EP4161297B1 - Method and machine for making multisegment articles - Google Patents
Method and machine for making multisegment articles Download PDFInfo
- Publication number
- EP4161297B1 EP4161297B1 EP21727589.0A EP21727589A EP4161297B1 EP 4161297 B1 EP4161297 B1 EP 4161297B1 EP 21727589 A EP21727589 A EP 21727589A EP 4161297 B1 EP4161297 B1 EP 4161297B1
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- European Patent Office
- Prior art keywords
- segments
- units
- succession
- segment
- assembling
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/18—Forming the rod
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/01—Making cigarettes for simulated smoking devices
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/28—Cutting-off the tobacco rod
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/322—Transporting cigarettes during manufacturing
- A24C5/326—Transporting cigarettes during manufacturing with lateral transferring means
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/47—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces
- A24C5/475—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces adapted for composite filters
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/52—Incorporating filters or mouthpieces into a cigarette rod or a tobacco rod
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0275—Manufacture of tobacco smoke filters for filters with special features
- A24D3/0287—Manufacture of tobacco smoke filters for filters with special features for composite filters
Definitions
- the first and second filter units 60, 70 thus made and completed may have the same length or different lengths according to the size of the individual filter segments 1, 2, 3, 4 which make them up.
Landscapes
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Circuits Of Receivers In General (AREA)
Description
- This invention relates to a method and a machine for making multisegment articles, specifically for assembling rod-shaped articles, preferably for the tobacco industry or the like (aerosol generators).
- At the present time, composite filters may be made by progressively assembling different segments in suction seats of a conveying system, as described in
EP1393640 . - According to this solution, each suction seat receives successive filter segments until each seat contains the same complete sequence of filter segments. These complete sequences, which correspond to two composite filters to be obtained, are then released into a single forming beam, where they are wrapped in a paper web and then cut to obtain a succession of composite filters.
- Disadvantageously, this technical solution may lead to the production of complete sequences of excessive length, or in any case, non-standard length. This introduces production constraints on the lengths obtainable for these sequences or, alternatively, requires configuring the machine in accordance with non-standard sizes which, what is more, may lead to further complications when the sequences are subsequently transferred to the forming beam, especially if the transfer devices used are those known as "spider" devices, which would need to operate with non-standard lengths.
- In this context, the basic technical purpose of this invention is to provide a method and a machine for making multisegment articles to overcome the above mentioned disadvantages of the prior art.
- More specifically, the aim of this invention is to provide a method and a machine for making multisegment articles and which are operable in a simple and reliable manner.
- A further aim of the invention is to provide a method and a machine for making multisegment articles and which allow making a wide range of articles, specifically articles of different sizes.
- The technical purpose indicated and the aims specified are substantially achieved by a method and a machine for making multisegment articles comprising the technical features described in
1, 11 and 15, respectively, and/or in one or more of the appended claims.claims - The method according to the invention is implemented in the context of a "single-rod" machine, that is to say, in a machine in which the sequences of segments are fed to a single continuous rod, which is subsequently wrapped and cut into single multisegment articles.
- The method comprises the steps of preparing a plurality of segments of different kinds, assembling the segments of different kinds to make an alternating succession of first and second units advancing transversely to the longitudinal axis of the segments and wherein at least the first units are each made up of at least two segments of different kinds, and assembling the units in a single forming beam to form a single continuous rod defined by a predetermined sequence of segments of different kinds, wherein the step of assembling the segments of different kinds to make an alternating succession of first and second units is carried out in such a way that the segments of each of the aforesaid different kinds form part only of the first or the second unit.
- In other words, the segments of each kind are fed in the form of respective successions of segments advancing transversely to their axes and the step of assembling the segments of different kinds to make an alternating succession of first and second units is carried out in such a way that the segments of each succession (having the same properties) form part of only the first or only the second unit but not both.
- Consequently, the multisegment articles obtained with this method, defined by combining the segments of a first and a second unit, adjacent with each other, comprise segments having different properties since segments having the same properties are never placed in both the first and the second units.
- Further, the continuous rod is formed by combining the first and second units in such a way that the first and second units are abutted end to end or, alternatively, have empty spaces between them.
- According to the invention, the individual segments may contain or be made from filter material, aerosol generating material, cooling material, heating elements or they may be made in the form of hollow tubular segments. According to the method of the invention, three or more of these kinds may be fed in and assembled in the specified manner.
- The segments have the shape of rods, differing in length and, more specifically, are cylindrical in shape, with circular cross section.
- In a preferred embodiment, the method according to the invention comprises the following steps:
- preparing at least one succession of first segments, one succession of second segments and one succession of third segments, wherein the first, second and third segments are segments of different kinds;
- assembling the first, second and third segments to make an alternating succession of first and second units advancing transversely to the longitudinal axis of the segments and wherein the first units comprise at least a first and a second segment and the second units comprise at least a third segment;
- assembling the units in a single forming beam to form a single continuous rod defined by a predetermined sequence of segments of different kinds;
- Any additional successions of segments with further, different properties are assembled in such a way as to be included exclusively in the first or the second units.
