EP4296567B1 - A combustion unit with a cyclonic combustion chamber - Google Patents
A combustion unit with a cyclonic combustion chamberInfo
- Publication number
- EP4296567B1 EP4296567B1 EP22382592.8A EP22382592A EP4296567B1 EP 4296567 B1 EP4296567 B1 EP 4296567B1 EP 22382592 A EP22382592 A EP 22382592A EP 4296567 B1 EP4296567 B1 EP 4296567B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chamber
- combustion
- combustion unit
- frame
- shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J1/00—Removing ash, clinker, or slag from combustion chambers
- F23J1/06—Mechanically-operated devices, e.g. clinker pushers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C3/00—Combustion apparatus characterised by the shape of the combustion chamber
- F23C3/006—Combustion apparatus characterised by the shape of the combustion chamber the chamber being arranged for cyclonic combustion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C7/00—Combustion apparatus characterised by arrangements for air supply
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2203/00—Furnace arrangements
- F23G2203/30—Cyclonic combustion furnace
Definitions
- the invention relates to a combustion unit, especially to a unit with a cyclonic-type combustion chamber.
- a typical cyclonic combustion chamber comprises a generally cylindrical internal shell, oriented along the horizontal longitudinal axis thereof, which defines a furnace which is provided with nozzles for supplying oxidising gas thereto, with the particularity that these nozzles are distributed and oriented in a convenient manner on the wall of the furnace to induce a cyclonic field therein that sustains the combustible particles that are introduced therein through a feed inlet, guaranteeing a long residence time for these particles inside the furnace and preventing them from leaving it prematurely, through an outlet provided for the combustion gases, favouring the complete combustion thereof.
- Patent literature documents CN107763637A and US4503783A disclose different combustion chambers, provided with vibration mechanisms for ash conveying.
- Cyclonic combustion chambers have been shown to be especially useful for biomass combustion, the volatility of which does not prevent burning with an excellent mix between the oxygen in the oxidising gas, usually air, and the combustible material, even allowing the air required to be minimised.
- biomass fuels have the disadvantage of containing a high proportion of ashes that have a low melting point and a high adherence ability that are deposited on the internal surfaces of the furnace, agglomerating and being detrimental to the combustion process.
- Combustion chambers of this type have a discharge opening for the ashes that opens into an ashtray or an ash conveyor and towards which the ashes are intended to be led while combustion is taking place.
- effectively moving the ashes to this point is still a problem without a satisfactory solution.
- design solutions for cyclonic combustion chambers which include the arrangement of the shell inclined with respect to the horizontal and the modulation of the combustible material and air injection in the combustion chambers to favour the evacuation of the ashes due to the strict control of the temperature and viscosity thereof.
- Cyclonic combustion chambers such as the one described in EP0170125 have integrated mechanical elements that scrape the internal surface thereof.
- the integration of these elements in the demanding thermal conditions of the combustion chamber increase the cost of manufacturing and maintaining the unit.
- blowers such as the one described in document US20090120336 , which use pressurised gas blowers to sweep the inside of the furnace and move the ashes towards the discharge opening that opens into an ash drawer.
- this blowing is not effective for ashes of a particularly adherent nature.
- An objective of the present invention is to disclose a combustion unit with a cyclonic combustion chamber that is especially suitable for working with combustible materials which, due to the high content of minerals that they have (particularly potassium and sodium), generate ashes with a low melting point, which are especially adherent.
- combustible materials are biomass fuels such as, by way of non-limiting example, sunflower husks, wheat straw, wheat husks, olive pomace, cotton hulls, etc.
- a further objective of the present invention is a combustion unit with a cyclonic combustion chamber that solves the problems of evacuating these ashes that have a low melting point and are adherent, affecting the internal combustion medium and the operability of the chamber as little as possible.
- Another objective of the present invention is to provide a solution that avoids the presence of moving elements or parts inside the furnace, such as scrapers, which increase unit costs and maintenance costs.
- a combustion unit comprising a cyclonic combustion chamber, the chamber having, in a known manner, a cylindrical internal shell about an essentially horizontal longitudinal axis, which defines a furnace, in the internal shell of which a front end is differentiated with a feed inlet for the combustible material, and a rear end with a gravity discharge outlet for the ashes generated during combustion and a combustion gas outlet.
- this unit is characterised in that it is provided with a vibration mechanism of the chamber that cyclically impresses to the ashes accumulated on the bottom of the internal shell an upward thrust with an horizontal component in the direction of the rear end of the internal shell in which the discharge outlet for the ashes is located.
- the vibration of the chamber produces a repetitive movement on the internal shell that makes it difficult for ash particles with a low melting point to adhere thereto.
- the same vibration of the chamber that prevents the adhesion of the ashes produces a conveyor effect of the ashes, in this case similar to that produced by a vibrating conveyor belt.
- the invention lies in making the entire cyclonic combustion chamber vibrate, and not just the conveyor surface or the surface on which the ashes produced are deposited. This is a measure that differs from others applied to, for example, grates in horizontal boilers or vertical combustion chambers.
- the combustion unit described does not have internal elements that interfere with the normal combustion expected from a cyclonic combustion chamber, being able to remove the ashes without stopping the operation of the cyclonic combustion chamber nor reducing the efficiency thereof.
- the term "essentially horizontal" used in the definition of the invention is used to explain that the internal shell is in a stretched or folded position, to distinguish it from vertical combustion chambers.
- the cylindrical internal shell can be a shell about a horizontal longitudinal axis or with a slight inclination with respect to the horizontal. In preferred variants of the invention, this inclination is less than 10°, preferably less than 7° and more preferably it is approximately 6°.
- the chamber is supported on a frame comprising a bed-frame, to which the chamber is fastened, duly contemplating the existing thermal expansions, said bed-frame being movably linked to a fixed chassis, intended to rest steady on the floor of an installation.
- the bed-frame rests on a plurality of straps with first and second opposite ends connected to the bed-frame and to the chassis, respectively, these straps acting by way of a spring, the straps deforming depending on the amplitude of the vibration transmitted to the chamber.
