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HK40001761B - Intermingling device and relative method - Google Patents

Intermingling device and relative method

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Publication number
HK40001761B
HK40001761B HK19125344.2A HK19125344A HK40001761B HK 40001761 B HK40001761 B HK 40001761B HK 19125344 A HK19125344 A HK 19125344A HK 40001761 B HK40001761 B HK 40001761B
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HK
Hong Kong
Prior art keywords
compressed air
yarn
control unit
electric motor
baseline
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HK19125344.2A
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Chinese (zh)
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HK40001761A (en
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Sergio Zaglio
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Sergio Zaglio
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Application filed by Sergio Zaglio filed Critical Sergio Zaglio
Publication of HK40001761A publication Critical patent/HK40001761A/en
Publication of HK40001761B publication Critical patent/HK40001761B/en

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Description

交缠装置和相关方法Interlacing device and related method

技术领域Technical Field

本发明涉及一种用于纺织工业的纱线连接装置,以及基于其操作的方法,该装置优选地设置在纺织机的上游。The present invention relates to a yarn connecting device for the textile industry, and a method based on its operation, the device preferably being arranged upstream of a textile machine.

背景技术Background Art

在纺织工业中,使用所谓的交缠器是已知的,其具有连接两根或更多根线或茧丝的任务,以产生单纱以喂纱给纺织机或缠绕在筒-筒络筒机上。In the textile industry, the use of so-called interlacers is known, which have the task of connecting two or more threads or filaments in order to produce a single yarn for feeding a textile machine or for winding on a bobbin-to-bobbin winder.

取决于是否必须获得经交缠纱线、加捻纱线或并捻纱线,根据各种技术可以进行两根或多根线的连接,如现在将要解释的那样。The joining of two or more threads can be carried out according to various techniques, depending on whether a warp-entangled yarn, a twisted yarn or a cabochoned yarn has to be obtained, as will now be explained.

交缠纱线由在沿纱线自身随机分布的交缠点处连接的多根线或茧丝组成。Intertwined yarns consist of multiple threads or filaments connected at randomly distributed intertwining points along the yarn itself.

交缠通常是通过使线或茧丝通过湍流空气射流来实现;射流导致线或茧丝被缠绕,并形成上述随机的交缠点。Entanglement is usually achieved by passing the threads or filaments through turbulent air jets; the jets cause the threads or filaments to become entangled and form the random entanglement points mentioned above.

该技术方案的用途在于能够连接不同种类的线或茧丝,例如合成材料制成的线、弹性线、棉线、羊毛线、丙烯酸线等,以获得具有不同于仅用基础茧丝或或线组成的单纱的机械和美学特征的单纱。The purpose of this technical solution is to be able to connect different kinds of threads or cocoon silks, such as threads made of synthetic materials, elastic threads, cotton threads, wool threads, acrylic threads, etc., to obtain single yarns with mechanical and aesthetic characteristics different from those of single yarns composed only of basic cocoon silks or threads.

交缠纱线在针织品和袜子的生产中特别受欢迎,在过去几年中,该生产中存在使用交缠技术将基线与弹性线结合的趋势,弹性线赋予针织品或袜子特殊的弹性。Interlaced yarns are particularly popular in the production of knitwear and hosiery, where over the past few years there has been a trend to use interlacing technology to combine baseline yarns with elastic yarns, which give the knitwear or hosiery its special stretchiness.

文献EP 1151159描述了一种交缠装置,其可以喂入两根或更多根基线,并且进而将经交缠的纱线喂入到圆型纺织机或平型纺织机上以生产织物、针织品、袜子等。基线被输送并向前移动到喷嘴附近,压缩空气射流从喷嘴中出来。当线在喷嘴前面行进时,射流强度足以在交缠点处将线彼此连接。如此获得的经交缠纱线累积在滚筒上的绕纱上,由布置在交缠装置下游的纺织机将其从所述滚筒拉出。EP 1151159 describes an interlacing device that can be fed with two or more base yarns and, in turn, feeds the interlaced yarns to circular or flat looms for the production of fabrics, knitwear, hosiery, and the like. The base yarns are conveyed and moved forward near a nozzle, from which a jet of compressed air emerges. As the yarns travel in front of the nozzle, the jet is strong enough to connect the yarns at the interlacing point. The resulting interlaced yarns are accumulated on a winding drum and are then pulled from the drum by a textile machine located downstream of the interlacing device.

该装置还包括电动马达和相应的控制单元。在电动马达上,以下部件是键连接的:The device also includes an electric motor and a corresponding control unit. The following components are key-connected to the electric motor:

-旋转弹性体卷筒的辊轮;-Rollers that rotate the elastomer roll;

-使一根或多根基线的卷筒旋转以使线退卷的辊轮;- rollers that rotate the drum of one or more base wires to unwind the wire;

-累积经交缠纱线以供纺织机或筒-筒络筒机使用的累积滚筒。- Accumulation drums for accumulating warp entangled yarns for use in textile machines or bobbin-to-bobbin winders.

喂给弹性线的辊轮与喂给基线的辊轮的直径差允许拉伸弹性线,从而可以将所需的弹性特点赋予经交缠纱线。通过提供两个马达可以实现相同的结果,一个马达用于使弹性体线的卷筒退卷,另一个电动马达用于退卷另外的基线。The difference in diameter between the rollers feeding the elastic thread and the rollers feeding the base yarn allows the elastic thread to be stretched, thereby imparting the desired elastic characteristics to the warp interlaced yarn. The same result can be achieved by providing two motors, one for unwinding the reel of elastomeric thread and another electric motor for unwinding the additional base yarn.

必须考虑到卷筒不相对于对应的辊轮滑动,但是旋转仅由辊轮给予而与卷筒没有相对滑动。事实上,当计算电动马达的惯性时,这需要将卷筒质量加到电动马达的轴的质量和辊轮的质量上。It must be taken into account that the drum does not slip relative to the corresponding roller, but the rotation is given only by the roller without relative sliding with the drum. In fact, when calculating the inertia of the electric motor, this requires adding the mass of the drum to the mass of the shaft of the electric motor and the mass of the roller.

文献EP 1151159中描述的装置由于与纺织机一起使用而存在缺点,所述纺织机被间歇地供应经交缠纱线,例如在用于生产袜子的机器的情况下。当在累积滚筒上的经交缠纱线的圈数足以满足下游纺织机的需求时,控制单元使电动马达保持待机状态,即不运行状态;在这种情况下,基线静止不动,也就是说它们不在喷嘴前面纵向移动。The device described in document EP 1151159 has drawbacks due to its use with textile machines that are intermittently supplied with interlaced yarn, such as in the case of machines for producing socks. When the number of turns of interlaced yarn on the accumulation drum is sufficient to satisfy the needs of the downstream textile machine, the control unit keeps the electric motor in standby mode, i.e. inactive; in this case, the base wires are stationary, that is, they do not move longitudinally in front of the nozzle.

但是,电动马达的停止并不总是在预期的时间内发生;基本上,这归因于被键连接在电动马达轴上的辊轮旋转带动的卷筒的惯性。例如,直径约15厘米或16厘米和初始重量(对于新卷筒而言)在700克至1千克之间的卷筒由辊轮以约4500rpm转速带动旋转。当线从卷筒退卷时,卷筒自身的重量和直径减小,因此,实现卷筒、相应的辊轮和电动马达的轴完全停止所需的时间也会变化。However, the electric motor does not always stop within the expected timeframe; this is primarily due to the inertia of the drum, which is rotated by the roller keyed to the motor shaft. For example, a drum with a diameter of approximately 15 or 16 cm and an initial weight (for a new drum) of between 700 grams and 1 kilogram is rotated by the roller at approximately 4,500 rpm. As the line is unwound from the drum, the weight and diameter of the drum itself decrease, and therefore the time required to bring the drum, the corresponding roller, and the motor shaft to a complete stop also varies.

