GB2033327A - An article feeding mechanism - Google Patents

Abstract

A feeder for supplying articles to the infeed conveyor of a packaging machine includes an article- accumulating conveyor (24) which receives articles from a belt conveyor (26) a metering conveyor (28) and a transfer conveyor (30). The metering conveyor (28) serves to accumulate a single row of articles in abutting relationship and serves to transport the articles at constant velocity towards the overhead transfer conveyor (30) which is aligned with the infeed conveyor, and feeds articles singly to the infeed conveyor. The infeed conveyor of the packaging machine preferably includes a series of regularly spaced, article-feeding, lugs (182) the spacing of which is equal to the length of the final packages. The accumulating conveyor (24) preferably incorporates a plenum which delivers air between belts and thus supports articles thereon at least partially in a levitated manner. <IMAGE>

Description

SPECIFICATION An article feeding mechanism This invention relates to article feeding mechanisms that accumulate articles in one or more rows of files and transfer each successive article or groups of articles along another path to the infeed of a processing machine, for example to a packaging machine referred to as a horizontal, form, fill and seal machine.

Owing to the fragile nature of certain articles, especially candy bars, cookies and other food items, it is difficult to achieve the objectives of gentle and accurate handling at high speeds. For example, chocolate-covered candy bars must be handled so that cracking, chipping or scraping of the coating is minimized or prevented.

Such basic requirements of gentle and accurate feeding at high speed renders many previously proposed feeders incapable of being adapted or adaptable to meet these requirements, particularly when miniature and junior sized candy bars are to be fèd -at rates of eoo or more bars per minute.

Article size restrictions, in addition to the requirements of gentle and accurate feedings, impose a condition rendering adaptation of existing feeders difficult.

According to the present invention there is provided a feeder for supplying articles to the infeed conveyor of a horizontal form, fill and seal wrapping machine, said feeder comprising means for receiving and for arranging spaced articles to assume a linear row with adjacent articles abutting, means defining an extension of said receiving and arranging means for receiving the linear row of abutting articles, said first and second mentioned means defining a linear path of article movement arranged to intersect the path of said infeed conveyor at an angle of at least ninety degrees, said intersection of said paths defining a transfer station and means, arranged to overlie said transfer station and including orbital articleengaging means for transferring each article as it arrives at the transfer station to the infeed conveyor.

Further according to the present invention there is provided apparatus for feeding articles to a wrapping machine including an infeed conveyor having a plurality of regularly spaced lugs for advancing the articles in longitudinally-spaced relationship, said apparatus comprising means for receiving, continuously advancing and grouping the articles, which have been supplied in a randomly, longitudinally-spaced array, to assume at least one row of articles with individual adjacent articles in abutting relationship, and means overlying and arranged to intercept the abutting articles, for engaging and transferring each successive article from the path of said row.

of articles to said infeed conveyor, said engaging and transferring means being substantially coplanar with the feed path of said infeed conveyor so that the lead article of said row of articles is transferred to said infeed conveyor.

The invention will now be described, by way of example, with reference to the accompanying diagrammatic drawings, in which Figure 1 is a perspective view illustrating a feeder embodying the invention, shown associated with a horizontal form, fill and seal machine; Figure 2 is a plan view illustrating the intersection of aligned accumulating and metering conveyors of the feeder of Figure 1 with the infeed conveyor of the horizontal form, fill and seal machine; Figure 3 is an elevation of the features shown in Figure 2; Figure 4 is fragmentary section, to an enlarged scale, taken substantially on line 4 - 4 of Figure 2; Figure 5 is a section taken substantially on the line 5 - 5 of Figure 4; Figure 6 is a section, to an enlarged scale, taken substantially on line 6 - 6 of Figure 4;; Figure 7 is a section taken substantially on line 7 - 7 of Figure 4; Figures 8 - 11 are fragmentary sections, to an enlarged scale, illustrating the effect of air currents tending to raise the articles upwardly as they progress towards the metering conveyor and as they assume an abutting relationship on an airbelt conveyor of the feeder; Figure 12 is a section to an enlarged scale, taken substantially on line 12 - 12 of Figure 2, of an overhead cantilevered conveyor of the feeder for transferring articles from the metering conveyor to a wrapper infeed conveyor of the feeder; Figure 13 is a horizontal section taken substantially on line 13 - 13 of Figure 12;; Figure 14 is a section taken substantially on the offset line 14 l4ofFigure 13; Figure 1 5 is a section taken substantially on line 15 -- 15 of Figure 13; Figures 1 6A - 1 6B, 1 6C and 1 6D collectively illustrate transfer of an article from the metering conveyor to the wrapper infeed conveyor; Figures 1 7A, 1 7B and 1 7C, illustrate, with reference to an article being transferred, vectors influencing the dynamics of the article; and Figure 1 8 is a perspective view of major components of a drive train of the feeder.

