ES2742948T3 - Procedure for application with adhesive resistance of a sol-gel layer on a metal surface - Google Patents
Procedure for application with adhesive resistance of a sol-gel layer on a metal surface Download PDFInfo
- Publication number
- ES2742948T3 ES2742948T3 ES16002169T ES16002169T ES2742948T3 ES 2742948 T3 ES2742948 T3 ES 2742948T3 ES 16002169 T ES16002169 T ES 16002169T ES 16002169 T ES16002169 T ES 16002169T ES 2742948 T3 ES2742948 T3 ES 2742948T3
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- ES
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- Prior art keywords
- sol
- gel
- metal surface
- metal
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 69
- 239000002184 metal Substances 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 45
- 239000000853 adhesive Substances 0.000 title claims abstract description 29
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 29
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000001301 oxygen Substances 0.000 claims abstract description 20
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 20
- 239000002904 solvent Substances 0.000 claims abstract description 16
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 9
- 238000001704 evaporation Methods 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 7
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims abstract description 6
- 125000003545 alkoxy group Chemical group 0.000 claims abstract description 6
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 6
- 125000000753 cycloalkyl group Chemical group 0.000 claims abstract description 6
- 229910000077 silane Inorganic materials 0.000 claims abstract description 6
- 229910000870 Weathering steel Inorganic materials 0.000 claims description 13
- 229910052782 aluminium Inorganic materials 0.000 claims description 13
- 229910001220 stainless steel Inorganic materials 0.000 claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 10
- 239000010935 stainless steel Substances 0.000 claims description 8
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 4
- 239000010962 carbon steel Substances 0.000 claims description 4
- 125000000000 cycloalkoxy group Chemical group 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 88
- 238000000576 coating method Methods 0.000 description 34
- 239000011248 coating agent Substances 0.000 description 23
- 238000012360 testing method Methods 0.000 description 22
- 230000008569 process Effects 0.000 description 18
- 239000002966 varnish Substances 0.000 description 11
- 239000007858 starting material Substances 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- 239000010936 titanium Substances 0.000 description 6
- 229910052719 titanium Inorganic materials 0.000 description 6
- -1 aluminum Chemical compound 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 238000007654 immersion Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 150000004756 silanes Chemical class 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 238000010790 dilution Methods 0.000 description 4
- 239000012895 dilution Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 239000010815 organic waste Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 150000003464 sulfur compounds Chemical class 0.000 description 3
- 210000003813 thumb Anatomy 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 229910052726 zirconium Inorganic materials 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000012267 brine Substances 0.000 description 2
- 239000001273 butane Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 210000003811 finger Anatomy 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical class [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 206010061218 Inflammation Diseases 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- RMKZLFMHXZAGTM-UHFFFAOYSA-N [dimethoxy(propyl)silyl]oxymethyl prop-2-enoate Chemical compound CCC[Si](OC)(OC)OCOC(=O)C=C RMKZLFMHXZAGTM-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 238000002048 anodisation reaction Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001246 colloidal dispersion Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000004054 inflammatory process Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000003253 isopropoxy group Chemical group [H]C([H])([H])C([H])(O*)C([H])([H])[H] 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910052976 metal sulfide Inorganic materials 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229920006268 silicone film Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- 238000007704 wet chemistry method Methods 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/125—Process of deposition of the inorganic material
- C23C18/1254—Sol or sol-gel processing
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/04—Pretreatment of the material to be coated
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/1204—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material inorganic material, e.g. non-oxide and non-metallic such as sulfides, nitrides based compounds
- C23C18/1208—Oxides, e.g. ceramics
- C23C18/1212—Zeolites, glasses
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/1229—Composition of the substrate
- C23C18/1241—Metallic substrates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/125—Process of deposition of the inorganic material
- C23C18/1295—Process of deposition of the inorganic material with after-treatment of the deposited inorganic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/10—Oxidising
- C23C8/12—Oxidising using elemental oxygen or ozone
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
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- C23C8/12—Oxidising using elemental oxygen or ozone
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- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
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- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
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Abstract
Procedimiento para la aplicación con resistencia adhesiva de una capa de sol-gel sobre una superficie metálica, que comprende: - producir una capa de óxido sobre una superficie metálica mediante el tratamiento de la superficie metálica a una temperatura de 600ºC a 1500ºC en una atmósfera con un contenido de oxígeno del 22-100% en volumen o mediante plasma de oxígeno, - aplicar un sol líquido a la superficie metálica, comprendiendo el sol un silano de fórmula Si(OR')4-nR"n, en donde n = 0, 1 o 2, disuelto en un disolvente, en donde cada OR' representa de manera independiente entre sí un resto hidroxilo, alcoxilo y/o cicloalcoxilo y cada R", si está presente, representa de manera independiente un resto alquilo y/o cicloalquilo, - dejar que el sol reaccione para dar un gel mediante la evaporación del disolvente y el curado del gel.Procedure for the application with adhesive resistance of a layer of sol-gel on a metallic surface, comprising: - producing an oxide layer on a metallic surface by treating the metallic surface at a temperature of 600ºC to 1500ºC in an atmosphere with an oxygen content of 22-100% by volume or by oxygen plasma, - apply a liquid sol to the metal surface, the sol comprising a silane of the formula Si (OR ') 4-nR "n, where n = 0 , 1 or 2, dissolved in a solvent, where each OR 'independently represents a hydroxyl, alkoxy and / or cycloalkoxy moiety and each R ", if present, independently represents an alkyl and / or cycloalkyl moiety , - Let the sun react to give a gel by evaporating the solvent and curing the gel.
Description
DESCRIPCIÓNDESCRIPTION
Procedimiento para la aplicación con resistencia adhesiva de una capa de sol-gel sobre una superficie metálica Antecedentes de la invención Method for the application with adhesive resistance of a sol-gel layer on a metal surface Background of the invention
La presente invención se refiere a un procedimiento para la aplicación de resistencia adhesiva de una capa de solgel sobre una superficie metálica.The present invention relates to a method for applying adhesive strength of a solgel layer on a metal surface.
Los recubrimientos de sol-gel son materiales inorgánicos o poliméricos híbridos no metálicos a partir de dispersiones coloidales, la llamada salmuera. Los materiales de partida también se llaman precursores. A partir de ellos se forman partículas más finas en la disolución en las primeras reacciones básicas. Los polvos, fibras, capas o aerogeles se pueden producir mediante un tratamiento posterior especial de la salmuera. La hidrólisis de las moléculas precursoras y la condensación entre las especies reactivas resultantes son las principales reacciones básicas del proceso de sol-gel. Los procesos y las propiedades de las moléculas precursoras tienen una influencia decisiva en las propiedades materiales resultantes.Sol-gel coatings are non-metallic hybrid inorganic or polymeric materials from colloidal dispersions, the so-called brine. Starting materials are also called precursors. From them finer particles are formed in the solution in the first basic reactions. The powders, fibers, layers or aerogels can be produced by a special post treatment of the brine. Hydrolysis of precursor molecules and condensation between the resulting reactive species are the main basic reactions of the sol-gel process. The processes and properties of the precursor molecules have a decisive influence on the resulting material properties.
La resistencia adhesiva de recubrimientos de sol-gel sobre superficies metálicas tiene una amplia dispersión dependiendo del metal recubierto, dependiendo del metal que va a recubrirse y del pretratamiento.The adhesive strength of sol-gel coatings on metal surfaces has a wide dispersion depending on the coated metal, depending on the metal to be coated and the pretreatment.
Una amplia investigación ha demostrado que una buena adhesión a las superficies metálicas solo se logra si la superficie metálica que se va a recubrir tiene una capa homogénea de óxidos metálicos. No se puede obtener recubrimientos sol-gel de resistencia adhesiva sobre superficies metálicas sin capa de óxido. Basándose en esta experiencia, el estado de la técnica prefiere los metales que ya forman capas de óxido con oxígeno del medio ambiente, como el aluminio, los aceros inoxidables y el titanio.Extensive research has shown that good adhesion to metal surfaces is only achieved if the metal surface to be coated has a homogeneous layer of metal oxides. Sol-gel coatings of adhesive resistance cannot be obtained on metal surfaces without an oxide layer. Based on this experience, the state of the art prefers metals that already form oxide layers with environmental oxygen, such as aluminum, stainless steels and titanium.