本领域技术人员肯定会认为,当卷筒改变尺寸和重量时,由于线被退卷,用于停止卷筒的时间以及因此用于开始旋转到标称速度的时间将显著改变。换句话说,随着卷筒变轻,电动马达越来越快地减速直到完全停止;随着卷筒变轻,从停止状态重新启动变得更快。A person skilled in the art will certainly appreciate that as the drum changes size and weight, the time it takes to stop the drum and, therefore, the time it takes to start rotating to nominal speed will change significantly as the line is unwound. In other words, as the drum becomes lighter, the electric motor decelerates faster and faster until it comes to a complete stop; and as the drum becomes lighter, restarting from a stopped state becomes faster.

因此,随着卷筒惯性改变以及由此导致的交缠器的电动马达的惯性改变,用户关于停止和重新启动到喷嘴的压缩供给的空气的调节不会总是最好的,即最合适的。例如,压缩空气可以以这种过度延迟来停止,以产生非均匀交缠;另一方面,如果用新的和较重的卷筒来替换用完的卷筒,在第一次停止期间,在线完全静止之前可能发生压缩空气射流的关闭,因此,会得到未交缠的纱线长度。Therefore, as the inertia of the bobbins and, consequently, that of the electric motors of the interlacers changes, the user's adjustments regarding stopping and restarting the compressed air supply to the nozzles may not always be optimal, i.e., appropriate. For example, the compressed air may be stopped with such an excessive delay that uneven interlacing occurs; on the other hand, if a spent bobbin is replaced by a new and heavier one, the compressed air jet may be shut off during the first stop before the thread has completely come to rest, thus resulting in uninterlaced yarn lengths.

当累积滚筒上的经交缠纱线的圈数减少而超过被视为不足以满足下游纺织机的要求的阈值时,控制单元控制电动马达的启动,交缠装置重新开始基线的交缠操作,所述基线再次在喷嘴前面被驱动。同样在这种情况下,当已经加载卷筒时,如果卷筒的重量和直径相对于初始值发生变化,压缩空气射流的恢复时间相对于以下情况来说可能不是最好的:当更换卷筒以及在从停止状态重新启动后,电动马达为使交替回复到标称速度所需的时间。When the number of turns of the interlaced yarn on the accumulating drum decreases and exceeds a threshold value deemed insufficient to meet the requirements of the downstream textile machine, the control unit controls the activation of the electric motor and the interlacing device resumes the interlacing operation of the base yarns, which are again driven in front of the nozzles. Also in this case, when the bobbin is already loaded, if the weight and diameter of the bobbin have changed relative to the initial values, the recovery time of the compressed air jet may not be optimal with respect to the time required by the electric motor to return the interlacing to nominal speed when the bobbin is replaced and after restarting from a standstill.

适当的传感器检测累积滚筒上的经交缠纱线的圈数,并将相应的信号发送到控制单元。Suitable sensors detect the number of turns of the interlaced yarn on the accumulating drum and send a corresponding signal to the control unit.

在实践中,文献EP 1151159中描述的交缠装置经受连续的启动和停止,启停顺序和持续时间取决于累积在滚筒上的经交缠纱线的量,而这又取决于处于交缠装置自身下游的纺织机的要求。然而,在任何时候,压缩空气向喷嘴的供给与电动马达的轴的有效运动无关,并且这涉及纤维交缠中的不规则性,其未能受到任何空气射流,因此可能存在未交缠纱线的区段。In practice, the interlacing device described in document EP 1151159 is subjected to a continuous cycle of starts and stops, the order and duration of which depend on the amount of interlaced yarn accumulated on the drum, which in turn depends on the requirements of the textile machine downstream of the interlacing device itself. However, at any given time, the supply of compressed air to the nozzles is independent of the effective movement of the shaft of the electric motor, and this involves irregularities in the interlacing of the fibers, which are not affected by any air jet and may therefore contain sections of uninterlaced yarn.

原因在于必须在经交缠纱线的整个范围内保证基线的交缠,即不能有未交缠的纱线区段。在企业中,同时供给压缩空气的交缠装置的数量可以很大,大约几十或几百。The reason is that the intertwining of the baseline must be ensured in the whole range of the warp intertwined yarn, i.e. there can be no unintertwined yarn section. In an enterprise, the quantity of the intertwining devices supplied with compressed air can be very large, about dozens or hundreds, simultaneously.

此外,如果压缩空气射流可以长时间地冲击同一长度的线,则可能导致一根或多根线断裂,或者可能导致经交缠纱线中的缺陷。如果基线特别细(例如小于8旦尼尔),则基线甚至可能断开。Furthermore, if the compressed air jet strikes the same length of thread for a long time, it may cause one or more threads to break, or may cause defects in the warp-entangled yarn. If the base thread is particularly thin (e.g., less than 8 denier), the base thread may even break.

EP-A-0685581描述了根据现有技术的另一种解决方案。EP-A-0 685 581 describes another solution according to the prior art.

发明内容Summary of the Invention

本发明的目的是提供一种交缠装置和方法,其解决了传统解决方案的不足,从而允许获得高质量的经交缠纱线,并且同时与压缩空气的使用相关的成本被最小化。The object of the present invention is to provide an interlacing device and method which solve the drawbacks of traditional solutions, allowing to obtain high-quality warp interlaced yarns and at the same time minimizing the costs related to the use of compressed air.

因此,在本发明的第一方面,涉及一种用于交缠两根或更多根基线的方法,以获得来自两根或更多根基线的经交缠纱线。Therefore, in a first aspect the present invention relates to a method for interlacing two or more base yarns to obtain warp interlaced yarns from the two or more base yarns.

特别地,该方法包括以下步骤:In particular, the method comprises the following steps:

a)驱动基线靠近供给压缩空气的喷嘴以实现交缠,并将如此获得的经交缠纱线累积在累积滚筒上的绕纱中;a) driving the base yarns close to a nozzle supplying compressed air to achieve interlacing, and accumulating the interlaced yarns thus obtained in a winding on an accumulating drum;

b)检测累积在滚筒上的经交缠纱线的量,例如通过检测绕纱的圈数,和b) detecting the amount of intertwined yarn accumulated on the drum, for example by detecting the number of turns of the yarn, and

c)当在步骤b)中检测到的经交缠纱线的量超过阈值时,通过使基线停止来中止步骤a),并且c) terminating step a) by stopping the baseline when the amount of intertwined yarn detected in step b) exceeds a threshold value, and

d)当在步骤b)中检测到的经交缠纱线的量低于所述阈值时重新开始步骤a)。d) restarting step a) when the amount of the intertwined yarns detected in step b) is below the threshold value.

上述步骤例如可以通过间歇驱动的交缠装置来执行,如在这种情况中经常发生的那样:其中装置必须将经交缠纱线提供给纺织机,该纺织机又经受连续的启动和停止,这是在制造袜子的机器的情况中。The above steps can be performed, for example, by an intermittently driven interlacing device, as often happens in situations where the device has to supply the interlaced yarn to a textile machine which in turn is subject to continuous starts and stops, as in the case of machines for making socks.

