HK1207051B - A rope terminal assembly and an elevator - Google Patents
A rope terminal assembly and an elevator Download PDFInfo
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- HK1207051B HK1207051B HK15107739.4A HK15107739A HK1207051B HK 1207051 B HK1207051 B HK 1207051B HK 15107739 A HK15107739 A HK 15107739A HK 1207051 B HK1207051 B HK 1207051B
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Description
技术领域Technical Field
本发明的对象是适于运送乘客和/或货物的电梯的绳索端组件和电梯。The subject matter of the invention is a rope end assembly for an elevator and an elevator suitable for transporting passengers and/or freight.
背景技术Background Art
在电梯系统中,电梯绳索用于悬吊和/或移动电梯轿厢、配重或者这二者。现代电梯中使用轻质悬吊绳索,其中该电梯绳索包括多个带状绳索,其中该绳索宽度在该绳索的横向方向上大于其厚度。绳索包括由复合材料制成的承载部,该复合材料包括聚合物基体材料的非金属增强纤维。该结构和材料选择使得能够实现在弯曲方向上具有薄的构造、在纵向方向上具有良好抗拉刚度和抗拉强度的轻质电梯绳索。此外,绳索结构在弯曲时基本上保持不变,这有助于获得长的使用寿命。In elevator systems, elevator ropes are used to suspend and/or move the elevator car, counterweight, or both. Modern elevators use lightweight suspension ropes, which consist of multiple ribbon-like ropes with a greater width in the transverse direction than the rope's thickness. The ropes include a load-bearing portion made of a composite material containing non-metallic reinforcing fibers in a polymer matrix. This structure and material selection enable lightweight elevator ropes with a thin construction in the bending direction and good tensile stiffness and strength in the longitudinal direction. Furthermore, the rope structure remains essentially unchanged when bent, which contributes to a long service life.
已经提出了若干装置用来提供用于附接电梯绳索与电梯单元的工具。一种挑战是用非金属电梯绳索、特别是由纤维增强型聚合物复合材料制成的电梯绳索,在不产生电梯绳索损坏的情况下进行与电梯单元的机械附接。Several devices have been proposed for providing a tool for attaching an elevator rope to an elevator unit. One challenge is to mechanically attach a non-metallic elevator rope, in particular an elevator rope made of fiber-reinforced polymer composite materials, to an elevator unit without causing damage to the elevator rope.
绳索端组件传统上由金属材料诸如钢构造有两个楔形元件。这种电梯绳索端组件的缺点在于,楔形元件的接触面随着楔形元件的不同面上的不同的摩擦系数而不同。从机械行为的角度来看,具有不同摩擦系数的不同的楔形元件接触面不是最优的。Rope end assemblies are traditionally constructed from metal materials such as steel and comprise two wedge-shaped elements. A disadvantage of these elevator rope end assemblies is that the contact surfaces of the wedge elements vary due to the different coefficients of friction on the different faces of the wedge elements. From a mechanical behavior perspective, the contact surfaces of the different wedge elements with different coefficients of friction are not optimal.
此外,电梯绳索通常包括多个绳索,这使得所需要的绳索端的数目很大并且因此重量很重,并且大数量的复杂的绳索端产品尤其是在组装线上成本很高。如果可以将电梯绳索端组件尽可能简单地形成为具有仅一个楔形元件,则是有利的。因此对于成本有效且可靠的电梯绳索端组件而言存在着还包括至电梯的绳索状况监视装置的连接的增长性需求。Furthermore, elevator ropes often consist of multiple ropes, which results in a high number of required rope ends and, consequently, a high weight. The production of a large number of complex rope ends is also very costly, particularly on the assembly line. It would be advantageous if the elevator rope end assembly could be designed as simply as possible, with only one wedge-shaped element. Consequently, there is a growing demand for cost-effective and reliable elevator rope end assemblies that also include a connection to an elevator rope condition monitoring device.
发明内容Summary of the Invention
本发明的目的是介绍一种改进的绳索端组件和电梯。本发明的目的尤其是解决在本发明的说明书中稍后讨论的已知的解决方案和问题。该目的还在于实现一种具有较快的制造和安装过程的轻质、成本有效且可靠的绳索端组件。本发明的目的是对于包括聚合物复合材料的电梯绳索而提供一种在制造和安装方面具有改进的质量的绳索端组件。The present invention aims to introduce an improved rope end assembly and an elevator. In particular, the present invention aims to solve the known solutions and problems discussed later in the present description. It is also aimed to achieve a lightweight, cost-effective, and reliable rope end assembly with a relatively fast manufacturing and installation process. The present invention aims to provide a rope end assembly with improved quality in terms of manufacturing and installation for elevator ropes comprising polymer composite materials.
呈现了实施例,这些实施例尤其有助于简单、安全且高效的绳索端制造过程以及与在所述电梯绳索中的非金属承载部的损伤检测相联系的绳索端组件。此外,呈现了实施例,其中绳索端组件实现了尤其是以成本有效的方式在绳索端的组装线上的、大数量的绳索端产品的生产。Embodiments are presented that contribute, inter alia, to a simple, safe, and efficient rope end manufacturing process and rope end assembly in conjunction with damage detection of non-metallic load-bearing parts in elevator ropes. Furthermore, embodiments are presented in which the rope end assembly enables the production of large quantities of rope end products, particularly in a cost-effective manner, on a rope end assembly line.
提出了一种将电梯绳索固定至固定基座、诸如电梯单元的电梯的新的绳索端组件,所述电梯适于运送乘客和/或货物,所述组件包括电梯绳索、楔形元件以及楔形外壳,该电梯绳索的宽度在绳索横向方向上大于其厚度,该电梯绳索具有至少一端,该电梯绳索包括具有第一端面的第一构件和具有第二端面的第二构件。该绳索端组件包括穿过所述电梯绳索的绳索间隙,并且所述楔形元件被布置成在电梯绳索的具有第一端面的第一构件与具有第二端面的第二构件之间楔入,从而将所述电梯绳索锁定在间隙中。A novel rope end assembly for securing an elevator rope to a fixed base, such as an elevator unit, of an elevator suitable for transporting passengers and/or freight is proposed. The assembly includes an elevator rope having a width greater than its thickness in a transverse direction of the rope, a wedge-shaped element, and a wedge-shaped housing. The elevator rope has at least one end, the elevator rope including a first member having a first end surface and a second member having a second end surface. The rope end assembly includes a rope gap extending through the elevator rope, and the wedge-shaped element is arranged to wedge between the first member having the first end surface and the second member having the second end surface of the elevator rope, thereby locking the elevator rope in the gap.
在优选实施例中,电梯绳索组件的电梯绳索包括具有第二端面的第二构件,该第二构件包括所述电梯绳索的单独的预定长度的段。In a preferred embodiment, the elevator rope of the elevator rope assembly comprises a second member having a second end face, the second member comprising a separate segment of predetermined length of said elevator rope.
在优选实施例中,电梯绳索组件的电梯绳索包括具有第一端面的第一构件和具有第二端面的第二构件,该第一构件和第二构件是通过分开所述电梯绳索的绳索端而形成的。In a preferred embodiment, an elevator rope of an elevator rope assembly comprises a first member having a first end surface and a second member having a second end surface, the first member and the second member being formed by separating rope ends of the elevator rope.
在优选实施例中,电梯绳索组件的电梯绳索包括具有第一端面的第一构件和具有第二端面的第二构件,该第一构件和第二构件均包括一个或多个非金属、诸如碳纤维增强聚合物复合承载部。In a preferred embodiment, an elevator rope of an elevator rope assembly includes a first member having a first end surface and a second member having a second end surface, the first and second members each including one or more non-metallic, such as carbon fiber reinforced polymer composite, load bearing portions.
