EP4157369A1 - Mobile systems for micorwave assisted surface decontamination and decontamination methods - Google Patents
Mobile systems for micorwave assisted surface decontamination and decontamination methodsInfo
- Publication number
- EP4157369A1 EP4157369A1 EP21818633.6A EP21818633A EP4157369A1 EP 4157369 A1 EP4157369 A1 EP 4157369A1 EP 21818633 A EP21818633 A EP 21818633A EP 4157369 A1 EP4157369 A1 EP 4157369A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- dee
- formulation
- microwave
- nozzles
- contaminated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/22—Phase substances, e.g. smokes, aerosols or sprayed or atomised substances
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
- A61L2/12—Microwaves
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/18—Liquid substances or solutions comprising solids or dissolved gases
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/24—Apparatus using programmed or automatic operation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/26—Accessories or devices or components used for biocidal treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64F—GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
- B64F5/00—Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
- B64F5/30—Cleaning aircraft
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/14—Means for controlling sterilisation processes, data processing, presentation and storage means, e.g. sensors, controllers, programs
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/15—Biocide distribution means, e.g. nozzles, pumps, manifolds, fans, baffles, sprayers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/16—Mobile applications, e.g. portable devices, trailers, devices mounted on vehicles
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/20—Targets to be treated
- A61L2202/25—Rooms in buildings, passenger compartments
Definitions
- This disclosure relates to methods and systems for decontaminating a variety of contaminated surfaces in both enclosed structures and wide areas.
- the systems and methods comprise treating the surfaces with benign chemical formulations followed by exposing to radio frequency irradiation (microwaves) for short periods of time.
- microwaves radio frequency irradiation
- CD is toxic to humans. A CD concentration of about 700 ppm was used for many hours.
- the OSHA permissible exposure limit (PEL) for CD is 0.1 ppm
- the 15- minute short term exposure limit (STEL) is 0.25 ppm
- the NIOSH immediately damaging to life and health (IDLH) level is 5 ppm. As a result of this clean-up, significant damage to the surfaces in the building was reported.
- VHP vaporized hydrogen peroxide
- PEL PEL
- STEL STEL
- IDLH IDLH
- Other examples of fumigants for decontamination are methyl bromide and formaldehyde.
- Methyl bromide is a well-known, highly potent greenhouse gas and requires the structure to be fully covered to minimize release into the atmosphere.
- Formaldehyde has only been used in limited applications such as decontaminating small rooms or laboratory instruments.
- Formaldehyde is a well-known carcinogen, is toxic (PEL of 0.75 ppm, and STEL 2 ppm) and typically leaves a solid polymer residue that must be cleaned from all surfaces to prevent long term outgassing. Fumigants are also not useful for surface decontamination in wide area outdoor release scenarios.
- Oxidative agents include at least one of hydroxyl radicals that may be produced on-demand at the site, gaseous oxygen, ozone, hydrogen peroxide, hypochlorite (bleach such as sodium hypochlorite and calcium hypochlorite), and chlorine. These chemicals however damage surfaces and are generally toxic to humans. Because of these unfavorable after-effects, the U.S. DOD, for example, has tried biological decontamination of land vehicles using hot soapy water, and of airframe interiors using a combination of hot air and high humidity over long periods of time. These approaches are not effective in destroying biological contaminants. Further, if a wide area dissemination of bio-threat agent occurs, hazmat teams find it challenging to decontaminate their own equipment and vehicles.
- the chemicals used prior to exposing to radio frequency radiation such as microwaves may be viewed as directed energy enhancers (“DEE”).
- DEE chemicals When exposed to RF irradiation, the DEE chemicals generate oxygen containing radicals which has biocidal properties and kills biological contaminants. These reactive species may be continuously generated by treating contaminated surfaces with DEE chemicals and exposing to RF radiation.
- This hybrid approach has two outstanding advantages over other technologies, namely, (1) it can use extremely low concentrations of decontaminant material which vastly lowers cost and mitigates materials compatibility and environmental contamination problems and, (2) the transient active biocide species (oxygen containing radicals) may be continuously regenerated to prevent the need for reapplication due to interaction with materials.
- decontaminant material which vastly lowers cost and mitigates materials compatibility and environmental contamination problems
- transient active biocide species oxygen containing radicals
- bleach is harmful to surfaces.
- carbon black has the tendency to penetrate into equipment (e.g., computers) found on surfaces and cause electrical short circuits because carbon black is conductive.
- U S. Pat. Pub. No. 20180007922 “METHOD AND SYSTEM FOR MICROWAVE DECONTAMINATION OF FOOD SURFACES,” describes a method and a system for decontamination the surface of food items such as meat pieces.
- the method includes treating the food item and/or the meat piece with microwaves in the range of 0.5-18 GHz, such as 4-18 GHz.
- the method was used to treat meat pieces that were surface contaminated with C. botulinum spores or C. botulinum vegetative cells.
- U S. Pat. No. 6797242, “SYSTEM FOR CHEMICAL AND BIOLOGICAL DECONTAMINATION” discloses a system that produces singlet delta oxygen that neutralizes chemical and biological contaminants.
