EP4337004A2 - Protection de sabot pour un sabot d'équidé, procédé de fabrication et montage - Google Patents
Protection de sabot pour un sabot d'équidé, procédé de fabrication et montageInfo
- Publication number
- EP4337004A2 EP4337004A2 EP22729555.7A EP22729555A EP4337004A2 EP 4337004 A2 EP4337004 A2 EP 4337004A2 EP 22729555 A EP22729555 A EP 22729555A EP 4337004 A2 EP4337004 A2 EP 4337004A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- hoof
- hoof protection
- protection
- sole
- base plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01L—SHOEING OF ANIMALS
- A01L5/00—Horseshoes made of elastic materials
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01L—SHOEING OF ANIMALS
- A01L3/00—Horseshoes fastened by means other than nails, with or without additional fastening by nailing
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01L—SHOEING OF ANIMALS
- A01L7/00—Accessories for shoeing animals
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01L—SHOEING OF ANIMALS
- A01L7/00—Accessories for shoeing animals
- A01L7/02—Elastic inserts or soles for horseshoes
Definitions
- the present invention relates to a hoof protection for equines (e.g. horses, donkeys) as a combination product, comprising at least one hoof protection sole and a hoof protection strap system, for attachment to a hoof of the equine in particular for therapeutic purposes, and the method for its attachment without the need for nailing on Huf, as well as the method for producing the combination product by means of thermoplastic primary molding processes, in particular by means of injection molding processes.
- equines e.g. horses, donkeys
- Equidae especially horses, have been used for thousands of years as farm animals for pulling or carrying loads or for (their own) locomotion.
- the applications of the invention described below relate not only to horses, but also to other equidae (e.g. donkeys), which are also meant herein.
- the equidae are mammals of the order of the odd-toed ungulates, which represent the family of the horses, especially the horses as solipeds.
- An equine and/or equine hoof is used as a synonym for the anatomical designation of the hoof capsule.
- the hoof capsule of the equine consists of the hoof wall, which encloses the hoof laterally, the hard hoof sole, which ends at the ground and the hoof frog, the soft part of the hoof sole.
- the bottom edge of the hoof wall, the so-called bearing edge, and the hoof sole are separated by the white horn line, which shows the farrier, for example, where nails can be hammered in without damaging the sensitive dermis.
- the upper edge of the hoof capsule is called the hoof crown, which merges into the normal hairy skin.
- the hoof capsule is divided into three areas from front to back. The front area is called the toe, the middle right and left is called the side wall and the rear area is called the heel.
- hooves of domesticated horses on the other hand, which are used more frequently or more unilaterally for economic or leisure purposes than horses living in the wild, must be regularly protected.
- Hoof protection hereinafter encompassing the various embodiments of horseshoes, hoof shoes, hoof protectors and hoof protection devices, is typically a necessity in the hoof care of domesticated horses.
- the attachment of a hoof protector by the user has a direct influence on the gait mechanics and thus on the mobility of horses.
- Optimal hoof protection is therefore of crucial importance in the entire equestrian sport sector, such as equestrian sports or vaulting.
- An important tool is the optimal hoof protection in the therapy or rehabilitation of horses, especially in high-performance equestrian sports (e.g. show jumping, dressage, military, polo, horse racing). Hoof protection that can be worn 24 hours a day for a few weeks or months has proven to be particularly effective for therapeutic purposes and has developed into a high-selling product niche in its own right.
- the demand for optimal hoof protection is not limited to therapy; veterinarians, horse breeders, blacksmiths and farriers are equally dependent on the development of commercially available hoof protection.
- the demands on optimal hoof protection are as diverse as the horse's possible uses.
- the high specific weight of a metal hoof protection is disadvantageous for the movement and can pose an increased risk of injury for the horse, its peers and humans. Due to its weight, the horseshoe is subject to high centrifugal forces during the horse's gait, especially at higher running speeds such as the trot or especially when cantering, which can irreversibly damage the horse's musculoskeletal system. Furthermore, the shock-absorbing effect of the hoof is significantly reduced by the metal shoe, so that the high-frequency impulses, which can be heard as the characteristic clicking sound of the horseshoe, can lead to physiological damage in the anatomical structure of the horse's musculoskeletal system, which is detrimental to the entire gait mechanism affects. In order to counteract a direct power transmission caused by the hardness of the metal, however, two-component systems such as damping plastic elements between the horseshoe as hoof protection and the hoof of a horse have not been able to establish themselves.
- Plastic hoof protectors have been commercially available for several years and can be selected from a large number of plastic groups and their composites according to their diverse properties and depending on the requirements (e.g. subsoil, weather).
- the profile of requirements for hoof protection is very complex and consists primarily of the requirements of the gait mechanics (constantly changing loading and unloading due to the weight of the animal, impact and abrasive processes), the changing soil conditions (meadow, sand, gravel, stones, pavement). , asphalt), the changing weather conditions (e.g. temperature fluctuations) and the chemical conditions (corrosion caused by faeces or damp stable flooring).
- plastic plates are either too heavy for safe and long-term attachment or that the material of the hoof protection is not robust enough to meet the requirements of optimal hoof protection.
- Plastics that meet these material requirements are often not sufficiently workable (cutting, flexing or sawing) after the production of the molded parts in order to achieve an individual fit for the hoof.
- polymeric plastic materials for the use of a hoof protection which allow a mechanical post-processing, are usually too soft or so temperature-sensitive that a thermal post-treatment leads to an uncontrolled deformation (e.g. bulging).
- a progressive deformation of a polymer hoof protection with the wearing time is already known due to the unidirectional and frequent force effect of the loading and unloading processes according to the movement mechanics of the horse, especially in heavy horses. Subsequent deformations of the hoof protection must be avoided in any case, as they can lead to pressure points or orthopedic damage to the horse.
- Special additives such as plasticizers or fillers can be used to modify the mechanochemical properties of plastics to a limited extent, for example to improve traction, especially grip on a solid surface.
- an integrated hoof protector divests the desire to combine the beneficial properties of metal and plastic for the hoof protector.
- the integrated hoof protection designates a combination product from metal segments embedded in polymer.
- products with a metal or carbon core embedded in plastic are known.
- the use of different materials within the hoof protection is usually disadvantageous.
- the hereinafter referred to as multi-component The situation described as a problem describes this intrinsic disadvantage of the incompatibility of individual components with regard to different claims. If several materials, in particular with different physicochemical properties, are used together in the same shaped body, the stability-related suitability of the shaped body consisting of several components is limited, for example.
- the coefficient of thermal expansion is a substance-specific material constant that describes the changes in the dimensions of a molded body when the temperature changes and serves as a measure of the heat resistance.
- Horse shoes designate a non-permanent hoof protection which, in contrast to the aforementioned hoof protection variants, is generally pulled over the hoof of a horse.
- horse shoes made of plastic are commercially available in different sizes and/or standardized dimensions, an individualized adaptation of the hoof shoe is only possible to a limited extent.
- the use of the hoof boot is limited to horses with hoof sizes close to standard measurements.
- moisture or foreign bodies e.g. small stones
- dirt can build up in the horse shoe, resulting in wet chafing and microbial Favored infestation to the point of rot.
- Patent specification DE102006006880B4 discloses a hoof shoe (comprising a sole and a detachably connected shell-like upper with lateral boundary walls), the closed design of the sole enabling the gait to be supported over the entire hoof contact surface by a single elastic plastic material and thus a solution for the multi-component problem shows.
- Patent specification DE202012101920U1 describes an orthopedic hoof protection made from a solid material made from thermoplastic polyurethane (TPU).
- TPU thermoplastic polyurethane
- the disadvantage here is that the base plate of a hoof protection is made from a cross-linked TPU, which severely restricts the flexibility of the sole.
- hoof shoes, hoof protection or fittings made of iron or aluminum and their alloys as well as plastic or its composites have established themselves as unsatisfactory to date.
- Metals show insurmountable disadvantages of high weight or lack of slip resistance.
- Multi-component systems have not been able to establish themselves satisfactorily by gaining the advantageous properties of several materials, since the incompatibility of the individual components results in the disadvantage mentioned.
- the most promising approach to optimal hoof protection is the use of synthetics.
- Plastic hoof protectors are generally attached to the hoof with either nails or adhesives. Fixing the hoof protection with nails is invasive; it damages the horse's horn material, making the horn material unstable and susceptible to microbial colonization and/or putrefaction.
- US1761241A describes the attachment of a hoof protector to a hoof by a plurality of inwardly oriented teeth and tines by means of three releasably attached L-shaped fingers, the attachment being similarly disadvantageous due to the number of parts and the time consuming attachment and removal of the hoof protector to the hoof.
- Patent specification DE10346480A1 disclosed a product for releasably attaching a multi-part hoof protection by means of a hanger which adheres to the hoof and which is attached to the hoof protection unit with at least one traction means and is designed to remain on the hoof.
- the disadvantage here is a short wearing time, due to the complex fastening structure using clamps, tensionable traction means and buckles.
- DE 102016 110657 A1 includes a hoof protection whose base plate is fixed to a hoof by means of a Velcro fastener. This step solves the need for partial and time-consuming hoof protection application and the multi-component problem, but hook and loop fasteners are not beneficial for long-term therapeutic applications, nor in the dirty and microbial-laden environment of equine housing.
- hoof protectors that are attached to the outside of the hoof with at least one attachment strap.
- Tab systems made of tear-resistant elastomer are generally attached to the horse's hoof by bonding to a variety of plastic hardware by bonding the surface of the tab to the surface of the hoof wall.
- Adhesives such as one-component adhesive kits, are used to bond tab systems with plastic fittings.
- the adhesive attachment is not satisfactory for the long-term use of attaching a hoof protector to a horse's hoof because it is not very secure or reliable.
- even the strongest adhesive bonds cannot permanently withstand the permanent mechanical and chemical demands of a hoof protection.
- the present invention is therefore based on the technical task of providing a hoof protection, in particular a therapeutic hoof protection, which enables a permanently stable hold on the hoof and non-invasive attachment.
- a need can be recognized from the prior art to provide a hoof protection that is light but chemically and mechanically resilient.
- the hoof protection should therefore be hard and unbreakable, but flexible and shock-absorbing following the hoof physiology, according to the impulse forces of the horse's run.
- the hoof protection sole according to the invention for a hoof of an equine comprises at least one base plate made of a thermoplastic polymer (TP), the TP having a hardness of at least 35 Shore (A), preferably in the range from 50 to 98 Shore (A), particularly preferably in the range from 65 to 98 Shore (A), most preferably in the range of at least 75 to 98 Shore (A) and the base plate has a top and a bottom surface, and wherein the bottom surface of the base plate essentially replicates the shape of the ground contact area of the hoof.
- TP thermoplastic polymer
- the invention relates to a protective hoof sole for an equine hoof, comprising at least one base plate which is formed from a thermoplastic polymer, the base plate having an upper side and an underside, the underside essentially simulating the shape of the ground contact surface of the hoof, the thermoplastic polymer has a hardness of at least 35 Shore, preferably in the range from 50 to 98 Shore, particularly preferably in the range from 65 to 98 Shore, with the base plate in particular comprising at least one core and a jacket enclosing the core, wherein the jacket preferably completely encloses the core, wherein the jacket is preferably formed from a thermoplastic polymer, and wherein the surface of the core comprises core elevations, in particular structured core elevations, and/or core depressions.
- thermoplastic polymer preferably includes other suitable materials such as rubber, silicones or composites. Furthermore, these other suitable materials can also preferably be melted by increasing the temperature.
- connection of the material of the jacket to the core is mechanically more stable. This is particularly advantageous when the core and the jacket are made of different materials.
- the core bumps of the core may be structured such that they are oriented substantially parallel to the baseplate. A better mechanical connection in the vertical direction (orthogonal to the surface of the floor) is thus advantageously provided.
