GB2082360A - System condition indicator for burner control system - Google Patents
System condition indicator for burner control system Download PDFInfo
- Publication number
- GB2082360A GB2082360A GB8026533A GB8026533A GB2082360A GB 2082360 A GB2082360 A GB 2082360A GB 8026533 A GB8026533 A GB 8026533A GB 8026533 A GB8026533 A GB 8026533A GB 2082360 A GB2082360 A GB 2082360A
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- Prior art keywords
- indicator
- interlock
- fuel valve
- transistor
- power line
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- 239000000446 fuel Substances 0.000 claims abstract description 51
- 230000002159 abnormal effect Effects 0.000 claims abstract description 21
- 230000004044 response Effects 0.000 claims abstract description 17
- 230000003287 optical effect Effects 0.000 claims description 23
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims 13
- 238000012544 monitoring process Methods 0.000 abstract description 11
- 239000003990 capacitor Substances 0.000 description 19
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 101100365087 Arabidopsis thaliana SCRA gene Proteins 0.000 description 1
- 101150105073 SCR1 gene Proteins 0.000 description 1
- 101100134054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) NTG1 gene Proteins 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/18—Systems for controlling combustion using detectors sensitive to rate of flow of air or fuel
- F23N5/184—Systems for controlling combustion using detectors sensitive to rate of flow of air or fuel using electronic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/24—Preventing development of abnormal or undesired conditions, i.e. safety arrangements
- F23N5/242—Preventing development of abnormal or undesired conditions, i.e. safety arrangements using electronic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N2227/00—Ignition or checking
- F23N2227/12—Burner simulation or checking
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/18—Systems for controlling combustion using detectors sensitive to rate of flow of air or fuel
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Regulation And Control Of Combustion (AREA)
Abstract
A system condition indicator is for monitoring a number of interlock switches and fuel valves to detect what event first occurs to shut down a burner control system. The monitoring circuitry is periodically strobed once each cycle of a power line signal and is only responsive to an abnormal condition of an interlock switch or a fuel valve during the strobe time. The indicator does not respond to an abnormal condition for a predetermined time after burner operation is initiated, to allow the system parameters to go to their operational values. The indicator includes circuitry for monitoring the pilot fuel flow and the main fuel flow and for providing an indication if either flow is abnormally terminated to shut down the burner control system. When the burner control system is shut down in response to an abnormal condition, an indication is provided of the first interlock switch or fuel valve to open or close, allowing a determination to be made of what caused the burner failure, either during start-up or during normal operation.
Description
SPECIFICATION
Burner control system
The present invention is related to burner control systems in which a number of conditions in a furnace or burner are supervised, and in particular to circuits for indicating which of a number of sensors in a burner control system was the first to indicate an abnormal condition.
Many burner control systems, particularly those that operate automatically or unattended, are protected by a number of different interlock switches which monitor particular conditions in the burner system and which shut down the system if a dangerous condition is detected by one or more of the switches. Frequently, during the shutdown procedure, one or more of the monitored conditions will change such that the associated interlock switch also opens. It is also not uncommon for an interlock switch to open momentarily and then reclose. If the cause of the failure is intermittent or only appears during operation, it may be very difficult to determine what caused the shutdown or how to correct the condition.
Systems are known which monitor a number of interlock switches and detect which of the switches first opens to shut down a system. One example of such a system is the type 53SE1 System Indicator, manufactured by the Electronics Corporation of America.
In starting up a burner control system, a number of operations occur in sequence during the ignition of a pilot flame and a main flame. During the start-up sequence, the burner control system may shut down the furnace in response to failures which are not normally monitored by means of interlock switches during the main burner operation.
Frequently, during the shutdown of a furnace during the start-up procedure, an interlock switch will open. If the interlock switches are monitored by a typical, prior art circuit, this circuit will indicate that that interlock switch was first activated. This may provide an erroneous indication of the source of the failure, since the failure may actually have occurred in a part of the burner not monitored by interlock switches. Thus, such a system may, in fact, mislead a person who is attempting to determine the cause of the furnace failure.