- the bed-frame has two upper stringers between which a series of upper crossbars extend; the chassis has two lower stringers between which a series of lower crossbars extend; and the straps are evenly distributed under the chamber, each strap extending between a lower crossbar and an upper crossbar, which are slightly offset from each other, so that the straps are slightly inclined forward.
- the vibration mechanism transmits a vibration of a sinusoidal nature to the bed-frame, and therefore to the chamber.
- the amplitude of the vibratory movement is comprised between 3 mm and 10 mm.
- the sinusoidal nature of the vibration can be achieved with the intervention of the rotation of an eccentric shaft.
- the vibration mechanism comprises a set of connecting rod and crank, the crank being a driving crank rotatably mounted about an axis of rotation that is fixed with respect to the chassis and the distal end of the connecting rod being connected in an articulated manner to the bed-frame.
- the invention contemplates that the unit has means for modulating the speed of rotation of the driving crank. For example, using a frequency variator to govern the rotation of a motor that drives said crank.
- the distal end of the connecting rod can be connected to the bed-frame at a midpoint or at a point moved towards the front end thereof.
- the distal end of the connecting rod is connected to the bed-frame at a point below the chamber and ahead of the midpoint of the internal shell thereof.
- the internal face of the internal shell is smooth, without projections or recesses being exhibited.
- the chamber has an intermediate shell and an external shell, coaxial with the internal shell.
- the internal shell defines with the intermediate shell an annular pressure chamber intended to contain a pressurised working fluid, such as water, this annular pressure chamber having hydraulic connections with the external inlet, called downpipes, and with the external outlet, called riser pipes, that enable the circulation of the working fluid.
- a pressurised working fluid such as water
- the intermediate shell defines with the external shell an annular impulsion chamber with a pneumatic connection with the external inlet of an oxidising gas, said annular impulsion chamber being connected with the furnace by means of a series of nozzles.
- This variant of the invention is of interest when the pressures of the working fluid are below an approximate threshold value of 15 bars.
- the internal shell comprises, more conventionally, membraned pipes through which the pressurised working fluid, usually water, circulates.
- These tubes are connected to each other by means of lower manifolds, similar hydraulic connections being provided with the external inlet, called downpipes, and hydraulic connections with the external outlet, called riser pipes.
- the chamber has an external shell, which defines with the membraned tubes an annular impulsion chamber with a pneumatic connection with the external inlet of an oxidising gas, the aforementioned impulsion chamber being connected with the furnace by means of a series of nozzles.
- the nozzles are distributed along the length of the furnace and flow into the furnace concentrated in the lower quadrants of the circular section of the internal shell, in a direction essentially tangential to the internal face of said internal shell.
- the hydraulic connections with the external inlet and outlet of the working fluid are several, and may be pairs, and are distributed along the length of the chamber, and may be diametrically opposed, the inlet connections being located in the lowest area of the annular pressure chamber and the outlet connections being located in the upper area of said annular pressure chamber.
- the feed inlet for the combustible material is located at a level above the longitudinal axis, with an inclination with respect to the radial direction. More preferably, following a direction close to a direction tangential to the internal shell.
- the longitudinal axis of the internal shell is inclined with respect to the horizontal such that the internal shell descends towards the rear end thereof.
- a method for removing combustion ashes from inside a cyclonic combustion chamber comprising subjecting a cyclonic combustion chamber to a vibratory movement while the combustion is taking place, movement which in each cycle thrusts the ashes accumulated on the bottom of the furnace of the chamber upwards and with a horizontal component towards one end of the chamber where a gravity discharge outlet for ashes is located.
- Figs. 1 to 3 illustrate a combustion unit 1 exemplifying the invention.
- This combustion unit 1 comprises a cyclonic combustion chamber 10 and a frame 30, which supports the chamber 10.
- the frame 30 has two portions: a lower, fixed chassis 32 intended to be placed steady on the floor of an installation; and an upper bed-frame 31, which is linked to the fixed chassis 32 able to move with respect thereto, and which carries the chamber 10.
- the bed-frame 31 rests, in floating mode, on a plurality of straps 33 with opposite first and second ends 33a, 33b connected to the bed-frame 31 and to the chassis 32, respectively.
- the advantages of this mechanical link will be explained later, with the help of Fig. 5 .
- the chamber 10 is firmly fastened to the bed-frame 31, these being two originally separate portions, joined by supports welded to the body of the chamber 10 and bolted to the bed-frame 31, sliders being placed in one of these to contemplate the thermal expansions resulting from the heating of said chamber 10.
- the bed-frame 31 may be an integral part of the chamber 10.
- the unit 1 of Figs. 1 to 3 is completed with a vibration mechanism 6 suitable for transmitting to the bed-frame 31, and thus to the chamber 10, a cyclic forward and backward movement, which will contribute to a desired movement of the ashes inside the chamber 10 in a target direction.
- the chamber 10 is configured such that it has a cylindrical internal shell 11 about a respective longitudinal axis 16, which defines a furnace 20, wherein a front end 12, a central portion 17, and a rear end 13 can be differentiated.
- a feed inlet 14 is provided for the combustible material, which in the example is perpendicular to the longitudinal axis 16 and is located above the same.
- an axial outlet 201 for combustion gas able to be connected to, for example, the body of a boiler; and in the vicinity of said base, at the bottom of the shell 11, there is a gravity discharge outlet 15 for the ashes.
- the internal face 11a of the internal shell 11, i.e., the wall of the furnace 20, is smooth, which contributes to the fact that, in combination with the vibratory movement that is impressed on the chamber 10, the ashes deposited on the bottom of the shell 11 advance towards the discharge outlet 15 for the ashes.
- Figs. 1 and 2 show that the chamber 10 is configured such that the furnace 20 is surrounded by two concentric annular chambers. Specifically, the chamber 10 has an intermediate shell 18 and an external shell 19, coaxial with the internal shell 11.
