EP4147590B1 - Planar heating element for generating aerosol, method for manufacturing same, and aerosol generation apparatus comprising same - Google Patents
Planar heating element for generating aerosol, method for manufacturing same, and aerosol generation apparatus comprising same Download PDFInfo
- Publication number
- EP4147590B1 EP4147590B1 EP22777209.2A EP22777209A EP4147590B1 EP 4147590 B1 EP4147590 B1 EP 4147590B1 EP 22777209 A EP22777209 A EP 22777209A EP 4147590 B1 EP4147590 B1 EP 4147590B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- aerosol
- generating
- conductive
- bead layer
- heating element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/10—Devices using liquid inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/42—Cartridges or containers for inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/44—Wicks
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/70—Manufacture
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F7/00—Mouthpieces for pipes; Mouthpieces for cigar or cigarette holders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/26—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
- H05B3/265—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base the insulating base being an inorganic material, e.g. ceramic
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/021—Heaters specially adapted for heating liquids
Definitions
- the present invention relates to a planar heating element for generating an aerosol, a method for manufacturing the same, and an aerosol-generating device comprising the same, and specifically to a planar heating element for generating an aerosol by generating a planar heat through a conductive bead layer, a method for manufacturing the same, and an aerosol-generating device comprising the same.
- the aerosol-generating device using a method of heating a liquid aerosol-generating substrate comprises a wick-heater structure in which a wick for absorbing the liquid aerosol-generating substrate and a heater for heating the liquid are combined.
- the wick is generally made of a fiber bundle composed of a cotton or silica material.
- the wick-heater structure is manufactured by locating a heater in a pattern form made of a conductive metal on or just below the surface of the wick, and an aerosol-generating device using a method of heating a heater electrically to vaporize a liquid aerosol-generating substrate absorbed through the wick is used.
- the aerosol-generating device comprising a heater in a certain pattern form on the lower surface or just below the surface of the wick
- local heating occurs only at a position corresponding to the pattern due to the limitation of the pattern size, so there is a non-heating area. Due to this, since local heating with a deviation for each area of the wick occurs, burnt taste or harmful substances due to the liquid carbonization phenomenon were concentrated in the pattern area, and thermal shrinkage or thermal expansion due to the difference in physical properties of the wick occurred, resulting in separation of the wick and the pattern.
- the present inventors intend to provide a planar heating element for generating an aerosol by generating an aerosol without deviation for each area due to heat generation on one surface of the wick, a method for manufacturing the same, and an aerosol-generating device comprising the same.
- a planar heating element for generating an aerosol comprising a porous wick for absorbing a liquid aerosol-generating substrate; a conductive bead layer for heating the absorbed liquid aerosol-generating substrate; and a terminal part for delivering an electricity for heating to the conductive bead layer.
- the conductive bead layer may be a layer having a plurality of conductive beads stacked on one surface of the porous wick.
- the conductive bead layer may be a planar heating layer for heating the conductive beads stacked on one surface of the porous wick by electricity delivered from the terminal part.
- the conductive beads may be selected from the group consisting of conductive metal beads, beads having a surface coated with a conductive material, and combinations thereof.
- the conductive beads may have an average diameter of 50 to 200 ⁇ m.
- the conductive bead layer may have an average thickness of 0.1 to 1.5 mm.
- the ratio (A/B) of the average thickness of the porous wick (A) to the conductive bead layer (B) may be 0.1 to 5.
- the porous wick is a structure comprising porous beads, and the porous beads may be selected from the group consisting of glass beads, ceramic beads, alumina beads, and combinations thereof.
- the terminal part may comprise a first terminal and a second terminal respectively located separately at both ends of the conductive bead layer.
- a method for manufacturing the planar heating element for generating an aerosol comprising the steps of: (1) stacking conductive beads on one surface of a fired porous wick to form a conductive bead layer; (2) further firing the porous wick having the formed conductive bead layer; and (3) adhering a first terminal and a second terminal to both ends of the conductive bead layer, respectively.
- a method for manufacturing the planar heating element for generating an aerosol comprising the steps of: (a) firing a conductive bead assembly to form a conductive bead layer; (b) adhering the conductive bead layer to one surface of the fired porous wick and further firing them; and (c) adhering a first terminal and a second terminal to both ends of the conductive bead layer, respectively.
- an aerosol-generating device comprising a liquid storage part for storing a liquid aerosol-generating substrate; an aerosol-generating part for heating the aerosol-generating substrate to generate an aerosol; and a mouthpiece for discharging the generated aerosol according to the user's puff, wherein the aerosol-generating part comprises the planar heating element for generating an aerosol.
- planar heating element for generating an aerosol and the aerosol-generating device have the effect of enhancing the atomization amount of the liquid aerosol-generating substrate by generating planar heat in a large area of one surface of the wick even at low power density, and preventing the liquid carbonization phenomenon due to instantaneous heating or local heating of high temperature by heating without deviation for each area.