The present invention includes a system condition indicator for monitoring a number of interlock switches and fuel valves to detect which of the switches first opens to shut down a burner control system. The monitoring circuitry is periodically strobed once each cycle of the power line signal and is only responsive to an abnormal interlock switch or fuel valve condition during the strobe time.
This reduces the susceptibility of the system to noise transients on the power line. Circuitry is provided which inhibits the present invention from responding to an abnormal condition for a predetermined time after burner operation is initiated, to allow the system parameters to go to their operational values.
The present invention includes circuitry for monitoring the pilot fuel flow and the main fuel flow and for providing an indication if either flow is abnormally terminated to shut down the furnace system. When the furnace system is shut down in response to an abnormal condition, an indication is provided of the first interlock switch or fuel valve to open, allowing an operator to determine what caused the furnace failure, either during startup or during normal operation.
These and other advantages of the present invention will become more clear upon reading the following description of the preferred embodiment in conjunction with the accompanying figures, of which:
Figure 1 shows the present invention in block diagram form and the relationship between the invention and the interlock switches;
Figure 2 is a circuit diagram of the control circuit shown in Fig. 1; and
Figure 3 is a circuit diagram of the indicating circuits.
Referring to Fig. 1, there is shown one embodiment of the present invention for monitoring a plurality of interlock switches and in addition for monitoring the flow of fuel to a pilot burner and a main burner. A power line signal, typically 1 20 volts AC, is applied to hot and common terminals 20 and 22. One terminal of an operating control switch 24 is connected to hot terminal 20, and in response to the closing of operating control 24, power is present between the other terminal of switch 24 and common terminal 22. This power is applied to the burner and burner control system, and is also applied to the system condition indicator circuitry described below.
In a furnace installation, a number of interlock switches are typically found monitoring critical parameters of the burner. Such parameters might include air flow, fuel pressure, oil pressure, and other conditions. Typically, these interlock switches are closed to indicate a normal or safe condition. The interlock switches are connected in series with the power line; and if any switch opens, indicating an unsafe condition, the power line voltage to the burner control system is interrupted.
The example shown in Fig. 1 includes six interlock switches, 30a through 30f, which are connected in series with the burner control system electronics 32 between operating control 24 and common terminal 22. Five monitor circuits 34a-34e are connected between the junction of adjacent interlock switches 30 and common terminal 22, and a final monitor circuit 34f is connected following the last interlock switch 30f. Each of these monitor circuits 34 is associated with a respective one of the interlock switches, as indicated by the letter designation and provides an output signal representative of whether line voltage is present at the associated switch terminal.
Each monitor circuit 34 includes a currentlimiting resistor 36 in series with the light source of an optical coupler 38. Although optical couplers are used in the preferred embodiment described herein, other isolation devices may equally well be used, such as relays, etc. In the present embodiment, the optical couplers used have an LED light source. In parallel with the LED 38 of each indicator network is a resistor 40 and a diode 42 connected in the opposite polarity to the
LED.
If all interlock switches 30 are closed and operating control 24 is closed, line voltage is applied across each monitor circuit 34, and the associated optical coupler LED is illuminated in response. If, during the operation of the system, an interlock switch 30 opens, power is removed from the burner control system. Power is also removed from each of the monitor circuits 34 which follow the open interlock switch, while the monitor circuits which precede the open lockout switch remain illuminated. Thus, the first interlock switch to open may be determined by detecting which two adjacent optical couplers include an illuminated LED and an unilluminated LED.
Two additional monitor circuits 34g and 34f are connected in series across the pilot fuel valve power and the main fuel valve power. During the periods that the pilot and main valves are open, the associated optical coupler LED's 38 are illuminated. Especially during start-up of the furnace system, the burner control system may shut down the furnace in response to conditions which are not usually monitored by interlock switches.
One of the first actions taken during such a shutdown is the termination of fuel to the pilot and/or main burners. The circuitry described below monitors the power applied to the pilot and main valves and provides an indication if fuel to either valve is terminated abnormally. This indication allows someone trouble-shooting the system to determine that the shutdown was caused by the burner control system closing a fuel valve, and whether the furnace was shutdown during start-up or normal operation.
Associated with each monitor circuit 34 is a corresponding indicating circuits 1 8 or 1 9.