- the internal shell 11 defines with the intermediate shell 18 an annular pressure chamber 21, which during operation of the unit contains the pressurised working fluid (normally water) to which the energy released during the combustion process is to be transmitted, for generating steam. As occurs in boilers or in a typical cyclonic chamber, this fluid to be evaporated keeps the internal shell 11 cool.
- Said annular pressure chamber 21 has hydraulic connections with the external inlet 211, for example, in communication with the pressure body of a boiler, called downpipes 211; and with the external outlet 212, through which a mixture of water with the generated steam circulates, called riser pipes.
- the intermediate shell 18 defines with the external shell 19 an annular impulsion chamber 22 with a pneumatic connection with the external inlet 221 of an oxidising gas, such as air, said annular impulsion chamber 22 being connected with the furnace 20 by means of a series of nozzles 222 in this case following a tangential direction to the internal shell 11.
- an oxidising gas such as air
- the nozzles 222 are distributed along the length of the furnace 20 and flow into the furnace 20, passing through the annular pressure chamber 21, in a suitable way to keep the combustible particles in aerodynamic lift within the combustion area, generating a rotation therein, favouring the mixture of the combustible material with the oxidising gas.
- the nozzles 222 that flow into one same circular section of the internal shell 11 are concentrated in the lower half thereof, i.e., in the lower quadrants thereof, pointing in a direction essentially tangential to the internal face 11a of said internal shell 11.
- downpipes 211 and riser pipes 212 through which the working fluid 213 circulates are provided and are distributed in pairs along the length of the chamber 10 and are located diametrically opposed, the downpipes 211 being arranged in the lowest area of the annular pressure chamber 21 and the riser pipe connections 212 in the upper area of said annular pressure chamber 21.
- the vibration mechanism 6 transmits a vibratory movement to the chamber 10 via the bed-frame 31.
- the operating principle consists of impressing a sinusoidal thrust force on the ashes to be moved, generating an upward impulse but also with a horizontal component and towards the discharge outlet 15 for the ashes.
- This thrust force is impressed on the ashes, causing the internal shell 11 to vibrate, causing the ashes to be propelled upwards and forwards during an advance stroke of the vibratory movement, and when the reverse stroke of the vibratory movement suddenly begins, the ashes detach from the internal shell 11 due to the thrust received, and are propelled towards the discharge outlet 15 for the ashes in a kind of parabolic shot.
- the vibratory movement is generated from the rotation of an eccentric shaft.
- the vibration mechanism 6 used to achieve this purpose comprises a set of connecting rod 61 and crank 62, the crank 62 being a driving crank rotatably mounted about an axis of rotation 64 that is fixed with respect to the chassis 32 and the distal end 62b of the connecting rod 61 being connected in an articulated manner to the bed-frame 31.
- the rotation to the crank 62 is transmitted from an outlet shaft of a motor 63 by means of a belt-type transmission 65.
- the effective dimension of the crank 62 i.e., the location of the connection of the proximal end of the connecting rod 61 with respect to the axis of rotation 64 of the crank 62, and the inclination of the connecting rod 61 may be selected to impress a thrust on the ashes with an optimum modulus and direction. This thrust will be conditioned by other factors, an important one being the inclination that the longitudinal axis 16 of the internal shell 11 has with respect to the horizontal.
- a cyclic movement is transmitted to the chamber 10 that describes an elliptical path, which results in sinusoidal oscillations, the amplitude of these oscillations being determined from the eccentricity of the articulation between the connecting rod and the crank with respect to the axis of rotation 64, while the frequency is regulated by the speed of rotation of the motor 63, which operates coupled to a frequency variator.
- Amplitude values comprised between 3 mm and 10 mm have turned out to be optimal.
- the longitudinal axis 16 of the internal shell 11 of the chamber 10 has an essentially horizontal orientation.
- the bed-frame 31 is kept parallel to the floor and the chamber 10 rests on the bed-frame without any special inclination.
- Fig. 5 shows a support frame 30 for a cyclonic chamber 10 that can be used to implement a unit 1 according to the invention.
- the bed-frame 31 has two upper stringers 311 between which a series of upper crossbars 312 extend and the chassis 32 has two analogue lower stringers 321 between which a series of lower crossbars 322 extend.
- the bed-frame 31 is linked to the chassis by means of straps 33, in the form of metal plates, which are regularly distributed, each strap 33 extending between a lower crossbar 322 and an upper crossbar 312, which are slightly offset from each other, so that the straps 33 are slightly inclined forward, i.e., with the second end 33b thereof connected to a lower crossbar 322 moved towards what will be the rear end of the internal shell 11 (not shown in Fig. 5 ).
- two straps 33 are used to join one same pair of upper 312 and lower 322 crossbars.
- the unit 1 will be completed with means for collecting the ashes evacuated through the discharge outlet 15, not shown in Figs. 1 to 3 , collection means that can be cumulative or for conveying to a separate container. It is envisaged, for example, to arrange an ash drawer placed below the chamber 10 in the space defined between the bed-frame 31 and the chassis 32, into which the discharge outlet 15 for the ashes opens.
- the unit 1 according to the invention can be implemented in other ways.
- Fig. 4 shows an alternative for a unit 1 that is very similar to that represented in Figs. 1 to 3 .
- the same numerical references are used in Fig. 4 to designate the same, or equivalent, elements or technical features that have been used for the description of the unit according to Figs. 1 to 3 .
- the unit in Fig. 4 corresponds to a model built by way of a "pilot", with a diameter of the furnace 20 of 920 mm, a diameter of the annular pressure chamber 21 of approximately 1120 mm, the assembly having a total length of around 2132 mm.
- the unit was used with satisfactory results during the tests carried out, using meat meal as combustible material and ambient air as oxidising gas, for generating saturated steam at a maximum pressure of 10 bar, working with an amplitude of oscillations of 5.0 mm. and an operating frequency of 10.0 Hz.
- a frame 30 is used to support the chamber 10 similar to that incorporated by the unit of Figs. 1 to 3 .
