ES2218020T3 - PROCEDURE FOR DECORATION OF METAL PARTS. - Google Patents
PROCEDURE FOR DECORATION OF METAL PARTS.Info
- Publication number
- ES2218020T3 ES2218020T3 ES00106868T ES00106868T ES2218020T3 ES 2218020 T3 ES2218020 T3 ES 2218020T3 ES 00106868 T ES00106868 T ES 00106868T ES 00106868 T ES00106868 T ES 00106868T ES 2218020 T3 ES2218020 T3 ES 2218020T3
- Authority
- ES
- Spain
- Prior art keywords
- paper support
- metal
- metal object
- paper
- decoration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 33
- 239000002184 metal Substances 0.000 title claims abstract description 27
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 27
- 238000005034 decoration Methods 0.000 title abstract description 11
- 239000003973 paint Substances 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims description 12
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 abstract description 3
- 238000010422 painting Methods 0.000 abstract description 3
- 238000005554 pickling Methods 0.000 abstract description 3
- 238000011282 treatment Methods 0.000 abstract description 3
- 239000012467 final product Substances 0.000 abstract description 2
- 229910001092 metal group alloy Inorganic materials 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000003086 colorant Substances 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000000976 ink Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 235000019646 color tone Nutrition 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
- B41M5/035—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by sublimation or volatilisation of pre-printed design, e.g. sublistatic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/28—Printing on other surfaces than ordinary paper on metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
- B41M5/035—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by sublimation or volatilisation of pre-printed design, e.g. sublistatic
- B41M5/0351—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by sublimation or volatilisation of pre-printed design, e.g. sublistatic on anodized aluminium
Landscapes
- Decoration By Transfer Pictures (AREA)
- Eyeglasses (AREA)
- Adornments (AREA)
- Chemically Coating (AREA)
Abstract
Description
Procedimiento para la decoración de piezas metálicas.Procedure for decorating pieces metallic
Es ya conocida en la técnica la decoración de superficies por el sistema de transferencia, independientemente de que sean tejidos o metales en el sentido general de la palabra.It is already known in the art the decoration of surfaces by the transfer system, regardless of that are fabrics or metals in the general sense of the word.
Estas aplicaciones se realizan todavía con diversas técnicas, todas las cuales requieren la presencia de presión y calor para la polimerización de las tintas sobre las superficies que van a ser decoradas.These applications are still made with various techniques, all of which require the presence of pressure and heat for the polymerization of the inks on the surfaces that are going to be decorated.
El documento EP 0810102 describe un procedimiento de impresión para decorar barras de perfil de aluminio arquitectónico. Según este procedimiento, se aplica un revestimiento de polvo coloreado sobre las barras de perfil como un revestimiento de base, y la barra de perfil revestida se conduce después a un horno de túnel para calentamiento. Después de salir del horno de túnel, la barra de perfil entra en una unidad de impresión donde los cilindros de silicio para presionar especialmente construidos fuerzan un papel de transferencia o un tejido de transferencia para cubrir la barra. Sobre el papel de transferencia o tejido de transferencia se imprime una diseño sublimable, cuyo diseño se transfiere sobre la barra por sublimación. El papel de transferencia o tejido de transferencia se retira automáticamente después del uso. Se aplica un revestimiento de polvo transparente como revestimiento superior para lograr la máxima resistencia en el exterior.EP 0810102 describes a procedure print to decorate aluminum profile bars architectural. According to this procedure, a coating is applied of colored powder on the profile bars as a coating base, and the coated profile bar is then led to a tunnel oven for heating. After leaving the oven tunnel, the profile bar enters a printing unit where the specially constructed silicon pressurized cylinders force a transfer paper or a transfer tissue to Cover the bar. On the transfer paper or tissue of transfer a sublimable design is printed, whose design is transfers over the sublimation bar. Transfer paper or transfer tissue is automatically removed after use. A transparent powder coating is applied as a coating superior to achieve maximum resistance outdoors.