- U.S. Pat. No. 7629918 “MULTIFUNCTIONAL RADIO FREQUENCY DIRECTED ENERGY SYSTEM” discloses a system comprising a radio frequency transmitter and antenna that directs high power electromagnetic energy towards a target sufficient to cause high energy damage or disruption of the target.
- U.S. Pat. No. 8943744 “APPARATUS FOR USING MICROWAVE ENERGY FOR INSECT AND PEST CONTROL AND METHODS THEREOF,” discloses an apparatus for using microwave energy for treating a site infested with insects or other small pests.
- the apparatus comprises a source of microwave energy connected to a power source and a power controller, a transmission element, and an antenna. Methods to use such an apparatus for treatment of an infected site is also disclosed.
- Lai et al. (2005) disclose a portable microwave plasma torch running with airflow for the decontamination of biological warfare agents. Emission spectroscopy of the plasma torch indicated the production of an abundance of reactive atomic oxygen that could effectively oxidize biological agents.
- Bacillus cereus was chosen as a simulant of Bacillus anthracis spores for biological agent in the decontamination experiments. Experimental results showed that all spores were killed in less than 8 s at 3 cm distance, 12 s at 4 cm distance, and 16 s at 5 cm distance away from the nozzle of the torch.
- the systems and methods comprise treating the surfaces with benign chemical formulations followed by exposing the surface to radio frequency irradiation (microwave) for short periods of time.
- microwave radio frequency irradiation
- an exemplary mobile system for treating contaminated surfaces disposed external to the system comprising one or more on-board tanks for storing a directed energy enhancer (DEE) formulation in each tank, a sprayer subsystem comprising a plurality of nozzles removably connected to a fluid manifold and in fluid communication with the one or more storage tanks for spraying the DEE formulation at a predetermined spray rate and substantially coat the contaminated surfaces to form coated surfaces, a radio frequency (RF) subsystem comprising a microwave generator configured to generate microwave radiation of predetermined frequency and a plurality of pyramidal horn antennas to direct the microwave radiation to the coated surfaces, a mobility subsystem comprising at least one of an undercarriage having wheels powered by a motor, computer vision, GPS, ultrasonic proximity sensors, optical sensors, sonar sensors, and gyroscopes and a robotic platform control system, a power supply, and a control system disposed in bi-directional communication with the sprayer subsystem, RF subsystem, mobility subsystem
- the nozzles may comprise at least one of flat-fan nozzles, extended range flat-fan nozzles, even flat-fan nozzles, twin orifice-flat fan nozzles, flood nozzles, hollow-cone orifice nozzles, and full-cone orifice nozzles.
- the microwave RF radiation may be characterized by a frequency of between about 2.35 GHz and about 2.65 GHz.
- the microwave irradiation may be characterized by a frequency of about 2.45 GHz.
- the system may be configured to be remotely controlled by a human operator.
- the system may be configured to be substantially autonomously operated.
- the microwave generator may generate microwave RF radiation at a power density of between about 1 W/cm 2 and about 2 W/cm 2 .
- the DEE formulation may comprise about 2.5 wt.-% PCSR in water.
- the control system may be configured to control the movement of the robotic mobility platform using input from at least one of computer vision, GPS, ultrasonic proximity sensors, optical sensors, sonar sensors, and gyroscopes.
- the control system may be configured to control at least one of the power supply to the microwave generator, the transfer of predetermined dosage of DEE formulation from the tank to the plurality of nozzles, the focusing of the plurality of nozzles to ensure coating of the contaminated surface, the transmission of microwave radiation from the microwave generator through the plurality of horn antennas, and the focusing of the microwave radiation on to the coated surface.
- the control system may be further configured to measure the amount of DEE remaining in the one or more tanks using at least one of initial amount of DEE formulation in the tanks, spray rates from the one or more nozzles and spraying time corresponding to the one or more spray rates.
- the system may further comprise data acquisition components and data transfer components for transferring data to a remote server.
- Data may comprise at least one of the composition of DEE formulation, amount of DEE formulation used for treating a contaminated surface, amount of DEE formulation remaining in the one or more tanks, frequency of microwave radiation used, power density of microwave radiation, microwave radiation treatment time, and type of contaminant.
- the system power supply may be capable of electrical communication with at least one of the power supplies available within an aircraft and power supplies available at ground support when the aircraft is parked at an airport including an aircraft maintenance hangar.
- the system may be powered by a suitable battery pack disposed on-board the system.
- the DEE formulation may further comprise about 1 wt.-% of surfactant.
- the contaminated surfaces may comprise at least one of metal, concrete, plastic, and wood.
- the contaminated surfaces may comprise at least one of surfaces inside hospital rooms, aircrafts, and office buildings.
- the surface contaminants may comprise at least one of 229E (alpha coronavirus), NL63 (alpha coronavirus), OC43 (beta coronavirus), HKU 1 (beta coronavirus), MERS-CoV, SARS-CoV, and SARS-Coronavirus-2.