在优选实施例中,电梯绳索组件包括电梯绳索,该电梯绳索包括非金属、诸如被放置在楔形元件的相对侧上的碳纤维增强聚合物复合承载部。In a preferred embodiment, the elevator rope assembly comprises an elevator rope comprising a non-metallic, such as carbon fiber reinforced polymer composite load bearing portions placed on opposite sides of a wedge-shaped element.
在优选实施例中,电梯绳索组件包括电梯绳索,该电梯绳索包括非金属、诸如碳纤维增强聚合物复合承载部,其中最外承载部被放置在楔形元件的与最内承载部的相对侧上。In a preferred embodiment, the elevator rope assembly comprises an elevator rope comprising a non-metallic, such as carbon fiber reinforced polymer composite, load bearing part, wherein the outermost load bearing part is placed on an opposite side of the wedge-shaped element to the innermost load bearing part.
在优选实施例中,电梯绳索组件包括电梯绳索,该电梯绳索包括通过将包覆物划分成适应楔形元件的分支而被彼此分离的非金属、诸如碳纤维增强聚合物复合承载部。In a preferred embodiment, the elevator rope assembly comprises an elevator rope comprising non-metallic, such as carbon fiber reinforced polymer composite, load-bearing parts separated from each other by dividing a covering into branches accommodating wedge-shaped elements.
在优选实施例中,电梯绳索包括电梯绳索的具有第二端面的第二构件,该第二构件包括通过夹具被夹持至电梯绳索的所述电梯绳索的单独的预定长度的段。In a preferred embodiment the elevator rope comprises a second member of elevator rope having a second end face, the second member comprising a separate segment of predetermined length of said elevator rope being clamped to the elevator rope by a clamp.
在优选实施例中,绳索端组件包括楔形元件,该楔形元件为细长元件,该楔形元件包括相抵所述电梯绳索的具有第一端面的第一构件布置的接触面部分和相抵所述电梯绳索的具有第二端面的第二构件布置的接触面部分。取决于电梯绳索表面,该楔形元件可以包括光滑接触面部分和粗糙或图案化接触面部分。在一种实施例中,这两个楔形接触面部分都具有相同摩擦性能的相同接触面。该楔形元件还可以包括在楔形元件的第一端处的用于绳索端块的空间。该楔形元件有利地由金属或一些其它机械上合适的材料制成。In a preferred embodiment, the rope end assembly includes a wedge-shaped element, which is an elongated element having a first contact surface portion disposed against the elevator rope having a first end surface, and a second contact surface portion disposed against the elevator rope having a second end surface. Depending on the surface of the elevator rope, the wedge-shaped element may include a smooth contact surface portion and a roughened or patterned contact surface portion. In one embodiment, both wedge-shaped contact surface portions have identical contact surfaces with identical frictional properties. The wedge-shaped element may also include space at the first end of the wedge-shaped element for a rope end block. The wedge-shaped element is advantageously made of metal or some other mechanically suitable material.
在优选实施例中,绳索端组件包括楔形外壳,该楔形外壳关于所述楔形外壳的纵轴对称,楔形外壳的纵轴本质上是绳索的纵向方向。In a preferred embodiment, the rope end assembly comprises a wedge-shaped housing which is symmetrical about a longitudinal axis of said wedge-shaped housing, the longitudinal axis of the wedge-shaped housing being essentially the longitudinal direction of the rope.
在优选实施例中,绳索端组件包括附接至所述绳索端的绳索端块,并且所述绳索端块附接在电梯绳索的关于楔形元件第一端面侧上。电梯绳索经由包括一个或多个导电短路元件和紧固装置的绳索端块电连接至绳索状况监视装置。因此,也改善了绳索端组件的安全性。In a preferred embodiment, the rope end assembly includes a rope end block attached to the rope end, and the rope end block is attached to the first end face of the elevator rope relative to the wedge-shaped element. The elevator rope is electrically connected to the rope condition monitoring device via the rope end block, which includes one or more electrically conductive short-circuit elements and a fastening device. This also improves the safety of the rope end assembly.
在优选实施例中,绳索端组件包括具有在所述电梯绳索的第一侧上的第一部分和在所述电梯绳索的第二侧上的第二部分的绳索端块。In a preferred embodiment, the rope end assembly comprises a rope end block having a first portion on a first side of the elevator rope and a second portion on a second side of the elevator rope.
在优选实施例中,绳索端组件包括在所述电梯绳索的所述端面上方延伸的绳索端块。In a preferred embodiment, the rope end assembly comprises a rope end block extending above said end face of said elevator rope.
在优选实施例中,绳索端组件包括单片结构的绳索端块,其中所述绳索端块的所述第一部分和第二部分与所述绳索端块的中间部分连接。In a preferred embodiment, the rope end assembly comprises a rope end block of monolithic construction, wherein the first and second portions of the rope end block are connected to a middle portion of the rope end block.
在优选实施例中,绳索端组件包括由塑料或者一些其它非导电材料制成的绳索端块。In a preferred embodiment, the cord end assembly includes a cord end block made of plastic or some other non-conductive material.
在优选实施例中,绳索端组件包括经由包括一个或多个导电短路元件和紧固装置的所述绳索端块电连接至绳索状况监视装置的电梯绳索。In a preferred embodiment, the rope end assembly comprises an elevator rope electrically connected to the rope condition monitoring device via said rope end block comprising one or more electrically conductive short-circuiting elements and a fastening device.
在优选实施例中,绳索端组件包括电梯绳索,该电梯绳索包括非金属材料、诸如碳纤维增强型聚合物复合材料。In a preferred embodiment, the rope end assembly comprises an elevator rope comprising a non-metallic material, such as a carbon fiber reinforced polymer composite.
在优选实施例中,绳索端组件包括电梯绳索,该电梯绳索包括涂有弹性材料、诸如聚氨酯或基本上聚氨酯基材料或硅或基本上硅基材料的一个或多个纤维增强型聚合物复合承载部。上述包覆物提供了用于将外力传输至承载构件的介质和用于承载构件的保护。In a preferred embodiment, the rope end assembly comprises an elevator rope comprising one or more fiber-reinforced polymer composite load-bearing members coated with an elastomeric material, such as polyurethane or a substantially polyurethane-based material or silicon or a substantially silicon-based material. The coating provides a medium for transmitting external forces to the load-bearing members and provides protection for the load-bearing members.
在优选实施例中,绳索端组件包括电梯绳索,该电梯绳索包括非金属、诸如碳纤维增强型聚合物复合承载部,绳索状况监视装置通过导电紧固装置连接至该聚合物复合承载部。In a preferred embodiment, the rope end assembly comprises an elevator rope comprising a non-metallic, such as carbon fiber reinforced, polymer composite load-bearing part, to which the rope condition monitoring device is connected by means of an electrically conductive fastening device.
在优选实施例中,具有连续的单向的解开的碳纤维增强型聚合物复合承载部通过所述绳索端组件固定至电梯单元,并且绳索状况监视装置经由绳索端组件的所述绳索端块连接至绳索。对于单向碳纤维增强型聚合物复合物,单向纤维的纵向电阻远低于横向电阻,并且复合材料中的损坏可以通过测量这一个或另一个来检测。电阻是用于碳/环氧分层、尤其是用于检测纤维破坏的良好的损坏传感器。In a preferred embodiment, a continuous, unidirectional, unwound carbon fiber-reinforced polymer composite load-bearing portion is secured to the elevator unit via the rope end assembly, and a rope condition monitoring device is connected to the rope via the rope end block of the rope end assembly. For unidirectional carbon fiber-reinforced polymer composites, the longitudinal electrical resistance of the unidirectional fibers is much lower than the transverse electrical resistance, and damage in the composite can be detected by measuring one or the other. Electrical resistance is a good damage sensor for carbon/epoxy delamination, particularly for detecting fiber failure.
