EP4277790A1 - Procédé d'obtention d'un vitrage bombé feuilleté - Google Patents
Procédé d'obtention d'un vitrage bombé feuilletéInfo
- Publication number
- EP4277790A1 EP4277790A1 EP22702296.9A EP22702296A EP4277790A1 EP 4277790 A1 EP4277790 A1 EP 4277790A1 EP 22702296 A EP22702296 A EP 22702296A EP 4277790 A1 EP4277790 A1 EP 4277790A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- glass
- sheet
- enamel
- stack
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
- C03C8/10—Frit compositions, i.e. in a powdered or comminuted form containing lead
- C03C8/12—Frit compositions, i.e. in a powdered or comminuted form containing lead containing titanium or zirconium
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
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- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
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- B32B17/061—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of metal
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- B32B17/10082—Properties of the bulk of a glass sheet
- B32B17/1011—Properties of the bulk of a glass sheet having predetermined tint or excitation purity
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- B32B17/10082—Properties of the bulk of a glass sheet
- B32B17/10119—Properties of the bulk of a glass sheet having a composition deviating from the basic composition of soda-lime glass, e.g. borosilicate
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- B32B17/10128—Treatment of at least one glass sheet
- B32B17/10137—Chemical strengthening
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- B32B17/10174—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
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- B32B17/10174—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
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- C03C2217/485—Pigments
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/90—Other aspects of coatings
- C03C2217/94—Transparent conductive oxide layers [TCO] being part of a multilayer coating
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/90—Other aspects of coatings
- C03C2217/94—Transparent conductive oxide layers [TCO] being part of a multilayer coating
- C03C2217/944—Layers comprising zinc oxide
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/355—Temporary coating
Definitions
- Laminated glazing is glazing in which two sheets of glass are adhesively bonded by means of a lamination insert. The latter makes it possible in particular to retain shards of glass in the event of breakage, but also provides other functionalities, in particular in terms of burglary resistance or improved acoustic properties.
- These glazings often include coatings of various types, intended to impart different properties.
- Layers of enamel are often deposited on part of the glazing, usually in the form of a peripheral strip intended to conceal and protect against ultraviolet radiation the polymeric seals used to fix and position the glazing on the body bay. Enameled areas also conceal the attachment areas for the interior mirror and various connectors and sensors.
- these enamel layers are generally arranged on face 2, the faces being traditionally numbered starting from the face intended to be positioned outside the vehicle. Face 2 is therefore a face in contact with the lamination insert.
- the aesthetic appearance of the enamel layer seen from the outside of the vehicle is of particular importance for automakers.
- Enamel is generally obtained by firing above 500°C a composition comprising a glass frit and pigments.
- a glass frit consists of fine particles of a low melting point glass, which under the effect of a baking heat treatment softens and adheres to the glass sheet.
- a mineral layer is thus formed, generally opaque, with high chemical and mechanical resistance, adhering perfectly to the glass while maintaining the pigment particles.
- the firing step is generally carried out simultaneously with the bending of the glass sheet.
- the two sheets of glass of the glazing are often bent together, the sheet of glass intended to be positioned inside the vehicle generally being arranged above the other sheet of glass, who wears the enamel. In other processes, each sheet of glass is bent separately.
- enamels containing bismuth that is to say obtained from glass frits containing bismuth oxide, are usually used.
- Coatings generally in the form of stacks of thin layers, can also be present on one of the glass sheets of the laminated glazing. They may in particular be electrically conductive layers, which may provide two types of functionality. The electrically conductive layers can on the one hand, when current leads are provided, dissipate heat by Joule effect. These are then heating layers, useful for example for defrosting or demisting.
- These layers present on the other hand, by their reflection of the radiation infrared, solar control or low emissivity properties. The layers are then appreciated for improving thermal comfort or for the energy savings they provide, by reducing consumption for heating or air conditioning.