Estado de la técnicaState of the art
Como regla general, los recubrimientos sol-gel se aplican sobre aceros inoxidables, aluminio y titanio después de un tratamiento previo mediante desengrasado en las capas de óxido ya existentes, formadas de manera natural. Esto generalmente resulta en buenos resultados con aceros inoxidables y titanio, excepto en superficies bruñidas mecánicamente. En el caso de aluminio, se aplica una capa de óxido delgada mediante oxidación electroquímica (anodización) de aprox. 1 a 3 |im de grosor antes del recubrimiento, generalmente antes del tratamiento previo. En aceros al carbono y acero Corten, no es posible un recubrimiento de resistencia adhesiva porque las capas de óxido formadas de manera natural no permiten una unión suficiente del recubrimiento y ni siquiera son resistentes a la corrosión. Esto conduce a una mala adhesión de las capas de sol-gel y al desprendimiento de las capas por oxidación subsuperficial.As a general rule, sol-gel coatings are applied to stainless steels, aluminum and titanium after a previous treatment by degreasing in the existing, naturally formed oxide layers. This generally results in good results with stainless steels and titanium, except on mechanically burnished surfaces. In the case of aluminum, a thin oxide layer is applied by electrochemical oxidation (anodization) of approx. 1 to 3 m thick before coating, generally before pretreatment. In carbon steels and Corten steel, an adhesive resistance coating is not possible because naturally formed oxide layers do not allow sufficient bonding of the coating and are not even resistant to corrosion. This leads to poor adhesion of the sol-gel layers and to the shedding of the layers by subsurface oxidation.
En superficies bruñidas mecánicamente sobre acero inoxidable y aluminio no es posible lograr, por regla general, una resistencia de adhesión suficiente. Evidentemente, la elevada carga mecánica y la deformación del material combinado con la acción de los pulimentos conduce a la formación de capas de óxido con malas condiciones para un recubrimiento de sol-gel de alta calidad, homogéneo y firmemente adherido.On mechanically burnished surfaces on stainless steel and aluminum, it is not possible, as a rule, to achieve sufficient adhesion strength. Obviously, the high mechanical load and deformation of the material combined with the action of the polishes leads to the formation of oxide layers with poor conditions for a high-quality, homogeneous and firmly bonded sol-gel coating.
El objetivo de la invención es proporcionar un procedimiento para la aplicación de resistencia de adhesiva de una capa de sol-gel sobre una superficie metálica. Esto se logra a través del procedimiento de acuerdo con las reivindicaciones.The object of the invention is to provide a method for the application of adhesive strength of a sol-gel layer on a metal surface. This is achieved through the process according to the claims.
A partir del documento EP 1816219 A1 se conoce un procedimiento para el tratamiento térmico de tiras de acero mediante calentamiento directo por llama.From EP 1816219 A1 a process for the heat treatment of steel strips by direct flame heating is known.
El documento EP 1975 128 A1 divulga un procedimiento para la fabricación de recubrimientos de óxido de titanio sobre diversos sustratos.EP 1975 128 A1 discloses a process for the manufacture of titanium oxide coatings on various substrates.
El documento PE 0 967 297 A1 se refiere a un procedimiento para la fabricación de artículos dotados de un recubrimiento de película de silicona.Document PE 0 967 297 A1 refers to a process for the manufacture of articles provided with a silicone film coating.
Breve descripción de la invenciónBrief Description of the Invention
La presente invención se refiere a un procedimiento para la aplicación de resistencia adhesiva de una capa de solgel sobre una superficie metálica, que comprende: producir una capa de óxido sobre una superficie metálica mediante el tratamiento de la superficie metálica a una temperatura de 600°C a 1500°C en una atmósfera con un contenido de oxígeno del 22-100% en volumen o mediante plasma de oxígeno, aplicar un sol líquido sobre la superficie del metal, comprendiendo el sol silanos de la fórmula Si(OR') 4-nR”n con n = 0, 1 o 2 disuelto en un disolvente, representando cada OR' de forma independiente entre sí un resto de hidroxilo, alcoxilo y/o cicloalcoxilo y comprendiendo cada R”, si se encuentra presente, independientemente entre sí un resto de alquilo y/o cicloalquilo, permitir que los soles reaccionen para formar un gel mediante evaporación del disolvente y curado del gel.The present invention relates to a method for applying adhesive strength of a solgel layer on a metal surface, which comprises: producing an oxide layer on a metal surface by treating the metal surface at a temperature of 600 ° C at 1500 ° C in an atmosphere with an oxygen content of 22-100% by volume or by means of oxygen plasma, apply a liquid sun on the surface of the metal, the sun comprising silanes of the formula Si (OR ') 4- n R " n with n = 0, 1 or 2 dissolved in a solvent, each OR 'independently representing each other a hydroxyl, alkoxy and / or cycloalkoxyl moiety and each R' comprising, if present, independently of one another. alkyl and / or cycloalkyl moiety, allow the suns to react to form a gel by evaporating the solvent and curing the gel.
Una superficie metálica puede ser una superficie lisa de un metal. Una superficie metálica también puede ser una superficie de metal tratada previamente como, por ejemplo, una superficie pulida o granulada. Una superficie metálica también puede ser una superficie de metal con una capa de pasivación, como, por ejemplo, una capa de óxido presente en una superficie de metal. La capa de óxido proporcionada en esta superficie de metal mediante el procedimiento de acuerdo con la invención difiere de cualquier capa de pasivación existente en forma de una capa de óxido sobre la superficie de metal.A metal surface can be a smooth surface of a metal. A metal surface can also be a previously treated metal surface such as a polished or granulated surface. A metal surface can also be a metal surface with a passivation layer, such as, for example, an oxide layer present on a metal surface. The oxide layer provided on this metal surface by the method according to the invention differs from any existing passivation layer in the form of an oxide layer on the metal surface.
El contenido de oxígeno en la atmósfera es del 22-100% en volumen, preferiblemente del 30-90% en volumen, más preferiblemente del 40-80% en volumen.The oxygen content in the atmosphere is 22-100% by volume, preferably 30-90% by volume, more preferably 40-80% by volume.
El tratamiento de superficies metálicas se lleva a cabo preferiblemente en un período de 1 a 20 segundos.The treatment of metal surfaces is preferably carried out in a period of 1 to 20 seconds.
Es especialmente preferible que la atmósfera no contenga compuestos de azufre. También es preferible que el procedimiento no incluya un paso adicional de eliminación de residuos orgánicos de al menos una superficie metálica.It is especially preferable that the atmosphere does not contain sulfur compounds. It is also preferable that the process does not include an additional organic waste disposal step of at least one metal surface.
El grosor de capa de la capa de óxido asciende a preferiblemente de 10 nm a 200 nm, más preferiblemente de 20 nm a 100 nm.The layer thickness of the oxide layer is preferably from 10 nm to 200 nm, more preferably from 20 nm to 100 nm.
Los resultados especiales del procedimiento según la invención pueden explicarse probablemente por el hecho de que durante el tratamiento a corto plazo de la superficie metálica a temperaturas superiores a 1000°C, se forman químicamente óxidos de hierro y aluminio muy resistentes mediante reacción. De este modo, puede formarse óxido de aluminio a-AhO3 por encima de 1000°C y, por lo tanto, por encima de la temperatura de fusión del aluminio. A temperaturas superiores a 1000°C, también se puede formar a-Fe2O3, que también es químicamente muy estable. Ambas formas de óxido apenas se corroen mediante hidrólisis o ácidos. El tiempo de tratamiento muy corto del procedimiento según la invención también evita el calentamiento crítico de las superficies metálicas inferiores (debajo) subyacentes.The special results of the process according to the invention can probably be explained by the fact that during the short-term treatment of the metal surface at temperatures above 1000 ° C, iron and aluminum oxides are chemically formed very resistant by reaction. In this way, a-AhO 3 aluminum oxide can be formed above 1000 ° C and, therefore, above the melting temperature of aluminum. At temperatures above 1000 ° C, a-Fe 2 O 3 can also be formed, which is also chemically very stable. Both forms of oxide are hardly corroded by hydrolysis or acids. The very short treatment time of the process according to the invention also prevents critical heating of the underlying lower metal surfaces (below).
