EP4295964A1 - Purifier - Google Patents
Purifier Download PDFInfo
- Publication number
- EP4295964A1 EP4295964A1 EP23180667.0A EP23180667A EP4295964A1 EP 4295964 A1 EP4295964 A1 EP 4295964A1 EP 23180667 A EP23180667 A EP 23180667A EP 4295964 A1 EP4295964 A1 EP 4295964A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- screening
- sieve
- purifier
- stock
- dust collecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/08—Separating solids from solids by subjecting their mixture to gas currents while the mixtures are supported by sieves, screens, or like mechanical elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
Definitions
- the present disclosure relates to a purifier used in a wheat milling process.
- a sieve machine In a conventional wheat milling process, wheat is ground by a milling roller, and resulting stock is sifted by particle size by using a sieve machine called a shifter and is then fed into a purifier for each particle size.
- the sieve machine is configured to perform sifting on the basis of a difference in size of the stock.
- the bran once flakes of an outer layer called bran are mixed into wheat flour, the flakes can no longer be separated. Therefore, before the bran is mixed into the wheat flour, the stock is fed into the purifier to separate particles of endosperm called semolina from the bran.
- the purifier is configured to perform sorting based on differences in the particle size and the specific gravity of the stock. Thus, the stock is sorted into the semolina having a large specific gravity and the bran having a small specific gravity.
- JP 2010-253371 A discloses a purifier including a sieve and a suction tube disposed above of the sieve, wherein stock fed into a device body of the purifier is sifted by the sieve and is sucked by a dust collector connected to the suction tube, thereby removing bran from the stock to obtain pure semolina.
- a plurality of purifiers as described above are installed in a general milling plant.
- a large-size dust collector includes an air blower such as a fan and a separator such as a filter, is configured to operate the air blower such that air is sucked out of an interior of the device body of each purifier via the corresponding one of the suction tubes and the separator separates and recovers bran included in the air thus sucked.
- a recovered product such as the bran recovered by the dust collector includes materials which can be milled into wheat flour. Therefore, from the viewpoint of yield improvement, there is a demand for milling the recovered product thus collected from the purifier into wheat flour without the recovered product by the dust collector being discarded as it is.
- the recovered product by the large-size dust collector is a mixture of bran in various particle sizes. Therefore, to mill such a recovered product into wheat flour, the recovered product has to be sorted by particle size by using a shifter again and has to then be fed to different purifiers for each particle size. This may result in a labyrinth of pipes and the like in the milling plant, leading to larger or increasingly complex facilities.
- an object of the present disclosure is to provide a purifier configured to increase a yield of wheat flour while facilities in a milling plant are neither increased in size nor complexed.
- the present disclosure is distinctive in that a dust collecting part configured to release purified air into an atmosphere is attached to a device body of a purifier, and bran (stock) separated in the dust collecting part is merged with an over material (leftovers which have not passed through a sieve) flowing through a discharge passage part.
- the present disclosure is directed to a purifier including: a device body including at least one screening part configured to sift stock by a sieve and a discharge passage part configured to discharge an over material failing to pass through a mesh of the sieve from the at least one screening part; and a suction tube having one end connected to the at least one screening part, wherein the following solutions are taken.
- a first aspect of the disclosure further includes at least one dust collecting part attached to the device body and connected to the other end of the suction tube, and the at least one dust collecting part includes: a separator configured to separate the stock included in air sucked out of an interior of the at least one screening part via the suction tube; an exhaust part configured to exhaust purified air, obtained by separating the stock by the separator, to an atmosphere; and a communication pipe part connected to the discharge passage part and configured to merge the stock separated by the separator with the over material flowing through the discharge passage part.
- the at least one dust collecting part is housed in the device body.
- the at least one screening part includes a plurality of screening parts disposed at prescribed intervals in a horizontal direction
- the at least one dust collecting part includes a plurality of dust collecting parts corresponding to the screening parts on one-to-one basis and is arranged between the plurality of screening parts.
- the plurality of dust collecting parts are aligned between the screening parts and along a horizontal direction intersecting a direction in which the plurality of screening parts are aligned side by side.
- each of the plurality of screening parts includes: a monitoring window part through which the interior of the screening part is externally visible; and a replacement port part through which the sieve is replaceable, the monitoring window part is disposed in a surface on a side opposite to a surface facing the plurality of dust collecting part in a direction in which the plurality of screening parts are aligned side by side, and the replacement port part is disposed in an end surface of each of the plurality of screening parts, the end surface being in a horizontal direction intersecting the direction in which the plurality of screening parts are aligned side by side.
- the at least one dust collecting part is a cyclone dust collector having: an upper portion to which the other end of the suction tube is connected; and a lower portion including a recovery part configured to recover the stock separated by the separator, the discharge passage part is configured to guide downward the over material discharged from the at least one screening part, and the communication pipe part connects the recovery part to the discharge passage part.
- the suction tube includes an elbow tube shorter than a height dimension of the device body, and one end of the elbow tube is connected to an upper part of the sieve in the at least one screening part.
- the bran (stock) included in the air sucked out of the screening part by the dust collecting part is separated from the air sucked by the dust collecting part and is recovered, and therefore, bran particles having various particle sizes are prevented from being mixed in the recovered products unlike a large-size dust collector connected to a plurality of purifiers as in a conventional case.
- This enables the recovered products in the dust collecting part to be merged with the over material flowing through the discharge passage part without being sorted again by particle size with a shifter, and therefore, pipes and the like for transporting the recovered products again to the shifter and the purifier may be omitted.
- the dust collecting part is attached to the device body of the purifier, and purified air is exhausted from the exhaust part of the dust collecting part is exhausted to the atmosphere, and therefore, a pipe and the like which connect a purifier to a large-size dust collector installed at a location remote from the purifier is no longer required unlike the conventional case. This prevents a labyrinth of pipes and the like from being formed in the milling plant and prevents the facility from being increased in size or complexed.
- the dust collecting part is located in the device body, and therefore, the facility is prevented from being increased in size due to the dust collecting part occupying a space outside the device body and the purifier thus having an outwardly protruding outer shape.
- the dust collecting part is located between both screening parts, and therefore, an operation sound of the dust collecting part is blocked by the screening parts.
- the operation sound output from the dust collecting part is suppressed from leaking outside from the purifier, thereby reducing noise from the purifier.
- two dust collecting parts are arranged in the horizontal direction orthogonal to the direction in which both the screening parts are aligned side by side, and therefore, in a state where the two dust collecting parts are located between both the screening parts, both the screening parts are easily arranged close to each other, and the entirety of the purifier can be downsized in the direction in which both the screening parts are aligned side by side.
- the dust collecting parts are disposed at locations avoiding the monitoring window part and the replacement port part of each screening part, and therefore, for example, when a worker or the like carries out work of visually checking the interior of the screening part through the monitoring window part and/or work of replacing the sieve through the replacement port part, the dust collecting part is prevented from being an obstacle to such work.
- the suction tube and the connecting pipe part are separately connected to an upper part and a lower part of the dust collecting part, and therefore, the suction tube and the communication pipe part are suppressed from interfering with each other.
- a location above the sieve of the screening part and the upper portion of the dust collecting part are connected by an elbow tube shorter than the height dimension of the device body of the purifier, and therefore, the purifier can be downsized in the up/down direction as compared with a case where the location above the sieve of the screening part is connected to the lower part of the dust collecting part with an elbow tube longer than the height dimension of the device body of the purifier.
