ES2978084T3 - Device for heating smoking material - Google Patents

Abstract

Described herein is a device (400) for use with an apparatus (1) for heating smokable material to volatilize at least one component of the smokable material. The device (400) comprises a holder (410) and a smokable material (420) disposed on the holder (410). A first portion (421) of the smokable material (420) is disposed on a first portion of the holder (410) and is shaped such that it can be heated more rapidly than a second portion (422) of the smokable material (420) disposed on a second portion of the holder (410). Also disclosed are cartridges (40) comprising the device (400) and an apparatus (1) comprising the device (400). (Automatic translation with Google Translate, without legal value)

Description

DESCRIPTION

Device for heating smoking material

Technical field

The present invention relates to a device for use with an apparatus for heating smokable material, to a cartridge comprising the device and to an apparatus for heating smokable material.

Background

Smoking articles such as cigarettes, cigars and the like burn tobacco during use to create tobacco smoke. Attempts have been made to provide alternatives to these articles by creating products that release compounds without burning. Examples of such products are so-called "heat not burn" products or tobacco heating devices or products, which release compounds by heating, but not burning, the material. The material may be, for example, tobacco or other non-tobacco products, which may or may not contain nicotine.

EP0532194A1 discloses a flavour generating unit including a distributed heat source and a distributed flavour source in contact with the distributed heat source. The distributed flavour source may be composed of one or more individual flavour source components.

US 5369723 A describes a tobacco flavour unit for use in a smoking article, the smoking article having electrical heating means disposed in a cavity. The flavour unit comprises a carbon fibre mat and a tobacco flavour medium disposed on the mat. EP0488488 A1 describes an article in which a flavour generating medium is electrically heated. A plurality of charges of flavour generating medium are sequentially heated.

Compendium

In accordance with a first aspect of the present invention, there is provided a device for use with an apparatus for heating smokable material to volatilize at least one component of the smokable material, the device comprising:

a support; and

smokable material arranged on the support,

wherein a first portion of the smokable material is disposed on a first portion of the support and comprises particles of the smokable material having a first average particle size, and a second portion of the smokable material is disposed on a second portion of the support and comprises particles of the smokable material having a second average particle size, and wherein the second average particle size is larger than the first average particle size.

In an exemplary embodiment, the first and second portions of the support are first and second portions of one side of the support. In an exemplary embodiment, the smokable material is disposed on the side of the support with a thickness that tapers from the second portion of the smokable material to the first portion of the smokable material. In an exemplary embodiment, the smokable material is disposed on the side of the support with a thickness that tapers linearly from the second portion of the smokable material to the first portion of the smokable material. In an exemplary embodiment, the smokable material is disposed on the side of the support with a thickness that gradually increases from the first portion of the smokable material to the second portion of the smokable material.

In an exemplary embodiment, the first and second portions of the support are the first and second sides of the support, respectively.

In an exemplary embodiment, the first and second portions of the smokable material are at respective opposite ends of the smokable material.

In an exemplary embodiment, the smokable material is attached to the backing. In an exemplary embodiment, the smokable material is attached by an adhesive to the backing.

In an exemplary embodiment, the support is flat.

In an exemplary embodiment, the support is not planar. In an exemplary embodiment, the support is corrugated or folded.

In an exemplary embodiment, the holder is a heating element for heating the smokable material. In an exemplary embodiment, the heating element may be heated by passing an electric current through the heating element.

In an exemplary embodiment, the smokable material comprises tobacco.

In an exemplary embodiment, the smokable material is in solid form.

In an exemplary embodiment, the smokable material comprises particles of the smokable material.

According to a second aspect of the present invention, there is provided a cartridge for use with an apparatus for heating smokable material to volatilize at least one component of the smokable material, the cartridge comprising a device according to the first aspect of the present invention.

In an exemplary embodiment, the cartridge comprises a housing defining a chamber, wherein the device is located within the chamber.

In an exemplary embodiment, the cartridge comprises two electrically conductive terminals that are accessible from the exterior of the cartridge, wherein the holder is a heating element for heating the smokable material, and the heating element is electrically connected through the electrically conductive terminals.

According to a third aspect of the present invention, there is provided an apparatus for heating smokable material to volatilize at least one component of the smokable material, the apparatus comprising a device according to the first aspect of the present invention; or comprising a cartridge according to the second aspect of the present invention and an assembly, wherein the assembly has an interface and the cartridge serves to cooperate with the interface of the assembly.

In an exemplary embodiment, the apparatus is arranged to heat the smokable material to volatilize at least one component of the smokable material without burning the smokable material.

In an exemplary embodiment, the apparatus comprises a heating element for heating the smokable material, and the assembly comprises a controller for controlling the supply of electrical power to the heating element from an electrical power source.

In an exemplary embodiment, the apparatus comprises a heating element for heating the smokable material, and the assembly comprises a controller arranged to control heating of the heating element such that it causes heating of the smokable material to volatilize at least one component of the smokable material without burning the smokable material when the cartridge engages the interface of the assembly.

In an exemplary embodiment, the heating element of the apparatus is the holder.

Brief description of the drawings

Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:

Figure 1 shows a perspective view of an example of an apparatus for heating smokable material to volatilize at least one component of the smokable material;

Figure 2 shows a schematic cross-sectional view of the apparatus of Figure 1.

Figure 3 shows a perspective view of a nozzle of the apparatus of Figure 1 when separated from the rest of the apparatus;

Figure 4 shows a cross-sectional view of the nozzle of Figure 3;

Figure 5 shows a perspective view of a first housing portion of the apparatus of Figure 1 when separated from the rest of the apparatus;

Figure 6 shows a schematic cross-sectional view of the first housing portion of Figure 5;

Figure 7 shows a perspective view of a second housing portion of the apparatus of Figure 1 when separated from the remainder of the apparatus;

Figure 8 shows another schematic perspective view of the second housing portion of Figure 7 with a second housing portion cover defining a second housing portion compartment removed;

Figure 9 shows a schematic cross-sectional perspective view of a portion of the second housing portion of Figure 8;

Figure 10 shows an isolated perspective view of a portion of a second electrical conductor of the second housing portion of Figures 8 and 9 around an elastic member;

Figure 11 shows a schematic cross-sectional perspective view of a portion of the apparatus of Figures 1 and 2;

Figure 12 shows a schematic cross-sectional view of a portion of the apparatus of Figures 1 and 2.

Figure 13 shows a schematic perspective view of a portion of the apparatus of Figures 1 and 2 with portions thereof removed to expose the second and third pins thereof;

Figure 14 shows an isolated perspective view of a cartridge of the apparatus of Figure 1;

Figure 15 shows a schematic cross-sectional view of the cartridge of Figure 14;

Figure 16 shows another schematic cross-sectional perspective view of a portion of the apparatus of Figures 1 and 2 with a general flow path therethrough indicated;

Figure 17 shows a schematic close-up cross-sectional view of a portion of a heating device of the cartridge of Figure 15;

Figure 18 shows a schematic cross-sectional view of a cartridge;

Figure 19 shows a schematic cross-sectional view of a cartridge;

Figure 20 shows a schematic cross-sectional view of a cartridge; and

Figure 21 shows a schematic cross-sectional view of a cartridge;

Detailed description

As used herein, the term "smokable material" includes materials that provide volatilized components upon heating, typically in the form of an aerosol. The "smokable material" may be a non-tobacco-containing material or a tobacco-containing material. The "smokable material" may include, for example, one or more of tobacco per se, tobacco derivatives, expanded tobacco, reconstituted tobacco, tobacco extract, homogenized tobacco, or tobacco substitutes. The smokable material may be in the form of ground tobacco, cut rag tobacco, extruded tobacco, gel, or pellets. The "smokable material" may also include other, non-tobacco products, which, depending on the product, may or may not contain nicotine.

As used herein, "polysaccharides" encompasses polymeric carbohydrate molecules composed of long chains of monosaccharide units linked together by glycosidic bonds, and salts and derivatives of such compounds. Conveniently, derivatives of such compounds may have ester, ether, acid, amine, amide, urea, thiol, thioether, thioester, thiocarboxylic acid or thioamide side groups on the monosaccharide units. Exemplary polysaccharides include cellulose and cellulose derivatives and alginic acid and its salts. In some embodiments, the polysaccharide may adhere the smokable material to the heating element. In other embodiments, the adhesive may comprise the polysaccharide as an adhesion promoter.

As used herein, "cellulose derivatives" are compounds in which the hydroxyl groups of cellulose are partially or fully substituted by various groups. Examples of cellulose derivatives are cellulose esters and ethers. In some embodiments, the cellulose derivative may comprise a cellulose ether, which may include alkyl, hydroxyalkyl, and carboxyalkyl cellulose ethers. In some embodiments, the cellulose derivative may be a hydroxyalkyl cellulose ether, such as hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxyethyl methyl cellulose, hydroxypropyl methyl cellulose, and hydroxyethyl ethyl cellulose. The cellulose derivative may be selected from hydroxyethyl methyl cellulose, hydroxypropyl methyl cellulose, and hydroxyethyl ethyl cellulose in some instances. The cellulose derivative may comprise or substantially consist of hydroxypropyl methyl cellulose.

As used herein, "polyimide" refers to any polymer that comprises or is substantially formed from imide monomers and may be saturated or unsaturated. The polyimide may be hydrophobic.

As used herein, "polyester" refers to polymers containing the ester functional group in their principal chain. They may be formed by esterification condensation of polyfunctional alcohols and acids. In some cases, the ester functional group is present in about half of the repeating units, or in most or substantially all of the repeating units. Polyesters may be saturated or unsaturated, aliphatic, semiaromatic or aromatic, and may be copolymers or homopolymers. The polyester may be hydrophobic.