Un método para la aplicación de resistencia adhesiva de una capa de sol-gel sobre una superficie metálica comprende la fabricación de capas de óxido sobre superficies metálicas como se ha descrito anteriormente. La aplicación de la capa de sol-gel se añade por lo general directamente, sin que se prevean etapas del procedimiento adicionales. Además, el procedimiento comprende, sobre la correspondiente superficie metálica tratada, la aplicación de soles líquidos sobre la al menos una superficie metálica, preferiblemente por inmersión, inundación, pulverización o propagación, y permitir que los soles reaccionen para dar un gel, preferiblemente mediante la evaporación del disolvente.A method for applying adhesive strength of a sol-gel layer on a metal surface comprises the manufacture of oxide layers on metal surfaces as described above. The application of the sol-gel layer is usually added directly, without additional steps of the process being provided. In addition, the process comprises, on the corresponding treated metal surface, the application of liquid soles on the at least one metal surface, preferably by immersion, flooding, spraying or propagation, and allowing the soles to react to give a gel, preferably by means of evaporation of the solvent.
Opcionalmente, se realiza una etapa de curado del gel, preferiblemente desde 160°C hasta 300°C durante un período de 10 a 45 minutos.Optionally, a gel curing step is performed, preferably from 160 ° C to 300 ° C for a period of 10 to 45 minutes.
El sol comprende un silano disuelto en un disolvente de la formula Si(OR')4-nR”n con n = 0, 1 o 2, representando cada OR' independiente entre sí un resto de hidroxilo, alcoxilo y/o cicloalcoxilo y cada R”, si está presente, representa de manera independiente entre sí un residuo de alquilo y/o cicloalquilo.The sol comprises a silane dissolved in a solvent of the formula Si (OR ') 4-n R " n with n = 0, 1 or 2, each independently representing OR' each representing a hydroxyl, alkoxy and / or cycloalkoxyl moiety and each R ", if present, independently represents an alkyl and / or cycloalkyl residue.
El sol comprende también preferiblemente uno o varios elementos del grupo formado por Al, Ti, Zr, Mg, Ca y Zn. El grosor de la capa de óxido asciende a preferiblemente de 100 nm a 2 |im, más preferible de 200 nm a 1,8 |im, más preferible de 300 nm a 1,7 |im, incluso más preferible de 500 nm a 1,5 |im e incluso más preferiblemente de 800 nm a 1 |im.The sun also preferably comprises one or more elements of the group consisting of Al, Ti, Zr, Mg, Ca and Zn. The thickness of the oxide layer is preferably from 100 nm to 2 | im, more preferable from 200 nm to 1.8 | im, more preferable from 300 nm to 1.7 | im, even more preferable from 500 nm to 1 , 5 | im and even more preferably from 800 nm to 1 | im.
A través del procedimiento de acuerdo con la invención, puede producirse un material que comprende un metal con al menos una superficie de metal oxidado y una capa de sol-gel sobre el mismo.Through the process according to the invention, a material comprising a metal with at least one oxidized metal surface and a sol gel layer thereon can be produced.
El grosor de capa de la capa de óxido asciende a preferiblemente de 100 nm a 2 |im, más preferible de 200 nm a 1,8 |im, más preferiblemente de 300 nm a 1,7 |im, más preferiblemente de 500 nm a 1,5 |im e incluso más preferiblemente de 800 nm a 1 |im.The layer thickness of the oxide layer is preferably from 100 nm to 2 µm, more preferably from 200 nm to 1.8 µm, more preferably from 300 nm to 1.7 µm, more preferably from 500 nm to 1.5 | im and even more preferably from 800 nm to 1 | im.
El grosor de capa de la capa de sol-gel asciende a preferiblemente unos 6 |im, más preferiblemente a unos 0,5 5,0 |im, más preferiblemente a 1,0-5,0 |im, o 0,5-3,0 |im y más preferiblemente a 1,0-4,0 |im. Preferiblemente, la capa de sol-gel tiene un grosor uniforme con variaciones de menos del 10% del grosor de la capa.The layer thickness of the sol-gel layer is preferably about 6 | im, more preferably about 0.5 5.0 | im, more preferably 1.0-5.0 | im, or 0.5- 3.0 | im and more preferably 1.0-4.0 | im. Preferably, the sol-gel layer has a uniform thickness with variations of less than 10% of the thickness of the layer.
El metal se selecciona preferentemente a partir de acero al carbono, acero Corten, metal con superficies cromadas, metal con superficies bruñidas mecánicamente, acero inoxidable y aluminio. The metal is preferably selected from carbon steel, Corten steel, metal with chrome surfaces, metal with mechanically burnished surfaces, stainless steel and aluminum.
Descripción detallada de la invenciónDetailed description of the invention
En el marco de estas investigaciones, se ha demostrado que la calidad de las capas de óxido puede ser diferente y dependiente de las condiciones en las que se crearon. Además, se ha demostrado que la estructura y las propiedades de las capas de óxido tienen una fuerte influencia en la fuerza de adhesión de las capas de sol-gel aplicadas subsiguientes. La estabilidad química y la resistencia a la corrosión de las capas de óxido es un factor esencial para la adhesión permanente de las capas de sol-gel a las capas de óxido como base adhesiva. Las capas de sol-gel generalmente no están completamente desprovistas de poros. A través de estos poros, los medios corrosivos pueden penetrar y debilitar la capa de óxido. La degradación de las capas de óxido con baja resistencia a la corrosión puede conducir a la posterior disolución de las capas de sol-gel.Within the framework of these investigations, it has been shown that the quality of the oxide layers may be different and dependent on the conditions in which they were created. Furthermore, it has been shown that the structure and properties of the oxide layers have a strong influence on the adhesion strength of the subsequent applied sol-gel layers. The chemical stability and corrosion resistance of the oxide layers is an essential factor for the permanent adhesion of the sol-gel layers to the oxide layers as an adhesive base. The sol-gel layers are generally not completely devoid of pores. Through these pores, corrosive media can penetrate and weaken the oxide layer. The degradation of the oxide layers with low corrosion resistance can lead to the subsequent dissolution of the sol-gel layers.
Se ha demostrado que las condiciones en las cuales se crearon las capas de óxido pueden conducir a diferencias reconocibles en su estructura y propiedades. Esto tiene una influencia directa en la resistencia adhesiva de las capas de sol-gel aplicadas posteriormente.It has been shown that the conditions under which the oxide layers were created can lead to recognizable differences in their structure and properties. This has a direct influence on the adhesive strength of the sol-gel layers subsequently applied.
Extensos estudios sobre los parámetros de la formación de capas de óxido sobre superficies metálicas y las propiedades resultantes y su influencia en la resistencia adhesiva de las capas de sol-gel han demostrado que la temperatura y el contenido de oxígeno de la atmósfera durante la formación de las capas de óxido tienen un impacto significativo en la resistencia adhesiva de las capas de sol-gel aplicadas posteriormente. Esta realización nueva y sorprendente llevó al desarrollo de los procedimientos que se basan en la invención en cuestión.Extensive studies on the parameters of the formation of oxide layers on metal surfaces and the resulting properties and their influence on the adhesive strength of the sol-gel layers have shown that the temperature and oxygen content of the atmosphere during the formation of The oxide layers have a significant impact on the adhesive strength of the sol-gel layers subsequently applied. This new and surprising embodiment led to the development of the procedures that are based on the invention in question.