- FIG. 1 is a view of a milling process 1 of wheat according to an embodiment of the present disclosure.
- the wheat carried in a milling plant undergoes a milling process 1 including steps S1 to S5 shown in FIG. 1 , thereby being milled into wheat flour.
- step S1 impurities (stones, other cereal, and the like) other than the wheat are removed by using a sorter (not shown) from the wheat thus carried in the milling plant.
- step S2 the wheat to which water is added is left for about 1 day to adjust the wheat flour to have a preferable moisture value and to facilitate grinding of the wheat.
- step S3 the wheat is ground by using a flouring mill (not shown), thereby obtaining stock.
- the stock includes particles of endosperm called semolina and fractions of pericarp called bran.
- step S4 the stock obtained in step S3 is put in a sieve machine called shifter, and thereby, the stock is sifted by particle size.
- step S5 the stock sifted by particle size in step S4 is fed to different purifiers 2 (see FIG. 2 ) for each particle size, and thereby, the stock is sorted into semolina and bran.
- the semolina sorted by the purifiers 2 is further ground and sifted as necessary and is milled into wheat flour.
- the purifier 2 is installed on a floor in the milling plant and includes a device body 3 substantially in the shape of a rectangular parallelepiped.
- the device body 3 includes: sieve boxes 4 aligned in two rows between which a predetermined space is provided in the horizontal direction; and two dust collectors 12 of a cyclone type located between the plurality of sieve boxes 4 (see FIGS. 3 and 4 ).
- the device body 3 has a duplex structure which enables two types of stock to be individually processed in the respective sieve boxes 4.
- a direction in which the plurality of sieve boxes 4 are aligned side by side is defined as a "device width direction”
- a horizontal direction intersecting the direction in which the sieve boxes 4 are aligned side by side is defined as a "device longitudinal direction”.
- the device body 3 includes a first cover 3a, a second cover 3b, a third cover 3c, a fourth cover 3d, and a fifth cover 3e, and on an inner side of the first cover 3a to the fifth cover 3e, the sieve boxes 4 are disposed.
- the first cover 3a constitutes an outer shell of a region on one side in the device longitudinal direction of the device body 3
- the second cover 3b constitutes an outer shell of a region on the other side in the device longitudinal direction of the device body 3
- the third cover 3c constitutes an outer shell of a region on one side in the device width direction of the device body 3
- the fourth cover 3d constitutes an outer shell of a region on the other side in the device width direction of the device body 3
- the fifth cover 3e constitutes an outer shell of an upper region of the device body 3.
- An upper portion of the first cover 3a of the device body 3, that is, an upper portion of an end of the device body 3 on the one side in the device longitudinal direction has supply ports 5.
- the shifter which executes the sieving step (step S4) is connected such that the stock sifted by particle size by using the shifter is to be fed to the supply ports 5.
- the device body 3 has a lower portion provided with a first drop passage 6a and a second drop passage 6b sequentially from the one side in the device longitudinal direction. Via the first drop passage 6a and the second drop passage 6b, the semolina sorted out in the sieve boxes 4 is discharged from the purifier 2 and is transported to the next step.
- a lower portion of the second cover 3b of the device body 3, that is, a lower portion of an end of the device body 3 on the other side in the device longitudinal direction has a first discharge passage 7a, the second discharge passage 7b, and the third discharge passage 7c sequentially disposed from the one side in the device width direction.
- the first discharge passage 7a to the third discharge passage 7c discharge products which have not been sorted in the sieve boxes 4, that is, an over material which has not been discharged from the first drop passage 6a and the second drop passage 6b.
- the device body 3 includes a base frame 8 having a rectangular frame shape in plan view.
- the base frame 8 is installed on the floor in the milling plant and has an upper surface provided with two sieve boxes 4.
- Each of the sieve boxes 4 has: an end surface on the one side in the device longitudinal direction and having a first opening 4a and a replacement port 4b; a surface on the one side in the device width direction, directed obliquely upward, and having a monitoring window 4c; an upper surface having a second opening 4d; and a lower surface to which a sorted product discharging gutter 4e is attached.
- a plurality of sieves 9 e.g., formed from sieve nets made of metal
- the first opening 4a is a hole which is formed in an upper portion of a wall constituting the end surface of each sieve box 4 on the one side in the device longitudinal direction and which extends through the wall in the device longitudinal direction.
- the first opening 4a is configured to introduce the stock fed to the supply port 5 into the sieve box 4.
- the replacement port 4b is a hole which is formed in a region extending from an intermediate part to a lower portion of the wall constituting the surface of each sieve box 4 on the one side in the horizontal direction intersecting the direction in which the plurality of sieve boxes 4 are aligned side by side, that is, in the device longitudinal direction.
- the replacement port 4b extends through each of the sieve boxes 4 in the device longitudinal direction.
- the replacement port 4b is configured to allow the sieves 9 set in the sieve box 4 to be taken out of the sieve box 4 by a worker or the like sliding the sieves 9 to the one side in device longitudinal direction. Then, for example, the worker or the like slides a sieve 9 having a different mesh from the replacement port 4b to the other side in the device longitudinal direction and sets the sieve 9 in the sieve box 4, thereby replacing the sieves 9.
- the monitoring window 4c is a hole extending through a wall which is a surface on an opposite side of a surface facing the dust collector 12 in the direction in which the plurality of sieve boxes 4 are aligned side by side.
- the monitoring window 4c includes, for example, a glass pane attached to cover an opening region such that the interior of the sieve box 4 is visually perceivable through the monitoring window 4c to allow the worker or the like to externally check a state in the sieve box 4.
- the second opening 4d is a hole which extends through a wall constituting the upper surface of the sieve box 4 in the up/down direction and which has a shape elongated along the device longitudinal direction.
- a plurality of sieves 9 are aligned in the sieve box 4 along the device longitudinal direction and are in an inclined arrangement to be located lower toward the other side in the device longitudinal direction.
- the plurality of sieves 9 are spaced from each other in the up/down direction and are arranged in three tiers in the up/down direction.
- Each tier includes four sieves 9, and upper portions of the sieves 9 set in the upper most tier correspond to the second opening 4d.
- the sieve boxes 4 have upper surfaces to which respective hoods 10 are attached to cover the second openings 4d from above.
- Each hood 10 has a substantially triangular shape when viewed in the device width direction and has a hollow structure.
- each hood 10 has an upper end connected to one end of a suction tube 11 exposed outside the device body 3.
- Each suction tube 11 includes an elbow tube having a tube length shorter than the height dimension of the device body 3. The other end of each suction tube 11 is connected to a corresponding one of the dust collectors 12.
- the dust collectors 12 are aligned, between the sieve boxes 4, along the horizontal direction intersecting the direction in which the plurality of sieve boxes 4 are aligned side by side, that is, along the device longitudinal direction.
- the dust collectors 12 correspond to the respective sieve boxes 4, that is, each dust collector 12 is connected to a corresponding one of the sieve boxes 4.
- Each dust collector 12 includes: an upper body portion 12a in the form of a tube extending up/down direction and having, for example, a circular tube or polygonal tube shape; a lower body portion 12b disposed under, and continuous with, the upper body portion 12a and having a substantially circular cone shape whose diameter gradually decreases downward; and an air blower 12c disposed above, and continuous with, the upper body portion 12a and having a substantially disk shape.
