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FR2853605A1 - Composite covering material for automobile interior trims comprises a textile layer and a foam layer bonded together through an opaque film - Google Patents

Composite covering material for automobile interior trims comprises a textile layer and a foam layer bonded together through an opaque film Download PDF

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Publication number
FR2853605A1
FR2853605A1 FR0304558A FR0304558A FR2853605A1 FR 2853605 A1 FR2853605 A1 FR 2853605A1 FR 0304558 A FR0304558 A FR 0304558A FR 0304558 A FR0304558 A FR 0304558A FR 2853605 A1 FR2853605 A1 FR 2853605A1
Authority
FR
France
Prior art keywords
film
complex
layer
textile layer
foam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
FR0304558A
Other languages
French (fr)
Inventor
Michel Bardy
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Centre dEtude et de Recherche pour lAutomobile CERA
Original Assignee
Centre dEtude et de Recherche pour lAutomobile CERA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Centre dEtude et de Recherche pour lAutomobile CERA filed Critical Centre dEtude et de Recherche pour lAutomobile CERA
Priority to FR0304558A priority Critical patent/FR2853605A1/en
Publication of FR2853605A1 publication Critical patent/FR2853605A1/en
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58—Seat coverings
    • B60N2/5891—Seat coverings characterised by the manufacturing process; manufacturing seat coverings not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N3/00—Arrangements or adaptations of other passenger fittings, not otherwise provided for
    • B60N3/04—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
    • B60N3/048—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets characterised by their structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/02—Cellular or porous
    • B32B2305/022—Foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/10—Fibres of continuous length
    • B32B2305/18—Fabrics, textiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/41—Opaque
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/71—Resistive to light or to UV
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00—Vehicles
    • B32B2605/003—Interior finishings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

Composite covering material for automobile interior trims comprises a textile layer and a foam layer bonded together through an opaque film. An independent claim is also included for production of the composite material by placing the film between the textile layer and the foam layer, heating the assembly to the softening temperature of the film, and calendering the assembly.

Description

L'invention concerne un complexe de revêtement pour composant deThe invention relates to a coating complex for a component of

garnissage intérieur de véhicule automobile, son procédé de réalisation et un  interior trim of a motor vehicle, its production method and a

composant revêtu d'un tel complexe.  component coated with such a complex.

On connaît de tels complexes qui comprennent usuellement une couche de textile, destinée à procurer un aspect satisfaisant au composant de garnissage sur lesquels ils sont disposés, et un couche de mousse d'envers dont les fonctions peuvent être diverses: tenue de la couche textile, toucher agréable, barrière au passage de la mousse dans les procédés de moulage in situ.  Such complexes are known which usually comprise a textile layer, intended to provide a satisfactory appearance to the filling component on which they are arranged, and a reverse foam layer, the functions of which can be various: holding the textile layer, pleasant touch, barrier to the passage of foam in in situ molding processes.

La couche de mousse est souvent formée d'une mousse de polyuréthanne, matériau connu pour jaunir avec le temps à la lumière, sous l'action des rayons UV et par oxydation au contact de l'air.  The foam layer is often formed from polyurethane foam, a material known to yellow over time in the light, under the action of UV rays and by oxidation on contact with air.

Les complexes connus peuvent comporter dans certains cas une couche supplémentaire, disposé en envers de la mousse, destinée par exemple à favoriser le glissement du complexe contre le composant ou à assurer son étanchéité.  The known complexes can in certain cases comprise an additional layer, placed in reverse of the foam, intended for example to favor the sliding of the complex against the component or to ensure its sealing.

Dans certaines applications, ces complexes comprennent une couche textile de faible grammage, ceci pour des raisons économiques. C'est le cas par exemple lorsqu'ils sont utilisés pour revêtir des ébénisteries (montant de baie, custode,..) ou des pavillons, qui ne sont peu sujets à des phénomènes d'abrasion.  In certain applications, these complexes comprise a light grammage textile layer, this for economic reasons. This is the case, for example, when they are used to coat cabinetmaking (bay upright, quarter panel, etc.) or pavilions, which are not very subject to abrasion phenomena.