Los procedimientos conocidos y aplicados según el estado de la técnica para el pretratamiento de superficies metálicas antes del recubrimiento de sol-gel se utilizan a temperaturas inferiores a l0o°C y consisten en procesos químicos húmedos.The procedures known and applied according to the state of the art for the pretreatment of metal surfaces before sol-gel coating are used at temperatures below 10 ° C and consist of wet chemical processes.
La etapa del procedimiento para la producción de una capa de óxido sobre una superficie metálica comprende un tratamiento de superficies metálicas con altas temperaturas en el intervalo de preferiblemente 800°C a 1200°C, de manera especialmente preferible de 1000°C a 1200°C, en combinación con un rico aporte de oxígeno de más del 22% en volumen, es decir, un contenido de oxígeno superior al de la atmósfera terrestre, preferiblemente del 22-100% en volumen, más preferiblemente del 30-90% en volumen. La temperatura adecuada se elige en función del metal a revestir y de la calidad de su superficie.The process step for the production of an oxide layer on a metal surface comprises a treatment of metal surfaces with high temperatures in the range of preferably 800 ° C to 1200 ° C, especially preferably from 1000 ° C to 1200 ° C , in combination with a rich oxygen supply of more than 22% by volume, that is, an oxygen content greater than that of the Earth's atmosphere, preferably 22-100% by volume, more preferably 30-90% by volume. The appropriate temperature is chosen according to the metal to be coated and the quality of its surface.
Por lo tanto, el contenido de oxígeno en la atmósfera es del 22-100% en volumen, preferiblemente del 30-90% en volumen.Therefore, the oxygen content in the atmosphere is 22-100% by volume, preferably 30-90% by volume.
El tratamiento se lleva a cabo preferiblemente o bien por tratamiento con una llama de gas (sometido a llama), que presenta un exceso significativo de oxígeno y, por lo tanto, resulta muy oxidado, o por tratamiento con un plasma de oxígeno. En el caso de una llama de gas, los componentes restantes que se utilizan en la combustión de la llama y componen la atmósfera son combustibles como propano, butano, una mezcla de propano/butano, hidrógeno y metano.The treatment is preferably carried out either by treatment with a gas flame (subjected to flame), which has a significant excess of oxygen and, therefore, is very oxidized, or by treatment with an oxygen plasma. In the case of a gas flame, the remaining components that are used in the combustion of the flame and make up the atmosphere are fuels such as propane, butane, a mixture of propane / butane, hydrogen and methane.
Como regla general, la duración del tratamiento asciende de 1 a 10 segundos. A este respecto, solo se calienta una fina capa de material en la superficie sin que el metal subyacente experimente ningún cambio significativo. El tratamiento de superficies metálicas se lleva a cabo preferiblemente en un período de 1 a 10 segundos.As a general rule, the duration of treatment amounts to 1 to 10 seconds. In this regard, only a thin layer of surface material is heated without the underlying metal undergoing any significant change. The treatment of metal surfaces is preferably carried out in a period of 1 to 10 seconds.
Es particularmente preferible que la atmósfera con un exceso de oxígeno no contenga compuestos de azufre. Los gases adecuados para la inflamación son los gases que no comprenden componentes de azufre o compuestos de azufre. Estos pueden conducir a la formación de sulfuros metálicos y afectar a la capacidad de recubrimiento.It is particularly preferable that the atmosphere with an excess of oxygen does not contain sulfur compounds. Suitable gases for inflammation are gases that do not comprise sulfur components or sulfur compounds. These can lead to the formation of metal sulphides and affect the coating capacity.
Las capas de óxido de plasma atmosférico, por otro lado, no son adecuadas para el tratamiento previo, ya que el alto contenido de nitrógeno de alrededor del 78% en volumen en la atmósfera natural conduce a la adhesión de las superficies metálicas. No se puede aplicar una capa de sol-gel de resistencia adhesiva sobre estas superficies. Los óxidos producidos a alta temperatura bajo exceso de acidez conducen a una resistencia adhesiva y homogeneidad significativamente mejoradas de las capas de sol-gel aplicadas. Como resultado, algunos metales también pueden estar dotados de capas de sol-gel de resistencia adhesiva y alta calidad, en los que esto no era posible anteriormente, como, por ejemplo aceros al carbono, acero Corten y superficies cromadas, así como sobre superficies bruñidas mecánicamente sobre acero inoxidable y aluminio.Atmospheric plasma oxide layers, on the other hand, are not suitable for pretreatment, since the high nitrogen content of about 78% by volume in the natural atmosphere leads to the adhesion of metal surfaces. A sol-gel layer of adhesive resistance cannot be applied on these surfaces. The oxides produced at high temperature under excess acidity lead to significantly improved adhesive strength and homogeneity of the applied sol-gel layers. As a result, some metals may also be provided with sol-gel layers of high-quality adhesive strength, in which this was not previously possible, such as carbon steels, Corten steel and chrome surfaces, as well as on burnished surfaces. mechanically on stainless steel and aluminum.
Otra ventaja del tratamiento de acuerdo con la invención reside en que los residuos orgánicos en las superficies que van a recubrirse, que pueden afectar negativamente a la resistencia adhesiva de los recubrimientos, también se eliminan de manera fiable. Por lo tanto, en un solo paso, tanto la superficie del metal puede prepararse con una capa de óxido, como los residuos orgánicos pueden eliminarse, proporcionando un procedimiento simplificado. Por lo tanto, es preferible que el procedimiento no comprenda ningún paso adicional de la eliminación de residuos orgánicos de la superficie de al menos una superficie metálica. Another advantage of the treatment according to the invention is that the organic residues on the surfaces to be coated, which can adversely affect the adhesive strength of the coatings, are also reliably removed. Therefore, in a single step, both the metal surface can be prepared with an oxide layer, and organic waste can be removed, providing a simplified procedure. Therefore, it is preferable that the process does not comprise any additional step of removing organic waste from the surface of at least one metal surface.
El procedimiento de acuerdo con la invención comprende preferiblemente la aplicación del sol líquido sobre al menos una superficie metálica por inmersión, inundación, pulverización o propagación, y permitir que el sol reaccione para dar un gel mediante la evaporación del disolvente y curado del gel, preferiblemente desde 160°C hasta 300°C para una duración de 10 a 45 minutos.The process according to the invention preferably comprises the application of the liquid sun on at least one metal surface by immersion, flooding, spraying or propagation, and allowing the sun to react to give a gel by evaporating the solvent and curing the gel, preferably from 160 ° C to 300 ° C for a duration of 10 to 45 minutes.
El sol comprende en silano disuelto un disolvente de la fórmula Si(OR')4-nR”n con n = 0, 1 o 2, donde cada OR' representa de forma independiente de los demás un resto de hidroxilo, alcoxilo y/o cicloalcoxilo y cada R”, si está presente, representa un resto de alquilo y/o cicloalquilo.The sol comprises, in dissolved silane, a solvent of the formula Si (OR ') 4-n R " n with n = 0, 1 or 2, where each OR' independently represents the rest of a hydroxyl, alkoxy and / or moiety or cycloalkoxy and each R ", if present, represents an alkyl and / or cycloalkyl moiety.
El sol comprende además preferiblemente uno o varios elementos del grupo formado por Al, Ti, Zr, Mg, Ca y Zn. Las capas de sol-gel en superficies tratadas según la invención se caracterizan por una resistencia adhesiva y homogeneidad significativamente mejoradas en comparación con las capas de sol-gel en superficies tratadas de manera convencional.The sun further preferably comprises one or more elements of the group consisting of Al, Ti, Zr, Mg, Ca and Zn. The sol-gel layers on treated surfaces according to the invention are characterized by significantly improved adhesive strength and homogeneity compared to the sol-gel layers on conventionally treated surfaces.
Para determinar la resistencia adhesiva se recurrió a métodos de ensayo como el ensayo Rockwell, el ensayo de reticulación, el ensayo de resistencia al rayado, el ensayo de extracción o el ensayo de plegado.To determine the adhesive strength, test methods such as the Rockwell test, the cross-linking test, the scratch resistance test, the extraction test or the folding test were used.