在优选实施例中,电梯绳索包括至少一个绳索,该至少一个绳索包括由碳纤维增强型聚合物复合材料制成的至少一个承载构件。在优选实施例中,所述至少一个承载构件中的每个承载构件具有与其在绳索的宽度方向上的厚度相比较大的宽度。具体地,优选的是,所述至少一个绳索中的每个绳索为带子的形式。大的宽度使得其很好地适合于电梯用途,因为绳索的弯曲在大多数电梯中是必要的。绳索、具体地是其承载构件因此可以被给予大的横截面积,这有助于对绳索刚性的可行尺寸。In a preferred embodiment, an elevator rope includes at least one rope having at least one load-bearing member made of a carbon fiber-reinforced polymer composite material. In a preferred embodiment, each of the at least one load-bearing member has a relatively large width compared to its thickness in the width direction of the rope. Specifically, each of the at least one rope is preferably in the form of a belt. This large width makes it well-suited for elevator use, as rope bending is essential in most elevators. The rope, and in particular its load-bearing member, can therefore be given a large cross-sectional area, which contributes to a practical dimensioning of the rope's rigidity.
在优选实施例中,绳索端组件在具有配置的电梯中使用,然而,也很好地适用于不具有配重的电梯。此外,其还可以与其它起重机、例如诸如悬挂起重机和/或传动绳结合使用。绳索的低重量尤其在加速度情况下提供优点,因为绳索速度变化所需要的能量取决于其质量。低重量还提供在需要单独的均力绳的绳索系统中的优点,因为降低或完全消除对于均力绳的需求。低重量还使得能够简单地铰接绳索。In a preferred embodiment, the rope end assembly is used in an elevator equipped with a counterweight, but is also well-suited for elevators without a counterweight. Furthermore, it can be used in conjunction with other hoists, such as suspension cranes and/or drive ropes. The low weight of the rope offers advantages, particularly in acceleration situations, since the energy required to change the rope's speed depends on its mass. The low weight also offers advantages in rope systems requiring a separate equalizing rope, since the need for such a rope is reduced or eliminated entirely. The low weight also enables simple articulation of the rope.
在电梯的优选实施例中,根据本发明的绳索端组件用于将电梯绳索固定至固定基座、诸如电梯单元或井道的末端。该电梯已经被布置成包括井道和能够在井道中移动的电梯单元,该电梯单元是用于运送乘客和/或货物的电梯轿厢。电梯装置还可以包括其它可移动电梯单元、诸如所描述的配重。该电梯包括包含升降设备、一个或多个悬吊和/或传输绳索的传输装置,每个所述绳索包括一个或多个承载部,其将绳索端组件至少附接至一个电梯单元。In a preferred embodiment of an elevator, a rope end assembly according to the present invention is used to secure an elevator rope to a fixed base, such as an elevator unit or a shaft. The elevator is arranged to include a shaft and an elevator unit movable within the shaft, the elevator unit being an elevator car for transporting passengers and/or freight. The elevator arrangement may also include other movable elevator units, such as the counterweight described above. The elevator includes a transmission arrangement comprising a hoisting device and one or more suspension and/or transmission ropes, each of which includes one or more load-bearing portions that attach the rope end assembly to at least one elevator unit.
在优选实施例中,每个绳索被引导经过由电梯的起重机和一个或多个折向滑轮旋转的曳引轮上方。在起重机旋转时,由于摩擦力,曳引轮分别沿着向上方向和向下方向同时移动电梯轿厢和配重。此外,在高层建筑和高速电梯中存在一个或多个补偿绳索,每个补偿绳索在其第一端处附接至配重的底部端,并且在其第二端处附接至电梯轿厢的底部部分,或者至轿厢吊索或者至轿厢本身。补偿绳索例如借助于补偿滑轮保持拉紧,补偿绳索在补偿滑轮下方通过并且该滑轮被支撑于电梯井道的基座上的支撑结构。意图用于电梯轿厢的电梯电源和/或用于数据传输的传输线缆在其第一端处附接至电梯轿厢、例如至电梯轿厢的底部部分,并且在其第二端处附接至电梯井道的壁上的连接点,该连接点通常在电梯井道的高度方向的中间点处或者在该中间点以上。In a preferred embodiment, each rope is guided over a traction sheave rotated by the elevator's hoist and one or more deflecting pulleys. As the hoist rotates, friction causes the traction sheave to simultaneously move the elevator car and counterweight in both the upward and downward directions. Furthermore, in high-rise and high-speed elevators, one or more compensating ropes are present, each attached at its first end to the bottom end of the counterweight and at its second end to the bottom portion of the elevator car, either to the car sling or to the car itself. The compensating ropes are maintained taut, for example, by means of a compensating pulley, under which the ropes pass and which is supported by a support structure at the base of the elevator shaft. Transmission cables intended for the elevator car's power supply and/or data transmission are attached at their first ends to the elevator car, for example to the bottom portion of the car, and at their second ends to a connection point on the wall of the elevator shaft, typically at or above the midpoint of the elevator shaft's height.
在优选实施例中,电梯包括绳索状况监视装置,该绳索状况监视装置包括经由所述绳索端块电连接至绳索状况监视装置的电梯绳索,该绳索端块包括一个或多个导电短路元件和紧固装置,绳索状况监视设备监视所述电梯绳索的电信号并且以预定时间间隔、优选地至少每秒钟一次向电梯控制器发送所述电梯绳索的电信号。如果错误信号从所述绳索状况监视装置被发送至电梯控制器,则电梯操作被改变或者电梯被停止服务。在优选实施例中,绳索状况监视装置包括电流源、电压测量设备、微控制器和用于监视所述绳索的情况的显示器。In a preferred embodiment, the elevator includes a rope condition monitoring device, which includes an elevator rope electrically connected to the rope condition monitoring device via a rope end block. The rope end block includes one or more electrically conductive short-circuit elements and a tightening device. The rope condition monitoring device monitors an electrical signal from the elevator rope and transmits the electrical signal to an elevator controller at predetermined time intervals, preferably at least once per second. If an error signal is transmitted from the rope condition monitoring device to the elevator controller, elevator operation is modified or the elevator is removed from service. In a preferred embodiment, the rope condition monitoring device includes a current source, a voltage measuring device, a microcontroller, and a display for monitoring the condition of the rope.
在优选实施例中,绳索端块由塑料或者一些其它非导电材料制造而成。优选地,绳索端块是由塑料诸如由热塑性聚合物比如聚乙烯、聚丙烯、聚苯乙烯或聚氯乙烯、或者由热固性聚合物比如聚酯、聚氨酯或环氧树脂制造而成的单片结构。绳索端块可以通过玻璃、碳或聚芳基酰胺纤维而被增强。并且增强纤维可以被剪短或者它们可以是连续的纤维。因此,改善了绳索端块的机械性能、尤其是具体的长度和刚度。绳索端块优选地通过例如挤压成型、拉挤成型、喷射成型、吹塑成型、热成型、旋转成型、铸造、发泡、模压成型或传递成型来制造。因此,绳索端块件的制造很快并且制造成本较低。所述绳索端块件还可以由再生塑料或其它再生材料制造而成。In a preferred embodiment, the rope end block is made of plastic or some other non-conductive material. Preferably, the rope end block is a monolithic structure made of plastic, such as a thermoplastic polymer such as polyethylene, polypropylene, polystyrene or polyvinyl chloride, or a thermosetting polymer such as polyester, polyurethane or epoxy resin. The rope end block can be reinforced with glass, carbon or polyaramid fibers. And the reinforcing fibers can be cut short or they can be continuous fibers. Therefore, the mechanical properties of the rope end block, in particular the specific length and stiffness, are improved. The rope end block is preferably manufactured by, for example, extrusion molding, pultrusion molding, injection molding, blow molding, thermoforming, rotational molding, casting, foaming, compression molding or transfer molding. Therefore, the rope end block can be manufactured quickly and at low cost. The rope end block can also be manufactured from recycled plastic or other recycled materials.