- the connecting rod 61 of the vibration mechanism 6 was articulated at a midpoint of the bed-frame 31, then placed below the central portion 17 of the internal shell 11; in the unit 1 of Fig. 4 this articulated joint is arranged in the head or front end of the bed-frame 21 and is located even outside of the vertical projection of the chamber 10.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Combustion Of Fluid Fuel (AREA)
- Gasification And Melting Of Waste (AREA)
Description
- The invention relates to a combustion unit, especially to a unit with a cyclonic-type combustion chamber.
- A typical cyclonic combustion chamber comprises a generally cylindrical internal shell, oriented along the horizontal longitudinal axis thereof, which defines a furnace which is provided with nozzles for supplying oxidising gas thereto, with the particularity that these nozzles are distributed and oriented in a convenient manner on the wall of the furnace to induce a cyclonic field therein that sustains the combustible particles that are introduced therein through a feed inlet, guaranteeing a long residence time for these particles inside the furnace and preventing them from leaving it prematurely, through an outlet provided for the combustion gases, favouring the complete combustion thereof.
- An example of a cyclonic combustion chamber is described in patent document
EP 2944875 , belonging to the same applicant. Further related combustion units comprising cyclonic combustion chambers are known from patent documentsEP0170125A2 andUS2395103A . Patent literature documentsCN107763637A andUS4503783A disclose different combustion chambers, provided with vibration mechanisms for ash conveying. - Cyclonic combustion chambers have been shown to be especially useful for biomass combustion, the volatility of which does not prevent burning with an excellent mix between the oxygen in the oxidising gas, usually air, and the combustible material, even allowing the air required to be minimised.
- However, biomass fuels have the disadvantage of containing a high proportion of ashes that have a low melting point and a high adherence ability that are deposited on the internal surfaces of the furnace, agglomerating and being detrimental to the combustion process.
- Combustion chambers of this type have a discharge opening for the ashes that opens into an ashtray or an ash conveyor and towards which the ashes are intended to be led while combustion is taking place. However, effectively moving the ashes to this point is still a problem without a satisfactory solution.
- Even when the ashes are finally led to the outlet opening, the slow advance, and the possible accumulation thereof throughout the furnace, significantly affects the heat exchange through the surface of the internal shell, conventionally with pipes through the inside of which a fluid, usually water, circulates to which the heat released in combustion is transferred.
- The presence of these pipes, which entails the cooling of the surface of the shell, has proven to be useful in favouring the solid state of the ashes, which facilitates the extraction thereof from inside the furnace.
- Moreover, however, its presence has proven to be detrimental with regard to the flow and evacuation of the ashes resulting from the combustion, favouring the accumulation and agglomeration thereof in the membraned spaces between tubes, preventing the advance of the ashes themselves in the direction of the opening for the discharge thereof, negatively affecting the combustion process.
- To remove the ashes that have not been evacuated, which do not reach the discharge opening, stopping the operation of the unit with certain frequency and accessing the inside of the furnace to proceed to the cleaning and unclogging thereof is usually required, reducing the efficiency and productivity of the units as well as hindering the operation and maintenance thereof. With the aim of maximising the time between interventions, some units incorporate steam blowers, although this technique is not effective as the percentage of ash in the combustible material increases, this steam injection in turn having a strong negative impact on the combustion and therefore on particulate and carbon monoxide emissions into the environment.
- From document
EP2413033 , design solutions for cyclonic combustion chambers are known, which include the arrangement of the shell inclined with respect to the horizontal and the modulation of the combustible material and air injection in the combustion chambers to favour the evacuation of the ashes due to the strict control of the temperature and viscosity thereof. - Cyclonic combustion chambers such as the one described in
EP0170125 have integrated mechanical elements that scrape the internal surface thereof. However, the integration of these elements in the demanding thermal conditions of the combustion chamber increase the cost of manufacturing and maintaining the unit. - Also known are furnaces that have blowers such as the one described in document
US20090120336 , which use pressurised gas blowers to sweep the inside of the furnace and move the ashes towards the discharge opening that opens into an ash drawer. However, this blowing is not effective for ashes of a particularly adherent nature. - An objective of the present invention is to disclose a combustion unit with a cyclonic combustion chamber that is especially suitable for working with combustible materials which, due to the high content of minerals that they have (particularly potassium and sodium), generate ashes with a low melting point, which are especially adherent. An example of such combustible materials are biomass fuels such as, by way of non-limiting example, sunflower husks, wheat straw, wheat husks, olive pomace, cotton hulls, etc.
- A further objective of the present invention is a combustion unit with a cyclonic combustion chamber that solves the problems of evacuating these ashes that have a low melting point and are adherent, affecting the internal combustion medium and the operability of the chamber as little as possible.
- Another objective of the present invention is to provide a solution that avoids the presence of moving elements or parts inside the furnace, such as scrapers, which increase unit costs and maintenance costs.
- It is also desirable to avoid providing the cyclonic combustion chamber with blowers or the like, which may interfere with the design of the furnace and the cooling thereof, as well as with the combustion process.
- To achieve the aforementioned objectives, a combustion unit is proposed comprising a cyclonic combustion chamber, the chamber having, in a known manner, a cylindrical internal shell about an essentially horizontal longitudinal axis, which defines a furnace, in the internal shell of which a front end is differentiated with a feed inlet for the combustible material, and a rear end with a gravity discharge outlet for the ashes generated during combustion and a combustion gas outlet.
- In essence, this unit is characterised in that it is provided with a vibration mechanism of the chamber that cyclically impresses to the ashes accumulated on the bottom of the internal shell an upward thrust with an horizontal component in the direction of the rear end of the internal shell in which the discharge outlet for the ashes is located.
- On the one hand, the vibration of the chamber produces a repetitive movement on the internal shell that makes it difficult for ash particles with a low melting point to adhere thereto. On the other hand, the same vibration of the chamber that prevents the adhesion of the ashes produces a conveyor effect of the ashes, in this case similar to that produced by a vibrating conveyor belt.
- The invention lies in making the entire cyclonic combustion chamber vibrate, and not just the conveyor surface or the surface on which the ashes produced are deposited. This is a measure that differs from others applied to, for example, grates in horizontal boilers or vertical combustion chambers.