En el ensayo Rockwell (directriz 3198 de VDI), se presiona un cono de diamante con fuerza definida en la superficie de la capa. En el entorno de la impresión de dureza, la capa está dañada, lo que en el microscopio puede reconocerse como una red de grietas o como muescas de capa en la zona del borde de la impresión. La evaluación de la descamación en torno a la impresión puede realizarse o bien de acuerdo con la directriz 3198 de VDI, clasificándose en las clases de adherencia 1-6, o bien mediante la evaluación digital de imágenes de las partes de superficie descamadas, lo que resulta en una evaluación más objetiva y subdividida de forma más precisa.In the Rockwell test (VDI guideline 3198), a diamond cone with defined force is pressed on the surface of the layer. In the environment of hardness printing, the layer is damaged, which in the microscope can be recognized as a network of cracks or as layer notches in the area of the edge of the print. The evaluation of flaking around printing can be carried out either according to VDI guideline 3198, classifying in adhesion classes 1-6, or by digitally evaluating images of flaked surface parts, which It results in a more objective and subdivided evaluation more precisely.
En el caso del ensayo de reticulación, la resistencia adhesiva se determina mediante cortes continuos en ángulo recto entre sí, resultando en una retícula. El ensayo de resistencia al rayado utilizado para evaluar la resistencia adhesiva de sistemas de película orgánica como, por ejemplo, barnices y productos de revestimiento utilizados en placas de muestra planas y lisas, el material de muestra con un grosor de capa uniforme se aplica sobre placas de prueba planas con el mismo acabado superficial. Después del secado, la resistencia adhesiva se determina guiando las chapas contra una herramienta de torno o cilindro redondeado, que se carga con pesos hasta que la capa de barniz se separa del sustrato. El ensayo de extracción determina la fuerza de tracción mínima necesaria para extraer o arrancar una pintura de una sola capa o multicapa perpendicular a la superficie. A diferencia de la carga de fuerza de cizallamiento del ensayo de resistencia al rayado, con este método se carga el recubrimiento con fuerza de tracción máxima. Para la prueba, en primer lugar se pega una sufridera (dolly) al recubrimiento perpendicularmente. Después de que el adhesivo se haya curado, se conecta un dispositivo de prueba a la sufridera y se alinea para crear una tensión perpendicular a la superficie de prueba. La fuerza se aumenta gradualmente y se monitoriza de manera controlada hasta que la superficie de recubrimiento se desprende o se alcanza un cierto valor.In the case of the crosslinking test, the adhesive strength is determined by continuous cuts at right angles to each other, resulting in a lattice. The scratch resistance test used to evaluate the adhesive strength of organic film systems such as varnishes and coating products used in flat and smooth sample plates, the sample material with a uniform layer thickness is applied on plates flat test with the same surface finish. After drying, the adhesive strength is determined by guiding the sheets against a lathe tool or rounded cylinder, which is loaded with weights until the varnish layer separates from the substrate. The extraction test determines the minimum tensile force necessary to extract or tear a single layer or multilayer paint perpendicular to the surface. Unlike the shear force load of the scratch resistance test, with this method the coating is loaded with maximum tensile force. For the test, a dolly is attached first to the coating perpendicularly. After the adhesive has cured, a test device is connected to the bearing and is aligned to create a tension perpendicular to the test surface. The force is gradually increased and monitored in a controlled manner until the coating surface detaches or a certain value is reached.
En el ensayo de plegado, las chapas recubiertas con un radio definido se pliegan 90° dependiendo del grosor de la chapa D (x veces D) sobre una espiga. Se determina a partir de qué radio se desprende el recubrimiento en el área de plegado. El multiplicador sirve como parámetro. Un segundo parámetro es el valor de cuántos grados se puede plegar la chapa por encima de los 90° sin que se desprenda el recubrimiento.In the folding test, the sheets coated with a defined radius are folded 90 ° depending on the thickness of the sheet D (x times D) on a spike. It is determined from which radius the coating is detached in the folding area. The multiplier serves as a parameter. A second parameter is the value of how many degrees the sheet can be folded above 90 ° without the coating coming off.
Por medio de aplicación de llama o plasma de oxígeno, también pueden obtenerse capas de sol-gel de resistencia de adhesión sobre acero al carbono, acero Corten y superficies cromadas, así como sobre superficies bruñidas mecánicamente sobre acero inoxidable y aluminio.Through the application of flame or oxygen plasma, solder-gel layers of adhesion resistance can be obtained on carbon steel, Corten steel and chromed surfaces, as well as on mechanically burnished surfaces on stainless steel and aluminum.
Es comprensible para el experto en la técnica que primero se aplica una capa de sol-gel en forma de un sol líquido con partículas coloidales flotando en la misma, que luego se convierte en un gel y, finalmente, forma una capa de barniz sólida y dura. Si se habla también de “la aplicación del barniz sol-gel” o sobre “el curado del barniz sol-gel”, el experto en la técnica sabe en qué estado se encuentra el sistema sol-gel.It is understandable to the person skilled in the art that a sol-gel layer is first applied in the form of a liquid sun with colloidal particles floating therein, which then becomes a gel and finally forms a layer of solid varnish and hard. If there is also talk of "the application of the sol-gel varnish" or about "the cure of the sol-gel varnish", the person skilled in the art knows in what state the sol-gel system is.
Los recubrimientos sol-gel consisten generalmente en dos componentes de reacción, que se mezclan en una proporción fija entre sí poco antes del procesamiento. A esta mezcla se le añade finalmente como tercer componente una dilución, generalmente un alcohol. Mediante dilución, se ajustan la concentración de la mezcla de reacción y la viscosidad del precipitado acabado. El sol-gel es preferiblemente un sol de sílice basado en silanos que están disueltos en disolventes, incluyendo además el sol de sílice preferiblemente uno o varios elementos formadores de sol adicionales, preferiblemente uno o varios elementos del grupo formado por Al, Ti, Zr, Mg, Ca y Zn, sustituyendo estos elementos a los átomos de Si en las estructuras coloidales. Los recubrimientos sol-gel/barnices sol-gel preferibles se describen en el documento EP 2145980. Con esto se hace referencia en particular a los recubrimientos sol-gel descritos en el documento EP 2145980, así como al procedimiento para su aplicación.Sol-gel coatings generally consist of two reaction components, which are mixed in a fixed proportion to each other shortly before processing. To this mixture is finally added as a third component a dilution, usually an alcohol. By dilution, the concentration of the reaction mixture and the viscosity of the finished precipitate are adjusted. The sol-gel is preferably a silica sol based on silanes that are dissolved in solvents, further including the silica sol preferably one or more additional sun-forming elements, preferably one or more elements of the group formed by Al, Ti, Zr, Mg, Ca and Zn, substituting these elements to the atoms of Si in the colloidal structures. The preferable sol-gel coatings / sol-gel varnishes are described in EP 2145980. This refers in particular to the sol-gel coatings described in EP 2145980, as well as to the process for their application.
Los compuestos de partida para la formación del sol y, finalmente, el barniz sol-gel son silanos hidrolizables de fórmula SiR4 , comprendiendo los 4 residuos R residuos hidrolizables OR' 2-4 y residuos no hidrolizables R” 0-2. Por lo tanto, estos silanos de partida también pueden representarse como Si(OR')4-nR”n con n = 0, 1 o 2. Si se utilizan elementos formadores de sol adicionales como se ha descrito anteriormente, los compuestos apropiados deben seleccionarse de acuerdo con los valores de los elementos como compuestos de partida, como AlR3, etc.The starting compounds for the formation of the sun and, finally, the sol-gel varnish are hydrolysable silanes of formula SiR 4 , the 4 residues R comprising hydrolysable residues OR '2-4 and non-hydrolysable residues R "0-2. Therefore, these starting silanes can also be represented as Si (OR ') 4-n R ” n with n = 0, 1 or 2. If used Additional sun-forming elements as described above, the appropriate compounds should be selected according to the values of the elements as starting compounds, such as AlR 3 , etc.