- In a possible embodiment, the segments forming part of the respective unit may be further processed before being assembled to form the continuous rod: for example, they may be cut and spaced apart to allow a segment of a different kind to be inserted between them. Furthermore, the segments may be cut and spaced before they are released to form part of the respective unit, and thus, more specifically, released in pairs with a space in the middle to allow inserting a successive segment having different properties.
- According to an aspect of the invention, the method may be carried out by assembling at least first, second and third segments (having respective different properties) on conveying means to make an alternating succession of first and second units advancing transversely to the longitudinal axis of the segments wherein the first units comprise at least one first segment and the second units comprise at least one second segment, and wherein the first units and the second units each also comprise a third segment, wherein the step of assembling the segments of different kinds to make an alternating succession of first and second units is carried out in such a way that the first segments form part only of the first units and the second segments form part only of the second units and in such a way that the first and second units each comprise a third segment, and wherein the step of assembling the first, second and third segments on the conveying means is carried out by releasing each third segment on the conveying means before releasing the first and/or the second segments, preferably before releasing both the first and the second segments. In other words, in this solution, the third segments (common to both units) are released onto the conveying means at a release zone located upstream of the respective release zone where the first and/or the second segments are released onto the conveying means. According to the solution last mentioned, the method may also comprise feeding fourth segments (of a different kind from the first, second and third segments) and the step of assembling the segments of different kinds to make an alternating succession of first and second units is carried out in such a way that the first and second units each also comprise a fourth segment in addition to the third segment. For example, but not necessarily, the fourth segment may be positioned in contact with the third segment. In this embodiment, therefore, the first and second units each comprise a third and a fourth segment, while only the first units comprise one or more first segments and only the second units comprise one or more second segments. Preferably, also, the third and fourth segments are fed to the respective units in distinct steps. Alternatively, they may be assembled with each other before they are released into the units and thus they may be released simultaneously.
- In a variant embodiment, the method is carried out by assembling at least first, second, third and fourth segments (having respective different properties) on conveying means to make an alternating succession of first and second units advancing transversely to the longitudinal axis of the segments wherein the first units comprise at least a first and a second segment (but not third and fourth segments) and, conversely, the second units comprise at least a third and a fourth segment (but not first and second segments).
- In an embodiment falling within the scope of this variant, each first unit comprises a second segment interposed between two first segments, while each second unit comprises a fourth segment interposed between two third segments. Preferably, the two units are symmetrical about a common plane of symmetry.
- In this variant, also, the first and the second units may be made on axially offset zones of a single drum and are then axially centred to define a single alternating succession of the first and second units. The overall lengths of the first and second units may be identical or different.
- An assembling machine for making multisegment articles according to this invention, and specifically configured for implementing the method described in the foregoing, comprises a plurality of feed lines configured to feed respective successions of segments having different properties, and conveying means disposed and/or configured to receive respective segments from the feed lines, wherein the conveying means define a succession of receiving seats, configured to receive one or more of the segments each and to advance the segments transversely, and wherein the machine is configured and/or set in such a way that at least a first and a second of the feed lines release the respective segments exclusively in first seats of the conveying means and at least a third of the feed lines releases the respective segments exclusively in second seats of the conveying means, where the first and second seats are disposed alternately along a conveying direction defined by the conveying means. Each unit is accommodated in a corresponding seat.
- Any additional feed lines for feeding segments having further different properties release the respective segments exclusively into the first or the second seats of the conveying means.
- Preferably, the conveying means comprise a succession of drums, at least some of which are configured to define a pair of axially juxtaposed, peripheral conveying surfaces, for example, forming contiguous portions of a single peripheral mantle. The first of these peripheral conveying surfaces is designed to combine and/or transport first units obtained by a first combination of segments, while the other peripheral surface is designed to combine and/or transport second units obtained by a second combination of segments, different from the first combination. The first and second units are then centred by a centring drum to define a single alternating succession of first and second units.
- Further features and advantages of this invention are more apparent in the indicative, hence non-limiting description of a preferred but non-exclusive embodiment of a method and a machine for making multisegment articles, as illustrated in the accompanying drawings, in which:
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Figure 1 is a side view of a machine for making multisegment articles in accordance with the invention; -
Figures 2A-2D schematically represent different modes of implementing a method for making multisegment articles according to the invention; -
Figure 3 schematically represents a final step of the method illustrated inFigure 2A ; -
Figure 4 schematically represents a further mode of implementing a method for making multisegment articles according to the invention; -
Figure 5 schematically represents a further mode of implementing a method for making multisegment articles according to the invention; -
Figure 6 schematically represents a further mode of implementing a method for making multisegment articles according to the invention; -
Figure 7 schematically represents a further mode of implementing a method for making multisegment articles according to the invention. - In the accompanying drawings, the
numeral 1 denotes in its entirety a machine for making multisegment articles in accordance with this invention. - In the context of this invention, the individual segments may be segments of filter material, segments of aerosol generating material, segments of tobacco, segments of cooling material, heating elements or hollow tubular segments. According to the method of the invention, three or more of these kinds may be fed in and assembled in the specified manner.