An article feeding mechanism embodying the invention is generally indicated by the numeral 20 in Figure 1. The mechanism is operatively associated with a horizontal form, fill and seal machine 22, sometimes hereinafter referred to as a wrapper or a horizontal wrapper whose construction and mode of operation is conventional and accordingly details thereof are not necessary for the understanding of the feeding mechanism. The feeding mechanism 20 includes an article-accumulating conveyor 24 which receives articles from a belt conveyor 26, a metering conveyor 28 and a transfer conveyor 30.

As will be described in greater detail hereinafter, the metering conveyor accumulates a single file of abutting articles which are transported at constant velocity towards the overhead transfer conveyor 30 that is aligned with the infeed conveyor 32 (Figures 12 and 13) of the machine 22. The infeed conveyor of the wrapper includes a series of regularly-spaced, article-feeding, lugs the spacing of which is substantially equal to the length of the final package.

The accumulating conveyor 24 is provided with a plurality of conventional photoelectric devices 34 operating to control the speed of the wrapping machine 22 in response to the amount of articles which are read to be present on the accumulating conveyor 24. For example, if all three photoelectric devices detect the presence of an article or articles within their field of sensitivity the wrapping machines drive is conditioned to operate at maximum speed since a full inventory of articles is present.

The accumulating conveyor 24 is constructed to fulfill the requirement of reducing, to the absolute minimum, crowding forces or backlog pressure which results when a file of abutting articles is being moved toward a juncture where the successive articles are longitudinally spaced for further processing. To reduce the crowding forces, the accumulating conveyor 24 distributes, along its length, high volume, low velocity streams of air which are created by a blower 36 whose output is connected to a plenum 38 (Figs. 4 and 5) byaduct4o.

Figures 2 and 3, illustrating the accumulating conveyor 24 and the metering conveyor 28 in plan and in elevation, respectively, show, in greater detail, the relationship between the two conveyors and the transfer conveyor 30 with the metering conveyor 28. The accumulating conveyor 24 comprises a pair of laterally spaced belts 42 having a circular cross-sectional shape (Fig.6) and are spaced apart a distance sufficient to support the opposed ends of the articles A, advanced thereby. The belts 42 are trained around idler pulleys 44, which are vertically spaced and slightly longitudinally offset, located at the entrance of the accumulating conveyor 24.The belts are also trained and driven by a pulley 46 defining the discharge end of the conveyor 24 and the return reach of the belts engage a powered pulley 48 located downwardly and rearwardly of the pulley 46 so that clearance of the plenum 38 is established. As shown in greater detail in Figures 4 and 6, the pulleys 46 and 48 are formed with circumferential semi-circular spaced grooves 50 in which the belts 42 are disposed. Each of these pulleys is provided with a central flat land portion 52 which constitutes a driving and supporting surface for a short flat belt 54 driven by pulley 48. The pulley 46 fulfills two functions; driving the round belts 42 and locating the upper reach of the belt 54 so that it defines a continuation of the article supporting surface of the accumulating conveyor 24.In order to avoid the use of a deadplate to bridge the gap between the conveyors 24 and 28, the belt 54 passes over a plate 56 formed with a short radius nose 58 so that the belt 54 can assist in creating a short gap between the conveyors 24 and 28. The belt, after passing over the plate 56, is directed over an idler pulley 60 to clear the pulley 46.

The metering conveyor 28 and the associated transfer conveyor 30 illustrated in Figures 2 and 3, receive articles from the accumulating conveyor and transfer them to the wrapping machine 22.

The metering conveyor 28 is of a highly simplified construction and will be seen to include a frame structure 62 provided with a top flat plate 64, over which the upper reach of a flat wide belt 66 passes. The entry end of the metering conveyor 28 is shown in greater detail in Figure 4 where it will be seen that the plate 64 is formed with a small radius bead 68 over which the belt 66 passes to thereby produce, in conjunction with the nose plate 58, a short gap between the belts 54 and 66, thereby permitting successive articles to pass from one conveyor to the other without hesitation or disorientation.

Referring now to Figure 3 it will be seen that the belt 66 is trained over an idler pulley 70 and 72 located on either side of a downwardly disposed drive pulley 74 keyed to a shaft 75. As shown in Figure 2, the belt 66 of the metering conveyor 28 extends beyond the line along which the transfer conveyor 30 feeds the successive articles to the infeed conveyor 32 of the wrapping machine 22. The metering conveyor is provided with an elongate, fixed guide fence 76 and a laterally adjustable guide fence 78 being adjustable to accommodate articles of different dimensions. These fences guide the articles towards the overhead transfer conveyor 30 operating to transfer the leading article to the infeed conveyor of the wrapping machine 22.

AIR BELT ACCUMULATOR The accumulating conveyor 24 is designed in accordance with a concept whereby it can be used in any environment where an automatic feeder producing very low crowding or backlog pressure is necessary or desired. Prior art constructions comprising transversely spaced driven chains mounting freely rotating idler rolls, fixed idler rolls with tendency drives or belted chains with low frictional surfaces, while achieving the result of reducing backlog pressure, are not as desirable where conditions require handling of fragile and/or sticky bar or cookie food products.