与迄今使用的解决方案不同,根据本发明的方法提供了额外的步骤,其目的是通过提高经交缠纱线的质量标准来避免压缩空气的浪费或低质量经交缠纱线的生产。Unlike the solutions used hitherto, the method according to the invention provides an additional step, the purpose of which is to avoid the waste of compressed air or the production of low-quality warp entangled yarns by improving the quality standard of the warp entangled yarns.

额外的步骤是:The additional steps are:

e)检测被驱动的基线的速度,或检测基线是否在移动,e) detecting the speed of the driven baseline, or detecting whether the baseline is moving,

f)与步骤c)同时或者比步骤c)延迟关闭压缩空气到喷嘴的供给,或者甚至是在基线停止的同时或者在所述基线停止之后关闭压缩空气到喷嘴的供给,以及f) closing the supply of compressed air to the nozzle simultaneously with step c) or with a delay compared to step c), or even simultaneously with or after the baseline stops, and

g)在步骤d)之前或与步骤d)同时地重新启动压缩空气到喷嘴的供给,或者甚至是相对于所述基线重新开始纵向移动的时间提前或同时重新启动压缩空气到喷嘴的供给,g) restarting the supply of compressed air to the nozzle before or simultaneously with step d), or even before or simultaneously with the time of restarting the longitudinal movement relative to said baseline,

其中步骤f)和g)是基于检测到的基线速度或者根据是否检测到基线的移动而执行的反馈(对于步骤f基线静止,对于步骤g基线移动)。Steps f) and g) are feedback performed based on the detected baseline speed or depending on whether movement of the baseline is detected (for step f the baseline is stationary, for step g the baseline is moving).

可以方便地强调,检测基线速度的步骤e)可以以两种模式自动执行:通过直接测量或间接测量。It may be convenient to emphasize that step e) of detecting the baseline velocity can be performed automatically in two modes: by direct measurement or indirect measurement.

在第一模式中,借助于一个或多个传感器例如运动传感器检测所述基线中的至少一根基线的速度。传感器以足够高的采样频率检测所述至少一根基线的瞬时速度(例如,通过使用奈奎斯特定理并考虑纱线可达到的最大速度来计算)。In a first mode, the speed of at least one of the baselines is detected by means of one or more sensors, such as motion sensors, which detect the instantaneous speed of the at least one baseline at a sufficiently high sampling frequency (e.g. calculated using the Nyquist theorem and taking into account the maximum speed that the yarn can reach).

在第二模式中,检测基线从其中抽出的至少一个卷筒的旋转速度。瞬时速度的检测可以通过合适的传感器例如编码器并通过检测旋转卷筒的辊轮的转数或旋转辊轮的电动马达的马达轴的转数来执行。In the second mode, the rotation speed of at least one reel from which the baseline is drawn is detected. The instantaneous speed can be detected by a suitable sensor, such as an encoder, by detecting the number of revolutions of the roller rotating the reel or the number of revolutions of the motor shaft of the electric motor rotating the roller.

例如,基线的运动可以通过纺织领域中使用的适当的运动传感器来检测。For example, the movement of the base line can be detected by appropriate motion sensors used in the textile field.

优选地,步骤f)和g)中描述的时间空档,即介于基线的实际停止或实际开始之间的时间——实际因为被检测到——以及延迟量或提前量,可以由用户调整。Preferably, the time gap described in steps f) and g), ie the time between the actual stop or the actual start of the baseline - at which the actual start is detected - and the delay or advance amount, can be adjusted by the user.

一旦设定了调节,则交缠装置根据这种调节——无论如何从属于基线的实际运动或实际速度的检测——自动地执行步骤f)和g)。Once the adjustment has been set, the interlacing device automatically performs steps f) and g) as a function of this adjustment, whether it is dependent on the actual movement of the base line or on the detection of the actual speed.

在实践中,仅在基线停止后才关注阻止压缩空气射流,使得压缩的空气不会被无用地浪费,同时,不会在累积滚筒上聚集一定长度的未交缠纱线。实际上,这是关于在基线停止之前关闭压缩空气供给的风险。现有技术提供了相对于电源关闭来调节过量空气的输送时间,以防止具有未交缠的长度。因此,就中等规模的生产单元——设有数十或数百个同时运行的交缠装置——中使用的工业压缩机的年度电力消耗而言,可以获得的节约能够以数千欧元量化。In practice, stopping the compressed air jet is only a matter of concern after the baseline has stopped, so that the compressed air is not wasted and lengths of uninterwoven yarn do not accumulate on the accumulation drum. This is in fact a risk associated with shutting off the compressed air supply before the baseline has stopped. Existing technology provides for regulating the time of excess air delivery relative to the power shutoff to prevent uninterwoven lengths. Thus, the potential savings in annual electricity consumption for industrial compressors used in medium-sized production units—those with dozens or hundreds of simultaneously operating interlacing devices—can be quantified in the thousands of euros.

步骤f)和g)可以通过为交缠装置提供受控于控制单元的压缩空气开/关阀或等效装置来实现。Steps f) and g) can be achieved by providing the interlacing device with a compressed air on/off valve or equivalent device controlled by a control unit.

调节与压缩空气射流的关闭和重建相关的时间空档的可能性允许获得与需要经交缠纱线的生产过程的最大兼容性,从而使得随着卷筒用尽,在生产过程中线卷筒的惯性改变与结果无关。The possibility of adjusting the time gap associated with the shut-off and re-establishment of the compressed air jet allows obtaining maximum compatibility with production processes requiring interlaced yarns, so that changes in the inertia of the thread drum during production as the drum is used up are irrelevant to the outcome.

优选地,步骤c)和d)中的至少一个——优选两个——分别通过使基线逐渐减慢和加速来进行。更具体地,基线的减速和/或加速遵循具有时间横坐标和频率纵坐标的笛卡尔平面中的相应减速和加速斜线。如上所述,考虑了卷筒的实际惯性,即线的停止并不理所当然地被认为是在假定时间内发生,而是测量线的实际速度或者以任何方式直接或间接地检测线的运动,以了解是否确实已经停止或开始。Preferably, at least one of steps c) and d)—and preferably both—is performed by gradually slowing down and accelerating the baseline, respectively. More specifically, the deceleration and/or acceleration of the baseline follows corresponding deceleration and acceleration slopes in a Cartesian plane having a time abscissa and a frequency ordinate. As described above, the actual inertia of the spool is taken into account, i.e., the stopping of the line is not automatically assumed to occur within an assumed time. Instead, the actual speed of the line is measured, or the movement of the line is detected directly or indirectly in some other way to determine whether it has actually stopped or started.

优选地,步骤f)相对于步骤c)以0毫秒至500毫秒的延迟量进行。Preferably, step f) is performed with a delay of 0 to 500 milliseconds relative to step c).

优选地,步骤g)相对于步骤d)以0毫秒至500毫秒的提前量进行。Preferably, step g) is performed with an advance of 0 to 500 milliseconds relative to step d).

本发明的第二方面涉及一种交缠装置。A second aspect of the present invention relates to an interlacing device.