- a core elevation in particular a structured core elevation, can also be angled (e.g. in a T-shape), with the vertical axis of the T being connected to the core, whereas the horizontal axis of the T is directed outwards, i.e. away from the center of the base plate .
- the core elevations can, for example, have a resilient structure.
- the core can be made of a metal, with the structured core elevations extending outwards being quite long.
- the cushioning of the hoof protection sole can advantageously be adjusted without having to change the hardness of the thermoplastic polymer used, since the choice of a different thermoplastic polymer for different cushioning properties may no longer have desired properties (e.g. resistance to chemicals).
- a combination product refers to the realization of spatially adjacent active components for targeted use in a functional context, which results in a new synergetic technical effect.
- the hoof protection according to the invention therefore comprises a hoof protection sole, a hoof protection strap system and the hoof protection functionally assembled from both components as a functional combination product of the individual components for protecting a hoof of an equine animal and/or a horse.
- a hoof protection sole refers to a running or ground contact surface of the hoof protection, ie its lower part, which is in direct contact with the ground.
- the object of the invention is to provide a protective hoof sole for a hoof of an equine animal and/or a horse, which sole is essentially configured from a base plate made of a thermoplastic polymer (TP).
- TP thermoplastic polymer
- Polymers the basic material of a plastic, are macromolecules that are made up of a large number of small repeating units, the monomers.
- the nature of the monomers, the number of repeating units and the way they are linked determine the physicochemical properties of plastics to a large extent.
- An effective modification of the properties of a plastic without changing its basic chemical building blocks and/or altering the composition of the monomers is technically very important and is possible through chemical crosslinking of the macromolecules. In this way, technically relevant parameters can be modified in an economically advantageous manner without a large number of different monomers being necessary as basic chemicals.
- Crosslinking in the sense of an intermolecular ligation of mostly linear macromolecules, leads to a multiplication of the molecular weight of the polymers.
- thermo-elastic properties of the crosslinked products with increasing crosslinking is relevant in terms of material technology, until the individual polymers are connected to form a common covalent network.
- crosslinked polymers are duroplastic polymers, also known as thermosets, whose intermolecular ligations irreversibly degrade at temperatures above the decomposition temperature T z , so that melt processing is not possible.
- the covalent network of elastic polymers, also known as elastomers is more extensive than that of thermosetting plastics, so that the molecular chain movements of linear components enable amorphous behavior and processability, usually covering a temperature range of ambient temperature.
- thermoplastic polymers also known as thermoplastics
- TPs have no or, compared to elastomers, few intramolecular crosslinking points whose linear macromolecules are connected to one another by weak physical bonds.
- Amorphous TPs are characterized by reversible deformability in a discrete temperature range between the glass transition temperature (T G ) and T z .
- T G glass transition temperature
- T z glass transition temperature
- the thermoplastic unique selling point of the thermally induced plasticity of the TPs advantageously enables the reversible formability and the weldability of shaped bodies made of TPs, with dimensional stability of the shaped body being achieved after cooling below T G .
- thermoplastic elastomers which exhibit thermally reversible formation of crosslinking points.
- This group includes, for example, some thermoplastic urethanes (TPUs) in which the thermally reversible crosslinking is formed by non-covalent bonds, for example hydrogen bonds, between the discrete chain segments.
- TPUs thermoplastic urethanes
- the technically relevant properties of TPUs can be modified in a particularly wide variety of ways.
- the reversible deformability of TPs is used very advantageously for the production of hoof protections in the primary molding process, one of the most economical production processes.
- primary shaping a solid body with a geometrically defined shape is produced from a shapeless substance.
- Primary shaping from the plastic state, above all from the polymer melt, is possible, for example, by means of an injection molding process.
- Injection molding is the term used to describe a discontinuous process for the production of plastic moldings by thermochemical primary shaping from mostly granulated starting material. The injection molding process enables the production of complicated molded parts in large quantities and high quality with regard to the shape and dimensional accuracy of the molded bodies obtained.
- the dimensional accuracy is of great importance because of the structure-property correlation of articulated technical molded bodies such as hoof protection.
- the exact design determines the dimensional stability of the hoof protection.
- the production of a hoof protection according to the invention via injection molding is explained in more detail below.
- thermoplastic character of TPs also allows post-machining. Machining includes drilling, turning, tapping and tapping, sawing, milling, filing and grinding. In this way, moldings manufactured using the injection molding process can be further modified to give an individually adapted shape.
- this post-processing advantageously enables the adaptation of mass-produced hoof protections to the individual hoof geometry of an equine.
- the price advantage of series production can be passed on to the user of a hoof protection without losing the ability to customize the product. Machining is possible with standard tools and conventional machine tools. Therefore, advantageously, no special tools are required for machining a hoof protection, For example, tools suitable for steel processing are sufficient. It has been shown that a high cutting speed with a low feed rate and rapid removal of the shavings enables effective removal of a shaped body made of TP material and thus advantageously enables the individual design of a hoof protection.
- thermoplastic connection of modules of a hoof protection is according to the invention and is explained in more detail below.
- thermoplastic base material of a hoof protection according to the invention can generally be selected from any TP such as thermoplastic esters, ethers, amides and imides. It is important that it is a hard plastic or hard rubber. These include in particular those specified in DIN EN ISO 868. Polyamide (PA), thermoplastic polyethylene (TPE), polyethylene terephthalate (PET), polybutylene terephthalate (PBT) or thermoplastic polyurethane (TPU), which have a defined Shore hardness class A and/or have class D. These materials have turned out to be suitable for use as a base material both for the hoof protection sole, optionally including the possible core, and for the hoof protection strap system of the hoof protection according to the invention.
- TP such as thermoplastic esters, ethers, amides and imides. It is important that it is a hard plastic or hard rubber. These include in particular those specified in DIN EN ISO 868. Polyamide (PA), thermoplastic polyethylene (TPE), polyethylene terephthalate (PET), poly
- the hoof protection sole, the core of the hoof protection sole and/or the hoof protection flap system consists of the TPs defined herein.
- the person skilled in the art can determine the Shore (A) hardness for suitable TPs, in particular for suitable polyamides (PA), thermoplastic polyethylenes (TPE), polyethylene terephthalates (PET), polybutylene terephthalates (PBT) or thermoplastic polyurethanes (TPU) from various (table) works see, e.g. Arndt and Lechner (Eds.), Advanced Materials and Technologies, Part 3: Mechanical and Thermomechanical Properties of Polymers, Springer-Verlag, Berlin (2014), pp. 357-379 (ISBN 978-3-642- 55165-9).
- PA polyamides
- TPE thermoplastic polyethylenes
- PET polyethylene terephthalates
- PBT polybutylene terephthalates
- TPU thermoplastic polyurethanes
- thermoplastic polyethylene has a Shore A hardness of over 90.
- the TP of the hoof protection sole according to the invention for the hoof of an equine and/or horse made of unreinforced thermoplastic polyurethane elastomer (TPU) with a hardness in the range from 50 to 98 Shore, very particularly preferably TPU-57(D), TPU-75(A), TPU-80(A), TPU-86(A), TPU-87(A), TPU-89(A), TPU-90(A), TPU-91(A), TPU -95(A), TPU-96(A) or TPU-53(D), TPU-58(D), TPU- 75(D), TPU-80(D), or mixtures thereof.
- the hoof protection sole is particularly preferably made of one of the aforementioned materials.
- thermoplastic polyurethane elastomers defined herein are particularly suitable for forming the base plate of the hoof protection sole, since these are characterized by high abrasion resistance and at the same time by high flexibility.
- the hardness of the material is of great importance, as this directly determines the mechanical resistance of the hoof protection when an equine steps on it, and also directly correlates with secondary parameters such as shock absorption properties or the stability of the hoof protection.
- the Shore hardness is a key figure for the material hardness of TPs.
- the Shore hardness is the resistance of a material to the penetration of a body or a truncated cone under a defined spring force.
- the index can be understood as a direct measure of the possible penetration of uneven ground into the hoof protection when used as intended, including practice-relevant penetration angle and penetration depth.
- Shore hardness For the determination of the Shore hardness according to Shore A or Shore D, DIN ISO 7619-1 (3s) specifies specific specifications for carrying out the measurements and for calibrating the test devices. This includes that each measurement must be carried out on a test sample with a material thickness of at least 6 mm. There is no general dependency between Shore A and D. Of particular relevance in the context of the TPs is the Shore hardness according to Class A.
- the Shore hardness scale includes 0 Shore (2.5 mm penetration depth, which corresponds to resistance-free penetration of a truncated cone, for example, into the workpiece to be examined) to 100 Shore ( corresponding to no intrusion).
- the material should offer just enough resistance to the penetrating object, such as a pebble, to allow it to penetrate in such a way that no overall impulse is passed on to the hoof, but the pebble should also not penetrate so deeply that it sticks.
- the Shore hardness requirements for hoof protection are therefore somewhere between that of a car tire (A hardness approx. 50-70 Shore) and that of hard plastic (A hardness approx. 100 Shore).
- thermoplastics are therefore less suitable as a material for a preferably injection-moulded hoof protection, since the hardness of polystyrene (PS), polymethyl methacrylate (PMMA), polycarbonate (PC), polyvinyl chloride (PVC), poly(acrylonitrile-co-butadiene co-styrene) (ABS), PE-HD, polypropylene (PP), poly(oximethylene) (POM), Polyamides (PA66, PA610) or glass fiber reinforced PAs and PPs are generally larger than can be quantified with this method at all.
- PS polystyrene
- PMMA polymethyl methacrylate
- PC polycarbonate
- PVC polyvinyl chloride
- PVC poly(acrylonitrile-co-butadiene co-styrene)
- ABS poly(acrylonitrile-co-butadiene co-styrene)
- PE-HD polypropylene
- PP poly(oximethylene)
- the TP of the base plate of the hoof protection sole has a hardness of at least 35 Shore (A), preferably from 50 to 98 Shore (A), and particularly preferably from 65 to 98 Shore (A), very particularly preferably in the range of at least 75 up to 98 Shore(A).
- the abrasion and/or the wear resistance of shaped bodies generally decreases advantageously with the hardness of the sliding partners, with this relationship being system-dependent and can correlate with the roughness of the surface of the shaped bodies.
- the TP of the hoof protection sole is unreinforced thermoplastic polyurethane elastomer (TPU) with a hardness in the range from 50 to 98 Shore (A), particularly preferably 65 to 98 Shore (A), such as TPU -57(D), TPU-75(A), TPU-80(A), TPU-86(A), TPU-87(A), TPU-89(A), TPU-90(A), TPU- 91(A), TPU-95(A), TPU-96(A) or TPU-53(D), TPU-58(D), TPU-75(D), TPU-80(D) or mixtures thereof .
- the so preferred hardnesses of the thermoplastic polymer of the hoof protection sole are possible, for example, in the use of TPU elastomers based on polyester, with or without glass fiber, glass beads or carbon fiber reinforcement for the hoof protection sole.
- the hoof protection sole is comprised of a thermoplastic polymer with a density of less than 5 g-crn -3 , preferably less than 1.5 g-crn -3 , particularly preferably less than 1.3 g-crn -3 .
- E-modulus modulus of elasticity
- the modulus of elasticity is determined as the ratio of stress to elongation in a tensile test according to DIN EN ISO 527-1 A and provides information about the rigidity and/or elasticity of the solid body. Mechanical loads in the application of the hoof protection are simulated in the best possible way in the tensile test, since a stress distribution is kept constant over the entire length of the relevant test specimen.
- the TP of the hoof protection sole preferably has a tensile modulus of at least 50 mPa, preferably in the range from 60 to 100 mPa, particularly preferably in the range from 75 to 95 mPa.