- These stacks of layers are generally arranged on face 3 of the laminated glazing, therefore also in contact with the lamination insert. It may however be interesting, in certain cases which will be detailed later, to arrange the enamel layer and the stack of thin layers on the same glass sheet, and therefore on the same face of the glass sheet in question. so that these coatings are protected inside the laminated glazing.
- the subject of the invention is a process for obtaining a curved laminated glazing, in particular for the windshield or roof of a motor vehicle, comprising the following successive steps: a. providing a first glass sheet, coated on at least part of one of its faces with a stack of thin layers, b.
- the invention also relates to a curved laminated glazing, in particular for the windshield or roof of a motor vehicle, obtained or capable of being obtained by this process.
- This glazing comprises a first sheet of glass coated on at least part of one of its faces with a stack of thin layers coated on part of its surface with an enamel layer comprising refractory particles having a diameter of at least 20 ⁇ m in a proportion by volume of at least 0.5%, said first glass sheet being laminated with an additional glass sheet by means of a lamination spacer, said enamel layer facing towards said spacer leafing.
- the invention also relates to an enamel composition
- an enamel composition comprising a glass frit based on bismuth and zinc borosilicate, at least one pigment and at least 0.5% by volume of black refractory particles having a diameter of at least less than 20 ⁇ m.
- the dissolution of the stack of thin layers by the enamel makes it possible to avoid the aforementioned interactions.
- the constituent elements of the stack are dissolved in the enamel layer, which is, at least at the end of the bending step (step d), in direct contact with the glass sheet.
- the use of refractory particles makes it possible to avoid any sticking between the two sheets of glass during bending.
- the choice of the size of the particles makes it possible to ensure a homogeneous deposition of the particles and therefore an absence of sticking.
- the first sheet of glass can be flat or curved.
- the first sheet of glass is generally flat when the stack of thin layers and then the enamel layer are deposited, and is then curved during step d.
- the first sheet of glass is therefore bent in the bent laminated glazing according to the invention.
- the glass of the first sheet of glass is typically a silico-soda-lime glass, but other glasses, for example borosilicates or aluminosilicates can also be used.
- the first sheet of glass is preferably obtained by floating, that is to say by a process consisting in pouring molten glass onto a bath of molten tin.
- the first sheet of glass can be clear glass or tinted glass, preferably tinted glass, for example green, gray or blue.
- the chemical composition of the first sheet of glass advantageously comprises iron oxide, in a content by weight ranging from 0.5 to 2%. It can also comprise other coloring agents, such as cobalt oxide, chromium oxide, nickel oxide, erbium oxide, or even selenium.
- the first sheet of glass preferably has a thickness comprised in a range ranging from 0.7 to 19 mm, in particular from 1 to 10 mm, particularly from 2 to 6 mm, or even from 2 to 4 mm.
- the lateral dimensions of the first sheet of glass (and of the additional sheet of glass) are to be adapted according to those of the laminated glazing to which it is intended to be integrated.
- the first sheet of glass (and/or the additional sheet of glass) preferably has a surface of at least 1 m2.
- the first glass sheet is preferably coated with the stack of thin layers over at least 70%, in particular over at least 90%, or even over the entire surface of the face of the glass sheet. Certain areas may in fact not be coated in order in particular to provide communication windows allowing the waves to pass.
- the stack is preferably coated with the enamel layer over 2 to 25%, in particular 3 to 20%, or even 5 to 15% of its surface.
- the enamel layer preferably comprises a peripheral strip, that is to say a strip closed on itself which, from each point of the periphery of the first sheet of glass, extends towards the inside of the first sheet of glass over a certain width, generally variable, typically between 1 and 20 cm.
- the stack of thin layers is preferably in contact with the glass sheet. During its deposition, the enamel layer is preferably in contact with the stack of thin layers.
- contact we mean in this text a physical contact.
- the expression “based on” preferably means the fact that the layer in question comprises at least 50% by weight of the material considered, in particular 60%, even 70% and even 80% or 90%. The layer may even essentially consist or consist of this material. By “essentially consist”, it should be understood that the layer can comprise impurities without influence on its properties.