With reference to Figures 3, 4 and 5, illustrating further details of the air belt conveyor, it will be observed that the plenum chamber 38 is in the form of an elongate rectangular box defined by upper and lower and side sheet metal panels 80, 82 and 84, respectively. The plenum is secured to longitudinal support rails, 86 which are part of the frame structure 88 supporting the accumulating conveyor 24 and the metering conveyor 28. The upper sheet metal panel 80 is formed with a plurality of holes or orifices 90 through which air contained in the plenum 38discharges. The pattem of orifices 90 extend for the entire length of the plenum chamber 38. Overlying the pattern of orifices and secured to the upper surface of the panel 80 is a generally rectangular elongate platform 92 also including a pattern of orifices 94 in alignment with the orifices 90.

The upper feeding reach of the round belts 42 are disposed adjacent and in contact with the longitudinal edges of the platform 92. The belts are retained in this position by a fixed and a laterally moveable plate 96 and 98, respectively, which overlie and are attached to the panel 80.

These plates extend longitudinally for approximately the same length as the platform 92.

The edges of the plates 96 and 98, which are adjacent the round belts 42, are bevelled inwardly and outwardly and the height of the plates is such that they are substantially above the geometric center of the belts 42, but their thickness is less than their diameter of these belts. By this geometry the tracking path of the belts 42 is maintained linear since the belts are captive, although freely, between the platform 92 and the inner beveled edges of the plates 96 and 98.

The articles A supported and advanced by the accumulating conveyor 24 rest, as shown in Figure 5, on the belts 42 since the thickness of the platform 92 is approximately equal to the thickness of the plates 96 and 98. In this way a slight space or gap is produced between the upper surface of the platform 92 and the lower surface of the article being conveyed.

To ensure the creation and maintenance of a longitudinal file of articles on the accumulating conveyor 24, flanking guide rods 100 and a central overhead guide rod 102 are provided. The rods are secured to threaded studs 104 being secure by fasteners to a bridge structure 106 comprising upright blocks 108 and a crosspiece 110.

In describing the modeof operation of the accumulating conveyor 24, it will be made evident that the air-belt concept produces a variety of results that fulfill many article-handling requirements. Accordingly, this aspect of the disclosed subject matter, while shown in a packaging environment is of general applicability.

With reference to Figures 8, 9, 10 and 11, which are intended to diagrammatically illustrate the mode of operation of the air belt accumulating conveyor 24, it will be observed that as a plurality of articles A are being advanced in the direction of the arrow R (Fig. 8) and before the successive articles are in abutting contact with the leading and trailing article, air supplied by the plenum chamber 38 is unrestrictedly discharged through the orifices 90 and 94. Those orifices which are within the projected area of the articles throttle the air flow and as a result tend to levitate each article as it is being advanced.However, in no instance, insofar as use in the disclosed environment is concerned, is the levitating effect sufficient to raise the article so that it slips or comes out of contact with the belts 42 before it comes into abutting contact with preceding articles. By adjusting the air volume to achieve this result, the article velocities will always match belt velocities which thereby prevents impact velocities of an order which would fracture candy bar coatings or crack cookies. Known air conveyors, while very efficient in transporting articles, do have the characteristic of high impact velocities as a backlog is being created, but the articles are usually of such a nature that they can withstand the impact encountered.

The levitating tendency of the air issuing through orifices 90 and 94 is at a minimum while the articles are longitudinally spaced as shown in Figure 8 since the air from the plenum chamber 38 unrestrictedly passes through those orifices which are not within a projected area of an article.

Under these circumstances the articles are resting on the belts 42 and of course advanced thereby.

Figure 9 shows an article being advanced to assume an abutting relationship with a preceding article. Figure 11 illustrates a series of articles A in abutting contact. When this condition exists substantial throttling of the air issuing from the orifices 90 and 94 occurs which increases the levitating effect, tending to slightly raise the articles above the surface of the belts 42. In cross section (Figure 10) the levitating effect will be more clearly observed since the lower surface of the article is shown slightly spaced above the belts 42. Maintenance of a longitudinally aligned row of articles is ensured by the guide rods 100.

Although the illustrated levitating effect showing the article above the belt 42 has been exaggerated for purposes of this disclosure, it is to be realized that in actual use the articles will, in all probability, maintain contact with belts 42 but the contact pressure will be maintained at the minimum in order to retain the article under control of the belts and yet reduce the crowding or backlog pressure of the file of articles. It is to be realized, however, that whatever degree of levitation is desired can be controlled by the blower 36.

According to the above contructional arrangement of the airbelt conveyor several advantages arise. The velocity of conveyed articles matches belt velocities as opposed to conventional air conveyors which produce high velocity and consequent high impact pressure as the articles assume abutting contact. Article alignment is maintained by virtue of belt control and there is no tendency to skew and wedge between side guides. By adjusting the air pressure to achieve any degree of levitation required or dictated by the article being handled, driving pressure can be minimized so that the levitating effect functions as a lubricant and thus article handling can be achieved with low driving pressure.By combining belts in combination with the air impelling system, buckling and the tendency to shingle is minimized, and since the articles, although partially levitated, are always in contact with the belts 42, fluttering as produced in air conveyors is avoided. As the backlog of articles increases the driving force produced by the belts is decreased due to the increased levitating effect.