The terms "flavor" and "flavoring" as used herein refer to materials that, when permitted by local regulations, may be used to create a desired flavor or aroma in a product for adult consumers. These may include extracts (e.g. licorice, hydrangea, Japanese whitebark magnolia leaf, chamomile, fenugreek, clove, menthol, Japanese mint, anise, cinnamon, grass, wintergreen, cherry, berry, peach, apple, Drambuie, bourbon, scotch, whisky, spearmint, peppermint, lavender, cardamom, celery, cascarilla, nutmeg, sandalwood, bergamot, geranium, honey essence, rose oil, vanilla, lemon oil, orange oil, cassia, caraway, cognac, jasmine, ylang-ylang, sage, fennel, paprika, ginger, anise, coriander, coffee, or a mint oil from any species of the mint genus), flavor enhancers, bitter receptor blockers, sensory receptor activators or stimulators, sugars and/or sugar substitutes (e.g. sucralose, acesulfame potassium, aspartame, saccharin, cyclamates, lactose, sucrose, glucose, fructose, sorbitol or mannitol) and other additives such as charcoal, chlorophyll, minerals, botanicals or breath freshening agents. They may be imitation, synthetic or natural ingredients or mixtures thereof. They may be in any suitable form, for example, oil, liquid or powder.

Referring to Figures 1 and 2, there is shown a perspective view and a schematic cross-sectional view of an example of an apparatus 1 for heating smokable material to volatilize at least one of the components of the smokable material. The apparatus 1 is arranged to heat smokable material to volatilize at least one component of the smokable material, typically to form an aerosol that can be inhaled, without combusting or burning the smokable material. The apparatus 1 comprises a first housing portion 10, a second housing portion 20, a mouthpiece 30 and a cartridge 40. The combination of the first and second housing portions 10, 20 constitutes a housing of the apparatus 1. The combination of the first and second housing portions 10, 20 and the mouthpiece 30 constitutes an assembly having an interface (discussed below) with which the cartridge 40 can cooperate. Each of these components will be described in turn.

The first housing portion 10 is located between the second housing portion 20 and the nozzle 30. Each of the first and second housing portions 10, 20 and the nozzle 30 defines a respective portion of the outer housing of the apparatus 1 in general. Accordingly, the outer appearance of the apparatus 1 is defined by the combination of the first and second housing portions 10, 20 and the nozzle 30.

Referring to Figures 1, 5 and 6, the first housing portion 10 is generally tubular and elongated, has first and second opposite longitudinal ends 11, 12, and defines the interface for cooperating with the cartridge 40. In this embodiment, the interface comprises a recess 13 for receiving the cartridge 40. In other embodiments, the interface may take a different form, such as a shelf, a surface or a protrusion, and optionally requires mechanical engagement with the cartridge 40 to cooperate with the cartridge 40. The second longitudinal end 12 of the first housing portion 10 defines an opening 14 in the recess 13. The opening 14 is shaped and sized such that the cartridge 40 can be moved through the opening 14 to allow the user to insert the cartridge 40 into the recess 13 and/or remove the cartridge 40 from the recess 13, as will be described in more detail below. The first longitudinal end 11 of the first housing portion 10 comprises a first connector 15 that is releasably engageable with a second connector 25 of the second housing portion 20, as also described in more detail below.

Referring to Figures 1, 2, 7 and 8, the second housing portion 20 is generally tubular and elongated, has first and second opposite longitudinal ends 21, 22, and defines a compartment 23. A plurality of first electrical components are contained in the compartment 23. The first electrical components in this embodiment comprise an electrical power source 24 in the form of a rechargeable battery, a printed circuit board (PCB) 26 and a universal serial bus (USB) charging interface 27. In other embodiments, the electrical power source 24 may be other than a rechargeable battery, such as a non-rechargeable battery or a capacitor. The charging interface 27 is accessible on the outside of the apparatus 1 at the first longitudinal end 21 of the second housing portion 20. An electrical charging circuit and a voltage regulator 26b are provided on the PCB 26. The combination of the electrical charging circuit and the charging interface 27 constitutes a charging arrangement of the apparatus 1. The electrical charging circuit is electrically connected to the positive and negative terminals 24a, 24b of the battery 24 and is electrically connected to the charging interface 27. The battery 24 may be charged by connecting the charging device to an external supply (not shown) of electrical power using the charging interface 27. The electrical charging circuit comprises an overcharge preventer to prevent overcharging of the battery 24. In variations of the illustrated embodiment, the charging interface 27 may take a form other than that dictated by the USB standard and/or may be located elsewhere on the second housing portion 20 or elsewhere on the apparatus 1. In some embodiments, the charging arrangement may be omitted.

Referring to Figure 7, the second longitudinal end 22 of the second housing portion 20 comprises the second connector 25 that is engageable with the first connector 15 of the first housing portion 10. In this embodiment, the first connector 15 is engageable with the second connector 25 to connect the second housing portion 20 to the first housing portion 10. In other embodiments, the first and second housing portions 10, 20 may be permanently connected, such as through a hinge or flexible member, such that engagement of the first connector 15 with the second connector 25 would not connect the second housing portion 20 to the first housing portion 10, as such, but would serve to facilitate partial separation or opening of the first housing portion 10 and the second housing portion 20. In this embodiment, the first connector 15 is releasably engageable with the second connector 25 to detachably connect the second housing portion 20 to the first housing portion 10. 20 to the first housing portion 10. Accordingly, if the rechargeable battery 24 contained in the second housing portion 20 becomes depleted, the user may exchange the second housing portion 20 for another second housing portion 20 containing a non-depleted source of electrical power 24. In this way, the user may continue to use the apparatus 1, for example during recharging of the depleted first rechargeable battery 24. In other embodiments, the first connector 15 may not be disconnectable from the second connector 25 once the first and second connectors 15, 25 are connected to each other. In other similar embodiments, the second housing portion 20 is permanently connected to the first housing portion 10 by coupling the first and second connectors 15, 25.

Referring to Figures 5 through 8, in this embodiment the first and second connectors 15, 25 are female and male connectors 15, 25, respectively, and comprise cooperating female connectors and male threads 15a, 25a, respectively. In some other embodiments, the first and second connectors 15, 25 may be female and male connectors 15, 25, respectively, and may comprise cooperating female and male threads, respectively. In still other embodiments, the first and second connectors 15, 25 may comprise cooperating structures other than threads, such as a pin and slot together defining a bayonet coupling, a protrusion and hole together defining a snap-fit connection, a plug and a receptacle, or the like.

In this embodiment, the first and second connectors 15, 25 are electrically conductive so that, when the first and second connectors 15, 25 are mated, an electrical current can be conducted from the second connector 25 to the first connector 15, as discussed in more detail below. In this embodiment, each of the first and second connectors 15, 25 is made of a metal or metal alloy, such as copper or stainless steel, etc. In other embodiments, one or both of the first and second connectors 15, 25 may be made of a different electrically conductive material.

Referring to Figure 7, it can be seen that in this embodiment the second thread 25a has four notches 25n therethrough, spaced circumferentially about the second thread 25a. In other embodiments, there may be more or fewer notches 25n across the second thread 25a. In this embodiment, each of the notches 25n extends linearly and radially across the second thread 25a. In other embodiments, the notch(s) 25n may extend radially and non-linearly across the second thread 25a, or linearly and non-radially across the second thread 25a, or non-linearly and non-radially across the second thread 25a. In this embodiment, the notches 25n are provided only across the second thread 25a. In other embodiments, there may be one or more notches additionally or alternatively provided through the first thread 15a. In some embodiments, the first and second connectors 15, 25 may be arranged such that the notch(s) provided through the first thread 15a align with the notch(s) provided through the second thread 25a when the first connector 15 is fully engaged with the second connector 25.

When the first connector 15 is fully engaged with the second connector 25, as shown more clearly in Figure 11, the first and second connectors 15, 25 cooperate to define between the first and second connectors 15, 25, four inlets 60 for admitting air into the apparatus 1, and more specifically into the recess 13 of the first housing portion 10, from the exterior of the apparatus 1. The inlets 60 fluidly communicate with the exterior of the apparatus 1 through an annular space 62 which remains between the first and second connectors 15, 25 on an exterior surface of the apparatus 1 when the first connector 15 is fully engaged with the second connector 25. The first connector 15 is fully engaged with the second connector 25 when no more of the first connector 15 can be made to engage the second connector 25. In this embodiment, this full engagement occurs when the first connector 15 cannot be moved further inwardly. of the second connector 25. This may be due, for example, to the leading edge of the first thread 15a of the first connector 15 having reached the end of the second thread 25a of the second connector 25, or to the respective stops of the first and second connectors 15, 25 having contacted each other during mating of the first and second connectors 15, 25. In other embodiments, other mechanisms may be provided to define the point at which the first and second connectors 15, 25 are fully mated. In this embodiment, the first and second connectors 15, 25 are relatively movable to alter a cross-sectional area of each of the inlets 60, while maintaining mating of the first and second connectors 15, 25, to control airflow through the inlets 60. In this embodiment, the degree of mating of the first and second connectors 15, 25 may be changed by rotating one of the first and second connectors 15, 25 relative to the other. This has the effect of correspondingly altering the axial dimension of the inlets 60 between the first and second connectors 15, 25, to alter the cross-sectional area of each of the inlets 60. In this embodiment, each of the inlets 60 is defined by a respective one of the notches 25n and a corresponding adjacent portion of the first connector 15. In other embodiments where more or fewer notches are provided, there would be correspondingly more or fewer inlets, respectively.

In this embodiment, the compartment 23 provided in the second housing portion 20, and therefore each of the first electrical components therein, is isolated from each of the inputs 60 by the material of the second connector 25, a board comprising second and third electrical conductors 282, 283 (described below and shown in Figures 9 and 10), and a pin 25b fitted within the second connector 25 between the second connector 25 and the board. This helps to prevent the first electrical components from coming into contact with dust or other foreign matter that could enter the apparatus 1 through the inputs 60 during operation of the apparatus 1, which could otherwise adversely affect the performance of the first electrical components. However, in other embodiments, the compartment 23 and/or the power supply 24 and/or the PCB 26 (if provided) and/or the charging interface 27 (if provided) may be fluidly connected to one or more or all of the inputs.

