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EP4424861A1 - Cold forging wire rod and steel part having improved delayed fracture resistance, and method for manufacturing same - Google Patents

Cold forging wire rod and steel part having improved delayed fracture resistance, and method for manufacturing same Download PDF

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Publication number
EP4424861A1
EP4424861A1 EP22901845.2A EP22901845A EP4424861A1 EP 4424861 A1 EP4424861 A1 EP 4424861A1 EP 22901845 A EP22901845 A EP 22901845A EP 4424861 A1 EP4424861 A1 EP 4424861A1
Authority
EP
European Patent Office
Prior art keywords
delayed fracture
wire rod
fracture resistance
steel part
steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22901845.2A
Other languages
German (de)
French (fr)
Other versions
EP4424861A4 (en
Inventor
Youngsoo CHUN
Jungpyo ROH
Danbi KIM
Youngtae Kim
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Posco Holdings Inc
Original Assignee
Posco Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Posco Co Ltd filed Critical Posco Co Ltd
Publication of EP4424861A1 publication Critical patent/EP4424861A1/en
Publication of EP4424861A4 publication Critical patent/EP4424861A4/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/28Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/02Winding-up or coiling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • C21D1/32Soft annealing, e.g. spheroidising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/56General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • C21D8/065Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/525Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite

Definitions

  • the disclosure relates to a wire rod for cold forging and steel part and method of manufacturing them, and more particularly, to a wire rod for cold forging and steel part and method of manufacturing them, which improves delayed fracture resistance by controlling the microstructure.
  • Wire rods used for fastening bolts for vehicles and structures are required to have high strength of the steel material to lighten the vehicles and miniaturize the structures.
  • metal strengthening mechanisms such as cold working, grain refinement, martensite strengthening, precipitation hardening, etc.
  • dislocations, grain boundaries, martensitic lath boundaries, fine precipitate boundaries, etc. used for the strengthening mechanisms act as hydrogen trap sites in the steel material and as causes for deterioration of delayed fracture.
  • delayed fracture in high-strength bolts with a tensile strength of at least 1 GPa deteriorates.
  • the steel material for bolts of at least 1 GPa having the traditional tempered martensitic structure has used Mo-added Cr-Mo alloy steel.
  • Mo-added Cr-Mo alloy steel in order to respond to the need for cost reduction along with the development of bolt manufacturing process technology, there have been efforts to replace the high-strength steel of at least 1 GPa with boron-added steel.
  • the boron-added steel is used to realize cost reduction, and after the safety is confirmed, the boron-added steel is being applied to some fastening bolts for vehicles.
  • the disclosure aims to provide a wire rod for cold forging and steel part and method for manufacturing them, which enables cost reduction and improves delayed fracture resistance by controlling the microstructure through an alloy composition and manufacturing method.
  • a steel part with improved delayed fracture resistance includes, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities, wherein autotempered martensite is at least 90% in volume fraction.
  • the steel part with improved delayed fracture resistance may have carbides in prior austenite grains having an average thickness of 15 nm or less.
  • the steel part with improved delayed fracture resistance may have at least 1200 MPa of tensile strength.
  • a method of manufacturing a steel part with improved delayed fracture resistance includes preparing a steel material including, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities; preparing a wire rod by finish-rolling the steel material; winding the wire rod; drawing and then performing spheroidizing heat treatment on the wound wire rod; shaping the spheroidized heat-treated wire rod into a part; and austenizing and then quenching the part.
  • the finish-rolling may be performed at 880 to 980 °C and the winding may be performed at 830 to 930 °C.
  • the spheroidizing heat treatment may be performed at a range of 745 to 765 °C of maximum temperature.
  • the austenizing in the method of manufacturing a steel part with improved delayed fracture resistance, may be performed at 870 to 940 °C.
  • the quenching in the method of manufacturing a steel part with improved delayed fracture resistance, may be performed with a refrigerant of 10 to 80 °C.
  • a wire rod for cold forging includes, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities, wherein a diameter of the wire rod is 5.5 to 20 mm.
  • a wire rod for cold forging and steel part and method for manufacturing them which enables cost reduction and improves delayed fracture resistance by controlling the microstructure through an alloy composition and manufacturing method may be provided.
  • a steel part with improved delayed fracture resistance includes, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities, wherein autotempered martensite is at least 90% in volume fraction.
  • a steel part with improved delayed fracture resistance includes, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities.
  • the content of C (carbon) may be 0.18 to 0.25%.
  • C is an element added to secure strength of the product. Considering this, at least 0.18% of C may be added. However, when the content of C is excessive, it may cause delayed fracture due to the rise in strength. Considering this, the upper limit of the content of C is limited to 0.25%.
  • the content of Si may be 0.30 to 0.50%.
  • Si may be added for deoxidation of steel. Furthermore, Si is an element that is effective in securing strength through solid solution strengthening. Considering this, Si may be added in at least 0.30%. However, when the content of Si is excessive, impact characteristics and formability may deteriorate. Considering this, the upper limit of the content of Si may be limited to 0.50%. Preferably, the content of Si may be 0.31 to 0.48%.
  • the content of Mn (manganese) may be 0.35 to 0.50%.
  • Mn is an element that is very effective in enhancing hardenability and producing a solid solution strengthening effect by forming a substitutional solid solution within the matrix structure.
  • S sulfur
  • the content of P (phosphorus) may be more than 0 to 0.03%.
