using high-torque wheel assemblies. This results in excessive field wear and fatigue on the drive motor and other moving parts of the irrigation crossover.
发明内容Summary of the Invention
本发明通过提供一种用于覆盖灌溉系统的轮的改进型无气柔性轮胎来解决上述的和其他的问题和限制。The present invention solves the above-referenced and other problems and limitations by providing an improved airless flexible tire for covering the wheels of an irrigation system.
该无气柔性轮胎可以被配置用于安装在具有中心毂和多个轮胎支撑件的刚性轮上。中心毂被配置成附接至灌溉系统的移动支撑塔的轮轴。这些轮胎支撑件可以是安装凸台或其他径向延伸突起、紧固件、或者经由紧固件或互锁几何结构径向地附接至中心毂的单独部件。The airless flexible tire can be configured to be mounted on a rigid wheel having a central hub and a plurality of tire supports. The central hub is configured to be attached to the axle of a mobile support tower of an irrigation system. The tire supports can be mounting bosses or other radially extending protrusions, fasteners, or separate components radially attached to the central hub via fasteners or interlocking geometry.
无气柔性轮胎一般包括圆形皮带、多个驱动凸耳、以及多个牵引凸耳。圆形皮带包括内面、外面、以及在该内面与该外面之间延伸的左侧壁和右侧壁。圆形皮带还可以包括增强元件比如织物边带或环形钢带,增强元件限制拉伸无气柔性轮胎并加固无气柔性轮胎。An airless flexible tire generally includes a circular belt, a plurality of drive lugs, and a plurality of traction lugs. The circular belt includes an inner surface, an outer surface, and left and right side walls extending between the inner and outer surfaces. The circular belt may also include reinforcing elements, such as fabric sidebands or endless steel belts, that limit stretching and reinforce the airless flexible tire.
驱动凸耳从圆形皮带的内面径向向内延伸、并且彼此环形地间隔开,以接合刚性轮的轮胎支撑件。驱动凸耳在刚性轮的轮胎支撑件附近在无气柔性轮胎上形成多个环形地间隔开的刚性高扭矩点,本发明的主要目标是减小在高扭矩点处生成的高扭矩、或者使由轮组件生成的扭矩均衡,如下文所解释的。驱动凸耳可以与圆形皮带一体形成,并且可以包括用于将无气柔性轮胎紧固在刚性轮上的互补几何结构比如H形肋。The drive lugs extend radially inward from the inner face of the circular belt and are annularly spaced apart from one another to engage the tire support of the rigid wheel. The drive lugs form a plurality of annularly spaced rigid high-torque points on the airless flexible tire near the tire support of the rigid wheel. A primary objective of the present invention is to reduce the high torque generated at these high-torque points or to equalize the torque generated by the wheel assembly, as explained below. The drive lugs can be integrally formed with the circular belt and can include complementary geometric structures, such as H-shaped ribs, for securing the airless flexible tire to the rigid wheel.
牵引凸耳从圆形皮带的外面径向向外延伸、并且与驱动凸耳环形地偏离,以被定位在刚性轮的轮胎支撑件之间。牵引凸耳与圆形皮带的基底部分在无气柔性轮胎上形成多个环形地间隔开的柔性区段,柔性区段被配置成当牵引凸耳接合地面时径向向内偏转。牵引凸耳包括中心牵引凸耳和两个偏置牵引凸耳。中心牵引凸耳被等距定位在相邻驱动凸耳之间,并且包括远端表面和多个侧表面。远端表面是基本上水平的(即,垂直于延伸穿过中心牵引凸耳的径向轴线)并且关于径向轴线对称。当无气柔性轮胎滚过地面时,侧表面以不同角度牵伸以维持牵引。The traction lugs extend radially outward from the outside of the circular belt and are annularly offset from the drive lugs to be positioned between the tire supports of the rigid wheel. The traction lugs and the base portion of the circular belt form a plurality of annularly spaced flexible segments on the airless flexible tire. The flexible segments are configured to deflect radially inward when the traction lugs engage the ground. The traction lugs include a central traction lug and two offset traction lugs. The central traction lug is positioned equidistantly between adjacent drive lugs and includes a distal surface and multiple side surfaces. The distal surfaces are substantially horizontal (i.e., perpendicular to a radial axis extending through the central traction lug) and symmetrical about the radial axis. As the airless flexible tire rolls over the ground, the side surfaces stretch at different angles to maintain traction.