The optical coupler LED's 38 control respective optical coupler receivers 1 62 which are located in the associated indicating circuits 1 8 and 1 9 and shown in Fig. 3. In response to the opening of an interlock switch or the termination of fuel flow, the associated indicating circuit actuates an output indicator 1 5, such as an LED, in the associated indicating circuit 1 8 or 19, which remains lighted to provide an indication of the cause of the furnace shutdown.
The indicating circuits 1 8 and 1 9 are responsive to several signals produced by control circuit 1 6. A strobe signal is periodically applied to the indicating circuits; and the indicating circuits are only responsive to an open interlock switch or fuel valve during the strobe interval. This results in lower susceptibility to power line transients. Control circuit 1 6 also senses when one of the indicating circuits has been activated, and in response control circuit 1 6 disables the remaining indicator circuits so, that only the LED associated with the first interlock switch or fuel valve to open is illuminated.
While six interlock switches and associated monitor and indicating circuits are shown in the preferred embodiment described herein, a greater (or lesser) number of interlock switches may be monitored, by adding additional monitor and indicating circuits, as required. This will become apparent from the description below of the indicating circuit operation. The fuel valve indicating circuits 1 9 may be combined with any number of interlock switch indicating circuits, while still providing the same monitoring of the main and pilot fuel valves.
Power and other control signals necessary for the proper operation of the indicator circuits 1 8 and 1 9 are provided by control circuit 16, which is shown in detail in Fig. 2. As shown in Fig. 1, connected across the power line and in series with operating control 24 is a step-down transformer 50 which provides low voltage AC power on lines 51 to control circuit 1 6 when switch 24 is closed. Connected in series across across the secondary of transformer 50, as shown in Fig. 2, are a diode 52 and a filter capacitor 54. DC power having a voltage V is present at the junction of diode 52 and capacitor 54 when operating control 24 is closed. A reset switch 56 is normally closed, and power flows through switch 56 and an alarm relay coil 58 to line 60. In response to the opening of an interlock switch, an indicating device such as an LED 1 5 is connected between line 60 and line 79. - The LED is illuminated to provide an indication of which interlock switch first opened; and the current drawn by the LED actuates alarm relay 58. The contacts 62 of the relay 58 are connected in series with an alarm 64 between operating control 24 and the common terminal 22 to actuate the alarm 64 when relay 58 is energized.
To reset the system after a burner shutdown has occurred, reset switch 56 interrupts DC power to relay 58 and the associated circuitry, as described in detail below. A diode 66 is connected across the coil of relay 58 to provide a path for the current caused by the se!f- inductance of the relay coil 58 when reset switch 56 is opened. Alternatively, the system may be reset by removing power from terminals 20 and 22.
In a typical system installation when operating control 24 is first closed, power is initially applied to a blower which provides air flow through the furnace. Typically the air flow is monitored by one of the interlock switches 30. A brief period of time is required after operating control 24 closes before the blower motor reaches full speed and the air flow through the furnace is sufficient to actuate the air flow interlock switch. Other interlocks may also require a momentary delay before reaching their normal positions. Unless the circuitry monitoring the interlock switches is disabled during this brief startup interval, the system condition indicator will be tripped by the initially open interlock switches and will not work properly.
Previous system condition indicators have disabled the indicator circuitry until after all the interlock switches have closed. Such systems have the disadvantage that no output indication is provided if the burner system is shut down by an interlock switch which never closes. In the present invention, the indicator circuits 1 8 are disabled for a period of time following the closure of operating control 24.
After this delay, the indicating circuits are enabled and will indicate any interlock switches that are open at that time as will be described.
When operating control 24 is closed, power is applied through reset switch 56 to line 70.
Connected in series between line 70 and ground are a resistor 72 and a capacitor 74.
A transistor 76 has its base terminal connected to the junction between resistor 72 and capacitor 74. Two equal-value resistors 78 and 80 are connected between line 70 and ground, and when operating control 24 is closed, a voltage V/2 equal to half the supply voltage is present at the junction of these resistors. The emitter of transistor 76 is connected to the junction of resistors 78 and 80, and transistor 76 is maintained in a nonconducting state as long as the base terminal of transistor 76 is lower than about half the supply voltage. When operating control 24 is closed, capacitor 74 starts to charge through resistor 72. The voltage on capacitor 74 is applied to the base terminal of transistor 76, and when this voltage exceeds V/2, transistor 76 turns on.Thus, the values of resistor 72 and capacitor 74 determine a delay time after the closing of operating control 24 during which time transistor 76 is in a non-conducting state.
