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GB2496040B - Predicted fault analysis - Google Patents

Predicted fault analysis

Info

Publication number
GB2496040B
GB2496040B GB1219049.2A GB201219049A GB2496040B GB 2496040 B GB2496040 B GB 2496040B GB 201219049 A GB201219049 A GB 201219049A GB 2496040 B GB2496040 B GB 2496040B
Authority
GB
United Kingdom
Prior art keywords
fault analysis
predicted fault
predicted
analysis
fault
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
GB1219049.2A
Other versions
GB2496040A (en
GB201219049D0 (en
Inventor
Zhou Ling
Kenneth Daly Paul
B Havekost Robert
Lynn Blevins Terrence
K Wojsznis Wilhelm
John Nixon Mark
J Worek Christopher
Richard Muston Paul
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fisher Rosemount Systems Inc
Original Assignee
Fisher Rosemount Systems Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/279,881 external-priority patent/US9323234B2/en
Application filed by Fisher Rosemount Systems Inc filed Critical Fisher Rosemount Systems Inc
Publication of GB201219049D0 publication Critical patent/GB201219049D0/en
Publication of GB2496040A publication Critical patent/GB2496040A/en
Application granted granted Critical
Publication of GB2496040B publication Critical patent/GB2496040B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B15/00Systems controlled by a computer
    • G05B15/02Systems controlled by a computer electric
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B17/00Systems involving the use of models or simulators of said systems
    • G05B17/02Systems involving the use of models or simulators of said systems electric
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/0227Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions
    • G05B23/0235Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions based on a comparison with predetermined threshold or range, e.g. "classical methods", carried out during normal operation; threshold adaptation or choice; when or how to compare with the threshold
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/024Quantitative history assessment, e.g. mathematical relationships between available data; Functions therefor; Principal component analysis [PCA]; Partial least square [PLS]; Statistical classifiers, e.g. Bayesian networks, linear regression or correlation analysis; Neural networks
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/04Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32187Correlation between controlling parameters for influence on quality parameters
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32194Quality prediction
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32201Build statistical model of past normal proces, compare with actual process
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Business, Economics & Management (AREA)
  • Automation & Control Theory (AREA)
  • Strategic Management (AREA)
  • Economics (AREA)
  • Human Resources & Organizations (AREA)
  • General Business, Economics & Management (AREA)
  • Theoretical Computer Science (AREA)
  • Tourism & Hospitality (AREA)
  • Marketing (AREA)
  • Game Theory and Decision Science (AREA)
  • Operations Research (AREA)
  • General Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Development Economics (AREA)
  • Primary Health Care (AREA)
  • Entrepreneurship & Innovation (AREA)
  • Health & Medical Sciences (AREA)
  • Quality & Reliability (AREA)
  • Artificial Intelligence (AREA)
  • Evolutionary Computation (AREA)
  • Mathematical Physics (AREA)
  • General Engineering & Computer Science (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • General Factory Administration (AREA)
GB1219049.2A 2011-10-24 2012-10-23 Predicted fault analysis Active GB2496040B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US13/279,881 US9323234B2 (en) 2009-06-10 2011-10-24 Predicted fault analysis

Publications (3)

Publication Number Publication Date
GB201219049D0 GB201219049D0 (en) 2012-12-05
GB2496040A GB2496040A (en) 2013-05-01
GB2496040B true GB2496040B (en) 2019-04-03

Family

ID=47359349

Family Applications (1)

Application Number Title Priority Date Filing Date
GB1219049.2A Active GB2496040B (en) 2011-10-24 2012-10-23 Predicted fault analysis

Country Status (4)

Country Link
JP (1) JP6166883B2 (en)
CN (1) CN103116277B (en)
DE (1) DE102012110166A1 (en)
GB (1) GB2496040B (en)