- Advantageously, the combustion unit described does not have internal elements that interfere with the normal combustion expected from a cyclonic combustion chamber, being able to remove the ashes without stopping the operation of the cyclonic combustion chamber nor reducing the efficiency thereof.
- Likewise, due to the control acquired over the conveying speed of the ashes, by means of the possible modulation of the frequency of the vibrations (according to the quantity and quality of the combustible material that is being used), the insulating effect that they produce on the internal shell of the chamber is reduced, consequently improving heat exchange through the wall of said internal shell.
- With regard to the definition of the invention, it should be understood that the indefinite articles "a" and "an", as used in this document and in the claims, unless clearly indicated otherwise, mean "at least one". The expression "and/or", as used in the specification and in the claims, should be understood to mean "either or both" of the connected elements, i.e., elements that in some cases are present together and in other cases are present separately. Also, in this document, all transitional expressions such as "with", "comprises", "includes", "having", "contains", "supports", "made up of", and the like should be understood as being open, i.e., meaning including, but not limited to. Only transition expressions such as "consists of" and "essentially consists of" will be closed or semi-closed transition expressions, respectively.
- The term "essentially horizontal" used in the definition of the invention is used to explain that the internal shell is in a stretched or folded position, to distinguish it from vertical combustion chambers. As will become clear later, the cylindrical internal shell can be a shell about a horizontal longitudinal axis or with a slight inclination with respect to the horizontal. In preferred variants of the invention, this inclination is less than 10°, preferably less than 7° and more preferably it is approximately 6°.
- Embodiments of the invention are described in the dependent claims.
- Thus, in a variant of the invention, the chamber is supported on a frame comprising a bed-frame, to which the chamber is fastened, duly contemplating the existing thermal expansions, said bed-frame being movably linked to a fixed chassis, intended to rest steady on the floor of an installation.
- In one embodiment, the bed-frame rests on a plurality of straps with first and second opposite ends connected to the bed-frame and to the chassis, respectively, these straps acting by way of a spring, the straps deforming depending on the amplitude of the vibration transmitted to the chamber.
- According to a constructive solution, the bed-frame has two upper stringers between which a series of upper crossbars extend; the chassis has two lower stringers between which a series of lower crossbars extend; and the straps are evenly distributed under the chamber, each strap extending between a lower crossbar and an upper crossbar, which are slightly offset from each other, so that the straps are slightly inclined forward.
- Preferably, the vibration mechanism transmits a vibration of a sinusoidal nature to the bed-frame, and therefore to the chamber.
- Preferably, the amplitude of the vibratory movement is comprised between 3 mm and 10 mm.
- The sinusoidal nature of the vibration can be achieved with the intervention of the rotation of an eccentric shaft.
- According to a constructive solution of interest, the vibration mechanism comprises a set of connecting rod and crank, the crank being a driving crank rotatably mounted about an axis of rotation that is fixed with respect to the chassis and the distal end of the connecting rod being connected in an articulated manner to the bed-frame.
- The invention contemplates that the unit has means for modulating the speed of rotation of the driving crank. For example, using a frequency variator to govern the rotation of a motor that drives said crank.
- In this constructive solution, the distal end of the connecting rod can be connected to the bed-frame at a midpoint or at a point moved towards the front end thereof. Preferably, the distal end of the connecting rod is connected to the bed-frame at a point below the chamber and ahead of the midpoint of the internal shell thereof.
- In a variant of the invention, the internal face of the internal shell is smooth, without projections or recesses being exhibited.
- Preferably for this variant, the chamber has an intermediate shell and an external shell, coaxial with the internal shell.
- The internal shell defines with the intermediate shell an annular pressure chamber intended to contain a pressurised working fluid, such as water, this annular pressure chamber having hydraulic connections with the external inlet, called downpipes, and with the external outlet, called riser pipes, that enable the circulation of the working fluid.
- The intermediate shell defines with the external shell an annular impulsion chamber with a pneumatic connection with the external inlet of an oxidising gas, said annular impulsion chamber being connected with the furnace by means of a series of nozzles.
- This variant of the invention is of interest when the pressures of the working fluid are below an approximate threshold value of 15 bars.
- In cases where a working fluid is operated at pressures above this threshold value, an alternative variant of the invention is of interest wherein the internal shell comprises, more conventionally, membraned pipes through which the pressurised working fluid, usually water, circulates. These tubes are connected to each other by means of lower manifolds, similar hydraulic connections being provided with the external inlet, called downpipes, and hydraulic connections with the external outlet, called riser pipes.
- In this alternative variant, the chamber has an external shell, which defines with the membraned tubes an annular impulsion chamber with a pneumatic connection with the external inlet of an oxidising gas, the aforementioned impulsion chamber being connected with the furnace by means of a series of nozzles.
- Preferably, in any of the scenarios described above, the nozzles are distributed along the length of the furnace and flow into the furnace concentrated in the lower quadrants of the circular section of the internal shell, in a direction essentially tangential to the internal face of said internal shell.
- Also preferably, the hydraulic connections with the external inlet and outlet of the working fluid are several, and may be pairs, and are distributed along the length of the chamber, and may be diametrically opposed, the inlet connections being located in the lowest area of the annular pressure chamber and the outlet connections being located in the upper area of said annular pressure chamber.
- Also preferably, the feed inlet for the combustible material is located at a level above the longitudinal axis, with an inclination with respect to the radial direction. More preferably, following a direction close to a direction tangential to the internal shell.
- Preferably, the longitudinal axis of the internal shell is inclined with respect to the horizontal such that the internal shell descends towards the rear end thereof.
- According to another aspect of the invention, and in accordance with the foregoing, a method is proposed for removing combustion ashes from inside a cyclonic combustion chamber comprising subjecting a cyclonic combustion chamber to a vibratory movement while the combustion is taking place, movement which in each cycle thrusts the ashes accumulated on the bottom of the furnace of the chamber upwards and with a horizontal component towards one end of the chamber where a gravity discharge outlet for ashes is located.