Une telle couche textile est formée par exemple d'une maille grattée dont le grammage peut varier, à titre indicatif, entre 60 et 130 g/m2. Elle est donc de faible épaisseur et laisse entrevoir la couche de mousse disposée en son envers, ce qui a pour effet de provoquer au fil du temps un jaunissement de la couche de mousse qui lui est contiguë.  Such a textile layer is formed for example of a scraped mesh whose grammage can vary, for information, between 60 and 130 g / m2. It is therefore of small thickness and lets glimpse the layer of foam disposed in its reverse side, which has the effect of causing over time a yellowing of the layer of foam which is contiguous to it.

Le jaunissement de la mousse, est alors visible à travers la couche de textile, ce qui entraîne une dégradation visuelle du revêtement.  The yellowing of the foam is then visible through the textile layer, which leads to visual degradation of the coating.

La présente invention vise à pallier cet inconvénient.  The present invention aims to overcome this drawback.

A cet effet, et selon un premier aspect, l'invention concerne un complexe de revêtement pour composant de garnissage intérieur de véhicule automobile, 5 comprenant une couche textile et une couche de mousse. Le complexe comprend en outre un film opaque disposé entre lesdites couches, ledit film étant associé aux dites couches de sorte à assurer la cohésion dudit complexe.  To this end, and according to a first aspect, the invention relates to a coating complex for an interior trim component of a motor vehicle, comprising a textile layer and a foam layer. The complex further comprises an opaque film disposed between said layers, said film being associated with said layers so as to ensure the cohesion of said complex.

Selon un deuxième aspect, l'invention concerne un composant de garnissage 10 intérieur d'un véhicule automobile qui est revêtu d'un tel complexe.  According to a second aspect, the invention relates to an interior trim component 10 of a motor vehicle which is coated with such a complex.

Selon un troisième aspect, l'invention concerne un procédé de réalisation d'un tel complexe qui prévoit de: - disposer le film entre la couche textile et la couche de mousse; 15 - chauffer l'ensemble à la température de ramollissement du film; - calandrer l'ensemble de manière à solidariser lesdites couches audit film et à former le complexe.  According to a third aspect, the invention relates to a method for producing such a complex which provides for: - placing the film between the textile layer and the foam layer; 15 - heating the assembly to the softening temperature of the film; - Calendering the assembly so as to secure said layers to said film and to form the complex.

On décrit à présent un complexe selon l'invention, en référence à la figure 1 qui 20 en schématise une vue en coupe. Le complexe 1 est destiné à être associé, par tous moyens connus et notamment par collage, sur un composant de garnissage intérieur de véhicule automobile de sorte à le revêtir pour améliorer son aspect et son toucher. En particulier, le composant peut être une ébénisterie, un pavillon ou tous autres éléments de l'habillage de l'habitacle 25 d'un véhicule automobile.  A complex according to the invention will now be described, with reference to FIG. 1 which shows schematically a sectional view. The complex 1 is intended to be associated, by any known means and in particular by bonding, on an interior trim component of a motor vehicle so as to coat it to improve its appearance and its feel. In particular, the component may be a cabinet, a roof or any other element of the trim of the passenger compartment of a motor vehicle.

Le complexe 1 comprend une couche textile 2, un film 4 et une couche de mousse 3. Il peut comprendre en outre une couche supplémentaire non représentée, disposée sous ladite couche de mousse, telle un voile textile ou un 30 film d'étanchéité.  The complex 1 comprises a textile layer 2, a film 4 and a foam layer 3. It may further comprise an additional layer, not shown, disposed under said foam layer, such as a textile veil or a sealing film.