- The segments have the shape of rods, which may differ in length and which, more specifically, are cylindrical in shape, with circular cross section.
- In the embodiments illustrated, segments of filter material for making composite filters are considered; however, the same concepts in terms of operating steps also apply to segments of a different kind, for example, belonging to the above list of segments. In the assembling method according to the invention, the segments used may not only be segments of the same nature but having different properties (for example, filter segments with different filtering properties) but also segments of a different nature (for example, tubular segments in combination with segments of filter material and heating segments). Thus, all the possible combinations fall within the scope of the invention.
- In accordance with a traditional configuration, the
machine 1 comprises a plurality of 10, 20, 30, 40 (four in the embodiment illustrated, but the number may be any number greater than or equal to three), each configured to feedfeed lines 1, 2, 3 4 of a specific kind. In other words, thefilter segments 1, 2, 3, 4 fed by eachfilter segments 10, 20, 30, 40 are all of the same kind, which is different from thefeed line 1, 2, 3, 4 fed by the other feed lines. Preferably, these filter segments have a rod shape, for example, with circular transverse cross section.filter segments - Each
10, 20, 30, 40 comprises, respectively, anfeed line 11, 21, 31, 41, intended to contain theupper buffer hopper 1, 2, 3, 4, and one or more transfer drums 12, 13, 14; 22, 23, 24; 32, 33, 34; 42, 43, 44, located downstream of therespective segments 11, 21, 31, 41 and provided with peripheral seats, specifically suction seats, for holding respective filter segments.respective buffer hopper - In the case where the length of the
1, 2, 3 4 accumulated in thesegments 11, 21, 31, 41 is a multiple length of the length of the segments to be used in the assembling process, one or more of the transfer drums 12, 13, 14; 22, 23, 24; 32, 33, 34; 42, 43, 44 may be provided with blades for cutting thehoppers 1, 2, 3, 4.segments - The
machine 1 also comprises conveyingmeans 50, located in a bottom portion of the machine and interconnected with at least one 12, 13, 14; 22, 23, 24; 32, 33, 34; 42, 43, 44 of eachtransfer drum 10, 20, 30, 40. The conveying means 50 are disposed and/or configured to receivefeed line 1, 2, 3, 4 from the feed lines 10, 20, 30, 40 and define a succession of receiving seats configured to receive one or more of therespective segments 1, 2, 3, 4 and to feed thesegments 1, 2, 3, 4 transversely. In the embodiment illustrated, the conveyingsegments means 50 comprise a succession of suction drums. -
Figure 2A shows a first operating diagram of themachine 1 described above. - With reference to this diagram, the
1, 2, 3, 4 of different kinds coming from the feed lines 10, 20, 30, 40 are transferred to the receiving seats of the conveying means 50 to make an alternating succession offilter segments 60, 70 advancing transversely to the longitudinal axis of thefilter units 1, 2, 3, 4 and located inside consecutive receiving seats.segments - At least the
first filter units 60 are each made up of at least two 1, 2 of different kinds, fed bysegments different feed lines 10, 20 (not necessarily adjacent to each other). - Preferably, also, the
second filter units 70 are also each made up of at least two 3, 4 of different kinds, fed bysegments different feed lines 30, 40 (not necessarily adjacent to each other). - The first and
60, 70 thus made and completed may have the same length or different lengths according to the size of thesecond filter units 1, 2, 3, 4 which make them up.individual filter segments - The
second filter units 70 also comprise at least onefilter segment 3 of double length and, in the embodiment ofFigures 2C and2D , consist of asingle filter segment 3 of double length. - The
60, 70 are then assembled with each other in a single forming beam 80 (filter units Figure 3 ) to which they are fed by a transfer "spider" 90 of known type (specifically provided with working units mounted pivotably on a horizontal-axis transfer wheel and driven in such a way that, as the wheel rotates, the working units keep the same orientation, specifically horizontal) to form a singlecontinuous rod 100 defined by a predetermined sequence of segments of different kinds. Next, thiscontinuous rod 100 is wrapped in a continuous web, specifically a paper web, and then cut intocomposite filters 110 by a transverse cut, preferably made at thedouble length segment 3. - In a preferred embodiment, if the two
60, 70 differ in length, the transfer "spider" 90 is adjusted or set in such a way as to compensate for the difference in length between twofilter units 60, 70. This is accomplished by setting (that is to say, selecting a specific wheel size) or adjusting the individual working units in such a way as to position them at a distance from each other (measured circumferentially at the pivot pins of the working units) which is equal to the average length of the twoconsecutive filter units 60, 70, gripped and transferred by respective consecutive working units of thefilter units transfer spider 90, and which, if necessary, may be increased or decreased by a correction factor depending, for example, on the geometry of the working units. That way, the part of the length exceeding the theoretical length of the longer filter unit compensates for the gap left by the shorter filter unit. - Advantageously, using alternate seats for the