El documento WO 93/04872 describe un procedimiento para imprimir un diseño sublimable sobre un substrato metálico que tiene un perfil substancialmente plano. Después de aplicar un revestimiento de base/imprimación y un revestimiento polimérico a la superficie que va a ser decorada, se coloca una chapa de transferencia que soporta un diseño sublimable sobre la superficie revestida. La chapa de transferencia y el substrato metálico son entonces sometidos a temperaturas y presión suficientes para hacer que la tinta sublimable se sublime y se una al revestimiento polimérico. La presión se aplica a la chapa de transferencia por medio de una prensa de transferencia de calor que comprende una base cubierta con una placa de caucho de silicio elástica, que proporciona soporte para el substrato metálico que se va a imprimir. Localizado por encima de la placa de caucho de silicio hay un elemento móvil provisto de un plato, cuya temperatura se puede variar. El aire comprimido actúa sobre el plato, que presiona la chapa de transferencia contra el substrato metálico para permitir que el diseño sublimable sea transferido sobre dicho substrato.WO 93/04872 describes a procedure to print a sublimable design on a substrate metallic that has a substantially flat profile. After apply a basecoat / primer and a coating polymeric to the surface to be decorated, a transfer plate that supports a sublimable design on the coated surface. The transfer plate and the substrate metallic are then subjected to sufficient temperatures and pressure to make the sublimable ink sublime and join the polymeric coating. The pressure is applied to the sheet of transfer by means of a heat transfer press that comprises a base covered with a silicon rubber plate elastic, which provides support for the metal substrate that It will print. Located above the rubber plate of silicon there is a mobile element provided with a plate, whose temperature It can be varied. Compressed air acts on the plate, which press the transfer plate against the metal substrate to allow the sublimable design to be transferred over said substrate.
El objetivo de la invención es la decoración de metales, aleaciones de metal, en forma de perfiles extruídos, chapas y objetos de metal en general.The object of the invention is the decoration of metals, metal alloys, in the form of extruded profiles, sheets and metal objects in general.
El procedimiento utiliza el sistema de transferencia ya conocido. La novedad radica en la decoración de las chapas y perfiles extruídos sobre todas las caras mediante un solo tratamiento, independientemente de la forma de la sección, utilizando al mismo tiempo succión y aire comprimido.The procedure uses the system of transfer already known. The novelty lies in the decoration of the Extruded sheets and profiles on all faces using a single treatment, regardless of the shape of the section, using both suction and compressed air.
El nuevo sistema permite realizar más rápido el procedimiento de transferencia y obtener un resultado óptimo con relación a la calidad del producto final.The new system allows faster transfer procedure and get an optimal result with relation to the quality of the final product.
La superficie que se va a decorar se somete a los tratamientos tradicionales de decapado, para prepararla para pintar y para permitir una mejor adhesión de la película de pintura sobre la superficie de metal.The surface to be decorated is subjected to the traditional pickling treatments, to prepare it for painting and to allow better adhesion of the paint film on The metal surface.
La pintura base o imprimación utilizada es incolora, y los colores cromáticos así como el diseño de la decoración se transfieren por el sistema de transferencia.The base paint or primer used is colorless, and chromatic colors as well as the design of the Decoration are transferred by transfer system.
Este procedimiento es innovador porque los sistemas usados aún hoy incluyen la coloración de la superficie con colores de imprimación sobre la que se transfiere el diseño a través de la transferencia.This procedure is innovative because the systems used even today include surface coloration with primer colors on which the design is transferred through of the transfer.
Esto permite obtener una gama de colores que es sensiblemente más diversa con tonos de colores y combinación de colores que son todavía impensables sobre las superficies de metal; de hecho, la gama de colores de las tintas es mucho más diversa y más fácilmente realizable, comparada con la gama de colores de las pinturas en polvo.This allows to obtain a range of colors that is noticeably more diverse with color tones and a combination of colors that are still unthinkable on metal surfaces; in fact, the color range of the inks is much more diverse and more easily achievable, compared to the color gamut of the powder paints
Según se menciona anteriormente, el procedimiento utiliza succión y aire comprimido.As mentioned above, the procedure It uses suction and compressed air.