偏置牵引凸耳被定位在中心牵引凸耳的两侧并且是基本上完全相同的。每个偏置牵引凸耳包括远端表面和多个侧表面。远端表面从延伸穿过偏置牵引凸耳的径向轴线朝向最接近的驱动凸耳以1度与45度之间的角度渐缩。当无气柔性轮胎滚过地面时,侧表面以不同角度牵伸以维持牵引。偏置牵引凸耳可以从径向轴线朝向最接近的驱动凸耳以1度与45度之间的角度延伸。The offset traction lugs are positioned on either side of the central traction lug and are substantially identical. Each offset traction lug includes a distal surface and a plurality of side surfaces. The distal surface tapers at an angle between 1 and 45 degrees from a radial axis extending through the offset traction lug toward the nearest drive lug. As the airless flexible tire rolls over the ground, the side surfaces stretch at different angles to maintain traction. The offset traction lugs may extend at an angle between 1 and 45 degrees from the radial axis toward the nearest drive lug.
在使用中,当刚性轮沿着地面通过路径时,无气柔性轮胎接合顺应性土壤层。更具体地,当柔性区段偏转到轮胎支撑件之间的凹部中时,刚性轮的轮胎支撑件将高扭矩点推到土壤中,以形成总体上峰谷交替的的波纹胎纹(track)。当柔性区段偏转到这些凹部中时,中心牵引凸耳抓住波纹胎纹的峰并且偏置牵引凸耳抓住这些峰的侧部。In use, as the rigid wheel traverses a path along the ground, the airless flexible tire engages the compliant soil layer. More specifically, as the flexible section deflects into the recesses between the tire supports, the rigid wheel's tire supports push high-torque points into the soil, forming a generally wavy track with alternating peaks and valleys. As the flexible section deflects into these recesses, the central traction lugs grip the peaks of the wavy track, while the offset traction lugs grip the sides of these peaks.
由于柔性区段弯曲成凹形的或拱形的形状,所以每个牵引凸耳根据其在柔性区段上的位置被径向向内推动。例如,由于中心牵引凸耳被定位在柔性区段的中心处,因此其被径向向内推动而几乎不发生旋转。当至少部分地围绕最接近的高扭矩点旋转时,偏置牵引凸耳被径向向内推动少于中心牵引凸耳。由于偏置牵引凸耳从柔性区段延伸所成的角度,因此偏置牵引凸耳当其围绕最接近的高扭矩点旋转时变得相对于地面基本上直立。同时,由于远端表面相对于柔性区段的角度,因此偏置牵引凸耳的远端表面变得基本上与地面在同一水平上。Because the flexible section is curved into a concave or arched shape, each traction lug is urged radially inward depending on its position on the flexible section. For example, because the central traction lug is positioned at the center of the flexible section, it is urged radially inward with little rotation. When rotating at least partially about the nearest high-torque point, the offset traction lug is urged radially inward less than the central traction lug. Due to the angle at which the offset traction lug extends from the flexible section, the offset traction lug becomes substantially upright relative to the ground when rotating about the nearest high-torque point. Simultaneously, due to the angle of the distal end surface relative to the flexible section, the distal end surface of the offset traction lug becomes substantially level with the ground.
每个牵引凸耳具有根据其实际高度、牵引凸耳相对于径向轴线延伸所成的角度、牵引凸耳的远端表面的角度、以及柔性区段在牵引凸耳附近偏转的量的有效高度。例如,中心牵引凸耳可以高于偏置牵引凸耳,但是柔性区段在中心牵引凸耳附近比在偏置牵引凸耳附近向内偏转的量更大。因此,即使牵引凸耳的实际高度是不同的,但其有效高度可以是基本上相等的。因为高扭矩点并不向内偏转,所以牵引凸耳还与高扭矩点间隔开。以这种方式,牵引凸耳至少部分地使轮的滚动半径均衡,使得在高扭矩点附近生成的扭矩被减小。在一个实施例中,当无气柔性轮胎通过地面时,牵引凸耳实现轮的均衡滚动半径,使得牵引凸耳土壤压印具有一致的深度。替代性地,牵引凸耳可以在土壤中形成正弦曲线轮廓或任何其他合适的轮廓。Each traction lug has an effective height that is determined by its actual height, the angle at which the traction lug extends relative to the radial axis, the angle of the traction lug's distal surface, and the amount of deflection of the flexible section near the traction lug. For example, the central traction lug may be taller than the offset traction lug, but the flexible section may deflect inward more near the central traction lug than near the offset traction lug. Therefore, even if the actual traction lug heights differ, their effective heights can be substantially equal. Because high torque points do not deflect inward, the traction lugs are also spaced apart from these high torque points. In this way, the traction lugs at least partially equalize the wheel's rolling radius, reducing the torque generated near these high torque points. In one embodiment, when the airless flexible tire moves over the ground, the traction lugs achieve a uniform rolling radius for the wheel, resulting in a consistent depth of the traction lug soil impression. Alternatively, the traction lugs may form a sinusoidal profile or any other suitable profile in the soil.