- Each dust collector 12 is attached to the base frame 8 or the like of the device body 3 via a bracket (not shown).
- each dust collector 12 is set to a function (e.g., output, voltage, air volume) corresponding to one sieve box 4. Therefore, as compared with a conventional large-size dust collector which collectively recovers recovered products from a plurality of purifiers, each dust collector 12 is thus downsized to such an extent that each dust collector 12 can be housed in the device body 3 of the purifier 2.
- the upper body portion 12a has an outer surface from which a suction pipe part 12e protrudes radially outward, and the suction pipe part 12e is to be connected to the other end of the suction tube 11. Moreover, in, and at the center of, the upper body portion 12a, a filter 12d having a cylindrical bag shape and made of filter fabric is suspended (see FIG. 5 ).
- a recovery part 12f configured to recover bran is disposed on an inner side of the lower body portion 12b.
- the recovery part 12f has a lower portion provided with a rotary valve 12g.
- the rotary valve 12g is connected via a communication pipe 12h to the first discharge passage 7a.
- the rotary valve 12g may be connected via the communication pipe 12h to the second discharge passage 7b or the second discharge passage 7c.
- the air blower 12c houses a fan (not shown) therein and has an outer surface from which an exhaust pipe part 12i protrudes radially outward.
- a fan not shown
- the air blower 12c houses a fan (not shown) therein and has an outer surface from which an exhaust pipe part 12i protrudes radially outward.
- the stock When the stock is fed from the supply port 5 to the device body 3, the stock is introduced through the first opening 4a into the sieve box 4 and is placed on the sieve 9 arranged on the uppermost tier and at the end on the one side in the device longitudinal direction, that is, located most upstream. Then, the sieve 9 is vibrated by using an electric motor (not shown), and thereby, the purifier 2 performs four functions, namely, a transport function, a layer formation function, a classification function, and a sifting function, to sort out semolina from the stock thus fed.
- the transport function is a function of vibrating the sieve 9 in the device longitudinal direction to transport the stock on the sieve 9 from the end on the one side in the device longitudinal direction to the other side in the device longitudinal direction, that is, toward downstream.
- the layer formation function is that the sieve 9 vibrates and the stock is rocked on the sieve 9, and thereby, relatively heavy particles of the stock move downward and relatively light particles move upward such that the stock is divided into two, upper and lower layers, namely, an upper layer of the relatively light particles and a lower layer of the relatively heavy particles.
- the classification function is that a rising current generated by operating the air blower 12c of the dust collector 12 and passing through a sieve surface of the sieve 9 from below to above lifts the relatively light particles (bran) from the sieve 9 upward while the relatively heavy particles (semolina) remain on the sieve 9.
- the sifting function is that the semolina in the stock is made pass through the mesh of the sieve 9 and fall under the sieve 9, thereby sieving out the semolina.
- the mesh opening size of each sieve 9 is set such that the mesh opening size gradually increases from the one side toward the other side in the device longitudinal direction and the mesh opening size gradually decreases from the upper tier toward the lower tier. Therefore, semolina having a smaller particle size passes through the sieves 9 arranged in three tiers in up/down direction and located on the one side in the device longitudinal direction, that is, located upstream and falls onto the sorted product discharging gutter 4e.
- the semolina on the sorted product discharging gutter 4e that is, the semolina thus sorted out is transported through the first drop passage 6a or the second drop passage 6b to a next step, and is further ground and/or sifted as necessary into wheat flour.
- an over material which is larger than the mesh opening size of the sieve 9, that is, which fails to pass through the mesh of the sieve 9 is discharged to the first discharge passage 7a to the third discharge passage 7c arranged for the sieves 9 in corresponding tiers.
- the over material thus discharged is guided downward in each discharge passage extending in the up/down direction and is then sent to a flouring mill and a shifter in a step other than a step to which the semolina thus sorted out is sent, that is, a step to which the semolina thus sorted out is sent via the first drop passage 6a or the second drop passage 6b, and the over material is thus produced into wheat flour.
- the bran (stock) recovered by the recovery part 12f is sent via the rotary valve 12g and the communication pipe 12h to the first discharge passage 7a, is merged with the over material flowing through the first discharge passage 7a, and is processed in the same step as the over material, and thereby, the bran is produced into wheat flour.
- air which has passed through the filter 12d and has been purified is exhaust to the atmosphere from the exhaust pipe part 12i disposed at an upper end of the device body 3 of the purifier 2.
- the bran (stock) included in the air sucked out of the sieve box 4 by the dust collector 12 is separated from the air sucked by the dust collector 12 and is recovered, and therefore, bran particles having various particle sizes are prevented from being mixed in the recovered products unlike a large-size dust collector connected to a plurality of purifiers as in a conventional case.
- This enables the recovered products in the dust collector 12 to be merged with the over material flowing through the first discharge passage 7a without being sorted again by particle size with a shifter, and therefore, pipes and the like for transporting the recovered products again to the shifter and the purifier may be omitted.
- the dust collector 12 is attached to the device body 3 of the purifier 2, and purified air is exhausted from the exhaust pipe part 12i of the dust collector 12 is exhausted to the atmosphere, and therefore, a pipe and the like which connect a purifier to a large-size dust collector installed at a location remote from the purifier is no longer required unlike the conventional case. This prevents a labyrinth of pipes and the like from being formed in the milling plant and prevents the facility from being increased in size or complexed.
- the dust collector 12 is in the device body 3, and therefore, the facility is prevented from being increased in size due to the dust collector 12 occupying a space outside the device body 3 and the purifier 2 thus having an outwardly protruding outer shape.
- the dust collector 12 is located between both sieve boxes 4, and therefore, an operation sound of the dust collector 12 is blocked by the sieve boxes 4.
- the operation sound output from the dust collector 12 is suppressed from leaking outside from the purifier 2, thereby reducing noise from the purifier 2.
- two dust collectors 12 are arranged in the horizontal direction orthogonal to the device width direction of the sieve boxes 4, and therefore, in a state where the two dust collectors 12 are located between both sieve boxes 4, both the sieve boxes 4 are easily arranged close to each other, and the entirety of the purifier 2 can be downsized in the device width direction of the sieve boxes 4.
- the dust collectors 12 are disposed at locations avoiding the monitoring window 4c and the replacement port 4b of each sieve box 4, and therefore, for example, when a worker or the like carries out work of visually checking the interior of the sieve box 4 through the monitoring window 4c and/or work of replacing the sieve 9 through the replacement port 4b, the dust collector 12 is prevented from being an obstacle to such work.
- suction tube 11 and the communication pipe 12h are separately connected to an upper part and a lower part of the dust collector 12, and therefore, the suction tube 11 and the communication pipe 12h are suppressed from interfering with each other.
- a location above the sieve 9 of the dust collector 12 and the upper portion of the dust collector 12 are connected by an elbow tube shorter than the height dimension of the device body 3 of the purifier 2, and therefore, the purifier 2 can be downsized in the up/down direction as compared with a case where the location above the sieve 9 is connected to the lower part of the dust collector 12 with an elbow tube longer than the height dimension of the device body 3 of the purifier 2.