Se deberán distinguir dos procedimientos, el primero para la decoración de perfiles extruídos, el segundo para la decoración de chapas.Two procedures must be distinguished, the first for the decoration of extruded profiles, the second for the sheet decoration.
El procedimiento utilizado para la decoración de perfiles extruídos requiere la utilización de succión y aire comprimido.The procedure used for decorating extruded profiles requires the use of suction and air compressed.
Como se ha expuesto anteriormente, este sistema permite la decoración sobre todas las caras del perfil, cualquiera que sea la forma de la sección, con solo un procedimiento.As previously stated, this system allows decoration on all faces of the profile, any Let it be the shape of the section, with just one procedure.
Después del procedimiento de decapado y la pintura con pinturas transparentes, el perfil extruído se envuelve en el soporte (transferencia que está constituida particularmente por papel liso que lleva sobre su superficie los colores y las configuraciones que se van a transferir.After the pickling procedure and the painting with transparent paints, the extruded profile is wrapped in the support (transfer that is particularly constituted by plain paper that carries on its surface the colors and the settings to be transferred.
Según se especifica anteriormente, el papel empleado presentará una superficie particularmente lisa obtenida por una terminación mecánica, y un peso en gramos de 30 g/m^{2}.As specified above, the paper employee will present a particularly smooth surface obtained by a mechanical termination, and a weight in grams of 30 g / m2.
Mediante medios para encolar, se cierra el papel alrededor del perfil sobre tres lados, para formar una bolsa abierta en el lado de la cabeza.By means of gluing, the paper is closed around the profile on three sides, to form an open bag on the side of the head.
El encolado realizado es perfectamente estanco, y la succión se deberá hacer desde el lado abierto, para retirar el aire de la bolsa, haciendo al mismo tiempo que el papel se adhiera a la superficie del metal del perfil extruído.The gluing done is perfectly tight, and the suction should be done from the open side, to remove the air from the bag, making the paper adhere to The metal surface of the extruded profile.
La succión deberá tener lugar gradualmente, para permitir una perfecta adhesión del papel al perfil en la dirección longitudinal, evitando por tanto la formación de pliegues y dobleces.The suction should take place gradually, to allow perfect adhesion of the paper to the profile in the direction longitudinal, thus avoiding the formation of folds and folds
El valor de succión final deberá ser regulado y no excederá el límite máximo de 150 mm de la columna de Hg.The final suction value should be regulated and shall not exceed the maximum limit of 150 mm of the Hg column.
En presencia de temperaturas altas, el papel muestra una ligera expansión, que facilita una mejor adhesión sobre la superficie de metal.In the presence of high temperatures, the paper shows a slight expansion, which facilitates better adhesion on The metal surface.
La adhesión del papel al perfil, obtenida por succión, origina pliegues y bolsas de aire en la región central del perfil extruído, cuyas bolsas, debido a la longitud de los perfiles (alrededor de 6,5 m), no se pueden eliminar por simple succión.The adhesion of the paper to the profile, obtained by suction, originates folds and air pockets in the central region of the extruded profile, whose bags, due to the length of the profiles (about 6.5 m), cannot be removed by simple suction.
En estas regiones centrales de los perfiles extruídos, se garantiza la adhesión a través de la presión de un paño (tejido jacquard de algodón) tratado con sistemas de prueba para garantizar su estanqueidad al aire.In these central regions of the profiles extruded, adhesion is guaranteed through the pressure of a cloth (cotton jacquard fabric) treated with test systems to ensure its air tightness.
Dicho paño se mantiene constantemente bajo presión con aire comprimido.Said cloth is kept constantly low pressure with compressed air.