- the method for manufacturing the planar heating element for generating an aerosol according to the present invention has the advantage that it is possible to flexibly change the shape of the conductive bead layer according to the various shapes of the porous wick, and thus various design modifications are easy.
- each component or a specific part constituting the component is exaggerated, omitted, or schematically illustrated for convenience and clarity of description. Thus, the size of each component does not fully reflect the actual size. If it is determined that the specific description of the related known functions or constitutions may unnecessarily obscure the gist of the present invention, the description thereof will be omitted.
- the present inventors have introduced a planar heating element in which the entire conductive bead layer generates heat instead of local heating that occurs only in a specific area corresponding to the location of a heater in a pattern form by forming a conductive bead layer on one surface of a porous wick, and have led to providing a planar heating element for generating an aerosol by generating an aerosol through this, a method for manufacturing the same, and aerosol-generation comprising the same device.
- an "aerosol-generating substrate” is defined as a material capable of generating an aerosol.
- the aerosol-generating substrate may be a liquid composition, and specifically may include, but is not particularly limited to, a liquid composition based on nicotine, tobacco extract and/or various flavoring agents.
- the aerosol-generating substrate may include at least one of propylene glycol and glycerin, and may further include at least one of ethylene glycol, dipropylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, and oleyl alcohol.
- the aerosol-generating substrate may further include various additives such as cinnamon and capsaicin.
- the aerosol-generating substrate may include a material in the form of a gel or a solid as well as a liquid material having high fluidity, and the compositional components included in the substrate may vary depending on embodiments and are not limited to a specific ratio.
- an "aerosol-generating device” is defined as a device that generates an aerosol using an aerosol-generating substrate for generating an aerosol that may be directly inhaled into the user's lungs through the user's mouth.
- the aerosol-generating device may include, but is not particularly limited to, a liquid-type aerosol-generating device, a hybrid aerosol-generating device using a vaporizer and a cigarette together, and may further include various types of aerosol-generating devices.
- a “planar heating layer” is defined as a layer that uniformly generates heat without local deviation for each area on one surface of a certain structure.
- the present invention provides a planar heating element for generating an aerosol, comprising a porous wick 10 for absorbing a liquid aerosol-generating substrate; a conductive bead layer 20 for heating the absorbed liquid aerosol-generating substrate; and a terminal part 30 for delivering an electricity for heating to the conductive bead layer.
- the planar heating element for generating an aerosol comprises a porous wick 10 for absorbing a liquid aerosol-generating substrate.
- the porous wick 10 may be configured to serve to absorb the liquid aerosol-generating substrate 40 from a liquid storage part and transfer it to the conductive bead layer 20 in which heat is generated.
- the porous wick 10 is a structure comprising a plurality of beads and, for example, may be, but is not particularly limited to, a body-centered cubic (BCC) or a face-centered cubic (FCC) sphere packing structure, and may have various packing structures.
- the porous wick 10 may be a structure comprising porous beads, wherein the porous beads may be selected from the group consisting of glass beads, ceramic beads, alumina beads, and combinations thereof, and may preferably be glass beads, but is not particularly limited thereto as long as the structure comprises porous beads so that voids are formed in the structure and the liquid aerosol-generating substrate 40 may move.
- the porous wick 10 has an advantage that the carbonization phenomenon of the wick does not occur due to instantaneous local heating because it is composed of porous beads.
- the shape of the porous wick 10 is not particularly limited as long as it can easily absorb the liquid aerosol-generating substrate 40 from the liquid storage part, and may be designed and implemented in various shapes such as, for example, an H-like shape, a U-like shape, or a ⁇ -like shape.
- the planar heating element for generating an aerosol comprises a conductive bead layer 20 for heating the absorbed liquid aerosol-generating substrate 40.
- the conductive bead layer 20 may be configured to serve to generate an aerosol by vaporizing the liquid aerosol-generating substrate 40 transferred from the porous wick 10 by heating.
- the conductive bead layer 20 may be a layer having a plurality of conductive beads stacked on one surface of the porous wick.
- the conductive bead layer 20 may be a layer formed by stacking conductive beads capable of electric heating when electricity is supplied on the entire lower surface of the porous wick 10 instead of the heater in a pattern form located on or just below the lower surface of the conventional porous wick.
- the conductive bead layer 20 may be a layer formed by being stacked on one surface of the porous wick 10 so that electric current flowing between the conductive beads uniformly flows without deviation for each area when electricity is supplied from the terminal part 30.
- a "one surface" of the porous wick may be defined as an area formed by continuously connecting from one terminal to the other terminal while the porous beads exposed to the outside and located at the outermost side of the porous wick are in direct contact with the conductive beads, and may include both flat and curved surfaces.
- the conductive bead layer 20 may be a planar heating layer for heating the conductive beads stacked on one surface of the porous wick 10 by electricity delivered from the terminal part 30.