  • the P is segregated on the grain boundaries, reducing toughness, and acts as a cause to reduce delayed fracture resistance. Hence, it may be managed as an impurity in the disclosure. Considering this, the upper limit of the P content may be limited to 0.03%, and is desirable to be as close as 0%.
  • the content of S may be more than 0 to 0.03%.
  • S is segregated on the grain boundaries, reducing toughness, and acts as a cause to hinder hot rolling by forming low melding point sulfides. Hence, it may be managed as an impurity in the disclosure. Considering this, the upper limit of the S content may be limited to 0.03%, and is desirable to be as close as 0%.
  • the content of Cr (chrome) may be 0.45 to 0.60%.
  • Cr is an element that is very effective in enhancing hardenability and producing a solid solution strengthening effect by forming a substitutional solid solution within the matrix structure. Considering this, Cr may be added in at least 0.45%. However, when the Cr content is excessive, the c/a ratio of corrosion pits increases due to formation of a chromium oxide layer on the surface, so the delayed fracture resistance may deteriorate due to the notch effect. Considering this, the upper limit of the content of Cr may be limited to 0.60%. Preferably, the content of Cr may be 0.46 to 0.59%.
  • the content of Ti may be 0.015 to 0.03%.
  • Ti is an effective element in preventing B (boron) from combining with N (nitrogen) by combining with N brought into the steel into a titanium nitride. Considering this, Ti may be added in at least 0.015%. However, when the content of Ti is excessive, it may form coarse carbonitrides, which may deteriorate delayed fracture resistance. Considering this, the upper limit of the content of Ti may be limited to 0.03%. Preferably, the content of Ti may be 0.023 to 0.026%.
  • the content of B may be 0.001 to 0.004%.
  • B is an effective element in improving hardenability. Considering this, B may be added in at least 0.001%. However, when the content of B is excessive, it may form Fe 23 (CB) 6 carbides, which may cause brittleness of the austenite grain boundaries and thus, deteriorate delayed fracture resistance. Considering this, the upper limit of the content of B may be limited to 0.004%. Preferably, the content of B may be 0.0018% to 0.0023%.
  • the remaining ingredient is iron (Fe) in the disclosure.
  • Fe iron
  • unintended impurities may be inevitably mixed in from raw materials or surroundings in the normal manufacturing process, so they may not be excluded.
  • These impurities may be known to anyone skilled in the ordinary manufacturing process, so not all of them are specifically mentioned in this specification.
  • a steel part with improved delayed fracture resistance may have at least 90% of autotempered martensite in volume fraction.
  • the autotempered martensite When the autotempered martensite is less than 90%, it is difficult to secure sufficient toughness, which may deteriorate delayed fracture resistance.
  • the autotempered martensite may be controlled to be at least 90% through an alloy composition and manufacturing process.
  • the autotempered martensite structure is characterized by being automatically tempered during quenching without an extra tempering heat treatment process.
  • a steel part with improved delayed fracture resistance may be automatically tempered during quenching without an extra tempering heat treatment process, so that the average thickness of carbides in prior austenitic grains may be controlled to be 15 nm or less.
  • the average thickness of carbides in prior austenite grains is controlled to be 15 nm or less to improve the delayed fracture resistance.
  • the steel part with improved delayed fracture resistance may have a tensile strength of at least 1200 MPa by controlling an alloy composition and manufacturing process.
  • a method of manufacturing a steel part with improved delayed fracture resistance includes preparing a steel material including, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.005 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities; preparing a wire rod by finish-rolling the steel material; winding the wire rod; drawing and then performing spheroidizing heat treatment on the wound wire rod; shaping the spheroidized heat-treated wire rod into a part; austenizing and then quenching the part.
  • the steel material that satisfies the alloy composition After the steel material that satisfies the alloy composition is prepared first, it may go through a series of finish-rolling, winding, spheroidizing heat treatment, shaping, austenizing and quenching processes.
  • a wire rod may be prepared by finish-rolling the steel material at 880 to 980 °C, and the wire rod may be wound at 830 to 930 °C.
  • the surface layer is a quasi-two-phase station, so a surface ferrite decarburization layer may be formed by phase transformation. Accordingly, when the finish-rolling temperature or the winding temperature is low, the ferrite decarburization layer is formed on the surface even during heat treatment of the steel part, deteriorating the delayed fracture resistance.
  • the finish-rolling temperature may be at least 880 °C or the winding temperature may be at least 830 °C.
  • the finish-rolling temperature or the winding temperature when the finish-rolling temperature or the winding temperature is high, the ferrite decarburization layer is formed on the surface as diffusion accelerates the decarburization, thereby deteriorating the delayed fracture resistance.
  • the finish-rolling temperature may be 980 °C or less, or the winding temperature may be 930 °C or less.
  • the wound wire rod may be drawn to be fit for the purpose, and subjected to spheroidizing heat treatment at a range of 745 to 765 °C of maximum temperature.
  • the maximum temperature for the spheroidizing heat treatment When the maximum temperature for the spheroidizing heat treatment is too low or too high, the hardness of a material to be subject to the spheroidizing heat treatment increases, which may cause cracks due to deterioration of formability when the steel part is processed. Considering this, the maximum temperature at which to perform the spheroidizing heat treatment may be 745 to 765 °C.
  • the spheroidized heat treated wire rod is shaped to be fit for the purpose into a steel part, and the steel part may be austenized at 870 to 940 °C.