特别地,交缠装置包括至少一个电动马达、以及例如键接到电动马达的轴上的由电动马达旋转的辊轮(或辊)和累积滚筒。辊轮的任务是使基线的卷筒旋转,以获得所需速度的退卷,而累积滚筒的任务是接收经交缠纱线的绕纱。在实践中,累积滚筒作为经交缠纱线的“储备库”运行,以允许有效地供应下游机器。In particular, the interlacing device comprises at least one electric motor, a roller (or rollers) that are rotated by the electric motor, for example, and a accumulating drum that is keyed to the motor's shaft. The rollers are responsible for rotating the reels of base yarn to achieve the desired unwinding speed, while the accumulating drum is responsible for receiving the windings of the interlaced yarn. In practice, the accumulating drum acts as a "reserve" for the interlaced yarn, allowing for efficient supply to downstream machines.

该装置包括定向成切断基线的路径的喷嘴,以及相应的压缩空气供给线路。引导基线靠近喷嘴,以被相应的压缩空气射流冲击,从而引起交缠。然后沿着路径布置喷嘴,基线在相应的卷筒和累积滚筒之间行进。The device includes nozzles oriented to cut through the path of the base yarn, along with corresponding compressed air supply lines. The base yarn is brought close to the nozzles so that it is struck by corresponding jets of compressed air, thereby inducing entanglement. The nozzles are then arranged along the path, with the base yarn traveling between the corresponding reel and the accumulation drum.

交缠装置还包括传感器,该传感器直接或间接地检测位于累积滚筒上的经交缠纱线的绕纱的圈数。交缠装置的控制单元包括程序机构(例如电路),并且被编程为基于传感器检测到的绕纱的圈数对电动马达的启动和停止进行反馈驱动。The interlacing device further includes a sensor that directly or indirectly detects the number of turns of the interlaced yarn on the accumulating drum. A control unit of the interlacing device includes a program mechanism (e.g., an electric circuit) and is programmed to feedback-drive the start and stop of the electric motor based on the number of turns of the yarn detected by the sensor.

由合适的传感器检测到的绕纱的检测频率是可调节的;例如,采样可以每秒进行10次。The frequency of detection of the yarn windings by a suitable sensor is adjustable; for example, sampling can be performed 10 times per second.

有利地,根据本发明的交缠装置相对于现有技术的不同之处在于,它包括检测机构以及切断机构,其中检测机构用于检测一根或多根基线的速度或运动,而切断机构用于切断压缩空气,控制单元根据以下两种模式控制:Advantageously, the interlacing device according to the present invention differs from the prior art in that it includes a detection mechanism and a cutting mechanism, wherein the detection mechanism is used to detect the speed or movement of one or more base lines, and the cutting mechanism is used to cut off the compressed air. The control unit controls according to the following two modes:

f)相对于基线的实际停止,同时或延迟地关闭压缩空气到喷嘴的供给,以及f) actual stopping relative to the baseline, with simultaneous or delayed shut-off of the compressed air supply to the nozzle, and

g)相对于基线实际重新开始移动的时间,同时或提前地重新启动压缩空气到喷嘴的供给。g) The time at which the movement is actually restarted relative to the baseline, simultaneously with or in advance of restarting the supply of compressed air to the nozzle.

实际的基线速度的检测可以在两种模式中进行。在第一实施例中,该装置包括至少一个传感器,例如运动传感器,其直接检测至少一根基线行进的速度。在第二实施例中,该装置包括至少一个传感器,该至少一个传感器检测旋转基线卷筒的至少一个辊轮的旋转速度或检测安装有该辊轮的电动马达的轴的旋转速度。The actual baseline speed can be detected in two modes. In a first embodiment, the device includes at least one sensor, such as a motion sensor, which directly detects the speed at which the at least one baseline is traveling. In a second embodiment, the device includes at least one sensor that detects the rotational speed of at least one roller rotating the baseline drum or the rotational speed of the shaft of the electric motor to which the roller is mounted.

可以通过使用运动传感器来检测基线是否在移动。It is possible to detect whether the baseline is moving by using a motion sensor.

该解决方案提供的优点与前面结合该方法描述的相同。在实践中,交缠装置通过自适应基线卷筒的可变惯性值自动且独立地运行,即它是自适应装置。This solution offers the same advantages as described above in connection with this method.In practice, the interlacing device operates automatically and independently by adapting to the variable inertia value of the base drum, ie it is an adaptive device.

优选地,用户可以借助于控制单元调整时间提前量和延迟量,更优选地在0毫秒和500毫秒之间。Preferably, the timing advance and delay can be adjusted by the user by means of the control unit, more preferably between 0 milliseconds and 500 milliseconds.

在优选实施例中,切断机构包括至少一个阀(例如电动阀),其沿着压缩空气的供给管线相对于空气流定位在喷嘴的上游。In a preferred embodiment, the shut-off mechanism comprises at least one valve, for example an electric valve, which is positioned along the supply line of compressed air upstream of the nozzle with respect to the air flow.

优选地,控制单元允许分别调节关闭或重新启动压缩空气供给的延迟量持续时间和/或提前量持续时间。例如,相对于基线运行和/或电动马达的实际停止(由一个或多个传感器检测到),延迟量可以设置在0毫秒和500毫秒之间。Preferably, the control unit allows adjustment of the delay duration and/or the lead duration for shutting off or restarting the compressed air supply, respectively. For example, the delay can be set between 0 milliseconds and 500 milliseconds relative to baseline operation and/or the actual stopping of the electric motor (detected by one or more sensors).

例如利用以下五种模式可以获得关闭压缩空气射流的切断机构的启动。For example, the activation of the shut-off mechanism for shutting off the compressed air jet can be achieved using the following five modes.

在第一模式中,控制单元基于由特别安装在交缠装置上的传感器检测到的绕纱的圈数来对压缩空气的切断机构进行反馈控制。如前所述,切断机构分别相对于电动马达的启动和停止被提前或延迟致动。In the first mode, the control unit performs feedback control on the compressed air cutting mechanism based on the number of yarn turns detected by a sensor specially installed on the interlacing device. As mentioned above, the cutting mechanism is respectively actuated in advance or in delay relative to the start and stop of the electric motor.

在第二模式中,交缠装置包括布置在电动马达的轴上的编码器或速度传感器,以检测其旋转速度。控制单元基于检测到的转速对压缩空气的切断机构进行反馈控制。例如,控制单元可以被编程为当电动马达的轴完全不运转时关闭压缩空气流。例如,如果静止的电动马达吸收5Hz电流,则该值可以作为认为马达在其之下不运行的最小阈值。In the second mode, the interlacing device includes an encoder or speed sensor disposed on the shaft of the electric motor to detect its rotational speed. The control unit provides feedback control over the compressed air shutoff mechanism based on the detected rotational speed. For example, the control unit can be programmed to shut off the compressed air flow when the shaft of the electric motor is completely inoperative. For example, if a stationary electric motor draws a 5Hz current, this value can serve as a minimum threshold below which the motor is deemed inoperative.

在第三种模式中,交缠装置包括安装在累积滚筒上的永磁体和靠近滚筒自身设置的霍尔传感器,以根据已知的霍尔原理检测其旋转速度。控制单元基于由连接到该控制单元的霍尔传感器检测到的转速对压缩空气的切断机构进行反馈控制。由于滚筒连接到电动马达的轴,所提出的解决方案是间接测量电动马达特有的转速。In the third mode, the interlacing device includes a permanent magnet mounted on the accumulating drum and a Hall effect sensor positioned close to the drum itself to detect its rotational speed based on the well-known Hall effect principle. A control unit provides feedback control of the compressed air shut-off mechanism based on the rotational speed detected by the Hall effect sensor connected to the control unit. Because the drum is connected to the shaft of an electric motor, the proposed solution indirectly measures the motor's unique rotational speed.