在优选实施例中,绳索端块包括附接至电梯绳索端的第一框架部分。绳索端块通过紧固装置附接至所述电梯绳索端。因此,紧固装置能够穿过绳索端块的第一框架部分中的开口。紧固装置可以有利地由金属或者一些其它合适的导电材料制成。紧固装置有利地是螺钉或者具有螺母的螺栓。可以通过在绳索中钻孔并且通过螺钉或者螺栓紧固来对绳索进行紧固。In a preferred embodiment, the rope end block includes a first frame portion that is attached to the elevator rope end. The rope end block is attached to the elevator rope end via a fastening device. Thus, the fastening device can be passed through an opening in the first frame portion of the rope end block. The fastening device can advantageously be made of metal or some other suitable conductive material. The fastening device is advantageously a screw or a bolt with a nut. The rope can be fastened by drilling a hole in the rope and fastening it with the screw or bolt.
在优选实施例中,绳索端块包括通过紧固装置附接至绳索端块的一个或多个短路元件。因此紧固装置能够穿过短路元件中的开口。短路元件以及紧固装置有利地由金属或者一些其它合适的导电材料制成。紧固装置有利地是螺钉或螺栓。通过在绳索中钻孔并且通过螺钉或螺栓紧固来对绳索进行紧固。用于附接短路元件的紧固装置有利地与用于将绳索端块附接至绳索的螺钉或螺栓相同。在优选实施例中,短路元件是金属短路片。在四个承载部的情况下,绳索被电模制为四个电阻器。优选的解决方案是测量一根绳索作为单个电阻值。以这种方式,因为线和连接的数目被最小化,所以测量装置被保持为简单,并且本方法也是更可靠的。通过这种对碳纤维增强型聚合物复合承载部进行短路以及将测量线连接至绳索的方法简单且可靠的解决方案,其优选地是通过被旋拧在承载部之间的自攻螺钉以如下方式来实现的:该方式使得螺钉用作相邻的承载部之间的导电路径。在所述绳索的配重端,优选地使用三个螺钉来将所有绞线短路。在所述绳索的轿厢端,优选地两个最外承载部被连接在一起,并且测量线通过开环连接器被插入在这两个螺钉下方。通过这一装置,所有碳纤维增强型聚合物承载部都被监视,并且整个绳索被视作单个电阻器。In a preferred embodiment, the rope end block includes one or more short-circuiting elements attached to the rope end block via a fastening device. The fastening device can therefore pass through an opening in the short-circuiting element. The short-circuiting element and the fastening device are advantageously made of metal or some other suitable conductive material. The fastening device is advantageously a screw or bolt. The rope is fastened by drilling a hole in the rope and fastening it with the screw or bolt. The fastening device used to attach the short-circuiting element is advantageously the same screw or bolt used to attach the rope end block to the rope. In a preferred embodiment, the short-circuiting element is a metal shorting plate. In the case of four load-bearing sections, the rope is electrically molded into four resistors. The preferred solution is to measure a single rope as a single resistance value. In this way, the number of wires and connections is minimized, the measurement device is kept simple, and the method is also more reliable. This simple and reliable solution for short-circuiting carbon fiber reinforced polymer composite load-bearing sections and connecting the measurement wire to the rope is preferably achieved using self-tapping screws screwed between the load-bearing sections in such a way that the screws serve as a conductive path between adjacent load-bearing sections. At the counterweight end of the rope, three screws are preferably used to short-circuit all the strands. At the car end of the rope, the two outermost load-bearing sections are preferably connected together, and the measurement line is inserted under these two screws via a split-loop connector. With this arrangement, all carbon fiber reinforced polymer load-bearing sections are monitored, and the entire rope is treated as a single resistor.
在优选实施例中,楔形外壳包括两个细长侧部和两个细长楔形支撑部。楔形外壳的侧部可以是通过焊接在一起而被附接的单独的段,或者侧部可以是一片预定尺寸的结构。绳索端组件通过固定杆被固定至固定基座,固定杆通过固定装置被固定至所述楔形外壳侧元件。固定杆的固定装置能够穿过楔形外壳的侧元件中的开口。In a preferred embodiment, the wedge-shaped housing includes two elongated side sections and two elongated wedge-shaped support sections. The side sections of the wedge-shaped housing may be separate sections attached by welding together, or the side sections may be a single piece of structure of predetermined dimensions. The rope end assembly is secured to the fixed base by a fixing rod, which is secured to the side elements of the wedge-shaped housing by fixing means. The fixing means of the fixing rod can pass through openings in the side elements of the wedge-shaped housing.
在本发明的优选实施例中,至少一个绳索、但是优选地多个悬吊和/或传输绳索被构造为使得绳索的宽度在绳索的横向方向上大于其厚度,并且被安装以支撑或移动电梯轿厢,所述绳索在聚合物基体中包括由复合材料制成的承载部,该复合材料包括非金属增强纤维、诸如单向碳纤维。悬吊绳索最优选地通过一端被紧固至电梯轿厢并且通过另一端被紧固至配重,但是其也适用于在没有配重的电梯中使用。虽然附图仅示出了具有1:1的悬吊比率的电梯,然而所描述的绳索还适用于用作具有1:2的悬吊比率的电梯中的悬吊绳索。绳索尤其也适于用作具有大的起重高度的电梯、优选地是具有超过100米的起重高度的电梯、最优选地是150米至800米的起重高度的电梯中的悬吊绳索。所限定的绳索还可以用于实现没有补偿绳索的新的电梯,或者将旧的电梯变换成没有补偿绳索的电梯。In a preferred embodiment of the present invention, at least one rope, but preferably multiple suspension and/or transmission ropes, are constructed such that the rope's width in the transverse direction is greater than its thickness and are installed to support or move an elevator car. The rope comprises a load-bearing portion made of a composite material in a polymer matrix, the composite material including non-metallic reinforcing fibers, such as unidirectional carbon fibers. The suspension rope is most preferably fastened to the elevator car at one end and to the counterweight at the other end, but is also suitable for use in elevators without a counterweight. Although the figures only illustrate an elevator with a 1:1 suspension ratio, the described rope is also suitable for use as a suspension rope in elevators with a 1:2 suspension ratio. The rope is particularly suitable for use as a suspension rope in elevators with large hoisting heights, preferably elevators with hoisting heights exceeding 100 meters, most preferably elevators with hoisting heights between 150 and 800 meters. The defined rope can also be used to implement new elevators without compensating ropes or to convert old elevators to elevators without compensating ropes.
