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GB2364270A - Metallic coated plastic component and method of joining such to support member by heating both - Google Patents

Metallic coated plastic component and method of joining such to support member by heating both Download PDF

Info

Publication number
GB2364270A
GB2364270A GB0110958A GB0110958A GB2364270A GB 2364270 A GB2364270 A GB 2364270A GB 0110958 A GB0110958 A GB 0110958A GB 0110958 A GB0110958 A GB 0110958A GB 2364270 A GB2364270 A GB 2364270A
Authority
GB
United Kingdom
Prior art keywords
component
plastics material
material component
component part
supporting member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB0110958A
Other versions
GB0110958D0 (en
Inventor
Rudi Hainle
Peter Klatt
Reinhold Legherz
Peter Pfaff
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mann and Hummel GmbH
Original Assignee
Filterwerk Mann and Hummel GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Filterwerk Mann and Hummel GmbH filed Critical Filterwerk Mann and Hummel GmbH
Publication of GB0110958D0 publication Critical patent/GB0110958D0/en
Publication of GB2364270A publication Critical patent/GB2364270A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • B29C66/5326Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1246Tongue and groove joints characterised by the female part, i.e. the part comprising the groove
    • B29C66/12469Tongue and groove joints characterised by the female part, i.e. the part comprising the groove being asymmetric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/302Particular design of joint configurations the area to be joined comprising melt initiators
    • B29C66/3022Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined
    • B29C66/30223Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined said melt initiators being rib-like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5342Joining single elements to open ends of tubular or hollow articles or to the ends of bars a substantially flat extra element being placed between and clamped by the joined single elements and the end of said tubular or hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/542Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/63Internally supporting the article during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/14Filters

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Standing Axle, Rod, Or Tube Structures Coupled By Welding, Adhesion, Or Deposition (AREA)
  • Connection Of Plates (AREA)

Abstract

A metallic coated plastic component 11 has a metal free region 14, such as an end face 14 of a depending annular wall 13 thereof. Further disclosed is a method of joining the component 11 to a support member 10 which comprises the heating of both in the region of a connection point or points, corresponding for the component 11 to the metal free region thereof 14 and to an area of the support member 10, possibly an annular groove 12 therein, accommodating the wall 13 of component 11. The supporting member 10 may have a welding ring 17 with which a centring edge of the component 11 may cooperate for joining. Both component 11 and support 10 may be formed of thermoplastic material. The heating, which may be effected by ultrasound friction with the support 10 mounted to an anvil 18 and the component 11 agitated by a vibrating punch 19, may permit sealing between component 11 and support 10. The method may result in the formation of an assembly of the component 11 and support 10. The metallic coating may be chromium. The face 14 may have been prevented from taking up the metallic coating with a prior application of metal resistant / repelling laquer. The support member 11 may be the cover hood of an internal combustion engine air filter; a vehicle manufacturers logo or emblem may carried by the component 11 joined to the hood.

Description

2364270 METHOD OF CONNECTING A PLASTICS MATERIAL COMPONENT PART TO A
SUPPORTING MEMBER The invention relates to a method of connecting a plastics material component part to a supporting member, the plastics material component part having a metallic coating.
Such a method is used, for example, to secure lettering, typed names or symbols on a supporting member. Usually, the plastics material component part is glued, or it has pin-like extensions which are inserted through openings in the supporting member and are subsequently deformed in a plastic manner by the effect of heat.
When gluing the two parts together, there is a dsk that the connection will come apart in the event of high mechanical or thermal stress. Moreover, the gluing process incurs higher manufacturing costs because of the use of an additional material. No reliable sealing between plastics material component part and supporting member can be achieved when thermally deformable pins are used for connecfion purposes.
In consequence, the basic object of the invention is to provide a method of connecting a plastics material component part to a supporting member, which withstands both high mechanical and high thermal stresses and provides reliable sealing between plastics material component part and supporting member.
According to the present invention there is provided a method of connecting a plastics material component part to a supporting member, the plastics material component part having a metallic coating, wherein the connection is effected by heating the plastics material component part and the supporting member in the region of the connection point, and the plastics material component part has a metal-free zone in the region of the connection point.
An advantage of the invention resides in the fact that a form-fitting connection can be effected - if the supporting member is not a thermoplastic plastics material - via the metal-free zone of the plastics material component part. If the supporting member is also formed from plastics material, the two parts are fused together by heating the plastics material component part.
Preferably, both the supporting member and the plastics material component part are formed from a thermoplastic material. This material is predominantly suitable for thermal connection.
According to an alternative embodiment of the invention, the connection may be effected by means of ultrasound or frictional welding. Other welding methods are, of course, also conceivable, such as, for example, the welding process using induction heat or the hot element welding process. By appropriately shaping the metal-free zone of the plastics material component part, a pressure-resistant sealing is possible between supporting member and plastics matedal component part.
In another advantageous embodiment, the supporting member may have a welding ring or welding edge. The tip of this welding edge is in contact with the metal-free zone of the plastics material component part, and said edge ensures the required sealing during the welding of the two parts.
In a further development of the invention, a centering edge may be provided, facilitating the joining of the two parts during assembly of the two parts.
The present invention will be described further, by way of example, with reference to the accompanying drawings, in which:
Figure 1 is a cross-sectional view through a plastics material component part and a supporting member; and Figure 2 is a detailed view of the method of connecting the parts shown in Figure 1.
A supporting member 10 is illustrated in Figure 1 and is, for example, a cover hood or a front component part, on which an emblem is to be mounted.
The illustrated example involves the cover hood of an air filter for the intake air of an internal combustion engine. The logo or emblem of the vehicle manufacturer or the manufacturer of the intake system is to be mounted on this cover hood. The emblem is a plastics material component part 11, which has to be connected to the supporting member 10 in a sealing and reliable manner. The plastics material component part 11 is provided with a metallic coating, more especially a coating of chromium. The supporting member 10 has a groove 12 in the region where the plastics material component part 11 is accommodated. The plastics material component part 11 is provided with an annular bead 13 for insertion in the groove. The face 14 of the annular bead 13 pointing towards the groove 12 was provided with a lacquer prior to the application of the metallic coating, and such lacquer prevents the spread of metal. The supporting member 10 may be connected to a basic body member or housing, which is not illustrated here, via the securing structures 15 and 16.
Figure 2 is a detailed view of the method for connecting the parts illustrated in Figure 1. Identical parts are provided with identical reference numerals.
The supporting member 10 has a welding ring 17 in the groove 12. This welding ring has a triangular configuration and permits the plastics material component part 11 to be reliably connected to the supporting member 10 by means of frictional welding. For the welding process, the supporting member 10 is placed upon an anvil 18. The plastics material component part 11 is moved towards the supporting member 10 by a welding punch 19 with the effect of vibration and welded to said member in the region of the welding ring 17. Because of the annular configuration of the welding ring 17, the opening in the supporting member 10 is reliably sealed. An intermediate layer 20, which compensates for tolerances, may also be inserted between the two parts.