first units 60 and thesecond units 70 allows obtaining acontinuous rod 80 made up of a sequence of 1, 2, 3, 4 which may even be very long (it would be complicated, if not impossible, to manage a "long" sequence if thesegments 1, 2, 3, 4 were all in the same seat).segments - Advantageously, the step of assembling the
1, 2, 3, 4 of different kinds to make an alternating succession of first andfilter segments 60, 70 is carried out in such a way that thesecond filter units 1, 2, 3, 4 of each kind are fed only to the first or thesegments 60, 70. In other words, thesecond filter unit first units 60 and thesecond units 70 do not have segments in common. - In the embodiment illustrated, for example, the
first filter units 60 comprise only first and 1, 2 belonging to respective kinds, but not third andsecond filter segments 3, 4, which, in turn, form part only of the second filter units 70 (but not of the first units 60).fourth filter segments - In the subsequent step of assembling the
60, 70 to form thefilter units continuous rod 80, eachcomposite filter 90 comprises segments of all the kinds released by the 10, 20, 30, 40.active feed lines - In an embodiment not illustrated, the
continuous rod 80 may have gaps between a first and asecond unit 60, 70 (and/or vice versa) instead of each first and each 60, 70 being positioned in contact with each other.second unit - In a possible embodiment, the
machine 1 comprises (in addition to the four 10, 20, 30, 40) one or more further feed lines configured to feed one or more successions of further filter segments of kinds different from the first, second, third andfeed lines 1, 2, 3, 4. In this case, the step of assembling the filter segments of different kinds is in any case carried out in such a way that the further filter segments of each kind form part only of the first or the second filter units (but not both).fourth filter segments - In a variant embodiment illustrated in
Figure 2B , the method comprises substantially the same steps but thefirst filter segments 1, when they are already in the respective receiving seats of the conveyingmeans 50, are cut and spaced from each other to create space for inserting a second filter segment 2 (or a pair of second filter segments 2). Similarly, thethird filter segments 3 are cut and spaced from each other but in this case, this is done before thethird filter segments 3 are fed into the respective receiving seats of the conveying means 50 (hence, when released, the segments of each pair are already spaced apart). Next, one double-lengthfourth segment 4 is inserted between the twothird segments 3 which have been spaced apart or, alternatively, a pair of juxtaposed, single-lengthfourth segments 4 is inserted between them. - In the variant embodiment of
Figure 2C , only three 10, 20, 30 are used and the third feed line releases double-lengthfeed lines third filter segments 3 which themselves define thesecond units 70 and which at their centre line define a cutting zone where the cutting blade cuts the continuous rod, or alternatively, it releases a pair of juxtaposed, single-lengththird segments 3. - In the variant embodiment of
Figure 2D , the third and 30, 40 release segments of the same kind, that is to say, third filter segments 3 (double-length filter segments or, alternatively, pairs of juxtaposed single-length third segments 3) but in this case, the third andfourth feed lines 30, 40 feed the respectivefourth feed lines third segments 3 to respective alternate receiving seats to define respectivesecond units 70 alternated with each other so that the filters are assembled at a higher speed. - It is specified that according to an embodiment not illustrated and not forming part of this invention, the
first units 60 and thesecond units 70 may comprise a single segment each. Assuming, for example, that thefirst units 60 comprise only thefirst segment 1 and that thesecond units 70 comprise only thesecond segment 2, assembling thefirst units 60 and thesecond units 70 results in the formation of a rod comprisingfirst segments 1 alternated withsecond segments 2. -
Figure 4 shows a variant embodiment of the invention in which the method is carried out by assembling at least first, second and 1, 2, 3 (having respective different properties) on conveying means to make an alternating succession of first andthird segments 60, 70 advancing transversely to the longitudinal axis of the segments, wherein thesecond units first units 60 comprise at least afirst segment 1 and thesecond units 70 comprise at least asecond segment 2 and wherein eachfirst unit 60 and eachsecond unit 70 also comprise athird segment 3. In the specific embodiment illustrated, eachfirst unit 60 thus comprises only afirst segment 1 and athird segment 3, whilst eachsecond unit 70 comprises only asecond segment 2 and athird segment 3. The step of assembling the 1, 2, 3 is thus carried out in such a way that thesegments first segments 1 form part only of thefirst units 60 and thesecond segments 2 form part only of thesecond units 70. Further, the step of assembling the 1, 2, 3 is carried out in such a way that the first andsegments 60, 70 each comprise asecond units third segment 3. Preferably, thethird segments 3 are released onto the conveying means before the first and/or the 1, 2 are released, preferably before both the first and thesecond segments 1 and 2 are released. In other words, in this solution, the third segments 3 (common to bothsecond segments units 60, 70) are released onto the conveying means 50 at a release zone located upstream of the respective release zone where the first and/or the 1, 2 are released onto the conveyingsecond segments means 50. - In a different embodiment, illustrated in