The collector of transistor 76 is connected to the supply voltage on line 70 by a load resistor 82. The voltage at the collector of transistor 76 is applied to the base of a transistor 84 whose emitter is connected to the supply voltage on line 70. When transistor 76 conducts, transistor 84 turns on and provides a current through a resistor 86. This delay provides that the indication circuits 1 8 are not enabled until transistor 84 turns on as will now be described.
A transistor 61 is connected between line 60 and a second line 63 to the indicating modules. The base terminal of transistor 61 is connected to the supply voltage through a current-limiting resistor 65 and to ground line 81 through resistor 77 and diode 75. At the juncture of resistor 77 and diode 75 a bias line 79 is connected to supply approximately 0.7 volt bias for the indicator circuitry. After the operating control 24 is closed and a DC voltage is applied to relay 58, transistor 61 is maintained in an on condition by the bias current through resistor 65 and applies a voltage substantially equal to the power supply voltage to line 63.The voltage on line 63 is used to power the optical coupler receivers 1 62. Power is applied to line 63 immediately after operating control 24 is closed and is removed upon a first fault indication as will subsequently be described.
The emitter of a second transistor 67 is connected via a diode 69 to line 63; and the base of this transistor is connected to ground through a resistor 71. The collector of transistor 67 is connected to a line 73 which is an inhibit line 73 for the indicating circuits 1 8.
As described in detail below, when a positive voltage is present on line 73, each of the indicating modules is maintained in a condition which prevents it from changing state.
Once during each cycle of the power line signal, the inhibit signal on line 73 is momentarily removed. During this interval, if one of the interlock switches 30 is open, the associated indicating circuit is activated to provide an indication of the interlock switch first opened.
During the start-up period during which the interlock switches are allowed to close, transistor 67 is maintained on by bias current circuits through resistor 71. This prevents the indicating circuits from being activated during the preliminary period to allow the interlock to close.
Control circuitry 1 6 provides enable pulses on inhibit line 73 to the indicating circuits 1 8 in the following manner. The AC signal from transformer 60 is half-wave rectified by a diode 96, and the half-wave rectified signal is applied via a current-limiting resistor 98 to the base terminal of a transistor 100. A second resistor 102 connected between the base terminal of transistor 100 and ground provides a path for leakage current. The half-wave rectified current signal applied to the base terminal of transistor 100 causes the transistor to conduct during alternate half cycles of the power line signal.
The collector of transistor 100 is connected to the DC supply voltage by two equal value resistors 104 and 1 06. A transistor 110 has its collector terminal connected to the DC supply voltage by a load resistor 108. The emitter of transistor 110 is connected to the power supply voltage when transistor 84 is conducting via transistor 84, resistor 86, and a diode 11 2. Thus, after the initial delay following the closure of operating control 24, a positive signal is applied to the base of transistor 11 0.
Resistors 104 and 106 are of the same value. When transistor 100 is off, resistor
106 holds the emitter of transistor 110 at the power supply voltage and transistor 110 does not conduct. When transistor 110 turns on, the voltage at the emitter of transmitter 110 goes to a value approximately one-half the power supply voltage, and transistor 110 is turned on by current through resistor 86 and diode 11 2. The collector lead of transistor
110 is connected to the base terminal of a transistor 11 4. The emitter of transistor 11 4 is connected to the supply voltage, and when transistor 110 turns on, this also turns on transistor 11 4.
The collector of transistor 114 is connected to one terminal of a capacitor 11 6. The second terminal of capacitor 11 6 is connected to the base terminal of enable signal transistor 67 by a diode 11 8. The second terminal of capacitor 11 6 is also connected to the supply voltage through transistor 84, resistor 86, and a diode 1 20.