本领域技术人员清楚的是,本发明并非被排他性地限于其中举例而言描述本发明的上述实施例,在以下呈现的权利要求中所限定的发明概念的范围内的本发明的很多变化和不同的实施例都是可能的。因此,清楚的是,所描述的绳索可以设置有嵌齿形表面或者一些其它类型的图案化表面以产生与曳引轮的正电接头。还清楚的是,矩形复合物承载部可以包括与图示的那些相比被较彻底地倒圆的边缘或者完全没有被倒圆的边缘。类似地,绳索的聚合物层可以包括与图示的这些相比被较彻底地倒圆的边缘/转角或完全没有被倒圆的边缘/转角。同样清楚的是,实施例中的承载部可以被布置成覆盖绳索的大部分横截面。在这种情况下,承载部周围的鞘状聚合物层被制成为在绳索的厚度方向上与承载部的厚度相比较薄。同样清楚的是,结合所呈现的解决方案,可以使用除了所呈现的这些之外的其它类型的带。同样清楚的是,可以根据需要在相同的复合物部中使用碳纤维和玻璃纤维二者。同样清楚的是,聚合物层的厚度可以不同于所描述的。同样清楚的是,可以使用抗剪部作为具有本应用中所示出的任何其它结构的附加部件。同样清楚的是,其中分布有增强纤维的基体聚合物可以包括——混合在基本基体聚合物、诸如例如环氧树脂-辅助材料、诸如例如增强物、填充物、颜料、阻燃剂、稳定剂或对应的试剂中。同样清楚的是,虽然聚合物基体优选地不包括弹性体,然而本发明还可以通过使用弹性体基体来利用。还清楚的是,纤维已经进行了定尺寸或者任何其它表面附接以改善至热凝物和至一些热塑性树脂的粘附以及保护纤维。还清楚的是,纤维的横截面并非必须是圆形的,而是它们可以具有一些其它横截面形状。还清楚的是,可以在层的基本聚合物、例如在聚氨酯中混合辅助材料、诸如例如增强物、填充物、颜料、阻燃剂、稳定剂或对应的试剂。同样清楚的是,本发明还可以应用于被设计用于除了以上所考虑的之外的起重高度的电梯中。It will be clear to those skilled in the art that the present invention is not exclusively limited to the embodiments described above, which are described by way of example, and that many variations and different embodiments of the present invention are possible within the scope of the inventive concept defined in the claims presented below. It is therefore clear that the rope described can be provided with a cog-shaped surface or some other type of patterned surface to create a positive electrical connection with the traction sheave. It is also clear that the rectangular composite load-bearing portion can include edges that are more radically rounded than those shown, or edges that are not rounded at all. Similarly, the polymer layer of the rope can include edges/corners that are more radically rounded than those shown, or edges/corners that are not rounded at all. It is also clear that the load-bearing portion in the embodiments can be arranged to cover a large portion of the rope's cross-section. In this case, the sheath-like polymer layer surrounding the load-bearing portion is made thinner in the rope's thickness direction than the thickness of the load-bearing portion. It is also clear that other types of tapes besides those presented can be used in conjunction with the presented solutions. It is also clear that both carbon fiber and glass fiber can be used in the same composite portion, as desired. It is also clear that the thickness of the polymer layer can vary from that described. It is also clear that the shear-resistant portion can be used as an additional component with any of the other structures shown in this application. It is also clear that the matrix polymer in which the reinforcing fibers are distributed can include—admixed with—an auxiliary material such as, for example, reinforcements, fillers, pigments, flame retardants, stabilizers, or corresponding agents, in the base matrix polymer, such as, for example, epoxy resin. It is also clear that, while the polymer matrix preferably does not include an elastomer, the present invention can also be utilized using an elastomeric matrix. It is also clear that the fibers have been sized or otherwise surface-attached to improve adhesion to thermosetting agents and some thermoplastic resins, as well as to protect the fibers. It is also clear that the cross-section of the fibers is not necessarily circular, but can have other cross-sectional shapes. It is also clear that auxiliary materials such as, for example, reinforcements, fillers, pigments, flame retardants, stabilizers, or corresponding agents can be mixed with the base polymer of the layer, such as polyurethane. It is also clear that the present invention can also be applied to elevators designed for lifting heights other than those considered above.
如以上任何地方描述的电梯优选地、但是并非必然地安装于建筑物内。轿厢优选地竖直地行进。该轿厢优选地被布置用于服务于两个或者更多层站的类型。该轿厢优选地对来自层站的呼叫和/或来自轿厢以内的目的地命令做出响应以便服务于在该层站上和/或在电梯轿厢以内的人们。优选地,轿厢具有适合用于容纳一个或者多个乘客的内部空间,并且轿厢可以设置有用于形成封闭的内部空间的门。An elevator as described above is preferably, but not necessarily, installed in a building. The car preferably travels vertically. The car is preferably of a type arranged to serve two or more landings. The car preferably responds to calls from a landing and/or destination commands from within the car to serve people on the landing and/or within the elevator car. The car preferably has an interior space suitable for accommodating one or more passengers, and the car may be provided with a door to form an enclosed interior space.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
以下,将通过示例的方式并且参照附图来更详细地描述本发明,在附图中:Hereinafter, the present invention will be described in more detail by way of examples and with reference to the accompanying drawings, in which:
图1示意性地图示根据本发明的实施例的电梯;FIG1 schematically illustrates an elevator according to an embodiment of the present invention;
图2示意性地图示具有一个楔形元件的绳索端组件的优选实施例;FIG2 schematically illustrates a preferred embodiment of a rope end assembly having a wedge-shaped element;
图3a)示意性地图示具有一个楔形元件的绳索端组件的备选优选实施例;FIG3 a ) schematically illustrates an alternative preferred embodiment of a rope end assembly having one wedge-shaped element;
图3b)图示具有一个楔形元件的绳索端组件的备选优选实施例的横截面;以及Figure 3b) illustrates a cross section of an alternative preferred embodiment of a rope end assembly having one wedge-shaped element; and
图4a)至图4c)图示电梯绳索的优选备选横截面。Fig. 4a) to 4c) illustrate preferred alternative cross sections of an elevator rope.
具体实施方式DETAILED DESCRIPTION
图1图示根据本发明的电梯的优选实施例,其中用绳索端组件1将电梯绳索R、C连接至电梯单元2、CW。该电梯至少包括井道S和能够在该井道S中移动的电梯单元2,该电梯单元2是用于运送乘客和/或货物的电梯轿厢2。如所描绘的,电梯装置还可以包括其它可移动电梯单元、诸如配重CW。此外,电梯包括升降装置,该升降装置包括升降设备M,绳索包括一个或多个悬吊和传输绳索R,每个绳索R包括一个或多个承载单元11a至11d、12a至12b、13,并且通过绳索端组件1至少附接至一个电梯单元2、CW。每个绳索R被引导在由电梯的起重机M旋转的曳引轮4以及一个或多个折向滑轮3上方通过。在起重机M旋转时,由于摩擦力,曳引轮4分别沿着向上方向和向下方向同时移动电梯轿厢2和配重CW。此外,在高层建筑和高速电梯中存在第二绳索,该第二绳索包括一个或多个补偿绳索C,每个补偿绳索C被悬停以在其第一端处被悬垂至配重CW的底部端并且在其第二端处被悬垂至电梯轿厢2的底部部分、或者至轿厢吊索或至轿厢本身。补偿绳索C例如借助于补偿滑轮5保持拉紧,补偿绳索C在补偿滑轮5下方通过并且补偿滑轮5连接至在电梯井道S的基座处的支撑结构,然而该支撑结构在附图中未示出。意在用于电梯轿厢的电源和/或用于数据传输、例如绳索状况监视数据的行进线缆T被悬吊以在其第一端处被悬垂至电梯轿厢2、例如至电梯轿厢2的底部部分,并且在其第二端处被悬垂至在电梯井道S的壁上的连接点,该连接点通常在电梯井道S的高度方向的中间点处或者在该中间点以上。Figure 1 illustrates a preferred embodiment of an elevator according to the present invention, in which elevator ropes R, C are connected to elevator units 2, CW using a rope end assembly 1. The elevator comprises at least a hoistway S and an elevator unit 2 movable within the hoistway S, which is an elevator car 2 for transporting passengers and/or freight. As depicted, the elevator arrangement may also include other movable elevator units, such as a counterweight CW. Furthermore, the elevator comprises a hoisting device comprising a hoisting machine M, and ropes comprising one or more suspension and transport ropes R. Each rope R comprises one or more load-bearing units 11a to 11d, 12a to 12b, 13, and is attached to at least one elevator unit 2, CW via a rope end assembly 1. Each rope R is guided over a traction sheave 4, rotated by the elevator's hoist M, and over one or more diverting pulleys 3. As the hoist M rotates, friction causes the traction sheave 4 to simultaneously move the elevator car 2 and counterweight CW upward and downward, respectively. In addition, in high-rise buildings and high-speed elevators, a secondary rope system is present. This secondary rope system comprises one or more compensating ropes C, each of which is suspended at its first end to the bottom end of the counterweight CW and at its second end to the bottom portion of the elevator car 2, or to the car sling or the car itself. The compensating ropes C are kept taut, for example, by means of a compensating pulley 5, under which they pass and which is connected to a support structure at the base of the elevator shaft S, although this support structure is not shown in the drawings. A traveling cable T, intended for power supply to the elevator car and/or for data transmission, such as rope condition monitoring data, is suspended at its first end to the elevator car 2, for example to the bottom portion of the elevator car 2, and at its second end to a connection point on the wall of the elevator shaft S, typically at or above the midpoint of the height of the elevator shaft S.