在第四模式中,交缠装置包括运动传感器,该运动传感器布置成检测相应的基线和/或经交缠纱线的运动。控制单元基于所述运动传感器产生的信号对压缩空气的切断机构进行反馈控制。例如,控制单元可以被编程为当基线完全静止时关闭压缩空气流。In a fourth mode, the interlacing device includes a motion sensor configured to detect movement of the corresponding base yarn and/or the interlaced yarn. The control unit provides feedback control of the compressed air shutoff mechanism based on signals generated by the motion sensor. For example, the control unit can be programmed to shut off the compressed air flow when the base yarn is completely stationary.

在第五模式中,交缠装置包括电路,用于检测由控制单元发送到电动马达的信号的频率并检测由电动马达吸收的电流。这允许进行比较。控制单元基于该比较对压缩空气的切断机构进行反馈控制。In the fifth mode, the interlacing device includes a circuit for detecting the frequency of the signal sent by the control unit to the electric motor and the current drawn by the electric motor. This allows a comparison to be made. Based on this comparison, the control unit performs feedback control of the compressed air shut-off mechanism.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

通过阅读以下优选但非排他的实施例的说明,本发明的其他特征和优点将更加明显,所述实施例仅出于说明目的而非限制性地借助于附图来描述,其中:Other characteristics and advantages of the present invention will become more apparent on reading the following description of a preferred but non-exclusive embodiment, described for purposes of illustration only and not limitation, with the aid of the accompanying drawings, in which:

-图1是根据本发明的交缠装置的第一实施例的示意性透视图;- Figure 1 is a schematic perspective view of a first embodiment of an interlacing device according to the invention;

-图2是根据本发明的交缠装置的第二实施例的示意图;- Figure 2 is a schematic diagram of a second embodiment of an interlacing device according to the present invention;

-图3是根据本发明的交缠装置的第三实施例的示意图;- Figure 3 is a schematic diagram of a third embodiment of an interlacing device according to the present invention;

-图4是根据本发明的交缠装置的第四实施例的示意图;- Figure 4 is a schematic diagram of a fourth embodiment of an interlacing device according to the present invention;

-图5是与根据本发明的方法有关的频率-时间图表。- Figure 5 is a frequency-time diagram related to the method according to the invention.

具体实施方式DETAILED DESCRIPTION

以下详细描述涉及根据本发明第一实施例的交缠装置1。所有部件都安置在装置1的主体1'上。相应的基线4和5从两个卷筒2和3中抽出,例如尼龙基线4和弹性体基线5,它们由靠近喷嘴6的导纱眼方便地引导,喷嘴6通过外部线路(不可见)供给压缩空气。如前所述,从喷嘴6排出的压缩空气射流冲击在喷嘴自身前面移动的基线4和5,这使得基线4和5在基线自身的长度上随机分布的多个交缠点处连接。因此,在喷嘴6的下游,在基线4和5的运动方向上,获得单根经交缠纱线7。经交缠纱线7在累积滚筒9上缠绕在绕纱8中。如果对于生产循环有必要,则由交缠装置1制成的经交缠纱线7喂入的纺织机从累积滚筒9中抽出经交缠纱线的一部分10,从而减少聚集在其上的绕纱8的圈数。The following detailed description relates to an interlacing device 1 according to a first embodiment of the present invention. All components are mounted on the main body 1' of the device 1. Respective base yarns 4 and 5, for example, nylon base yarn 4 and elastomer base yarn 5, are drawn from two reels 2 and 3 and conveniently guided by yarn guides located near a nozzle 6, which is supplied with compressed air via an external line (not visible). As previously described, the jet of compressed air emitted from the nozzle 6 impinges on the base yarns 4 and 5 as they move in front of the nozzle itself, causing them to connect at a plurality of interlacing points randomly distributed along their lengths. Thus, downstream of the nozzle 6, in the direction of movement of the base yarns 4 and 5, a single interlaced warp yarn 7 is obtained. This interlaced warp yarn 7 is wound into a winding 8 on an accumulation drum 9. If necessary for the production cycle, the textile machine fed with the interlaced warp yarn 7 produced by the interlacing device 1 withdraws a portion 10 of the interlaced warp yarn from the accumulation drum 9, thereby reducing the number of windings 8 accumulated thereon.

合适的传感器11以可调节的采样频率(例如从每秒1次到每秒100次)检测累积滚筒9上的绕纱8的圈数。A suitable sensor 11 detects the number of turns of the yarn 8 on the accumulation drum 9 with an adjustable sampling frequency (for example from 1 to 100 times per second).

设置有程序的电子控制单元ECU也安装在装置1的主体1'中,如下所述那样对装置本身的功能进行控制。An electronic control unit ECU provided with a program is also installed in the main body 1 ′ of the device 1 , and controls the functions of the device itself as described below.

沿着压缩空气的供给管线,关于流动方向在喷嘴6的上游设置有电动阀(未示出)。电动阀由控制单元ECU驱动。Along the supply line of compressed air, an electric valve (not shown) is provided upstream of the nozzle 6 in terms of the flow direction. The electric valve is driven by the control unit ECU.

在主体1'中还有一个电动马达M,其设计为由ECU单元控制。特别地,ECU单元基于累积滚筒9上的绕纱8的圈数来驱动电动马达M的启动和其停止,以便保证对装置1的下游的纺织机的经交缠纱线7的供应,使得经交缠纱线7永远不会缺少,经交缠纱线的缺少将导致纺织机的停机时间。Also included in the main body 1' is an electric motor M designed to be controlled by an ECU unit. Specifically, the ECU unit activates and deactivates the electric motor M based on the number of turns of the yarn 8 on the accumulating drum 9, thereby ensuring a constant supply of warp interlaced yarn 7 to the textile machine downstream of the device 1. This ensures that the warp interlaced yarn 7 is never lacking, which would otherwise cause downtime for the textile machine.

在该第一实施例中,控制单元ECU接收并处理由传感器11(可以是例如光学传感器)产生的信号,并且如上所述那样工作,考虑预定的或可调节的绕纱8的圈数的阈值,低于该阈值电动马达M重新启动,高于该阈值电动马达M停止。In this first embodiment, the control unit ECU receives and processes the signal generated by the sensor 11 (which can be, for example, an optical sensor) and operates as described above, taking into account a predetermined or adjustable threshold value of the number of turns of the winding yarn 8, below which the electric motor M is restarted and above which the electric motor M is stopped.

实际上,辊12和13,或者辊轮,以及累积滚筒9键连接到电动马达M的轴上。辊12使卷筒3旋转以引起基线5的退卷,而基线4缠绕在辊13上形成绕纱。由于辊12和13具有不同的直径,因此基线4和5以不同的张力被牵拉,以获得期望的拉伸。通过使用两个马达或通过安装具有相同直径但是以不同速度旋转的辊12和13(例如通过对两个辊12或13中的一个使用减速齿轮/减速器)可以获得相同的结果。In practice, rollers 12 and 13, or roller wheels, and accumulating drum 9 are coupled to the shaft of electric motor M. Roller 12 rotates reel 3, causing base yarn 5 to unwind, while base yarn 4 is wound around roller 13 to form a winding. Because rollers 12 and 13 have different diameters, base yarns 4 and 5 are pulled at different tensions to achieve the desired stretch. The same result can be achieved by using two motors or by installing rollers 12 and 13 of the same diameter but rotating at different speeds (e.g., by using a reduction gear/speed reducer on one of the two rollers 12 or 13).

