GB2171625A - Duct for molten metal - Google Patents
Duct for molten metal Download PDFInfo
- Publication number
- GB2171625A GB2171625A GB08502785A GB8502785A GB2171625A GB 2171625 A GB2171625 A GB 2171625A GB 08502785 A GB08502785 A GB 08502785A GB 8502785 A GB8502785 A GB 8502785A GB 2171625 A GB2171625 A GB 2171625A
- Authority
- GB
- United Kingdom
- Prior art keywords
- shroud
- fibrous
- refractory
- bore
- duct
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000002184 metal Substances 0.000 title claims abstract description 15
- 239000011819 refractory material Substances 0.000 claims abstract description 23
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 21
- 230000003628 erosive effect Effects 0.000 claims abstract description 9
- 230000035939 shock Effects 0.000 claims abstract description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 7
- 239000010439 graphite Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 239000007770 graphite material Substances 0.000 claims description 6
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 4
- 238000009747 press moulding Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 229920002472 Starch Polymers 0.000 claims description 2
- 239000007900 aqueous suspension Substances 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims description 2
- 239000008119 colloidal silica Substances 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000009749 continuous casting Methods 0.000 claims description 2
- 239000002657 fibrous material Substances 0.000 claims description 2
- 230000009931 harmful effect Effects 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 229920001187 thermosetting polymer Polymers 0.000 claims description 2
- 238000007666 vacuum forming Methods 0.000 claims description 2
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/50—Pouring-nozzles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
A metal-pouring tubular shroud, or other refractory duct for conducting molten metal, has a graphite alumina wall (3) with a bore lined by compressed fibrous refractory material (4) to improve resistance to thermal shock and molten metal erosion. <IMAGE>
Description
SPECIFICATION
Furnace refractory duct
This invention relates to furnace refractory ducts, for conducting molten metal, and its object is to provide such a duct with high thermal shock resistance, to withstand initial impact of molten metal, and high resistance to erosion by flow of molten metal.
The invention will be described as applied to a tubular shroud between the outlet nozzle of a pouring ladle and a tundish feeding molten metal, such as steel, to continuous casting apparatus.
Such shrouds are usually made of an alumina graphite refractory material by moulding or pressing a thermosetting resin or pitch bonded mix in which the binder is carbonised when the shrouds are fired.
One known method of improving the resistance of such shrouds to thermal shock and erosion is to provide the shroud bore surface with a high alumina coating.
This may be achieved by so-called "perishing" of the bore surface during manufacture to produce an alumina-rich layer of a somewhat friable character on the surface of the shroud bore, to a depth of 1 or 2mm. Such a friable alumina-rich layer is found to withstand the initial contact by molten metal, when pouring starts, and produces a bore surface resistant to erosion.
Another method of coating a shroud bore is to cast a high alumina slip down the bore.
The present invention provides an improved lining for a shroud bore, or like furnace refractory duct, having improved thermal shock resistance, and a method of manufacture thereof.
According to the invention, the bore surface of a metal-pouring tubular shroud, or like furnace refractory duct, is provided with an alumino-silicate or like fibrous rfractory lining. Preferably the lining is compressed to a density in the range 300 to 1200 Kg/cu. metre.
Preferably the fibrous refractory is compressed, so as to reduce its thickness in the ratio of 2-4:1, preferably 3:1, from the relatively low density or open structural form in which such fibrous refractory material is usually produced, such as by a process of vacuum forming from an aqueous suspension of fibrous refractory material and binders such as starch, clay and colloidal silica.
The preferred method of manufacture according to the invention is to cover a mandrel with a sleeve of uncompressed fibrous refractory material of a given thickness and then form around the sleeve the alumina graphite tubular shroud, or other duct, by press moulding, to achieve the required reduction in thickness, and thus density, of the fibrous refractory material formed as a bore lining, and to bond the fibrous refractory material to the alumina graphite material.
The fibrous refractory sleeve may be preformed and placed on the mandrel but can more economically be assembled or built up from ring sections or wrapped fibrous blanket, sheet or paper.
The alumina graphite tubular shroud is preferably isostatically pressed on to the sleeved mandrel to the required density of the shroud and to achieve the required compression of the fibrous refractory bore lining.
It is to be expected that on initial pouring of steel the fibrous lining will be damaged or even destroyed, but will survive for a sufficient period of time to provide protection of the main body of the shroud from the harmful effects of thermal shock.
The main body of the shroud will subsequently withstand erosion by the molten steel.
The invention is illustrated by way of example on the acompanying drawing in which:
Figure 1 is an axial section of part of a tubular shroud for pouring steel from a ladle, and
Figure 2 is an axial section of mandrel with fibrous refractory sleeve sections assembled thereon before forming of a shroud.
As shown in Figure 1, a nozzle 1, of a bottompouring steel ladle, leads into the hopper mouth 2 of a tubular refractory shroud of which the cylindrical wall 3 has a bore lining 4 of compressed fibrous refractory material.
Figure 2 shows a mandrel 5 on to which are assembled scarf-jointed ring sections 6 of a sleeve of fibrous refractory material of some three times the thickness of the lining 4 to which the fibrous material is compressed by pressing of alumina graphite material around the sleeved mandrel to form the shroud.
1. A metal-pouring tubular shroud, or other molten metal conducting furnace refractory, of which the bore, or other metal-contacted surface, is provided with an alumino-silicate or like fibrous refractory lining, preferably compressed to a density in the range 300 to 1200 Kg/cu. metre.