TRANSFER CONVEYOR Figures 12, 13, 14 and 1 5 illustrate the constructional details of the overhead cantilevered transfer conveyor 30 that produces, in combination with the angled relationship between the metering conveyor 28 and the wrapper infeed conveyor 32, a variety of benefits which will hereinafter be specified. The dominating feature is that the abutted row of articles on the metering conveyor 28 is advanced to the transfer point at constant velocity.In achieving this result transfer of the leading article from the metering conveyor 28 to the infeed conveyor 32 occurs with very little or no sliding contact between the leading article and the next successive article and the impact produced by feeding lugs of the transfer conveyor is low enough to prevent chipping or cracking of chocolate coated candy bars or crumbling of fragile items such as cookies.

With reference to Figure 12 it will be seen that the transfer conveyor 30 is mounted on a vertical plate 112 which provides a support for an idler shaft 114 mounting axially spaced idler sprockets 116 and a transversely spaced driving shaft 118 having keyed thereto driving sprockets 120. The shaft 118 has its outboard end supported by an offset bracket 122 secured to the plate 112 and mounting a bearing 124. Extending between the pairs of sprockets 116 and 120 and driven by the sprocket 120 are sprocket chains 126 and 128.

As will be presently explained, the sprocket chains have pinned thereto, at regularly spaced intervals, lug mounting carriers 130. The carriers are formed with ears 132 having aligned bores for rotatably receiving a shaft 134. On the end of the shaft 134 adjacent the vertical plate 112 each shaft has fixed thereon a block 136rotatably mounting a cam follower roller 138 disposed in a cam track 140 formed in the vertical plate 112. The opposite ends of the shaft 134 extend beyond the carrier 130 to a point where they overlie the wrapper infeed conveyor 32. On the end of each shaft 134, a transversely extending feed dog or lug, formed to define a finger 142a, is secured. The finger serves to prevent interference with lugs 144 which are secured to the infeed chain 146 of the infeed conveyor 32.The relationship of the lug 144 and the finger 1 42a is clearly illustrated in Figure 15.

To stabilize the chains 126 and 128 as they traverse the linear reaches between the sprockets 116 and 120, upper and lower sets of strips 148 and 150, respectively, are secured to the bracket 122 and a plate 152 carried by the vertical plate 112. To further stabilize the chains 11 6 and 120 as they traverse the lower reach, a platform 154, attached to the vertical plate 112 by a fabricated bracket 156, is provided. In grooves formed in the platform 1 54 wear strips 158, which may be made of "Teflon" (Registered Trade Mark) or Nylon, are disposed. The wear strips are frictionally engaged by that portion of the shaft 134 between the ears 132.By providing the stabilizing strips 148 and 150 and the platform 154 carrying the wear strips 1 58 in slidable engagement with the shaft 134, the lower runs or reaches of the chains 126 and 128 are maintained very stable and any tendency to sag is restrained.

During operation of the transfer conveyor 30 the attitude of the lug 142 is controlled by the cam track 140~within which the cam follower rollers 138 are disposed. When the carriers 130 traverse the linear upper or lower reaches they assume an attitude which is substantially perpendicular to the direction of movement whereas as they enter and traverse the end semicircular portions of the cam track 140, the lugs 142 commence assuming a vertical orientation (Fig. 12) before and after the lower linear feeding reach is encountered. By maintaining vertical orientation of the lugs 142 as they are elevated around the sprockets 120, any tendency to tilt or lift the rearward end of the article being fed is minimized and any tendency to scrape or scratch the articles is avoided.As will be explained presently, further means are provided to ensure stabilization of each article as it is transferred and picked up by the wrapper infeed conveyor 32.

With reference to Figure 12, illustrating the intersection of the wrapper infeed conveyor 32 and the metering conveyor 28 along the line 12-12 of Figure 2, which is substantially parallel to the feed line of the infeed conveyor 32, it will be observed that the metering conveyor 28 comprises a box-like support structure made of longitudinal rails 160 and an interconnecting base plate 162 formed with a circular opening receiving a disc 164 secured to and projecting upwardly from a lower circular pad 166. The top plate 64 supporting the metering belt 66 is secured to the upper surfaces of the longitudinal rails 160 but it overlies a plate 168 formed with a slot 168a. The rail 160 adjacent the infeed conveyor 32 is formed with an undercut portion 169 allowing plate 64 to overlap the plate 168.

The disc 164 is rotatably disposed in the circular opening formed in plate 162 to allow rotation of the metering and accumulating conveyors 28 and 24, respectively, about the axis of disc 1 64. In this way the angle of intersection with the infeed conveyor can be adjusted to suit article size and geometry.