- the microwave irradiation may be characterized by a frequency of between about 2.35 GHz and about 2.65 GHz.
- the microwave irradiation may be characterized by a frequency of about 2.45 GHz.
- the microwave irradiation may be characterized by heat output of between about 500 W about 2000 W.
- the predetermined exposure time for microwave irradiation exposure may be between about 10 s and about 45 s.
- the predetermined exposure time for microwave irradiation exposure may be between about 15 s and about 30 s.
- an exemplary microwave assisted surface decontamination method for treating surfaces contaminated with a contaminant comprising spraying a DEE formulation on to the contaminated surfaces to substantially coat the contaminated surfaces to form coated surfaces wherein the DEE formulation comprises about 2.5 wt.-% PCSR in water, waiting for a predetermined hold time, and, exposing the coated surfaces to microwave irradiation for a predetermined exposure time to substantially decontaminate the coated surfaces to yield treated surfaces wherein the treated surfaces are characterized by a contaminant reduction of at least 6-log reduction.
- the predetermined hold time may be between about 15 s and about 45 s.
- DEE formulation for use in microwave assisted surface decontamination which may comprise about 2.5 wt.-% PCSR in water.
- the formulation may further comprise about 1 wt.-% surfactant in water.
- FIG. 1 Schematic diagram of an exemplary microwave assisted method for surface decontamination.
- FIG. 2 Perspective view of an exemplary microwave assisted device for surface decontamination.
- FIG. 3 Perspective view of another exemplary microwave assisted device for surface decontamination.
- FIG. 4 Perspective view (exploded) of an exemplary microwave assisted decontamination device with graphical user interface.
- FIG. 5 Perspective view of an exemplary microwave assisted decontamination device with graphical user interface.
- Treating contaminated surfaces with exemplary DEE formulations disclosed herein followed by exposure to RF irradiation may be used to destroy viruses such as the MS2 bacteriophage, which is commonly used as a surrogate for pathogenic human viruses such as SARS-Coronavirus-2.
- These exemplary treatment methods may be used to destroy viruses such as the MS2 bacteriophage, which is commonly used as a surrogate for pathogenic human viruses such as SARS-Coronavirus-2.
- the viruses may comprise at least one of 229E (alpha coronavirus), NL63 (alpha coronavirus), OC43 (beta coronavirus), HKU1 (beta coronavirus), MERS-CoV, SARS-CoV, and SARS- Coronavirus-2.
- MS2 bacteriophage viruses are considerably more difficult to inactivate or destroy than the enveloped viruses such as SARS-Coronavirus-2. Without being bound by any particular theory, an MS2 bacteriophage may infect a bacterial host such as Escherichia coli. Once inside the host cell, it may hijack the host cell and use the cell’s resources to multiply into new phages. Upon completion of MS2 phage assembly, the host cell lyses.
- the DEE formulations disclosed herein are effective for destroying viruses on a variety of surfaces when treated surfaces are exposed to RF radiation.
- Exemplary DEE formulations for killing viruses may comprise about 2.5 wt.-% percarbonate based stain remover (PSCR) in water.
- An exemplary PCSR is commercially available OxiClean (Church & Dwight Co., Inc.).
- the PCSR preferably comprises about 66 wt.-% sodium percarbonate (e.g., 2Na 2 C0 3 :3H 2 0 2 ) and about 34 wt.-% sodium carbonate.
- the surfaces treated with the exemplary DEE formulation may then be exposed to about 2.45 GHz RF radiation for between about 10 s and about 45 s.
- the surfaces treated with the exemplary DEE formulation may be exposed to about 2.45 GHz RF radiation for between about 15 s and about 30 s. Additional details are provided in Example 1 in this disclosure.
- DEE formulations may also comprise copper and iron salts in water.
- exemplary DEE formulations for decontamination of surfaces contaminated with viruses may be bleach free.
- Exemplary DEE formulations for virus decontamination may be free of surfactants.
- exemplary DEE formulations may comprise a surfactant to ensure penetration of DEE formulations into the pores.
- An exemplary surfactant may comprise commercially available Tween 80 (Sigma Aldrich) surfactant, which is a polyethylene sorbitol ester that is also known as Polysorbate 80, PEG (80) sorbitan monooleate, and polyoxyethylenesorbitan monooleate.
- Tween 80 is used in detergents, soaps, cosmetics, mouthwash and ice cream and is a substantially benign chemical.
- the surfactant may have a calculated molecular weight of 1310 daltons.
- the fatty acid composition is approximately 70 wt.-% oleic acid, with the balance being primarily linoleic, palmitic, and stearic acids.
- the oleic acid concentration is typically >58.0 wt.-%.
- the exemplary DEE formulations and treatment methods may be used to decontaminate surfaces contaminated by pathogenic human viruses such as the SARS-Coronavirus-2.
- an exemplary mobile decontamination system 200 (FIGS. 2-5) that may be in the form of a mobile cart 201.