上述无气柔性轮胎提供了优于常规无气轮胎的若干优点。例如,牵引凸耳至少部分地使轮的滚动半径均衡,这减小了在高扭矩点处生成的扭矩。牵引凸耳在土壤中形成波纹轮廓,这有助于防止侵蚀。牵引凸耳还可以形成正弦曲线轮廓或任何其他合适的轮廓,这进一步限制了土壤侵蚀。牵引凸耳彼此间隔开至少凸耳宽度的一半,以当牵引凸耳与地面不接触时改善土壤流失。牵引凸耳的侧表面被牵伸,以进一步改善土壤流失并且增大牵引凸耳与土壤之间的接触角度。The airless, flexible tire described above offers several advantages over conventional airless tires. For example, the traction lugs at least partially equalize the rolling radius of the wheel, which reduces the torque generated at high torque points. The traction lugs form a corrugated profile in the soil, which helps prevent erosion. The traction lugs can also form a sinusoidal profile or any other suitable profile, which further limits soil erosion. The traction lugs are spaced apart by at least half the lug width to improve soil loss when the traction lugs are not in contact with the ground. The side surfaces of the traction lugs are drafted to further improve soil loss and increase the contact angle between the traction lugs and the soil.
提供此发明内容是为了以简化形式介绍下文将在具体实施方式中进一步描述的一系列概念。此发明内容并不旨在确定所要求保护的主题的关键特征或必不可少的特征,也并不旨在用来限制所要求保护的主题的范围。本发明的其他方面和优点将从以下对实施例和附图的详细描述变得清楚。This summary is provided to introduce in simplified form a series of concepts that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to limit the scope of the claimed subject matter. Other aspects and advantages of the present invention will become apparent from the following detailed description of the embodiments and the accompanying drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
以下参照附图详细描述本发明的实施例,在附图中:The embodiments of the present invention are described in detail below with reference to the accompanying drawings, in which:
图1是灌溉系统的透视图,在该灌溉系统上可以安装包括根据本发明的实施例来构造的无气柔性轮胎的轮组件;1 is a perspective view of an irrigation system on which a wheel assembly including an airless flexible tire constructed in accordance with an embodiment of the present invention may be mounted;
图2是根据本发明的实施例来构造的无气柔性轮胎的透视图;FIG2 is a perspective view of an airless flexible tire constructed in accordance with an embodiment of the present invention;
图3是图2的安装在刚性轮上的无气柔性轮胎的侧视图;并且FIG3 is a side view of the airless flexible tire of FIG2 mounted on a rigid wheel; and
图4是图2的无气柔性轮胎的局部放大侧视图。FIG. 4 is a partially enlarged side view of the airless flexible tire of FIG. 2 .
附图不将本发明限于在此披露和描述的具体实施例。附图不一定按比例绘制,而是将重点放在清楚地说明本发明的原理上。The drawings do not limit the invention to the specific embodiments disclosed and described herein. The drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the invention.
具体实施方式DETAILED DESCRIPTION
本发明的以下详细描述参考了展示可以实践本发明的具体实施例的附图。这些实施例旨在足够详细地描述本发明的各方面,以使本领域技术人员能够实践本发明。在不脱离本发明的范围的情况下,可以利用其他实施例并且可以做出改变。因此,以下详细描述不应以限制性意义来理解。本发明的范围仅由所附权利要求连同此类权利要求所授权的等效物的全部范围来限定。The following detailed description of the present invention refers to the accompanying drawings that show specific embodiments in which the present invention can be practiced. These embodiments are intended to describe various aspects of the present invention in sufficient detail to enable those skilled in the art to practice the present invention. Other embodiments may be utilized and changes may be made without departing from the scope of the present invention. Therefore, the following detailed description should not be understood in a limiting sense. The scope of the present invention is limited solely by the appended claims, along with the full scope of equivalents to which such claims are entitled.