  • the austenizing temperature When the austenizing temperature is low, austenite reverse transformation does not occur sufficiently, so the toughness may deteriorate because of unevenness of the martensite structure after quenching. Considering this, the austenizing temperature may be at least 870 °C. On the other hand, when the austenizing temperature is high, the austenite grain size becomes coarse, which may deteriorate the delayed fracture resistance. Considering this, the upper limit of the austenizing temperature may be limited to 940 °C.
  • the austenized steel part may be quenched with a refrigerant of 10 to 80 °C.
  • the temperature of the quenching refrigerant When the temperature of the quenching refrigerant is low, fine quenching cracks are formed due to heat deformation of the steel part, causing delayed destruction. Considering this, the temperature of the quenching refrigerant may be at least 10 °C. On the other hand, when the temperature of the quenching refrigerant is high, the autotempering effect may increase, making it difficult to realize a targeted strength. Considering this, the upper limit of the temperature of the quenching refrigerant may be limited to 80 °C.
  • a final microstructure of the steel part may realize at least 90% of autotempered martensitic structure without a tempering process and realize a structure in which carbides with an average thickness of 15 nm or less within the prior austenite grains are precipitated. Accordingly, the delayed fracture resistance may be improved by controlling the microstructure.
  • a wire rod for cold forging includes, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.005 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities, wherein the wire rod has a diameter of 5.5 to 20 mm.
  • the wire rod for cold forging according to an embodiment of the disclosure may be manufactured to have a diameter of 5.5 to 20 mm. It is not, however, limited thereto, and may be manufactured to have various diameters for the purposes.
  • a wire rod having a diameter of 15 mm is prepared by finish-rolling the steel material at 910 °C and then wound at 880 °C into a coil form.
  • the wound wire rod may be subjected to spheroidizing heat treatment at a range having a maximum temperature of 755 °C, shaped into bolts of a screw-M12 standard, austenized at 890 °C, and quenched with a refrigerant of 60 °C.
  • the spheroidizing heat treatment temperature refers to the highest heating temperature.
  • Table 2 below shows tensile strength, carbide thickness and crack presence from delayed fracture performance evaluation of the manufactured bolt.
  • the tensile strength was measured by ZWICK Z250 tensile tester from Zwick/Roell.
  • the tensile strength measurement test was performed with a tensile specimen having a diameter of 10 mm and a gauge diameter of 6.25 mm.
  • the carbide thickness measurement was performed with the FEI Tecnai OSIRIS transmission electron microscopy (TEM).
  • TEM transmission electron microscopy
  • the delayed fracture performance evaluation test was performed in a delayed fracture simulation method by which the bolt is fastened to a structure with a clamping force of yield strength and presence or absence of a crack on the screw thread, which is a stress-concentrated area, is observed before/after the bolt fastened to the structure is immersed in a 5% hydrochloric acid + 95% distilled solution for 10 minutes.
  • embodiments 1 to 8 satisfied the alloy composition, ingredient ranges and manufacturing processes proposed in the disclosure. Accordingly, embodiments 1 to 8 satisfied a tensile strength of at least 1200 MPa and a carbide thickness of 15 nm or less, and resulted in no cracks as a result of the delayed fracture performance evaluation. On the other hand, comparative example 1 failed to satisfy the tensile strength of 1200 MPa because the C content was low.
  • the carbide thickness exceeded 15 nm because of the high C content, and cracks occurred as a result of the delayed fracture performance evaluation.
  • Comparative example 3 failed to satisfy the tensile strength of 1200 MPa because the Si content was low.
  • Comparative example 4 had the high Mn content and formed coarse MnS, which caused occurrence of cracks as a result of the delayed fracture performance evaluation.
  • the Cr content was low and a bainite mixed structure was formed in the microstructure, resulting in occurrence of cracks as a result of the delayed fracture performance evaluation.
  • Comparative example 6 had a high Cr content, forming sharp corrosion pits when corroded by hydrochloric acid, and thus causing occurrence of cracks as a result of the delayed fracture performance evaluation.
  • a steel material was manufactured with the alloy ingredients of embodiment 5 in table 1, and manufactured into a bolt at finish-rolling temperature, winding temperature, maximum temperature of spheroidizing heat treatment and austenizing temperature as shown in table 3 below, and then presence or absence of cracks is marked in table 3 as a result of delayed fracture performance evaluation.
  • Comparative example 7 had high finish-rolling temperature and winding temperature, which caused the prior austenite grain size to grow, resulting in occurrence of cracks as a result of delayed fracture performance evaluation.
  • Comparative example 8 had low finish-rolling temperature and winding temperature, which caused formation of ferrite decarburization layer on the wire rod, resulting in occurrence of cracks as a result of delayed fracture performance evaluation.
  • Comparative example 9 had high austenizing temperature, which caused the prior austenite grain size to grow, resulting in occurrence of cracks as a result of delayed fracture performance evaluation.
  • Comparative example 10 had low austenizing temperature, making it enter into the quasi-two-phase station, forming a ferrite decarburization layer during heating, and resulting in occurrence of cracks as a result of delayed fracture performance evaluation.
  • Comparative examples 11 and 12 had low and high maximum temperatures for spheroidizing heat treatment, respectively, so the spheroidizing heat treatment was not sufficiently done, leading to deterioration of formability. Accordingly, comparative examples 11 and 12 had cracks formed during screw part shaping, resulting in occurrence of cracks as a result of delayed fracture performance evaluation.