- thermoplastic polyurethanes advantageously have a very wide modulus of elasticity and in outperform polymers such as polyethylene (PE), polyamide (PA), acrylonitrile-butadiene-styrene copolymers (ABS) and in some cases polyvinyl chloride (PVC), TPUs are preferably used in one embodiment as a base material for hoof protection, in particular for the design of the base plate .
- the hoof protection sole is made of thermoplastic polymer (TP). Since the hoof protection sole according to the invention, in particular its base plate, dispenses with the use of metal in a preferred embodiment, the hoof protection advantageously does not have to be removed when the horse is examined by radiodiagnostics.
- TP thermoplastic polymer
- the base plate of the hoof protection sole comprises an upper and an underside, with the underside essentially emulating the shape of the ground contact surface of the hoof in a form-fitting manner when used as intended, with the upper side preferably being designed as a planar plane which follows the shape of the underside in its horizontal delimitation .
- thermoplastic base material of a hoof protection in particular the hoof protection sole, especially its base plate
- the base material when using TPU as the base material for the hoof protection, at the end of the life cycle of the hoof protection, the base material can generally be recovered from the shoe in a simple recycling step and then reused in a new hoof protection.
- Polyester-based TPU used as the thermoplastic base material for the hoof protection sole In the following, the technical properties of polyester-based TPU-90(A) are exemplified, which are advantageous for use as a base material for the solid base plate and/or for the casing of the hoof protection.
- the hardness of TPU-90(A) is approximately 93 Shore(A) and is therefore in the range of Shore hardnesses of 50-98 Shore(A) found to be advantageous according to the invention for the material of a hoof protection.
- polyester-based TPU has good resistance to microorganisms, which is particularly advantageous and important in the long-term use of hoof protection made from this material.
- the reduced smoke gas formation and toxicity of polyester-based TPU is a decisive advantage for the thermoplastic manufacturing process and post-processing, such as thermal welding.
- the jacket is formed from a thermoplastic polymer with one hardness, or at least in two layers from at least two thermoplastic polymers of the same or different hardnesses.
- cavities can advantageously be reduced or avoided by manufacturing the shell as a partial body, for example by first casting the underside and then the upper side of the base plate, thereby improving the mechanical stability of the base plate.
- a first thermoplastic polymer is preferably arranged at the top and a second thermoplastic polymer at the bottom, based on a vertical section of the hoof protection sole, with the first polymer preferably having a lower hardness than the second thermoplastic polymer.
- This can advantageously be achieved that special inserts (e.g. damping inserts) do not have to be glued onto the base plate. Instead, the damping properties of the baseplate can be adjusted by the upper first polymer.
- the base plate of the hoof protection sole is designed as a solid material.
- the base plate of the hoof protection sole is therefore designed as a solid material.
- a solid material within the meaning of the invention comprises a homogeneous mass of the same material.
- the subject of the invention of the hoof protection made of one and the same thermoplastic material thus solves, for example, the disadvantages of the multi-component problem, as described under the point prior art.
- the avoidance of mechanical, thermal or physiological incompatibility of materials means a significant reduction in safety risks and increases the useful life of the hoof protection and also promotes the environmentally friendly recycling of the hoof protection sole when used as intended.
- the Shore hardnesses defined herein have proven to be advantageous for the embodiment of the hoof protection sole made of solid material, with a preferred embodiment of a hoof protection sole made of solid material having a Shore hardness of at least 50-95 Shore(A).
- all components/modules of the hoof protection sole can be formed from the same thermoplastic material.
- thermoplastic urethane TPU
- using TPU as the base material of the hoof protection results in, for example, a low density and various (physico)chemical properties, which are very advantageous for a hoof protection.
- the acid and alkali, UV and oxygen resistance of the TPU also advantageously enables long-term resistance of the TPU based hoof protection sole, particularly preferably the TPU-based hoof protection in the field of requirements of a horse (e.g. corrosive and microbially contaminated subsoil of the stable covering, weather conditions, actinic stress such as solar radiation).
- a TP for example a TPU
- the heat resistance and the softening point are beneficial for the economical, thermoplastic production of the hoof protection.
- the mechanical properties of the TPU such as hardness, the advantageous shock-absorbing properties, the low elongation at break and the high impact strength TPU are of particular relevance for hoof protection and meet the complex requirement profile of a hoof protection as discussed above.
- the adhesive and sliding friction properties of the TPU as base materials of a hoof protection according to the invention reduce slipping on hard or level floors (e.g. tar or pavement). In this way, a significantly increased safety of the passage compared to conventional iron fittings is made possible.
- Slip resistance describes a physical force effect between two contacting surfaces, here that of the protective sole and the ground surface, which prevents the surfaces from moving relative to one another.
- the hoof protection sole in particular its base plate, is designed in such a way that it can be easily processed, so that up to 50% of the mass of the hoof protection sole material or the material of the base plate can be removed mechanically.
- the shape of the hoof protection sole can therefore be sawn, flexed or cut according to your own drawing impressions and in this way individually adapted. Due to this workability, the use of the hoof protection is also possible over longer periods of time.
- TPs described as TPU on the basis of an inventive design, have all the positive properties of the most common hoof protection (the horseshoe), such as individual adaptability, permanent usability on a horse's hoof and high abrasion resistance, while at the same time the negative properties of the horseshoe, such as a high weight, damage to the horn and a high risk of injury are no longer given.
- TPU is recyclable and can therefore be disposed of or reprocessed in an environmentally friendly manner. Using the same base material in a hoof protection sole and hoof protection tab system while providing high quality hoof protection is made possible by the idea that the same base chemical material (e.g.
- thermoplastic polyurethane TPU
- TPU thermoplastic polyurethane
- the base plate comprises at least one core and a sheath enclosing the core, with the sheath being formed from the thermoplastic polymer.
- the core is formed entirely or partially of the same material as the cladding surrounding the core, or is formed of a different material than the cladding.
- the core is provided with a coating which serves as an intermediary in order to advantageously achieve better adhesion of different materials.
- An alternative embodiment comprises an essentially modular base plate of the hoof protection sole made of at least one core and a sheath enclosing the core.
- the core can be made of thermoplastic material, preferably made of a material that is chemically compatible with the jacket. A chemical compatibility of the materials of the sheath and core is particularly preferred because of the technically relevant advantages in the production process.
- the shape of the shell corresponds to that of the base plate.
- the core is preferably designed with elevations aligned orthogonally on the upper side, which enable improved retention of the enclosing jacket or a connection with the material of the jacket.
- the core preferably has small circular recesses, which can advantageously be filled by the melt of the surrounding material of the jacket during production, so that the cohesion of the core and jacket is improved.
- This reinforced bond between the core and the mantle has a beneficial effect on the longevity of the hoof protection sole.
- the modularity of the core and jacket enables the independent choice and adjustability of the properties of both modules. In this way, the individual requirements of the equine hoof mechanism and the mechanical requirements of the soil conditions can be better taken into account than is possible with a hoof protection made of solid material.
- the hardness of the hoof protection sole can be modulated in a targeted manner by integrating a core with material properties that differ from the shell.
- the core of the protective sole can be selected from the same material as that of the casing. Suitable materials are disclosed herein and specifically include the thermoplastic polymers defined herein.
- the core of the base plate of the protective sole is made of a material that is softer than the cover (i.e. the Shore hardness of the core material is lower than the Shore hardness of the cover material), which promotes a shock-absorbing effect on the hoof side, so that Compression of the equine joints can be cushioned elastically.
- the Shore hardness of the core material is therefore preferably at least 10 Shore, particularly preferably at least 20 Shore, lower than the Shore hardness of the jacket material.
- the core provides a containment element that is an adaptable therapeutic agent and conducive to an individual equine hoof mechanism. Since the outer layer, which is harder in relation to the core, makes up the majority of the material of the base plate, the hardness of the hoof protection sole is insignificantly reduced in this embodiment. In this way, a shock-absorbing and at the same time stable hoof protection is provided, which is advantageous in particular when used under mechanically demanding conditions or abrasive ground conditions and under these conditions reduces the time intervals between shoeing again.
- Adhesion within the meaning of the invention refers to the static friction of one surface on another, for example the surface of the hoof protection sole on the ground surface, which prevents slipping.
- the profile of requirements for a core material of the base plate of a hoof protection sole overlaps with that which applies to the base plate and/or the cover of an air protection device, with further parameters for an optimal base material of a core being able to be taken into account.
- Other criteria which are important for the suitability of a base material for the core according to the application according to the invention can be described as weather resistance and dimensional stability, low water absorption and good resistance to many chemicals and dimensional stability when heated.
- the dimensional stability under the influence of heat is particularly important for the manufacture of the core via injection molding, since the core in this Process is surrounded by the heated, plastic jacket material, whose hardening the core must survive in a dimensionally stable and form-fitting manner.
- the heat distortion temperature is determined according to ISO 75.
- thermoplastic polybutylene terephthalate Saturated polyesters based on thermoplastic polybutylene terephthalate (PBT) meet this requirement profile.
- An exemplary embodiment of the invention is therefore the use of thermoplastic polybutylene terephthalate (PBT) as the base material for a core.
- thermoplastic, partially crystalline, saturated polyester based on PBT is advantageous in this embodiment of the hoof protection according to the invention.
- glass fiber reinforced, thermoplastic, partially crystalline, saturated polyesters based on PBTs are advantageous for the use and production of the hoof protection according to the invention. Derivatives of this design can be modified in many ways and represent very good technical suitability as a base material for a core of a hoof protection.
- the technical suitability of these designs is characterized by high rigidity and strength, very good dimensional stability when heated, low water absorption, excellent dimensional stability and good sterilizability , a high surface quality, excellent long-term thermal behavior and good resistance to many chemicals.
- the PBT-based cores show excellent weather resistance and excellent heat aging behavior.
- the use of plastics for the jacket and the core, which can form a chemical compound, is preferred.
- PBT-GF30 is used for the core, especially when the shell is made of TPU.
- the core can also have foamed TPU base material, which according to the knowledge of those skilled in the art is made possible by admixing defined amounts of water during polymer synthesis, which causes carbon dioxide gas as a condensate, so that foaming is induced.
- the thermoplastic base material of the core of the hoof protection sole can contain foamed TPU pellets, which promote the cushioning properties and longevity of the modules.
- a requirement for ground hardness of the material of the protective sole can be met by a harder core (i.e. that the Shore hardness of the core material is higher than the Shore hardness of the cover material).
- a harder core i.e. that the Shore hardness of the core material is higher than the Shore hardness of the cover material.
- the core is therefore designed to be harder than the casing, which promotes adhesion and/or ground-side support of the gait movement of the equine without reducing the stability of the entire hoof protection sole disadvantage.
- a particular applicability of this embodiment is given, for example, in equine sports in the field, such as eventing.
- a core material is therefore preferably selected whose Shore hardness is therefore at least 10 Shore, particularly preferably at least 15 Shore, higher than the Shore hardness of the jacket material.
- suitable materials for the core include both soft polymers (e.g. silicones) and hard polymers as the materials of the jacket, depending on the requirements.
- blowholes refer to cavities that arise during the solidification of cast parts and can therefore occur during injection molding of the thermoplastic molded parts.
- shrinkage refers to the shrinkage in volume of the material during cooling TP from the melt, which begins in particular when the temperature falls below TG and can last at least up to the solidification temperature Ts. It has been shown in the invention process that the partial body production prevents the formation of cavities.
- the probability of shrinkage increases with the material thickness of a molded body, so that this can occur, especially when producing large injection molds, and can affect the shape and dimensional accuracy of the molded body in general.
- the formation of the base plate of the hoof protection sole from at least one core and one casing is also preferred.
- the core is provided in a first step and is encased in a second step.