As shown in Figure 12 the sprocket chain 146 of the infeed conveyor 32 passes over a sprocket 176 keyed to an idler shaft 179. As is also usual in the art, the feeding reach of the sprocket chain 1 56 is provided with a rail 180 which is slidably engaged by the base leg 182 of the lugs 144. In this way, each lug 144 is rigidly maintained in an erected position while articles are being fed to downstream stations of the packaging machines.

To properly guide the articles toward the infeed conveyor 32, laterally adjustable plates 183 formed with upwardly extending flared rails 184 and 186 are suitably secured to the underlying plate 168.

The plates 183 formed with the guides 184 and 186 are mounted on the plate 168 so that they are laterally adjustable to accommodate articles of different sizes, but in all events each guide is positioned so that the lugs of the infeed conveyor 32 are centered therebetween. The guides 184 and 186 extend over the metering belt 66 while the plate 168 underlies the plate 64.

Thus the guides 184 and 186 provide an entrance chute for the articles as they are transferred from the metering conveyor 28 to the infeed conveyor 32. The extension of the side guides 1 84 and 186 is clearly illustrated in Figure 1 3.

To assist in preventing any disorientation of each article as it is transferred from a metering conveyor 28 to the infeed conveyor 32 hold-down rod 1 87 mounted at frequent intervals to a stud 1 90 which is connected to an L-shaped bracket 1 92. The hold-down rod overlies the juncture of the accumulating conveyor 24 and the metering conveyor 28 and terminates adjacent the transfer point T. Another hold-down rod 194, secured to a bracket 1 96 overlies the article path in alignment with the feed path to the infeed conveyor 32. The hold-down rod 1 94 terminates at a point after an article has been engaged by a feed lug 144 which is traversing the upper reach of sprocket chain 146.It should be noted that the hold-down rod 194 is located centrally above the feed lugs 144 and that the finger travels in a path between the side guide 1 86 and the lug 144.

The laterally adjustable article guiding fence 78 (Fig. 7) terminates at 198 (Fig. 13) and is connected by a bridge 200 to the side guide 1 86.

As will be explained hereinafter, the bridge 200 fulfills the function of ensuring that each successive article, fed from the backlog on the metering conveyor 28 to the infeed conveyor 32, is located between the guides 184 and 186.

In operation, on creation of a backlog of articles on the metering conveyor 28, the articles are continually urged by the conveyor 66 toward the transfer station T. Ideally, these abutted articles would move at the same constant velocity as the metering conveyor. However, in order to avoid cumulative metering error, the metering drive is adjusted to slightly overfeed the articles so that the leading corners of each successive article will always contact the side guide 1 84 an instant before the article endface is engaged by the fingers 1 42a. Consequently, there is a very slight slippage between the metering belt and the abutted articles conveyed thereby, and as a result, the infeed of abutted articles will be essentially constant velocity but will have very short periods of arrested motion.

As one of the fingers 1 42a engage the article endface, it is translated in a counterclockwise direction, as viewed in Figure 13, until its longitudinal edges comes into contact with guide 184. Figures 1 6A, 1 6B, 1 6C and 1 6D diagramatically illustrate the sequence and dynamics in transferring an article from the file of articles on the metering conveyor 28 to a position between guides 184 and 186. Figure 1 6A illustrates a condition whereby an article A-1 is being conveyed toward the infeed conveyor 32 and its advance is under control of one of the fingers 1 42a. The succeeding article A-2 forming the leading articles of the backlog of articles, is advanced along a linear path toward the guide 184 by the belt 66. An oncoming finger 1 42a will engage the article A-2 as it clears the fixed fence 76.The center of gravity of each article A-1, A-2 and A-3 is indicated by the dot labeled C.G. Figure 1 6B depicts the moment at which one of the fingers 1 42a engages the exposed end of the article A-2 and it should be noted that the point of contact of the finger 1 42a defines a line of action L.A. located a small distance from the article's center of gravity with the center of gravity located between the line of action L.A. and the guide 184.

Such a geometric relationship imparts a turning moment to the article A-2 which increases and reaches a maximum when the longitudinal edge of the article is located against the outer guide 1 84.

During the transition from the metering conveyor 28, The articles are continually under the influence of the belt 66 moving the article toward the guide 1 84. This influence, in combination with the turning moment provided by the feeder finger 142a, contributes in transferring each article from the file of articles to assume the longitudinal spacing required by the pitch of the lugs 144.

With reference to Figure 16C, rotation and concurrent linear movement of the article A-2 once it has been engaged by the finger 142a, is shown in full and phantom outline. It should be noted that the bridge 200, while certainly operative to deflect articles coming in contact therewith toward the infeed conveyor 32, is not, under ideal conditions of article geometry and surface texture, engaged by the article during its transition from the metering conveyor 28 to the infeed conveyor 32.

Figure 1 6D shows the article A-2 properly oriented for reception by the infeed conveyor 32 while the succeeding article A-3 is being moved in the direction of the arrow to assume the position of article A-2 shown in Figure 16B.