  • Embodiment 5 910 60 95% 12 X Comparative example 13 910 85 89% 16 O Comparative example 14 910 95 86% 18 O Comparative example 15 910 105 85% 21 O Comparative example 16 910 115 85% 22 O
  • Comparative examples 13 to 16 used a steel material having the same alloy ingredients and composition ranges as in embodiment 5, but as compared to embodiment 5, they had an automartensite fraction and carbide thickness that did not satisfy the ranges of the disclosure, which caused occurrence of cracks as a result of delayed fracture performance evaluation.
  • a wire rod for cold forging and steel part and method for manufacturing them which enables cost reduction and improves delayed fracture resistance by controlling the microstructure through an alloy composition and manufacturing method may be provided, so the industrial applicability is acknowledged.

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Abstract

Disclosed are: a cold forging wire rod and a steel part in which the microstructure is controlled through the alloy composition and manufacturing method, thus enabling cost reduction and enhancing delayed fracture resistance; and a method for manufacturing same. The steel part having improved delayed fracture resistance according to an embodiment of the present invention contains, in weight percent, 0.18-0.25% of C, 0.30-0.50% of Si, 0.35-0.50% of Mn, more than 0% and no more than 0.03% of P, more than 0% and no more than 0.03% of S, 0.45-0.60% of Cr, 0.015-0.03% of Ti, 0.001-0.004% of B, with the remainder comprising Fe and inevitable impurities, and may include at least 90% by volume of auto-tempered martensite.

Description

    [Technical Field]
  • The disclosure relates to a wire rod for cold forging and steel part and method of manufacturing them, and more particularly, to a wire rod for cold forging and steel part and method of manufacturing them, which improves delayed fracture resistance by controlling the microstructure.
  • [Background Art]
  • Wire rods used for fastening bolts for vehicles and structures are required to have high strength of the steel material to lighten the vehicles and miniaturize the structures. To increase the strength of the steel material, metal strengthening mechanisms such as cold working, grain refinement, martensite strengthening, precipitation hardening, etc., are used. However, dislocations, grain boundaries, martensitic lath boundaries, fine precipitate boundaries, etc., used for the strengthening mechanisms act as hydrogen trap sites in the steel material and as causes for deterioration of delayed fracture. Hence, delayed fracture in high-strength bolts with a tensile strength of at least 1 GPa deteriorates.
  • To solve this problem, the steel material for bolts of at least 1 GPa having the traditional tempered martensitic structure has used Mo-added Cr-Mo alloy steel. However, in order to respond to the need for cost reduction along with the development of bolt manufacturing process technology, there have been efforts to replace the high-strength steel of at least 1 GPa with boron-added steel. As a result, the boron-added steel is used to realize cost reduction, and after the safety is confirmed, the boron-added steel is being applied to some fastening bolts for vehicles.
  • However, when the boron-added steel is used at 1.1 GPa or higher, hydrogen delayed cracking occurs (Ref. N.Uno et al., Nippon Steel Technical Report No.97 (2008)). Accordingly, for high-strength steel of at least 1.1 GPa, MO-added standard steel is applied, or MO- or V-added steel types that are proprietary to the respective steel companies have been used. However, for cost competitiveness, there is a need to develop a high-strength steel that omits expensive carbide elements such as Mo and V.
  • [Disclosure] [Technical Problem]
  • To solve the aforementioned problem, the disclosure aims to provide a wire rod for cold forging and steel part and method for manufacturing them, which enables cost reduction and improves delayed fracture resistance by controlling the microstructure through an alloy composition and manufacturing method.
  • [Solution to Problem]
  • According to an embodiment of the disclosure, a steel part with improved delayed fracture resistance includes, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities, wherein autotempered martensite is at least 90% in volume fraction.
  • In an embodiment of the disclosure, the steel part with improved delayed fracture resistance may have carbides in prior austenite grains having an average thickness of 15 nm or less.
  • In an embodiment of the disclosure, the steel part with improved delayed fracture resistance may have at least 1200 MPa of tensile strength.
  • According to an embodiment of the disclosure, a method of manufacturing a steel part with improved delayed fracture resistance includes preparing a steel material including, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities; preparing a wire rod by finish-rolling the steel material; winding the wire rod; drawing and then performing spheroidizing heat treatment on the wound wire rod; shaping the spheroidized heat-treated wire rod into a part; and austenizing and then quenching the part.
  • In an embodiment of the disclosure, in the method of manufacturing a steel part with improved delayed fracture resistance, the finish-rolling may be performed at 880 to 980 °C and the winding may be performed at 830 to 930 °C.
  • In an embodiment of the disclosure, in the method of manufacturing a steel part with improved delayed fracture resistance, the spheroidizing heat treatment may be performed at a range of 745 to 765 °C of maximum temperature.
  • In an embodiment of the disclosure, in the method of manufacturing a steel part with improved delayed fracture resistance, the austenizing may be performed at 870 to 940 °C.
  • In an embodiment of the disclosure, in the method of manufacturing a steel part with improved delayed fracture resistance, the quenching may be performed with a refrigerant of 10 to 80 °C.
  • According to an embodiment of the disclosure, a wire rod for cold forging includes, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities, wherein a diameter of the wire rod is 5.5 to 20 mm.