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-
Fig. 1 is a schematic view of a combustion unit according to a variant of the invention, according to a longitudinal section plane; -
Fig. 2 shows the combustion unit ofFig. 1 , according to a cross-sectional plane;Fig. 3 is a perspective view of the combustion unit ofFig. 1 ; -
Fig. 4 is a schematic view of a combustion unit according to another variant of the invention, according to a longitudinal section plane; and -
Fig. 5 is an enlarged view of a support frame for a cyclonic chamber that can be used to implement the unit according to the invention. -
Figs. 1 to 3 illustrate a combustion unit 1 exemplifying the invention. - This combustion unit 1 comprises a cyclonic combustion chamber 10 and a frame 30, which supports the chamber 10.
- The unique feature of this unit 1 is that the frame 30 has two portions: a lower, fixed chassis 32 intended to be placed steady on the floor of an installation; and an upper bed-frame 31, which is linked to the fixed chassis 32 able to move with respect thereto, and which carries the chamber 10.
- In the example, the bed-frame 31 rests, in floating mode, on a plurality of straps 33 with opposite first and second ends 33a, 33b connected to the bed-frame 31 and to the chassis 32, respectively. The advantages of this mechanical link will be explained later, with the help of
Fig. 5 . - In the example, the chamber 10 is firmly fastened to the bed-frame 31, these being two originally separate portions, joined by supports welded to the body of the chamber 10 and bolted to the bed-frame 31, sliders being placed in one of these to contemplate the thermal expansions resulting from the heating of said chamber 10. However, the invention contemplates that the bed-frame 31 may be an integral part of the chamber 10.
- The unit 1 of
Figs. 1 to 3 is completed with a vibration mechanism 6 suitable for transmitting to the bed-frame 31, and thus to the chamber 10, a cyclic forward and backward movement, which will contribute to a desired movement of the ashes inside the chamber 10 in a target direction. - More in detail, in the example of
Figs. 1 to 3 , the chamber 10 is configured such that it has a cylindrical internal shell 11 about a respective longitudinal axis 16, which defines a furnace 20, wherein a front end 12, a central portion 17, and a rear end 13 can be differentiated. - In the vicinity of the front end 12 a feed inlet 14 is provided for the combustible material, which in the example is perpendicular to the longitudinal axis 16 and is located above the same. Through this configuration, a tangential entry of the combustible material towards the cyclonic chamber is achieved.
- At the rear end 13, there is an axial outlet 201 for combustion gas, able to be connected to, for example, the body of a boiler; and in the vicinity of said base, at the bottom of the shell 11, there is a gravity discharge outlet 15 for the ashes.
- Characteristically, the internal face 11a of the internal shell 11, i.e., the wall of the furnace 20, is smooth, which contributes to the fact that, in combination with the vibratory movement that is impressed on the chamber 10, the ashes deposited on the bottom of the shell 11 advance towards the discharge outlet 15 for the ashes.
-
Figs. 1 and2 show that the chamber 10 is configured such that the furnace 20 is surrounded by two concentric annular chambers. Specifically, the chamber 10 has an intermediate shell 18 and an external shell 19, coaxial with the internal shell 11. - The internal shell 11 defines with the intermediate shell 18 an annular pressure chamber 21, which during operation of the unit contains the pressurised working fluid (normally water) to which the energy released during the combustion process is to be transmitted, for generating steam. As occurs in boilers or in a typical cyclonic chamber, this fluid to be evaporated keeps the internal shell 11 cool. Said annular pressure chamber 21 has hydraulic connections with the external inlet 211, for example, in communication with the pressure body of a boiler, called downpipes 211; and with the external outlet 212, through which a mixture of water with the generated steam circulates, called riser pipes.
- The intermediate shell 18 defines with the external shell 19 an annular impulsion chamber 22 with a pneumatic connection with the external inlet 221 of an oxidising gas, such as air, said annular impulsion chamber 22 being connected with the furnace 20 by means of a series of nozzles 222 in this case following a tangential direction to the internal shell 11.
- In a manner known per se, the nozzles 222 are distributed along the length of the furnace 20 and flow into the furnace 20, passing through the annular pressure chamber 21, in a suitable way to keep the combustible particles in aerodynamic lift within the combustion area, generating a rotation therein, favouring the mixture of the combustible material with the oxidising gas.
- However, as shown in
Fig. 2 , in the present exemplary embodiment, the nozzles 222 that flow into one same circular section of the internal shell 11 are concentrated in the lower half thereof, i.e., in the lower quadrants thereof, pointing in a direction essentially tangential to the internal face 11a of said internal shell 11. - As regards the hydraulic connections with the outside, downpipes 211 and riser pipes 212 through which the working fluid 213 circulates, several of them are provided and are distributed in pairs along the length of the chamber 10 and are located diametrically opposed, the downpipes 211 being arranged in the lowest area of the annular pressure chamber 21 and the riser pipe connections 212 in the upper area of said annular pressure chamber 21.
- To cause the forward movement of the ashes generated by combustion inside the furnace 20 and deposited on the internal face 11a of the internal shell 11, which is smooth, the vibration mechanism 6 transmits a vibratory movement to the chamber 10 via the bed-frame 31.
- The operating principle consists of impressing a sinusoidal thrust force on the ashes to be moved, generating an upward impulse but also with a horizontal component and towards the discharge outlet 15 for the ashes.
- This thrust force is impressed on the ashes, causing the internal shell 11 to vibrate, causing the ashes to be propelled upwards and forwards during an advance stroke of the vibratory movement, and when the reverse stroke of the vibratory movement suddenly begins, the ashes detach from the internal shell 11 due to the thrust received, and are propelled towards the discharge outlet 15 for the ashes in a kind of parabolic shot.
- In the example, the vibratory movement is generated from the rotation of an eccentric shaft.