In this embodiment, the first and second housing portions 10, 20 comprise respective electrical connections for supplying electrical power from the electrical power source 24 to the first housing portion 10, to power the cartridge 40 as discussed below. More specifically, in this embodiment the second housing portion 20 comprises a first electrical conductor 281 (shown most clearly in Figure 8) extending from the negative terminal 24b of the battery 24 to the second thread 25a of the second connector 25 and bypassing the voltage regulator 26b, the second electrical conductor 282 (shown most clearly in Figures 9 and 10) extending from the positive terminal 24a of the battery 24 to the voltage regulator 26b on the PCB 26, and a third electrical conductor 283 (also shown most clearly in Figures 9 and 10) extending from the voltage regulator 26b to a terminal 283a. The third electrical conductor 283 is separated from the second electrical conductor 282 by an electrical insulator 284 to be electrically isolated from the second electrical conductor 282. The terminal 283a is centrally located on the longitudinal axis of the second housing portion 20 at the second longitudinal end 22 of the second housing portion 20. The terminal 283a is connectable through a hole 25c in the pin 25b. In this embodiment, the terminal 283a is a positive terminal of the second housing portion 20, and the second thread 25a of the second connector 25 is a negative terminal of the second housing portion 20.

A portion of the second electrical conductor 282 is in contact with the positive terminal 24a of the battery 24. A portion of the third electrical conductor 283 comprises the terminal 283a. These second and third electrical conductor portions 282, 283 are wound around an elastic member 29. The elastic member 29 elastically biases the second electrical conductor 282 to contact the positive terminal 24a of the battery 24 in a first direction. This helps to maintain good electrical contact between the second electrical conductor 282 and the positive terminal 24a of the battery 24. The elastic member 29 also elastically biases the second and third electrical conductor portions 282, 283 to contact the pin 25b in a second direction. This helps to provide a seal between the second and third electrical conductors 282, 283 and the pin 25b, thereby aiding in the isolation of the compartment 23 from the inlets 60. The second electrical conductor 282 extends from the positive terminal 24a of the battery 24, around the resilient member 29, and along a major portion of the longitudinal length of the second housing portion 20 to the PCB 26, to electrically connect the positive terminal 24a of the battery 24 to the electrical charging circuit and voltage regulator 26b on the PCB 26, as mentioned above. The third electrical conductor 283 extends from the voltage regulator 26b and along a major portion of the longitudinal length of the second housing portion 20 to the terminal 283a.

In this embodiment, each of the first, second, and third electrical conductors 281, 282, 283 is made of a metal or metal alloy, such as copper or stainless steel, etc., but in other embodiments, one or more of the first, second, and third electrical conductors 281, 282, 283 may be made of a different electrically conductive material.

The respective electrical connections of the first and second housing portions 10, 20 for supplying electrical power from the electrical power source 24 to the first housing portion 10 in the present embodiment are illustrated in more detail in Figures 11 to 13. The first thread 15a of the first connector 15 is in this embodiment a negative terminal of the first housing portion 10, and is electrically connected to the negative terminal, i.e. the second thread 25a of the second connector 25, of the second housing portion 20 when the first connector 15 is fully engaged with the second connector 25. A plate 16 is mounted on the first connector 15. The plate 16 is circular about a central axis coinciding with the longitudinal axis of the first housing portion 10. The plate 16 is within the first housing portion 10 between the first longitudinal end 11 of the first housing portion 10 and the recess 13 of the first housing portion 10. It is provided that the first longitudinal end 11 of the first housing portion 10 is connected to the recess 13 of the first housing portion 10. Five holes 16a-16e are provided through the plate 16. A first hole 16a of these holes is located centrally on the longitudinal axis of the first housing portion 10. Within the first hole 16a there is a first pin 17a which projects away from the plate 16 towards the first longitudinal end 11 of the first housing portion 10. The first pin 17a is electrically conductive and may be made of a metal or metal alloy, such as copper or stainless steel or the like. The first pin 17a is a positive terminal of the first housing portion 10. When the first connector 15 is fully mated with the second connector 25, as most clearly illustrated in Figure 11, the first pin 17a is located in the hole 25c in the pin 25b and is in surface contact with the positive terminal, i.e., terminal 283a, of the second housing portion 20.

Referring to Figure 12, within the second and third holes 16b, 16c of the holes through the plate 16 there are second and third pins 17b, 17c protruding from the plate 16 in an opposite direction to the pin 17a, and within the recess 13. Each of the second and third pins 17b, 17c is electrically conductive and may be made of a metal or metal alloy, such as copper or stainless steel or the like. Herein, the second pin 17b is referred to as a "first electrically conductive terminal" and the third pin 17c is referred to as a "second electrically conductive terminal". Furthermore, herein, the first pin 17a is referred to as a "third electrically conductive terminal", the terminal 283a of the second housing portion 20 is referred to as a "fourth electrically conductive terminal", the first thread 15a of the first connector 15 is referred to as a "fifth electrically conductive terminal", and the second thread 25a of the second connector 25 is referred to as a "sixth electrically conductive terminal". The first and second electrically conductive terminals 17b, 17c are for supplying electrical power to the cartridge 40, when the interface cooperates with the cartridge 40 (i.e., when the cartridge 40 is completely located in the recess 13) and the first connector 15 is completely engaged with the second connector 25.

In this embodiment, the second electrically conductive terminal 17c is electrically connected to the fifth electrically conductive terminal 15a via a controller 50 contained in the first housing portion 10. Furthermore, in this embodiment, the first electrically conductive terminal 17b is electrically connected to the third electrically conductive terminal 17a via the controller 50. In this embodiment, the controller 50 comprises an integrated circuit (IC). In other embodiments, the controller 50 may take a different form. The controller 50 serves to control the supply of electrical power to a heating element 410 in the cartridge 40, when the cartridge 40 is completely located in the recess 13, as will be described in more detail below. When the first connector 15 is fully mated with the second connector 25, the third electrically conductive terminal 17a is in surface contact with the fourth electrically conductive terminal 283a, and the fifth electrically conductive terminal 15a is in surface contact with the sixth electrically conductive terminal 25a. That is, the first housing portion 10 is connected to the second housing portion 20 with the third and fifth electrically conductive terminals 17a, 15a in surface contact with the fourth and sixth electrically conductive terminals 283a, 25a, respectively.

Accordingly, when the first connector 15 is fully engaged with the second connector 25, the positive terminal 24a of the power source 24 is electrically connected to the controller 50 via the voltage regulator 26b, and the negative terminal 24b of the power source 24 is electrically connected to the controller 50 via an electrically conductive path that is free of the voltage regulator 26b. Since each of the first and second threads 15a, 25a is part of the housing of the apparatus 1, the electrically conductive path comprises a portion of the housing.

In this embodiment, the controller 50 is located in the first housing portion 10, and more specifically radially outwardly of the recess 13 and between the first and second longitudinal ends 11, 12 of the first housing portion 10. The controller 50 is operated in this embodiment by user actuation of an actuator 18. The actuator 18 is located outside the first housing portion 10 radially outwardly of the controller 50 and the recess 13 and is in the form of a push button. In other embodiments, a different form of actuator 18 may be provided, such as a toggle switch, dial, or the like. In this embodiment, the controller 50 is isolated from each of the inlets 60 by the plate 16 and the section of the first housing portion 10 defining the recess 13. In other embodiments, additional or alternative electrical components located in the first housing portion 10 may be isolated from the inlets 60. This helps prevent the first electrical components in the first housing portion 10 from coming into contact with dust or other foreign matter that could enter the appliance 1 through the inlet(s) 60 during operation of the appliance 1, which could otherwise negatively affect the performance of the first electrical components. However, in other embodiments, the controller 50 and/or other electrical components in the first housing portion 10 may be fluidly connected to one or more of the inlets 60.

In other embodiments, the controller 50 may be provided on the board 16 of the first housing portion 10, or in the second housing portion 20. The controller 50 may be provided on a PCB or other structure. In embodiments where the controller 50 is comprised in the second housing portion 20, one of the positive and negative terminals 24a, 24b of the power supply 24 may be electrically connected to the controller 50 via the voltage regulator 26b, and the other of the positive and negative terminals 24a, 24b of the power supply 24 may be electrically connected to the controller 50 via an electrically conductive path that is clear of the voltage regulator 26b.

In this embodiment, the first, third, and fourth electrically conductive terminals 17b, 17a, 283a are electrically connected to the positive terminal 24a of the power source 24, and the second, fifth, and sixth electrically conductive terminals 17c, 15a, 25a are electrically connected to the negative terminal 24b of the power source 24, when the first connector 15 is mated with the second connector 25. In some other embodiments, the polarities of the terminals 24a, 24b of the battery 24 may be reversed.

Provided that one of the positive and negative terminals 24a, 24b of the power source 24 is electrically connected to the controller 50 via the voltage regulator 26b, while the other of the positive and negative terminals 24a, 24b of the power source 24 is electrically connected to the controller 50 via an electrically conductive path that is free of the voltage regulator 26b, it helps to simplify the manufacture of the apparatus 1. Fewer connections to the voltage regulator 26b may be required and the electrically conductive path can be provided independently of the location of the voltage regulator 26b in the apparatus 1. This also gives the designer of the apparatus 1 greater design freedom when designing the apparatus 1.

The nozzle 30 of this embodiment of the apparatus 1 will now be described in more detail, with particular reference to Figures 3 and 4. The nozzle 30 is generally tubular and elongated and has opposite first and second longitudinal ends 31, 32. The first longitudinal end 31 of the nozzle 30 is a first longitudinal end of the apparatus 1, while the first longitudinal end 21 of the second housing portion 20 is a second longitudinal end of the apparatus 1. The second longitudinal end 32 of the nozzle 30 comprises a connector 33 mateable with a second connector 19 of the first housing portion 10 at the second longitudinal end 12 of the first housing portion 10.