  • [Advantageous Effects]
  • According to an embodiment of the disclosure, a wire rod for cold forging and steel part and method for manufacturing them, which enables cost reduction and improves delayed fracture resistance by controlling the microstructure through an alloy composition and manufacturing method may be provided.
  • [Best Mode]
  • According to an embodiment of the disclosure, a steel part with improved delayed fracture resistance includes, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities, wherein autotempered martensite is at least 90% in volume fraction.
  • [Modes]
  • The following embodiments are provided as examples to convey the full spirit of the disclosure to those of ordinary skill in the art to which the embodiments of the disclosure belong. The disclosure is not limited to the embodiments but may be specified in any other forms. In the drawings, unrelated part of the description is not shown to clarify the disclosure, and the size of an element may be a little exaggerated to help understanding.
  • Throughout the specification, the term "include (or including)" or "comprise (or comprising)" is inclusive or open-ended and does not exclude additional, unrecited components, elements or method steps, unless otherwise stated.
  • It is to be understood that the singular forms "a," "an," and "the" include plural references unless the context clearly dictates otherwise.
  • A reason for numerical limitation of the content of an alloy composition in an embodiment of the disclosure will now be described. A unit of weight(wt)% will now be used unless otherwise mentioned.
  • According to an embodiment of the disclosure, a steel part with improved delayed fracture resistance includes, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities.
  • The content of C (carbon) may be 0.18 to 0.25%.
  • C is an element added to secure strength of the product. Considering this, at least 0.18% of C may be added. However, when the content of C is excessive, it may cause delayed fracture due to the rise in strength. Considering this, the upper limit of the content of C is limited to 0.25%.
  • The content of Si (silicon) may be 0.30 to 0.50%.
  • Si may be added for deoxidation of steel. Furthermore, Si is an element that is effective in securing strength through solid solution strengthening. Considering this, Si may be added in at least 0.30%. However, when the content of Si is excessive, impact characteristics and formability may deteriorate. Considering this, the upper limit of the content of Si may be limited to 0.50%. Preferably, the content of Si may be 0.31 to 0.48%.
  • The content of Mn (manganese) may be 0.35 to 0.50%.
  • Mn is an element that is very effective in enhancing hardenability and producing a solid solution strengthening effect by forming a substitutional solid solution within the matrix structure. When the content of Mn is low, it may not sufficiently combine with S (sulfur) brought as an impurity in the steel, thereby causing casting cracks. Considering this, at least 0.35% of Mn may be added. However, when the content of Mn is excessive, it may form MnS, which may deteriorate delayed fracture resistance. Considering this, the upper limit of the content of Mn may be limited to 0.50%. Preferably, the content of Mn may be 0.36 to 0.49%.
  • The content of P (phosphorus) may be more than 0 to 0.03%.
  • P is segregated on the grain boundaries, reducing toughness, and acts as a cause to reduce delayed fracture resistance. Hence, it may be managed as an impurity in the disclosure. Considering this, the upper limit of the P content may be limited to 0.03%, and is desirable to be as close as 0%.
  • The content of S (sulfur) may be more than 0 to 0.03%.
  • Like P, S is segregated on the grain boundaries, reducing toughness, and acts as a cause to hinder hot rolling by forming low melding point sulfides. Hence, it may be managed as an impurity in the disclosure. Considering this, the upper limit of the S content may be limited to 0.03%, and is desirable to be as close as 0%.
  • The content of Cr (chrome) may be 0.45 to 0.60%.
  • Cr is an element that is very effective in enhancing hardenability and producing a solid solution strengthening effect by forming a substitutional solid solution within the matrix structure. Considering this, Cr may be added in at least 0.45%. However, when the Cr content is excessive, the c/a ratio of corrosion pits increases due to formation of a chromium oxide layer on the surface, so the delayed fracture resistance may deteriorate due to the notch effect. Considering this, the upper limit of the content of Cr may be limited to 0.60%. Preferably, the content of Cr may be 0.46 to 0.59%.
  • The content of Ti (titanium) may be 0.015 to 0.03%.
  • Ti is an effective element in preventing B (boron) from combining with N (nitrogen) by combining with N brought into the steel into a titanium nitride. Considering this, Ti may be added in at least 0.015%. However, when the content of Ti is excessive, it may form coarse carbonitrides, which may deteriorate delayed fracture resistance. Considering this, the upper limit of the content of Ti may be limited to 0.03%. Preferably, the content of Ti may be 0.023 to 0.026%.
  • The content of B (boron) may be 0.001 to 0.004%.
  • B is an effective element in improving hardenability. Considering this, B may be added in at least 0.001%. However, when the content of B is excessive, it may form Fe23(CB)6 carbides, which may cause brittleness of the austenite grain boundaries and thus, deteriorate delayed fracture resistance. Considering this, the upper limit of the content of B may be limited to 0.004%. Preferably, the content of B may be 0.0018% to 0.0023%.
  • The remaining ingredient is iron (Fe) in the disclosure. However, unintended impurities may be inevitably mixed in from raw materials or surroundings in the normal manufacturing process, so they may not be excluded. These impurities may be known to anyone skilled in the ordinary manufacturing process, so not all of them are specifically mentioned in this specification.
  • In an embodiment of the disclosure, a steel part with improved delayed fracture resistance may have at least 90% of autotempered martensite in volume fraction.
  • When the autotempered martensite is less than 90%, it is difficult to secure sufficient toughness, which may deteriorate delayed fracture resistance. Hence, in the disclosure, the autotempered martensite may be controlled to be at least 90% through an alloy composition and manufacturing process. Especially, the autotempered martensite structure is characterized by being automatically tempered during quenching without an extra tempering heat treatment process.