Figure 5 , the method of the invention may also comprise feeding first, second, third and 1, 2, 3, 4 of different kinds and the step of assembling the segments of different kinds to make an alternating succession of first andfourth filter segments 60, 70 is carried out in such a way that the first andsecond units 60, 70 each also comprise asecond units fourth segment 4 in addition to thethird segment 3. In other words, for all the 60, 70, there is a pair ofunits 3, 4 in common, preferably abutted end to end, whilst only thesegments first units 60 comprise one or morefirst segments 1 and only the second units comprise one or moresecond segments 2. Preferably, also, the third and 3, 4 are fed to thefourth segments 60, 70 in distinct steps. Alternatively, they may be assembled with each other before they are released into therespective units 60, 70 and thus they may be released simultaneously onto the conveyingunits means 50. - More specifically, in the embodiment illustrated in
Figure 5 , thethird segments 3 are obtained by cutting a piece of rod of multiple length intosingle segments 3 which are then offset transversely and some of which are translated axially to form a succession of pairs ofthird segments 3, one after the other and parallel, but not aligned, with each other, thereby forming a zig-zagged succession (in other words, with the respective ends not aligned one after the other but obtained by axially displacing the twothird segments 3 of each pair relative to each other). The same is done on thefourth segments 4 to form a matching (mirrored) zig-zagged configuration so that when thethird segments 3 are assembled with thefourth segments 4, pairs of 3, 4 are obtained in which two successivesegments third segments 3 have afourth segment 4 inserted between them and vice versa. In other words, in the pairs obtained, the 3, 4 are combined alternately (3-4, 4-3 and so on). Eachsegments fourth segment 4 is thus juxtaposed with a correspondingthird segment 3 and is also interposed between athird segment 3 preceding it and athird segment 3 following it. Similarly, eachthird segment 3 is thus juxtaposed with a correspondingfourth segment 4 and is also interposed between afourth segment 4 preceding it and afourth segment 4 following it. - With reference to
Figure 5 , the zig-zagged succession of thefourth segments 4 is obtained by feedingfourth segments 4 of final length, that is to say,fourth segments 4 whose length is the length they have in thefirst units 60 and thesecond units 70. Alternatively, thefourth segments 4 may be obtained by cutting a piece of rod of multiple length intosingle segments 4 which are then offset transversely and some of which are translated axially to form a succession of pairs offourth segments 4, one after the other and parallel, but not aligned, with each other, thereby forming a zig-zagged succession (similarly to what is shown inFigure 5 with reference to the third segments 3). - In a possible solution, but not necessarily, the joins between the
third segment 3 and thefourth segment 4 of the pairs of third and 3, 4 lie in a single, common longitudinal plane.fourth segments - Next, once each pair of
3, 4 has been formed in this way, at least one first segment 1 (first units 60) or at least one second segment 2 (second units 70) is brought into abutment with it on its outer side.segments - In other words, the step of assembling the
1, 2, 3, 4 of different kinds to make an alternating succession of first andsegments 60, 70 is carried out in such a way that eachsecond units third segment 3 is also juxtaposed with a correspondingfourth segment 4 so that thethird segment 3 of thefirst units 60 is juxtaposed with a first side of thefourth segment 4 and thethird segment 3 of thesecond units 70 is juxtaposed with a second side (opposite to the first side) of thefourth segment 4. - In a different embodiment, illustrated in
Figure 6 , the method is carried out by assembling at least first, second, third and 1, 2, 3, 4 of different kinds to make an alternating succession of first andfourth segments 60, 70 advancing transversely, wherein thesecond units first units 60 comprise at least a first and asecond segment 1, 2 (but not third andfourth segments 3, 4) and, conversely, thesecond units 70 comprise at least a third and afourth segment 3, 4 (but not first andsecond segments 1, 2). Preferably, the two 60, 70 do not have any segment in common.units - More in detail, each
first unit 60 comprises asecond segment 2 interposed between twofirst segments 1, while eachsecond unit 70 comprises afourth segment 4 interposed between twothird segments 3. Preferably, the two 60, 70 are shaped and disposed symmetrically about a common plane of symmetry.units - In the specific embodiment of
Figure 6 , the two 60, 70 are formed by axially spacing pairs of segments of the same kind (specifically, pairs of first andunits third segments 1, 3) in a succession of downfeed rollers forming part of the 10, 30.respective feed line - In an alternative embodiment, illustrated in