- the purifier 2 has a duplex structure including two sieve boxes 4 but may have a single structure including one sieve box 4 or may have a structure including purifiers stacked one on top of another in two tiers in the up/down direction.
- each sieve box 4 includes the sieves 9 arranged in three tiers in the up/down direction, but the sieves 9 may be arranged in less than, or greater than, three tiers in the up/down direction.
- each sieve box 4 includes the four sieves 9 in each tier but may include less than four, or five or more, sieves 9 in each tier.
- the suction tube 11 includes an elbow tube but may include a tube (e.g., a bent tube or a metal tube) other than the elbow tube.
- a tube e.g., a bent tube or a metal tube
- each dust collector 12 is of a cyclone type but may be a dust collector of another type other than the cyclone type.
- each dust collector 12 is housed in the device body 3, but may be configured to be attached to an outer surface (e.g., the first cover 3a to the fifth cover 3e) of the device body 3.
- the dust collectors 12 are aligned along the device longitudinal direction but may be aligned along the device width direction.
- the dust collector 12 is disposed for each sieve box 4, but the number of dust collectors may be less than, or greater than, the number of sieve boxes 4.
- a hood is disposed in each of an upstream region (region on the one side in the device longitudinal direction) and a downstream region (region on the other side in the device longitudinal direction) of each sieve box 4
- a recovered product of a dust collector connected to the hood in the upstream region may be sent to the first discharge passage 7a
- a recovered product of a dust collector connected to the hood in the downstream region may be sent to the second discharge passage 7b or the third discharge passage 7c.
- the communication pipe 12h is connected to the first discharge passage 7a but may be connected to the second discharge passage 7b or the third discharge passage 7c.
- communication pipes may be connected to the first discharge passage 7a to the third discharge passage 7c, and the communication pipes may be equipped with a switching mechanism configured to switch, depending on the property, such as the particle size and the specific gravity, of the recovered product of the dust collector 12, a destination to which the recovered product is to be sent between the first discharge passage 7a to the third discharge passage 7c.
- the purifier 2 may be used in milling process of any cereal (e.g., buckwheat, soy beans, and red beans) other than the wheat.
- any cereal e.g., buckwheat, soy beans, and red beans
- the present disclosure relates to a purifier applied to a wheat milling process.
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Abstract
Description
- The present disclosure relates to a purifier used in a wheat milling process.
- In a conventional wheat milling process, wheat is ground by a milling roller, and resulting stock is sifted by particle size by using a sieve machine called a shifter and is then fed into a purifier for each particle size. The sieve machine is configured to perform sifting on the basis of a difference in size of the stock. Here, once flakes of an outer layer called bran are mixed into wheat flour, the flakes can no longer be separated. Therefore, before the bran is mixed into the wheat flour, the stock is fed into the purifier to separate particles of endosperm called semolina from the bran. The purifier is configured to perform sorting based on differences in the particle size and the specific gravity of the stock. Thus, the stock is sorted into the semolina having a large specific gravity and the bran having a small specific gravity.
- For example,
discloses a purifier including a sieve and a suction tube disposed above of the sieve, wherein stock fed into a device body of the purifier is sifted by the sieve and is sucked by a dust collector connected to the suction tube, thereby removing bran from the stock to obtain pure semolina.JP 2010-253371 A - Incidentally, a plurality of purifiers as described above are installed in a general milling plant. To each of the plurality of purifiers, one end of a corresponding one of suction tubes is connected, while the other ends of the suction tubes are collectively connected to a large-size dust collector. The large-size dust collector includes an air blower such as a fan and a separator such as a filter, is configured to operate the air blower such that air is sucked out of an interior of the device body of each purifier via the corresponding one of the suction tubes and the separator separates and recovers bran included in the air thus sucked.
- Incidentally, a recovered product such as the bran recovered by the dust collector includes materials which can be milled into wheat flour. Therefore, from the viewpoint of yield improvement, there is a demand for milling the recovered product thus collected from the purifier into wheat flour without the recovered product by the dust collector being discarded as it is. However, in a conventional milling plant, for example, bran in a plurality of purifiers is recovered by one large-size dust collector, and thus, the recovered product by the large-size dust collector is a mixture of bran in various particle sizes. Therefore, to mill such a recovered product into wheat flour, the recovered product has to be sorted by particle size by using a shifter again and has to then be fed to different purifiers for each particle size. This may result in a labyrinth of pipes and the like in the milling plant, leading to larger or increasingly complex facilities.
- In view of the foregoing, an object of the present disclosure is to provide a purifier configured to increase a yield of wheat flour while facilities in a milling plant are neither increased in size nor complexed.
- To achieve the object, the present disclosure is distinctive in that a dust collecting part configured to release purified air into an atmosphere is attached to a device body of a purifier, and bran (stock) separated in the dust collecting part is merged with an over material (leftovers which have not passed through a sieve) flowing through a discharge passage part.
- Specifically, the present disclosure is directed to a purifier including: a device body including at least one screening part configured to sift stock by a sieve and a discharge passage part configured to discharge an over material failing to pass through a mesh of the sieve from the at least one screening part; and a suction tube having one end connected to the at least one screening part, wherein the following solutions are taken.
- That is, a first aspect of the disclosure further includes at least one dust collecting part attached to the device body and connected to the other end of the suction tube, and the at least one dust collecting part includes: a separator configured to separate the stock included in air sucked out of an interior of the at least one screening part via the suction tube; an exhaust part configured to exhaust purified air, obtained by separating the stock by the separator, to an atmosphere; and a communication pipe part connected to the discharge passage part and configured to merge the stock separated by the separator with the over material flowing through the discharge passage part.
- In a second aspect referring to the first aspect, the at least one dust collecting part is housed in the device body.
- In a third aspect, the at least one screening part includes a plurality of screening parts disposed at prescribed intervals in a horizontal direction, and the at least one dust collecting part includes a plurality of dust collecting parts corresponding to the screening parts on one-to-one basis and is arranged between the plurality of screening parts.
- In a fourth aspect referring to the third aspect, the plurality of dust collecting parts are aligned between the screening parts and along a horizontal direction intersecting a direction in which the plurality of screening parts are aligned side by side.
- In a fifth aspect referring to the third or fourth aspect, each of the plurality of screening parts includes: a monitoring window part through which the interior of the screening part is externally visible; and a replacement port part through which the sieve is replaceable, the monitoring window part is disposed in a surface on a side opposite to a surface facing the plurality of dust collecting part in a direction in which the plurality of screening parts are aligned side by side, and the replacement port part is disposed in an end surface of each of the plurality of screening parts, the end surface being in a horizontal direction intersecting the direction in which the plurality of screening parts are aligned side by side.
- In a sixth aspect, the at least one dust collecting part is a cyclone dust collector having: an upper portion to which the other end of the suction tube is connected; and a lower portion including a recovery part configured to recover the stock separated by the separator, the discharge passage part is configured to guide downward the over material discharged from the at least one screening part, and the communication pipe part connects the recovery part to the discharge passage part.
- In a seventh aspect, the suction tube includes an elbow tube shorter than a height dimension of the device body, and one end of the elbow tube is connected to an upper part of the sieve in the at least one screening part.