Los restos hidrolizables OR' son restos hidroxilo, alcoxilo y/ o cicloalcoxilo. Los ejemplos apropiados incluyen restos de hidroxilo, metoxilo, etoxilo, n-propoxilo, isopropoxilo, n-butoxilo, i-butoxilo, t-butoxilo, pentoxilo, hexoxilo, ciclopentiloxilo, ciclohexiloxilo, siendo particularmente preferibles los residuos de etoxilo, n-propoxilo e isopropoxilo. Los restos hidrolizables OR' puede ser iguales o diferentes entre sí.The OR 'hydrolyzable moieties are hydroxyl, alkoxy and / or cycloalkoxy moieties. Suitable examples include hydroxyl, methoxy, ethoxy, n-propoxy, isopropoxyl, n-butoxy, i-butoxy, t-butoxy, pentoxyl, hexoxyl, cyclopentyloxy, cyclohexyloxy residues, with ethoxy, n-propoxy residues being particularly preferable. isopropoxy. The OR 'hydrolyzable moieties may be the same or different from each other.
Los restos no hidrolizables R”, tal como están presentes, son restos de alquilo y/o cicloalquilo. Ejemplos apropiados para esto comprenden, por ejemplo, restos de metilo, etilo, n-propilo, isopropilo, n-butilo, i-butilo, t-butilo, pentilo, hexilo, ciclopentilo, ciclohexilo, siendo especialmente preferibles los restos de metilo, etilo, n-propilo e isopropilo. Los restos no hidrolizables R” también pueden ser iguales o diferentes entre sí.The non-hydrolysable moieties R ", as present, are alkyl and / or cycloalkyl moieties. Examples suitable for this include, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, i-butyl, t-butyl, pentyl, hexyl, cyclopentyl, cyclohexyl moieties, methyl, ethyl moieties being especially preferable , n-propyl and isopropyl. The non-hydrolysable moieties R "can also be the same or different from each other.
Los compuestos de partida del sol pueden consistir en un único tipo de silano, pero a menudo comprenden mezclas de varios silanos (y, en su caso, compuestos de partida formadores de sol de otros elementos). Es preferible que al menos uno de los componentes de los compuestos de partida sea un silano de la fórmula Si(OR') 4-nR”n con n = 0, es decir, Si(OR')4. Por ejemplo, una capa de sol-gel preferida puede comprender los materiales de partida TEOS (tetraetoxiortosilano) y mTe S (metiltrietoxisilano) y/o DMDES (dimetildietoxisilano).The starting compounds of the sun may consist of a single type of silane, but often comprise mixtures of several silanes (and, where appropriate, sun-forming starting compounds of other elements). It is preferable that at least one of the components of the starting compounds is a silane of the formula Si (OR ') 4-n R " n with n = 0, that is, Si (OR') 4 . For example, a preferred sol-gel layer may comprise the starting materials TEOS (tetraethoxyortosilane) and mTe S (methyltriethoxysilane) and / or DMDES (dimethyldiethoxysilane).
Además, también se pueden utilizar otros aditivos comúnmente utilizados en el campo de los sistemas de sol-gel, como por ejemplo, formadores de red adicionales, como acriloxipropiltrimetoxisilano o metacriloxipropiltrimetoxisilano, que pueden permitir una mayor reticulación orgánica, en particular si una parte insignificante de los compuestos de partida son los denominados compuestos convertidores de red de la fórmula Si(OR')4-nR”n con n = 1 o 2.In addition, other additives commonly used in the field of sol-gel systems can also be used, such as additional network formers, such as acryloxypropyltrimethoxysilane or methacryloxypropyltrimethoxysilane, which may allow for greater organic crosslinking, in particular if an insignificant part of the starting compounds are the so-called network converter compounds of the formula Si (OR ') 4-n R " n with n = 1 or 2.
En el sol, los compuestos de partida se hidrolizan parcialmente a los compuestos de hidroxilo correspondientes (por ejemplo, ácido ortosilícico, trihidroxialquilsilano, etc.), que pueden facilitarse mediante la adición de un catalizador, como por ejemplo, ácido. Debido a la alta tendencia a la condensación de estos compuestos de hidroxilo, ahora estos pueden condensarse mediante división de agua en redes de siloxano más pequeñas. En el sol ya existen partículas coloidales que contienen enlaces de siloxano. Los enlaces de siloxano son enlaces de la forma = Si-O-S¡e, donde “=” simboliza tres enlaces arbitrarios independientes entre sí con otros elementos, especialmente con OH, OR' y R”, resultando en una estructura reticulada tridimensional en las partículas coloidales. A este respecto, OR' y R” tienen el mismo significado que anteriormente.In the sun, the starting compounds are partially hydrolyzed to the corresponding hydroxyl compounds (for example, orthosilicic acid, trihydroxyalkylsilane, etc.), which can be facilitated by the addition of a catalyst, such as acid. Due to the high tendency to condensation of these hydroxyl compounds, these can now be condensed by dividing water into smaller siloxane networks. In the sun there are already colloidal particles that contain siloxane bonds. The siloxane bonds are bonds of the form = Si-OS¡e, where "=" symbolizes three arbitrary independent links with each other with other elements, especially with OH, OR 'and R ", resulting in a three-dimensional cross-linked structure in the particles colloidal In this respect, OR 'and R ”have the same meaning as before.
La aplicación del barniz sol-gel se puede hacer de cualquier manera, por ejemplo, mediante inmersión, inundación, pulverización o propagación. Sin embargo, preferiblemente se realiza por pulverización, ya que esto permite un control preciso de la cantidad aplicada por unidad de área.The application of the sol-gel varnish can be done in any way, for example, by immersion, flooding, spraying or spreading. However, it is preferably done by spraying, since this allows precise control of the amount applied per unit area.
A este respecto, la cantidad se puede ajustar según sea necesario. Por ejemplo, una capa de sol-gel puede presentar un grosor de capa de aproximadamente 6 |im, o de aproximadamente 0,5-5,0 |im, preferiblemente de 1,0 5,0 |im, o 0,5-3,0 |im y más preferiblemente de 1,0-4,0 |im. Preferiblemente, la capa de sol-gel tiene un grosor uniforme con variaciones de preferiblemente menos del 10% del grosor de capa.In this regard, the quantity can be adjusted as necessary. For example, a sol-gel layer may have a layer thickness of about 6 | im, or about 0.5-5.0 | im, preferably 1.0 5.0 | im, or 0.5- 3.0 | im and more preferably 1.0-4.0 | im. Preferably, the sol-gel layer has a uniform thickness with variations of preferably less than 10% of the layer thickness.
La viscosidad del barniz sol-gel puede ajustarse por el experto en la técnica. Se sabe que el sol, en una dilución correspondientemente elevada, es lo suficientemente muy fluido en su disolvente para penetrar en los poros de una superficie. Se sabe que el sol, en una dilución correspondientemente elevada, es lo suficientemente muy fluido en su disolvente para aplicarse por salpicadura, pulverización, laminado o pincelado.The viscosity of the sol-gel varnish can be adjusted by the person skilled in the art. It is known that the sun, in a correspondingly high dilution, is very fluid enough in its solvent to penetrate the pores of a surface. It is known that the sun, in a correspondingly high dilution, is very fluid enough in its solvent to be applied by splashing, spraying, rolling or brushing.
Los disolventes adecuados para el sol son agua y especialmente los alcoholes como metanol, etanol, n-propanol o isopropanol, siendo especialmente preferidos el etanol y el isopropanol debido a sus propiedades físicas y a la baja toxicidad de sus vapores.Suitable solvents for the sun are water and especially alcohols such as methanol, ethanol, n-propanol or isopropanol, ethanol and isopropanol being especially preferred due to their physical properties and the low toxicity of their vapors.