- the terms "oxide” or "nitride” do not necessarily mean that the oxides or nitrides are stoichiometric. They can indeed be under-stoichiometric, over-stoichiometric or stoichiometric.
- the stack preferably comprises at least one layer based on a nitride.
- the nitride is in particular a nitride of at least one element chosen from aluminum, silicon, zirconium, titanium. It can comprise a nitride of at least two or three of these elements, for example a silicon and zirconium nitride, or a silicon and aluminum nitride.
- the layer based on a nitride is a layer based on silicon nitride, more particularly a layer consisting essentially of a silicon nitride.
- silicon nitride layer When the silicon nitride layer is deposited by cathode sputtering, it generally contains aluminum, since it is customary to dope silicon targets with aluminum in order to accelerate the deposition rates.
- the layer based on a nitride preferably has a physical thickness comprised in a range ranging from 2 to 100 nm, in particular from 5 to 80 nm.
- Nitride-based layers are commonly used in a number of stacks of thin layers because they have advantageous blocking properties, in the sense that they prevent the oxidation of other layers present in the stack, in particular functional layers.
- the stack preferably comprises at least one functional layer, in particular an electrically conductive functional layer.
- the functional layer is preferably comprised between two thin dielectric layers, at least one of which is a nitride-based layer.
- Other possible dielectric layers are for example layers of oxides or oxynitrides.
- At least one electrically conductive functional layer is advantageously chosen from: - metallic layers, in particular silver or niobium, or even gold, and - the layers of a transparent conductive oxide, chosen in particular from indium and tin oxide, doped tin oxides (for example with fluorine or antimony) and doped zinc oxides (for example aluminum or gallium). These layers are particularly appreciated for their low emissivity, which gives the glazing excellent thermal insulation properties.
- the stack of thin layers comprises at least one layer of silver, in particular one, two or three, or even four layers of silver.
- the physical thickness of the silver layer or, where applicable, the sum of the thicknesses of the silver layers is preferably between 2 and 50 nm, in particular between 3 and 40 nm.
- the stack of thin layers comprises at least one layer of indium tin oxide. Its physical thickness is preferably between 30 and 200 nm, in particular between 40 and 150 nm.
- each of these layers is preferably framed by at least least two dielectric layers.
- the dielectric layers are preferably based on oxide, nitride and/or oxynitride of at least one element chosen from among silicon, aluminum, titanium, zinc, zirconium and tin.
- At least part of the stack of thin layers can be deposited by various known techniques, for example by chemical vapor deposition (CVD), or by cathode sputtering, in particular assisted by a magnetic field (magnetron process).
- the stack of thin layers is preferably deposited by sputtering, in particular assisted by a magnetic field.
- a plasma is created under a high vacuum in the vicinity of a target comprising the chemical elements to be deposited.
- the active species of the plasma by bombarding the target, tear off said elements, which are deposited on the glass sheet, forming the desired thin layer. This process is said to be “reactive” when the layer consists of a material resulting from a chemical reaction between the elements torn from the target and the gas contained in the plasma.
- the major advantage of this method lies in the possibility of depositing on the same line a very complex stack of layers by successively making the glass sheet pass under different targets, this generally in a single and same device.
- the aforementioned stacks have electricity conduction and infrared reflection properties that are useful for providing a heating function (defrosting, demisting) and/or a thermal insulation function.
- a heating function defrosting, demisting
- current leads must be provided. It may in particular be strips of silver paste deposited by screen printing on the stack of thin layers, at the level of two opposite edges of the glass sheet.
- the enamel layer is used to qualify the layer at each stage of the process, both the wet layer (before pre-baking, if necessary before drying) and the final layer (after baking).
- the enamel layer is preferably deposited from an enamel composition comprising at least one pigment, at least one glass frit as well as the refractory particles.