如果两根基线4或5中的一根没有被拉出,则可以取消或不安装辊12或13中的一个。If one of the two base lines 4 or 5 is not pulled out, one of the rollers 12 or 13 can be eliminated or not installed.

累积滚筒9优选地被封闭在与滚筒9本身一体旋转的锥形钟罩14中。钟罩14在钟罩自身和电动马达M的旋转轴线处设置有导纱衬套,经交缠纱线7的一部分10从该导纱衬套出来。优选地,钟罩14借助于磁体被可拆卸地约束在累积滚筒9上。The accumulation drum 9 is preferably enclosed in a conical bell 14 that rotates integrally with the drum 9 itself. The bell 14 is provided with a yarn guide bushing from which a portion 10 of the interlaced yarn 7 emerges, at the axis of rotation of the bell itself and of the electric motor M. The bell 14 is preferably removably constrained to the accumulation drum 9 by means of magnets.

装置1相对于传统的解决方案的区别在于,向喷嘴6供给的压缩空气不是连续的,而是以从属于纱线实际行进的控制方式被关闭和重新启动。The device 1 differs from conventional solutions in that the compressed air supply to the nozzle 6 is not continuous, but is shut off and restarted in a controlled manner dependent on the actual travel of the yarn.

该装置包括传感器S1、S2、S3或S4中的至少一个传感器。例如,传感器S1是检测基线4的瞬时速度的运动传感器,传感器S2是检测基线5的瞬时速度的运动传感器,传感器S3是检测辊轮12的转数的编码器,而传感器S4是检测电动马达M的轴的转数的编码器。传感器S1-S4连接到控制单元ECU,它们向控制单元ECU发送表示检测到的速度的电信号。The device includes at least one of sensors S1, S2, S3, or S4. For example, sensor S1 is a motion sensor that detects the instantaneous speed of baseline 4, sensor S2 is a motion sensor that detects the instantaneous speed of baseline 5, sensor S3 is an encoder that detects the number of revolutions of roller 12, and sensor S4 is an encoder that detects the number of revolutions of the shaft of electric motor M. Sensors S1-S4 are connected to the control unit ECU and transmit electrical signals representing the detected speeds to the control unit ECU.

举例来说,传感器S1和S2可以是由BTSR公司(www.btsr.com)销售的型号的运动传感器。这种传感器还可以作为在纱线断裂的情况下使交缠器停止的机构来工作。By way of example, the sensors S1 and S2 may be motion sensors of the type sold by the company BTSR (www.btsr.com). Such sensors may also function as a mechanism for stopping the interlacer in the event of a yarn breakage.

参考图5,示出了频率-时间图表,以帮助理解刚刚描述的概念。传感器11设计为用于向控制单元ECU发送二进制信号;信号可以在ON状态(当滚筒9上的绕纱8的圈数低时)和OFF状态(当滚筒9上的绕纱8的圈数足够时)之间变化。With reference to Figure 5, a frequency-time diagram is shown to help understand the concept just described. The sensor 11 is designed to send a binary signal to the control unit ECU; the signal can change between an ON state (when the number of turns of the yarn 8 on the drum 9 is low) and an OFF state (when the number of turns of the yarn 8 on the drum 9 is sufficient).

例如,来考虑电动马达M没有运转、喷嘴6未被供给的情况。随着时间流逝(在横坐标中),在某一点处传感器11产生ON信号(纵坐标),这是因为传感器检测到在累积滚筒9上的经交缠纱线7的绕纱8的圈数低于阈值。相对于向电动马达M发送启动信号的时间,控制单元ECU以从50到500毫秒的提前量t'打开电动阀以重新启动到喷嘴6的压缩空气流。紧接着在电动马达M启动并加速直到在稳态条件下的标称转速。For example, let's consider a situation where the electric motor M is not running and the nozzle 6 is not being fed. As time passes (on the abscissa), at some point the sensor 11 generates an ON signal (on the ordinate) because the sensor detects that the number of turns of the interlaced yarn 7 on the accumulation drum 9 has fallen below a threshold. The control unit ECU opens the electric valve with an advance t' of 50 to 500 milliseconds relative to the time of sending the start signal to the electric motor M to restart the compressed air flow to the nozzle 6. The electric motor M then starts and accelerates to its nominal speed under steady-state conditions.

只要电动马达M在运行,装置1就执行基线4和5的交缠,并且所产生的经交缠纱线7累积在累积滚筒9上,从而形成绕纱8。在一点处,传感器11检测到缠绕在累积滚筒9上的绕纱8的数目超过预定阈值并产生OFF信号。控制单元ECU立即使电动马达M关闭,电动马达M沿减速斜线到达完全停止状态。相对于电动马达M的停止,控制单元ECU以从50到500毫秒的延迟量t”关闭电动阀以关闭到喷嘴6的压缩空气流。As long as the electric motor M is running, the device 1 interlaces the base yarns 4 and 5, and the resulting interwoven warp yarn 7 accumulates on the accumulation drum 9, forming the yarn windings 8. At some point, the sensor 11 detects that the number of yarn windings 8 wound on the accumulation drum 9 exceeds a predetermined threshold and generates an OFF signal. The control unit ECU immediately shuts off the electric motor M, which then decelerates and comes to a complete stop. Following the stop of the electric motor M, the control unit ECU closes the electric valve with a delay t" ranging from 50 to 500 milliseconds, thereby shutting off the compressed air flow to the nozzle 6.

在图1和5所示的示例中,当控制单元ECU使马达停止时,马达沿着持续约0.8秒的减速斜线减速。马达M设有逆变器,当输出频率低于3Hz时,直流电通过由控制单元ECU给出指令的逆变器输入电动马达M的两相中约0.5秒,并且马达M完全停止就位。In the examples shown in Figures 1 and 5, when the control unit ECU stops the motor, the motor decelerates along a deceleration ramp that lasts approximately 0.8 seconds. Motor M is equipped with an inverter. When the output frequency is lower than 3 Hz, direct current is supplied to the two phases of the electric motor M for approximately 0.5 seconds via the inverter, commanded by the control unit ECU, bringing the motor M to a complete stop.

如上所述,为了避免诸如卷筒3的大卷筒的惯性驱动辊轮12以及随即驱动电动马达M的轴超过所需的时间,从而使控制单元ECU的程序设计失效,控制单元ECU基于从传感器S1-S4中的传感器接收的信号自动适应其操作。As mentioned above, in order to avoid that the inertia of a large reel such as reel 3 drives the roller 12 and subsequently the shaft of the electric motor M for longer than necessary, thereby defeating the programming of the control unit ECU, the control unit ECU automatically adapts its operation based on the signals received from the sensors among the sensors S1-S4.

优选地,时间提前量t'和时间延迟量t”可以在控制单元ECU内被编程设置。Preferably, the time advance amount t' and the time delay amount t" can be programmed and set in the control unit ECU.

如通过图5的观察可以注意到的,可以编程设置阴影时间(例如2秒),即使传感器11改变信号,在阴影时间内控制单元也不会干预电动马达M。这用于当电动马达M的关闭和随后的重新启动在时间上接近时(例如如此接近以致电动马达M在其重启之前没有时间完全停止),避免关闭到喷嘴6的压缩空气供给。As can be seen from an inspection of FIG5 , a shadow time (e.g. 2 seconds) can be programmed, during which the control unit does not intervene in the electric motor M, even if the sensor 11 changes its signal. This serves to avoid shutting off the compressed air supply to the nozzle 6 when the shut-off and subsequent restart of the electric motor M are close in time (e.g. so close that the electric motor M does not have time to come to a complete stop before it restarts).