- the system may comprise a container (not shown) for holding a predetermined amount of DEE formulation and fluidic components (e.g., pumps, valves, and the like) to transfer the DEE formulation from the container to manifold 204, which is in fluid communication with one more spraying nozzles 202.
- An exemplary DEE formulation comprises about 2.5 wt.-% percarbonate based stain remover (PSCR) in water.
- An exemplary PCSR is commercially available OxiClean (Church & Dwight Co., Inc.).
- Another exemplary DEE formulation comprises about 2.5 wt.-% PCR and about 1 wt.-% surfactant in water. The surfactant spreads the chemical over surfaces.
- An exemplary surfactant may comprise commercially available Tween 80 (Sigma Aldrich) surfactant.
- the orientation of nozzles 202 may be adjusted to ensure that the contaminated surface may be quickly and completely (or substantially completely) exposed to a spray of DEE formulation.
- Microwave irradiation (e.g., at about 2.35 GHz to about 2.65 GHz frequency and preferably at about 2.45 GHz frequency) from a microwave generator (not shown) may be directed to the sprayed surface using pyramidal horn antennas 203.
- the orientation of the antennas may also be adjusted/varied to quickly treat the DEE-sprayed contaminated surface to irradiation.
- the DEE formulation container and microwave generator may be housed within cart 201 and accessed using door 205.
- the cart may incorporate a fan system 206 (FIG. 3) comprising one or more fans 207 to disperse the DEE formulation that exits the one or more nozzles 202.
- Spraying nozzles 202 may comprise small scale agricultural sprayers or nozzles. The flow or spray patterns from these nozzles are well characterized and different types of nozzles may be selected to produce the desired precise spray patterns required to quickly cover or treat a contaminated surface or area with DEE formulation. Nozzle types may include but are not limited to, flat-fan nozzles, extended range flat-fan nozzles, even flat- fan nozzles, twin orifice-flat fan nozzles, flood nozzles, hollow-cone orifice nozzles, and full-cone orifice nozzles. Exemplary system 200 may comprise a sprayer subsystem comprising nozzles 202, pump 208, fan system 206, manifold 204, and DEE formulation container 209 (FIG. 4).
- More than one container 209 may be used in exemplary system 200.
- Pump 208 may comprise at least one of a centrifugal pump, diaphragm pump, piston pump, roller pump, and irrigation-injection pump.
- One or more fans 207 may be removably installed on the cart for decontamination of small spaces in enclosed structures. Alternately, fan system 206 may be tethered to the cart for decontamination of larger spaces or wide areas.
- the tether is configured to provide bidirectional communication with the control system (system master controller).
- the air flow rate output from one or more fans 207 may be scaled in size depending on the size of the space that is to be decontaminated.
- the air flow rating of the one or more fans 207 may be between about 150 cubic feet per minute and about 250 cubic feet per minute and may be varied to optimize DEE formulation dispersion and deposition on contaminated surfaces.
- fan system 206 may comprise power components for operating the fans and control components for communicating with a system master controller.
- Components such as a power source, magnetron, controllers and microwave transmission elements, and controllers for transfer and spraying of the DEE formulations are preferably housed within cart 201.
- the master controller may control cart movement, spraying, fan system operation and microwave treatment steps.
- Commercially available magnetrons such as resonant cavity magnetrons designed for household microwave ovens rated at 500 W to 2 kW may be used.
- Exemplary system 200 may be used to substantially decontaminate surfaces in enclosed areas (e.g., rooms).
- the system may be scaled-up to treat surfaces in wide areas (e.g., 1 km 2 ) also.
- an exemplary DEE formulation comprising about 1 wt.-% surfactant and about 1 wt.-% PCSR in water
- about 2500 kg of DEE (2000 kg of solid PCSR such as OxiClean and 500 kg of Tween 80 surfactant) formulation may be sufficient to decontaminate an area of 1 km 2 , which represents a 10X reduction in chemical required if a conventional chemical such as Spor-Klenz is used without any microwave irradiation.
- Spor-Klenz may comprise of about 6% hydrogen peroxide solution or about 0.525% hypochlorite solution (Steris Life Sciences) is used.
- exemplary DEE formulation comprising 0.06M copper (II) chloride in water
- 2500 kg of copper (II) chloride may be sufficient to substantially decontaminate surfaces in a 1 km 2 area.
- the exemplary DEE formulations disclosed herein are benign to both surfaces and humans.
- the DEE formulation sprayer may be in the form of a fogger.
- Antennas 203 may be operated using RF control system 210, power converter 211 and one or more power supplies 212.
- Exemplary cart 200 may comprise a RF subsystem comprising antennas 203 and one or more power supplies (microwave generator) 212.
- Control system 210 may be used to adjust parameters comprising at least one of frequency of RF radiation, frequency band of RF irradiation, power density (W/cm 2 or mW/cm 2 ), and RF i
- Cart 201 may be configured to be remotely operated by a human operator.