- To this end, in the example of
Figs. 1 to 3 , the vibration mechanism 6 used to achieve this purpose comprises a set of connecting rod 61 and crank 62, the crank 62 being a driving crank rotatably mounted about an axis of rotation 64 that is fixed with respect to the chassis 32 and the distal end 62b of the connecting rod 61 being connected in an articulated manner to the bed-frame 31. In this example, the rotation to the crank 62 is transmitted from an outlet shaft of a motor 63 by means of a belt-type transmission 65. - The effective dimension of the crank 62, i.e., the location of the connection of the proximal end of the connecting rod 61 with respect to the axis of rotation 64 of the crank 62, and the inclination of the connecting rod 61 may be selected to impress a thrust on the ashes with an optimum modulus and direction. This thrust will be conditioned by other factors, an important one being the inclination that the longitudinal axis 16 of the internal shell 11 has with respect to the horizontal.
- However, a cyclic movement is transmitted to the chamber 10 that describes an elliptical path, which results in sinusoidal oscillations, the amplitude of these oscillations being determined from the eccentricity of the articulation between the connecting rod and the crank with respect to the axis of rotation 64, while the frequency is regulated by the speed of rotation of the motor 63, which operates coupled to a frequency variator.
- Amplitude values comprised between 3 mm and 10 mm have turned out to be optimal.
- In the exemplary unit 1 of
Figs. 1 to 3 , the longitudinal axis 16 of the internal shell 11 of the chamber 10 has an essentially horizontal orientation. In this case, the bed-frame 31 is kept parallel to the floor and the chamber 10 rests on the bed-frame without any special inclination. -
Fig. 5 shows a support frame 30 for a cyclonic chamber 10 that can be used to implement a unit 1 according to the invention. - In the frame 30, the bed-frame 31 has two upper stringers 311 between which a series of upper crossbars 312 extend and the chassis 32 has two analogue lower stringers 321 between which a series of lower crossbars 322 extend.
- The bed-frame 31 is linked to the chassis by means of straps 33, in the form of metal plates, which are regularly distributed, each strap 33 extending between a lower crossbar 322 and an upper crossbar 312, which are slightly offset from each other, so that the straps 33 are slightly inclined forward, i.e., with the second end 33b thereof connected to a lower crossbar 322 moved towards what will be the rear end of the internal shell 11 (not shown in
Fig. 5 ). - In the example, two straps 33 are used to join one same pair of upper 312 and lower 322 crossbars.
- Note that the orientation in which the metal plates making up the straps 33 remain prevents the transversal movement of the bed-frame 31 with respect to the chassis 32 but gives the first some freedom of movement up and down and forward and backward, enough so that the vibration can be transmitted thereto by means of the vibration mechanism 6. These strap assemblies 33 thus serve as springs, deforming according to the amplitude of the movement impressed by the vibration mechanism.
- The unit 1 will be completed with means for collecting the ashes evacuated through the discharge outlet 15, not shown in
Figs. 1 to 3 , collection means that can be cumulative or for conveying to a separate container. It is envisaged, for example, to arrange an ash drawer placed below the chamber 10 in the space defined between the bed-frame 31 and the chassis 32, into which the discharge outlet 15 for the ashes opens. - The unit 1 according to the invention can be implemented in other ways.
-
Fig. 4 shows an alternative for a unit 1 that is very similar to that represented inFigs. 1 to 3 . For the description of this alternative unit, the same numerical references are used inFig. 4 to designate the same, or equivalent, elements or technical features that have been used for the description of the unit according toFigs. 1 to 3 . - The unit in
Fig. 4 corresponds to a model built by way of a "pilot", with a diameter of the furnace 20 of 920 mm, a diameter of the annular pressure chamber 21 of approximately 1120 mm, the assembly having a total length of around 2132 mm. The unit was used with satisfactory results during the tests carried out, using meat meal as combustible material and ambient air as oxidising gas, for generating saturated steam at a maximum pressure of 10 bar, working with an amplitude of oscillations of 5.0 mm. and an operating frequency of 10.0 Hz. - One of the main differences with respect to the unit described with reference to
Figs. 1 to 3 is that in this case the longitudinal axis 16 of the internal shell 11 is slightly inclined at an angle α with respect to the horizontal, in the direction that provides a downward path for the ashes towards the discharge outlet 15. In the example ofFig. 4 , this angle α is approximately 6°. However, other possibilities are envisaged. - Likewise, in the example of
Fig. 4 , a frame 30 is used to support the chamber 10 similar to that incorporated by the unit ofFigs. 1 to 3 . However, and while in the unit 1 ofFigs. 1 to 3 the connecting rod 61 of the vibration mechanism 6 was articulated at a midpoint of the bed-frame 31, then placed below the central portion 17 of the internal shell 11; in the unit 1 ofFig. 4 this articulated joint is arranged in the head or front end of the bed-frame 21 and is located even outside of the vertical projection of the chamber 10.
Claims (16)
- A combustion unit (1) comprising a cyclonic combustion chamber (10), the chamber (10) having a cylindrical internal shell (11) about an essentially horizontal longitudinal axis (16), which defines a furnace (20), in the internal shell (11) of which a front end (12) is differentiated with a feed inlet (14) for the combustible material, and a rear end (13) with a gravity discharge outlet (15) for the ashes generated during combustion and a combustion gas outlet (201), the combustion unit (1) being characterised in that it is provided with a vibration mechanism (6) of the chamber (10) that cyclically impresses to the ashes accumulated on the bottom of the internal shell (11) an upward thrust with an horizontal component in the direction of the rear end (13) of the internal shell (11) in which the discharge outlet (15) for the ashes is located.
- The combustion unit (1) according to claim 1, further comprising a frame (30), wherein the chamber (10) is supported on said frame (30) comprising a bed-frame (31), to which the chamber (10) is fastened, said bed-frame (31) being movably linked to a fixed chassis (32), intended to rest steady on the floor of an installation.
- The combustion unit (1) according to claim 2, characterised in that the bed-frame (31) rests on a plurality of straps (33) with first and second opposite ends (33a, 33b) connected to the bed-frame (31) and to the chassis (32), respectively, these straps (33) acting by way of a spring, the straps deforming depending on the amplitude of the vibration transmitted to the chamber (10).