图2图示具有一个楔形元件8的绳索端组件1的优选实施例。该绳索端组件1包括电梯绳索R、楔形元件8和楔形外壳7,其中该电梯绳索R的宽度在绳索横向方向上大于其厚度,该电梯绳索R的绳索端包括具有第一端面R’的第一构件和具有第二端面R”的第二构件。绳索端组件包括所述电梯绳索穿过其的绳索间隙,并且所述楔形元件8被布置成在电梯绳索R的具有第一端面R’的第一构件与具有第二端面R”的第二构件之间楔入,从而将所述电梯绳索R锁定在间隙中。电梯绳索R包括具有第二端面R”的第二构件,该第二构件包括电梯绳索R的单独的预定长度的段。具有所述电梯绳索R的第二端面R”、包括所述电梯绳索R的单独的预定长度的段的第二构件通过夹具9被夹持至电梯绳索R。所述电梯绳索的具有第一端面R’的第一构件和具有第二端面R”的第二构件各自包括一个或多个非金属纤维增强型、诸如碳纤维增强型聚合物复合承载部11a至11d、12a至12b、13。绳索端组件1包括楔形元件8,该楔形元件8为包括相抵所述电梯绳索R的具有第一端面R’的第一构件布置的第一接触面部分和相抵所述电梯绳索R的具有第二端面R”的第二构件布置的第二接触面部分的细长单元。楔形元件8可以包括光滑接触面部分和粗糙或图案化接触面部分。有利地,两个楔形接触面部分都具有相同摩擦性能的相同接触面。楔形元件8还可以包括在楔形元件8的第一端处的用于绳索端块6的空间。该楔形元件8有利地由金属或一些其它机械上合适的材料制成。FIG2 illustrates a preferred embodiment of a rope end assembly 1 having a wedge-shaped element 8. The rope end assembly 1 includes an elevator rope R, a wedge-shaped element 8, and a wedge-shaped housing 7. The elevator rope R is wider than its thickness in the transverse rope direction, and the rope end of the elevator rope R includes a first member having a first end face R' and a second member having a second end face R". The rope end assembly includes a rope gap through which the elevator rope passes, and the wedge-shaped element 8 is arranged to wedge between the first member having the first end face R' and the second member having the second end face R", thereby locking the elevator rope R in the gap. The elevator rope R includes a second member having the second end face R", which includes a separate segment of the elevator rope R of a predetermined length. The second member having the second end face R", including the separate segment of the elevator rope R of the predetermined length, is clamped to the elevator rope R by a clamp 9. The first member with the first end face R' and the second member with the second end face R" of the elevator rope each comprise one or more non-metallic fiber reinforced, such as carbon fiber reinforced, polymer composite load-bearing parts 11a to 11d, 12a to 12b, 13. The rope end assembly 1 comprises a wedge element 8, which is an elongated unit comprising a first contact surface portion arranged against the first member with the first end face R' of the elevator rope R and a second contact surface portion arranged against the second member with the second end face R" of the elevator rope R. The wedge element 8 may comprise a smooth contact surface portion and a rough or patterned contact surface portion. Advantageously, both wedge-shaped contact surface portions have the same contact surface with the same friction properties. The wedge element 8 may also comprise a space for a rope end block 6 at a first end of the wedge element 8. The wedge element 8 is advantageously made of metal or some other mechanically suitable material.
图3a)和图3b)图示具有一个楔形元件8的绳索端组件1的备选优选实施例。该绳索端组件1包括电梯绳索R、楔形元件8和楔形外壳7,其中该电梯绳索R的宽度在绳索横向方向上大于其厚度,该电梯绳索R的绳索端包括具有第一端面R’的第一构件和具有第二端面R”的第二构件。绳索端组件包括所述电梯绳索穿过其的绳索间隙,并且所述楔形元件8被布置成在电梯绳索R的具有第一端面R’的第一构件与具有第二端面R”的第二构件之间楔入,从而将所述电梯绳索R锁定在间隙中。电梯绳索R的具有第一端面R’的第一构件和具有第二端面R”的第二构件是所述电梯绳索R的主要部件。如图3b)所示,第一构件和第二构件包括通过将包覆物p分成适应楔形元件8的分支而彼此分离的承载部11a至11d。电梯绳索R的包覆物p被放置在所述楔形元件8的相对侧。最外承载部11a、11d被放置在所述楔形元件8的与最内承载部11b、11c的相对侧上。该绳索端组件1包括楔形元件8,该楔形元件8为包括相抵所述电梯绳索R的具有第一端面R’的第一构件布置的第一接触面部分和相抵所述电梯绳索R的具有第二端面R”的第二构件布置的第二接触面部分的细长单元。楔形元件8可以包括光滑接触面部分和粗糙或图案化接触面部分。有利地,两个楔形接触面部分都具有相同摩擦性能的相同接触面。楔形元件8还可以包括在楔形元件8的第一端处的用于绳索端块的空间。楔形元件8有利地由金属或一些其它机械上合适的材料制成。3a) and 3b) illustrate an alternative preferred embodiment of a rope end assembly 1 having a wedge-shaped element 8. The rope end assembly 1 comprises an elevator rope R, a wedge-shaped element 8, and a wedge-shaped housing 7, wherein the width of the elevator rope R in the transverse rope direction is greater than its thickness, and the rope end of the elevator rope R comprises a first member having a first end face R' and a second member having a second end face R". The rope end assembly comprises a rope gap through which the elevator rope passes, and the wedge-shaped element 8 is arranged to wedge between the first member having the first end face R' and the second member having the second end face R", of the elevator rope R, thereby locking the elevator rope R in the gap. A first member having a first end face R' and a second member having a second end face R" of an elevator rope R are main components of the elevator rope R. As shown in FIG3b), the first and second members include load-bearing portions 11a to 11d separated from each other by dividing a covering p into branches adapted to accommodate a wedge-shaped element 8. The covering p of the elevator rope R is placed on opposite sides of the wedge-shaped element 8. The outermost load-bearing portions 11a, 11d are placed on opposite sides of the wedge-shaped element 8 from the innermost load-bearing portions 11b, 11c. The rope end assembly 1 includes a wedge-shaped element 8, which is an elongated unit including a first contact surface portion arranged against the first member having the first end face R' of the elevator rope R and a second contact surface portion arranged against the second member having the second end face R" of the elevator rope R. The wedge-shaped element 8 may include a smooth contact surface portion and a rough or patterned contact surface portion. Advantageously, both wedge-shaped contact surface portions have the same contact surface with the same friction properties. The wedge-shaped element 8 may also include a space for a rope end block at the first end of the wedge-shaped element 8. The wedge-shaped element 8 is advantageously made of metal or some other mechanically suitable material.
绳索端组件1通过固定杆被固定至固定基座,该固定杆通过固定装置穿过楔形外壳7的侧开口10被固定。该固定杆的固定装置能够穿过楔形外壳7中的开口10。The rope end assembly 1 is fixed to the fixing base by a fixing rod which is fixed by fixing means through a side opening 10 of the wedge-shaped housing 7. The fixing means of the fixing rod can pass through the opening 10 in the wedge-shaped housing 7.