Whether the center of gravity of the article is located such that a counterclockwise turning moment (as seen in Figure 1 6B) is imparted on initial contact with the article by the feeding finger 1 42a is not essential to the proper operation of the disclosed feeder but it does assist in more rapidly orienting the article so that its longitudinal edges are parallel to the guides 1 84 and 186. The location of the center of gravity to be inside, congruent or outside the line of action of the feeding finger 1 42a depends upon the geometry of the article being fed and the angle of intersection defined by the metering conveyor 28 and the infeed conveyor 32. Accordingly, it should be appreciated that the condition of having the article's center of gravity between the guide 1 84 and the line of action of the finger 1 42a is preferable to the extent that contact of an article with the wall 200 is avoided or minimized.

Referring now to Figures 1 7A, 1 7B and 1 7C, which diagrammatically illustrate the dynamics imparted to a selected article by the combined action of the metering conveyor 28 and the feeding finger 142a. Article movement is represented by the vector Vm which is produced by the belt 66 while the velocity component in the direction of the infeed conveyor 32 is represented by the vector Vl. When the finger 1 42a commences movement of the article (Fig. 1 78) the velocity imparted thereto is represented by the vector Vt defining a moment arm relative to the center of gravity C.G. substantially equal to a distance d.On this occurrence, rotation in a counterclockwise direction commences and the instantaneous velocity in the direction of the infeed conveyor 32 is the sum of vectors Vt and V1.

Rotation about the center of gravity increases the moment arm d until its length achieves a maximum when the longitudinal edge of the articles comes to rest against the guide 184. This condition is shown in Figure 1 7C. It should be appreciated that the finger 142a, due to its asymmetrical line of action maintains the article against the guide 1 84 until the article is engaged by one of the lugs 144 on the infeed conveyor 32.

When the combined effect of the angle of intersection between the metering conveyor 28 and the infeed conveyor 32 locates the center of gravity of the articles outside the line of action of the feeding fingers 142a, the turning moment aligning the article with the infeed conveyor 1 32 is derived from the combined effects of the conveyor 66 and the feeding finger 142a. The result of the forces created is such that even with the center of gravity outside the line of action of the finger 142a, the frictional force between the belt 66 and the lower surface of the article is sufficient, in combination with the finger 142a, to effect rotation and alignment of the article against the guide 1 84. In this instance the frequency with which the article encounters the bridge 200 may increase.

According to the above description, it should be appreciated that the disclosed feeder, by providing overhead flighted chains makes for a very versatile feeder as it is merely necessary to change the pitch of the infeed conveyor lugs and the fingers of overhead transfer conveyor 32 to accommodate articles within a significant range of article sizes.

High speed feeding, which is one of the major attributes of the embodiment described is achieved since the articles in abutting relationship on the metering conveyor are fed to the transfer conveyor at constant velocity. In contrast, most prior art feeders are designed to require or impose an indexing motion or a hesitation as a result of the "peeling" of the leading article from the abutting row of articles. Hesitation under these circumstances results because the leading article must be completely displaced from the line of abutting articles before the next article is fed. As is evident, the concept of the present invention, by providing an overhead cantilevered transfer conveyor and an oblique metering conveyor, allows the file of articles to advance without any hesitation, thereby the file of articles can be advanced at a constant velocity.By virtue of this arrangement, slidable movement between the leading article and the adjacent rearward article is minimized and under certain circumstances, completely prevented due to the skewing motion of the lead article of the single file of articles. The effects of the metering belt 66 and the angle of approach of the feeding finger 1 42a concurrently contributes to achieve this result. Further, feeding of in-line multiples (more than one article concurrently) is greatly facilitated by virtue of the overhead cantilevered transfer conveyor 30. Its construction and accessability facilitates changing of the pitch of the flights and their conformation to suit a variety of article shapes and, of course, feeding more than one article concurrently.By providing a transfer conveyor such as the conveyor 30, it is now a very easy matter to change the angle of intersection between the metering conveyor and the wrapper infeed conveyor in response to product sizes and shapes.

Deadplates or slots of any configuration in transferring the product from the backlog conveyor to the wrapper infeed conveyor is no longer required since in utilizing an overhead cantilevered transfer conveyor, the product is transferred directly from the metering conveyor belt to the wrapper infeed conveyor. Moreover, the spacing of the transfer conveyor fingers which can be dimensioned to suit the product being processed can be easily changed, The ability to provide wide plate-like lugs on the transfer conveyor and narrow lugs on the article infeed conveyor optimize product transfer and overwrapping of the product by the wrapping machine. In supporting a product on a flat metering belt, such as belt 66, articles having a rough textured bottom (nuts or other particulate material), consistent pickup by the flights of the transfer conveyor is rapid and reliable.A particularly significant advantage is achieved by the constructional arrangement whereby the metering belt 66 extends beyond the wrapper infeed conveyor and the overhead cantilevered transfer conveyor (Figure 13) since small diameter pulleys or nose plates (such as plates 56) are not required. The product is merely pushed off the metering belt 66 into the wrapper infeed conveyor. Accordingly, a large diameter pulley, such as pulley 70, can be incorporated in the design. Finally, a significant result achieved by the present feeder is that article separation occurs naturally during transfer and this is achieved with very little, if any, sliding contact between the article being transferred and the succeeding article.