图2-4仅示意性地示出了根据本发明的交缠装置1的相应实施例。2-4 only schematically show respective embodiments of the interlacing device 1 according to the invention.

在图2所示的示例中,旋转编码器15或速度传感器与电动马达M(为简明起见并未示出)组合并检测电动马达M的轴的转数。例如,编码器具有50/100/200/500/1000pls/每圈的解析度并且直接定位于电动马达M的轴上。如上结合第一实施例所述,控制单元ECU获取由编码器15提供的信号以驱动电动马达本身和电动阀。In the example shown in FIG2 , a rotary encoder 15 or speed sensor is combined with an electric motor M (not shown for simplicity) and detects the number of revolutions of the shaft of the electric motor M. For example, the encoder has a resolution of 50/100/200/500/1000 pls/revolution and is positioned directly on the shaft of the electric motor M. As described above in conjunction with the first embodiment, the control unit ECU obtains the signal provided by the encoder 15 to drive the electric motor itself and the electric valve.

图3示出了一种替代方案,其中通过使用霍尔传感器16和安装在累积滚筒9或相应钟罩14上或辊12或13上的多个永磁体17来检测电动马达M的转数。当交缠装置1运行时,霍尔传感器16检测永磁体17的通过,并将相应的信号发送到控制单元ECU。控制单元ECU处理由霍尔传感器16提供的信号以驱动电动马达M自身和电动阀,如上面结合第一实施例所述。FIG3 shows an alternative embodiment in which the number of revolutions of the electric motor M is detected using a Hall sensor 16 and a plurality of permanent magnets 17 mounted on the accumulating drum 9 or the corresponding bell jar 14 or on the rollers 12 or 13. When the interlacing device 1 is in operation, the Hall sensor 16 detects the passage of the permanent magnets 17 and sends a corresponding signal to the control unit ECU. The control unit ECU processes the signal provided by the Hall sensor 16 to drive the electric motor M itself and the electric valve, as described above in conjunction with the first embodiment.

图4示出了一种替代方案,其中通过使用沿基线4和5的路径定位的光学传感器18来检测电动马达M的转数。当交缠装置1运行时,光学传感器18将相应的信号发送到控制单元ECU,其指示基线4和5的存在和移动。控制单元ECU处理这些信号以驱动电动马达M自身和电动阀,如上面结合第一实施例所述。或者,光学传感器18可以沿着经交缠纱线7的路径定位,以检测其运动。FIG4 illustrates an alternative embodiment in which the number of revolutions of the electric motor M is detected using an optical sensor 18 positioned along the path of the base yarns 4 and 5. When the interlacing device 1 is in operation, the optical sensor 18 sends corresponding signals to the control unit ECU, indicating the presence and movement of the base yarns 4 and 5. The control unit ECU processes these signals to drive the electric motor M itself and the electric valve, as described above in connection with the first embodiment. Alternatively, the optical sensor 18 can be positioned along the path of the interlaced yarns 7 to detect their movement.

Claims (16)