在本说明书中,对“一个实施例”、“实施例”或“多个实施例”的引用意味着所提及的一个或多个特征被包含在本技术的至少一个实施例中。在本说明书中分开地提及“一个实施例”、“实施例”或“多个实施例”不一定是指同一实施例,并且也不是相互排它的,除非如此陈述和/或除了本领域技术人员从本说明书将容易了解的之外。例如,在一个实施例中描述的特征、结构、行为等也可以被包括(但不一定被包括)在其他实施例中。因此,本技术可以包括在此描述的实施例的各种各样的组合和/或整合。In this specification, reference to "one embodiment," "an embodiment," or "embodiments" means that the referenced feature or features are included in at least one embodiment of the present technology. Separate references to "one embodiment," "an embodiment," or "embodiments" in this specification do not necessarily refer to the same embodiment, and are not mutually exclusive, unless so stated and/or as would be readily apparent to one skilled in the art from this specification. For example, features, structures, behaviors, etc. described in one embodiment may also be included (but not necessarily included) in other embodiments. Thus, the present technology may include various combinations and/or integrations of the embodiments described herein.
现在转至附图并且首先是图1,展示了包括根据本发明的实施例来构造的多个轮组件的示例性灌溉系统10。所展示的灌溉系统10是中心枢轴灌溉系统,其一般包括固定的中心枢轴12以及枢转地连接至中心枢轴12的主要区段14。灌溉系统10还可以包括枢转地连接至主要区段14的自由端的延伸臂(通常也被称为“摆臂”或“角臂”)。Turning now to the drawings and initially to FIG1 , an exemplary irrigation system 10 is illustrated that includes a plurality of wheel assemblies constructed in accordance with an embodiment of the present invention. The illustrated irrigation system 10 is a center pivot irrigation system that generally includes a fixed center pivot 12 and a main section 14 pivotally connected to the center pivot 12. The irrigation system 10 may also include an extension arm (also commonly referred to as a "swing arm" or "angle arm") pivotally connected to the free end of the main section 14.
固定的中心枢轴12可以是塔或者主要区段14能够绕其枢转的任何其他支撑结构。中心枢轴12从井、水池、或其他水源进行汲取,并且还可以与池或其他农业产品源联接以将肥料、农药和/或其他化学品注入到水中以在灌溉期间施用。中心枢轴12可以将水供应至导管16,该导管沿着主要区段14的长度运送水。The fixed center pivot 12 can be a tower or any other support structure around which the main section 14 can pivot. The center pivot 12 draws water from a well, pond, or other source and can also be connected to a pond or other source of agricultural products to inject fertilizers, pesticides, and/or other chemicals into the water for application during irrigation. The center pivot 12 can supply water to a conduit 16 that carries the water along the length of the main section 14.
主要区段14可以包括多个移动支撑塔18A至18D,这些移动支撑塔中的最外移动支撑塔18D在本文中被称为“端塔”。移动支撑塔18A至18D通过桁架区段20A至20D或其他支撑件连接至固定的中心枢轴12并彼此连接,从而形成多个互连的跨接部。图1中展示的灌溉系统10包括四个移动支撑塔18A至18D;然而,在不脱离本发明的范围的情况下,灌溉系统可以包括任何数量的移动支撑塔。The main section 14 can include a plurality of mobile support towers 18A-18D, the outermost of which is referred to herein as an "end tower." The mobile support towers 18A-18D are connected to the fixed center pivot 12 and to each other via truss sections 20A-20D or other supports, thereby forming a plurality of interconnected spans. The irrigation system 10 illustrated in FIG1 includes four mobile support towers 18A-18D; however, the irrigation system can include any number of mobile support towers without departing from the scope of the present invention.
每个移动支撑塔可以包括一对轮组件22A至22D、以及安装在传动管26A至26D上的一个或多个驱动马达24A至24D。下面更详细地描述了轮组件22A至22D的实施例。驱动马达24A至24D可以包括整合的继电器或外部继电器,所以这些驱动马达可以被启动、关停、和反向。驱动马达22A至22D可以具有若干速度或者可以配备有多个变速驱动器,并且可以被启动、关停、和反向。Each mobile support tower can comprise a pair of wheel assemblies 22A to 22D and one or more drive motors 24A to 24D that are installed on the transmission tubes 26A to 26D. The embodiment of wheel assemblies 22A to 22D is described in more detail below. Drive motors 24A to 24D can comprise integrated relays or external relays, so these drive motors can be started, shut down, and reverse. Drive motors 22A to 22D can have some speeds or can be equipped with a plurality of variable speed drives, and can be started, shut down, and reverse.
每个桁架区段18A至18D承载或以其他方式支撑导管16或其他流体分配机构。多个喷洒头、喷射枪、滴喷嘴、或其他流体射出装置沿着导管16间隔开,以将水和/或其他流体施加到灌溉系统下面的土地。Each truss section 18A-18D carries or otherwise supports a conduit 16 or other fluid distribution mechanism. A plurality of sprinkler heads, spray guns, drip nozzles, or other fluid ejection devices are spaced along the conduit 16 to apply water and/or other fluids to the ground below the irrigation system.