  • Furthermore, a steel part with improved delayed fracture resistance according to an embodiment of the disclosure may be automatically tempered during quenching without an extra tempering heat treatment process, so that the average thickness of carbides in prior austenitic grains may be controlled to be 15 nm or less.
  • It is known that the surface direction of the carbides precipitated in a plate type during autotempering has high coherency and is thus ineffective as a hydrogen trap site, and that the plate type side surface has low coherency, acting as a non-diffusive hydrogen trap site and thus improves hydrogen delayed fracture resistance.
  • Hence, when the average thickness of carbides in the prior austenite grains is thin, the coherency of the carbide interface increases, making it difficult to improve hydrogen delayed fracture resistance. On the other hand, when the average thickness of carbides in the prior austenite grains is thick, the number of carbides decreases, making it difficult to improve delayed fracture resistance. Hence, in the disclosure, the average thickness of the carbides in prior austenite grains is controlled to be 15 nm or less to improve the delayed fracture resistance.
  • In an embodiment of the disclosure, the steel part with improved delayed fracture resistance may have a tensile strength of at least 1200 MPa by controlling an alloy composition and manufacturing process.
  • Next, a method of manufacturing a steel part with improved delayed fracture resistance according to another aspect of the disclosure will now be described.
  • In an embodiment of the disclosure, a method of manufacturing a steel part with improved delayed fracture resistance includes preparing a steel material including, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.005 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities; preparing a wire rod by finish-rolling the steel material; winding the wire rod; drawing and then performing spheroidizing heat treatment on the wound wire rod; shaping the spheroidized heat-treated wire rod into a part; austenizing and then quenching the part.
  • The reason of numerical limitations of ranges of ingredients of each alloy composition is the same as described above, and each manufacturing step will now be described in more detail.
  • After the steel material that satisfies the alloy composition is prepared first, it may go through a series of finish-rolling, winding, spheroidizing heat treatment, shaping, austenizing and quenching processes.
  • First, a wire rod may be prepared by finish-rolling the steel material at 880 to 980 °C, and the wire rod may be wound at 830 to 930 °C.
  • When the finish-rolling temperature or the winding temperature is low, the surface layer is a quasi-two-phase station, so a surface ferrite decarburization layer may be formed by phase transformation. Accordingly, when the finish-rolling temperature or the winding temperature is low, the ferrite decarburization layer is formed on the surface even during heat treatment of the steel part, deteriorating the delayed fracture resistance. With consideration for this, the finish-rolling temperature may be at least 880 °C or the winding temperature may be at least 830 °C.
  • On the other hand, when the finish-rolling temperature or the winding temperature is high, the ferrite decarburization layer is formed on the surface as diffusion accelerates the decarburization, thereby deteriorating the delayed fracture resistance. With consideration for this, the finish-rolling temperature may be 980 °C or less, or the winding temperature may be 930 °C or less.
  • Subsequently, the wound wire rod may be drawn to be fit for the purpose, and subjected to spheroidizing heat treatment at a range of 745 to 765 °C of maximum temperature.
  • When the maximum temperature for the spheroidizing heat treatment is too low or too high, the hardness of a material to be subject to the spheroidizing heat treatment increases, which may cause cracks due to deterioration of formability when the steel part is processed. Considering this, the maximum temperature at which to perform the spheroidizing heat treatment may be 745 to 765 °C.
  • The spheroidized heat treated wire rod is shaped to be fit for the purpose into a steel part, and the steel part may be austenized at 870 to 940 °C.
  • When the austenizing temperature is low, austenite reverse transformation does not occur sufficiently, so the toughness may deteriorate because of unevenness of the martensite structure after quenching. Considering this, the austenizing temperature may be at least 870 °C. On the other hand, when the austenizing temperature is high, the austenite grain size becomes coarse, which may deteriorate the delayed fracture resistance. Considering this, the upper limit of the austenizing temperature may be limited to 940 °C.
  • Subsequently, the austenized steel part may be quenched with a refrigerant of 10 to 80 °C.
  • When the temperature of the quenching refrigerant is low, fine quenching cracks are formed due to heat deformation of the steel part, causing delayed destruction. Considering this, the temperature of the quenching refrigerant may be at least 10 °C. On the other hand, when the temperature of the quenching refrigerant is high, the autotempering effect may increase, making it difficult to realize a targeted strength. Considering this, the upper limit of the temperature of the quenching refrigerant may be limited to 80 °C.
  • From the aforementioned process, a final microstructure of the steel part may realize at least 90% of autotempered martensitic structure without a tempering process and realize a structure in which carbides with an average thickness of 15 nm or less within the prior austenite grains are precipitated. Accordingly, the delayed fracture resistance may be improved by controlling the microstructure.
  • Next, a wire rod for cold forging according to another aspect of the disclosure will now be described.
  • According to an embodiment of the disclosure, a wire rod for cold forging includes, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.005 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable impurities, wherein the wire rod has a diameter of 5.5 to 20 mm.
  • The reason of limiting the numerical values of each ingredient range of the alloy composition is as described above, and the wire rod for cold forging according to an embodiment of the disclosure may be manufactured to have a diameter of 5.5 to 20 mm. It is not, however, limited thereto, and may be manufactured to have various diameters for the purposes.