- In the first aspect, the bran (stock) included in the air sucked out of the screening part by the dust collecting part is separated from the air sucked by the dust collecting part and is recovered, and therefore, bran particles having various particle sizes are prevented from being mixed in the recovered products unlike a large-size dust collector connected to a plurality of purifiers as in a conventional case. This enables the recovered products in the dust collecting part to be merged with the over material flowing through the discharge passage part without being sorted again by particle size with a shifter, and therefore, pipes and the like for transporting the recovered products again to the shifter and the purifier may be omitted. Moreover, the dust collecting part is attached to the device body of the purifier, and purified air is exhausted from the exhaust part of the dust collecting part is exhausted to the atmosphere, and therefore, a pipe and the like which connect a purifier to a large-size dust collector installed at a location remote from the purifier is no longer required unlike the conventional case. This prevents a labyrinth of pipes and the like from being formed in the milling plant and prevents the facility from being increased in size or complexed.
- In the second aspect, the dust collecting part is located in the device body, and therefore, the facility is prevented from being increased in size due to the dust collecting part occupying a space outside the device body and the purifier thus having an outwardly protruding outer shape.
- In the third aspect, the dust collecting part is located between both screening parts, and therefore, an operation sound of the dust collecting part is blocked by the screening parts. Thus, as compared with the dust collecting part disposed outside the screening part, the operation sound output from the dust collecting part is suppressed from leaking outside from the purifier, thereby reducing noise from the purifier.
- In the fourth aspect, two dust collecting parts are arranged in the horizontal direction orthogonal to the direction in which both the screening parts are aligned side by side, and therefore, in a state where the two dust collecting parts are located between both the screening parts, both the screening parts are easily arranged close to each other, and the entirety of the purifier can be downsized in the direction in which both the screening parts are aligned side by side.
- In the fifth aspect, the dust collecting parts are disposed at locations avoiding the monitoring window part and the replacement port part of each screening part, and therefore, for example, when a worker or the like carries out work of visually checking the interior of the screening part through the monitoring window part and/or work of replacing the sieve through the replacement port part, the dust collecting part is prevented from being an obstacle to such work.
- In the sixth aspect, the suction tube and the connecting pipe part are separately connected to an upper part and a lower part of the dust collecting part, and therefore, the suction tube and the communication pipe part are suppressed from interfering with each other.
- In the seventh aspect, a location above the sieve of the screening part and the upper portion of the dust collecting part are connected by an elbow tube shorter than the height dimension of the device body of the purifier, and therefore, the purifier can be downsized in the up/down direction as compared with a case where the location above the sieve of the screening part is connected to the lower part of the dust collecting part with an elbow tube longer than the height dimension of the device body of the purifier.
-
-
FIG. 1 is a view of a milling process of wheat according to an embodiment of the present disclosure; -
FIG. 2 is a perspective view of a purifier according to the embodiment of the present disclosure; -
FIG. 3 is an exploded perspective view of an interior configuration of the purifier according to the embodiment of the present disclosure; -
FIG. 4 is a perspective view of the interior configuration of the purifier according to the embodiment of the present disclosure; and -
FIG. 5 is a schematic diagram of a purifying step which is step S5 ofFIG. 1 . - An embodiment of the present disclosure will be described in detail below with reference to the drawings. The description of the following preferable embodiment is substantially a mere example.
-
FIG. 1 is a view of a milling process 1 of wheat according to an embodiment of the present disclosure. The wheat carried in a milling plant undergoes a milling process 1 including steps S1 to S5 shown inFIG. 1 , thereby being milled into wheat flour. - In a selecting step which is step S1, impurities (stones, other cereal, and the like) other than the wheat are removed by using a sorter (not shown) from the wheat thus carried in the milling plant.
- In a tempering step which is step S2, the wheat to which water is added is left for about 1 day to adjust the wheat flour to have a preferable moisture value and to facilitate grinding of the wheat.
- In a grinding step which is step S3, the wheat is ground by using a flouring mill (not shown), thereby obtaining stock. The stock includes particles of endosperm called semolina and fractions of pericarp called bran.
- In a sieving step which is step S4, the stock obtained in step S3 is put in a sieve machine called shifter, and thereby, the stock is sifted by particle size.
- In a purifying step which is step S5, the stock sifted by particle size in step S4 is fed to different purifiers 2 (see
FIG. 2 ) for each particle size, and thereby, the stock is sorted into semolina and bran. The semolina sorted by thepurifiers 2 is further ground and sifted as necessary and is milled into wheat flour. - Then, with reference to
FIGS. 2 to 4 , thepurifier 2 according to the embodiment of the present disclosure will be described in detail. - The
purifier 2 is installed on a floor in the milling plant and includes adevice body 3 substantially in the shape of a rectangular parallelepiped. Thedevice body 3 includes:sieve boxes 4 aligned in two rows between which a predetermined space is provided in the horizontal direction; and twodust collectors 12 of a cyclone type located between the plurality of sieve boxes 4 (seeFIGS. 3 and4 ). Thus, thedevice body 3 has a duplex structure which enables two types of stock to be individually processed in therespective sieve boxes 4. Note that in the present embodiment, for the sake of convenience, a direction in which the plurality ofsieve boxes 4 are aligned side by side is defined as a "device width direction", and a horizontal direction intersecting the direction in which thesieve boxes 4 are aligned side by side is defined as a "device longitudinal direction". - As shown in
FIG. 2 , thedevice body 3 includes afirst cover 3a, asecond cover 3b, athird cover 3c, afourth cover 3d, and afifth cover 3e, and on an inner side of thefirst cover 3a to thefifth cover 3e, thesieve boxes 4 are disposed. Thefirst cover 3a constitutes an outer shell of a region on one side in the device longitudinal direction of thedevice body 3, thesecond cover 3b constitutes an outer shell of a region on the other side in the device longitudinal direction of thedevice body 3, thethird cover 3c constitutes an outer shell of a region on one side in the device width direction of thedevice body 3, thefourth cover 3d constitutes an outer shell of a region on the other side in the device width direction of thedevice body 3, and thefifth cover 3e constitutes an outer shell of an upper region of thedevice body 3. Note that for the sake of convenience of explanation of an interior configuration of thepurifier 2, thefirst cover 3a to thefifth cover 3e are omitted inFIG. 3 , and thefirst cover 3a to thefourth cover 3d are omitted inFIG. 4 . - An upper portion of the
first cover 3a of thedevice body 3, that is, an upper portion of an end of thedevice body 3 on the one side in the device longitudinal direction hassupply ports 5. To thesupply ports 5, the shifter which executes the sieving step (step S4) is connected such that the stock sifted by particle size by using the shifter is to be fed to thesupply ports 5. - The
device body 3 has a lower portion provided with afirst drop passage 6a and asecond drop passage 6b sequentially from the one side in the device longitudinal direction. Via thefirst drop passage 6a and thesecond drop passage 6b, the semolina sorted out in thesieve boxes 4 is discharged from thepurifier 2 and is transported to the next step. - A lower portion of the
second cover 3b of thedevice body 3, that is, a lower portion of an end of thedevice body 3 on the other side in the device longitudinal direction has afirst discharge passage 7a, thesecond discharge passage 7b, and thethird discharge passage 7c sequentially disposed from the one side in the device width direction. Thefirst discharge passage 7a to thethird discharge passage 7c discharge products which have not been sorted in thesieve boxes 4, that is, an over material which has not been discharged from thefirst drop passage 6a and thesecond drop passage 6b. - Next, with reference to