灌溉系统10还可以包括枢转地连接至端塔18D并且由摆塔支撑的可选延伸臂,该摆塔具有由驱动马达驱动的可转向轮。延伸臂可以通过铰接枢转接头被连结至端塔。延伸臂在其不灌溉田野的角落时相对于端塔向内折叠,并且可以在灌溉田野的角落时背离端塔向外枢转。Irrigation system 10 may also include an optional extension arm pivotally connected to end tower 18D and supported by a pendulum tower having steerable wheels driven by a drive motor. The extension arm may be coupled to the end tower via an articulated pivot joint. The extension arm folds inward relative to the end tower when not irrigating the corner of the field and may pivot outward away from the end tower when irrigating the corner of the field.
灌溉系统10还可以包括安装至端塔18D或安装至延伸臂端部的一个或多个高压喷洒器或端枪28。端枪28可以在田野的角落或其他指定区域处启用,以增加能够灌溉的土地量。The irrigation system 10 may also include one or more high pressure sprayers or end guns 28 mounted to the end tower 18D or to the end of the extension arm. The end guns 28 may be activated at the corners of a field or other designated areas to increase the amount of land that can be irrigated.
将理解的是,灌溉系统10在本文中作为下面详细描述的轮组件22A至22D的一个示例性实施方式进行展示和描述。本文中没有示出或详细讨论的轮组件22A至22D的其他同样优选的实施方式可以包括但不限于:其他类型的灌溉系统比如侧向灌溉系统,其他类型的农业设备比如货车、手推车、工具等,或其他类型的车辆比如公共汽车、卡车和汽车。然而,本发明的实施例尤其适合于灌溉系统以及在未铺砌或未修整的地面上行驶的其他车辆或系统。It will be understood that the irrigation system 10 is shown and described herein as an exemplary embodiment of the wheel assemblies 22A to 22D described in detail below. Other equally preferred embodiments of the wheel assemblies 22A to 22D not shown or discussed in detail herein may include, but are not limited to, other types of irrigation systems such as lateral irrigation systems, other types of agricultural equipment such as trucks, carts, implements, etc., or other types of vehicles such as buses, trucks, and automobiles. However, embodiments of the present invention are particularly well-suited for irrigation systems and other vehicles or systems that travel on unpaved or unfinished surfaces.
现在参照图2至图4,展示了根据本发明的实施例来构造的轮组件22A。轮组件22A一般包括刚性轮30以及安装在该刚性轮上的无气柔性轮胎32。刚性轮30包括中心毂34和多个轮胎支撑件36。中心毂34被配置成安装到或紧固至移动支撑塔18A的轮轴上。轮胎支撑件36从中心毂34径向向外延伸并且彼此环形地间隔开,以在轮胎支撑件之间形成凹部38。凹部38可以是明显的或者可以相对于轮胎支撑件36仅略微地向内延伸。例如,在一个实施例中,刚性轮30具有多边形形状,其中,轮胎支撑件36为多边形形状的顶点并且轮胎支撑件36之间的区域为多边形形状的边。轮胎支撑件36可以是安装凸台或其他径向延伸突起、或者可以是经由紧固件或互锁几何结构径向地附接至中心毂34的单独部件比如安装元件。刚性轮30可以包括六个至二十个之间的轮胎支撑件36。在一个实施例中,刚性轮30包括十个轮胎支撑件36。Referring now to Figures 2-4, a wheel assembly 22A constructed in accordance with an embodiment of the present invention is illustrated. Wheel assembly 22A generally includes a rigid wheel 30 and an airless, flexible tire 32 mounted thereon. Rigid wheel 30 includes a central hub 34 and a plurality of tire supports 36. Central hub 34 is configured to be mounted to or secured to the axle of mobile support tower 18A. Tire supports 36 extend radially outward from central hub 34 and are annularly spaced apart from one another to form recesses 38 between the tire supports. Recesses 38 may be distinct or may extend only slightly inward relative to tire supports 36. For example, in one embodiment, rigid wheel 30 has a polygonal shape, wherein tire supports 36 are vertices of the polygon and the areas between tire supports 36 are edges of the polygon. Tire supports 36 may be mounting bosses or other radially extending protrusions, or may be separate components, such as mounting elements, that are radially attached to central hub 34 via fasteners or interlocking geometry. Rigid wheel 30 may include between six and twenty tire supports 36. In one embodiment, the rigid wheel 30 includes ten tire supports 36 .