- the cart may be substantially autonomous; that is, it may be capable of sensing its environment and moving with minimal human input. It may use a plurality of sensors for sensing its surroundings and for navigation, that include, but are not limited to, radar, computer vision, GPS, ultrasonic proximity sensors, optical sensors, sonar and gyroscopes.
- a robotic mobility subsystem may comprise sensors, motor, and undercarriage including wheels in cart 201.
- Cart 201 and the sprayer subsystem, RF subsystem and mobility subsystem may be controlled using graphical user interface 213 and control system 210 that are in bidirectional communication with each other.
- System 200 may be built on a robotic platform such as a six-wheel drive (6WD) all terrain robotic platform (SuperDroid Robots, Fuquay-Varina, NC).
- the motors and drive train of the robotic platform may be controlled using a robotic platform control system which may be configured to take instructions from and communicate with control system 210.
- the sprayer subsystem and control system 210 may be configured to measure amount of DEE remaining in container 209 using at least one of initial amount of DEE formulation, one or more spray rates from nozzles 202 and spraying time corresponding to the one or more spray rates.
- spray rate may be constant or may be varied using a predetermined spraying protocol.
- DEE consumption control system 210 may provide an alert via user interface 213 to either change out container 209 or refill container 209.
- Power converter 211 may be used to provide power to the robotic mobility subsystem using for example 100 V, 400 Hz power available on military and commercial aircraft or 28 VDC on military aircraft.
- DEE containers 209, control system 210, microwave generators 213 and power converter 211 may be housed within cart 201 (FIGS. 4-5).
- cart 201 comprising a plurality of DEE formulation containers 209, one or more different DEE formulations may be provided in the one or more containers.
- Microwave generators that produce microwave radiation at about 2.45 GHz are commercially available. For example, such generators are used in household microwave ovens.
- a key concern for selecting the microwave frequency and power density is to ensure that aircraft electronics are not damaged during the decontamination process.
- military aircraft electronics must be tested to meet MIL-STD-461G standards.
- Radars, communication systems, and jammers are all part of the airspace under combat operations.
- the ASR-9 Aircraft Surveillance Radar used by the Federal Aviation Administration operates at between about 2.7 GHz and about 2.9 GHz.
- the RF power density required using commercial microwave generators that output microwave RF radiation at about 2.45 GHz may be characterized by an upper limit of between about 1 W/cm 2 and about 2 W/ cm 2 .
- RF power density decreases as a function of 1/R 2 , where R is the distance from the RF generator, assuming a power density of 1 W/cm 2 at 10 cm away from the contamination surface in the aircraft cabin, the power density 10 m away will be 0.1 mW/cm 2 , which is significantly lower than the transmitted power density near a cell phone.
- FIG. 1 shows a schematic drawing of an exemplary method 100 for microwave assisted surface decontamination using the exemplary DEE formulations disclosed herein.
- the type of surface and nature of decontaminant may be determined in step 101.
- the approximate concentration of the contaminant may also be determined in step 101.
- Exemplary surfaces may comprise at least one of metal, concrete, plastic, and wood.
- Exemplary contaminants (spore and/or vegetative cells) may comprise at least one of B. anthracis , B. thuringiensis , and P. roqueforti.
- an exemplary DEE formulation as disclosed herein may be selected for surface coating in step 102.
- another DEE formulation that is effective for decontaminating various types of surfaces may comprise PCSR, copper (II) chloride and bleach in water.
- the DEE formulation may comprise about 1 wt.-% to about 10 wt.-% PCSR, about 0.05M to about 0.1M copper (II) chloride, and at least about 100 ppm bleach, the balance being water.
- Another DEE formulation may comprise about 1 wt.-% to about 10 wt.-% PCSR, about 0.06M copper (II) chloride, and at least about 250 ppm bleach, the balance being water.
- the bleach content is preferably between about 250 ppm and about 1000 ppm.
- the selected DEE formulation may then be applied to the contaminated surface in step 103 by spraying or other suitable means. Subsequently, the contaminated surface coated with the DEE formulation may be exposed to radio frequency (microwave) irradiation in step 104.
- the method may comprise a holding time defined as the time period between the surface coating with the DEE formulation and exposure of the coated surface to RF irradiation in step 104.
- the frequency of irradiation is preferably 2.45 GHz that may be generated using commercially available microwave generators.
- the coated surface may be exposed to irradiation for at least 10 s. The exposure time may be between about 10 s and about 120 s. Alternately, the exposure time may be between about 30 s and about 60 s.
- At least one of a sample of the treated surface and one or more calibrated test sample strips may be analyzed in step 105 to determine the concentration of the contaminant.
- the one or more test sample strips may be placed adjacent to the surface being decontaminated. Examples of test sample strips, include but are not limited to, biological indicator spore strips provided by Mesa Labs (Bozeman, MT) If at least 6-log reduction in the contaminant is realized, the surface may be deemed to be decontaminated and method 100 may be stopped. If step 105 indicates that additional treatment is required, at least one of steps 103 and 104 may be repeated in step 106.
- the DEE formulation may be modified (e.g., an alternate DEE formulation may be used) to enhance the destruction of surface contaminants.