- the core is chemically compatible with the material of the jacket, since this results in the possibility of the physicochemical connection of the two modules on its surfaces, for example via fusion.
- This chemical material compatibility has advantageous technical effects on the strength of the connection between the jacket and the core integrated therein, because the physicochemical bond strengths are orders of magnitude greater than the pure adhesion forces between chemically less compatible materials.
- the core is made from the same thermoplastic (base) material (e.g. TPU), particularly preferably from the same thermoplastic material (e.g.
- thermoplastically formed molded bodies differs with the material properties of the respective TPs.
- An optimal thermal process control of the thermal primary forming, in particular the injection molding process is specific to the chemical nature of the thermoplastic material.
- the thermal process control takes into account unavoidable material-specific thermoplastic modifications, such as expansion or contraction, in order to prevent the shape of the molded part from deviating from the actually desired shape. Therefore, the selection according to the invention of TPs that are physicochemically similar to one another for a comparable process control is particularly beneficial for the quality of modular products. It has been shown that shrinkage can be reduced by using TPUs that are chemically similar. According to the inventive idea, maximum chemical compatibility of the molded parts of a hoof protection sole goes hand in hand with maximum stability of the same.
- a hoof protection sole made of solid material aims at maximum stability and/or durability with minimal production costs with particular suitability for the leisure sector, whereas an embodiment of the modular hoof protection sole made of core and mantle aims at maximum customization and therapeutic effectiveness.
- a recess is arranged in the base plate in an area around a horizontal center.
- a recess is arranged in the base plate in the hoof protection sole in an area around the horizontal center.
- the recess makes the shoe particularly light and at the same time advantageously counteracts a sealing of the underside of the hoof, which is disadvantageously known from the prior art.
- a seal is a sealing of a surface that avoids mass transfer. Avoiding sealing means preserving the natural self-regulation of dynamic exchange processes on the underside of the hoof, particularly moisture.
- the recess avoids the trapping of existing rotting organisms on the surface of the horn on the underside of the hoof, as is the case with sealing. Since these are mainly anaerobic bacteria, i.e. germs that multiply in the absence of air, the recess effectively prevents the formation of a breeding ground for parasitic germs and rot.
- the hollow space formed by the recess in the hoof protection sole between the base plate and the hoof of the equine advantageously promotes air circulation in the sense of the natural dynamic exchange processes of the underside of the hoof. In this way, the build-up of moisture or moisture and/or microbial activity can be avoided or reduced to a minimum by the air circulation effected.
- This support of natural circulation is important for the long-term use of hoof protection on the equine hoof and is particularly important for therapeutic purposes.
- the hoof protection sole according to the invention enables long-term use of the hoof protection as an alternative to metal fittings, which, among other things, are not suitable for use as therapeutic hoof protection due to their high weight and the use of nails.
- the base plate essentially comprises a U-shaped configuration.
- the hoof protection sole has a U-shaped base plate, which follows the symmetry of a hoof when used as intended.
- a U-shaped configuration can be understood as a synonym for horseshoe-shaped.
- the intended arrangement of the hoof protection sole on the hoof is defined in such a way that the U-shaped design of the hoof protection sole corresponds to the shape of the supporting edge, with the apex of the U-shaped base plate on the hoof toe and the legs of the U-shaped base plate in Congruence to the side walls, ending on the heels, is arranged.
- the legs of the U-shaped configuration of the base plate are connected to one another via a bridge.
- the bridge preferably comprises an arcuate material recess and a wedge-shaped material recess.
- the shape of the material recess is coordinated so that the legs of the base plate follow a movement/walk that is as natural as possible (e.g. spreading the hoof during the walk).
- a possible destabilization of the base plate on the legs of the U-shaped design of the hoof protection sole is counteracted by a bridge (4.0) according to the invention, which connects the separate legs of the U-shaped base plate of the hoof protection sole, especially in the distal section of the legs.
- the functional design of the bridge enables at least two independent technical features, which are set out below.
- the bridge acts as a stabilizing means for the mutually aligned legs, which are exposed to constant forces when used as intended.
- irregular vertical force vectors act, for example due to uneven ground when the equine steps on, on the other hand, vertical force vectors constantly act according to the equine hoof mechanism, which act particularly on the thighs of the U-shaped base plate of the hoof protection sole.
- the bridge promotes dimensional stability of the hoof protection through the connection of the thighs, which is not only essential for a long wearing time, but also enables effective support of the natural hoof anatomy. In this way, a disadvantageous shearing of the heels of the hoof is effectively avoided when the hoof protection sole is properly arranged on the hoof.
- the bridge achieves maximum flexibility of the thighs - in accordance with the nature of the hoof mechanics in the corresponding area of the hoof.
- the wall thickness, the thickness, the shape and the position of the bridge were optimized with regard to maximum flexibility and the best possible promotion of the dimensional stability of the base plate.
- the curved material cut-out on the upper side and the wedge-shaped material cut-out on the underside of the bridge promote the two described technical effects of maximum flexibility and stability of the hoof protection sole.
- the recess includes a perforation plate.
- the thickness of the perforation plate is reduced by at least 50% relative to the thickness of the base plate.
- the perforation plate is arranged horizontally at the height of the base plate in such a way that the perforation plate is in contact neither with the hoof nor with the ground.
- the base plate preferably comprises a perforation plate, with the perforation plate not being in contact, in particular not in direct contact, with the hoof and/or the ground, this being related to a substantially level subsurface/ground.
- the perforation plate can be removed via a circumferential border with a thin material wall at the edge of the recess.
- the perforation plate is preferably connected to the base plate via a peripheral border, the material thickness of the peripheral border being less than a quarter of the height of the GP.
- the material thickness of the peripheral border is also preferably less than a fifth or less than a sixth of the Height of the base plate.
- the recess in the base plate comprises a perforated plate (3.2).
- a perforation plate within the meaning of the invention comprises a plate interspersed with open depressions (in particular a perforation through the perforation plate or a grid).
- Perforation means here that the perforation plate can be designed both as a grid and with a continuous perforation.
- the perforation plate particularly preferably has a continuous perforation.
- the individual holes of a continuous perforation penetrating the perforation plate can have any conceivable shape, for example round, triangular or square.
- the individual holes penetrating the perforation plate of a continuous perforation can be arranged regularly or irregularly within the perforation plate.
- Continuous perforation has proven to be particularly suitable, in which the holes have a diameter of less than 15 mm, particularly preferably less than 10 mm, very particularly preferably less than 7 mm, even more preferably less than 4 mm.
- this can prevent the ingress of small disruptive or foreign bodies (e.g. stones), which can result in unwanted injury or irritation of the equine hoof, while at the same time ensuring air circulation.
- small disruptive or foreign bodies e.g. stones
- the perforation plate protects the soft hoof sole (ie the underside of the hoof of the equine) from penetration and mechanical influences from disruptive or foreign bodies.
- the number, shape and size of the perforations are effective both for the stability of the perforation plate and for its protective effect on the hoof.
- the inventor has found that a conical shape of the opened indentations is particularly advantageous, with the perforation having a smaller cross-section on the side facing away from the hoof than on the side facing the hoof.
- the conical shape of the open indentations prevents foreign bodies such as stones or pieces from penetrating and becoming trapped and encourages them to fall off in the course of the equine's gait.
- the perforation plate preferably fills the recess in such a way that the perforation plate is continuous with the hoof protection sole via a preferably circumferential border.
- the preferably circumferential border which connects the perforated plate to the hoof protection sole, is of lesser material thickness than the perforated plate, so that the border acts as a target interface.
- the perforation plate can be removed at the intended interface with a cutting tool (e.g. a wallpaper knife) if necessary.
- a cutting tool e.g. a wallpaper knife
- the perforation plate is arranged in such a way that it does not exceed the limits of the top and bottom of the base plate.
- the protection of the soft hoof sole from mechanical influences is technically optimal when the thickness of the perforation plate varies, preferably reduced, particularly preferably by at least 50%, very particularly preferably by at least 60% in relation to the thickness of the base plate.
- the reduced thickness also enables an advantageous saving in material and thus in weight and costs.
- the perforation plate designed in this way advantageously promotes air circulation on the underside of the hoof, so that the hoof protection sole acts as an air chamber system when used as intended. As discussed above, this air chamber system supports the natural and dynamic exchange processes on the underside of the hoof.
- a preferred embodiment of the perforation plate of the hoof protection sole and the hoof protection sole for the therapeutic area is its coating with substances with an antimicrobial effect, such as silver-containing coatings or silver-containing composite materials.
- the coating is preferably arranged on the side of the protective hoof sole facing the hoof of the equine in order to counteract wear of the coating during the intended use of the protective hoof sole.
- the base material of the hoof protection sole or at least of the perforation plate can be made of a silver-containing composite material in order to provide an antimicrobially effective hoof protection.
- a lattice is possible, which designates a lattice-like arrangement of elongate parts, preferably at regular intervals. Since two crossed layers of individual parts can preferably be used for a lattice, the thermoplastic production of a lattice is simpler and thus also associated with a price advantage.
- the type of perforation, the layer thickness and the arrangement of the perforation plate in the recess of the hoof protection sole create functional cavities which are conducive to exchange processes on the underside of the hoof and to avoid foreign body accumulation.
- the border of the perforation plate allows the perforation plate to be easily removed if necessary, for example if frequent application of care products to the underside of the hoof is required in the course of a therapeutic treatment.
- At least one extension (3.8), preferably aligned orthogonally to the base plate, is formed on the outside of the base plate or the outer edge closing off the base plate.
- An extension designates an extension formed from the outside of the base plate or the outer edge that terminates this.
- an extension enables an improved hold and/or the avoidance of slipping between the hoof of the equine and the base plate of the hoof protection sole during the intended use of the hoof protection in everyday life.
- the extension allows a simplified fixation of the hoof protection sole during the attachment of this to the hoof sole of the equine.
- at least one extension is particularly advantageously arranged at the apex of the base plate. Nevertheless, at least one further extension can be provided on the flanks of the base plate.
- the underside of the base plate of the hoof protection sole has a profile (5.0) or a profile relief.
- the underside of the base plate has a profiling with a wing-shaped pattern.
- Profiling is to be understood as the indentation of the surface of an original molded body, here the base plate of the hoof protection.
- the profiling gives the underside of the Hoof protection designed elevations (5.2) and / or depressions (5.1) in cross section, which effectively counteract slipping of the hoof provided with a hoof protection on the ground surface.
- the depressions in cross section preferably have a proportionate depth, preferably of a quarter, particularly preferably of a third of the (total) thickness of the base plate.
- the design of the profiling relief according to the invention effectively supports the natural hoof mechanism of an equine.
- the mechanism of the hoof describes the elastic deformation of the hoof capsule during loading and unloading.
- the deformation of the hoof capsule under the load of the horse affects the different parts of the hoof differently. Some parts of the hoof compress and others stretch, allowing for optimal shock absorption of physical forces during gait, as well as blood flow during gait mechanics.
- the front of the profiling when arranged as intended at the level of the equine toe, of the base plate of the hoof protection sole has an arched, rather massive and thus stiffening elevation, while the thighs of the hoof protection sole are comparatively rich is equipped with dividedled and therefore more flexible elevations.
- the shape of the bumps thus follows the force vectors as those skilled in the art would describe them as the natural force vectors of hoof mechanics.
- the segmented elevations of the profiling of the legs of the base plate result in a wing-shaped pattern when viewed from above, which, in addition to the force-mechanical elasticity corresponding to the hoof mechanism, also enable a wing-like flexibility of the legs of the preferably U-shaped base plate. More precisely, this type of profiling on the legs of the preferably U-shaped base plate causes the legs to be able to move wing-like, elastically and independently of one another - and thus meet the dynamic requirements of the hoof instead of the greatest stretching when the equine steps.