FIGS. 3 to 5 , the interior configuration of thedevice body 3 will be described in detail. - As shown in
FIGS. 3 and4 , thedevice body 3 includes abase frame 8 having a rectangular frame shape in plan view. Thebase frame 8 is installed on the floor in the milling plant and has an upper surface provided with twosieve boxes 4. - Each of the
sieve boxes 4 has: an end surface on the one side in the device longitudinal direction and having afirst opening 4a and areplacement port 4b; a surface on the one side in the device width direction, directed obliquely upward, and having amonitoring window 4c; an upper surface having asecond opening 4d; and a lower surface to which a sortedproduct discharging gutter 4e is attached. In each of thesieve boxes 4, a plurality of sieves 9 (e.g., formed from sieve nets made of metal) are set. - The
first opening 4a is a hole which is formed in an upper portion of a wall constituting the end surface of eachsieve box 4 on the one side in the device longitudinal direction and which extends through the wall in the device longitudinal direction. Thefirst opening 4a is configured to introduce the stock fed to thesupply port 5 into thesieve box 4. - The
replacement port 4b is a hole which is formed in a region extending from an intermediate part to a lower portion of the wall constituting the surface of eachsieve box 4 on the one side in the horizontal direction intersecting the direction in which the plurality ofsieve boxes 4 are aligned side by side, that is, in the device longitudinal direction. Thereplacement port 4b extends through each of thesieve boxes 4 in the device longitudinal direction. Thereplacement port 4b is configured to allow thesieves 9 set in thesieve box 4 to be taken out of thesieve box 4 by a worker or the like sliding thesieves 9 to the one side in device longitudinal direction. Then, for example, the worker or the like slides asieve 9 having a different mesh from thereplacement port 4b to the other side in the device longitudinal direction and sets thesieve 9 in thesieve box 4, thereby replacing thesieves 9. - As shown in
FIGS. 3 and4 , themonitoring window 4c is a hole extending through a wall which is a surface on an opposite side of a surface facing thedust collector 12 in the direction in which the plurality ofsieve boxes 4 are aligned side by side. Themonitoring window 4c includes, for example, a glass pane attached to cover an opening region such that the interior of thesieve box 4 is visually perceivable through themonitoring window 4c to allow the worker or the like to externally check a state in thesieve box 4. - The
second opening 4d is a hole which extends through a wall constituting the upper surface of thesieve box 4 in the up/down direction and which has a shape elongated along the device longitudinal direction. - As shown in
FIG. 5 , a plurality ofsieves 9 are aligned in thesieve box 4 along the device longitudinal direction and are in an inclined arrangement to be located lower toward the other side in the device longitudinal direction. In the present embodiment, the plurality ofsieves 9 are spaced from each other in the up/down direction and are arranged in three tiers in the up/down direction. Each tier includes foursieves 9, and upper portions of thesieves 9 set in the upper most tier correspond to thesecond opening 4d. - The
sieve boxes 4 have upper surfaces to whichrespective hoods 10 are attached to cover thesecond openings 4d from above. Eachhood 10 has a substantially triangular shape when viewed in the device width direction and has a hollow structure. - Moreover, each
hood 10 has an upper end connected to one end of asuction tube 11 exposed outside thedevice body 3. Eachsuction tube 11 includes an elbow tube having a tube length shorter than the height dimension of thedevice body 3. The other end of eachsuction tube 11 is connected to a corresponding one of thedust collectors 12. - The
dust collectors 12 are aligned, between thesieve boxes 4, along the horizontal direction intersecting the direction in which the plurality ofsieve boxes 4 are aligned side by side, that is, along the device longitudinal direction. Thedust collectors 12 correspond to therespective sieve boxes 4, that is, eachdust collector 12 is connected to a corresponding one of thesieve boxes 4. - Each
dust collector 12 includes: anupper body portion 12a in the form of a tube extending up/down direction and having, for example, a circular tube or polygonal tube shape; alower body portion 12b disposed under, and continuous with, theupper body portion 12a and having a substantially circular cone shape whose diameter gradually decreases downward; and anair blower 12c disposed above, and continuous with, theupper body portion 12a and having a substantially disk shape. Eachdust collector 12 is attached to thebase frame 8 or the like of thedevice body 3 via a bracket (not shown). Note that in the present embodiment, eachdust collector 12 is set to a function (e.g., output, voltage, air volume) corresponding to onesieve box 4. Therefore, as compared with a conventional large-size dust collector which collectively recovers recovered products from a plurality of purifiers, eachdust collector 12 is thus downsized to such an extent that eachdust collector 12 can be housed in thedevice body 3 of thepurifier 2. - The
upper body portion 12a has an outer surface from which asuction pipe part 12e protrudes radially outward, and thesuction pipe part 12e is to be connected to the other end of thesuction tube 11. Moreover, in, and at the center of, theupper body portion 12a, afilter 12d having a cylindrical bag shape and made of filter fabric is suspended (seeFIG. 5 ). - On an inner side of the
lower body portion 12b, arecovery part 12f configured to recover bran is disposed. Therecovery part 12f has a lower portion provided with arotary valve 12g. Moreover, therotary valve 12g is connected via acommunication pipe 12h to thefirst discharge passage 7a. Alternatively, therotary valve 12g may be connected via thecommunication pipe 12h to thesecond discharge passage 7b or thesecond discharge passage 7c. - The
air blower 12c houses a fan (not shown) therein and has an outer surface from which anexhaust pipe part 12i protrudes radially outward. When the fan is rotated by being driven by an electric motor or the like, negative pressure is generated in thedust collector 12, and the negative pressure enables air including bran (stock) to be sucked out of thesieve box 4 connected via thesuction tube 11 to thedust collector 12. - Then, with reference to
FIG. 5 , the effect of thepurifier 2 will be described. - When the stock is fed from the
supply port 5 to thedevice body 3, the stock is introduced through thefirst opening 4a into thesieve box 4 and is placed on thesieve 9 arranged on the uppermost tier and at the end on the one side in the device longitudinal direction, that is, located most upstream. Then, thesieve 9 is vibrated by using an electric motor (not shown), and thereby, thepurifier 2 performs four functions, namely, a transport function, a layer formation function, a classification function, and a sifting function, to sort out semolina from the stock thus fed. - The transport function is a function of vibrating the
sieve 9 in the device longitudinal direction to transport the stock on thesieve 9 from the end on the one side in the device longitudinal direction to the other side in the device longitudinal direction, that is, toward downstream. Moreover, the layer formation function is that thesieve 9 vibrates and the stock is rocked on thesieve 9, and thereby, relatively heavy particles of the stock move downward and relatively light particles move upward such that the stock is divided into two, upper and lower layers, namely, an upper layer of the relatively light particles and a lower layer of the relatively heavy particles. Further, the classification function is that a rising current generated by operating theair blower 12c of thedust collector 12 and passing through a sieve surface of thesieve 9 from below to above lifts the relatively light particles (bran) from thesieve 9 upward while the relatively heavy particles (semolina) remain on thesieve 9. Furthermore, the sifting function is that the semolina in the stock is made pass through the mesh of thesieve 9 and fall under thesieve 9, thereby sieving out the semolina. - In the present embodiment, in the
sieve box 4, the mesh opening size of eachsieve 9 is set such that the mesh opening size gradually increases from the one side toward the other side in the device longitudinal direction and the mesh opening size gradually decreases from the upper tier toward the lower tier. Therefore, semolina having a smaller particle size passes through thesieves 9 arranged in three tiers in up/down direction and located on the one side in the device longitudinal direction, that is, located upstream and falls onto the sortedproduct discharging gutter 4e. The semolina on the sortedproduct discharging gutter 4e, that is, the semolina thus sorted out is transported through thefirst drop passage 6a or thesecond drop passage 6b to a next step, and is further ground and/or sifted as necessary into wheat flour. - On the other hand, an over material which is larger than the mesh opening size of the