电梯包括电梯情况监视装置,该电梯情况监视装置包括经由所述绳索端块6电连接至绳索状况监视装置的电梯绳索R,该电梯端块6包括一个或多个导电短路元件和紧固装置,绳索状况监视装置监视所述电梯绳索的电信号并且以预定时间间隔、诸如至少每秒钟一次向电梯控制器发送所述电梯绳索的电信号。如果错误信号从所述绳索状况监视装置被发送至电梯控制器,则电梯操作被改变或者电梯被停止服务。在优选实施例中,绳索状况监视装置包括电流源、电压测量设备、微控制器和用于监视所述绳索R的情况的显示器。The elevator includes an elevator condition monitoring device, which includes an elevator rope R electrically connected to the rope condition monitoring device via a rope end block 6. The rope end block 6 includes one or more electrically conductive short-circuit elements and a fastening device. The rope condition monitoring device monitors an electrical signal from the elevator rope and transmits the electrical signal to an elevator controller at predetermined intervals, such as at least once per second. If an error signal is transmitted from the rope condition monitoring device to the elevator controller, elevator operation is modified or the elevator is removed from service. In a preferred embodiment, the rope condition monitoring device includes a current source, a voltage measuring device, a microcontroller, and a display for monitoring the condition of the rope R.
绳索端块6通过紧固装置附接至电梯绳索R端。因此,该紧固装置能够穿过在绳索端块6的框架部分中的开口。该紧固装置可以有利地由金属或者一些其它合适的导电材料制成。该紧固装置有利地是螺钉或者具有螺母的螺栓。可以通过在绳索中钻孔并且通过用螺钉或者螺栓紧固来对绳索进行紧固。绳索端块6包括通过紧固装置附接至绳索端块6的一个或多个短路元件。因此紧固装置能够穿过短路元件中的开口。短路元件、诸如短路板以及紧固装置有利地由金属或者一些其它合适的导电材料制成。绳索端块6由塑料或者一些其它非导电材料制造而成。优选地,绳索端块6是由塑料、优选地由热塑性聚合物或者热固性聚合物制造而成的单片结构。The rope end block 6 is attached to the end of the elevator rope R by a fastening device. Therefore, the fastening device can pass through the opening in the frame part of the rope end block 6. The fastening device can advantageously be made of metal or some other suitable conductive material. The fastening device is advantageously a screw or a bolt with a nut. The rope can be fastened by drilling a hole in the rope and fastening it with a screw or bolt. The rope end block 6 includes one or more short-circuit elements attached to the rope end block 6 by a fastening device. Therefore, the fastening device can pass through the opening in the short-circuit element. The short-circuit element, such as a short-circuit plate, and the fastening device are advantageously made of metal or some other suitable conductive material. The rope end block 6 is made of plastic or some other non-conductive material. Preferably, the rope end block 6 is a single-piece structure made of plastic, preferably a thermoplastic polymer or a thermosetting polymer.
在优选实施例中,绳索状况监视装置用于在电梯安装期间首次以及在所述电梯用于运送乘客和/或货物时再次测量所述电梯绳索R、C的第一点与第二点之间的电阻值。优选地,所述第一点和第二点是电梯绳索R、C的非金属承载部11a至11d、12a至12b、13的点,或者是所述电梯绳索R、C的若干电连接的非金属承载部11a至11d、12a至12b、13的点。In a preferred embodiment, the rope condition monitoring device is adapted to measure the resistance value between a first point and a second point of the elevator rope R, C for the first time during installation of the elevator and again when the elevator is used to transport passengers and/or freight. Preferably, the first point and the second point are points of non-metallic load-bearing parts 11a to 11d, 12a to 12b, 13 of the elevator rope R, C or points of several electrically connected non-metallic load-bearing parts 11a to 11d, 12a to 12b, 13 of the elevator rope R, C.
图4a)、图4b)和图4c)分别图示具有四个承载部11a至11d、两个承载部12a至12b和一个承载部13的绳索R横截面的优选实施例,如结合图1至图3中的一个所描述的,绳索R用作电梯、尤其是乘客电梯的悬吊和/或传输绳索R。在根据本发明的使用中,至少一个绳索R、但是优选地多个绳索被构造为使得绳索的宽度在绳索R的横向方向上大于其厚度,并且被安装以支撑或移动电梯轿厢,所述绳索R包括由复合材料制成的承载部11a至11d、12a至12b、13,该复合材料包括在沿着绳索的纵向方向被定向的聚合物基体m中的增强纤维f,该增强纤维f由解开的单向碳纤维组成。悬吊绳索R最优选地通过一端被紧固至电梯轿厢1并且通过另一端被紧固至配重CW,但是其也适用于在没有配重的电梯中使用。虽然附图仅示出了具有1:1的悬吊比率的电梯,然而所描述的绳索R还适用于用作具有1:2的悬吊比率的电梯中的悬吊绳索R。绳索R尤其也适于用作具有大的起重高度的电梯、优选地是具有超过100米的起重高度的电梯、最优选地是150米至800米的起重高度的电梯中的传输绳索R。所限定的绳索R还可以用于实现没有补偿绳索C的新的电梯,或者将旧的电梯变换成没有补偿绳索C的电梯。Figures 4a), 4b), and 4c, respectively, illustrate preferred embodiments of a cross-section of a rope R having four load-bearing parts 11a to 11d, two load-bearing parts 12a to 12b, and one load-bearing part 13, as described in conjunction with one of Figures 1 to 3. The rope R is used as a suspension and/or transport rope R for an elevator, particularly a passenger elevator. In use according to the invention, at least one rope R, but preferably a plurality of ropes, is constructed such that its width in the transverse direction of the rope R is greater than its thickness and is installed to support or move an elevator car. The rope R includes load-bearing parts 11a to 11d, 12a to 12b, 13 made of a composite material containing reinforcing fibers f consisting of unwound unidirectional carbon fibers in a polymer matrix m oriented in the longitudinal direction of the rope. The suspension rope R is most preferably fastened to the elevator car 1 at one end and to the counterweight CW at the other end, but is also suitable for use in elevators without a counterweight. Although the figures only show elevators with a 1:1 suspension ratio, the rope R described is also suitable for use as a suspension rope R in elevators with a 1:2 suspension ratio. The rope R is particularly suitable for use as a transmission rope R in elevators with large hoisting heights, preferably elevators with a hoisting height of more than 100 meters, most preferably elevators with a hoisting height of 150 to 800 meters. The defined rope R can also be used to realize new elevators without compensating ropes C or to convert old elevators into elevators without compensating ropes C.
如图4a)至图4c)中所呈现的,绳索R是带的形式,从而具有与其厚度相比基本上较大的宽度。这使得其很好地适用于电梯使用,因为绳索的弯曲在大多数电梯中是必须的。为了使得能够将半径变得很好地适用于电梯使用,优选的是,绳索的宽度/厚度比率为至少2或更大,优选地为4,甚至更优选地为至少5或更大。为了使得能够将半径变得很好地适用于电梯使用,优选的是所述力传输部的宽度/厚度比率为至少2,优选地为至少3或更大。在绳索R被制成为包含仅一个承载构件13时,则优选的是比率为5或更大。优选的是,绳索R的所有承载构件11a至11d、12a至12b、13一起覆盖绳索的宽度的大部分、优选地为70%或更多,更优选地位75%或更多,最优选地位80%或更多(而不管绳索中是否存在其中的仅一个或多个承载构件)。因此,绳索的宽度被有效地用于承载功能。As shown in Figures 4a) to 4c), the rope R is in the form of a belt and thus has a substantially larger width than its thickness. This makes it well-suited for use in elevators, as rope bending is essential in most elevators. To optimize the radius for elevator use, the rope preferably has a width/thickness ratio of at least 2 or greater, preferably 4, and even more preferably at least 5 or greater. To optimize the radius for elevator use, the force-transmitting portion preferably has a width/thickness ratio of at least 2, preferably at least 3 or greater. When the rope R is constructed to include only one load-bearing member 13, a ratio of 5 or greater is preferred. It is preferred that all load-bearing members 11a to 11d, 12a to 12b, 13 of the rope R together cover a substantial portion of the rope's width, preferably 70% or more, more preferably 75% or more, and most preferably 80% or more (regardless of whether the rope contains only one or more load-bearing members). Thus, the rope's width is effectively utilized for load-bearing functions.