无气柔性轮胎32被配置成安装在刚性轮30上,并且一般包括圆形皮带40、多个驱动凸耳42、以及多个牵引凸耳44A至44C。圆形皮带40包括内面46、外面48、以及在内面46与外面48之间延伸的左侧壁50和右侧壁52。圆形皮带40还可以包括增强元件比如织物边带或环形钢带,增强元件限制拉伸无气柔性轮胎32并加固无气柔性轮胎。The airless flexible tire 32 is configured to be mounted on the rigid wheel 30 and generally includes a circular belt 40, a plurality of drive lugs 42, and a plurality of traction lugs 44A to 44C. The circular belt 40 includes an inner face 46, an outer face 48, and left and right side walls 50 and 52 extending between the inner face 46 and the outer face 48. The circular belt 40 may also include reinforcing elements such as fabric webbing or an endless steel belt that limit stretching of the airless flexible tire 32 and reinforce the airless flexible tire.
驱动凸耳42从圆形皮带40的内面46径向向内延伸、并且彼此环形地间隔开,以接合刚性轮30的轮胎支撑件36。驱动凸耳42在刚性轮30的轮胎支撑件36附近在无气柔性轮胎32上形成多个环形地间隔开的刚性高扭矩点54,本发明的主要目标是减小在高扭矩点54处生成的高扭矩、或者使由轮组件22A生成的扭矩均衡,如下文更详细地解释的。驱动凸耳42可以与圆形皮带40一体形成,并且可以包括用于将无气柔性轮胎32紧固在刚性轮30上的互补几何结构比如H形肋。The drive lugs 42 extend radially inward from the inner face 46 of the round belt 40 and are annularly spaced apart from one another to engage the tire support 36 of the rigid wheel 30. The drive lugs 42 form a plurality of annularly spaced rigid high torque points 54 on the airless flexible tire 32 near the tire support 36 of the rigid wheel 30. A primary objective of the present invention is to reduce the high torque generated at the high torque points 54 or to equalize the torque generated by the wheel assembly 22A, as explained in more detail below. The drive lugs 42 can be integrally formed with the round belt 40 and can include complementary geometric structures, such as H-shaped ribs, for securing the airless flexible tire 32 to the rigid wheel 30.
牵引凸耳44A至44C从圆形皮带40的外面48径向向外延伸、并且与驱动凸耳42环形地偏离,以被定位在刚性轮的轮胎支撑件36之间。牵引凸耳44A至44C与圆形皮带40的基底部分在无气柔性轮胎32上形成多个环形地间隔开的柔性区段56,柔性区段被配置成当牵引凸耳44A至44C接合地面100时径向向内偏转。牵引凸耳44A至44C可以包括中心牵引凸耳44A和/或偏置牵引凸耳44B、44C。中心牵引凸耳44A被等距定位在相邻驱动凸耳42之间,并且包括远端表面58和多个侧表面60。远端表面58可以是基本上水平的(即,垂直于延伸穿过中心牵引凸耳44A的径向轴线)和/或关于径向轴线对称的。当无气柔性轮胎32滚过地面100时,侧表面60可以以不同角度牵伸以维持牵引。中心牵引凸耳44A可以高于偏置牵引凸耳44B、44C。Traction lugs 44A-44C extend radially outward from outer face 48 of round belt 40 and are annularly offset from drive lugs 42 to be positioned between tire supports 36 of the rigid wheel. Traction lugs 44A-44C, together with the base portion of round belt 40, form a plurality of annularly spaced flexible segments 56 on airless, flexible tire 32. The flexible segments are configured to deflect radially inward when traction lugs 44A-44C engage ground surface 100. Traction lugs 44A-44C may include a central traction lug 44A and/or offset traction lugs 44B, 44C. Central traction lug 44A is positioned equidistant between adjacent drive lugs 42 and includes a distal surface 58 and a plurality of side surfaces 60. Distal surface 58 may be substantially horizontal (i.e., perpendicular to a radial axis extending through central traction lug 44A) and/or symmetrical about the radial axis. The side surfaces 60 may be drafted at different angles to maintain traction as the airless flexible tire 32 rolls over the ground 100. The center traction lug 44A may be taller than the offset traction lugs 44B, 44C.