- the enamel composition like the enamel layer, preferably does not include lead oxide.
- the enamel composition generally also comprises an organic medium, intended to facilitate the application of the composition to the substrate as well as its temporary adhesion to the latter, and which is eliminated during the pre-baking or the baking of the enamel. 'E-mail.
- the medium typically includes solvents, thinners, oils and/or resins.
- the glass frit is capable of dissolving the underlying stack of layers.
- the glass frit is based on bismuth and zinc borosilicate.
- the bismuth and/or boron contents are preferably higher than those of the glass frits usually used.
- the pigments preferably comprise one or more oxides chosen from chromium, copper, iron, manganese, cobalt and nickel oxides. It may be, for example, copper and/or iron chromates.
- refractory particles means particles whose morphology is not significantly affected during bending.
- the refractory particles are in particular based on metal oxides or metals.
- the metal oxides are in particular simple oxides, such as for example aluminum, titanium or even zirconium oxide, or complex oxides such as glass frits with a high melting point or inorganic pigments (the latter being in particular called “complex inorganic colored pigments” or CICP), in particular black inorganic pigments. It has been observed that the enamel composition must include a sufficient proportion of "large" refractory particles (therefore the size, also called diameter, is at least 20 ⁇ m) in order to prevent the sheets of glass from sticking together.
- the volume proportion of refractory particles having a size (or diameter) of 20 ⁇ m and more is preferably determined by laser granulometry. This proportion is at least 0.5% and preferably at least 1%, in particular at least 2% and even at least 3%.
- the enamel composition contains refractory particles whose diameter is at least 30 ⁇ m, in particular at least 40 ⁇ m, and even at least 50 ⁇ m, in the volume proportions mentioned above.
- Another way of characterizing the enamel composition, and of easily detecting the presence of large particles consists in measuring the fineness of the particles using a Hegman gauge (or fineness of grinding gauge).
- the fineness of the enamel composition measured using a Hegman gauge, is between 20 and 80 ⁇ m, in particular between 40 and 60 ⁇ m.
- the enamel composition must not contain particles (refractory or not) with a diameter greater than 80 ⁇ m in order to allow deposition by screen printing.
- the presence of such particles can be determined by laser granulometry or using a Hegman gauge.
- the refractory particles are preferably based on zirconia.
- zirconia-based particles particles comprising at least 80% by weight, in particular 85% by weight, of zirconium oxide (ZrO 2 ).
- the zirconia is preferably stabilized, in particular using yttrium. It may also contain sintering aid additives, chosen in particular from Al 2 O 3 , TiO 2 , ZnO, SiO 2 and mixtures thereof.
- the zirconia-based particles have a chemical composition comprising, in particular consisting of, the following constituents, in the following weight content ranges: - ZrO 2 : 83-97% - Y 2 O 3 : 2-8% - Al 2 O 3 : 0-3% - black pigments: 0-6%, in particular 1-6%.
- the zirconia-based particles are preferably calcined, in particular at a temperature of between 1100 and 1500°C.
- the zirconia-based particles preferably have a particle size distribution by volume, determined by laser granulometry, such that the D10 is at least 20 ⁇ m, in particular between 30 and 45 ⁇ m, the D50 is between 40 and 52 ⁇ m and the D90 is at most 65 ⁇ m, in particular between 55 and 65 ⁇ m.
- the refractory particles, in particular based on zirconia are preferably black.
- the lightness L* in reflection is preferably less than 3, and even preferably less than 1.
- the colorimetric coordinates a* and b* are preferably each less than 0.5, in particular less than 0.1.
- the colorimetric parameters are determined in accordance with the ISO 7724 standard (D65-10°).
- the particles in particular based on zirconia, may contain black pigments, typically in a content of between 1 and 6% by weight.
- the average sphericity of the refractory particles, in particular of the black refractory particles, is preferably greater than 0.60, in particular 0.70, or even 0.80 and even greater than 0.85.
