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GB2368047A - Textured slumped painted decorative glass tiles - Google Patents

Textured slumped painted decorative glass tiles Download PDF

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Publication number
GB2368047A
GB2368047A GB0016764A GB0016764A GB2368047A GB 2368047 A GB2368047 A GB 2368047A GB 0016764 A GB0016764 A GB 0016764A GB 0016764 A GB0016764 A GB 0016764A GB 2368047 A GB2368047 A GB 2368047A
Authority
GB
United Kingdom
Prior art keywords
tile
tiles
glass
kiln
ceramic paper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB0016764A
Other versions
GB0016764D0 (en
GB2368047B (en
Inventor
Timothy John Murphy
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to GB0016764A priority Critical patent/GB2368047B/en
Publication of GB0016764D0 publication Critical patent/GB0016764D0/en
Publication of GB2368047A publication Critical patent/GB2368047A/en
Application granted granted Critical
Publication of GB2368047B publication Critical patent/GB2368047B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F1/00Designs or pictures characterised by special or unusual light effects
    • B44F1/06Designs or pictures characterised by special or unusual light effects produced by transmitted light, e.g. transparencies, imitations of glass paintings
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/025Re-forming glass sheets by bending by gravity
    • C03B23/0252Re-forming glass sheets by bending by gravity by gravity only, e.g. sagging
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B29/00Reheating glass products for softening or fusing their surfaces; Fire-polishing; Fusing of margins
    • C03B29/02Reheating glass products for softening or fusing their surfaces; Fire-polishing; Fusing of margins in a discontinuous way
    • C03B29/025Glass sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B40/00Preventing adhesion between glass and glass or between glass and the means used to shape it, hold it or support it
    • C03B40/005Fabrics, felts or loose covers
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/006Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
    • C03C17/007Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character containing a dispersed phase, e.g. particles, fibres or flakes, in a continuous phase
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/22Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/42Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating of an organic material and at least one non-metal coating
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2204/00Glasses, glazes or enamels with special properties
    • C03C2204/08Glass having a rough surface
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/40Coatings comprising at least one inhomogeneous layer
    • C03C2217/43Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
    • C03C2217/44Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the composition of the continuous phase
    • C03C2217/445Organic continuous phases
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/40Coatings comprising at least one inhomogeneous layer
    • C03C2217/43Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
    • C03C2217/46Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase
    • C03C2217/47Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase consisting of a specific material
    • C03C2217/475Inorganic materials
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/30Aspects of methods for coating glass not covered above
    • C03C2218/36Underside coating of a glass sheet
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/30Aspects of methods for coating glass not covered above
    • C03C2218/365Coating different sides of a glass substrate

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Dispersion Chemistry (AREA)
  • Composite Materials (AREA)
  • Finishing Walls (AREA)

Abstract

Slumped glass tiles 1 are manufactured by placing tile shaped pieces of glass on ceramic paper 2 in a kiln 6 to slump the glass. The textured surface of the ceramic paper is replicated on the underside 10 of the glass tile providing a keying surface for paint and /or adhesive. The ceramic paper is coated with investrite 4 as release powder. The underside of the tiles are painted with epoxide paint 16 which may have fine sand 18 in it or added after painting the tile. Also various colours can be used on a tile and/or several layers of ceramic paper can be used.

Description

DECORATIVE TILES
The present invention relates to decorative tiles.
Conventionally decorative tiles for walls and floors have been of ceramic materials It is know for them to have dimensional relief and/or to be painted.
Recently slumped glass has been used to produce tiles with relief. Slumped glass is ordinary glass cut to shape and heated in a kiln. The heating rounds the cut edges of the glass. Relief can be introduced by placing contoured patterns on the kiln shelf beneath the glass, whereby on softening of the glass in the kiln, it slumps over the pattern, reproducing it when cooled and removed from the kiln.
Glass is commercially available in very few colours. It is not easy to incorporate colour into glass during slumping.
In my British Patent application No. 9907624. 2 I described a decorative tile comprising a tile-sized piece of glass which has been heated in a kiln to slump its front edges at least, the tile being painted on their back surface.
I have now improved the tiles by placing the tile-sized pieces of glass on ceramic paper in the kiln to texture the back surface thereof, the ceramic paper being coated with investrite to prevent adherence of the glass. The texture back surface provides an aesthetically appealing tile and also provides a keying surface on the underside of the tile for painting after firing.
In addition I paint the back surface with an epoxide paint and fine sand. The epoxide paint, in conjunction with the keying surface on the underside of the tile, bonds strongly to the glass tile, and the sand improves the adherence between the tile and the adhesive used to fix it to a wall in use.
To help understanding of the invention, a specific embodiment thereof will now be described by way of example and with reference to the accompanying drawings in which:
Figure 1 is a front view of one tile of the invention set on a wall with further such tiles around it, there being shown broken away ; Figure 2 is a cross-sectional view of one tile before setting; and Figure 3 is a side view of tiles being heated in a kiln.
The tiles 1 shown in Figure 1 and Figure 2 are formed from conventional glass, cut to size. As shown the glass is cut into squares, and these will typically have a dimension of 95 mm or slightly larger.
As shown in Figure 3, the pieces of glass 1 are placed onto ceramic paper 2 which is coated in investrite 4 in a kiln 6. The kiln is heated slowly up to a temperature of approximately 800oc. The tiles 1 are then held at this temperature for a period of 15 minutes. The kiln is turned off and allowed to cool and the tiles are removed from the kiln when cool enough to handle. Any residual pieces of ceramic paper 2 are then wiped from the underside 10 of the tile.
Typically the ceramic paper 2 will last for three firings before having to be replaced.
The temperature in the kiln causes the glass to soften slightly. This results in the sharp edges 12 of the cut glass being rounded 14, and the lower surface 10 of the glass to take on the texture of the ceramic paper. The grade of ceramic paper will determine the texture of the lower surface of the glass tiles. In addition any irregularities in the cutting of the glass, or the temperature of the kiln will result in further irregularities in the tiles. This is to aesthetic advantage.
After removal from the kiln and cleaning of residual ceramic paper, the underside 10 of the tiles is painted with an epoxide paint 16 and fine sand 18. Either each tile is painted 16 and then covered in fine sand 18, or alternatively the epoxide paint 16 and sand 18 are mixed together and the applied to the underside of the tile.
The tiles are then stoved at a temperature of approximately 165C for a period of approximately 40 minutes. This sets the epoxide paint 16 and ensures that it adheres to the glass tile 1. The irregularities in the back of the tile from the ceramic paper
provide a keying surface for adherence of the paint as well as providing a aesthetically pleasing result.
Once cool the tiles are ready to hung on the wall in this conventional manner.
However, in conventional ceramic tiles, the ceramic is porous and absorbs moisture from the adhesive speeding up the drying time. As the glass in my tiles is not absorbent, this reduction in drying time is not achieved. As a result, when using conventional cementitious adhesive, drying times of 10-14 days have been experienced. I therefore recommend the use of either an epoxide based adhesive, which goes off by reaction of components and does not require the removal of water, or a quick drying cementitious adhesive.
The invention is not intended to be restricted to the details of the above described embodiment. For instance various colours of paint can be used, either separately or on the same tile. In addition, several layers of ceramic paper can be used in a particular shape to give further relief on the back of the tile.