- a wing-shaped design of the profile advantageously enables dirt/mud to be better drained to the outside and the horse is therefore less at risk of slipping.
- the profiling of the hoof protection sole according to the invention mechanically intercepts application-specific loads on the hoof protection - of a dynamic nature through the flow of forces of the gait mechanics or of a static nature through the growth of the hoof walls over time - at least in part to an elastic deformability of the hoof protection, without affecting the quality of the attachment affecting the base plate on the hoof.
- the dampening deformability of the hoof protection obtained through this configuration of the profiling according to the invention simulates the natural hoof mechanism and is therefore health-promoting for the entire gait pattern of the equine.
- the configuration of the profiling according to the invention results in a saving in material, so that the product price saving can be passed on directly to the consumer.
- the profiling is positively connected to the base plate.
- the base plate or at least the casing of the base plate is preferably made as a solid material.
- the profiling is preferably formed entirely or partially from at least one individual profile element, it being possible for the individual profile element to be arranged in the underside of the base plate by means of a form-fitting connection.
- a positive connection is realized, for example, using screws, nails, click and/or snap connections.
- An established positive connection is preferably reversible, so that an individual profile element can be removed from the underside of the base plate and/or exchanged for another individual profile element.
- Interchangeable individual profile elements have the advantage that the damping properties of the different areas of the hoof can be adjusted. At the front or on the side of the hoof/the base plate, a different damping can be set through the appropriate combination of individual profile elements than is the case on the rear side of the hoof/the base plate.
- individual profile elements with different heights are realized in addition to individual profile elements with different damping properties. It can thus be advantageously achieved with a single profile element that different heights of the hooves are compensated.
- a receiving eyelet is arranged in the center of gravity horizontally to the base.
- a receiving eyelet is preferably arranged in the center of gravity horizontally to the base area of the hoof protection sole, which enables the hoof protection sole to be suspended and thus allows the hoof protection sole to be stored in a space-saving manner allows.
- the receiving eyelet can be easily removed after the hoof protection sole has been attached to the hoof of the equine. According to the invention, removal of the receiving eyelet is made possible, for example, at a target interface with a smaller material wall thickness, which can be arranged at the connection point between the receiving eyelet and the hoof protection sole.
- the base plate comprises at least one through-hole, perpendicular to the horizontal extent of the base plate, for additional nailing to the hoof of the equine.
- the base plate comprises anti-slip knobs on the side facing the hoof, the hardness of which is greater than that of the hoof at the wearing edge of the hoof.
- the inventive idea of an additionally improved fastening between the hoof and the hoof protection sole resulted in a design of the base plate with anti-slip knobs on the side facing the hoof.
- Anti-slip knobs denoting a hump-like elevation on a surface of the base plate, are harder according to the invention than the wearing edge of the hoof.
- the material of the base plate can be interlocked with the contact surface on the wearing edge of the hoof in order to increase the static friction, which is advantageous for the strength of the connection or attachment between the hoof and the hoof protection sole.
- the anti-slip knobs can be designed in the form of hemispheres, endless wedges and pyramids as well as in the form of truncated pyramids and/or truncated cones.
- the base plate comprises at least one insert on the side facing the hoof, the hardness of the insert being less than that of the material of the base plate.
- the base plate and/or the hoof protection strap system in particular the straps in a special configuration, can comprise an insert made of rubber, latex, plastic, glass fiber or carbon fiber on the side facing the hoof, the Shore hardness of which is less than that of the material of the base plate.
- These insoles of the hoof and hoof protection sole can serve other purposes as an intermediate layer.
- Inserts made of caoutchouc, latex, plastic, glass fiber or carbon fiber are included according to the invention as a shock-absorbing intermediate layer.
- an insole for the therapeutic area are insoles with an antimicrobial effect, such as materials containing silver, or a combination of at least one of the insole materials mentioned as a composite material containing silver.
- Composites designate a material as a combination of several materials.
- the outside of the base plate includes lighting devices.
- reflective strips and/or piezo-operated lighting means are arranged on the outer wall of the base plate.
- one embodiment includes lighting devices on the outside (i.e. the side facing away from the hoof) of the base plate of the hoof protection sole, in particular LEDs, preferably operated by providing the energy from piezoelectric elements also embedded in the base plate. These are embedded in the base plate in such a way that while the equine is walking, the piezoelectric elements provide sufficient electrical power to operate the piezo-operated lighting means.
- the lighting means are advantageously independent of an external power supply such as batteries or accumulators.
- the thermoplastic polymer comprises unreinforced thermoplastic polyurethane elastomer (TPU) having a hardness ranging from 50 to 98 Shore, most preferably TPU-57(D), TPU-75(A), TPU-80(A), TPU-86(A), TPU-87(A), TPU-89(A), TPU-90(A), TPU-91(A), TPU-95(A), TPU-96(A), or TPU -53(D), TPU-58(D), TPU-75(D), TPU-80(D) or mixtures thereof.
- TPU thermoplastic polyurethane elastomer
- the thermoplastic polymer has a density of less than 5 g ern -3 , preferably less than 1.5 g crn -3 , more preferably less than 1.3 g ern -3 .
- the polymer preferably has a tensile modulus of at least 50 mPa, preferably in the range from 60 to 100 mPa, particularly preferably in the range from 75 to 95 mPa.
- the protective sole preferably comprises nailing dies. These are preferably openings that go through the cladding and the core.
- the nail dies advantageously allow the base plate to be nailed to the hoof, which can be done in addition to another attachment (e.g. gluing or thermal welding).
- the invention also relates to a hoof protection strap system made of a thermoplastic polymer for attaching a hoof protection sole according to one of claims 1 to 20 to a hoof of an equine, wherein the hoof protection strap system consists of at least one collar and at least one lug is formed, the collar and the lug being connected to one another via a web area, the web area connecting the lug and collar to one another via (n+1) webs which are formed by n recesses in the web area.
- the hoof protection according to the invention also includes a hoof protection strap system which, when used together with the hoof protection sole described in the previous part, synergistically provides new technical effects for the hoof protection according to the invention for the hoof of an equine and serves to attach the hoof protection sole to a hoof of an equine.
- the protective flap system is formed from a thermoplastic polymer (as defined herein).
- the hoof protection strap system is made up of at least one collar (8.3) and at least one strap (8.1), which according to the invention are connected to one another via a web area.
- a flap (8.1) is one side of a joint where two pieces of flat material are joined in an overlapping manner. According to the invention, the overlapping connection is made with the hoof wall of the hoof of an equine.
- the collar (8.3) has a flat, rectangular base area, which is provided according to the invention for the overlapping connection between the straps and the base plate of the hoof protection sole.
- the rectangular base area of the collar closes flat and form-fitting with the outside of the base plate of the hoof protection sole and covers it when used as intended.
- Such a flat connection of the hoof protection strap system to the base plate has the advantage of a maximally large adhesive surface and ensures a firm connection of both elements when they are connected flat. With this intended installation, the underside of the collar is flush with the lower boundary of the outside of the base plate of the hoof protection sole.
- the collar and one or the tab are connected to one another via a web area (8.2) which preferably comprises n recesses and (n+1) webs which preferably enclose the recess and thus bridge the collar with the tab.
- the shape of the recesses can be selected as desired (eg essentially flat, round or angular).
- the superellipse denotes a geometric figure as an approximation of the geometry of an ellipse to the geometry of a rectangle.
- the elliptical shape of the recess is preferably flush with the underside of the collar on the longitudinal side.
- the technical intention of the maximum torsion capacity of the straps in relation to the collar or the hoof in relation to the hoof protection sole lies in the design of the recesses in the web area.
- the protective flap system includes at least one fold disposed between the collar and the flap.
- the hoof protection flap system comprises a fold area (8.5).
- a fold refers to an edge, a kink or an L-shaped configuration of a flat body, so that flat bodies can be tilted or angled along the fold.
- the fold is preferably arranged between the flap (8.1) and the collar (8.3), particularly preferably above the web area (8.2).
- the fold is arranged parallel to the underside of the collar and/or horizontally to the ground contact surface when attached according to the invention, so that an angular axis of the hoof protection strap system is arranged in the web area and parallel to the wearing edge.
- the hoof protection flap system comprises at least two immediately consecutive folds which are arranged between the collar and the flap.
- an embodiment of the hoof protection flap system comprises at least two immediately consecutive folds, collectively referred to as an offset. Due to the offset, two edges are arranged essentially parallel to the underside of the hoof. Immediately following folds are preferred, which are preferably arranged between the tongue (8.1) and the collar (8.3), and particularly preferably above the web area (8.2).
- the offset results in technically advantageous two degrees of freedom through two angular axes. The effect of the two angular axes creates a significant gain in both horizontal and vertical elasticity. This results in an elastic, controlled displaceability of a hoof in relation to the hoof protection sole, with a disadvantageous uncontrolled slipping of the two elements against one another being ruled out.
- a double angular axis (caused by the arrangement of an offset) also mechanically dampens the vertical force vectors of the hoof movement when loading and unloading the hoof of an equine .
- This promotes the elastic stability of the hoof protection on the hoof in accordance with the natural hoof mechanics of an equine.
- the technical effect of the double fold is therefore described as maximum resilience to both horizontal and vertical shear loads.
- the arrangement of the offset allows avoiding disadvantageous slippage of the hoof relative to the hoof protection sole.
- the tongue of the hoof protection tongue system comprises at least one layer of TPE on the side facing the hoof of the equine.
- the tab and/or collar is formed from a thermoplastic polymer. This thermoplastic polymer can be the same polymer from which the sheath is formed.
- the polymer of the hoof protection flap system is formed from a thermoplastic elastomer (TPE) as defined herein, preferably from a thermoplastic polyurethane (PU) material, more preferably from TPU.
- TPE thermoplastic elastomer
- PU thermoplastic polyurethane
- the base material of the hoof protection flap system can also be made from modifications of TPU, for example glass fiber reinforced TPU, polyester-based TPU and/or polyether-based TPU. This modification, in particular the glass fiber reinforcement, makes it possible to provide good high rigidity values combined with good elongation, good durability and good impact strength.
- glass fiber reinforced TPU has a low coefficient of thermal expansion and good paintability.
- TPU as the base material of the hoof protection system also promotes its ability to follow the dynamics of hoof movement and the complex interaction of deformations of the hoof capsule when the equine walks.
- the material of the hoof protection flap system supports the elastic decoupling of the hoof mechanism and the hoof protection, so that mechanical stresses such as shear forces, oscillations, vibrations and impacts between the elements of a hoof and a hoof protection are minimized.
- a tongue of the hoof protection tongue system is comprised of at least one layer of TPE.
- the strap is made of an elastomeric outer layer and at least one softer elastomeric middle layer, so that any degree of hardness or elasticity of the material of the hoof protection strap system extends from the outer layer of the strap facing away from the hoof to the inner wall of the strap facing the hoof.
- this hardness gradient includes the properties of the optional adhesive layer that connects the flap of the hoof protection flap system to the hoof.
- the tongue and/or the collar is preferably constructed in at least two layers, one of the layers being oriented towards the hoof and one of the layers being oriented away from the hoof, and at least one of the layers being formed from the thermoplastic polymer.
- the layer of the tongue and/or the collar oriented on the hoof side can preferably be melted and connected to a surface in a material-to-material manner.
- the outside of the hoof protection sole or the collar comprises at least one projection which can be pressed into a melted thermoplastic polymer.
- a projection can have different shapes and, for example, be configured in a T-shape.
- the tab of the hoof protection tab system serves as a flat connecting piece for the adhesive or welded connection of shaped bodies, according to the invention as a direct connection between the hoof of an equine and the hoof protection sole.