- the sphericity of a particle corresponds to the ratio between the smallest Féret diameter and the largest Féret diameter.
- the average roundness of the refractory particles is preferably greater than 0.6, in particular 0.7 and even 0.8 or 0.9.
- the average sphericity (or roundness) corresponds to the arithmetic mean of the sphericity (or roundness) of 50 to 200 particles.
- the roundness corresponds to 4.A/ ⁇ .Lf2, Lf being the largest Féret diameter and A the projected area of a particle.
- These various parameters, in particular the Féret diameters are in particular measured by dynamic image analysis, for example using a Camsizer XT particle analyzer marketed by the company Horiba. It could be observed that the use of black particles, and/or spherical particles, without too many asperities, made it possible to improve the aesthetics of the enamel. after baking, in particular reducing the blur visible in reflection from face 1 under strong illumination.
- the deposition of the enamel layer is carried out by screen printing.
- a screen printing screen is placed on the glass sheet, which comprises meshes, some of which are closed, then the enamel composition is deposited on the screen, then a doctor blade is applied in order to force the composition enamel to pass through the screen in areas where the screen meshes are not sealed, so as to form a layer of moist enamel.
- the mesh opening of the screen is preferably at least 40 ⁇ m, in particular at least 60 ⁇ m, or even at least 70 ⁇ m.
- a mesh opening that is too small will trap the particles and prevent their homogeneous deposit, while an opening that is too large leads to too high an enamel thickness which risks weakening the glass mechanically.
- the mesh opening is preferably at most 100 ⁇ m, in particular at most 80 ⁇ m.
- the thickness of the wet enamel layer is preferably between 15 and 40 ⁇ m, in particular between 20 and 30 ⁇ m.
- Step b is preferably immediately followed by a drying step, intended to eliminate at least part of the solvent contained in the enamel composition. Such drying is typically carried out at a temperature between 120 and 180°C. Stage c Bending can in particular be carried out by gravity (the glass deforming under its own weight) or by pressing, at temperatures typically ranging from 550 to 650°C.
- the two sheets of glass are curved separately.
- the first glass sheet and the additional glass sheet are bent together, the enamel layer being turned towards said additional glass sheet.
- the glass sheets can be kept at a distance by placing between them an intermediate powder providing a space of a few tens of micrometers, typically 20 to 50 ⁇ m.
- the intermediate powder is for example based on calcium carbonate and/or magnesium.
- the additional glass sheet is placed above the first glass sheet.
- the enamel layer is opaque, black in color. Its clarity L* measured in reflection on the glass side is preferably less than 5. As indicated above, it advantageously forms a band at the periphery of the first sheet of glass. In this way, the enamel layer is capable of concealing and protecting joints, connector elements, or even sensors against ultraviolet radiation. If the enamel layer has not already completely dissolved the stack of thin layers at the end of the pre-baking described below, this total dissolution is obtained during bending, which completes the baking of the enamel. . The total dissolution of the stack of thin layers can in particular be observed by electron microscopy.
- Optional pre-baking step (b1) The method preferably comprises, between step b) and step c), a step b1) of pre-baking the enamel layer during which the stack of thin layers located under the enamel layer is at least partially dissolved by said enamel layer.
- This step is particularly useful in the second embodiment described above, in which the glass sheets are bent together.
- the pre-cooking step is preferably carried out at a temperature of between 150 and 800°C, in particular between 500 and 700°C.
- Such a pre-baking makes it possible to eliminate the organic medium, or generally any organic component possibly present in the enamel layer.
- the stack of thin layers is at least partially dissolved by the enamel layer.
- the stack may even be completely dissolved by the enamel layer during pre-firing. Alternatively, it may be only partially dissolved during the pre-cooking, and it is then completely dissolved during the bending (step c).
- Stage d The lamination stage can be carried out by treatment in an autoclave, for example at temperatures of 110 to 160° C. and under a pressure ranging from 10 to 15 bars. Prior to the autoclave treatment, the air trapped between the glass sheets and the lamination insert can be eliminated by calendering or by depression.