1.一种用于交缠两根或更多根基线(4、5)的方法,包括以下步骤:1. A method for intertwining two or more baselines (4, 5), comprising the following steps: a)驱动所述基线(4、5)靠近喷嘴(6),将压缩空气供给到所述喷嘴以实现交缠,从而形成经交缠纱线(7),并将所述经交缠纱线(7)累积在累积滚筒(9)上的绕纱(8)中;a) Drive the baseline (4, 5) close to the nozzle (6), supply compressed air to the nozzle to achieve interlacing, thereby forming an interlaced yarn (7), and accumulate the interlaced yarn (7) in the winding (8) on the accumulation roller (9); b)检测累积在所述滚筒(9)上的经交缠纱线(7)的量,和b) Detect the amount of interlaced yarn (7) accumulated on the roller (9), and c)当在步骤b)中检测到的经交缠纱线(7)的量超过阈值时,通过停止所述基线(4、5)来中止步骤a),并且c) When the amount of interlaced yarn (7) detected in step b) exceeds the threshold, step a) is terminated by stopping the baseline (4, 5), and d)当在步骤b)中检测到的经交缠纱线(7)的量低于所述阈值时,重新开始步骤a),d) When the amount of interlaced yarn (7) detected in step b) is lower than the threshold, restart step a). 其特征在于包括以下步骤:Its characteristics include the following steps: e)检测所述基线(4、5)的速度或检测所述基线(4、5)是否在移动,e) Detect the speed of the baselines (4, 5) or detect whether the baselines (4, 5) are moving. f)相对于步骤c)同时或者以一时间延迟量(t”)关闭到所述喷嘴(6)的压缩空气供给,以及f) Simultaneously with or with a time delay (t”) shut off the compressed air supply to the nozzle (6) relative to step c), and g)相对于步骤d)同时或以一时间提前量(t')重新启动到所述喷嘴(6)的压缩空气供给,g) Restart the compressed air supply to the nozzle (6) simultaneously or with a time advance (t') relative to step d), 其中步骤f)和g)是分别基于检测到的所述基线的速度或者根据所述基线是静止还是移动而进行的反馈,以避免压缩空气的浪费和射流太长时间冲击到所述基线(4、5)的相同部分上、或者射流过早地关闭而导致纱线的未交缠部分。Steps f) and g) are feedback based on the detected speed of the baseline or on whether the baseline is stationary or moving, respectively, to avoid wasting compressed air and the jet impacting the same part of the baseline (4, 5) for too long, or the jet shutting off too early, resulting in unentangled parts of the yarn. 2.根据权利要求1所述的方法,其中,步骤f)和g)中的时间延迟量和/或时间提前量是能调节的。2. The method according to claim 1, wherein the time delay and/or time advance in steps f) and g) are adjustable. 3.根据权利要求1或2所述的方法,其中,步骤c)和d)中的至少一者,分别通过提供所述基线(4、5)的逐渐的减速和加速来执行。3. The method according to claim 1 or 2, wherein at least one of steps c) and d) is performed by providing a gradual deceleration and acceleration of the baseline (4, 5), respectively. 4.根据权利要求3所述的方法,其中,所述基线(4、5)的减速和/或加速遵循相应的减速斜线和加速斜线。4. The method according to claim 3, wherein the deceleration and/or acceleration of the baselines (4, 5) follow corresponding deceleration ramps and acceleration ramps. 5.根据权利要求2所述的方法,其中步骤f)相对于步骤c)以0毫秒至500毫秒的时间延迟量执行和/或5. The method of claim 2, wherein step f) is performed with a time delay of 0 milliseconds to 500 milliseconds relative to step c) and/or 其中步骤g)相对于步骤d)以0毫秒至500毫秒的时间提前量执行。Step g) is executed with a time lead of 0 to 500 milliseconds relative to step d). 6.根据权利要求1或2所述的方法,其中,步骤c)和d)中的两者分别通过提供所述基线(4、5)的逐渐的减速和加速来执行。6. The method according to claim 1 or 2, wherein both steps c) and d) are performed by providing a gradual deceleration and acceleration of the baseline (4, 5), respectively. 7.一种交缠装置(1),7. An entanglement device (1), 包括至少一个电动马达(M),以及均在所述电动马达(M)的作用下旋转的至少一个辊轮(12、13)和累积滚筒(9),其中所述辊轮(12、13)用于从相应的卷筒(2、3)退卷基线(4、5),并且其中所述累积滚筒(9)用于接收经交缠纱线(7)的绕纱(8),以及It includes at least one electric motor (M), and at least one roller (12, 13) and an accumulation roller (9), both rotating under the action of the electric motor (M), wherein the roller (12, 13) is used to unwind the baseline (4, 5) from the respective drums (2, 3), and wherein the accumulation roller (9) is used to receive the wound yarn (8) of the interlaced yarn (7), and 包括喷嘴(6)和相应的压缩空气供给线路,其中所述基线(4、5)被引导靠近所述喷嘴(6)以被引起交缠的相应的压缩空气射流冲击,并且Includes a nozzle (6) and a corresponding compressed air supply line, wherein the baselines (4, 5) are guided close to the nozzle (6) to be impacted by the corresponding compressed air jets that cause entanglement, and 包括检测传感器(11)和控制单元(ECU),其中所述检测传感器(11)用于检测位于所述累积滚筒(9)上的经交缠纱线(7)的绕纱(8)的圈数,所述控制单元(ECU)被编程为能基于所述检测传感器(11)检测到的绕纱(8)的圈数对所述至少一个电动马达(M)的启动和停止进行反馈控制,The system includes a detection sensor (11) and a control unit (ECU), wherein the detection sensor (11) is used to detect the number of turns of the interlaced yarn (7) on the accumulation roller (9), and the control unit (ECU) is programmed to provide feedback control for the start and stop of the at least one electric motor (M) based on the number of turns of the yarn (8) detected by the detection sensor (11). 其特征在于,包括用于检测一根或多根基线的速度或移动的检测机构(S1-S4)和用于切断所述压缩空气的切断机构,所述切断机构由所述控制单元(ECU)控制用于:Its features include a detection mechanism (S1-S4) for detecting the speed or movement of one or more baselines and a cutting mechanism for cutting off the compressed air, the cutting mechanism being controlled by the control unit (ECU) for: 相对于所述基线(4、5)的停止,同时或以一时间延迟量(t”)关闭到所述喷嘴(6)的压缩空气的供给,以及The supply of compressed air to the nozzle (6) is simultaneously or with a time delay (t”) relative to the stopping of the baselines (4, 5), and 相对于所述基线实际重新开始移动的时间,同时或者以一时间提前量(t')重新启动到喷嘴(6)的压缩空气的供给,The time at which the baseline actually restarts movement, and simultaneously, or with a time advance (t'), the supply of compressed air to the nozzle (6) is restarted. 当所述基线(4、5)的数量减少时,补偿所述卷筒(2、3)中的至少一个卷筒的可变惯性,同时避免压缩空气的浪费或者射流太长时间冲击到所述基线(4、5)的相同部分上、或者产生纱线的未交缠长度。When the number of baselines (4, 5) is reduced, the variable inertia of at least one of the rollers (2, 3) is compensated, while avoiding waste of compressed air or jets impacting the same portion of the baselines (4, 5) for too long, or producing unwound lengths of yarn. 8.根据权利要求7所述的交缠装置(1),其中,所述切断机构包括沿着所述压缩空气供给线路设置在所述喷嘴(6)上游的至少一个电动阀。8. The entanglement device (1) according to claim 7, wherein the cutting mechanism includes at least one electrically operated valve disposed upstream of the nozzle (6) along the compressed air supply line. 9.根据权利要求7或8所述的交缠装置(1),其中,分别关闭或重新启动压缩空气的供给的所述时间延迟量和/或时间提前量在所述控制单元(ECU)中是能调节的。9. The intertwining device (1) according to claim 7 or 8, wherein the time delay and/or time advance for respectively shutting off or restarting the supply of compressed air is adjustable in the control unit (ECU). 10.根据权利要求7所述的交缠装置(1),其中,相对于所述电动马达(M)的停止和启动,所述时间延迟量和/或时间提前量能分别在0毫秒和500毫秒之间调节。10. The entanglement device (1) according to claim 7, wherein the time delay and/or time advance can be adjusted between 0 milliseconds and 500 milliseconds respectively relative to the stopping and starting of the electric motor (M). 11.根据权利要求7所述的交缠装置(1),其中,所述控制单元(ECU)基于由所述传感器(11)检测到的绕纱(8)的圈数,对所述压缩空气的该切断机构相对于所述电动马达(M)的启动和停止相应地提前或延迟反馈控制。11. The winding device (1) according to claim 7, wherein the control unit (ECU) provides feedback control of the cutting mechanism of the compressed air in advance or delay relative to the start and stop of the electric motor (M) based on the number of turns of the yarn (8) detected by the sensor (11). 12.根据权利要求7所述的交缠装置(1),包括布置在所述电动马达(M)的轴上以检测其转速的编码器或速度传感器(15),并且其中所述控制单元(ECU)基于检测到的转速对压缩空气的该切断机构进行反馈控制。12. The entanglement device (1) according to claim 7, comprising an encoder or speed sensor (15) arranged on the shaft of the electric motor (M) to detect its rotational speed, wherein the control unit (ECU) provides feedback control of the cut-off mechanism of compressed air based on the detected rotational speed. 13.根据权利要求7所述的交缠装置(1),包括组装在所述累积滚筒或所述辊轮(12、13)上的永磁体(17)和靠近所述累积滚筒(9)或所述辊轮(12、13)布置以检测其转速的霍尔传感器(16),并且其中所述控制单元(ECU)基于所检测到的转速对压缩空气的所述切断机构进行反馈控制。13. The entanglement device (1) according to claim 7, comprising a permanent magnet (17) mounted on the accumulator or the rollers (12, 13) and a Hall sensor (16) arranged near the accumulator (9) or the rollers (12, 13) to detect their rotational speed, wherein the control unit (ECU) provides feedback control of the cut-off mechanism of compressed air based on the detected rotational speed. 14.根据权利要求7所述的交缠装置(1),包括布置成用于检测相应的基线(4、5)和/或经交缠纱线(7)的移动的运动传感器(18),以及其中所述控制单元(ECU)根据由所述运动传感器(18)产生的信号对压缩空气的该切断机构进行反馈控制。14. The interlacing device (1) according to claim 7, comprising a motion sensor (18) arranged to detect the movement of the corresponding baselines (4, 5) and/or the interlaced yarn (7), wherein the control unit (ECU) provides feedback control of the cut-off mechanism of compressed air based on the signal generated by the motion sensor (18). 15.根据权利要求7所述的交缠装置(1),包括用于检测由所述控制单元(ECU)发送到所述电动马达的信号的频率并检测由所述电动马达吸收的电流的检测电路,并且其中所述控制单元基于被吸收的电流的所述频率的处理对压缩空气的所述切断机构进行反馈控制。15. The entanglement device (1) according to claim 7, comprising a detection circuit for detecting the frequency of a signal sent by the control unit (ECU) to the electric motor and detecting a current absorbed by the electric motor, wherein the control unit performs feedback control of the cut-off mechanism of compressed air based on the processing of the frequency of the absorbed current. 16.根据前述权利要求7至15中任一项所述的交缠装置(1)的用途,用于在不浪费压缩空气的情况下将经交缠纱线(7)间歇地供给至纺织机。16. The use of the interlacing device (1) according to any one of claims 7 to 15, for intermittently supplying interlaced yarn (7) to a textile machine without wasting compressed air.
HK19125344.2A 2016-06-17 2017-03-29 Intermingling device and relative method HK40001761B (en)

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