  • Embodiments of the disclosure will now be described in more detail. The embodiments may be merely for illustration, and the disclosure is not limited thereto. The scope of the disclosure is defined by the claims and their equivalents.
  • {Embodiment}
  • With various alloy ingredient ranges shown in table 1 below, a steel material was manufactured, a wire rod having a diameter of 15 mm is prepared by finish-rolling the steel material at 910 °C and then wound at 880 °C into a coil form. The wound wire rod may be subjected to spheroidizing heat treatment at a range having a maximum temperature of 755 °C, shaped into bolts of a screw-M12 standard, austenized at 890 °C, and quenched with a refrigerant of 60 °C. The spheroidizing heat treatment temperature refers to the highest heating temperature. [Table 1]
    section alloy ingredients
    C Si Mn P S Cr Ti B
    Embodiment 1 0.18 0.40 0.46 0.011 0.005 0.53 0.024 0.001 8
    Embodiment 2 0.25 0.41 0.45 0.010 0.005 0.54 0.024 0.002 1
    Embodiment 3 0.20 0.40 0.36 0.009 0.005 0.52 0.026 0.002 3
    Embodiment 4 0.21 0.44 0.49 0.011 0.005 0.52 0.023 0.002 1
    Embodiment 5 0.19 0.41 0.44 0.011 0.005 0.46 0.024 0.002 0
    Embodiment 6 0.22 0.41 0.43 0.010 0.005 0.59 0.025 0.002 1
    Embodiment 7 0.23 0.31 0.42 0.009 0.005 0.52 0.024 0.002 2
    Embodiment 8 0.21 0.48 0.44 0.010 0.005 0.53 0.024 0.001 8
    Comparative example 1 0.17 0.41 0.46 0.011 0.005 0.52 0.024 0.002 1
    Comparative example 2 0.26 0.42 0.47 0.010 0.005 0.52 0.023 0.002 3
    Comparative example 3 0.18 0.25 0.45 0.011 0.005 0.50 0.024 0.002 2
    Comparative example 4 0.24 0.40 0.53 0.011 0.005 0.51 0.024 0.002 0
    Comparative example 5 0.23 0.37 0.49 0.009 0.005 0.42 0.023 0.001 9
    Comparative example 6 0.22 0.42 0.47 0.009 0.005 0.64 0.022 0.002 1
  • Table 2 below shows tensile strength, carbide thickness and crack presence from delayed fracture performance evaluation of the manufactured bolt. The tensile strength was measured by ZWICK Z250 tensile tester from Zwick/Roell. The tensile strength measurement test was performed with a tensile specimen having a diameter of 10 mm and a gauge diameter of 6.25 mm.
  • The carbide thickness measurement was performed with the FEI Tecnai OSIRIS transmission electron microscopy (TEM). In this case, the carbide thickness was measured at 5 random points on a replica specimen and expressed as the average thickness, and the minor axis of the carbide formed in a plate type was defined and measured as the thickness.
  • The delayed fracture performance evaluation test was performed in a delayed fracture simulation method by which the bolt is fastened to a structure with a clamping force of yield strength and presence or absence of a crack on the screw thread, which is a stress-concentrated area, is observed before/after the bolt fastened to the structure is immersed in a 5% hydrochloric acid + 95% distilled solution for 10 minutes.
  • As a result of the delayed fracture performance evaluation, when there is a crack, it is marked by 'O', or when there is no crack, it is marked by 'X'. [Table 2]
    section tensile strength (MPa) carbide thickness (mn) presence of crack
    Embodiment 1 1213 12 X
    Embodiment 2 1680 13 X
    Embodiment 3 1365 11 X
    Embodiment 4 1391 11 X
    Embodiment 5 1265 12 X
    Embodiment 6 1354 13 X
    Embodiment 7 1566 14 X
    Embodiment 8 1421 10 X
    Comparative example 1 1185 13 X
    Comparative example 2 1693 16 O
    Comparative example 3 1193 16 O
    Comparative example 4 1655 14 O
    Comparative example 5 1586 13 O
    Comparative example 6 1543 15 O
  • Referring to table 2, embodiments 1 to 8 satisfied the alloy composition, ingredient ranges and manufacturing processes proposed in the disclosure. Accordingly, embodiments 1 to 8 satisfied a tensile strength of at least 1200 MPa and a carbide thickness of 15 nm or less, and resulted in no cracks as a result of the delayed fracture performance evaluation. On the other hand, comparative example 1 failed to satisfy the tensile strength of 1200 MPa because the C content was low.
  • In comparative example 2, the carbide thickness exceeded 15 nm because of the high C content, and cracks occurred as a result of the delayed fracture performance evaluation.
  • Comparative example 3 failed to satisfy the tensile strength of 1200 MPa because the Si content was low.
  • Comparative example 4 had the high Mn content and formed coarse MnS, which caused occurrence of cracks as a result of the delayed fracture performance evaluation.
  • In comparative example 5, the Cr content was low and a bainite mixed structure was formed in the microstructure, resulting in occurrence of cracks as a result of the delayed fracture performance evaluation.
  • Comparative example 6 had a high Cr content, forming sharp corrosion pits when corroded by hydrochloric acid, and thus causing occurrence of cracks as a result of the delayed fracture performance evaluation.