- the additional sheet is preferably the inner sheet of the laminated glazing, that is to say the sheet located on the concave side of the glazing, intended to be positioned inside the passenger compartment of the vehicle.
- the additional glass sheet can be made of silico-sodo-lime glass, or else of borosilicate or aluminosilicate glass. It can be clear or tinted glass. Its thickness is preferably between 0.5 and 4 mm, in particular between 1 and 3 mm. According to a preferred embodiment, the additional glass sheet has a thickness of between 0.5 and 1.2 mm.
- the additional glass sheet is in particular made of sodium aluminosilicate glass, preferably chemically reinforced.
- the additional sheet of glass is preferably the inner sheet of the laminated glazing. The invention is particularly useful for this type of configuration, for which it is difficult to arrange the stack of thin layers on face 3.
- the chemical reinforcement (also called “ion exchange”) consists in bringing the surface of the glass into contact with a molten potassium salt (for example potassium nitrate), so as to reinforce the surface of the glass by exchanging ions of the glass (here sodium ions) by ions of greater ionic radius (here potassium ions).
- a molten potassium salt for example potassium nitrate
- This ionic exchange makes it possible to form compressive stresses on the surface of the glass and over a certain thickness.
- the surface stress is at least 300 MPa, in particular 400 and even 500 MPa, and at most 700 MPa
- the thickness of the compression zone is at least 20 ⁇ m, typically between 20 and 50 ⁇ m.
- the stress profile can be determined in known manner using a polarizing microscope equipped with a Babinet compensator.
- the step of chemical quenching is preferably carried out at a temperature ranging from 380 to 550° C., and for a duration ranging from 30 minutes to 3 hours.
- the chemical reinforcement is preferably carried out after the bending step but before the lamination step.
- the glazing obtained is preferably a motor vehicle windshield, in particular a heated windshield.
- the additional glass sheet carries on the face opposite the face facing the lamination insert (preferably face 4, the additional sheet being the inner sheet) a stack of additional thin layers, in particular a stack with low emissivity, comprising a conductive transparent oxide, in particular indium tin oxide (ITO).
- ITO indium tin oxide
- the invention is also particularly useful for this type of configuration, for which it is tricky to arrange stacks of thin layers on both sides of the same sheet of glass (side 3 and 4).
- the lamination insert and/or the additional glass sheet is preferably tinted, the glass sheet carrying the coatings possibly being made of clear glass.
- the glazing obtained is preferably a motor vehicle roof.
- a domed laminated roof comprising, from outside the vehicle, a sheet of clear glass coated on face 2 with a stack of thin layers comprising at least one layer of silver then a layer of enamel, a tinted PVB lamination spacer, and an additional sheet of tinted glass glass, carrying on face 4 a stack of low-emissivity thin layers, in particular based on ITO.
- the lamination insert preferably comprises at least one sheet of polyvinylacetal, in particular of polyvinylbutyral (PVB).
- PVB lamination spacer preferably comprises at least one sheet of polyvinylacetal, in particular of polyvinylbutyral (PVB).
- the lamination insert can be tinted or untinted in order, if necessary, to regulate the optical or thermal properties of the glazing.
- the lamination insert can advantageously have sound absorption properties in order to absorb sounds of aerial or solid-borne origin. It may in particular consist for this purpose of three polymeric sheets, including two so-called outer PVB sheets framing an inner polymeric sheet, optionally made of PVB, of lower hardness than that of the outer sheets.
- the lamination insert may also have thermal insulation properties, in particular infrared radiation reflection. It may for this purpose comprise a coating of thin layers with low emissivity, for example a coating comprising a thin layer of silver or an alternating coating of dielectric layers of different refractive indices, deposited on an internal PET sheet flanked by two external PVB sheets.