In this embodiment, the connector 33 of the nozzle 30 may be engaged with the second connector 19 of the first housing portion 10 to connect the nozzle 30 to the first housing portion 10. In other embodiments, the nozzle 30 and the first housing portion 10 may be permanently connected, such as through a hinge or flexible member, such that the engagement of the connector 33 of the nozzle 30 with the second connector 19 of the first housing portion 10 would not be such as to connect the nozzle 30 to the first housing portion 10, as such. In this embodiment, the connector 33 of the nozzle 30 is releasably coupled to the second connector 19 of the first housing portion 10 so as to removably connect the nozzle 30 to the first housing portion 10. In other embodiments, the connector 33 of the nozzle 30 may not be disconnectable from the second connector 19 of the first housing portion 10 once connected thereto. In other similar embodiments, the nozzle 30 may become permanently connected to the first housing portion 10 by coupling the connector 33 of the nozzle 30 to the second connector 19 of the first housing portion 10.

In this embodiment, the connector 33 of the nozzle 30 and the second connector 19 of the first housing portion 10 respectively comprise two protrusions and two corresponding holes or recesses. The protrusions and recesses together define a snap-fit connection for connecting the nozzle 30 to the first housing portion 10. In other embodiments, the connector 33 of the nozzle 30 and the second connector 19 of the first housing portion 10 may comprise other forms of cooperable structures, such as cooperable threads, a bayonet coupling, a pin and a receptacle, or the like.

The nozzle 30 comprises an inlet 34 at the second longitudinal end 32 of the nozzle 30, an outlet 35 at the first longitudinal end 31 of the nozzle 30, and a channel 36 fluidly connecting the inlet 34 to the outlet 35. In this embodiment, the channel 36 extends substantially linearly along the longitudinal axis of the nozzle 30. In other embodiments, the channel 36 may be located elsewhere on the nozzle 30 or may take a shape other than substantially linear. The nozzle 30 also comprises a seal 37 surrounding the inlet 34. In this embodiment, the seal 37 defines the inlet 34, but in other embodiments the inlet 34 may be defined by another member and the seal 37 may surround the other member. In this embodiment, the seal 37 is flexible and resilient, but in other embodiments the seal 37 may be hard, rigid, or inflexible. Furthermore, in this embodiment the seal 37 comprises an O-ring that is attached to the remainder of the nozzle 30, but in other embodiments the seal 37 could take a different shape and may not even be circular. For example, in some embodiments, the seal 37 may be molded to the remainder of the nozzle 30. In some of these embodiments, the seal 37 may be elastic while other portions of the nozzle 30 are less elastic or inflexible.

In some embodiments, the nozzle 30 may comprise, or be impregnated with, a flavorant. The flavorant may be arranged so that it is picked up by the heated aerosol as the aerosol passes through the channel 36 of the nozzle 30 during use.

The nozzle 30 is positioned relative to the first housing portion 10 to cover the opening 14 in the recess 13. More specifically, in this embodiment, the nozzle 30 is positioned relative to the first housing portion 10 to cover the opening 14 with the outlet 35 on the outside of the apparatus 1, and with the seal 37 facing the recess 13. When the nozzle 30 is so positioned relative to the first housing portion 10, the seal 37 serves to contact the cartridge 40 when the cartridge 40 is in the recess 13 to seal the inlet 31 of the nozzle 30 to the cartridge 40 during use. In this embodiment, when the nozzle 30 is so positioned relative to the first housing portion 10, and when the cartridge 40 is in the recess 13, the seal 37 is compressed between the channel 36 and the cartridge 40. This presses the cartridge 40 into the recess 13, which in turn helps to ensure that the seventh and eighth electrically conductive terminals 47a, 47b (discussed below) of the cartridge 40 are in surface contact with the first and second electrically conductive terminals 17b, 17c, respectively.

The cartridge 40 of this embodiment of the apparatus 1 will now be described in more detail, with particular reference to Figures 14, 15 and 17. In this embodiment, the cartridge 40 comprises a housing 43 defining a chamber 44. A heating device 400 is located within the chamber 44. In other embodiments, the housing 43 may be omitted or take a different form than that illustrated. In some embodiments, the heating device may be comprised in an apparatus that does not comprise a cartridge. As will be described in more detail below, in this embodiment, the heating device 400 comprises a heating element 410 with smokable material 420 disposed on the heating element 410. The heating element 410 serves to heat the smokable material 420 and is a support on which the smokable material 420 is disposed. The heating device 400 is arranged to heat the smokable material 420 to volatilize at least one component of the smokable material 420 to create volatilized material. Typically, this volatilization results in the formation of an aerosol. The aerosol is inhalable by a user of the apparatus 1 through the channel 36 of the mouthpiece 30. The operation of the apparatus 1 will be described in more detail below.

In this embodiment, the housing 43 comprises first and second housing portions 43a, 43b that cooperate to define the chamber 44. The heating device 400 extends from the first housing portion 43a into the chamber 44 and into and through the second housing portion 43b. The first and second housing portions 43a, 43b define the first and second longitudinal ends 41, 42 of the cartridge 40, respectively. In other embodiments, the first and second longitudinal ends 41, 42 of the cartridge 40 may both be defined by one housing portion, i.e., by one component. In this embodiment, the first housing portion 43a is not unitary with the second housing portion 43b and is attached to the second housing portion 43b. In this embodiment, this attachment is made through a snap-fit connection between the first and second housing portions 43a, 43b, but in other embodiments the attachment may be made through other mechanisms. In this embodiment, the entire housing 43 is made of a non-porous material. Accordingly, air cannot pass through the material of the housing 43 itself. However, with the first and second housing portions 43a, 43b so attached, the first and second housing portions 43a, 43b cooperate to define an air flow path 45 in the form of an orifice 45 between the first and second housing portions 43a, 43b. The air flow path 45 extends through the housing 43 and serves to admit air into the chamber 44 of the cartridge 40 from outside the housing 43.

In other embodiments, the airflow path 45 may be defined differently, such as by an opening formed through a component of the housing 43. In some embodiments, the housing 43 may consist of more or less housing portions that define the chamber 44 and/or define the airflow path 45. In embodiments other than those shown in the Figures, a portion, or all, of the housing 43 may be made of porous material to admit air into the chamber 44 of the cartridge 40 from outside the housing 43. That is, air may pass through the material of the housing 43 itself without there necessarily being a hole through the material or a space between the first and second housing portions 43a, 43b. Accordingly, the porous material itself provides one or more air flow paths extending through the housing 43 to admit air into the chamber 44 of the cartridge 40 from outside the housing 43. In some embodiments, a first portion of the housing 43 may be made of porous material to admit air into the chamber 44 from outside the housing 43, and a second portion of the housing 43 may be made of non-porous material. In some such embodiments, the first portion and/or the second portion of the housing 43 may have one or more holes extending therethrough to admit further air into the chamber 44 from outside the housing 43.

In this embodiment, since the entire housing 43 is made of non-porous material, aerosol or volatilized material generated within the housing 43 cannot pass through the material of the housing 43 itself. However, the housing 43 has a plurality of volatilized material flow paths extending therethrough to allow volatilized material to pass from the chamber 44 out of the housing 43. In this embodiment, the volatilized material flow paths comprise a plurality of openings 46 extending through the housing. In this embodiment, the openings 46 extend through the second housing portion 43b. 2 and 16, in this embodiment, when the nozzle 30 is located relative to the first housing portion 10 to cover the opening 14, the seal 37 surrounds the openings 46 on the outside of the housing 43, with the openings 46 fluidly connected to the channel 36 via the inlet 34 of the nozzle 30. In this embodiment, the openings 46 are at the second longitudinal end 42 of the cartridge 40. The second longitudinal end 42 is closer to the nozzle 30 in the assembled apparatus 1 than the first longitudinal end 41 of the cartridge 40. In some embodiments, the housing 43 may have only one volatilized material flow path extending therethrough to allow volatilized material to pass from the chamber 44 out of the housing 43. For example, in some embodiments, only a single opening may be provided instead of the plurality of openings 46.

In embodiments other than those shown in the Figures, a portion, or all, of the housing 43 may be made of porous material to allow aerosol or volatilized material to pass from the chamber 44 out of the housing 43. That is, aerosol or volatilized material may pass through the material of the housing 43 itself without necessarily having one or more openings through the material. Accordingly, the porous material itself provides one or more volatilized material flow paths extending through the housing 43 to allow volatilized material to pass from the chamber 44 out of the housing 43. In some embodiments, a first portion of the housing 43 is made of non-porous material, and a second portion of the housing 43 is made of porous material to allow volatilized material to pass from the chamber 44 out of the housing 43. The second portion of the housing 43 may comprise a plate co-molded with the first portion of the housing 43, for example. In some such embodiments, the first portion and/or the second portion of the housing 43 may have one or more openings 46 extending therethrough to further allow volatilized material to pass from the chamber 44 out of the housing 43. In some embodiments, an inlet portion of the housing 43 may be made of porous material to admit air into the chamber 44 of the cartridge 40 from outside the housing 43, and an outlet portion of the housing 43 may be made of porous material to allow volatilized material to pass from the chamber 44 to the outside of the housing 43. The inlet and outlet portions may have equal or different porosities or recess fractions.

When used, the porous material of the housing 43 may comprise, for example, polyethylene or nylon. Different grades of polyethylene offer different levels of porosity. The use of polyethylene to provide a suitable housing, or part of a housing, to allow aerosol or volatilized material to pass from the chamber 44 to the exterior of the housing 43 will be apparent to the skilled artisan upon consideration of this disclosure. In some embodiments, part of the cartridge, such as the housing, may comprise or be impregnated with a flavorant. The flavorant may be arranged so that it is picked up by the hot aerosol generated within the chamber 44 in use.