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US20140379626A1 (en) * 2013-06-20 2014-12-25 Rockwell Automation Technologies, Inc. Information platform for industrial automation stream-based data processing
US10018997B2 (en) * 2013-06-28 2018-07-10 Fisher-Rosemount Systems, Inc. Non-intrusive data analytics in a process control system
US20170248943A1 (en) * 2014-09-02 2017-08-31 Bombardier Inc. Method and system for determining sampling plan for inspection of composite components
US11042128B2 (en) * 2015-03-18 2021-06-22 Accenture Global Services Limited Method and system for predicting equipment failure
WO2017039667A1 (en) * 2015-09-03 2017-03-09 General Electric Company Method and apparatus for providing case histories and case progressions
WO2017039665A1 (en) * 2015-09-03 2017-03-09 General Electric Company Method and apparatus for rating failure data structures
WO2017044118A1 (en) * 2015-09-11 2017-03-16 General Electric Company Method and appartus for providing case assessments of threats versus work plans
CN105740975B (en) * 2016-01-26 2019-08-27 云南电网有限责任公司电力科学研究院 A Method for Evaluation and Prediction of Equipment Defects Based on Data Correlation
EP3246777A1 (en) * 2016-05-19 2017-11-22 ETM professional control GmbH System for controlling and monitoring technical processes and installations
JP6780576B2 (en) * 2017-04-27 2020-11-04 トヨタ自動車株式会社 Analysis method presentation system, method and program
CN107817684A (en) * 2017-11-21 2018-03-20 北京宇航系统工程研究所 A kind of carrier rocket quick fault testing policy optimization method
US11537271B2 (en) * 2018-04-16 2022-12-27 Ebay Inc. System and method for aggregation and comparison of multi-tab content
JP6811896B2 (en) * 2018-04-19 2021-01-13 三菱電機株式会社 Equipment, methods, and computer programs to identify anomalous equipment
DE102018109816B3 (en) 2018-04-24 2019-10-24 Yxlon International Gmbh A method for obtaining at least one significant feature in a series of components of the same type and method for classifying a component of such a series
CN108919776B (en) * 2018-06-19 2021-04-09 深圳市元征科技股份有限公司 Fault assessment method and terminal
JP7163117B2 (en) * 2018-09-14 2022-10-31 株式会社東芝 Process monitoring support device, process monitoring support system, process monitoring support method, and process monitoring support program
EP3628605B2 (en) * 2018-09-27 2024-10-30 Tetra Laval Holdings & Finance S.A. Method of fault prediction in a packaging machine
WO2020152741A1 (en) * 2019-01-21 2020-07-30 三菱電機株式会社 Abnormality cause estimation device, abnormality cause estimation method, and program
US11899417B2 (en) 2019-05-02 2024-02-13 Fisher-Rosemount Systems, Inc. Methods and apparatus to implement predictive analytics for continuous control system processes
JP2020190956A (en) 2019-05-22 2020-11-26 株式会社東芝 Manufacturing condition output device, quality control system and program
EP3764179B1 (en) * 2019-07-08 2024-11-13 ABB Schweiz AG Assessing conditions of industrial equipment and processes
CN113721557B (en) * 2020-05-25 2022-12-20 中国石油化工股份有限公司 Petrochemical device operation process parameter monitoring method and device based on associated parameters
CN112233420B (en) * 2020-10-14 2023-12-15 腾讯科技(深圳)有限公司 Fault diagnosis method and device for intelligent traffic control system
JP7717501B2 (en) * 2021-06-15 2025-08-04 キヤノンメディカルシステムズ株式会社 Medical information processing device, medical information processing system, medical information processing method, and medical information processing program
CN113433907B (en) * 2021-06-24 2022-05-10 中国航空综合技术研究所 Reliability control method for aviation electromechanical product design based on reliability key characteristic
US12061458B2 (en) * 2021-08-27 2024-08-13 Applied Materials, Inc. Systems and methods for adaptive troubleshooting of semiconductor manufacturing equipment
CN114003912B (en) * 2021-11-16 2024-09-13 安天科技集团股份有限公司 Lesu program identification method, apparatus, computer device and storage medium
WO2023136032A1 (en) * 2022-01-14 2023-07-20 富士フイルム株式会社 Information processing device, method, and program

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US20050159835A1 (en) * 2003-12-26 2005-07-21 Kentaro Yamada Device for and method of creating a model for determining relationship between process and quality
WO2006018741A2 (en) * 2004-08-20 2006-02-23 Pdf Solutions Sa A method for improving efficiency of a manufacturing process such as a semiconductor fab process
US20080102147A1 (en) * 2006-10-27 2008-05-01 Nissei Plastic Industrial Co., Ltd. Support apparatus of injection-molding machine
WO2008106071A1 (en) * 2007-02-27 2008-09-04 Exxonmobil Research And Engineering Company Method and system of using inferential measurements for abnormal event detection in continuous industrial processes
US20090149981A1 (en) * 2007-08-14 2009-06-11 Wayne Errol Evans System and methods for continuous, online monitoring of a chemical plant or refinery
US20100318934A1 (en) * 2009-06-10 2010-12-16 Terrence Lynn Blevins Methods and apparatus to predict process quality in a process control system

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EP1955830B1 (en) * 2007-02-06 2014-04-09 Abb Research Ltd. A method and a control system for monitoring the condition of an industrial robot
CN201898519U (en) * 2010-09-01 2011-07-13 燕山大学 Equipment maintenance early-warning device with risk control

Patent Citations (6)

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US20050159835A1 (en) * 2003-12-26 2005-07-21 Kentaro Yamada Device for and method of creating a model for determining relationship between process and quality
WO2006018741A2 (en) * 2004-08-20 2006-02-23 Pdf Solutions Sa A method for improving efficiency of a manufacturing process such as a semiconductor fab process
US20080102147A1 (en) * 2006-10-27 2008-05-01 Nissei Plastic Industrial Co., Ltd. Support apparatus of injection-molding machine
WO2008106071A1 (en) * 2007-02-27 2008-09-04 Exxonmobil Research And Engineering Company Method and system of using inferential measurements for abnormal event detection in continuous industrial processes
US20090149981A1 (en) * 2007-08-14 2009-06-11 Wayne Errol Evans System and methods for continuous, online monitoring of a chemical plant or refinery
US20100318934A1 (en) * 2009-06-10 2010-12-16 Terrence Lynn Blevins Methods and apparatus to predict process quality in a process control system

Also Published As

Publication number Publication date
JP6166883B2 (en) 2017-07-19
GB2496040A (en) 2013-05-01
DE102012110166A1 (en) 2013-04-25
JP2013093027A (en) 2013-05-16
GB201219049D0 (en) 2012-12-05
CN103116277A (en) 2013-05-22
CN103116277B (en) 2018-04-13

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