When transistor 100 turns on, the emitter terminal of transistor 110 is biased half-way between ground and the supply voltage by equal-value resistors 104 and 106. Immediately after transistor 100 turns on, the base of transistor 110 is clamped to ground by capacitor 1 24. Capacitor 1 24 charges up through resistor 86 and diode 11 2 until the voltage at the base terminal of transistor 110 is sufficient to turn on transistor 11 0. When transistor 110 conducts, base current is provided for transistor 114 which also turns on.When transistor 114 turns on, its collector suddenly rises to the supply voltage; and this positive step signal is applied to the base of transistor 67 via capacitor 11 6 and diode 118, causing the base terminal of transistor 67 to go more positive and turning off transistor 67. Transistor 67 remains off until the voltage on capacitor 11 6 is discharged through diode 11 8 and resistor 71 sufficiently to turn transistor 67 back on. During the interval that transistor 67 is off, the inhibit signal on line 73 is low enabling the indicating circuits to indicate if an interlock switch 30 has opened.
After one of the indicating circuits has detected that the associated interlock switch has opened, control circuitry 1 6 responds by disabling the remaining indicating modules so that only the first interlock switch to open is displaced. As described below, when an interlock switch opens, the associated indicating circuit connects an indicator, such as an LED, between indicator power line 60 and ground.
This results in a voltage drop across the coil 58 of the alarm relay which causes line 60 to drop to within a couple of volts of ground.
Since the base terminal of transistor 61 is maintained high by the supply voltage through resistor 65, the base-to-emitter junction of transistor 61 is reversed biased. This turns off transistor 61 removing power from optical coupler power line 63.
Referring to Fig. 3, there is shown circuitry for the interlock switch indicating circuits 1 8 and the fuel valve indicating modules 1 9. The circuitry in each of the interlock switch indicating circuits 1 8 is the same and only the circuitry and operation of circuit 1 8b is described below. Connected to indicator power line 60 is an indicator LED 150b. In series with LED 150b is a silicon controlled rectifier (SCR) 152b. The cathode of SCR 1 52b is connected to a bias line 79. Bias line 79 is maintained at a voltage of approximately 0.7 volts above ground by diode 75 in control circuitry 16.
A transistor 1 56b is connected between the gate terminal of SCR 1 52b and ground. A voltage divider including equal-value resistors 1 58b and 1 60b is connected between inhibit line 73 and ground. The base terminal of transistor 1 56b is connected to the junction of resistors 1 58b and 160b.
The light-responsive transistor 1 62b of the associated optical coupler 38b has its collector connected to line 63. The emitter terminal of transistor 1 62b is connected via a resistor 1 66b to the base terminal of transistor 156b.
A second signal to the gate terminal of SCR 1 52b is provided by a resistor 1 68b connected between the gate terminal of SCR 1 52b and the emitter terminal of the optical coupler transistor 1 62a in the preceding indicating circuit 18a. A capacitor 1 70b connected between the gate terminal and cathode of SCR 1 52b prevents the SCR from being inadvertently turned on by transients.
Indicating module 1 8b operates in the following manner. To begin operation, SCR 1 52b is off, and the gate terminal of SCR 1 52b is clamped to ground by conduction in transistor 156b. During the inhibit period, line 73 is high, and keeps transistor 1 56b turned -- on through resistor 160b. Periodically, inhibit line 73 goes low enabling the indicating circu-' its 1 8 by control circuitry 1 6. If optical coupler transistor 1 62b is illuminated, it conducts and the current through transistor 1 62b and resistor 1 66b maintains transistor 1 56b in an on condition during the enabled periods. If any of the preceding (i.e. to the left in the series connected string of switches 30 shown in Fig. 1) lockout switches 30 have opened, transistor 1 62b will not be illuminated and does not conduct. In this case, the base of transistor 1 56b is connected to ground through resistor 158b, and transistor 1 56b turns off.
When transistor 1 56b turns off, the voltage at the gate terminal of SCR 1 52b is controlled
by the signal through resistor 168b. During
non-conduction in transistor 156b, if the preceding optical coupler transistor 1 62a is illu
minated, the current flowing through transistor 1 62a and resistor 1 68b turns on SCR
152b.However, if the preceding optical coupler transistor 1 62 is not illuminated, no current flows through resistor 168b, and the gate of SCR 1 52b is maintained low by capacitor 170b, thereby preventing conduction in SCR 1 52b. Thus, SCR 1 52b turns on during a strobe period when conduction in transistor 1 56b is not maintained by the high lever on line 73 if, and only if, the associated optical coupler transistor 1 62a is not illuminated.