Figure 18, which is a diagrammatic perspective view of a preferred form of the drive train synchronizing operation of the accumulating and metering conveyors 24 and 28 respectively, comprises a main gear box 210 driven by the drive of the wrapping machine (not shown) having an output mounting a pulley 212, driving through a belt 214, a shaft 21 6 having keyed thereon a sprocket 21 8 that drives the chain 146 of the infeed conveyor 32. An output shaft 220 from the gear box 210 drives another gear box 222 having its output drivingly connected, by means of a belt 224, to a shaft 226 on which is keyed axiaily spaced pulleys or sprockets 228, 230 and 232.

The belt 224 drives pulley 230. The transfer conveyor 30 is driven by a belt 234 extending between the pulley 228 and a pulley 236 keyed to the shaft 118.

The pulley 232 is drivingly connected to a pulley 238, keyed to an input shaft of another gear box 240, by a belt 242. The gear box 240 is located concentric with the disc 1 64 in order to allow adjustment of the angle of intersection between the metering conveyor 28 and the infeed conveyor 32 and yet maintain the driving relationship of the drive elements. A pulley 244 is keyed to the output shaft of the gear box 240 and drives, by means of a belt 246, a pulley 248 defining the input to another gear box 250. A variator 252 is driven by the gear box 250, by means of a pulley 254 on the output shaft of the gear box 250. A belt 256 drives a pulley 253 secured to the input shaft of the variator 252. On the shaft 75, mounting the metering belt drive pulley 74, a large diameter and small diameter pulley 260 and 262 respectively, are keyed.The large diameter pulley is connected to the output pulley 264 of the variator by a belt 266 while the small diameter pulley 262 is connected to a pulley 268, secured to a shaft 270, by a belt 272. The shaft 270 carries the pulley 48 which drives the bridging or short flat belt 54.

The pulley 46 driving the belts 42 of the accumulating conveyor 24 is secured to a shaft 274 which is driven by an eddy current drive generally designated as 276. The drive comprises a DC motor 278 connected to a clutch 280 having a pulley 282 mounted on its output shaft. Through a belt 284, the pulley 282 drives a one-way clutch 286 mounted on a shaft 288 which has keyed thereon a stepped pulley 290. A belt 292 from the step pulley 290 to a pulley 294 keyed to a shaft 274 effects driving of the shaft 274 and accordingly, the pulley 46 keyed thereon. From the step pulley 290 another belt 296 drives another one-way clutch 298 keyed to the shaft 75, which it will be recalled, also mounts the pulley 74 which drives the belt 66 of the metering conveyor 28.

The photoelectric devices 34 overlying the accumulating conveyor 24 detect the presence and the amount of articles on the accumulating conveyor 24. The photoelectric devices are integrated with the drive of the wrapping machine 22 in a sense that when a threshold amount of articles is detected, the wrapping machine is operated at maximum speed whereas a lesser number of articles will reduce the speed of the wrapping machine consistent with the detected inventory. In those instances where the devices 34 detect an inventory of articles below the threshold amount, the speed of the wrapping machine is accordingly reduced in order to adjust the speed of wrapping to the number of articles accumulated.

When the accumulating conveyor 24 and the metering conveyor 28 are being driven solely by the wrapping machine 22, torque is transmitted to the shaft 274 through the one-way clutch 298 whereas the one-way clutch 286 is rotating in a direction which effects slip. Assuming the wrapping machine slows down in response to the signal of the photoelectric devices 34, the eddy current drive transmits power to the shaft 274 through the one-way clutch 286 driving the belts 42 of the accumulating conveyor at sufficient speed to again establish a backlog of articles, which, on being detected, by the devices 34 signal the wrapping machine to increase and reach maximum speed. Under these conditions, the accumulating conveyor 24 is then driven through the one-way clutch 298 and the belts 296 and 292.

The backlog control system, including the photoelectric devices 34 are common in the art and detailed description thereof is not necessary.

Claims (14)

1. A feeder for supplying articles to the infeed conveyor of a horizontal form, fill and seal wrapping machine, said feeder comprising means for receiving and for arranging spaced articles to assume a linear row with adjacent articles abutting, means defining an extension of said receiving and arranging means for receiving the linear row of abutting articles, said first and second mentioned means defining a linear path of article movement arranged to intersect the path of said infeed conveyor at an angle of at least ninety degrees, said intersection of said paths defining a transfer station, and means, arranged to overlie transfer station and including orbital articleengaging means for transferring each article as it arrives at the transfer station to the infeed conveyor.