- the time period for microwave irradiation exposure may also be increased to achieve at least 6-log reduction of the biological contaminant.
- Exemplary directed energy enhancers (“DEE”) generate reactive oxidative species (oxygen radicals that include, but are not limited to, singlet oxygen, OH, OOH radicals and the like) when exposed to radio frequency irradiation. These oxidative species subsequently destroy biological agents that include, but are not limited to, Bacillus anthracis (anthrax,) either in spore or vegetative species form and mold (e.g. Penicillium roqueforti). Spores are generally resistant to heat, dessication, chemicals, and radiation. Bacteria can form endospores in approximately 6 to 8 h after being exposed to adverse conditions. The normally-growing cell that forms the endospore is called a vegetative cell. Spores are metabolically inactive and dehydrated.
- Oxgen radicals that include, but are not limited to, singlet oxygen, OH, OOH radicals and the like
- oxidative species subsequently destroy biological agents that include, but are not limited to, Bacillus anthracis (anthrax,
- Exemplary DEE chemical compositions may comprise at least one of copper (II) chloride, ascorbic acid, and a salt in water.
- the salt concentration may be between about 0.5M and about 1.5M and preferably about 1M. 1M generally refers to 1 mole of solute in 1 liter of solution.
- the salt may comprise sodium chloride.
- Copper (II) chloride dihydrate may be used to generate copper (II) ions in solution.
- the concentration of copper (II) chloride may be between about 0.05M and about 1M, and preferably between about 0.06M and 0.6M.
- the concentration of ascorbic acid may be about 1M.
- the copper salt may be a common biocidal/fungicide agent qualified for use with certified organic foods.
- Ascorbic acid is a chemical component in Vitamin C.
- these exemplary compositions are highly effective DEE chemical formulations because they generate reactive oxidative species when exposed to radio frequency (microwave) radiation.
- metal salts include, but are not limited to, at least one of, or a mixture of casserite (tin oxide), manganite (manganese oxide), transition metal oxides including iron, chromium and cobalt oxides, nickel oxides, zinc oxides, lanthanide oxides, semiconductors such as p-doped and n-doped silicon, gallium arsenide, indium tin oxide, silicon carbide, and refractory metal nitrides and oxides.
- casserite tin oxide
- manganite manganite
- transition metal oxides including iron, chromium and cobalt oxides, nickel oxides, zinc oxides, lanthanide oxides
- semiconductors such as p-doped and n-doped silicon, gallium arsenide, indium tin oxide, silicon carbide, and refractory metal nitrides and oxides.
- Another exemplary DEE chemical composition may comprise about 0.6M copper (II) chloride and about 0.1M ascorbic acid in water.
- Another exemplary DEE chemical composition may comprise about 0.6M copper (II) chloride, about 0.1M ascorbic acid, and about 1 wt.-% surfactant, the remaining being water.
- Another exemplary DEE chemical composition may comprise about 0.6M copper (II) chloride, about 0.1M ascorbic acid, about 1 wt.-% surfactant, and about 1M salt in water.
- Another exemplary DEE chemical composition may comprise at least one of a surfactant and percarbonate based stain remover (“PCSR”).
- PCSR is commercially available OxiClean (Church & Dwight Co., Inc.).
- the PCSR preferably comprises about 66 wt.-% sodium percarbonate (e.g., NaiCCh ⁇ EhCh) and about 34 wt.- % sodium carbonate.
- the surfactant concentration in exemplary DEE formulations may be between about 1 wt.-% and 10 wt.-%, and is preferably about 1 wt.-%.
- the PCSR concentration in exemplary DEE formulations may be between about 1 wt.-% and about 10 wt.-%.
- Another exemplary DEE formulation may comprise at least one of copper (II) chloride, surfactant, PCSR, and sodium chloride in water.
- the sodium chloride concentration in the DEE formulation may be between about 0.5M and about 1.5M, and preferably about 1M.
- the concentration of copper (II) chloride may be between about 0.05M and about 1M.
- the surfactant concentration may be between about 0.5 wt.-% and about 1 wt.-%.
- the surfactant concentration may be about 1 wt.-%.
- the PCSR concentration may be between about 1 wt.-% and about 10 wt.-%.
- Another exemplary DEE composition may comprise about 0.06M copper (II) chloride, about 1 wt.-% surfactant, between about 1 wt.-% and about 10 wt.-% PCSR and about 1M salt in water.
- the salt may comprise sodium chloride.
- Another exemplary DEE composition may comprise at least one of a surfactant and bleach in water.
- An exemplary bleach is Concentrated Clorox Regular Bleach, which comprises about 6 wt.-% sodium hypochlorite (NaOCl).
- the surfactant concentration may be between about 0.5 wt.-% and about 1 wt.-%.
- the bleach concentration may be between about 1 wt.-% and 10 wt.-%.
- Another exemplary composition may comprise at least one of copper (II) chloride, a surfactant, bleach, and sodium chloride in water.