Figure 7 , the first and 60, 70 are, instead, made on axially offset zones of a single drum of the conveyingsecond units means 50 and are then axially centred to define a single alternating succession of the first and 60, 70.second units - In the configuration of
Figure 6 , thefirst segments 1 are preferably obtained by cutting a piece of rod of multiple length using a spacing drum located on therespective feed line 10 of the first segments 1 (hence on a "downfeed" stretch where the segments move down towards the conveying means 50). The same applies to thethird segments 3, at therespective feed line 30. -
Figure 7 shows a variant embodiment very similar to that ofFigure 6 but differing in that thesecond units 70 are formed on the conveyingmeans 50, hence in a zone at the bottom of the assembling machine and, more specifically, on the same drum (or on the same drums) that transports thefirst units 60 but in such a way that thefirst units 60 and thesecond units 70 are housed on respective, axially spaced (side by side) portions (peripheral surfaces) of the same drum or of the same drums, hence while they are being transported and/or assembled side by side and preferably with spacing that is twice the final spacing to be obtained. Next, when both thefirst units 60 and thesecond units 70 have been completed, they are assembled with each other on a centring drum to form a single alternating succession offirst units 60 andsecond units 70, one after the other with single spacing. - The present invention achieves the preset aims, overcoming the disadvantages of the prior art.
- The machine and method according to the invention allow making multisegment articles using, for each article, two consecutive seats of the conveying means so as to divide the length of the sequences into two parts (first and second units). This also allows varying the lengths of the individual segments in a range wide enough to cover a large number of formats but without having to set the machine to non-standard format conditions.
Claims (18)
- A method for making multisegment articles (110), comprising the steps of- preparing a plurality of segments (1, 2, 3, 4) of different kinds;- assembling the segments (1, 2, 3, 4) of different kinds to make an alternating succession of first and second units (60, 70) advancing transversely to the longitudinal axis of the segments (1, 2, 3, 4) and wherein at least the first units (60) are each made up of at least two segments (1, 2, 3, 4) of different kinds;- assembling the units (60, 70) in a single forming beam (80) to form a single continuous rod (100) defined by a predetermined sequence of segments (1, 2, 3, 4) of different kinds;wherein the step of assembling the segments (1, 2, 3, 4) of different kinds to make an alternating succession of first and second units (60, 70) is carried out in such a way that the segments (1, 2, 3, 4) of each of the aforesaid different kinds form part only of the first or the second unit (60, 70).
- The method according to claim 1, wherein the first and second units (60, 70) have different lengths.
- The method according to claim 1, wherein the first and second units (60, 70) have the same length.
- The method according to any one of the preceding claims, wherein the second units (70) comprise at least one segment (3) of double length, intended for subsequent cutting into two segments, and in particular consisting of a single segment (3) of double length.
- The method according to any of the preceding claims, wherein the steps are carried out in the following way:preparing at least one succession of first segments (1), one succession of second segments (2) and one succession of third segments (3), wherein the first, second and third segments (1, 2, 3) are segments of different kinds;assembling the first, second and third segments (1, 2, 3) to make an alternating succession of first and second units (60, 70) advancing transversely to the longitudinal axis of the segments (1, 2, 3) and wherein the first units (60) comprise at least a first and a second segment (1, 2) and the second units (70) comprise at least a third segment (3);assembling the units (60, 70) in a single forming beam (80) to form a single continuous rod (100) defined by a predetermined sequence of segments (1, 2, 3) of different kinds;wherein the step of assembling the segments (1, 2, 3) of different kinds to make an alternating succession of first and second units (60, 70) is carried out in such a way that the first and second segments (1, 2) form part only of the first units (60) and the third segments (3) form part only of the second units (70).
- The method according to claim 5, wherein the step of preparing a plurality of segments (1, 2, 3, 4) further comprises a step of feeding a succession of fourth segments (4) of a kind different from the first, second and third segments (1, 2, 3) and wherein the step of assembling the segments (1, 2, 3, 4) of different kinds is carried out in such a way that the fourth segments (4) form part only of one of the first or second units (60, 70), preferably the second units (70).
- The method according to claim 5, wherein the step of preparing a plurality of segments (1, 2, 3, 4) further comprises a step of feeding a succession of fourth segments (4) of a kind identical to the third segments (3) and wherein the step of assembling the segments (1, 2, 3, 4) of different kinds is carried out in such a way that the third and fourth segments (4) form part of respective second units (70) disposed alternately.