In this embodiment, and as shown in Figure 17, the heating element 410 comprises a sandwich or laminate structure comprising three layers. The three layers are a first layer 411 of material, a layer 412 of electrically conductive material, and a second layer 413 of material. The layer 412 of electrically conductive material is positioned between and in contact with the first and second layers 411, 413 of material. The first layer 411 of material is a first support layer 411, and the second layer 413 of material is a second support layer 413. However, in other embodiments, the sandwich or laminate structure may comprise more or fewer layers. In some embodiments, such as this embodiment, the heating element 410 comprises a first support layer 411 and a layer 412 of electrically conductive material on a surface of the first support layer 411 and defining one or more electrically conductive tracks. In some embodiments, the heating element 410 may not comprise a sandwich or laminate structure. For example, in some embodiments one or both of the first and second support layers 411, 413 may be omitted. In some embodiments, one or more additional layers may be provided between the layer 412 of electrically conductive material and the first support layer 411 and/or between the layer 412 of electrically conductive material and the second support layer 413.

The layer 412 of electrically conductive material is retained relative to each of the first and second support layers 411, 413. This may be accomplished in a number of different ways. For example, as in this embodiment, the material of the first and second support layers 411, 413 may wrap or surround the layer 412 of electrically conductive material, to retain the layer 412 of electrically conductive material relative to each of the first and second support layers 411, 413. Alternatively or additionally, some portion(s) of the material of the first and second support layers 411, 413 may be located in openings formed through the layer 412 of electrically conductive material, to lock the first and second support layers 411, 413 to the layer 412 of electrically conductive material. Alternatively or additionally, depending on the materials used, the material of the first and second support layers 411, 413 may be naturally bonded to the material of the electrically conductive material layer 412, to lock the first and second support layers 411, 413 to the electrically conductive material layer 412. Alternatively or additionally, the first and second support layers 411, 413 may be bonded to the electrically conductive material layer 412 by an adhesive. When provided, such an adhesive may form additional identifiable adhesive layers between the electrically conductive material layer 412 and the first and second support layers 411, 413, respectively.

In this embodiment, the material of the first support layer 411 is the same material as the material of the second support layer 413. This may facilitate the manufacture of the sandwich or laminate structure. During manufacture, the layer 412 of electrically conductive material may be dipped into the material of the first and second support layers 411, 413 in a fluid manner, to coat part or all of the layer 412 of electrically conductive material. The material of the first and second support layers 411, 413 may then be allowed to cure or harden, thereby retaining the resulting first and second support layers 411, 413 relative to the layer 412 of electrically conductive material.

In this embodiment, the layer 412 of electrically conductive material is a layer 412 of stainless steel. However, in other embodiments, the electrically conductive material may be a different metal alloy, or a metal, or the like. For example, in some embodiments, the electrically conductive material is, or comprises, one or more of steel, stainless steel, copper, and nichrome. In this embodiment, the electrically conductive material is in the form of a sheet, such that the layer 412 of electrically conductive material is a layer of sheet 412. In embodiments where the electrically conductive material is not stainless steel, the layer 412 of electrically conductive material may nonetheless be a layer of sheet 412.

In this embodiment, the electrically conductive material is etched in such a manner as to have a pattern to provide the electrically conductive tracks and increase the surface area of the electrically conductive material. For example, the pattern may cause the surface of the electrically conductive material to be rough, bumpy, wavy, or dotted, etc. In other embodiments, the electrically conductive material may be printed in such a manner as to have a pattern, or may be patterned by some other process. In still other embodiments, the electrically conductive material may not have any pattern. For example, in some of these embodiments, the layer 412 of electrically conductive material may be a simple rectangular strip of the electrically conductive material.

The electrically conductive material of the heating element 410 may be heated by passing an electric current through the electrically conductive material. By suitably patterning the electrically conductive material, the surface area of the electrically conductive material is increased to provide more area for heat conduction to the smokable material 420 disposed on the heating element 410. The first and second support layers 411, 413 may be so thin that they do not completely fill the resulting rough or patterned surface of the electrically conductive material. The smokable material 420 may, for example, fill the resulting rough or patterned surface of the heating element 410 such that the smokable material 420 has a greater surface area to volume ratio. In some embodiments, the pattern of the electrically conductive material may also act to establish a cross-sectional area and length of an electric current flow path in the electrically conductive material such that heating of the heating element 410 may be achieved by passing a predetermined electric current through the electrically conductive material. Furthermore, by properly patterning the electrically conductive material, the electrically conductive material can be shaped such that the electrically conductive material is held in areas of the heating element 410 that are to be the focus of heating. Accordingly, depending on the pattern provided, uniformity of heating of the smokable material 420 can be achieved during use.

In this embodiment, each of the first and second support layers 411, 413 is made of a material that is heat resistant. In this embodiment, each of the first and second support layers 411, 413 is an electrical insulator. More particularly, each of these layers is heat resistant at least in the expected range of temperatures of the heating element 410 that will arise during operation, such as for example 180 to 220 degrees Celsius. Polyimide is an example of a material that is heat resistant at least in this temperature range. In this embodiment, each of the first and second support layers 411, 413 is a polyimide layer. As discussed elsewhere herein, the controller 50 is arranged in some embodiments to ensure that the heating element 410 is heated to a temperature within this range. Accordingly, the polyimide is able to resist heating of the electrically conductive material during use of the device. In other embodiments, the material of the first support layer 411 may be other than polyimide, and/or the material of the second support layer 413 may be other than polyimide. In some embodiments, the first and second support layers 411, 413 are layers of respective different materials. However, whatever material or materials are used for the first and second support layers 411, 413, preferably the material or materials are heat resistant at least in the temperature range set forth above. In this embodiment, each of the first and second support layers 411, 413 is a layer that is impermeable to moisture, to prevent moisture present in the smokable material 420 from coming into contact with the layer 412 of electrically conductive material.

In this embodiment, the heating element 410 is flat, or at least substantially flat. A flat heating element 410 tends to be simpler to manufacture. However, in other embodiments, the heating element 410 may not be flat. For example, in some embodiments, the heating element 410 may be bent, corrugated, corrugated, cruciform in cross section, or the like. A substantially cylindrical heater format is also envisioned. A non-flat heating element 410 may have an outer surface that is more suitable for retaining the smokable material 420 thereon. For example, when a corrugated or similar heating element 410 is used, the smokable material 420 may more easily adhere or attach to the channels in the outer surface of the heating element 410 formed by the corrugations. In addition, a non-planar heating element 410 provides more surface area for heat conduction to the smokable material 420. It can then support more smokable material 420 in a layer of a given thickness. Smokable materials such as tobacco are often poor conductors of heat and therefore it may be desirable to provide the smokable material 420 in relatively thin layers to reduce electrical power consumption or increase the heating rate of the smokable material 420.

In this embodiment, the smokable material 420 comprises tobacco and is disposed on the heating element 410 in two portions 421, 422, as shown, for example, in Figures 15 and 17. In this embodiment, the smokable material 420 is in a solid state and comprises particles of the smokable material. The first and second portions 421, 422 of the smokable material 420 are bonded by an adhesive to the heating element 410, as described in more detail herein. More specifically, the first portion 421 of the smokable material 420 is bonded to the first support layer 411 such that the first support layer 411 is sandwiched between the electrically conductive material layer 412 and the first portion 421 of the smokable material 420. The second portion 422 of the smokable material 420 is bonded to the second support layer 413 such that the second support layer 413 is sandwiched between the electrically conductive material layer 412 and the second portion 422 of the smokable material 420. Accordingly, the first and second portions 421, 422 of the smokable material 420 are disposed on the first and second portions of the heating element 410, namely on respective surfaces of the first and second support layers 411, 413. In this embodiment, the respective surfaces are respective first and second sides of the heating element 410. Furthermore, in this embodiment, the first and second portions 421, 422 of the smokable material 420 are disposed on the first and second portions of the heating element 410, namely on respective surfaces of the first and second support layers 411, 413. In this embodiment, the respective surfaces are respective first and second sides of the heating element 410. First and second sides are respective opposite sides of the heating element 410. In other embodiments, the first and second sides may be non-opposite sides of the heating element 410, such as adjacent sides of the heating element 410.

As shown in Figure 17, in this embodiment the adhesive forms additional identifiable adhesive layers 310, 320 between the heating element 410 and the first and second portions 421, 422 of the smokable material 420, respectively. However, in some embodiments, the smokable material 420 may be sandwiched within the adhesive such that the first and second portions 421, 422 of the smokable material 420 comprise the adhesive and no further identifiable adhesive layers are present. In some embodiments, the adhesive may be omitted and the smokable material 420 may be attached to the heating element 410, or disposed on the heating element 410, by some other mechanism.

In some embodiments, the first portion 421 of the smokable material 420 is shaped so as to be heated by the heating element 410 more rapidly than the second portion 422 of the smokable material 420. More specifically, in this embodiment, for example, the first portion 421 of the smokable material 420 is disposed on the heating element 410 at a first thickness and the second portion 422 of the smokable material 420 is disposed on the heating element 410 at a second thickness. Thus, the first portion 421 of the smokable material 420 has the first thickness and the second portion 422 of the smokable material 420 has the second thickness. The second thickness is greater than the first thickness. As used herein, in this context, "thickness" means a depth of the relevant portion 421, 422 of the smokable material 420 measured from the surface of the heating element 410 on which the smokable material 420 is disposed in a direction normal to that surface.

In some embodiments, the first and second portions 421, 422 of the smokable material 420 may be disposed on the first and second portions of the heating element 410 that are first and second portions of one side of the heating element 410. That is, the first and second portions 421, 422 of the smokable material 420 may be on the same side of the heating element 410.

For example, as shown in the embodiment of Figure 18, the smokable material 420 is arranged such that a first portion 421 of the smokable material 420 on a first side 410a of the heating element 410 has a first thickness and a second portion 422 of the smokable material 420 on the first side 410a of the heating element 410 has a second thickness. The second thickness is greater than the first thickness. A similar arrangement of the smokable material 420 is provided on a second side 410b of the heating element 410 opposite the first side 410a.