When SCR 1 52b turns on, current flows from line 60 through LED 15b to line 1 54. As described above, bias line 1 54 is maintained at approximately 0.7 volts above ground by diode 75 in control circuitry 1 6. The voltage drop across SCR 1 52b is small, and the voltage drop across LED 15b is on the order of 1 volt. Thus, when SCR 1 52b turns on, line 60 is clamped to a voltage approximately 2 volts above ground. As described above, control circuitry 1 6 responds to this clamping of the voltage on line 60 by removing the voltage from optical coupler supply line 63 which prevents the remaining indicating circuits from being activated, should any other lockout switches 30 subsequently open.
Indicating module 1 9 includes LED's 150g and 1 50h which light up to show that the closing of either the pilot fuel valve or main fuel valve respectively was the first event to occur in a shutdown procedure. Similarly to indicating modules 18, module 1 9 includes two LED's 150g and 1 50h connected in series with associated SCR's 1 52g and 1 52h between power line 60 and bias line 1 54.
Normally, the gate terminals of the SCR's 1 52g and 1 52h are clamped to ground by transistors 1569 and 156h.
The collector of optical coupler transistor 1629 is connected to line 63 by two resistors 302 and 304 connected in series. The junction of resistors 302 and 304 is applied to the base terminal of a transistor 306. The emitter of transistor 306 is connected to line 63 and the collector of transistor 306 is connected to the gate terminal of SCR 1 52g by a resistor 308.
To begin the furnace start up operation, the pilot fuel valve is closed and photo-transistor 1 62g is unilluminated and does not condijrt.
Transistor 306 is held in a non-conducting condition by resistor 302 and also does not conduct. Thus, when the signal on gating line 60 goes low, the gate of SCR1 52g is maintained at a constant voltage by the charge on capacitor 170g. When the pilot fuel valve opens, photo-transistor 1 62g is illuminated from the LED of optical coupler 38g and conducts. The voltage drop across resistor
302 causes transistor 306 to also conduct.
Although transistor 306 is conducting, the gate terminal of SCR 1 52g remains clamped to ground by transistor 1 56g as long as the pilot fuel valve is open and transistor 1 62g is illuminated.
Associated with main fuel valve LED 1 50h is circuitry similar to that described above for the pilot fuel valve. Optical coupler phototransistor 162h has two resistors 310 and 312 connected between its collector and the power supply voltage. The junction of these resistors is connected to the base of transistor 314.
The signal at the collector terminal of transistor 314 is applied via a resistor 316 to the gate terminal of SCR 152h. A capacitor 318 is connected between the collector terminal of transistor 1 62h and the power supply voltage.
When the pilot fuel valve closes, phototransistor 162g is no longer illuminated and turns off. The charge on capacitor 309, however, maintains transistor 306 in a conducting state for a period following the closure of the pilot fuel valve. Although transistor 1 56g is no longer held on by transistor 1 62g, if the main fuel valve has opened before the pilot fuel valve is closed, transistor 314 is now on and the supply voltage at the collector of transistor 314 is applied via a resistor 320 to maintain transistor 1 56g in an on condition. Similarly, should the main fuel valve close before operating control 24 opens, SCR 1 52h is turned on to provide an indication thereof.If either
LED 1 50g or 1 50h is turned on by the circuitry of indicating module 18, the voltage on line 60 is clamped to within a few volts of ground, as described above; and control circuitry 1 6 removes the optical coupler power supply voltage from line 63 to disable the remaining indicating modules.
It should be appreciated that the principles of the present invention can be applied to system condition indicator circuits different than that shown and described above. Examples of such circuits are given in U.S. Patent
Application Ser. No. 406,318, filed October 15, 1973, and assigned to the same assignee as the present application; and other circuits are known in the prior art.