sieve 9, that is, which fails to pass through the mesh of thesieve 9 is discharged to thefirst discharge passage 7a to thethird discharge passage 7c arranged for thesieves 9 in corresponding tiers. The over material thus discharged is guided downward in each discharge passage extending in the up/down direction and is then sent to a flouring mill and a shifter in a step other than a step to which the semolina thus sorted out is sent, that is, a step to which the semolina thus sorted out is sent via thefirst drop passage 6a or thesecond drop passage 6b, and the over material is thus produced into wheat flour. - Moreover, in addition to vibrating the
sieve 9, operating theair blower 12c of thedust collector 12 generates a rising current passing, from below to above, through the sieve surface of thesieve 9 in thesieve box 4, and thus, air including bran (stock) is sucked out of thesieve box 4. The air thus sucked sequentially passes through thehood 10, thesuction tube 11, and thesuction pipe part 12e, is introduced into theupper body portion 12a of thedust collector 12, and becomes a swirl flow flowing along an inner surface of theupper body portion 12a. Then, due to the centrifugal force of the swirl flow, some particles of the bran collide with the inner surface of theupper body portion 12a, fall downward, and are recovered by therecovery part 12f of thelower body portion 12b. The remaining bran adheres to thefilter 12d when passing through thefilter 12d and is thus separated from the air. Then, the bran adhering to thefilter 12d is caused to fall by, for example, compressed air fed to thefilter 12d and is thus recovered by therecovery part 12f. The bran (stock) recovered by therecovery part 12f is sent via therotary valve 12g and thecommunication pipe 12h to thefirst discharge passage 7a, is merged with the over material flowing through thefirst discharge passage 7a, and is processed in the same step as the over material, and thereby, the bran is produced into wheat flour. On the other hand, air which has passed through thefilter 12d and has been purified is exhaust to the atmosphere from theexhaust pipe part 12i disposed at an upper end of thedevice body 3 of thepurifier 2. - As explained above, according to the present embodiment, the bran (stock) included in the air sucked out of the
sieve box 4 by thedust collector 12 is separated from the air sucked by thedust collector 12 and is recovered, and therefore, bran particles having various particle sizes are prevented from being mixed in the recovered products unlike a large-size dust collector connected to a plurality of purifiers as in a conventional case. This enables the recovered products in thedust collector 12 to be merged with the over material flowing through thefirst discharge passage 7a without being sorted again by particle size with a shifter, and therefore, pipes and the like for transporting the recovered products again to the shifter and the purifier may be omitted. Moreover, thedust collector 12 is attached to thedevice body 3 of thepurifier 2, and purified air is exhausted from theexhaust pipe part 12i of thedust collector 12 is exhausted to the atmosphere, and therefore, a pipe and the like which connect a purifier to a large-size dust collector installed at a location remote from the purifier is no longer required unlike the conventional case. This prevents a labyrinth of pipes and the like from being formed in the milling plant and prevents the facility from being increased in size or complexed. - Moreover, the
dust collector 12 is in thedevice body 3, and therefore, the facility is prevented from being increased in size due to thedust collector 12 occupying a space outside thedevice body 3 and thepurifier 2 thus having an outwardly protruding outer shape. - Moreover, the
dust collector 12 is located between bothsieve boxes 4, and therefore, an operation sound of thedust collector 12 is blocked by thesieve boxes 4. Thus, the operation sound output from thedust collector 12 is suppressed from leaking outside from thepurifier 2, thereby reducing noise from thepurifier 2. - Moreover, two
dust collectors 12 are arranged in the horizontal direction orthogonal to the device width direction of thesieve boxes 4, and therefore, in a state where the twodust collectors 12 are located between bothsieve boxes 4, both thesieve boxes 4 are easily arranged close to each other, and the entirety of thepurifier 2 can be downsized in the device width direction of thesieve boxes 4. - Moreover, the
dust collectors 12 are disposed at locations avoiding themonitoring window 4c and thereplacement port 4b of eachsieve box 4, and therefore, for example, when a worker or the like carries out work of visually checking the interior of thesieve box 4 through themonitoring window 4c and/or work of replacing thesieve 9 through thereplacement port 4b, thedust collector 12 is prevented from being an obstacle to such work. - Moreover, the
suction tube 11 and thecommunication pipe 12h are separately connected to an upper part and a lower part of thedust collector 12, and therefore, thesuction tube 11 and thecommunication pipe 12h are suppressed from interfering with each other. - Moreover, a location above the
sieve 9 of thedust collector 12 and the upper portion of thedust collector 12 are connected by an elbow tube shorter than the height dimension of thedevice body 3 of thepurifier 2, and therefore, thepurifier 2 can be downsized in the up/down direction as compared with a case where the location above thesieve 9 is connected to the lower part of thedust collector 12 with an elbow tube longer than the height dimension of thedevice body 3 of thepurifier 2. - Note that in the present embodiment, the
purifier 2 has a duplex structure including twosieve boxes 4 but may have a single structure including onesieve box 4 or may have a structure including purifiers stacked one on top of another in two tiers in the up/down direction. - Moreover, in the present embodiment, each
sieve box 4 includes thesieves 9 arranged in three tiers in the up/down direction, but thesieves 9 may be arranged in less than, or greater than, three tiers in the up/down direction. - Further, in the present embodiment, each
sieve box 4 includes the foursieves 9 in each tier but may include less than four, or five or more, sieves 9 in each tier. - Furthermore, in the present embodiment, the
suction tube 11 includes an elbow tube but may include a tube (e.g., a bent tube or a metal tube) other than the elbow tube. - Moreover, in the present embodiment, each
dust collector 12 is of a cyclone type but may be a dust collector of another type other than the cyclone type. - Further, in the present embodiment, each
dust collector 12 is housed in thedevice body 3, but may be configured to be attached to an outer surface (e.g., thefirst cover 3a to thefifth cover 3e) of thedevice body 3. - Furthermore, in the present embodiment, the
dust collectors 12 are aligned along the device longitudinal direction but may be aligned along the device width direction. - Moreover, in the present embodiment, the
dust collector 12 is disposed for eachsieve box 4, but the number of dust collectors may be less than, or greater than, the number ofsieve boxes 4. When two dust collectors are disposed for eachsieve box 4, that is, a hood is disposed in each of an upstream region (region on the one side in the device longitudinal direction) and a downstream region (region on the other side in the device longitudinal direction) of eachsieve box 4, a recovered product of a dust collector connected to the hood in the upstream region may be sent to thefirst discharge passage 7a, and a recovered product of a dust collector connected to the hood in the downstream region may be sent to thesecond discharge passage 7b or thethird discharge passage 7c. - Moreover, in the present embodiment, the
communication pipe 12h is connected to thefirst discharge passage 7a but may be connected to thesecond discharge passage 7b or thethird discharge passage 7c. Alternatively, communication pipes may be connected to thefirst discharge passage 7a to thethird discharge passage 7c, and the communication pipes may be equipped with a switching mechanism configured to switch, depending on the property, such as the particle size and the specific gravity, of the recovered product of thedust collector 12, a destination to which the recovered product is to be sent between thefirst discharge passage 7a to thethird discharge passage 7c. - Moreover, in the present embodiment, an example in which the
purifier 2 is used in the milling process 1 of wheat has been explained, but thepurifier 2 may be used in milling process of any cereal (e.g., buckwheat, soy beans, and red beans) other than the wheat. - The present disclosure relates to a purifier applied to a wheat milling process.