Claims (12)

1. A method of manufacturing glass tiles comprising placing tile sized pieces of glass on ceramic paper in a kiln and heating to slump the glass, such that the ceramic paper produces a texture on an underside of the glass tile.
2. A method of manufacturing glass tiles as claimed in claim 1, wherein the ceramic paper is coated in investrite.
3. A method of manufacturing glass tiles as claimed in claim 1 or claim 2, wherein the kiln is heated to a temperature of approximately 800OC.
4. A method of manufacturing glass tiles as claimed in claim 3, wherein the kiln temperature is held for a period of 15 minutes.
5. A method of manufacturing glass tiles as claimed in any preceding claim, further comprising painting the underside with epoxide paint and sand.
6. A method of manufacture glass tiles as claimed in claim 5, wherein the epoxide paint is applied to the underside of the tile, which in then coated in sand.
7. A method of manufacturing glass tiles as claimed in claim 5, wherein the epoxide paint and sand are mixed before being applied to the underside of the tile.
8. A method of manufacturing glass tiles as claimed in claim 5, claim 6, or claim 7, wherein after painting the tiles are heated in a kiln to set the paint.
9. A method of manufacturing glass tiles as claimed in claim 8, wherein the kiln is heated to 165OC and held at that temperature for a period of 40 minutes.
10. A tile as produced according to any one of claims 1 to 9.
11. A method of manufacturing glass tile substantially as hereinbefore described with reference to Figures 1 to 3 of the accompanying drawings.
12. A tile substantially as hereinbefore described with reference to Figure 1 to 3 of the accompanying drawings.
GB0016764A 2000-07-08 2000-07-08 Decorative tiles Expired - Fee Related GB2368047B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB0016764A GB2368047B (en) 2000-07-08 2000-07-08 Decorative tiles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB0016764A GB2368047B (en) 2000-07-08 2000-07-08 Decorative tiles

Publications (3)

Publication Number Publication Date
GB0016764D0 GB0016764D0 (en) 2000-08-30
GB2368047A true GB2368047A (en) 2002-04-24
GB2368047B GB2368047B (en) 2004-04-28

Family

ID=9895259

Family Applications (1)

Application Number Title Priority Date Filing Date
GB0016764A Expired - Fee Related GB2368047B (en) 2000-07-08 2000-07-08 Decorative tiles

Country Status (1)

Country Link
GB (1) GB2368047B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003095234A3 (en) * 2002-05-08 2004-09-16 Tomas Jesse Charlton Artistic panes of glass

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2349362A (en) * 1999-04-01 2000-11-01 Timothy John Murphy Decorative glass tile with slumped edges and painted rear face

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2349362A (en) * 1999-04-01 2000-11-01 Timothy John Murphy Decorative glass tile with slumped edges and painted rear face

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003095234A3 (en) * 2002-05-08 2004-09-16 Tomas Jesse Charlton Artistic panes of glass
US7114353B1 (en) 2002-05-08 2006-10-03 Thomas Jesse Charlton Devices, systems and methods for use in fabricating doorlites, sidelites, windows, window panes and the like

Also Published As

Publication number Publication date
GB0016764D0 (en) 2000-08-30
GB2368047B (en) 2004-04-28

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Legal Events

Date Code Title Description
PCNP Patent ceased through non-payment of renewal fee

Effective date: 20090708