- the thickness of the lamination insert is generally within a range ranging from 0.3 to 1.5 mm, in particular from 0.5 to 1 mm.
- the lamination insert may have a lower thickness on one edge of the glazing than in the center of the glazing in order to avoid the formation of a double image when using a head-up vision system, known as HUD ( head-up display).
- HUD head-up vision system
- FIG.1 schematically illustrates an embodiment of the method according to the invention. It represents a schematic section of part of the glass sheets and of the elements deposited on the glass sheets, near their periphery. The various elements are obviously not represented to scale, so as to be able to visualize them.
- the first sheet of glass 10 coated with the stack of thin layers 12 is provided in step a, then part of the stack 12 is coated with a layer of enamel 14, in particular by screen printing (step b).
- the assembly then undergoes pre-firing (step b1), which in the case shown, leads to partial dissolution of the stack 12 by the enamel 14.
- An additional sheet of glass 20, here provided with a stack of additional thin layers 22, is then placed on the first sheet of glass 10, the assembly then being bent (step c).
- the view shown being only that of the end of the glass sheet, the bending is not shown here.
- the diagram illustrates the fact that at the end of bending, the enamel 14 has completely dissolved the underlying stack of thin layers 12 .
- step d the first glass sheet 10 coated with the stack of thin layers 12 and the enamel layer 14 and the additional glass sheet 20 coated with the additional stack 22 are assembled using the lamination insert 30.
- the diagram here shows each of the separate elements, in exploded view.
- the method implemented by the examples corresponds to the embodiment of Figure 1.
- the enamel composition included large refractory oxide particles having a size greater than 20 ⁇ m.
- particles denoted A in the table below white in color and irregular in shape
- particles denoted B in the table below based on zirconia, black in color, and presenting a more rounded shape than the particles A.
- the particles B were black colored zirconia granules marketed under the reference ColorYZe G Black by Saint-Gobain Zirpro, calcined at a temperature of 1300° C.
- Particles B had the following chemical composition (by weight): ZrO 2 : 89.6%, Y 2 O 3 : 5.26%, Al 2 O 3 : 1.05%, black pigments: 4.1%.
- the deposition of the enamel layer was carried out using a screen whose mesh opening was 71 ⁇ m (screen 1) or 49 ⁇ m (screen 2), depending on the examples.
- the enamel was then dried (150°C, 1-2 minutes) and then pre-fired at approximately 650°C-680°C. After pairing with an additional glass sheet of silico-soda-lime glass provided on face 4 with a stack comprising a layer of ITO, the assembly was bent at more than 600° C. for 350 to 500 seconds.
- the aesthetics more particularly the black color seen from face 1 was evaluated by the measurement of lightness L* in reflection (illuminant D65, reference observer 10°). A value less than or equal to 6.0, preferably less than 5.0, is considered acceptable. Blurring (from face 1 of the glazing) and sticking were qualitatively assessed by visual observation.
- a scale of 0 to 5 was used, in which a score of 0 corresponds to no defect, a score of 1 to limited enamel transfer in the corners, a score of 2 to a enamel transfer in corners and sides, a rating of 3 for bonding in corners, a rating of 4 for bonding in corners and sides, and a rating of 5 for total bonding. A score above 3 is not acceptable.
- Comparative example C0 shows that the absence of large refractory particles leads to total sticking.
- the addition of refractory particles but in too small a quantity, does not make it possible to sufficiently reduce sticking.
- the presence of refractory particles having a size greater than 80 ⁇ m did not make it possible to deposit the enamel layer by screen printing.
- the addition of refractory particles A makes it possible to reduce this sticking, all the more so as the proportion of large particles and the size of the mesh of the screen printing screen are large, but generate a slight blurry.
- the particles B, black and more spherical than the particles A made it possible to achieve an absence of sticking while reducing the haze.