-
- 2
- Purifier
- 3
- Device Body
- 4
- Sieve Box (Screening Part)
- 4b
- Replacement Port (Replacement Port Part)
- 4c
- Monitoring Window (Monitoring Window Part)
- 7a
- First Discharge Passage (Discharge Passage Part)
- 7b
- Second Discharge Passage (Discharge Passage Part)
- 7c
- Third Discharge Passage (Discharge Passage Part)
- 11
- Suction Tube
- 12
- Dust Collector (Dust Collecting Part, Cyclone Dust Collector)
- 12a
- Upper Body Portion (Separator)
- 12d
- Filter (Separator)
- 12f
- Recovery Part
- 12h
- Connecting Pipe (Communication Pipe Part)
- 12i
- Exhaust Pipe Part (Exhaust Part)
Claims (7)
- A purifier (2) comprising:a device body (3) including at least one screening part (4) configured to sift stock by a sieve (9) and a discharge passage part (7a; 7b; 7c) configured to discharge an over material failing to pass through a mesh of the sieve (9) from the at least one screening part (4); anda suction tube (11) having one end connected to the at least one screening part (4),the purifier (2) further including at least one dust collecting part (12) attached to the device body (3) and connected to the other end of the suction tube (11),the at least one dust collecting part (12) includinga separator (12d) configured to separate the stock included in air sucked out of an interior of the at least one screening part (4) via the suction tube (11),an exhaust part (12i) configured to exhaust purified air, obtained by separating the stock by the separator (12d), to an atmosphere, anda communication pipe part (12h) connected to the discharge passage part (7a; 7b; 7c) and configured to merge the stock separated by the separator (12d) with the over material flowing through the discharge passage part (7a; 7b; 7c).
- The purifier (2) of claim 1, wherein
the at least one dust collecting part (12) is housed in the device body (3). - The purifier (2) of anyone of the preceeding claims, whereinthe at least one screening part (4) includes a plurality of screening parts (4) disposed at prescribed intervals in a horizontal direction, andthe at least one dust collecting part (12) includes a plurality of dust collecting parts (12) corresponding to the screening parts (4) on one-to-one basis and is arranged between the plurality of screening parts (4).
- The purifier (2) of claim 3, wherein
the plurality of dust collecting parts (12) are aligned between the screening parts (4) and along a horizontal direction intersecting a direction in which the plurality of screening parts (4) are aligned side by side. - The purifier (2) of claim 3 or 4, whereineach of the plurality of screening parts (4) includesa monitoring window part (4c) through which the interior of the screening part (4) is externally visible anda replacement port part (4b) through which the sieve (9) is replaceable,the monitoring window part (4c) is disposed in a surface on a side opposite to a surface facing the plurality of dust collecting part (12) in a direction in which the plurality of screening parts (4) are aligned side by side, andthe replacement port part (4b) is disposed in an end surface of each of the plurality of screening parts (4), the end surface being in a horizontal direction intersecting the direction in which the plurality of screening parts (4) are aligned side by side.
- The purifier (2) of anyone of the preceeding claims, whereinthe at least one dust collecting part (12) is a cyclone dust collector havingan upper portion to which the other end of the suction tube (11) is connected anda lower portion including a recovery part (12f) configured to recover the stock separated by the separator (12d),the discharge passage part (7a; 7b; 7c) is configured to guide downward the over material discharged from the at least one screening part (4), andthe communication pipe part (12h) connects the recovery part (12f) to the discharge passage part (7a; 7b; 7c).
- The purifier (2) of anyone of the preceeding claims, wherein
the suction tube (11) includes an elbow tube shorter than a height dimension of the device body (3), and one end of the elbow tube is connected to an upper part of the sieve (9) in the at least one screening part (4).
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2022102170A JP2024002769A (en) | 2022-06-24 | 2022-06-24 | Purifier |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4295964A1 true EP4295964A1 (en) | 2023-12-27 |
Family
ID=86942373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23180667.0A Withdrawn EP4295964A1 (en) | 2022-06-24 | 2023-06-21 | Purifier |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4295964A1 (en) |
| JP (1) | JP2024002769A (en) |
| CN (1) | CN117282724A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1123112A (en) * | 1954-04-28 | 1956-09-18 | Svenska Flaektfabriken Ab | Process for carrying out fractional separation |
| EP0227555A1 (en) * | 1985-12-23 | 1987-07-01 | Centre Technique Interprofessionnel Des Oleagineux Metropolitains (C.E.T.I.O.M.) | Method of and plant for dehulling-separating sun flower seeds |
| CA2126164A1 (en) * | 1994-06-17 | 1995-12-18 | Karsten Keller | Method and Arrangement for Processing or Reprocessing Waste Material Accumulating in the Production or Processing of Cigarettes |
| US20100243538A1 (en) * | 2009-03-31 | 2010-09-30 | Satake Corporation | Purifier |
| JP2010253371A (en) | 2009-04-23 | 2010-11-11 | Nisshin Flour Milling Inc | Purifier |
| CN106076850B (en) * | 2016-08-04 | 2018-01-05 | 北京建工资源循环利用投资有限公司 | A kind of vibrosieve and wind-force and garbage sorting device |
-
2022
- 2022-06-24 JP JP2022102170A patent/JP2024002769A/en active Pending
-
2023
- 2023-06-21 EP EP23180667.0A patent/EP4295964A1/en not_active Withdrawn
- 2023-06-21 CN CN202310740132.7A patent/CN117282724A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1123112A (en) * | 1954-04-28 | 1956-09-18 | Svenska Flaektfabriken Ab | Process for carrying out fractional separation |
| EP0227555A1 (en) * | 1985-12-23 | 1987-07-01 | Centre Technique Interprofessionnel Des Oleagineux Metropolitains (C.E.T.I.O.M.) | Method of and plant for dehulling-separating sun flower seeds |
| CA2126164A1 (en) * | 1994-06-17 | 1995-12-18 | Karsten Keller | Method and Arrangement for Processing or Reprocessing Waste Material Accumulating in the Production or Processing of Cigarettes |
| US20100243538A1 (en) * | 2009-03-31 | 2010-09-30 | Satake Corporation | Purifier |
| JP2010253371A (en) | 2009-04-23 | 2010-11-11 | Nisshin Flour Milling Inc | Purifier |
| CN106076850B (en) * | 2016-08-04 | 2018-01-05 | 北京建工资源循环利用投资有限公司 | A kind of vibrosieve and wind-force and garbage sorting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117282724A (en) | 2023-12-26 |
| JP2024002769A (en) | 2024-01-11 |
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