- the surfactant concentration may be between about 0.5 wt.-% and about 1 wt.-%.
- the bleach composition may be between about 1 wt.-% and 10 wt.-%.
- the sodium chloride composition may be between about 0.5M and about 1M.
- the copper (II) chloride concentration may be between about 0.05M and 1M.
- Another exemplary composition may comprise about 0.06M copper (II) chloride, about 1M sodium chloride, about 1 wt.-% surfactant and between about 1 wt.-% and about 10 wt.-% bleach, in water.
- Another exemplary composition may comprise at least one of copper (II) chloride, ascorbic acid, and surfactant in water.
- the surfactant concentration may be between about 0.5 wt.-% and about 1 wt.-%.
- the ascorbic acid concentration may be between about 0.01M and about 1M.
- the copper (II) chloride concentration may be between about 0.05M and 1M.
- Another exemplary DEE composition may comprise about 0.06M copper (II) chloride in water.
- Another exemplary DEE composition may comprise about 0.06M copper (II) chloride, about 1M sodium chloride, and about 0.1M ascorbic acid.
- Another exemplary composition may comprise at least one of copper (II) chloride, hydrogen peroxide, and surfactant in water.
- the surfactant concentration may be between about 0.5 wt.-% and about 1 wt.-%.
- the hydrogen peroxide concentration may be between about 0.01M and about 1M.
- the copper (II) chloride concentration may be between about 0.05M and 1M.
- Another exemplary composition may comprise about 0.06M copper (II) chloride, about 1M sodium chloride, about 1 wt.-% surfactant, and about 0.1M hydrogen peroxide.
- Another exemplary DEE composition may comprise at least one of a surfactant and PCSR in water.
- the surfactant concentration may be between about 0.5 wt.-% and about 1 wt.-%.
- the PCSR concentration may be between about 1 wt.-% and about 10 wt.- %.
- Another exemplary composition may comprise about 1 wt.-% surfactant and about 10 wt.-% PCSR in water.
- Another exemplary composition may comprise about 1 wt.-% surfactant and about 1 wt.-% PCSR in water.
- the microwave radiation may have a frequency of less than about 300 MHz to at least about 300 GHz, such as from about 300 MHz to about 300 GHz, from about 1 GHz to about 125 GHz, or from about 2.4 GHz to about 95 GHz.
- the frequency may be substantially a single frequency, such as, for example, about 2.4 GHz, about 10 GHz, about 50 GHz, or about 95 GHz.
- the frequency may vary across a range during an exposure time period, such as from about 1 GHz to about 125 GHz, or from about 2.4 GHz to about 95 GHz.
- about 2.45 GHz is used to treat extended surfaces such as the ground or building surfaces.
- about 95 GHz is used to treat delicate and/or surfaces with complex shapes.
- the Raytheon Company has developed a series of full scale and field deployable 95 GHz systems in support of the Active Denial System (U.S. DOD non- lethal weapons program). These systems may be used for decontaminating surfaces using the exemplary methods disclosed herein.
- the 95 GHz systems are characterized by output power of 100 W (watts), 400 W, and 100,000 W.
- the 100 W system is a fixed focus and fixed power output continuous wave system. Power density may be adjusted by varying the distance from the target to the antenna.
- the 400 W system is variable focus and variable power, pulsed output system and average power may be varied by changing the duty cycle.
- the 100 kW system is a large-vehicle mounted system with considerable range (in excess of 500 m), and with the ability to change its power output.
- irradiation of the exemplary DEE formulations sprayed on to the contaminated surface may generate at least one of highly reactive singlet oxygen and hydroxyl radicals (including, but not limited to OH, OOH radicals), possibly by the decomposition of hydrogen peroxide released from PCSR in solution, which destroys biological contaminants.
- Copper (II) chloride may act as a catalyst for peroxide decomposition following a chloride-accelerated copper Fenton type process wherein copper may transition from Cu 2+ to various oxidation states (redox mechanism) during the decomposition of the peroxide and is continuously regenerated in the process.
- the decomposition of hydrogen peroxide using transitional metal elements is commonly known as Fenton chemistry.
- Cu 2+ may be oxidized to Cu 3+ during peroxide decomposition upon microwave irradiation and reduced back to Cu 2+ . Alternately, Cu 2+ may be reduced to Cu + and re-oxidized to Cu 2+ following a Cu-Fenton process. Microwave irradiation is believed to accelerate the underlying redox chemistry.
- the exemplary decontamination systems and methods may be used to mitigate insect infestation in the hospitality market in an environmentally friendly manner. Of particular interest is bedbug ( Cimex lectularius) infestation remediation. Further, the exemplary decontamination systems and methods may be used for hospital room decontamination, defense department equipment decontamination, commercial aircraft decontamination, and first responder/Hazmat equipment decontamination including when the contaminant is a virus such as the COVID-19 coronavirus.
- Contaminated surfaces include, but are not limited to concrete, wood, soil, galvanized metal, glass, plastic, and painted wallboard. These surfaces may be treated using the methods disclosed herein to achieve at least 6-log reduction in biological contaminant such as the anthrax simulant B. thuringiensis .