  • Next, a steel material was manufactured with the alloy ingredients of embodiment 5 in table 1, and manufactured into a bolt at finish-rolling temperature, winding temperature, maximum temperature of spheroidizing heat treatment and austenizing temperature as shown in table 3 below, and then presence or absence of cracks is marked in table 3 as a result of delayed fracture performance evaluation. [Table 3]
    section temperature (°C) presence of crack
    finish-rolling winding spheroidizing heat treatment austenizing
    Embodiment 5 910 880 755 890 X
    Comparative example 7 985 935 755 890 O
    Comparative example 8 865 825 755 890 O
    Comparative example 9 910 880 755 950 O
    Comparative example 10 910 880 755 860 O
    Comparative example 11 910 880 740 890 O
    Comparative example 12 910 880 770 890 O
  • Comparative example 7 had high finish-rolling temperature and winding temperature, which caused the prior austenite grain size to grow, resulting in occurrence of cracks as a result of delayed fracture performance evaluation. Comparative example 8 had low finish-rolling temperature and winding temperature, which caused formation of ferrite decarburization layer on the wire rod, resulting in occurrence of cracks as a result of delayed fracture performance evaluation.
  • Comparative example 9 had high austenizing temperature, which caused the prior austenite grain size to grow, resulting in occurrence of cracks as a result of delayed fracture performance evaluation.
  • Comparative example 10 had low austenizing temperature, making it enter into the quasi-two-phase station, forming a ferrite decarburization layer during heating, and resulting in occurrence of cracks as a result of delayed fracture performance evaluation.
  • Comparative examples 11 and 12 had low and high maximum temperatures for spheroidizing heat treatment, respectively, so the spheroidizing heat treatment was not sufficiently done, leading to deterioration of formability. Accordingly, comparative examples 11 and 12 had cracks formed during screw part shaping, resulting in occurrence of cracks as a result of delayed fracture performance evaluation. [Table 4]
    austenizi ng temperat ure (°C) quenching oil temperature (°C) automartens ite fraction (%) carbide thickness (nm) delayed fracture crack presence
    Embodiment 5 910 60 95% 12 X
    Comparative example 13 910 85 89% 16 O
    Comparative example 14 910 95 86% 18 O
    Comparative example 15 910 105 85% 21 O
    Comparative example 16 910 115 85% 22 O
  • Comparative examples 13 to 16 used a steel material having the same alloy ingredients and composition ranges as in embodiment 5, but as compared to embodiment 5, they had an automartensite fraction and carbide thickness that did not satisfy the ranges of the disclosure, which caused occurrence of cracks as a result of delayed fracture performance evaluation.
  • [Industrial Applicability]
  • According to the disclosure, a wire rod for cold forging and steel part and method for manufacturing them, which enables cost reduction and improves delayed fracture resistance by controlling the microstructure through an alloy composition and manufacturing method may be provided, so the industrial applicability is acknowledged.

Claims (9)

  1. A steel part with improved delayed fracture resistance comprising:
    in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable,
    wherein autotempered martensite is at least 90% in volume fraction.
  2. The steel part of claim 1, wherein carbides in prior austenite grains have an average thickness of 15 nm or less.
  3. The steel part of claim 1, wherein tensile strength is at least 1200 MPa.
  4. A method of manufacturing a steel part with improved delayed fracture resistance, the method comprising:
    preparing a steel material including, in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable;
    preparing a wire rod by finish-rolling the steel material;
    winding the wire rod;
    drawing and then performing spheroidizing heat treatment on the wound wire rod;
    shaping the spheroidized heat-treated wire rod into a part; and
    austenizing and then quenching the part.
  5. The method of claim 4, wherein:
    the finish-rolling is performed at 880 to 980 °C, and
    wherein the winding is performed at 830 to 930 °C.
  6. The method of claim 4, wherein the spheroidizing heat treatment is performed at a range of 745 to 765 °C of maximum temperature.
  7. The method of claim 4, wherein the austenizing is performed at 870 to 940 °C.
  8. The method of claim 4, wherein the quenching is performed with a refrigerant of 10 to 80 °C.
  9. A wire rod for cold forging comprising:
    in percent by weight (wt%), 0.18 to 0.25% of C, 0.30 to 0.50% of Si, 0.35 to 0.50% of Mn, more than 0 to 0.03% of P, more than 0 to 0.03% of S, 0.45 to 0.60% of Cr, 0.015 to 0.03% of Ti, 0.001 to 0.004% of B, the remainder having Fe and other unavoidable,
    wherein the wire rod has a diameter of 5.5 to 20 mm.
EP22901845.2A 2021-12-01 2022-12-01 Cold-forged rolled wire and steel part with improved resistance to delayed fracture and method for its manufacture Pending EP4424861A4 (en)

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JP6034632B2 (en) * 2012-03-26 2016-11-30 株式会社神戸製鋼所 Boron-added steel for high strength bolts and high strength bolts with excellent delayed fracture resistance
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KR20190041502A (en) * 2016-09-28 2019-04-22 닛폰세이테츠 가부시키가이샤 River
WO2019151048A1 (en) * 2018-01-30 2019-08-08 Jfeスチール株式会社 High-carbon hot-rolled steel sheet and method for manufacturing same
KR102326045B1 (en) * 2019-12-18 2021-11-15 주식회사 포스코 Steel wire rod, part for cold forging having excellent delayed fracture resistance, and manufacturing method thereof

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CN118318058A (en) 2024-07-09
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US20250003038A1 (en) 2025-01-02
WO2023101487A1 (en) 2023-06-08

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