- The method according to any one of claims 5 to 7, wherein the step of preparing a plurality of segments (1, 2, 3, 4) further comprises a step of feeding a plurality of successions of further segments of a kind different from the first, second and third segments (1, 2, 3) and wherein the step of assembling the segments (1, 2, 3, 4) of different kinds is carried out in such a way that each kind of the further segments forms part only of one of the first or second units (60, 70).
- The method according to any one of the preceding claims, further comprising a step of wrapping the single continuous rod (100) in a web, preferably of paper, and then cutting the wrapped rod (100) to obtain a succession of multisegment articles (110), the cut being made, in particular, at the segment (3) of double length.
- The method according to claim 2, wherein the step of assembling the units (60, 70) in a single forming beam (80) to form a single continuous rod (100) is carried out by a transfer device comprising a supporting wheel and a plurality of pivoting working units mounted on the supporting wheel and driven in such a way that as the supporting wheel rotates, the working units remain fixed in orientation, which is, in particular, horizontal, and wherein the working units are spaced at a distance from each other which, measured circumferentially, is equal to the mean length of the first and second units (60, 70).
- A method for making multisegment articles (110), comprising the following steps:- preparing at least one succession of first segments (1), one succession of second segments (2) and one succession of third segments (3), wherein the first, second and third segments (1, 2, 3) are segments of different kinds;- assembling the first, second and third segments (1, 2, 3) on conveying means (50) to make an alternating succession of first and second units (60, 70) advancing transversely to the longitudinal axis of the segments (1, 2, 3) wherein the first units (60) comprise at least a first segment (1) and the second units (70) comprise at least a second segment (2) and wherein each first unit (60) and each second unit (70) comprise a third segment (3);- assembling the units (60, 70) in a single forming beam (80) to form a single continuous rod (100) defined by a predetermined sequence of segments (1, 2, 3) of different kinds;wherein the step of assembling the segments (1, 2, 3) of different kinds to make an alternating succession of first and second units (60, 70) is carried out in such a way that the first segments (1) form part only of the first units (60) and the second segments (2) form part only of the second units (70) and in such a way that the first and second units (60, 70) each comprise a third segment (3); and wherein the step of assembling the first, second and third segments (1, 2, 3) on the conveying means (50) is carried out by releasing each third segment (3) on the conveying means (50) before the first and second segments (1, 2) are released.
- The method according to claim 11, wherein the step of preparing at least one succession of first, second and third segments (1, 2, 3) is carried out by also preparing a succession of fourth segments (4) of a kind different from the first, second and third segments (1, 2, 3) and wherein the step of assembling the segments (1, 2, 3, 4) of different kinds makes an alternating succession of first and second units (60, 70) such that the first and second units (60, 70) each also comprise a fourth segment (4) disposed preferably to abut against the third segment (3); also the fourth segments (4) being preferably released onto the conveying means (50) before the first and second segments (1, 2) are released.
- The method according to claim 12, wherein each third segment (3) is obtained by cutting a piece of rod of multiple length into a plurality of third segments (3) which are then offset transversely and wherein one or more of the transversely offset third segments (3) are moved axially to form a zig-zagged succession of third segments (3); the step of assembling the first, second and third segments (1, 2, 3) on the conveying means (50) is carried out by releasing the zig-zagged succession of third segments (3) onto the conveying means (50).
- The method according to claim 13, wherein the step of preparing a succession of fourth segments (4) comprises preparing a zig-zagged succession of fourth segments (4) to match the zig-zagged succession of third segments (3); the step of assembling the segments (1, 2, 3, 4) of different kinds to make an alternating succession of first and second units (60, 70) being carried out in such a way that each third segment (3) is also juxtaposed with a corresponding fourth segment (4) so that the third segment (3) of the first units (60) is juxtaposed with a first side of the fourth segment (4) and the third segment (3) of the second units (70) is juxtaposed with a second side of the fourth segment (4).
- An assembling machine for making multisegment articles, comprising a plurality of feed lines (10, 20, 30, 40) configured to feed respective successions of segments (1, 2, 3, 4) having different properties, and conveying means (50) disposed and/or configured to receive respective segments (1, 2, 3, 4) from the feed lines (10, 20, 30, 40), wherein the conveying means (50) define a succession of receiving seats, configured to receive one or more of the segments (1, 2, 3, 4) each and to advance the segments (1, 2, 3, 4) transversely, and wherein the machine (1) is configured and/or set in such a way that at least a first and a second of the feed lines (10, 20, 30, 40) release the respective segments (1, 2, 3, 4) exclusively in first seats of the conveying means (50) and at least a third of the feed lines (10, 20, 30, 40) releases the respective segments (1, 2, 3, 4) exclusively in second seats of the conveying means (50), the first and second seats being disposed alternately along a conveying direction defined by the conveying means (50).