Claims (10)

1 A method of connecting a plastics material component part to supporting member, the plastics material component part having a metallic coating, wherein the connection is effected by heating the plastics material component part and the supporting member in the region of the connection points, and the plastics material component part has a metal-free zone in the region of the connection point.
2. A method as claimed in claim 1, wherein the supporting member and the plastics material component part are formed from thermoplastic material.
3. A method as claimed in claim 1, wherein the heating of the plastics material component part is effected by ultrasound.
4. A method as claimed in one of the previous claims, wherein the metalfree zone permits a sealing between supporting member and plastics material component part.
5. A method as claimed in claim 3, wherein the supporting member has a welding ring.
6. A method as claimed in one of the previous claims, wherein the plastics material component part is joined to the supporting member via a centering edge.
7. A supporting member having a plastics material component part connected thereto by means of the method as claimed in any preceding claim.
8. A method substantially as herein described with reference to the accompanying drawings.
9. A plastics material component having a metallic coating and for connection to a support member wherein the plastics material component part has a metal-free zone in the region of the connection point.
10. A supporting member wherein a plastics material component connected thereto by the method according to any of claims 1 to 6 substantially as herein described with reference to the accompanying drawings.
GB0110958A 2000-05-27 2001-05-03 Metallic coated plastic component and method of joining such to support member by heating both Withdrawn GB2364270A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE20009544U DE20009544U1 (en) 2000-05-27 2000-05-27 Carrier part

Publications (2)

Publication Number Publication Date
GB0110958D0 GB0110958D0 (en) 2001-06-27
GB2364270A true GB2364270A (en) 2002-01-23

Family

ID=7942110

Family Applications (1)

Application Number Title Priority Date Filing Date
GB0110958A Withdrawn GB2364270A (en) 2000-05-27 2001-05-03 Metallic coated plastic component and method of joining such to support member by heating both

Country Status (3)

Country Link
DE (1) DE20009544U1 (en)
FR (1) FR2809983A1 (en)
GB (1) GB2364270A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7575149B2 (en) 2005-11-28 2009-08-18 Gkss-Forschungszentrum Geesthacht Gmbh Method of connecting a metallic bolt to a plastic workpiece
CN108330433A (en) * 2018-01-31 2018-07-27 厦门建霖健康家居股份有限公司 A kind of environmental protection welding method of plastic electroplating workpiece

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52115883A (en) * 1976-03-24 1977-09-28 Yoshino Kogyosho Co Ltd Method of jointing of parts of resin material on to other parts coated with resin
US5397408A (en) * 1994-05-23 1995-03-14 Motorola, Inc. Ultrasonic welding of metallized plastic

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5345380A (en) * 1976-10-06 1978-04-24 Hitachi Ltd Method of jointing of formed products
JPS59198114A (en) * 1983-04-25 1984-11-09 Mazda Motor Corp Rib formation of laminate plate

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52115883A (en) * 1976-03-24 1977-09-28 Yoshino Kogyosho Co Ltd Method of jointing of parts of resin material on to other parts coated with resin
US5397408A (en) * 1994-05-23 1995-03-14 Motorola, Inc. Ultrasonic welding of metallized plastic

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
WPI Absract Accession Number: 1977-80289Y [45] & JP 52 115 883 A (YOSHINO KOGYOSHO CO LTD) , 28 septembre 1977 (1977-09-28) *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7575149B2 (en) 2005-11-28 2009-08-18 Gkss-Forschungszentrum Geesthacht Gmbh Method of connecting a metallic bolt to a plastic workpiece
CN108330433A (en) * 2018-01-31 2018-07-27 厦门建霖健康家居股份有限公司 A kind of environmental protection welding method of plastic electroplating workpiece

Also Published As

Publication number Publication date
GB0110958D0 (en) 2001-06-27
DE20009544U1 (en) 2000-12-21
FR2809983A1 (en) 2001-12-14

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Date Code Title Description
WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)