En consecuencia, el sol aplicado se deja reaccionar para dar un gel. Esta reacción transforma el sol líquido en una capa de gel sólido en la que las partículas coloidales del sol se reticulan entre sí mediante una mayor hidrólisis y condensación y con compuestos de partida no hidrolizados y condensados. Esto puede suceder, por ejemplo, mediante la evaporación del disolvente alcohólico al secarse.Consequently, the applied sun is allowed to react to give a gel. This reaction transforms the liquid sun into a layer of solid gel in which the colloidal particles of the sun cross-link with each other through increased hydrolysis and condensation and with non-hydrolyzed and condensed starting compounds. This can happen, for example, by evaporation of the alcoholic solvent upon drying.
Después de secar las superficies, los recubrimientos de sol-gel se pueden quemar, formando una estructura de vitrocerámica que se adhiere firmemente, es resistente al envejecimiento y resistente a las influencias ambientales. La quema del recubrimiento puede realizarse por el experto en la técnica de acuerdo con el procedimiento habitual. Por ejemplo, las superficies recubiertas con el gel se tratan con un curado térmico, por ejemplo, a 250°C. Esto sucede a temperaturas elevadas, en las que el gel se transforma en una capa incolora, transparente, similar al vidrio. Los componentes de sol de sílice se transforman en un dióxido de silicio aún más reticulado para, dependiendo de la composición del sol subyacente, poder contener otros componentes como el óxido de aluminio, el óxido de titanio o óxido de circonio. Estas capas son duras, cerradas y resistentes a muchos de los productos químicos con los que una superficie puede entrar en contacto en circunstancias normales y temperaturas de hasta 500°C aproximadamente.After drying the surfaces, the sol-gel coatings can be burned, forming a ceramic structure that adheres firmly, is resistant to aging and resistant to environmental influences. The burning of the coating can be carried out by the person skilled in the art according to the usual procedure. For example, surfaces coated with the gel are treated with a thermal cure, for example, at 250 ° C. This happens at elevated temperatures, in which the gel is transformed into a colorless, transparent layer, similar to glass. The silica sol components are transformed into an even more crosslinked silicon dioxide to, depending on the composition of the underlying sun, be able to contain other components such as aluminum oxide, titanium oxide or zirconium oxide. These layers are hard, closed and resistant to many of the chemicals with which A surface may come into contact under normal circumstances and temperatures of up to approximately 500 ° C.
Según una forma de realización preferida, la superficie recubierta está sometida a temperaturas de 160°C a 300°C, de manera especialmente preferible de 160°C a 250°C y más preferiblemente de 160°C a 220°C durante el posterior curado del gel. Este curado debe realizarse durante un período de al menos 10 minutos, preferiblemente de 20 a 45 minutos, por ejemplo, 30 minutos. El curado se realiza preferiblemente a temperaturas entre 180°C y 250°C, por ejemplo a 200°C, pero también son adecuadas temperaturas inferiores a 180°C. Al hacerlo, el gel se convierte en un barniz duro, incoloro y transparente, similar al vidrio, que sella firmemente la superficie, a su vez, no presenta grietas y le da a la superficie una alta dureza y resistencia al desgaste.According to a preferred embodiment, the coated surface is subjected to temperatures of 160 ° C to 300 ° C, especially preferably 160 ° C to 250 ° C and more preferably 160 ° C to 220 ° C during subsequent curing. of the gel. This curing should be performed for a period of at least 10 minutes, preferably 20 to 45 minutes, for example, 30 minutes. Curing is preferably carried out at temperatures between 180 ° C and 250 ° C, for example at 200 ° C, but temperatures below 180 ° C are also suitable. In doing so, the gel becomes a hard, colorless and transparent varnish, similar to glass, which seals the surface firmly, in turn, does not present cracks and gives the surface a high hardness and wear resistance.
Los procesos de formación y curado del gel pueden superponerse, ya que, por ejemplo, la formación de gel por secado y evaporación del disolvente puede tener lugar al menos parcialmente incluso al comienzo del tratamiento para el curado. También un procedimiento de este tipo, en el que los procesos de formación de gel y el curado del gel se superponen, está comprendido por la invención.The gel formation and curing processes can overlap, since, for example, gel formation by drying and evaporating the solvent can take place at least partially even at the beginning of the curing treatment. Also such a procedure, in which the gel formation and gel curing processes overlap, is encompassed by the invention.
Sin embargo, también se pueden llevar a cabo otros procedimientos de curado convencionales.However, other conventional curing procedures can also be carried out.
La invención también se refiere a un acero Corten con una superficie tratada, que contiene un recubrimiento incoloro, transparente, sobre una superficie del acero Corten, realizándose el tratamiento de la superficie según un procedimiento de acuerdo con la presente invención. El acero Corten según la invención se diferencia estructuralmente de los aceros corten conocidos, reconocibles por su color y propiedades, como la estabilidad frente a la corrosión.The invention also relates to a Corten steel with a treated surface, which contains a colorless, transparent coating, on a surface of the Corten steel, the surface treatment being carried out according to a method according to the present invention. Corten steel according to the invention differs structurally from known corten steels, recognizable by their color and properties, such as corrosion resistance.
Como recubrimientos sol-gel/barnices sol-gel, se utilizan, por ejemplo, POLIANT o POLISEAL de POLIGRAT.As sol-gel coatings / sol-gel varnishes, for example, POLIANT or POLISEAL de POLIGRAT are used.
El objeto de la invención es también producir un metal que comprende una superficie metálica oxidada mediante un procedimiento descrito anteriormente.The object of the invention is also to produce a metal comprising an oxidized metal surface by a method described above.
El grosor de capa de la capa de óxido asciende a preferiblemente de 100 nm a 2 |im, mucho más preferiblemente de 200 nm a 1,8 |im, mucho más preferiblemente de 300 nm a 1,7 |im, incluso mucho más preferiblemente de 500 nm a 1.5 |im e incluso mucho más preferiblemente de alrededor 800 nm a 1 |im.The layer thickness of the oxide layer is preferably from 100 nm to 2 µm, much more preferably from 200 nm to 1.8 µm, much more preferably from 300 nm to 1.7 µm, even much more preferably from 500 nm to 1.5 | im and even more preferably from around 800 nm to 1 | im.
El objeto de la invención es también un material que comprende un metal con al menos una superficie metálica oxidada y una capa de sol-gel encima de la misma, produciéndose el material según un procedimiento descrito anteriormente.The object of the invention is also a material comprising a metal with at least one oxidized metal surface and a sol-gel layer thereon, the material being produced according to a procedure described above.
El grosor de capa de la capa de óxido asciende a preferiblemente de 100 nm a 2 |im, mucho más preferiblemente de 200 nm a 1,8 |im, mucho más preferiblemente de 300 nm a 1,7 |im, incluso mucho más preferiblemente de 500 nm a 1.5 |im e incluso mucho más preferiblemente de alrededor 800 nm a 1 |im.The layer thickness of the oxide layer is preferably from 100 nm to 2 µm, much more preferably from 200 nm to 1.8 µm, much more preferably from 300 nm to 1.7 µm, even much more preferably from 500 nm to 1.5 | im and even more preferably from around 800 nm to 1 | im.
El grosor de capa de la capa de sol-gel asciende a preferiblemente unos 6 |im, mucho más preferiblemente unos 0,5-5,0 |im, mucho más preferiblemente 1,0-5,0 |im, o 0,5-3,0 |im y lo más preferiblemente 1,0-4,0 |im. Preferiblemente, la capa de sol-gel presenta un grosor uniforme con variaciones de menos del 10% del grosor de capa.The layer thickness of the sol-gel layer is preferably about 6 | im, much more preferably about 0.5-5.0 | im, much more preferably 1.0-5.0 | im, or 0.5 -3.0 | im and most preferably 1.0-4.0 | im. Preferably, the sol-gel layer has a uniform thickness with variations of less than 10% of the layer thickness.
El metal se selecciona preferiblemente de acero al carbono, acero Corten, metal con superficies cromadas, metal con superficies bruñidas mecánicamente, acero inoxidable y aluminio.The metal is preferably selected from carbon steel, Corten steel, metal with chrome surfaces, metal with mechanically burnished surfaces, stainless steel and aluminum.