- the decontamination methods may be effective over a wide range of ambient temperature and humidity and in particular, at low temperature/low humidity (about 0 °C to about 25 °C and relative humidity of about 5% to about 40% RH), ambient temperature/medium humidity (about 20 °C to about 30 °C and 40%-50% RH), and high temperature/high humidity conditions (about 30 °C to about 50 °C and relative humidity of about 50% to about 95% RH).
- EXAMPLE 1 DESTRUCTION OF MS2 BACTERIOPHAGE VIRUS USING EXEMPLARY DEE FORMULATIONS AND EXPOSURE TO ABOUT 245 GHz RF (MICROWAVE) RADIATION
- MS2 bacteriophage virus ZeptoMetric Corp., Catalog No. 0810066
- E. coli host cell strain C3000 ATCC 15597
- MS2 bacteriophage was pipetted onto glass disc coupons comprising E. coli grown on an agar medium to mimic a common surface in buildings, public places, and the like and allowed to dry.
- the glass discs were treated with an exemplary DEE formulation comprising about 2.5 wt.-% percarbonate based stain remover (PSCR) in water.
- An exemplary PCSR is commercially available OxiClean (Church & Dwight Co., Inc.).
- the PCSR preferably comprises about 66 wt.-% sodium percarbonate (e.g., 2Na 2 C0 3 :3H 2 0 2 ) and about 34 wt.-% sodium carbonate.
- the glass discs were then exposed to about 2.45 GHz RF microwave radiation for between about 15 s and about 30 s. With this treatment, > 6-log reduction in MS2 was observed indicating that the MS2 virus was inactivated with a high level of efficacy at both 15 s and 30 s treatment time periods. Control tests were done using glass discs with MS2 which were treated with water. Even on exposure to about 2.45 GHz RF radiation, no reduction in MS2 virus counts were observed. Similarly treating the glass discs with MS2 with the exemplary DEE formulation comprising about 2.5 wt.-% PSCR did not show any significant reduction in virus count when the discs were not exposed to about 2.45 GHz RF radiation.
- each of the various elements of the disclosure and claims may also be achieved in a variety of manners.
- This disclosure should be understood to encompass each such variation, be it a variation of an implementation of any apparatus implementation, a method or process implementation, or even merely a variation of any element of these.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202063032726P | 2020-06-01 | 2020-06-01 | |
| PCT/US2021/035054 WO2021247453A1 (en) | 2020-06-01 | 2021-05-30 | Mobile systems for micorwave assisted surface decontamination and decontamination methods |
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| Publication Number | Publication Date |
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| EP4157369A1 true EP4157369A1 (en) | 2023-04-05 |
| EP4157369A4 EP4157369A4 (en) | 2024-07-10 |
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| EP21818633.6A Pending EP4157369A4 (en) | 2020-06-01 | 2021-05-30 | MOBILE SYSTEMS FOR MICROWAVE-ASSISTED SURFACE DECONTAMINATION AND DECONTAMINATION PROCESSES |
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| EP (1) | EP4157369A4 (en) |
| JP (1) | JP7721146B2 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US6521178B1 (en) * | 1999-04-30 | 2003-02-18 | The Procter & Gamble Company | Method for sanitizing medical equipment using microwaves |
| EP1175229B1 (en) * | 1999-05-06 | 2004-12-29 | Intecon Systems, Inc. | Cleaning particulate matter and chemical contaminants from hands |
| IL140180A0 (en) * | 2000-12-07 | 2002-12-01 | Advanced oxidation of dangerous chemical and biological sources | |
| JP2005519721A (en) * | 2001-11-01 | 2005-07-07 | インテコン システムズ インコーポレイテッド | Method and apparatus for denaturing biochemical substances using active cleaning solution mist |
| WO2009060214A1 (en) * | 2007-11-06 | 2009-05-14 | Microoncology Limited | Hydroxyl radical producing plasma sterilisation apparatus |
| US8715586B2 (en) * | 2010-01-11 | 2014-05-06 | The Boeing Company | Methods and systems for dispersing decontamination products |
| US20150224214A1 (en) * | 2014-02-11 | 2015-08-13 | Gojo Industries, Inc | System and method for disinfecting surfaces in a room |
| JP2018534095A (en) * | 2015-09-24 | 2018-11-22 | オンエイティディグリーズシー・テクノロジーズ・コーポレイション | System and method for sterilizing and / or deimmunizing objects |
| US20180154030A1 (en) * | 2015-09-24 | 2018-06-07 | Oneighty°C Technologies Corporation | System and Method For Sterilizing and/or Deimmunizing an Object |
| CA2992202C (en) * | 2017-01-27 | 2023-08-15 | The Boeing Company | Automated decontamination of complex areas |
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- 2021-05-30 EP EP21818633.6A patent/EP4157369A4/en active Pending
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| WO2021247453A1 (en) | 2021-12-09 |
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| JP2023529594A (en) | 2023-07-11 |
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