- the tab is essentially shaped as an isosceles trapezoid, which tapers upwards from the web area.
- An isosceles trapezoid comprises two sides of equal length and top and bottom sides of different lengths arranged in parallel, with the two interior angles of the parallel sides being equal.
- the top and bottom sides are traversed at half their length by an axis of symmetry orthogonal to them.
- the trapezoidal design of the strap means that when the hoof protection strap system is attached to the equine hoof according to the invention, the strap is supported over a maximum area on the conically tapering hoof wall without the straps overlapping one another. Avoiding overlapping of the tabs avoids poor adherence of the tabs to the hoof surface when installed in accordance with the present invention. It is known to those skilled in the art that the shape of the hoof, including its conical structure (conicity), is directly related to the breed of the equine.
- the trapezoidal configuration of the lug also enables a large surface and thus a large contact area for attaching the lug.
- Such a flat tab of the hoof protection tab system has the advantage of a large adhesive surface on the hoof surface and ensures a firm attachment of the hoof protection to the horse's hoof. With conventional horseshoes attached to the hoof with nails, the forces that occur are conducted via the nails, which inevitably leads to damage to the horn. In contrast to this, the fastening by means of the hoof protection strap system according to the invention allows a more favorable distribution of the forces over the lateral surfaces of the hoof.
- a receiving eyelet (8.4) is arranged on the hoof protection strap system for the purpose of storage, preferably on the upper side of the strap, which is embedded centrally to the axis of symmetry and to the upper side of the strap.
- the hoof protection strap system according to the invention both in terms of material and shape, enables the hoof protection to follow the movements of the individual elements despite the flat and firm connection to the hoof.
- the web according to the invention enables technically significant effects, since forces and tensions occurring between the hoof protection and the hoof are minimized elastically, partial concentrations of forces are avoided through large-area transmission, and in this way long-lasting connection stability is ensured.
- the invention relates to a method for attaching a hoof protection to the hoof of an equine, the method comprising the steps: first: cleaning and/or straightening the hoof surface, second: joining the hoof protection sole with the hoof protection strap system to form the hoof protection, third: fastening the hoof protection on the hoof surface prepared in this way, wherein the hoof protection is attached to the prepared hoof surface, preferably free of nails, by gluing and/or thermal welding.
- the invention relates to a method for attaching a hoof protector to the hoof of an equine animal, the method comprising the following steps:
- the hoof protection sole is joined to the hoof protection strap system to form the hoof protection by gluing and/or thermally welding the collar of the hoof protection strap system to the outer edge of the hoof protection sole.
- the hoof protection is attached to the prepared hoof surface by an adhesive connection of the tabs of the hoof protection tab system.
- the method according to the invention for attaching a hoof protection to the hoof of an equine essentially comprises the preparation of the hoof, the assembly of the hoof protection from the hoof protection strap system and the base plate of the hoof protection sole, and the attachment of the hoof protection to the preferably prepared hoof surface without the use of nails.
- the method for attaching a hoof protection to a hoof of an equine is carried out by indirect and contact-surface connection, comprising at least gluing and/or welding, the base plate of the hoof protection sole to the outer horn wall of the hoof of an equine via the hoof protection strap system.
- this is carried out step by step by assembling a hoof protection strap system with the hoof protection sole before attaching the hoof protection to the equine hoof wall (sequenced attachment).
- the equine hoof surface is first prepared by cleaning and/or straightening. Cleaning can be accomplished by clearing the hoof surface of foreign matter such as dirt particles and/or degreasing with a suitable agent such as acetone.
- the straightening of the hoof surface describes the professional hoof preparation through mechanical interventions on the horn capsule of the hoof as a targeted shortening of the hoof horn. It serves to restore the regular hoof shape to a strong, elastic hoof shape while avoiding progressive decay processes, which can occur depending on the attitude (stall or pasture), type of use (breeding, breeding, riding horse or driving horse),
- the straightening is particularly aimed at a balanced pressure distribution pattern with regard to a hoof position that suits the ground contact area of the equine, which includes the hoof protection to be applied.
- the base plate is then preferably adapted to the shape of the lower cross-section of the professionally prepared hoof.
- the preparation of the hoof surface and the adaptation of the base plate to the prepared hoof of the equine is followed by the assembly of the adapted hoof protection sole with the hoof protection strap system to form the hoof protection.
- joining together means the material-connecting and form-fitting joining of modules to form a new unit, which includes joining by means of welding and gluing.
- Gluing allows mechanical force transmission between two surfaces via a (dried) adhesive, which results from the sum of an adhesive force, the adhesive force on the surface of different substances, and a cohesive force, the internal forces of the (solidified) adhesive, with the force effect usually takes place in the course of solidification of the adhesive through molecular crosslinking.
- Thermal welding refers to the inseparable connection of modules using thermal energy. An optimal welding requires a material-related similarity of the joining partners.
- the use of physicochemically compatible materials, in particular thermoplastic polymers (TPs) enables the combination product to be assembled by means of a plastic weld joint under the maxim of maximum adhesive force through the integration of chemical bonding strengths.
- the hoof protection sole is joined to the hoof protection strap system at the collar of the hoof protection strap system and at the outer edge of the base plate of the hoof protection sole.
- This assembly is preferably implemented by means of a plastic weld connection, with at least part of the collar of the hoof protection flap system being attached to the outer edge of the thermoplastic base plate by means of partial melting.
- Methods for welding TPU are known from the prior art and are generally implemented using heating elements, ultrasonic welding, rotation and vibration welding or, prospectively, laser welding, with the latter particularly advantageously allowing minimization of thermal stress on the material and the user.
- a welding-friendly design of the joining surfaces as well as optimal processing parameters are known to the expert from the corresponding DVS guidelines (German Association for Welding Technology).
- thermoplastic base plate The high temperatures of about 200-400° C. required for partial melting of the thermoplastic base plate are achieved, for example, by providing a heat-generating welding device, preferably a hot-air device.
- a very strong connection of the modules is advantageously achieved by direct thermochemical bonding of the collar of the hoof protection strap system to the outer surface of the base plate of the hoof protection sole. In this way, a captive hoof protection is promoted.
- joining the base of the collar of the hoof protection strap system can be realized with the outer surface of the base plate of the hoof protection adhesive by means of fastening means.
- the joining of the hoof protection sole with the hoof protection strap system to form the hoof protection is followed by the attachment of the hoof protection to the prepared hoof.
- the tabs of the hoof protection are preferably attached to the entire surface of the hoof wall of an equine hoof, particularly at positions on the hoof wall which are conducive to a secure and long-term hold of the hoof protection on the hoof.
- the attachment of the hoof protection to the prepared hoof surface is preferably done free of nails by thermal welding and/or (preferably) by gluing to the prepared hoof surface.
- the high temperatures required to melt the thermoplastic materials are generally not applicable to the attachment of the hoof protection to the hoof, since such thermal effects can result in irreversible damage to the horn material of the hoof and the lateral tissue. Therefore, the prepared hoof protection is attached to the hoof as an alternative to thermal assembly, with the focus being on quick attachment that is gentle on the hoof and high adhesion quality.
- the adhesive quality of the attachment determines the useful life of a captive hoof protection on the hoof.
- the hoof protection is therefore attached to the prepared hoof surface of the hoof by a suitable adhesive connection of the straps of the hoof protection strap system.
- This embodiment advantageously enables the hoof protection to be attached particularly quickly, easily and in a way that is gentle on the horse (thermally).
- a quick and uncomplicated attachment of the hoof protection to the equine is essential for safety reasons for an equine and a hoof worker.
- Suitable adhesives for attachment include adhesives that harden rapidly under specified conditions, such as acrylate-based special adhesives, preferably one-component adhesives, particularly preferably cyanoacrylate adhesives.
- the properties of the included adhesives enable rapid curing of the adhesive at room temperature, a small change in volume during curing/crosslinking of the adhesive and high adhesion quality even when curing under different horse housing conditions (cold, wet).
- Quality assurance measures and a quality check of the adhesive connection are appropriate here in accordance with the current test standards, with the use of cyanoacrylate adhesive advantageously requiring hardly any complicated (work) protective measures.
- Optimum adhesive properties generally require pre-treatment, such as sufficient pre-drying, roughening, cleaning, degreasing and/or surface activation.
- the preparation of the hoof and/or horn substance of the hoof of the equine to the adhesive attachment using an adhesive can be carried out, for example, by levelling, cleaning and degreasing.
- a degreaser such as acetone is suitable for degreasing.
- the attachment method according to the invention is non-invasive, for example in comparison to attachment by means of nails which are susceptible to rust. Therefore, in contrast to fastening by means of nailing, adhesive fastening advantageously does not damage the hoof, which would otherwise result from an increased susceptibility of the hoof to microbial colonization or rotting or destabilization of the horn material.
- the non-invasive application is therefore beneficial for the treatment of existing inflammation of the hoof (e.g. laminitis).
- the non-invasive application of the hoof protection is generally advantageous for use to heal damaged horn material of the hoof or to get used to conventional shoeing on the bare hoof.
- the subject of the invention is also suitable as a transitional protection for a horse between the seasons or can be used during longer riding periods of the horse.
- the application of the hoof protection according to the invention at room temperature is advantageous for therapeutic treatment. Not insignificant is the high temperature of the horseshoe when the iron "burns" onto the hoof, because the heat dries out the hoof and makes it brittle.
- TPU Parts made of TPU can be connected inexpensively using a variety of methods.
- the mechanical properties of TPU, in particular its toughness, allow, for example, the use of nails or self-tapping screws to connect TPU molded parts to one another and to parts made of other materials.
- an embodiment of the base plate of the hoof protection sole includes at least one through hole perpendicular to its horizontal extension for additional nailing on the hoof.
- nailing represents an alternative or preferably additional reinforcement of the indirect connection of the hoof to the hoof protection via the hoof protection strap system according to the invention non-therapeutic use.
- the sequential attachment of the hoof protection to the hoof advantageously allows the integration of additional intermediate layers, for example between the hoof and hoof protection.
- Additional intermediate layers are, for example, cushioning inserts.
- an adhesive Intermediate layer of melted base plate material or pressure-sensitive adhesive, such as rubber, are performed to increase the adhesion of the hoof protection on a horse's hoof.
- the described sequential sequence of the attachment of the hoof protection to a horse's hoof advantageously allows the first step of assembling the hoof protection to proceed according to the maxim of stability and the second step of attaching the hoof protection according to the maxim of the fastest possible and safest attachment of the hoof protection.
- a long-term captive, uncomplicated attachment of the hoof protection sole to the hoof of a horse is advantageous when used as intended.
- the invention also relates to a method for connecting a hoof protection sole, in particular a hoof protection sole defined herein and the hoof protection strap system defined herein, the method comprising the following steps:
- Thermal welding is understood here to mean a process in which two surfaces are connected to one another in a materially bonded manner, with at least one of the surfaces being at least partially melted before the two surfaces are brought into contact, provided it is made of a thermoplastic material. Combination product and its use
- the invention therefore includes a hoof protection as a combination product of at least the hoof protection sole defined herein and the hoof protection strap system according to the invention.
- the invention relates to a hoof protection formed according to a method defined herein, the hoof protection being formed from a hoof protection sole, in particular a hoof protection sole defined herein and the hoof protection strap system defined herein.
- the use of the hoof protection is designed as a combination product from the modules of the hoof protection sole and the hoof protection strap system made of TP.
- the combination product is made up of modules of a chemically compatible TP, for example TPU, so that there are further advantages in terms of recyclability, as discussed above with regard to the recyclability of core-shell modules.
- a hoof protection as a combination product for attachment to a hoof of a horse.
- Equivalent according to the invention is the use of a hoof protection sole and a hoof protection strap system for attachment to a hoof of a horse.