Les couches textile 2 et de mousse 3 sont celles utilisées dans l'art antérieur et ne seront pas décrites ici.  The textile 2 and foam 3 layers are those used in the prior art and will not be described here.

Le film 4 est opaque, de manière à masquer la couche de mousse 3 et à empêcher la lumière d'atteindre et de jaunir la couche de mousse 3. Il est par ailleurs résistant aux rayons UV et sa couleur ne change sensiblement pas au 5 fil du temps. Dans une réalisation, il est de couleur blanche, de manière à ne pas interférer sur le coloris de la couche de textile 2.  The film 4 is opaque, so as to mask the layer of foam 3 and to prevent light from reaching and yellowing the layer of foam 3. It is moreover resistant to UV rays and its color does not change appreciably with the 5 thread time. In one embodiment, it is white in color, so as not to interfere with the color of the textile layer 2.

Le film 4 peut être formé à base d'un matériau thermoplastique tel qu'un copolyamide, un co-polyester ou un EVA (Ethylène Vinyl Acétate) et présenter 10 une épaisseur de 15 à 100 microns.  The film 4 can be formed from a thermoplastic material such as a copolyamide, a co-polyester or an EVA (Ethylene Vinyl Acetate) and have a thickness of 15 to 100 microns.

En outre, ledit film peut être thermocollant, c'est à dire qu'il peut, sous l'effet de la chaleur, fondre partiellement et permettre de réaliser une cohésion entre les couches de mousse 3 et de textile 2.  In addition, said film can be heat-bonded, that is to say that it can, under the effect of heat, partially melt and allow cohesion between the layers of foam 3 and of textile 2.

Dans une réalisation, ledit film peut être micro-perforé, ou micro-incisé, de manière à améliorer ses caractéristiques d'allongement ou de porosité à l'air.  In one embodiment, said film can be micro-perforated, or micro-incised, so as to improve its elongation or air porosity characteristics.

La réalisation selon l'invention assure une protection et un masquage de la 20 couche de mousse 3 vis à vis de la lumière et donc une stabilité du coloris du complexe 1 au fil du temps.  The embodiment according to the invention provides protection and masking of the foam layer 3 against light and therefore stability of the color of the complex 1 over time.

On décrit à présent un procédé de réalisation d'un complexe selon l'invention.  We now describe a process for producing a complex according to the invention.

Les étapes mises en oeuvre sont les suivantes: - disposer le film 4 entre la couche textile 2 et la couche de mousse 3; - chauffer l'ensemble à la température de ramollissement du film 4; - calandrer l'ensemble de manière à solidariser lesdites couches audit film et à former le complexe 1.  The steps implemented are as follows: - placing the film 4 between the textile layer 2 and the foam layer 3; - heating the assembly to the softening temperature of the film 4; - Calendering the assembly so as to secure said layers to said film and to form complex 1.

Ce procédé peut être réalisé en continu, à partir de rouleaux desdites couches et dudit film.  This process can be carried out continuously, from rolls of said layers and said film.

Claims (6)