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Abstract
Description
Claims
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR2100275A FR3118768B1 (fr) | 2021-01-13 | 2021-01-13 | Procédé d’obtention d’un vitrage bombé feuilleté |
| FR2100402A FR3118963B1 (fr) | 2021-01-15 | 2021-01-15 | Procédé d’obtention d’un vitrage bombé feuilleté |
| FR2101384A FR3119793B1 (fr) | 2021-02-12 | 2021-02-12 | Procédé d’obtention d’un vitrage bombé feuilleté |
| PCT/FR2022/050054 WO2022153001A1 (fr) | 2021-01-13 | 2022-01-11 | Procédé d'obtention d'un vitrage bombé feuilleté |
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| EP4277790A1 true EP4277790A1 (fr) | 2023-11-22 |
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| EP22702296.9A Pending EP4277790A1 (fr) | 2021-01-13 | 2022-01-11 | Procédé d'obtention d'un vitrage bombé feuilleté |
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| US (1) | US20240059048A1 (fr) |
| EP (1) | EP4277790A1 (fr) |
| JP (1) | JP2024502628A (fr) |
| KR (1) | KR20230132771A (fr) |
| CN (1) | CN115087544A (fr) |
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| FR3159385A1 (fr) | 2024-02-15 | 2025-08-22 | Saint Gobain Glass France | Procédé d’obtention d’un vitrage feuilleté bombé |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000029346A1 (fr) | 1998-11-06 | 2000-05-25 | Glaverbel | Panneaux vitres |
| US20080226863A1 (en) * | 2007-03-16 | 2008-09-18 | Robert Prunchak | Glass Enamel Screen Printing Composition |
| KR20140148397A (ko) * | 2012-03-29 | 2014-12-31 | 미츠보시벨트 가부시기가이샤 | 세라믹 컬러 페이스트 및 세라믹 컬러, 및 세라믹 컬러 부착 유리 및 그의 제법 |
| WO2014093568A1 (fr) * | 2012-12-14 | 2014-06-19 | Ferro Corporation | Procédé de réalisation de structure en verre multicouche |
| RU2676306C2 (ru) * | 2013-02-28 | 2018-12-27 | Гардиан Индастриз Корп. | Оконные модули, изготовленные с использованием керамической фритты, которая растворяет покрытия, нанесенные методом физического осаждения из паровой фазы (pvd), и/или соответствующие способы |
| FR3050730B1 (fr) * | 2016-04-27 | 2018-04-13 | Saint-Gobain Glass France | Procede d'impression d'email pour vitrage feuillete a couches fonctionnelles |
| EP3264242A1 (fr) * | 2016-06-29 | 2018-01-03 | Saint-Gobain Glass France | Vitrage de commande tactile avec un dispositif tactile capacitif et une diode électroluminescente et fabrication associée |
| FR3074167B1 (fr) | 2017-11-30 | 2019-11-15 | Saint-Gobain Glass France | Feuille de verre revetue d'un empilement de couches minces et d'une couche d'email. |
| US11286199B2 (en) * | 2019-07-01 | 2022-03-29 | Agc Automotive Americas Co., A Division Of Agc Flat Glass North America Inc. | Substantially transparent substrates including high and low emissivity coating layers |
-
2022
- 2022-01-11 EP EP22702296.9A patent/EP4277790A1/fr active Pending
- 2022-01-11 US US18/261,202 patent/US20240059048A1/en active Pending
- 2022-01-11 CN CN202280002174.4A patent/CN115087544A/zh active Pending
- 2022-01-11 JP JP2023542475A patent/JP2024502628A/ja active Pending
- 2022-01-11 WO PCT/FR2022/050054 patent/WO2022153001A1/fr not_active Ceased
- 2022-01-11 KR KR1020237022016A patent/KR20230132771A/ko active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| WO2022153001A1 (fr) | 2022-07-21 |
| US20240059048A1 (en) | 2024-02-22 |
| CN115087544A (zh) | 2022-09-20 |
| KR20230132771A (ko) | 2023-09-18 |
| JP2024502628A (ja) | 2024-01-22 |
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