There has been described a new and unique system condition indicator especially adapted for operation with a furnace or other type of burner, It should be appreciated that modifications to the preferred embodiment described herein will be apparent to those of ordinary skill in the art, and thus the description above of a preferred embodiment should not be construed as a limitation upon the present invention. Rather, the present invention should only be interpreted in accordance with the appended claims.
Claims (14)
1. For use with a burner control system
including a plurality of interlock switches, a
main fuel valve, and a pilot fuel valve, a system condition indicator comprising:
a plurality of interlock monitor means, equal
in number to the number of interlock switches and each associated with and connected to respective ones of the plurality of interlock switches, for determining the absence of an
AC power line signal at a terminal of the associated interlock switch and for providing an output signal representative thereof;
main monitor means associated with and connected to the main fuel valve for providing an output signal representative of the open or closed state of the main fuel valve;
pilot monitor means associated with and connected to the pilot fuel valve for providing an output signal representative of the open or closed state of the pilot fuel valve; and
detection means responsive to the interlock monitor means output signals, the main monitor means output signal, and the pilot monitor means output signal, for detecting an abnormal condition in the interlock switches and fuel valves and for providing an indication, in response to a detected abnormal condition, or which of said valves and interlock switches was first to go to an abnormal condition;
wherein abnormal conditions include an open interlock switch, the main fuel valve going from an open state to a closed state, and the pilot fuel valve going from an open state to a closed state before the main fuel valve goes to an open state.
2. The indicator of claim 1 wherein the burner control system further includes an operating control for applying power to the burner system, and wherein the system condition indicator further comprises:
means responsive to actuation of the operating control for providing a delay period of a predetermined time after said actuation; and
means for preventing the detection means from detecting an abnormal condition during the delay period, after which delay period the detection means is operative to detect an abnormal condition.
3. The indicator of claim 2 further comprising control means for applying power to an indicator power line;
wherein the detection means includes a plurality of indicating devices equal in number to the number of monitor means, and each associated with a respective one of said valves and interlock switches, and means for connecting each indicating device to the indicator power line in response to an abnormal condition of the associated interlock switch or valve;
and wherein the control means further includes means for detecting current drawn by an indicating device connected to the indicator power line by the detection means, and for preventing, in response to such detection, the connection of any more of the indicating devices to the indicator power line.
4. The indicator of claim 3 wherein the connecting means includes a plurality of silicon-controlled rectifiers, each connected to a respective one of the indicating devices.
5. The indicator of claim 4 wherein each of the monitor means includes:
an optical isolator, including a light source and a photo-detector for providing an output signal in response to light from the light source; and
means for connecting the light source to the interlock switch or valve associated with that monitor means.
6. The indicator of claim 5 wherein the control means includes:
means for applying power to the photodetectors after said delay period; and
means for removing power from the photodetectors upon detection of current being drawn from the indicator power line.
7. The indicator of claim 5 wherein each photo-detector is connected to a respective one of the silicon-controlled rectifiers, and when illuminated by the associated light source and powered by the control means, maintains the connected silicon-controlled rectifier in a non-conducting state.
8. The indicator of claims 3 or 7 wherein the indicating devices include light-emitting diodes.
9. For use with a burner control system including a plurality of interlock switches and at least one fuel valve, a system condition indicator comprising:
a plurality of interlock monitor means, equal in number to the number of interlock switches and each associated with and connected to respective ones of the plurality of interlock switches, for determining the absence of an
AC power line signal at a terminal of the associated interlock switch and for providing an output signal representative thereof;
valve means associated with and connected to the fuel valve for providing a signal representative of the open or closed state of the fuel valve;
an indicator power line;
detection means, responsive to the interlock: monitor means output signals and the valve monitor means output signal, for detecting an abnormal condition in the interlock switches and fuel valve and for providing an indication, in response to a detected abnormal condition, of which of said interlock switches and fuel valve was first to go to an abnormal condition including:
a plurality of indicating devices equal in number to the number of monitor means, and each associated with a respective one of said valve and interlock switches; and
means for connecting an indicating device to the indicator power line in response to an abnormal condition of the associated interlock switch or valve;
control means for detecting current drawn by an indicating device connected to the indicator power line by the detection means, and for preventing, in response to such detection, the connection of any other indicating device to the indicator power line;
and wherein abnormal conditions include an open interlock switch and the fuel valve going from an open state to a closed state.