Ejemplos:Examples:
Ejemplo 1 (Ejemplo de comparación)Example 1 (Comparison Example)
Una chapa de acero inoxidable de tamaño DIN A5 de 1 mm de grosor hecha de material 1.4301 con una superficie de brillo especular pulida mecánicamente se limpió con una grasa de inmersión, se enjuagó con agua, se secó al aire y se cubrió con una capa de sol-gel en un procedimiento de pulverización. Posteriormente, la superficie se curó al aire durante 30 minutos a una temperatura de 250°C.A 1 mm thick DIN A5 stainless steel sheet made of 1.4301 material with a mechanically polished specular gloss surface was cleaned with a dipping grease, rinsed with water, air dried and covered with a layer of sol-gel in a spray procedure. Subsequently, the surface was cured in air for 30 minutes at a temperature of 250 ° C.
Después de enfriar, el recubrimiento podía frotarse en lugares con el pulgar. En una prueba de plegado de 90° con un radio de curvatura de 5 veces el grosor de chapa, el recubrimiento se desprendió completamente en la zona de deformación.After cooling, the coating could be rubbed in places with the thumb. In a 90 ° folding test with a curvature radius of 5 times the sheet thickness, the coating completely detached in the deformation zone.
Ejemplo 2:Example 2:
Una chapa de acero inoxidable según el ejemplo 1 se desengrasó y secó de este modo. Posteriormente, la superficie se sometió a la llama con una llama de gas (azul) rica en oxígeno durante 3 segundos y se recubrió con una capa de sol-gel después del enfriamiento en un procedimiento de pulverización. Posteriormente, la superficie se curó durante un período de 30 minutos a una temperatura de 250°C.A stainless steel sheet according to example 1 was degreased and dried in this way. Subsequently, the The surface was subjected to the flame with an oxygen-rich (blue) gas flame for 3 seconds and coated with a sol-gel layer after cooling in a spray procedure. Subsequently, the surface was cured for a period of 30 minutes at a temperature of 250 ° C.
Después de enfriar, el recubrimiento se adhirió firmemente y no se pudo frotar con el pulgar. En un ensayo de plegado de 180° con un radio de curvatura de 5 veces el grosor de chapa, el recubrimiento en el área de deformación no mostró desprendimiento o agrietamiento.After cooling, the coating adhered firmly and could not be rubbed with the thumb. In a 180 ° folding test with a curvature radius of 5 times the sheet thickness, the coating in the deformation area showed no shedding or cracking.
Ejemplo 3: (Ejemplo de comparación)Example 3: (Comparison example)
Una chapa de acero Corten de tamaño DIN A5 con 1 mm de grosor y con un ligero óxido en algunas partes se limpió en una grasa de inmersión, se enjuagó con agua y se aplicó un recubrimiento de sol-gel sin tratamiento previo en un procedimiento de pulverización. A continuación, se curó al aire durante un período de 30 minutos a 250°C.A sheet of Corten steel of DIN A5 size with 1 mm thickness and with a slight oxide in some parts was cleaned in an immersion grease, rinsed with water and a sol-gel coating was applied without prior treatment in a procedure of spray. It was then air cured for a period of 30 minutes at 250 ° C.
Después de enfriar, fue posible limpiar la capa de la superficie de la superficie con el dedo. En una prueba de plegado de 90° con un radio de 5 x D, el recubrimiento se desprendió completamente en la zona de plegado.After cooling, it was possible to clean the surface surface layer with your finger. In a 90 ° folding test with a 5 x D radius, the coating completely detached in the folding zone.
Ejemplo 4:Example 4:
Una chapa de acero Corten tal como se muestra en el ejemplo se limpió en una grasa de inmersión, se enjuagó con agua y se secó. Posteriormente, se sometió a la llama con una llama de gas (azul) rica en oxígeno durante 5 segundos. Después de enfriar, el recubrimiento se adhirió firmemente y no se pudo frotar con el pulgar. En un ensayo de plegado de 180° con un radio de 5 veces el grosor de la chapa, el recubrimiento no se desprendió y no mostró grietas o desprendimiento en la zona de plegado. En una prueba de pulverización salina posterior durante 400 horas, la superficie no mostró corrosión.A Corten steel sheet as shown in the example was cleaned in an immersion grease, rinsed with water and dried. Subsequently, it was subjected to the flame with a gas flame (blue) rich in oxygen for 5 seconds. After cooling, the coating adhered firmly and could not be rubbed with the thumb. In a 180 ° folding test with a radius of 5 times the thickness of the sheet, the coating did not peel off and showed no cracks or detachment in the folding zone. In a subsequent salt spray test for 400 hours, the surface showed no corrosion.
Ejemplo 5: (Ejemplo de comparación)Example 5: (Comparison example)
Una chapa de acero Corten se oxidó mediante un pretratamiento en una disolución con peróxido de hidrógeno al 15% y luego se aplicó una capa de sol-gel en un procedimiento de pulverización y se quemó a 250°C durante 30 minutos.A sheet of Corten steel was oxidized by pretreatment in a solution with 15% hydrogen peroxide and then a sol-gel layer was applied in a spraying process and burned at 250 ° C for 30 minutes.
La capa no pudo frotarse con el dedo y pasó la prueba de plegado con un radio de 5 veces el grosor de la hoja en 90° sin desprendimiento. En una prueba de pulverización salina posterior, la superficie mostró una corrosión significativa después de 40 horas. La alta resistencia a la corrosión de la superficie en el ejemplo 4 en comparación con el ejemplo 5 muestra la influencia de la calidad de la capa de óxido mostrada en el ejemplo 4 mediante el procedimiento de acuerdo con la invención basándose en el recubrimiento. The layer could not be rubbed with the finger and passed the folding test with a radius of 5 times the thickness of the blade at 90 ° without detachment. In a subsequent saline spray test, the surface showed significant corrosion after 40 hours. The high corrosion resistance of the surface in example 4 compared to example 5 shows the influence of the quality of the oxide layer shown in example 4 by the process according to the invention based on the coating.
Claims (5)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP16002169.7A EP3305941B1 (en) | 2016-10-07 | 2016-10-07 | Method for producing an adhering sol-gel-layer on a metal surface |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| ES2742948T3 true ES2742948T3 (en) | 2020-02-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES16002169T Active ES2742948T3 (en) | 2016-10-07 | 2016-10-07 | Procedure for application with adhesive resistance of a sol-gel layer on a metal surface |
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| EP (1) | EP3305941B1 (en) |
| ES (1) | ES2742948T3 (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU1351499A (en) * | 1997-12-04 | 1999-06-16 | Nippon Sheet Glass Co. Ltd. | Process for the production of articles covered with silica-base coats |
| DE19937186C1 (en) * | 1999-08-06 | 2000-09-07 | Mannesmann Sachs Ag | Ferrous metal part is surface oxidized, e.g. for corrosion protection of steel clutch, torsion vibration damper and/or flywheel components, by exposing the heated part to an oxygen-rich atmosphere and gas cooling |
| WO2007083729A1 (en) * | 2006-01-20 | 2007-07-26 | Osaka Titanium Technologies Co., Ltd. | Method for producing titanium oxide |
| DE102006005063A1 (en) * | 2006-02-03 | 2007-08-09 | Linde Ag | Process for the heat treatment of steel strip |
| EP2145980A1 (en) | 2008-07-07 | 2010-01-20 | Poligrat Gmbh | Coloured stainless steel surface and method for colouring stainless steel |
| DE102010037254B4 (en) * | 2010-08-31 | 2012-05-24 | Thyssenkrupp Steel Europe Ag | Process for hot dip coating a flat steel product |
| EP2848715B1 (en) * | 2013-09-13 | 2018-10-31 | ThyssenKrupp Steel Europe AG | Method for producing a steel component with an anti-corrosive metal coating |
-
2016
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Also Published As
| Publication number | Publication date |
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| EP3305941A1 (en) | 2018-04-11 |
| EP3305941B1 (en) | 2019-07-03 |
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