Durante la transferencia, este paño, mantenido bajo presión sobre los perfiles, retira las bolsas de aire que se han formado en las regiones centrales, permitiendo una mejor adhesión del papel a la superficie del perfil.During the transfer, this cloth, maintained under pressure on the profiles, remove the airbags that are have formed in the central regions, allowing better paper adhesion to the profile surface.
El procedimiento utilizado para la decoración de chapas sólo necesita el uso de aire comprimido.The procedure used for decorating Veneers only need the use of compressed air.
Las chapas se cubrirán sobre una cara por papel en el que, al alcanzar la temperatura de transferencia, el paño de jacquard antes mencionado ejercerá la presión deseada para garantizar la presión del papel sobre el soporte que va a ser decorado.The sheets will be covered on one side by paper in which, upon reaching the transfer temperature, the cloth of jacquard mentioned above will exert the desired pressure to guarantee the pressure of the paper on the support that is going to be decorated.
La presión ejercida por el paño garantizará la perfecta adhesión del papel al soporte de chapa, permitiendo una transferencia sin sangrados y distorsiones de los colores y configuraciones que van a ser transferidas a la superficie de la chapa.The pressure exerted by the cloth will guarantee the perfect adhesion of the paper to the sheet support, allowing a transfer without bleeding and color distortions and configurations that will be transferred to the surface of the lock.
La última etapa del procedimiento consiste en llevar los perfiles a la temperatura de transferencia de 160 a 210ºC durante un período de 15-16 segundos, necesarios para la transferencia y cristalización de monómeros para la polimerización perfecta de las tintas sobre el perfil.The last stage of the procedure consists of bring the profiles to the transfer temperature from 160 to 210 ° C for a period of 15-16 seconds, necessary for the transfer and crystallization of monomers for perfect polymerization of the inks on the profile.
Para alcanzar la temperatura necesaria para el procedimiento de polimerización, los perfiles se colocan en un horno de túnel del tipo ventilado alimentado por un sistema de calentamiento por aire-humos, y un sistema de ventilación particular.To reach the necessary temperature for the polymerization procedure, the profiles are placed in an oven of tunnel of the ventilated type fed by a system of air-smoke heating, and a system of private ventilation
La transferencia de los perfiles en el interior del túnel se obtiene con la ayuda de carros de traslado transversales o longitudinales, provistos de una parte superior rígida que soporta los perfiles y chapas.The transfer of profiles inside the tunnel is obtained with the help of transfer cars transverse or longitudinal, provided with a top rigid that supports the profiles and plates.
El sistema de calentamiento se obtiene por un intercambiador de aire-humos que tiene una conformación especial.The heating system is obtained by a air-smoke exchanger that has a special conformation
Las envolturas de aire a la misma velocidad todas en la superficie de intercambio que garantizan el paso sobre toda la superficie del intercambiador, que evitan también la formación de vórtices que conducen inevitablemente a la formación de estancamiento de aire en regiones grandes.Air wraps at the same speed all on the exchange surface that guarantee the passage over the entire surface of the exchanger, which also prevent the formation of vortices that inevitably lead to the formation of air stagnation in large regions.
La ventilación en el interior del horno se garantiza por dos ventiladores centrífugos localizados aguas abajo del intercambiador.The ventilation inside the oven is guarantees by two centrifugal fans located downstream of the exchanger.
El sistema particular utilizado para ventilación permite la formación de hilos de fluido tan lineales como sea posible, para garantizar una uniformidad de temperaturas en toda la longitud del túnel.The particular system used for ventilation allows the formation of fluid lines as linear as possible, to ensure uniform temperatures throughout the tunnel length
Cuando todo el sistema esté funcionando de forma estable, controlando las diferentes temperaturas, la diferencia máxima que se puede encontrar dentro del túnel es de 2ºC.When the whole system is working properly stable, controlling the different temperatures, the difference Maximum that can be found inside the tunnel is 2ºC.