- a hoof protection made of thermoplastic polymer consisting of a modular hoof protection strap system and a hoof protection sole, for attachment to a horse's hoof enables a permanently stable hold by securely attaching the hoof protection to the equine animal, the synergistic effects of which are described above.
- the permanent hold is advantageously possible from the use of TPs for both modules, the hoof protection sole and the hoof protection strap system, since their connection enables a particularly high level of strength.
- the inventive indirect attachment of the hoof protection to the hoof as described above, further enables a nail-free, non-invasive attachment by surface gluing and/or thermal welding of the modules of the hoof protection, the hoof protection sole and the hoof protection flap system.
- a physicochemical compatibility of the components of the combination product is particularly advantageous for a fixed connection of the modules to each other in the process Attachment of the hoof protection and relevant to the shock absorbing properties of the hoof protection.
- the combination product made of the same TP material enables the manufacturability of both components by means of an injection molding process, and as a result a tunable fit of the hoof protection sole and the hoof protection strap system to one another, which includes their individualized production with regard to their size and design.
- the easy removability of the hoof protection according to the invention is itself very advantageous after the horse has died.
- Animal by-products are generally removed by a carcass disposal facility, which requires the hoof protection to be removed in order to dispose of the dead horse carcass.
- the hoof protection according to the invention can be easily removed by the horse owner, it is avoided that employees of the animal carcass disposal companies have to remove the hoof protection in front of the owner, especially since dead horses are generally treated no differently than slaughterhouse waste when animal carcasses are used, so that emotionally stressful scenarios of the Horse owners are counteracted.
- the invention also relates to a method for producing a hoof protection sole or a hoof protection strap system by means of injection molding or 3D printing, comprising the following steps. First: providing a thermoplastic base material, second: providing an injection molding system or a 3D printer, third: primary shaping by injection molding the base material into the hoof protection sole or the hoof protection flap system using an injection molding system or the 3D printer through thermoplastic processing, fourth: demolding the hoof protection sole or the hoof protection flap system , wherein the thermoplastic base material is selected from one of the following materials: thermoplastic polymer, preferably thermoplastic polyurethane (TPU), particularly preferably polyester-based TPU.
- TPU thermoplastic polyurethane
- the invention also relates to a method for producing a hoof protection sole, wherein the hoof protection sole comprises at least one core and one jacket enclosing the core, with the core being provided in a first step and this being removed in a form-fitting manner in a second step by means of injection molding processes or 3D printing thermoplastic molding compound of the shell is enclosed, so that the core is at least partially, in particular fully integrated into the shell.
- the object of the present invention to provide a method with which the hoof protection defined herein with the described technical task can be manufactured with precise shape and shape and in large quantities economically.
- the hoof protection according to the invention made of thermoplastic polymer (TPs) has a reversible deformability, this is technically advantageously used for the production of the hoof protection via the primary molding process.
- TPs thermoplastic polymer
- the primary shaping process a solid body with a geometrically defined shape is generally provided from a shapeless substance.
- the injection molding process can achieve high quality with regard to the shape and dimensional accuracy of a molded body obtained, which is particularly advantageous for the production of a TP hoof protection.
- An injection molding process refers to a discontinuous process for the production of plastic moldings by thermochemical primary shaping from mostly granulated starting material.
- the granular form of the starting material enables its good qualitative and quantitative dosing, so that good control over the placement in the process can be achieved. Furthermore, the granular starting material enables a good shelf life and is generally available in specialist shops, so that fluctuating demand can be reacted to quickly in the discontinuous production of technical moldings via injection molding processes.
- the injection molding process enables even complicated molded parts to be produced economically in large quantities, which is advantageous for the commercial production of a hoof protection. Furthermore, by means of injection molding methods, it is generally advantageously possible to manufacture finely-structured molded bodies or partial bodies and/or modules of a molded body assembled into a combination product with a precise fit, which is the subject of the inventive idea.
- a hoof protection as a combination product from TP can be formed via injection molding processes, so that the hoof protection can be provided in one process and for each module in one technically efficient manufacturing step.
- the process steps of an injection molding process can be summarized as pre-drying, plasticizing and dosing, injection and cooling, and demolding and ejection.
- pre-drying in particular of TPU materials, is beneficial in order to avoid side reactions. Furthermore, damage such as a loss of toughness of the molded body produced can occur if the moisture content is too high during the melting process during processing. It has been shown that a drying time of, for example, 2-5 hours at approx. 80 °C to 120 °C circulating air or approx. 70°C to 100 °C dry air is successful for a maximum processing moisture of 0.02% and thus advantageously leads to homogeneous melting processes.
- the granulated starting material is first poured into a filling hopper and then thermally plasticized in the so-called injection unit, i.e. converted into a flowable state.
- a filling funnel refers to a container with a small opening, through which filling into the injection unit is possible without spilling.
- the injection unit a closed conveyor system, is used for the plasticizing processing of the plastic granules under pressure and/or thermal energy and is usually designed as a rotating worm shaft, which transports the granules in the direction of the injection tool.
- a flat-cut three-zone screw is used as the plasticizing unit, so that a shorter dwell time of the mass in the cylinder and a more uniform temperature distribution in the melt are made possible.
- TPU-90(A) for example, an injection unit temperature of 195 - 220 °C is preferred.
- a non-return valve prevents the melt from flowing back out of the space in front of the screw and thus reduces the occurrence of cavities.
- the choice of processing temperature and dwell time depends heavily on the material, the length of the flow path of the melt, the machine geometry and the dwell time of the melt in the barrel. Too high melt temperatures and too long dwell times of the melt in the cylinder can cause thermal degradation of the polymer material, i.e. molecular degradation.
- the person skilled in the art can obtain more precise information from the processing data sheet for the corresponding polymer material. For example, the optimum melt temperature for TPU-90(A) is around 220°C.
- the screw peripheral speed and dynamic pressure must be limited to ensure gentle material processing. The dynamic pressure should enable optimal melt homogeneity without subjecting the material to excessive shearing.
- a temperature gradient creates an alternative way of optimizing melt homogeneity.
- the plasticized material is then injected in a controlled manner into an injection mold, i.e. the negative mold of the molded body to be molded.
- the surface structure and the shape of the finished molding are determined by the cavity of the tool.
- the optimal tool temperature is approx. 25 - 40 °C.
- the shrinkage which results from the volume contraction of the cooling molding compound as a result of the change in the state of aggregation and/or crystallization, describes the difference between the cavity of the tool and the molded part at room temperature.
- defined terms and methods of measuring shrinkage are dem Known to those skilled in the art from ISO 294-4.
- shrinkage generally depends on the shape and wall thickness distribution of the molded parts and other processing conditions.
- the mechanical stability of preferred material configurations of the invention advantageously enables small wall thicknesses for the hoof protection according to the invention, so that possible shrinkage of the molded body is minimized.
- the quality and properties of the moldings obtained in the injection molding process depend on other manufacturing and processing conditions.
- the injection molding process can cause an isotropy of the physical qualities (e.g. flexural strength, elongation at break) if an orientation direction of the macromolecules corresponding to the injection molding direction is favored, especially in the case of fiber-reinforced modifications of the polymer material.
- Due to the orientation of the molecules a shrinkage can differ in the orientation of the flow direction, which is referred to as distortion. Warping is particularly pronounced with fiber-reinforced TPs. Therefore, in a preferred embodiment of the subject matter of the invention, an unreinforced thermoplastic urethane elastomer (TPU) is used, which has no fiber reinforcements and therefore advantageously reduces distortion of the molded body.
- TPU thermoplastic urethane elastomer
- the shaped body After cooling to room temperature, the shaped body can be removed from the melt casting plant.
- the moldings produced using the injection molding process can, for the most part, be machined further into individually adapted moldings.
- the thermoplastic material is colored with dyes without altering its property profile, provided good compatibility between the polymer and the dye is selected.
- dyes for example, polybutylene terephthalate-based dyes are advantageously possible for coloring TPU-based hoof protection. In this way, an individual optical design of the hoof protection is possible, which is of technical relevance for color identification.
- thermoplastically processable plastic is suitable for the thermoplastic primary forming process, such as thermoplastic esters, ethers, amides and imides.
- the thermoplastic, polymeric base material can therefore be selected from materials other than polyamide (PA), polyethylene terephthalate (PET), polybutylene terephthalate (PBT) or thermoplastic polyurethane (TPU) for thermoplastic primary forming.
- PA polyamide
- PET polyethylene terephthalate
- PBT polybutylene terephthalate
- TPU thermoplastic polyurethane
- the person skilled in the art is aware that a chemical variation of these base plastics, for example, with glass fiber and / or carbon fiber to modify whose properties, in particular to strengthen the material, contributes.
- the article design is limited in terms of shape, size and material thickness, despite the above-mentioned modifications to the base materials.
- TPUs are predestined for the thermoplastic primary shaping of a hoof protection according to the invention because of their advantageous and/or advantageously adjustable physicochemical properties, such as the T G and/or their low thermal expansion. In this way, the use of TPUs according to the invention can contribute to the precise production of a hoof protection from TP.
- thermoplastic polypropylene PP
- Thermoplastic polyurethanes TPU
- polyester-based polyurethane materials are also used as technical parts for hoses, bellows, sieve elements and damping elements because of the multitude of their advantageous properties.
- the mechanical and chemical resistance and the good shock absorption capacity of TPU have proven to be particularly advantageous for use as the base material of a hoof protection.
- the hoof protection sole and the hoof protection strap system are manufactured individually and connected to one another in the spirit of the inventor.
- thermoplastic archetypes in particular injection molding, a hoof protection can be provided in high material quality, in particular with regard to dimensional accuracy and dimensional stability, from a material with particularly advantageous properties with regard to the technical requirements of the hoof protection, which include the hardness of the hoof protection according to the invention.
- exemplary embodiments
- a hoof protection comprising a hoof shoe sole in a plan view, here in the embodiment as a base plate without a core, and a hoof protection strap system in a plan view;
- Fig. 2 is a hoof protection sole in a perspective view of the base plate, wherein
- 2A shows the perspective view of the top of the base plate
- 2B shows the perspective view of the underside of the base plate
- Figure 3 shows a protective hoof sole in a schematic plan view of the top of the base plate, a vertical side sectional view (A-A) of the base plate and a side view (B-B) of the base plate;
- Figure 4 shows a protective hoof sole in a schematic view of the underside of the base plate with the profile, a vertical sectional view (C-C) of the base plate and a vertical sectional view (D-D) of the base plate;
- Figure 5 shows an integrated core casing of a protective sole in a plan view of the base plate with the integrated core visible and a vertical sectional view from the rear of the base plate in the plane E-E;
- Fig. 6 shows a core of the hoof protection sole, wherein
- FIG. 6A shows a core in a schematic plan view of the top of the core
- Fig. 6B shows a core in a schematic plan view of the bottom of the core, a vertical sectional view (F-F) of the side of the core and a lateral plan view (G-G) of the side of the core;
- Fig. 7A is a plan view
- FIG. 7B shows a perspective view of the outer sides of the hoof protection strap system facing away from the hoof and a section HH as a perspective view and a sectional view through the axis of symmetry of a strap 7C shows a hoof protection system as a top perspective view of its inside with the inside angle;
- Fig. 8 a hoof of an equine and / or horse, wherein
- FIG. 8A shows a side view of a horse's hoof with the areas relevant to the hoof mechanism
- 8B is a perspective bottom side view of a horse's hoof.
- FIG. 1 shows an embodiment of the hoof protection (1.0) according to the invention comprising a hoof protection sole (2.0) and a
- Hoof protection strap system (8.0) which is fixed to the outer wall (3.7) of the base plate (3.0) via the collar (8.3), the straps (8.1) being fixed to the lateral hoof wall.