偏置牵引凸耳44B、44C被定位在中心牵引凸耳44A的两侧或以其他方式在相邻驱动凸耳42之间偏离中心、并且是基本上完全相同的,因此将仅对偏置牵引凸耳44B进行详细描述。偏置牵引凸耳44B包括远端表面62和多个侧表面64。远端表面62可以从延伸穿过偏置牵引凸耳44B的径向轴线朝向最接近的驱动凸耳42以1度与45度之间的角度渐缩或倾斜。当无气柔性轮胎32滚过地面100时,侧表面64可以以不同角度牵伸以维持牵引。偏置牵引凸耳44B可以从径向轴线朝向最接近的驱动凸耳42以1度与45度之间的角度延伸。The offset traction lugs 44B, 44C are positioned on either side of the central traction lug 44A or otherwise offset between adjacent drive lugs 42 and are substantially identical, so only the offset traction lug 44B will be described in detail. The offset traction lug 44B includes a distal surface 62 and a plurality of side surfaces 64. The distal surface 62 can taper or bevel at an angle between 1 and 45 degrees from a radial axis extending through the offset traction lug 44B toward the nearest drive lug 42. As the airless flexible tire 32 rolls over the ground 100, the side surfaces 64 can extend at different angles to maintain traction. The offset traction lug 44B can extend at an angle between 1 and 45 degrees from the radial axis toward the nearest drive lug 42.
上述牵引凸耳44A至44C可以形成在面上的(face-on)牵引凸耳图案,并且可以具有结合上述特征的其他属性。例如,牵引凸耳44A至44C可以形成定向或非定向Z形胎面图案、之字形图案、成角度的图案、弯曲的或直的图案、或任何其他合适的胎面图案,以改善牵引并减小土壤侵蚀。The traction lugs 44A-44C may be formed into a face-on traction lug pattern and may have other properties that combine the above features. For example, the traction lugs 44A-44C may be formed into a directional or non-directional Z-shaped tread pattern, a zigzag pattern, an angled pattern, a curved or straight pattern, or any other suitable tread pattern to improve traction and reduce soil erosion.
在使用中,当刚性轮30沿着地面100通过路径时,无气柔性轮胎32接合顺应性土壤层。更具体地,当柔性区段56偏转到轮胎支撑件36之间的凹部38中时,刚性轮30的轮胎支撑件36将高扭矩点54推到土壤中,以形成总体上峰谷交替的的波纹胎纹。当柔性区段56被推到凹部38中时,中心牵引凸耳44A抓住波纹胎纹的峰并且偏置牵引凸耳44B、44C抓住这些峰的侧部。当无气柔性轮胎32滚过地面100时,牵引凸耳44A至44C的牵伸侧表面60、64维持牵引。In use, as the rigid wheel 30 traverses a path along the ground 100, the airless flexible tire 32 engages the compliant soil layer. More specifically, as the flexible section 56 deflects into the recesses 38 between the tire supports 36, the tire supports 36 of the rigid wheel 30 push the high torque points 54 into the soil, forming a generally alternating peak-to-valley corrugated pattern. As the flexible section 56 is pushed into the recesses 38, the central traction lug 44A grips the peaks of the corrugated pattern, and the offset traction lugs 44B, 44C grip the sides of these peaks. As the airless flexible tire 32 rolls over the ground 100, the drafting side surfaces 60, 64 of the traction lugs 44A-44C maintain traction.
由于柔性区段56弯曲成凹形的或拱形的形状,所以每个牵引凸耳44A至44C根据其在柔性区段56上的位置被径向向内推动。例如,由于中心牵引凸耳44A被定位在柔性区段56的中心处,因此其被径向向内推动而几乎不发生旋转。当至少部分地围绕最接近的高扭矩点54旋转时,偏置牵引凸耳44B、44C被径向向内推动少于中心牵引凸耳44A。由于偏置牵引凸耳44B、44C从柔性区段56延伸所成的角度,因此偏置牵引凸耳44B、44C当其围绕最接近的高扭矩点54旋转时变得相对于地面100基本上直立。同时,由于远端表面62相对于柔性区段56的角度,因此偏置牵引凸耳44B、44C的远端表面62变得基本上与地面100在同一水平上。Because flexible section 56 is curved into a concave or arched shape, each pulling lug 44A-44C is urged radially inward depending on its position on flexible section 56. For example, because central pulling lug 44A is positioned at the center of flexible section 56, it is urged radially inward with little rotation. When rotating at least partially about the proximal high torque point 54, offset pulling lugs 44B, 44C are urged radially inward less than central pulling lug 44A. Due to the angle at which offset pulling lugs 44B, 44C extend from flexible section 56, offset pulling lugs 44B, 44C become substantially upright relative to ground surface 100 when rotating about the proximal high torque point 54. Simultaneously, due to the angle of distal end surface 62 relative to flexible section 56, distal end surfaces 62 of offset pulling lugs 44B, 44C become substantially level with ground surface 100.