REVENDICATIONS 1. Complexe (1) de revêtement pour composant de garnissage intérieur de véhicule automobile, comprenant une couche textile (2) et une couche de 5 mousse (3), caractérisé en ce qu'il comprend en outre un film (4) opaque disposé entre lesdites couches, ledit film étant associé aux dites couches de sorte à assurer la cohésion dudit complexe.  1. A coating complex (1) for an interior trim component of a motor vehicle, comprising a textile layer (2) and a foam layer (3), characterized in that it further comprises an opaque film (4) disposed between said layers, said film being associated with said layers so as to ensure the cohesion of said complex. 2. Complexe (1) selon la revendication 1, caractérisé en ce que la couche 10 textile présente un grammage compris entre 60 et 130 g/m2.  2. Complex (1) according to claim 1, characterized in that the textile layer has a basis weight between 60 and 130 g / m2. 3. Complexe (1) selon la revendication 1 ou 2, caractérisé en ce que le film (4) est thermocollant.  3. Complex (1) according to claim 1 or 2, characterized in that the film (4) is fusible. 4. Complexe (1) selon l'une quelconque des revendications 1 à 3, caractérisé en ce que le film (4) est formé à base d'un matériau thermoplastique tel qu'un co-polyamide, un co-polyester ou un EVA (Ethylène Vinyl Acétate).  4. Complex (1) according to any one of claims 1 to 3, characterized in that the film (4) is formed based on a thermoplastic material such as a co-polyamide, a co-polyester or an EVA (Ethylene Vinyl Acetate). 5. Composant de garnissage intérieur d'un véhicule automobile, caractérisé en 20 ce qu'il est revêtu d'un complexe (1) selon l'une quelconque des revendications 1 à4.  5. Interior trim component of a motor vehicle, characterized in that it is coated with a complex (1) according to any one of claims 1 to 4. 6. Procédé de réalisation d'un complexe (1) selon la revendication 3, caractérisé en ce qu'il prévoit de: - disposer le film (4) entre la couche textile (2) et la couche de mousse (3); - chauffer l'ensemble à la température de ramollissement du film (4); - calandrer l'ensemble de manière à solidariser lesdites couches audit film et à former le complexe (1).  6. A method of producing a complex (1) according to claim 3, characterized in that it provides for: - placing the film (4) between the textile layer (2) and the foam layer (3); - heating the assembly to the softening temperature of the film (4); - Calendering the assembly so as to secure said layers to said film and to form the complex (1).
FR0304558A 2003-04-11 2003-04-11 Composite covering material for automobile interior trims comprises a textile layer and a foam layer bonded together through an opaque film Pending FR2853605A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
FR0304558A FR2853605A1 (en) 2003-04-11 2003-04-11 Composite covering material for automobile interior trims comprises a textile layer and a foam layer bonded together through an opaque film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR0304558A FR2853605A1 (en) 2003-04-11 2003-04-11 Composite covering material for automobile interior trims comprises a textile layer and a foam layer bonded together through an opaque film

Publications (1)

Publication Number Publication Date
FR2853605A1 true FR2853605A1 (en) 2004-10-15

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FR0304558A Pending FR2853605A1 (en) 2003-04-11 2003-04-11 Composite covering material for automobile interior trims comprises a textile layer and a foam layer bonded together through an opaque film

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2944228A1 (en) * 2009-04-14 2010-10-15 Cera Complex forming method for cushioning cover of seat of motor vehicle, involves pressing back face of material layer against fused sub-layer in order to adhere back face with fused sub-layer and to obtain complex

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1506287A (en) * 1974-06-01 1978-04-05 Dynamit Nobel Ag Nulti-layer structure having a sounddamping action
DE19832721A1 (en) * 1998-07-21 2000-01-27 Sandler C H Gmbh Composite sheet for use as outer layer in an expanded foam sandwich comprises a natural fiber textile layer, an extensible layer, and a thermoplastic layer which penetrates into the other layers and acts as bonding agent
DE10126703A1 (en) * 2001-05-31 2002-12-12 Freudenberg Carl Kg Process for the production of interior trim parts

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1506287A (en) * 1974-06-01 1978-04-05 Dynamit Nobel Ag Nulti-layer structure having a sounddamping action
DE19832721A1 (en) * 1998-07-21 2000-01-27 Sandler C H Gmbh Composite sheet for use as outer layer in an expanded foam sandwich comprises a natural fiber textile layer, an extensible layer, and a thermoplastic layer which penetrates into the other layers and acts as bonding agent
DE10126703A1 (en) * 2001-05-31 2002-12-12 Freudenberg Carl Kg Process for the production of interior trim parts

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2944228A1 (en) * 2009-04-14 2010-10-15 Cera Complex forming method for cushioning cover of seat of motor vehicle, involves pressing back face of material layer against fused sub-layer in order to adhere back face with fused sub-layer and to obtain complex

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