18 , the thickness of the smokable material 420 on the first side 410a of the heating element 410 tapers from the second portion 422 of the smokable material 420 to the first portion 421 of the smokable material 420. In this embodiment, the taper is linear or substantially linear. In other embodiments, the taper may be non-linear; for example, the outer surface of the smokable material 420 may be concave or convex. In still other embodiments, the smokable material 420 may be disposed on the first side 410a of the heating element 410 to a thickness that gradually increases from the first portion 421 of the smokable material 420 to the second portion 422 of the smokable material. 420. In one such embodiment, as shown in Figure 19, there is only one step in the thickness of the smokable material 420 disposed on the first side 410a of the heating element 410. The only step is at the point where the first portion 421 of the smokable material 420 meets the second portion 422 of the smokable material 420. In another such embodiment, as shown in Figure 20, there are several steps in the thickness of the smokable material 420 between the first and second portions 421, 422 of the smokable material 420 disposed on the first side 410a of the heating element 410. In the embodiment shown in Figure 20, the first and second portions 421, 422 of the smokable material 420 are at respective opposite ends of the smokable material 420. However, in other embodiments, this may not be the case.

In some embodiments, the smokable material 420 may be disposed on only one side of the heating element 410. For example, in respective alternative embodiments to those shown in Figures 18 through 20, the smokable material 420 may be omitted on either the first side 410a or the second side 410b of the heating element 410.

By arranging different portions of the smokable material 420 on the heating element 410 with different thicknesses, a progressive heating of the smokable material 420 and, therefore, a progressive generation of aerosol can be achieved. More specifically, in use, only a relatively small degree of heating of the heating element 410 is required to cause the first thinner portion 421 of the smokable material 420 to heat up, thereby initiating volatilization of at least one component of the smokable material 420 in the first portion 421 of the smokable material 420 and the formation of an aerosol in the first portion 421 of the smokable material 420. When the heating element 410 is further heated, the second thicker portion 422 of the smokable material 420 is heated sufficiently to initiate volatilization of at least one component of the smokable material 420 in the second portion 422 of the smokable material 420 and the formation of an aerosol in the second portion 422 of the smokable material 420. The aerosol exits the respective outer surfaces of the first and second portions 421, 422 of the smokable material 420. Accordingly, an aerosol can be formed relatively quickly. for inhalation by a user, and the heating device 400 is arranged to continue forming an aerosol thereafter for subsequent inhalation by the user even after the thinner first portion 421 of the smokable material 420 may have ceased to generate aerosol. The first portion 421 of the smokable material 420 may cease to generate the aerosol when the volatilizable components of the smokable material 420 are depleted.

In embodiments of the present invention, the first and second portions 421, 422 of the smokable material 420 have different average particle sizes. That is, the first portion 421 of the smokable material 420 comprises particles of the smokable material 420 having a first average particle size, and the second portion 422 of the smokable material 420 comprises particles of the smokable material 420 having a second average particle size. The second average particle size is larger than the first average particle size. Typically, particles of the smokable material 420 having a smaller average particle size can be heated more quickly by a given heat source than particles of the smokable material 420 having a larger average particle size. By providing different portions of the smokable material 420 with different average particle sizes, progressive heating of the smokable material 420 and thus progressive aerosol generation can be achieved, substantially as discussed above.

In some embodiments, the smokable material 420 may be provided with an average particle size of 0.6 to 0.9 mm or 0.7 to 0.8 mm. However, the average particle size may vary depending on the smokable material. In some embodiments, the smokable material is prepared using mesh (or sieve) separation such that most or substantially all of the smokable material has a particle size in the ranges mentioned above. In some embodiments, a 6 cm heater area coated with such particulate smokable material 420 may provide an acceptable consumer experience lasting nominally three minutes. Of course, this size may be adjusted for a longer or shorter experience as needed. In some embodiments, the smokable material 420 may be in gel form. The gel may or may not comprise particles of smokable material.

While in each of the embodiments described above the smokable material 420 comprises a first portion 421 that is shaped so as to be heated by the heating element 410 more rapidly than a second portion 422 of the smokable material 420, in other embodiments this feature may be omitted.

The adhesive used to bond the smokable material 420 to the heating element 410 comprises a polysaccharide such as cellulose, a cellulose derivative, alginic acid or an alginate salt, suitably sodium, potassium or calcium alginate. In one embodiment, the adhesive comprises a cellulose derivative, suitably hydroxypropyl methylcellulose (HPMC). In other embodiments, the adhesive used to bond the smokable material 420 to the heating element 410 comprises alginic acid or an alginate salt, suitably sodium, potassium or calcium alginate. Polysaccharides such as these demonstrate good wettability properties, which assist in bonding the smokable material 420 to the heating element 410. This is particularly the case where the adhesive bonds smokable material 420 to a hydrophobic surface, such as a polyimide hydrophobic surface. It is also desirable for the adhesive to be food acceptable and, optionally, a food grade material.

In one embodiment, the identifiable adhesive layers 310, 320 between the heating element 410 and the smokable material 420 comprise a polysaccharide. The adhesive layers 310, 320 are disposed over the support layers 411, 413 and substantially completely cover them. The adhesive may at least partially cover the heating element 410. In other embodiments, the adhesive may be disposed directly on the electrically conductive material 12. In each case, the adhesive and the smokable material 420 are coated on the outermost layer of the heating element 410.

In this embodiment, identifiable adhesive layers 310, 320 are disposed on the support layers 411, 413, which in turn surround the electrically conductive material 412. Portions 421, 422 of the smokable material are layers disposed on top of the adhesive layers 310, 320. In other embodiments, separate adhesive layers and smokable material 420 are not identifiable. A layer comprising the adhesive and the smokable material may be disposed on the support layers 411, 413. The smokable material 420 may be at least partially or completely dispersed within the adhesive.

In some embodiments, the cartridge 40 contains a mass of thermal insulation material between the heating device 400 and the housing 43. By "mass of thermal insulation material," it is meant that the thermal insulation material is not a gas or is not simply a gas.

For example, in the embodiment shown in Figure 21, the cartridge 40 is the same as the cartridge 40 shown in Figure 15 except that the cartridge of Figure 21 includes a mass of thermal insulation material 430 between the heating device 400 and the housing 43. In this embodiment, the thermal insulation material 430 surrounds the heating device 400, fills a space between the heating device 400 and the housing 43, and is in contact with the housing 43 and the smokable material 420 of the heating device 400. In other embodiments, the thermal insulation material 430 may surround the heating device 400 without completely surrounding the heating device 400. In some embodiments, the thermal insulation material 430 may be in contact with only one of the housing 43 and the heating device 400, and may not fill the space between them.

In the embodiment of Figure 21, the thermal insulation material 430 comprises batting. However, in other embodiments, the thermal insulation material 430 may comprise one or more materials selected from the group consisting of: batting, fleece, nonwoven material, nonwoven fleece, woven material, knitted material, nylon, foam, closed cell foam, polystyrene, closed cell polystyrene foam, polyester, polyester filament, polypropylene, a blend of polyester and polypropylene. Other types of thermal insulation material may also be suitable.

In the cartridge 40 shown in Figure 21, the thermal insulation material 430 has a density of about 100 grams per square meter (gsm) and a thickness of about 1.2 millimeters. In other embodiments, one or both of the thickness and density of the thermal insulation material 430 may be different. However, if the density is too high, the thermal insulation material 430 may act as a filter and attenuate the aerosol output from the heating device 400. Alternatively, if the density is too low, the thermal insulation material 430 may not provide effective thermal insulation. An appropriate density, particularly when the thermal insulation material 430 comprises batting or fleece, may be between about 60 and about 140 g/m2, or between about 80 and about 120 g/m2. When the thermal insulation material 430 comprises a material other than batting or fleece, a density of the thermal insulation material 430 may be chosen to achieve thermal properties similar to those achieved when the thermal insulation material 430 comprises batting or fleece of the above density. In some embodiments, the mass of thermal insulation material 430 is heat resistant at least over the expected range of temperatures of the heating element 410 that will arise during operation, such as for example 180 to 220 degrees Celsius as set forth above, and will not degrade when subjected to such operating temperatures.

In some embodiments, the cartridge 40 comprises thermal insulation material in the form of a laminate or sandwich structure having a plurality of layers of material. In some such embodiments, an outer layer of the layers of material forms the housing 43, or a portion of the housing 43, of the cartridge 40, and one or more layers of the sandwich structure form the mass of thermal insulation material 430. Accordingly, in some embodiments, the housing 43, or a portion of the housing 43, may be integrally formed with the mass of thermal insulation material 430.

In some embodiments, the thermal insulation material helps to retard heat loss from the heating device 400 in use. In some embodiments, the thermal insulation material helps to ensure that volatilized material generated in the chamber 44 in use does not condense on the interior surface of the housing 43. In some embodiments, the provision of the mass of thermal insulation material helps to increase the surface area upon which aerosol generated in the cartridge 40 can be formed in use. In some embodiments, an overhead space is left between the mass of thermal insulation material and the housing 43, which further helps to increase the surface area upon which aerosol generated in the cartridge 40 can be formed in use. In some embodiments, such mass of thermal insulation material helps to increase the amount of aerosol generated in the cartridge 40 in use and thus may improve the consumer experience.

While the cartridge 40 shown in Figure 21 is a variation of the cartridge 40 shown in Figure 15, similarly, in respective variations of the embodiments shown in Figures 18 through 20, the cartridge 40 may comprise a mass of thermal insulation material between the heating device 400 and the housing 43. Indeed, in respective variations of each of the embodiments of a cartridge 40 discussed herein, the cartridge 40 may comprise a mass of thermal insulation material between the heating device 400, or the heating element 410, and the housing 43.