每个牵引凸耳44A至44C具有根据其实际高度、牵引凸耳44A至44C相对于径向轴线延伸所成的角度、牵引凸耳的远端表面58、62的角度、以及柔性区段56在牵引凸耳44A至44C附近偏转的量的有效高度。例如,中心牵引凸耳44A可以高于偏置牵引凸耳44B、44C,但是柔性区段56在中心牵引凸耳44A附近比在偏置牵引凸耳44B、44C附近向内偏转的量更大。因此,牵引凸耳44A至44C的有效高度可以是基本上相等的。因为高扭矩点54并不向内偏转,所以牵引凸耳44A至44C还与高扭矩点54间隔开。以这种方式,牵引凸耳44A至44C至少部分地使轮30的滚动半径均衡,使得在高扭矩点54附近生成的扭矩被减小。在一个实施例中,当无气柔性轮胎32通过地面100时,牵引凸耳44A至44C实现轮30的均衡滚动半径,使得牵引凸耳土壤压印具有一致的深度。替代性地,牵引凸耳44A至44C可以在土壤中形成正弦曲线轮廓或任何其他合适的轮廓。Each traction lug 44A-44C has an effective height that is determined by its actual height, the angle at which traction lugs 44A-44C extend relative to the radial axis, the angle of distal surfaces 58, 62 of the traction lugs, and the amount by which flexible section 56 deflects near traction lugs 44A-44C. For example, central traction lug 44A may be taller than offset traction lugs 44B, 44C, but flexible section 56 deflects inwardly more near central traction lug 44A than near offset traction lugs 44B, 44C. Thus, the effective heights of traction lugs 44A-44C may be substantially equal. Because high torque point 54 does not deflect inwardly, traction lugs 44A-44C are also spaced apart from high torque point 54. In this manner, traction lugs 44A-44C at least partially equalize the rolling radius of wheel 30, reducing the torque generated near high torque point 54. In one embodiment, traction lugs 44A-44C achieve a uniform rolling radius for wheel 30 as airless flexible tire 32 passes over ground 100, such that the traction lug soil impression has a consistent depth. Alternatively, traction lugs 44A-44C may form a sinusoidal profile or any other suitable profile in the soil.
上述无气柔性轮胎32提供了优于常规无气轮胎的若干优点。例如,牵引凸耳44A至44C至少部分地使轮30的滚动半径均衡,这减小了在高扭矩点54处生成的扭矩。牵引凸耳44A至44C在土壤中形成波纹轮廓,这有助于防止侵蚀。牵引凸耳44A至44C还可以形成正弦曲线轮廓或任何其他合适的轮廓,这进一步限制了土壤侵蚀。牵引凸耳44A至44C彼此间隔开至少凸耳宽度的一半,以当牵引凸耳44A至44C与地面100不接触时改善土壤流失。当无气柔性轮胎32滚过地面100时,牵引凸耳44A至44C的侧表面60、64被以不同角度牵伸以维持牵引。The airless, flexible tire 32 described above provides several advantages over conventional airless tires. For example, the traction lugs 44A-44C at least partially equalize the rolling radius of the wheel 30, which reduces the torque generated at the high torque point 54. The traction lugs 44A-44C form a ripple profile in the soil, which helps prevent erosion. The traction lugs 44A-44C can also form a sinusoidal profile or any other suitable profile, which further limits soil erosion. The traction lugs 44A-44C are spaced apart from each other by at least half the lug width to improve soil loss when the traction lugs 44A-44C are not in contact with the ground 100. As the airless, flexible tire 32 rolls over the ground 100, the side surfaces 60, 64 of the traction lugs 44A-44C are drafted at different angles to maintain traction.
虽然已经参考附图中所示的实施例描述了本发明,但是应当注意,在不脱离如权利要求书中所阐述的本发明的范围的情况下,在此可以采用等效物并且进行替换。While the present invention has been described with reference to the embodiments shown in the accompanying drawings, it should be noted that equivalents may be employed and substitutions may be made herein without departing from the scope of the invention as set forth in the claims.
已经如此描述了本发明的不同实施例,被声明为新的并且希望得到专利证书保护的内容包括以下内容。Having thus described various embodiments of the present invention, what is claimed as new and desired to be protected by Letters Patent includes the following.
Claims (16)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/822,855 | 2017-11-27 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK40009481A HK40009481A (en) | 2020-06-26 |
| HK40009481B true HK40009481B (en) | 2021-10-08 |
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