10. The indicator of claim 9 wherein the burner control system includes an operating control for applying power to the burner system, and wherein the system condition indication further comprises:
means responsive to actuation of the operating control for providing a delay period of predetermined time after said actuation; and
means for preventing the detection means from detecting an abnormal condition during the delay period, after which delay period the detection means is operative to detect an abnormal condition.
11. The indicator of claim 10 wherein the connecting means includes a plurality of silicon-controlled rectifiers, each connected to a respective one of the indicating devices.
1 2. The indicator of claim 11 wherein each of the monitor means includes:
an optical isolator including a light source and a photo-detector for providing an output signal in response to light from the light source; and
means for connecting the light source to the interlock switch or valve associated with that monitor means.
1 3. The indicator of claim 1 2 wherein the control means includes:
means for applying power to the photodetectors in said monitor means after said delay period, and
means for removing power from the photodetectors upon detection of current being drawn from the indicator power line.
14. The indicator of claim 1 3 wherein each photo-detector is connected to a respective one of the silicon-controlled rectifiers and when illuminated by the associated light source and powered by the control means, maintains the connected silicon-controlled rectifier in a non-conducting state.
1 5. The indicator of claim 14 wherein each of the indicating devices comprises a light-emitting diode.
1 6. A system condition indicator substantially as herinbefore described with reference to the accompanying drawings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB8026533A GB2082360A (en) | 1980-08-14 | 1980-08-14 | System condition indicator for burner control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB8026533A GB2082360A (en) | 1980-08-14 | 1980-08-14 | System condition indicator for burner control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| GB2082360A true GB2082360A (en) | 1982-03-03 |
Family
ID=10515460
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB8026533A Withdrawn GB2082360A (en) | 1980-08-14 | 1980-08-14 | System condition indicator for burner control system |
Country Status (1)
| Country | Link |
|---|---|
| GB (1) | GB2082360A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4451225A (en) * | 1983-01-31 | 1984-05-29 | Honeywell Inc. | Flame safeguard sequencer having interlock checking means |
| GB2183305A (en) * | 1984-01-24 | 1987-06-03 | Bijur Lubricating Corp | Lubricating system control circuit |
| GB2211331A (en) * | 1987-10-16 | 1989-06-28 | Smith Corp A O | Water heater diagnostic apparatus |
| US4986468A (en) * | 1989-08-29 | 1991-01-22 | A.O. Smith Corporation | Test circuit for system monitoring apparatus |
| US5063374A (en) * | 1989-08-29 | 1991-11-05 | A. O. Smith Corp. | Simultaneous signal devices testing in response to periodic function of an operating device in a system |
| US5863194A (en) * | 1996-03-27 | 1999-01-26 | Andrew S. Kadah | Interrogation of multiple switch conditions |
| EP2273195A3 (en) * | 2009-06-09 | 2014-05-07 | Azbil Corporation | Combustion furnace controller |
-
1980
- 1980-08-14 GB GB8026533A patent/GB2082360A/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4451225A (en) * | 1983-01-31 | 1984-05-29 | Honeywell Inc. | Flame safeguard sequencer having interlock checking means |
| GB2183305A (en) * | 1984-01-24 | 1987-06-03 | Bijur Lubricating Corp | Lubricating system control circuit |
| US4674030A (en) * | 1984-01-24 | 1987-06-16 | Bijur Lubricating Corp. | Lubricating system control circuit |
| GB2211331A (en) * | 1987-10-16 | 1989-06-28 | Smith Corp A O | Water heater diagnostic apparatus |
| US4986468A (en) * | 1989-08-29 | 1991-01-22 | A.O. Smith Corporation | Test circuit for system monitoring apparatus |
| US5063374A (en) * | 1989-08-29 | 1991-11-05 | A. O. Smith Corp. | Simultaneous signal devices testing in response to periodic function of an operating device in a system |
| US5863194A (en) * | 1996-03-27 | 1999-01-26 | Andrew S. Kadah | Interrogation of multiple switch conditions |
| EP2273195A3 (en) * | 2009-06-09 | 2014-05-07 | Azbil Corporation | Combustion furnace controller |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| WAP | Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1) |