- The combustion unit (1) according to claim 3, characterised in that the bed-frame (31) has two upper stringers (311) between which a series of upper crossbars (312) extend; in that the chassis (32) has two lower stringers (321) between which a series of lower crossbars (322) extend; and in that the straps (33) are evenly distributed under the chamber (10), each strap (33) extending between a lower crossbar and an upper crossbar, which are slightly offset from each other, so that the straps (33) are slightly inclined forward.
- The combustion unit (1) according to any one of the preceding claims, characterised in that the vibration mechanism (6) transmits a vibratory movement of a sinusoidal nature to the bed-frame (32), and therefore to the chamber (10).
- The combustion unit (1) according to claim 5, characterised in that the amplitude of the vibratory movement is comprised between 3 mm and 15 mm; the operating frequency being between 4 Hz and 20 Hz.
- The combustion unit (1) according to any one of the preceding claims, characterised in that the vibration mechanism (6) comprises a set of connecting rod (61) and crank (62), the crank (62) being a driving crank rotatably mounted about an axis of rotation (64) that is fixed with respect to the chassis (32) and the distal end (62b) of the connecting rod (61) being connected in an articulated manner to the bed-frame (31).
- The combustion unit (1) according to claim 7, characterised in that it comprises means for modulating the speed of rotation of the crank (62).
- The combustion unit (1) according to claims 7 or 8, characterised in that the distal end (62b) of the connecting rod (61) is connected to the bed-frame (31) at a point below the chamber (10) and located ahead of the midpoint of the internal shell (11) thereof.
- The combustion unit (1) according to any one of the preceding claims, characterised in that the internal face (11a) of the internal shell (11) is smooth.
- The combustion unit (1) according to any one of the preceding claims, characterised in that the chamber (10) has an intermediate shell (18) and an external shell (19), coaxial with the internal shell (11), the internal shell (11) with the intermediate shell (18) defining an annular pressure chamber (21), intended to contain a pressurised working fluid (213), with hydraulic connections with the external inlet (211) and outlet (212) that enable the circulation of the working fluid (213); and the intermediate shell (18) with the external shell (19) defining an annular impulsion chamber (22) with a pneumatic connection with the external inlet (221) of an oxidising gas, the mentioned annular impulsion chamber (22) being connected with the furnace (20) by means of a series of nozzles (222).
- The combustion unit (1) according to the preceding claim, characterised in that the nozzles (222) are distributed along the length of the furnace (20) and flow into the furnace (20) concentrated in the lower quadrants of the circular section of the internal shell (11), in a direction essentially tangential to the internal face (11a) of said internal shell (11).
- The combustion unit (1) according to any one of claims 11 or 12, characterised in that the hydraulic connections with the external inlet (211) and outlet (212) of the working fluid (213) are several and are distributed along the length of the chamber (10), the inlet connections (211) being located in the lowest area of the annular pressure chamber (21) and the outlet connections (212) being located in the upper area of said annular pressure chamber (21).
- The combustion unit (1) according to any one of the preceding claims, characterised in that the feed inlet (14) for the combustible material is located at a level above the longitudinal axis (16), with an inclination with respect to the radial direction to the internal shell (11).
- The combustion unit (1) according to any one of the preceding claims, characterised in that the longitudinal axis (16) of the internal shell (11) is inclined with respect to the horizontal such that the internal shell (11) descends towards the rear end (13) thereof.
- A method for removing combustion ashes from inside a cyclonic combustion chamber (10) comprising subjecting the chamber (10) to a vibratory movement while combustion is taking place, movement which in each cycle thrusts the ashes accumulated on the bottom of the furnace (20) of the chamber (10) upwards and with a horizontal component towards one end of the chamber (10) where a gravity discharge outlet (15) for the ashes is located.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES22382592T ES3048218T3 (en) | 2022-06-22 | 2022-06-22 | A combustion unit with a cyclonic combustion chamber |
| EP22382592.8A EP4296567B1 (en) | 2022-06-22 | 2022-06-22 | A combustion unit with a cyclonic combustion chamber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP22382592.8A EP4296567B1 (en) | 2022-06-22 | 2022-06-22 | A combustion unit with a cyclonic combustion chamber |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4296567A1 EP4296567A1 (en) | 2023-12-27 |
| EP4296567B1 true EP4296567B1 (en) | 2025-08-06 |
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ID=82850128
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22382592.8A Active EP4296567B1 (en) | 2022-06-22 | 2022-06-22 | A combustion unit with a cyclonic combustion chamber |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP4296567B1 (en) |
| ES (1) | ES3048218T3 (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4503783A (en) * | 1983-07-11 | 1985-03-12 | General Kinematics Corporation | Furnace ash air seal |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2395103A (en) * | 1943-11-18 | 1946-02-19 | Claus Heriberto Enrique G Juan | Turbulent burner for fuels in general |
| SE454112B (en) | 1984-07-26 | 1988-03-28 | Whole Crop Biotechnics Bv | ASKUTMATNINGSANORDNING |
| US20090120336A1 (en) | 2007-11-08 | 2009-05-14 | General Electric Company | Impulse combustion cleaning system and method |
| US8480769B2 (en) | 2010-07-29 | 2013-07-09 | Air Products And Chemicals, Inc. | Method for gasification and a gasifier |
| ES2667480T3 (en) | 2014-05-14 | 2018-05-11 | Julio Berkes S.A. | Torsional Combustion Chamber |
| CN107763637A (en) * | 2017-12-07 | 2018-03-06 | 成都元始信息科技有限公司 | A kind of ashes classification-type solid waste treatment facility |
-
2022
- 2022-06-22 EP EP22382592.8A patent/EP4296567B1/en active Active
- 2022-06-22 ES ES22382592T patent/ES3048218T3/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4503783A (en) * | 1983-07-11 | 1985-03-12 | General Kinematics Corporation | Furnace ash air seal |
Also Published As
| Publication number | Publication date |
|---|---|
| ES3048218T3 (en) | 2025-12-09 |
| EP4296567A1 (en) | 2023-12-27 |
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