In some embodiments, where the heating element 410 or the smokable material 420 is omitted from the cartridge 40, the mass of thermal insulation material may be provided in the cartridge 40 between the housing 43 and the smokable material 420 or the heating element 410, respectively. In some such embodiments, the mass of thermal insulation material surrounds and/or contacts the smokable material 420 or the heating element 410, respectively. In some such embodiments, the mass of thermal insulation material contacts the housing 43 and/or fills a space between the housing 43 and the smokable material 420 or the heating element 410, respectively.

In general terms, the heating device 400 can be manufactured by locating the layer 412 of electrically conductive material between the first layer 411 of material and the second layer 413 of material to form the heating element 410, and disposing the smokable material 420 on the heating element 410. In this embodiment of the method, the smokable material 420 is disposed on the heating element 410 after the layer 412 of electrically conductive material has been located between and in contact with the first and second support layers, 411, 413.

In this embodiment of the method, the method comprises patterning the electrically conductive material, such as by etching or printing the electrically conductive material, for example, to form the electrically conductive material layer 412. In some embodiments, the electrically conductive material is located on one of the first and second support layers 411, 413, then patterned, and then the other of the first and second support layers 411, 413 is applied to locate the electrically conductive material layer 412 between the first and second support layers 411, 413. In other embodiments, the electrically conductive material is patterned and then located between the first and second support layers 411, 413. In other embodiments, the electrically conductive material is located between the first and second support layers 411, 413 and then patterned. In still other embodiments, the method does not comprise patterning the electrically conductive material. When manufacturing the heating device, the electrically conductive material of the electrically conductive material layer 412 is stainless steel. However, in other embodiments, the electrically conductive material may be a different metal alloy, or a metal, or the like, as set forth above.

In this embodiment of the manufacturing method, each of the first and second layers 411, 413 of material is a polyimide layer. In other embodiments, the material of the first support layer 411 may be other than polyimide, and/or the material of the second support layer 413 may be other than polyimide. In some embodiments, the first and second support layers 411, 413 are layers of respective different materials.

In this embodiment of the manufacturing method, the smokable material 420 comprises tobacco and the method comprises bonding the smokable material 420 to the heating element 410. More specifically, and as discussed above, the first portion 421 of the smokable material 420 is bonded to the first support layer 411 and the second portion 422 of the smokable material 420 is bonded to the second support layer 413. As discussed above, in other embodiments, the smokable material 420 may be disposed on the heating element 410 in a number of different ways, such as on only one side of the heating element 410. However, for the sake of conciseness, a detailed discussion of the various possible arrangements will not be provided again. In this embodiment, the bonding comprises bonding the smokable material 420 via an adhesive to the heating element 410 as described in more detail herein. In some other embodiments, the adhesive may be omitted and the method may comprise attaching the smokable material 420 to the heating element 410 by some other mechanism, or otherwise arranging the smokable material on the heating element 410.

In this embodiment, after the electrically conductive material has been positioned between the support layers 411, 413, the heating element 410 is annealed to 200° C. and the surface is treated using an oxygen plasma, suitably by corona treatment. The treated heating element is then dipped into an aqueous solution of a polysaccharide (such as hydroxypropyl methylcellulose or an aqueous solution comprising alginic acid or a salt thereof) to coat some or all of the support layers 411, 413. The heating element 410 is then removed from the aqueous solution and subsequently dipped into a smokable material to cover some or all of the adhesive. The heating element 410 is then removed from the smokable material and the adhesive hardens or sets by curing, drying and/or setting. In other embodiments, the separate adhesive layers and smokable material may be added by sequential spraying steps, or by other methods known to one skilled in the art; For example, the adhesive may be applied by spray coating, transfer coating, slotted die extrusion, and the smokable material may be added by spray coating, fluidized bed, or electrostatic coating. In these embodiments, adhesive layers 310, 320 are disposed on support layers 411, 413. Portions 421, 422 of smokable material 420 are adhered to support layers 411, 413 by the adhesive layers. Portions 421, 422 of smokable material 420 are disposed substantially spaced from adhesive layers 310, 320.

The concentration of the aqueous solution is selected to have a suitable viscosity, so that it has a low enough viscosity that it can be easily applied to the heating element, and a high enough viscosity that it can be retained on the surface of the heating element before it hardens. The concentration of polysaccharide in an aqueous solution may be from about a 2% w/w, 4% w/w or 5% w/w solution to about a 7% w/w, 8% w/w or 10% w/w solution (suitably a 2 to 10% w/w solution, or a 5 to 7% w/w solution).

In other embodiments, the smokable material 420 and the adhesive may not be in identifiably separate layers. By way of example, the smokable material may be initially dispersed in a polysaccharide solution. The heating element 410 may then be dipped into this dispersion, or the dispersion may be sprayed onto the heating element 410 to form a single layer on the surface of the support layers 411, 413, the single layer comprising both the adhesive and the smokable material 420.

In this embodiment, and as indicated in Figure 12, the cartridge 40 comprises two electrically conductive terminals 47a, 47b, which are referred to herein as a "seventh electrically conductive terminal" 47a and an "eighth electrically conductive terminal" 47b, respectively. The heating element 410 is electrically connected across the seventh and eighth electrically conductive terminals 47a, 47b and may be heated by passing an electric current through the heating element 410 via the seventh and eighth electrically conductive terminals 47a, 47b. The seventh and eighth electrically conductive terminals 47a, 47b are located in respective recesses, but are accessible from outside the cartridge 40. In this embodiment, when the cartridge 40 is fully received in the recess 13, the seventh and eighth electrically conductive terminals 47a, 47b are in surface contact with the first and second electrically conductive terminals 17b, 17c, respectively. Accordingly, the heating element 410 can be caused to heat by applying electrical energy to the first and second electrically conductive terminals 17b, 17c.

In some embodiments, the cartridge 40 may be fully received in the recess 13 in only one orientation relative to the first housing portion 10. In this embodiment, this is because the cartridge 40, and more specifically the housing 43, has an asymmetric exterior cross-sectional shape that corresponds to an asymmetric interior cross-sectional shape of the recess 13. In other embodiments, the cartridge 40 may be received in the recess 13, or cooperate with the interface, in only one orientation relative to the first housing portion 10 due to the provision of one or more different mechanisms. For example, in some embodiments, the housing 43 of the cartridge 40 may have rotational symmetry and therefore have a symmetrical exterior cross-sectional shape, and the cartridge 40 may have a key protruding from the housing 43 that gives the overall cartridge 40 an asymmetrical exterior cross-sectional shape corresponding to an asymmetrical interior cross-sectional shape of the recess 13. Making the cartridge 40 capable of cooperating with the interface in only one orientation relative to the first housing portion 10 helps ensure that the cartridge 40 is properly assembled with the remainder of the apparatus 1 with the seventh and eighth electrically conductive terminals 47a, 47b in surface contact with the first and second electrically conductive terminals 17b, 17c, respectively. However, in some embodiments, the cartridge may be fully received in the recess 13 in more than one orientation relative to the first housing portion 10.

As discussed above, in this embodiment the controller 50 is for controlling the supply of electrical power to the heating element 410 from the electrical power source 24, when the interface 13 is cooperating with the cartridge 40. When the apparatus 1 is fully assembled with the first connector 15 fully engaged with the second connector 25, and with the cartridge 40 fully and correctly received in the recess 13, actuation of the actuator 18 by a user causes the controller 50 to produce an electrical current to be applied across the seventh and eighth electrically conductive terminals 47a, 47b, and hence across the heating element 410. Such actuation of the actuator 18 may cause completion of an electrical circuit in the controller 50. When the electrical current is applied across the heating element 410, the heating element 410 is heated to heat the smokable material 420. In this embodiment, the electrical resistance of the heating element 410 is such that the heating element 410 is heated to heat the smokable material 420. The temperature of the heating element 410 changes as the temperature of the heating element 410 increases. The controller 50 monitors the electrical resistance of the heated heating element 410 and then adjusts the magnitude of the electrical current applied through the heating element 410 based on the monitored electrical resistance as necessary to ensure that the temperature of the heating element 410 remains within the aforementioned temperature range of about 180 degrees Celsius to about 220 degrees Celsius. Within this temperature range, the smokable material 420 is heated sufficiently to volatilize at least one component of the smokable material 420 without burning the smokable material 420. Accordingly, the controller 50, and the apparatus 1 as a whole, are arranged to heat the smokable material 420 to volatilize at least one component of the smokable material 420 without burning the smokable material 420. In other embodiments, the temperature range may be other than this range.

As discussed above, the plate 16 has five holes 16a-16e therethrough, and the first to third pins 17a, 17b, 17c are provided in the first to third 16a, 16b, 16c of these holes. The fourth and fifth holes 16d, 16e of the five holes 16a-16e remain open and fluidly connect the recess 13 to the inlets 60 defined by the cooperation of the first and second connectors 15, 25. Furthermore, when the cartridge 40 is fully received in the recess 13, the air flow path 45 defined by the cooperation of the first and second housing portions 43a, 43b of the cartridge 40 is fluidly connected to the recess 13. Accordingly, and as shown in Figure 16, in the fully assembled apparatus 1, a general flow path is defined extending from the exterior of the apparatus 1, then through any of the inlets 60 defined by the cooperation of the first and second connectors 15, 25, then through any of the fourth and fifth holes 16d, 16e in the plate 16, then through the first and second housing portions 43a, 43b of the cartridge 40. recess 13, then through the air flow path 45 defined by the cooperation of the first and second housing portions 43a, 43b of the cartridge 40, then through the chamber 44 of the cartridge 40, then through any of the openings 46 extending through the housing 43 of the cartridge 40, and then through the channel 36 of the nozzle 30 to the exterior of the apparatus 1. The seal 37 of the nozzle 30 prevents air from bypassing the chamber 44 of the cartridge 40 when traveling from the recess 13 to the channel 36 of the nozzle 30.