- The machine according to claim 15, wherein the plurality of feed lines (10, 20, 30, 40) also comprises one or more further feed lines for feeding respective successions of segments, and wherein each further feed line of the machine (1) causes the respective segments to be released exclusively in the first or second seats of the conveying means (50).
- The machine according to claim 15 or 16, wherein the feed lines (10, 20, 30, 40) each comprise a buffer hopper (11, 21, 31, 41) for accumulating respective segments (1, 2, 3, 4) of single or multiple length and one or more transfer drums (12, 13, 14; 22, 23, 24; 32, 33, 34; 42, 43, 44) disposed downstream of the respective buffer hopper (11, 21, 31, 41), and wherein the conveying means (50) are disposed in a bottom portion of the machine (1) and are interconnected with at least one transfer drum (12, 13, 14; 22, 23, 24; 32, 33, 34; 42, 43, 44) of each of the feed lines (11, 21, 31, 41), the conveying means (50) preferably comprising a succession of suction drums.
- The machine according to any one of claims 15 to 17, wherein the conveying means (50) comprise a succession of drums and wherein at least some of the drums are configured to define a pair of axially juxtaposed, peripheral conveying surfaces, the first of these peripheral conveying surfaces being designed to combine and/or transport first units (60) obtained by a first combination of the segments (1, 2, 3, 4), and the other peripheral surface is designed to combine and/or transport second units (70) obtained by a second combination of the segments (1, 2, 3, 4), different from the first combination, the first and second units (60, 70) being subsequently centred by a centring drum to define a single alternating succession of first and second units (60, 70).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT102020000013480A IT202000013480A1 (en) | 2020-06-08 | 2020-06-08 | METHOD AND MACHINE FOR THE PRODUCTION OF MULTI-SEGMENT ITEMS |
| PCT/IB2021/054508 WO2021250489A1 (en) | 2020-06-08 | 2021-05-25 | Method and machine for making multisegment articles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP4161297A1 EP4161297A1 (en) | 2023-04-12 |
| EP4161297B1 true EP4161297B1 (en) | 2024-07-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP21727589.0A Active EP4161297B1 (en) | 2020-06-08 | 2021-05-25 | Method and machine for making multisegment articles |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP4161297B1 (en) |
| JP (1) | JP7752137B2 (en) |
| KR (1) | KR20230020947A (en) |
| IT (1) | IT202000013480A1 (en) |
| PL (1) | PL4161297T3 (en) |
| WO (1) | WO2021250489A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115590243A (en) * | 2022-10-24 | 2023-01-13 | 湖北中烟工业有限责任公司(Cn) | Multi-element filter stick compounding equipment and process |
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| EP3868225B1 (en) | 2020-02-20 | 2022-12-07 | G.D S.p.A. | Unit for axial positioning, specifically centring, for machines for making composite filters |
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| DE10227933A1 (en) * | 2002-06-21 | 2004-01-08 | Hauni Maschinenbau Ag | Filter feed on a filter attachment machine |
| DE102004047266A1 (en) * | 2004-09-24 | 2006-04-06 | Hauni Maschinenbau Ag | Device for transferring rod-shaped articles |
| US7882843B2 (en) * | 2006-09-26 | 2011-02-08 | Philip Morris Usa Inc. | Smoking article component transfer device and method |
| DE102015110516A1 (en) * | 2015-06-30 | 2017-01-05 | Hauni Maschinenbau Gmbh | Composing segments of the tobacco processing industry |
| KR101946197B1 (en) * | 2018-04-04 | 2019-02-08 | 이정수 | Electronic cigarette manufacturing method |
-
2020
- 2020-06-08 IT IT102020000013480A patent/IT202000013480A1/en unknown
-
2021
- 2021-05-25 KR KR1020227036221A patent/KR20230020947A/en active Pending
- 2021-05-25 PL PL21727589.0T patent/PL4161297T3/en unknown
- 2021-05-25 EP EP21727589.0A patent/EP4161297B1/en active Active
- 2021-05-25 JP JP2022575302A patent/JP7752137B2/en active Active
- 2021-05-25 WO PCT/IB2021/054508 patent/WO2021250489A1/en not_active Ceased
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| DE2809160A1 (en) | 1974-10-15 | 1979-09-06 | Hauni Werke Koerber & Co Kg | Combination cigarette filter transfer device - with distance lug on leading end of holder for accurate cavity recess |
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Also Published As
| Publication number | Publication date |
|---|---|
| PL4161297T3 (en) | 2024-10-14 |
| JP7752137B2 (en) | 2025-10-09 |
| JP2023530236A (en) | 2023-07-14 |
| EP4161297A1 (en) | 2023-04-12 |
| WO2021250489A1 (en) | 2021-12-16 |
| IT202000013480A1 (en) | 2021-12-08 |
| KR20230020947A (en) | 2023-02-13 |
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