- a receiving eyelet (3.6) is arranged in the center of gravity horizontally to the base surface of the base plate (3.0), for example on the bridge (4.0).
- a material-free recess (3.1) is arranged inside the hoof protection sole (2.0).
- FIG. 2 shows perspective views of the hoof protection sole (2.0) comprising a base plate (3.0) and a profile (5.4).
- the embodiment shown in FIG. 2A shows a perspective view of the upper side of the base plate (3.0), which rests on the underside of the hoof when it is attached according to the invention.
- the recess (3.1) is designed as a perforation plate (3.2) with perforations (3.3).
- a peripheral border (3.4) on the edge of the perforation plate (3.2) has a lower material wall thickness than that of the perforation plate (3.2) and allows the user to easily remove the perforation plate (3.2) mechanically.
- a bridge (4.0) connecting the legs (3.5) of the rear side of the base plate improves the stability of the base plate (3.0).
- An extension (3.8) which is preferably oriented orthogonally to the alignment of the base plate (3.0), is attached to the side of the base plate facing the hoof and protrudes from the outer wall (3.7) of the hoof protection sole, promotes the adhesion of the hoof protection sole (2.0) when it is attached to the hoof of a horse according to the invention .
- FIG. 2B shows a perspective view of the underside of the base plate (3.0) of a hoof protection sole.
- the arcuate material recess (4.1) on the underside of the bridge (4.0) promotes the flexibility of the hoof protection sole and its shape, the stability of the bridge.
- the underside of the base plate of the hoof protection sole has a profile (5.0), which is characterized by depressions (5.1) and/or elevations (5.2) of the base plate and counteracts slipping of the hoof protection on the ground surface.
- This type of profiling of the underside of the base plate according to the invention makes it possible for the legs (3.5) of the base plate to be able to move elastically and independently of one another.
- the embodiment of the hoof protection sole shown in Fig. 3 shows a schematic top view of the top of the base plate (3.0), with a vertical sectional view (AA) showing a particularly preferred arrangement of the perforation plate (3.2) and the receiving eyelet (3.6) in the middle height of the base plate (3.0) shows.
- the aim of this arrangement is that the perforation plate (3.2) is neither in contact with the hoof nor with the ground.
- the embodiment shown in FIG. 3 also shows a preferred arrangement of the bridge (4.0) in the rear third of the base plate (3.0) and the preferred depth of the depressions (5.1) compared to the thickness of the base plate (3.0).
- the embodiment shown in FIG. 4 has a wing-shaped pattern (5.4) of the profiling (5.0).
- the peripheral border (3.4) has a significantly lower thickness in relation to the material thickness of the base plate, as a result of which the perforated plate (3.2) can be easily separated with a knife, for example.
- FIG. 5 shows an embodiment of the hoof protection sole (2.0) according to the invention, the base plate (3.0) comprising at least one core (6.0) and a jacket (7.0) enclosing the core (6.0).
- the profiling of the core (6.1) and its shape in the structure of the base plate (3.0) is shown in the cross-sectional view (E-E).
- the cross-sectional view (E-E) shows conically shaped perforations (3.3) that taper towards the underside of the hoof, reducing the likelihood of ingress and entrapment of foreign objects.
- a curved material cut-out (4.1) on the underside of the bridge (4.0) and a wedge-shaped material cut-out (4.2) on the top of the bridge (4.0) promotes the flexibility and stability of the hoof protection sole.
- the core (6.0) has core elevations (6.1) and core depressions (6.2), which are designed as holes. The combination of core elevations (6.1) and core depressions (6.2) causes the core (6.0) to be connected more stably to the surrounding mantle (7.0).
- FIG. 6 shows the core (6.0) as a module of an embodiment of the base plate (3.0), provided that it is made up of at least one core (6.0) and a jacket (7.0) enclosing the core.
- the core (6.0) is shown in Fig. 6A in a schematic top view of the top of the core, with circular core depressions (6.2) being visible, which can advantageously be filled by the melt of the surrounding cladding material during production, so that the cohesion of core and cladding is improved.
- 6B highlights the configuration of the core bumps (6.1), the vertical cross-sectional view (FF) and a side plan view (GG) of the side of the core showing the depth of the core bumps (6.1) of the core (6.0) relative to the material thickness of the core.
- a hoof protection strap system (8.0) shown in Fig. 7 shows this in a plan view (Fig. 7A) and as a perspective view (Fig. 7B) on the side facing away from the hoof and the inside facing the hoof (Fig. 7C), the Figures only show a section of the hoof protection flap system (8.0), delimited by the dashed line to the sides of the section.
- the choice of the number of tabs (8.1) can be freely selected and, in the inventive sense, can be adapted to the length of the outer wall (3.7) of the base plate (3.0).
- FIG. 7A in a plan view includes the straps (8.1), which optionally terminate with hanging loops (8.4), the web area (8.2), which includes the fold area (8.5) and the strap recess (8.6), and the collar (8.3) which, according to the invention, serves to attach the hoof protection system over a large area to the outer wall (3.7) of the base plate.
- Fig. 7B A cross-sectional view (H-H) through the axis of symmetry of a strap (8.1), which intersects the hanging loop (8.4) and web area (8.2), illustrates the inclination of the strap (8.1) in relation to the collar (8.3) made possible by the fold area (8.5). ).
- the web area (8.2) which in this embodiment connects the collar and the tab, includes a tab cut-out (8.6) and (n+1) webs (8.7).
- the tab recesses (8.6) are designed as a superellipse.
- the (n+1) webs (8.7) are particularly advantageous for the elastic stability of the hoof protection strap system (8.0).
- the tabs (8.1) can be formed from more than one layer.
- a hardness gradient of the hoof protection strap system from the outer layer of the strap facing away from the hoof to the inner wall of the strap facing the hoof can be achieved, which is advantageous for the mechanical decoupling between a strap and the collar.
- Fig. 7C shows the inner angle (11.0) between the flap (8.1) and the collar (8.3) achieved by the fold area (8.5) in a perspective view of the inside of the hoof protection flap system facing the hoof, which shows the optimal attachment of the flap (8.1) of the hoof protection flap system (8.0) on the lateral surface of the hoof wall.
- Fig. 8A The areas of a hoof (9.0) of an equine and/or horse are shown in Fig. 8A, which can be assigned according to the hoof mechanism, the elastic deformation of the hoof capsule when loading and unloading, and are of great relevance for the shape of the have hoof protection.
- the area (9.3) of the hoof is more static, whereas the widest part of the hoof (9.4) is stretched to the right and left with maximum elasticity.
- Fig. 8B shows a perspective bottom side view of a
- FIG. 8B a hoof capsule (10.0) of an equine animal and/or a horse is shown in FIG. 8B, which has a hoof wall (10.1) enclosing the hoof laterally, a hard hoof sole (10.2) and a hoof frog (10.3) designating the soft part of the hoof sole. includes.
- the bottom edge of the hoof wall (10.1), the so-called bearing edge (10.4) and the hoof sole are separated by a white horn line (10.5).
- the horn line can show the farrier where to hammer in the nails needed to attach a horseshoe without damaging the sensitive dermis.
- the upper edge of the hoof capsule ends with a horn crown (10.6) which merges into the normal hairy skin of the equine and/or horse.
- the hoof wall (10.1) is divided into three areas from front to back, with the front area being referred to as the toe (10.7), the middle area on the right and left as the hoof side wall (10.8) and the rear area as the heels (10.9).
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Environmental Sciences (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
- Prostheses (AREA)
Abstract
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| LU102801A LU102801B1 (de) | 2021-05-15 | 2021-05-15 | Hufschutz für einen Huf eines Equiden, Verfahren zur Herstellung und Anbringung |
| PCT/EP2022/063218 WO2022243259A2 (fr) | 2021-05-15 | 2022-05-16 | Protection de sabot pour un sabot d'équidé, procédé de fabrication et montage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4337004A2 true EP4337004A2 (fr) | 2024-03-20 |
Family
ID=77043003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22729555.7A Pending EP4337004A2 (fr) | 2021-05-15 | 2022-05-16 | Protection de sabot pour un sabot d'équidé, procédé de fabrication et montage |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20240251773A1 (fr) |
| EP (1) | EP4337004A2 (fr) |
| LU (1) | LU102801B1 (fr) |
| WO (1) | WO2022243259A2 (fr) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102023203352A1 (de) * | 2023-04-13 | 2024-10-17 | Contitech Deutschland Gmbh | Reaktionskraft-Messplatte und Reaktionskraft-Messsystem |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2334424A (en) * | 1998-02-18 | 1999-08-25 | Taiwa Co Ltd | Moulded horseshoe |
| WO2004023871A1 (fr) * | 2002-09-16 | 2004-03-25 | Ninaran Co. Pty Ltd | Fer a cheval ayant des proprietes d'amortissement |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1761241A (en) | 1928-12-07 | 1930-06-03 | Smithson Arthur | Nailless horseshoe |
| FR2487166A1 (fr) * | 1980-07-23 | 1982-01-29 | Choplin Jean Pierre | Perfectionnements apportes aux garnitures de protection des sabots de cheval |
| US4972909A (en) * | 1989-01-23 | 1990-11-27 | Rose Plastics & Machinery, Inc. | Plastic molded horseshoe and method of manufacture |
| DE29821595U1 (de) | 1998-12-03 | 1999-02-04 | Marquis, Helmut, 89537 Giengen | Hufschuh |
| GB0208429D0 (en) * | 2002-04-12 | 2002-05-22 | Zajac Anthony | Horse racing sneakers |
| DE10346480A1 (de) | 2003-06-05 | 2004-12-23 | Klein, Joachim | Lösbarer Hufschutz |
| EP1738641A1 (fr) | 2005-06-28 | 2007-01-03 | Hubert Rohner | Fer à cheval |
| DE102006006880B4 (de) | 2006-02-15 | 2007-12-27 | Rüspeler, Theo | Hufschuh |
| DE202007013629U1 (de) | 2007-09-28 | 2007-12-06 | Rüspeler, Theo | Hufschuh |
| DE102012100135A1 (de) | 2012-01-10 | 2013-07-11 | Steffen Meyer | Hufschutzsystem |
| DE202012101920U1 (de) | 2012-05-24 | 2012-06-14 | Veterinärmedizinische Universität Wien | Hufbeschlag für Pferde |
| DE102016110657A1 (de) | 2016-06-09 | 2017-12-14 | Goodsmith GmbH | Beschlag für einen Huf eines Equiden |
| DE102018110772A1 (de) * | 2018-05-04 | 2019-11-07 | Goodsmith GmbH | Aufzug für einen Hufbeschlag eines Equiden sowie Hufbeschlag, Verwendung eines Hufbeschlags und Verfahren zum Beschlagen eines Hufs |
-
2021
- 2021-05-15 LU LU102801A patent/LU102801B1/de active IP Right Grant
-
2022
- 2022-05-16 WO PCT/EP2022/063218 patent/WO2022243259A2/fr not_active Ceased
- 2022-05-16 US US18/290,571 patent/US20240251773A1/en active Pending
- 2022-05-16 EP EP22729555.7A patent/EP4337004A2/fr active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2334424A (en) * | 1998-02-18 | 1999-08-25 | Taiwa Co Ltd | Moulded horseshoe |
| WO2004023871A1 (fr) * | 2002-09-16 | 2004-03-25 | Ninaran Co. Pty Ltd | Fer a cheval ayant des proprietes d'amortissement |
Non-Patent Citations (1)
| Title |
|---|
| See also references of WO2022243259A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| LU102801B1 (de) | 2022-11-15 |
| US20240251773A1 (en) | 2024-08-01 |
| WO2022243259A3 (fr) | 2023-03-09 |
| WO2022243259A2 (fr) | 2022-11-24 |
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