An exemplary operation of the apparatus 1 of this embodiment will now be described. A user ensures that the nozzle 30 is at a location relative to the first housing portion 10 where the cartridge 40 can be moved through the opening 14. The user then passes the cartridge 40 through the opening 14 and into the recess 13 to bring the seventh and eighth electrically conductive terminals 47a, 47b of the cartridge 40 into surface contact with the first and second electrically conductive terminals 17b, 17c, respectively. The user then moves the nozzle 30 relative to the first housing portion 10 to a location where the nozzle 30 covers the opening 14, with the outlet 35 of the nozzle 30 on the outside of the apparatus 1, and with the seal 37 contacting and compressing against the cartridge 40 and surrounding the openings 46. The nozzle 30 is retained in this location by engagement of the connector 33 of the nozzle 30 with the second connector 19 of the first housing portion 10.

Before, during or after said movements of the cartridge 40 and the nozzle 30 relative to the first housing portion 10, the user also ensures that the first connector 15 of the first housing portion 10 is fully engaged with a second connector 25 of the second housing portion 20. When the first and second connectors 15, 25 are fully engaged, the third electrically conductive terminal 17a is in surface contact with the fourth electrically conductive terminal 283a, and the fifth electrically conductive terminal 15a is in surface contact with the sixth electrically conductive terminal 25a.

When the user subsequently actuates the actuator 18, the controller 50 is actuated to cause an electric current to be applied through the seventh and eighth electrically conductive terminals 47a, 47b and thus through the heating element 410. This application of the electric current causes the heating element 410 to heat up the smokable material 420 to volatilize at least one component of the smokable material 420 without burning the smokable material 420, as discussed above. Typically, this volatilization results in the formation of an aerosol in the chamber 44 of the cartridge 40. The user inhales the aerosol by drawing through the outlet 35 of the mouthpiece 30. This causes the aerosol to be drawn from the chamber 44 of the cartridge 40 and into the user's mouth through the openings 46 of the cartridge 40 and through the channel 36 of the mouthpiece 30. This removal of the aerosol from the chamber 44 of the cartridge 40 results in a reduction in pressure in the chamber 44. This reduction in pressure causes air to be drawn into the chamber 44 through the annular space 62, the inlets 60 defined between the first and second connectors 15, 25, the fourth and/or fifth holes 16d, 16e in the plate 16, the recess 13, and the airflow path 45 defined by the cooperation of the first and second housing portions 43a, 43b of the cartridge. 40, in turn. The user may perform such subsequent inhalations to inhale subsequent volumes of the aerosol.

When the smokable material 420 has been consumed, or substantially all of the smokable material 420 has been consumed, the user may move the mouthpiece 30 relative to the first housing portion 10 to a location where the cartridge 40 may be moved through the opening 14. The user may then remove the cartridge 40 from the recess 13 through the opening 14. The user may then insert another unspent cartridge 40 into the recess 13 and repeat the above process. The heating element 410 may become dirty from volatilized material or spent smokable material 420 in use. By locating the heating element 410 in the cartridge 40, rather than in the first housing portion 10, each time a new, unspent cartridge 40 is used, the user is provided with a fresh heating element 410. Accordingly, the user need not be concerned with cleaning the heating element 410.

In some embodiments, the apparatus 1 is provided fully assembled. In the fully assembled state, the first connector 15 of the first housing portion 10 is engaged with the second connector 25 of the second housing portion 20, and the nozzle connector 33 is engaged with the second connector 19 of the first housing portion 10. In some of these embodiments, the cartridge 40 is located in the recess 13. In other similar embodiments, there is no cartridge 40 in the recess 13. In other embodiments, the apparatus 1 may be in kit form, with the first connector 15 of the first housing portion 10 disengaged from, but engageable with, the second connector 25 of the second housing portion 20 and/or with the nozzle connector 33 disengaged from, but engageable with, the second connector 19 of the first housing portion 10. In some of these kit-form apparatuses, the cartridge 40 may be located in the recess 13. In other apparatus in kit form, one or more examples of the cartridge 40 may be provided as part of the apparatus but outside the recess 13.

In this embodiment, the apparatus 1 has only one heating element. In other embodiments, the apparatus 1 may have more than one heating element. In this embodiment, the cartridge 40 is intended to be used and then replaced with an alternative cartridge 40, as discussed above. However, in other embodiments, the cartridge 40 may not be replaceable and the apparatus 1 may be for single use only. In some embodiments, the apparatus 1 may not include a cartridge 40. In some embodiments, the heating element 410, or the heating device 400, may be integral with the first housing portion 10 and may be immovable from the first housing portion 10. In some embodiments, the electrical power source 24 may be integral with the second housing portion 20 and may not be removable from the second housing portion 20. In some embodiments, the first housing portion 10 may be integral or unitary with the second housing portion 20, or may be permanently affixed to the second housing portion 20. Thus, in some embodiments, the housing of the apparatus 1 may be a single piece housing and may not have the first and second connectors 15, 25 discussed above. In some embodiments, the positive and negative terminals 24a, 24b of the electrical power source 24 may be permanently electrically connected to the controller 50. In some embodiments, the nozzle 30 may be immovable relative to the first housing portion 10. In some embodiments, the nozzle 30 may be integral or unitary with the first housing portion 10.

In each of the embodiments set forth above, the smokable material 420 is disposed on a support that is a heating element 410. However, in some embodiments, the support may be other than a heating element 410. In some embodiments where the support is not a heating element 410, the support may have any of the features of the heating element 410 discussed herein. In some embodiments where the support is distinct from a heating element 410, the smokable material 420 may have any of the characteristics of the smokable material 420 discussed herein and therefore may be disposed on the support in any of the manners described herein for disposing of the smokable material 420 on the heating element 410. In some embodiments where the support is not a heating element 410, the smokable material 420 and the support may be comprised in one device, rather than in a heating device as such.

To address various issues and advance the art, this entire disclosure shows by way of illustration and example various embodiments in which the claimed invention may be practiced and which provide a superior apparatus for heating smokable material to volatilize at least one component of the smokable material. The advantages and features of the disclosure are only of a representative sample of embodiments and are not exhaustive or exclusive. They are presented solely to assist in understanding and teaching the claimed and otherwise disclosed features. It is to be understood that the advantages, embodiments, examples, functions, characteristic features, structures and/or other aspects described herein are not to be construed as limitations on the scope of the invention as defined in the claims.

Claims (17)

1. A device (400) for use with an apparatus for heating smokable material to volatilize at least one component of the smokable material, the device comprising: a support (411); and smokable material (420) arranged on the support (411), wherein a first portion (421) of the smokable material (420) is disposed on a first portion of the support (411) and comprises particles of the smokable material (420) having a first average particle size, characterized in that a second portion (422) of the smokable material is disposed on a second portion of the support (411) and comprises particles of the smokable material (411) having a second average particle size, and wherein the second average particle size is larger than the first average particle size. 2. A device (400) according to claim 1, wherein the first and second portions of the support (411) are first and second portions of one side of the support (411). 3. A device (400) according to claim 2, wherein the smokable material (420) is arranged on the side of the support (411) with a thickness tapering from the second portion (422) of the smokable material (420) to the first portion (421) of the smokable material (420), optionally wherein the smokable material (420) is arranged on the side of the support (41) with a thickness that linearly tapers from the second portion (422) of the smokable material (420) to the first portion (421) of the smokable material (420). 4. A device (400) according to claim 2, wherein the smokable material (420) is arranged on the side of the support (411) with a thickness gradually increasing from the first portion (421) of the smokable material (420) to the second portion (422) of the smokable material (420). 5. A device (400) according to claim 1, wherein the first and second portions of the support (411) are first and second sides of the support (411). 6. A device (400) according to any of the preceding claims, wherein the first and second portions (421, 422) of the smokable material (420) are at respective opposite ends of the smokable material (420). 7. A device (400) according to any of the preceding claims, wherein the smokable material (420) is attached to the support (411), optionally, wherein the smokable material (420) is attached by an adhesive to the support (411). 8. A device (400) according to any of the preceding claims, wherein the support (411) is flat. 9. A device (400) according to any one of claims 1 to 7, wherein the support (411) is non-planar, optionally, wherein the support (411) is corrugated or folded. 10. A device (400) according to any of the preceding claims, wherein the support (411) is a heating element (410) for heating the smokable material (420), optionally, wherein the heating element (410) can be heated by passing an electric current through the heating element (410). 11. A device (400) according to any of the preceding claims, wherein the smokable material (420) comprises tobacco, and/or The smokable material (420) is in solid form, and/or The smokable material (420) comprises particles of the smokable material. 12. A cartridge (40) for use with an apparatus for heating smokable material (420) to volatilize at least one component of the smokable material (420), the cartridge (40) comprising a device (400) according to any one of the preceding claims. 13. A cartridge (40) according to claim 12, comprising a housing (43) defining a chamber (44), wherein the device (400) is located within the chamber (44), and/or the cartridge (40) comprising two electrically conductive terminals (47a, 47b) accessible from outside the cartridge (40), wherein the holder (411) is a heating element (410) for heating the smokable material (420), and the heating element (410) is electrically connected through the electrically conductive terminals (47a, 47b). 14. An apparatus (1) for heating smokable material to volatilize at least one component of the smokable material (420), the apparatus (1) comprising a device (400) according to any one of claims 1 to 11; or comprising a cartridge (40) according to claim 12 or claim 13 and an assembly, wherein the assembly has an interface and the cartridge (40) serves to cooperate with the interface of the assembly. 15. Apparatus (1) according to claim 14, wherein the apparatus (1) is arranged to heat the smokable material (420) to volatilize at least one component of the smokable material (420) without burning the smokable material (420). 16. Apparatus (1) according to claim 14 or claim 15, comprising a heating element (410) for heating the smokable material (420), wherein the assembly comprises a controller (50) for controlling the supply of electrical power to the heating element (410) from an electrical power source (24), and/or to control heating of the heating element (410) to cause heating of the smokable material (420) to volatilize at least one component of the smokable material (420) without burning the smokable material (420) when the cartridge (40) is cooperating with the interface of the assembly. 17. Apparatus (1) according to claim 16, wherein the heating element (410) of the apparatus (1) is the support (411).