Claims (12)
- --
- colocar un soporte de papel que porta un diseño transferible en contacto con un objeto de metal;place a support of paper that carries a transferable design in contact with an object of metal;
- --
- calentar dicho soporte de papel y dicho objeto de metal, y aplicar presión a dicho soporte de papel que está en contacto con dicho objeto de metal por medio de aire comprimido, para transferir dicho diseño sobre dicho objeto de metal;heat said paper support and said metal object, and apply pressure to said paper support that is in contact with said metal object by compressed air medium, to transfer said design over said metal object;
metal.A method according to any one of claims 1 to 6, wherein said heating comprises feeding said metal object in a tunnel furnace by translating said object of
metal.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITBA990012 | 1999-04-07 | ||
| IT1999BA000012A IT1307891B1 (en) | 1999-04-07 | 1999-04-07 | METAL DECORATION PROCESS. |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| ES2218020T3 true ES2218020T3 (en) | 2004-11-16 |
Family
ID=11335961
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES00106868T Expired - Lifetime ES2218020T3 (en) | 1999-04-07 | 2000-03-30 | PROCEDURE FOR DECORATION OF METAL PARTS. |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP1055524B1 (en) |
| AT (1) | ATE268269T1 (en) |
| DE (1) | DE60011185T2 (en) |
| ES (1) | ES2218020T3 (en) |
| IT (1) | IT1307891B1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITMO20010077A1 (en) | 2001-04-27 | 2002-10-27 | Viv Int Spa | MEANS OF SUPPORT FOR SUBLIMABLE DECORATIONS AND RELATED METHOD |
| ITMI20041891A1 (en) * | 2004-10-06 | 2005-01-06 | Lasa Impianti Srl | PROCEDURE AND EQUIPMENT FOR CONTINUOUS DECORATION USING PROFILE SUBLIMATION. |
| CA2859554C (en) * | 2006-05-10 | 2016-11-08 | Decoral System Usa Corp. | Apparatuses and methods for decorating objects |
| ITMO20060389A1 (en) | 2006-11-22 | 2008-05-23 | Viv Int Spa | EQUIPMENT AND METHOD FOR DECORATING OBJECTS |
| EP2420334B1 (en) * | 2008-12-04 | 2015-07-08 | Jae Bong Son | Method for manufacturing cooking vessel on which picture in more than one colour can be printed, and jig for a printing device used in the same |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE815402A (en) * | 1973-05-24 | 1974-11-22 | PROCESS FOR COLORING METAL OR RIGID SURFACES BY DRY TRANSFER AND PRODUCTS OBTAINED | |
| WO1993004872A1 (en) * | 1991-08-28 | 1993-03-18 | Gary Truchan | Process for printing on metal with sublimable inks |
| GR1002648B (en) * | 1996-05-31 | 1997-03-17 | �������-������� ����������� & ��� �.�.�. | Method for effecting of all types of drwings onto metallic surfaces and associated mechanical equipment. |
-
1999
- 1999-04-07 IT IT1999BA000012A patent/IT1307891B1/en active
-
2000
- 2000-03-30 AT AT00106868T patent/ATE268269T1/en not_active IP Right Cessation
- 2000-03-30 ES ES00106868T patent/ES2218020T3/en not_active Expired - Lifetime
- 2000-03-30 EP EP00106868A patent/EP1055524B1/en not_active Expired - Lifetime
- 2000-03-30 DE DE60011185T patent/DE60011185T2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| EP1055524A1 (en) | 2000-11-29 |
| DE60011185T2 (en) | 2005-07-28 |
| ITBA990012A1 (en) | 2000-10-07 |
| IT1307891B1 (en) | 2001-11-19 |
| ATE268269T1 (en) | 2004-06-15 |
| DE60011185D1 (en) | 2004-07-08 |
| EP1055524B1 (en) | 2004-06-02 |
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