在如图4a)和图4b)所示的实施例中,绳索R包括多个承载构件11a至11d、12a至12b。这些多个承载构件11a至11d、12a至12b在带的宽度方向上并且在同一平面上被放置成彼此相邻。在如图4c)所示的实施例中,绳索R包括仅一个承载构件13。在所有这些实施例中,承载构件11a至11d、12a至12b、13被包覆物p包围,该层p形成保护承载构件11a至11d、12a至12b、13的绳索的表面。层p优选地为聚合物,最优选地为弹性聚合物、诸如聚氨酯,因为其提供好的耐磨性、保护和好的摩擦性能,例如用于与绳索轮4的摩擦牵引接触。在所有这些实施例中,如在绳索R的宽度方向上所测量的,承载构件11a至11d、12a至12b、13具有大于其厚度的宽度。In the embodiments shown in Figures 4a) and 4b), the rope R includes multiple load-bearing members 11a-11d, 12a-12b. These multiple load-bearing members 11a-11d, 12a-12b are positioned adjacent to each other in the same plane across the width of the belt. In the embodiment shown in Figure 4c), the rope R includes only one load-bearing member 13. In all of these embodiments, the load-bearing members 11a-11d, 12a-12b, 13 are surrounded by a covering p, which forms the surface of the rope and protects the load-bearing members 11a-11d, 12a-12b, 13. The covering p is preferably a polymer, most preferably an elastomeric polymer such as polyurethane, as it provides good wear resistance, protection, and good friction properties, for example, for frictional traction contact with the rope pulley 4. In all of these embodiments, the load-bearing members 11a-11d, 12a-12b, 13 have a width, as measured across the width of the rope R, that is greater than their thickness.
在本应用中,术语“绳索的承载构件”指代沿着绳索的纵向方向被伸长的部件,并且该部件能够在不破坏沿着绳索的纵向被施加在所讨论的绳索上的负载的大部分的情况下支承。上述被施加在绳索上的负载沿着承载构件的纵向方向在承载构件上产生张力,该张力可以在所讨论的承载构件内部沿着承载构件的长度、例如从承载构件的一端至其另一端被传输。In the present application, the term "load-bearing member of a rope" refers to a component that is elongated in the longitudinal direction of the rope and is capable of supporting, without breaking, a substantial portion of the load applied to the rope in the longitudinal direction. The load applied to the rope generates a tension in the load-bearing member in the longitudinal direction, which tension can be transmitted within the load-bearing member along its length, for example, from one end to the other.
本领域技术人员清楚的是,本发明并非被排他性地限于其中举例而言描述本发明的上述实施例,在以下呈现的权利要求中所限定的发明概念的范围内的本发明的很多变化和不同的实施例都是可能的。因此,清楚的是,所描述的绳索R可以设置有嵌齿形表面或者一些其它类型的图案化表面以产生与曳引轮4的正电接头。还清楚的是,矩形复合物承载部11a至11d、12a至12b、13可以包括与图示的那些相比被较彻底地倒圆的边缘或者完全没有被倒圆的边缘。类似地,绳索R的聚合物层p可以包括与图示的这些相比被较彻底地倒圆的边缘/转角或完全没有被倒圆的边缘/转角。同样清楚的是,实施例中的承载部11a至11d、12a至12b、13可以被布置成覆盖绳索R的大部分横截面。在这种情况下,承载部11a至11d、12a至12b、13周围的鞘状聚合物层p被制成为在绳索R的厚度方向上与承载部11a至11d、12a至12b、13的厚度相比较薄。同样清楚的是,结合附图所呈现的解决方案,可以使用除了所呈现的这些之外的其它类型的带。同样清楚的是,可以根据需要在相同的复合物部中使用碳纤维和玻璃纤维二者。同样清楚的是,聚合物p层的厚度可以不同于所描述的。同样清楚的是,可以使用抗剪部作为具有本应用中所示出的任何其它结构的附加部件。同样清楚的是,其中分布有增强纤维f的基体聚合物可以包括——混合在基本基体聚合物、诸如例如环氧树脂-辅助材料、诸如例如增强物、填充物、颜料、阻燃剂、稳定剂或对应的试剂中。同样清楚的是,虽然聚合物基体优选地不包括弹性体,然而本发明还可以通过使用弹性体基体来利用。还清楚的是,纤维f的横截面并非必须是圆形的,而是它们可以具有一些其它横截面形状。还清楚的是,可以在层p的基本聚合物、例如在聚氨酯中混合辅助材料、诸如例如增强物、填充物、颜料、阻燃剂、稳定剂或对应的试剂。同样清楚的是,本发明还可以应用于被设计用于除了以上所考虑的之外的起重高度的电梯中。It will be clear to those skilled in the art that the present invention is not exclusively limited to the above-described embodiments, which illustrate the invention by way of example, and that many variations and different embodiments of the invention are possible within the scope of the inventive concept defined in the claims presented below. It will be clear, therefore, that the rope R described can be provided with a cog-shaped surface or some other type of patterned surface to create a positive electrical connection with the traction sheave 4. It will also be clear that the rectangular composite load-bearing portions 11a to 11d, 12a to 12b, 13 may include edges that are more thoroughly rounded than those shown, or may not have any rounded edges at all. Similarly, the polymer layer p of the rope R may include edges/corners that are more thoroughly rounded than those shown, or may not have any rounded edges/corners at all. It will also be clear that the load-bearing portions 11a to 11d, 12a to 12b, 13 of the embodiments can be arranged to cover a substantial portion of the cross-section of the rope R. In this case, the sheath-like polymer layer p surrounding the load-bearing portions 11a to 11d, 12a to 12b, 13 is made thinner in the thickness direction of the rope R than the thickness of the load-bearing portions 11a to 11d, 12a to 12b, 13. It will also be apparent that, in conjunction with the solutions presented in the figures, other types of tapes besides those presented can be used. It will also be apparent that both carbon fiber and glass fiber can be used in the same composite portion, as desired. It will also be apparent that the thickness of the polymer p layer can vary from that described. It will also be apparent that the shear-resistant portion can be used as an additional component having any of the other structures shown in this application. It will also be apparent that the matrix polymer in which the reinforcing fibers f are distributed can include—admixed with—a base matrix polymer, auxiliary materials such as, for example, epoxy resin, reinforcements, fillers, pigments, flame retardants, stabilizers, or corresponding agents. It will also be apparent that, while the polymer matrix preferably does not include an elastomer, the present invention can also be utilized using an elastomeric matrix. It will also be apparent that the cross-section of the fibers f is not necessarily circular, but rather can have some other cross-sectional shape. It is also clear that auxiliary materials such as, for example, reinforcements, fillers, pigments, flame retardants, stabilizers or corresponding agents can be mixed into the base polymer of layer p, for example polyurethane. It is also clear that the invention can also be applied to elevators designed for lifting heights other than those considered above.
应当理解,以上描述和附图仅意在图示本发明。对于本领域技术人员而言清楚的是,可以用多种方式来实现发明概念。本发明及其实施例不限于上述示例,而是可以在权利要求的范围内变化。It should be understood that the above description and the accompanying drawings are intended only to illustrate the present invention. It is clear to those skilled in the art that the inventive concept can be implemented in many ways. The present invention and its embodiments are not limited to the above examples, but may vary within the scope of the claims.
Claims (20)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP13195084.2A EP2878563B1 (en) | 2013-11-29 | 2013-11-29 | A rope terminal assembly and an elevator |
| EP13195084.2 | 2013-11-29 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1207051A1 HK1207051A1 (en) | 2016-01-22 |
| HK1207051B true HK1207051B (en) | 2020-08-28 |
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