2. A furnace refractory duct according to Claim 1, in which the fibrous refractory material has been compressed by the process of manufacture of the furnace refractory duct.
3. A furnace refractory duct according to Claim 1 or 2, in which the main body of the furnace refractory duct is composed of an alumina graphite material.
4. A method of making a furnace refractory duct according to Claim 2 or 3, in which a mandrel is covered with a sleeve of uncompressed fibrous refractory material of a given thickness and there is then formed around the sleeve the furnace refractory duct by press moulding to achieve a required reduction in thickness of the fibrous refractory material.
5. A metal-pouring tubular shroud with a fibrous refractory bore lining made substantially as described and illustrated.
**WARNING** end of DESC field may overlap start of CLMS **.
Claims (5)
1. A metal-pouring tubular shroud, or other molten metal conducting furnace refractory, of which the bore, or other metal-contacted surface, is provided with an alumino-silicate or like fibrous refractory lining, preferably compressed to a density in the range 300 to 1200 Kg/cu. metre.
2. A furnace refractory duct according to Claim 1, in which the fibrous refractory material has been compressed by the process of manufacture of the furnace refractory duct.
3. A furnace refractory duct according to Claim 1 or 2, in which the main body of the furnace refractory duct is composed of an alumina graphite material.
4. A method of making a furnace refractory duct according to Claim 2 or 3, in which a mandrel is covered with a sleeve of uncompressed fibrous refractory material of a given thickness and there is then formed around the sleeve the furnace refractory duct by press moulding to achieve a required reduction in thickness of the fibrous refractory material.
5. A metal-pouring tubular shroud with a fibrous refractory bore lining made substantially as described and illustrated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB08502785A GB2171625A (en) | 1985-02-04 | 1985-02-04 | Duct for molten metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB08502785A GB2171625A (en) | 1985-02-04 | 1985-02-04 | Duct for molten metal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| GB8502785D0 GB8502785D0 (en) | 1985-03-06 |
| GB2171625A true GB2171625A (en) | 1986-09-03 |
Family
ID=10573906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB08502785A Withdrawn GB2171625A (en) | 1985-02-04 | 1985-02-04 | Duct for molten metal |
Country Status (1)
| Country | Link |
|---|---|
| GB (1) | GB2171625A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2017022A1 (en) * | 2007-07-20 | 2009-01-21 | Hagenburger | Component of a casting system which can be permeated by molten metal |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1196993A (en) * | 1968-05-11 | 1970-07-01 | Dyson Ltd J & J | Improvements in Refractory Nozzles |
| EP0065034A1 (en) * | 1981-05-16 | 1982-11-24 | Chamotte- und Tonwerk Kurt Hagenburger | Method of coating units provided with a refractory lining |
| GB2116090A (en) * | 1982-03-02 | 1983-09-21 | British Steel Corp | Uphill teeming apparatus |
-
1985
- 1985-02-04 GB GB08502785A patent/GB2171625A/en not_active Withdrawn
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1196993A (en) * | 1968-05-11 | 1970-07-01 | Dyson Ltd J & J | Improvements in Refractory Nozzles |
| EP0065034A1 (en) * | 1981-05-16 | 1982-11-24 | Chamotte- und Tonwerk Kurt Hagenburger | Method of coating units provided with a refractory lining |
| GB2116090A (en) * | 1982-03-02 | 1983-09-21 | British Steel Corp | Uphill teeming apparatus |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2017022A1 (en) * | 2007-07-20 | 2009-01-21 | Hagenburger | Component of a casting system which can be permeated by molten metal |
Also Published As
| Publication number | Publication date |
|---|---|
| GB8502785D0 (en) | 1985-03-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CA2158565C (en) | A mould and a method for the casting of metals and refractory compositions for use therein | |
| US4041199A (en) | Refractory heat-insulating materials | |
| US4277539A (en) | Refractory articles and composite metal-ceramic articles (cermets) prepared from a silicate-containing aluminum titanate | |
| GB2065278A (en) | Composite moulded refractory articles amd their manufacture | |
| US4510191A (en) | Casting nozzle | |
| EP0030940B1 (en) | Production of metal castings | |
| GB1575124A (en) | Tundishes and lining slabs therefor | |
| US4623131A (en) | Molten metal handling vessels | |
| NO115813B (en) | ||
| GB2171625A (en) | Duct for molten metal | |
| CA1269405A (en) | Refractory compositions | |
| US4036282A (en) | Process of ingot casting | |
| US3876420A (en) | Thermal insulation molten metal | |
| US4483946A (en) | Refractory, heat-insulating liner | |
| CA1066479A (en) | Casting of molten metals | |
| JPS60111747A (en) | Nozzle for casting molten steel and its production | |
| GB2080505A (en) | Composite Refractory Slabs for Lining Tundishes | |
| US4900603A (en) | Refractory, heat insulating articles | |
| US4038069A (en) | Heat-insulating agent for molten metal | |
| JP3015305B2 (en) | Nozzle for continuous casting of steel | |
| CA1046262A (en) | Heat-insulating agent for molten metal | |
| JPS59111975A (en) | Refractory heat insulating slab and continuous manufacture | |
| GB2112374A (en) | Molten metal handling vessels | |
| JP3326031B2 (en) | Repair method of upper nozzle for molten metal container | |
| GB2226262A (en) | Improvements in or relating to pouring of metals |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| WAP | Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1) |