2. Apparatus for feeding articles to a wrapping machine including an infeed conveyor having a plurality of regularly spaced lugs for advancing the articles in longitudinally-spaced relationship, said apparatus comprising means for receiving, continuously advancing and grouping the articles, which have been supplied in a randomly, longitudinally-spaced array, to assume at least one row of articles with individual adjacent articles in abutting relationship, and arranged to intercept the abutting articles, for engaging and transferring each successive article from the path of said row of articles to said infeed conveyor, said engaging and transferring means being substantially coplanar with the feed path of said infeed conveyor so that the lead article of said row of articles is transferred to said infeed conveyor.

3. Apparatus according to claim 2 wherein the path of the abutting row of articles is arranged to define an oblique angle of intersection with the path of said infeed conveyor.

4. Apparatus according to claim 2 or claim 3 wherein said article-receiving, advancing and grouping means comprises an article-support conveyor, including laterally-spaced article guides, extending beyond the feed path of said infeed conveyor.

5. Apparatus according to claim 2 wherein said article-receiving, advancing and grouping means comprises an elongate, enclosed, chamber, means for supplying air to said chamber, laterally-spaced, concurrently-operating, bands for supporting and advancing articles disposed thereon toward said infeed conveyor, said bands being supported by and being movable over an upper panel of said elongate chamber, a plurality of orifices in the upper panel communicating with said chamber and serving to discharge air supplied to said chamber between said bands whereby articles defining an abutting row while supported by said bands are partially levitated by the discharged air and thus diminish the crowding pressure created by the row of articles.

6. A conveying apparatus for feeding articles to a lug conveyor comprising a flat belt conveyor serving to support and retain at least one single file of abutting articles, means for operating said conveyor at constant speed, frame structures mounting said flat belt conveyor and said lug conveyor, said frame structures being pivotally interconnected so that said flat belt conveyor can be positioned to intersect said tug conveyor at any selected angle between 90 and 1 35 degrees, said flat belt conveyor extending substantially beyond and overlapping the feed path of said lug conveyor, and means for successively transferring articles from the flat belt conveyor to the lug conveyor.

7. Apparatus for feeding a row of articles with adjacent articles in abutting relationships and disposed on a continuously moving belt conveyor to the infeed lug conveyor of a wrapping machine, said belt and lug conveyor defining an angle of intersection of at least 90 degrees said apparatus comprising a transfer conveyor having a plurality of article-engaging fingers arranged to travel in a feed path adjacent the upper surface of said belt and along the feed path of said infeed lug conveyor, said fingers in combination with the movement of said belt impact rotation of the successive articles disassociated from the abutting row of articles and thus effect article transfer without causing rubbing action between the abutting adjacent faces of the articles.

8. Apparatus according to claim 7 wherein, in operation, the centre of gravity of each article as it is engaged by a said transfer finger is spaced from the line of finger travel thereby to produce a turning movement positioning the articles to assume the orientation required for reception by the infeed lug conveyor.

9. Apparatus according to claim 7 or claim 8 wherein said transfer conveyor comprises laterally-spaced sprocket chains, carriers secured at regularly-spaced intervals to said chains, and a shaft rotatably mounted in said carriers, one end of each said shaft extending beyond said carriers, said fingers being secured to the extended end portions of said shafts.

10. Apparatus according to claim 9, wherein the other end of each said shaft is connected to a cam-operated link for controlling the orientation of said fingers as they engage and disengage articles being transferred.

11. A conveyor for creating a row of articles with individual adjacent articles in abutting relationship, said conveyor arranged to be connected to a source of low pressure air, one wall of said chamber having openings through which the air supplied thereto is discharged, laterally spaced belts passing over said one wall and located so that said openings lie between the belts, said belts serving to support and to convey the articles to the discharge end of said conveyor while the air discharged through said openings effects levitation of the articles that produce an abutting row and thereby reduce the backlog pressure created by the moving article support belts.

12. A conveyor according to claim 11 further comprising means providing channels on said one wall to confine said laterally spaced belts to follow rectilinear paths so as to minimize leakage of air.

13. A conveyor according to claim 11 or claim 1 2 wherein said laterally-spaced belts have a circular cross-sectional shape.

14. A conveyor according to claim 13 further comprising an elongate plate on said one wall, openings in said plate corresponding to the openings in said one wall thus to provide continuous airflow passages, said plate having a thickness which is less than the diameter of said belts so that the articles conveyed by said belts move closely adjacent the discharge end of said air passage.

1 5. A conveying apparatus for reducing the backlog pressure created when articles introduced thereto produce a row with adjacent articles in abutting relationship comprising an elongate plenum chamber, means for supplying air to said chamber, laterally-spaced belts having a conveying reach overlying said chamber, means for driving said belts concurrently, means for constraining the conveying reach of said belts to prevent displacement thereof from a selected path, and means between said belts for discharging air in a pattern extending substantially for the full length of said plenum chamber, whereby articles, which are supported on and conveyed by said belts are partially levitated so as to diminish the contact force of said belts resulting in reducing the crowding forces when an abutting row of articles is produced.

1 6. An article feeding mechanism substantially as hereinbefore described with reference to the accompanying drawings.