- the conductive bead layer 20 has the effects of enhancing the amount of atomization by vaporizing the liquid aerosol-generating substrate 40 in a large area through planar heating on one side of the porous wick 10 when compared to the case of applying the heater in a pattern form, while preventing the liquid carbonization phenomenon that may be generated by instantaneous local heating due to high temperature by enabling planar heating through a relatively low power density.
- the conductive bead may be selected from the group consisting of a conductive metal bead, a bead having a surface coated with a conductive material, and a combination thereof, but is not particularly limited thereto as long as the bead includes a conductive metal or a conductive material capable of delivering electric current supplied from the terminal par 30.
- the conductive bead is selected from the group consisting of a ceramic bead, an alumina bead, a stainless steel bead, a zirconia bead, a silica bead, and a combination thereof, and, preferably, may be a ceramic bead, an alumina bead, or a stainless steel bead.
- the average diameter of the conductive bead may be 30 ⁇ m or more, 35 ⁇ m or more, 40 ⁇ m or more, 45 ⁇ m or more, 50 ⁇ m or more, 55 ⁇ m or more, or 60 ⁇ m or more, and may be 200 ⁇ m or less, 190 ⁇ m or less, 185 ⁇ m or less, 180 ⁇ m or less, 175 ⁇ m or less, 170 ⁇ m or less, 165 ⁇ m or less, or 160 ⁇ m or less.
- the average diameter of the conductive bead satisfies the above range, there is the effect of stacking the number of conductive bead capable of generating a planar heat enough to cause sufficient atomization on one surface having a limited area of the porous wick 10 to vaporize the liquid aerosol-generating substrate, and it is preferable to use conductive beads classified within a range of a certain diameter through a mesh of a certain standard as the conductive bead.
- the average thickness of the conductive bead layer 30 formed by stacking the conductive beads may be 0.1 mm or more, 0.2 mm or more, 0.3 mm or more, 0.4 mm or more, 0.5 mm or more, 0.6 mm or more, or 0.7 mm or more, and may be 1.5 mm or less, 1.4 mm or less, 1.3 mm or less, or 1.2 mm or less.
- the conductive bead layer 20 having a thickness capable of generating heat enough to cause sufficient atomization of the liquid aerosol-generating substrate 40 absorbed through the porous wick 10 may be formed.
- the thickness of the conductive bead layer 30 may be designed differently depending on the thickness of the molding mold when the bead layer is manufactured.
- the ratio (A/B) of the average thickness of the porous wick 10 (A) to the conductive bead layer 30 (B) may be 0.1 or more, 0.5 or more, 1 or more, 1.5 or more, 2 or more, or 2.5 or more, and may be 5 or less, 4.5 or less, 4 or less, 3.5 or less, or 3 or less.
- the ratio (A/B) is less than 1, there may be problems that the amount of liquid to be consumed for aerosolization in the wick itself is small when the heating layer is heated, and excessive heating occurs in the heating layer instantaneously, so that the liquid burns or aerosolization does not occur, and when the ratio (A/B) is more than 5, there are problems that an excessive amount of heat is required to heat the porous wick, and there is a limitation in raising the overall temperature of the wick above a certain temperature, so that the amount of aerosol generation is limited.
- the porous wick 10 preferably has, but is not particularly limited to, a thickness capable of accommodating an amount of liquid sufficient to generate an aerosol when the planar heating layer is heated twice.
- the planar heating element for generating an aerosol comprises a terminal part 30 for delivering electricity for heating to the conductive bead layer 20.
- the terminal part 30 may serve to supply electric current for electrically heating the conductive bead layer 20 by receiving electricity from the battery and delivering it to the conductive bead layer 20.
- the terminal part 30 may comprise a first terminal and a second terminal respectively located separately at both ends of the conductive bead layer 20. Since the first terminal and the second terminal do not occupy a large area in the conductive bead layer 20 and are disposed only in certain areas of both ends spaced apart from each other, there is an effect that planar heating may occur in the entire area of the conductive bead layer 20 except for these.
- both ends of the conductive bead layer are defined as including both ends located at both ends in the long edge direction in the conductive bead layer formed on one surface of the porous wick.
- the first terminal and the second terminal may be disposed to be in close contact with both ends in the downward direction of the conductive bead layer 20, respectively.
- the size of the first terminal and the second terminal of the terminal part 30 is not particularly limited, but it is preferable to minimize the size of the terminal within the range of the size capable of supplying electricity to the conductive bead layer 20 in order to sufficiently secure an area for generating planar heating.
- the method for manufacturing the planar heating element for generating an aerosol comprises the steps of: (1) stacking conductive beads on one surface of a fired porous wick 10 to form a conductive bead layer 20; (2) further firing the porous wick 10 having the formed conductive bead layer 20; and (3) adhering a first terminal and a second terminal to both ends of the conductive bead layer 20, respectively.
- the shape of the fired porous wick 10 is not particularly limited as long as it can easily absorb the liquid aerosol-generating substrate 40 from the liquid storage part as described above.
- the method for manufacturing the planar heating element for generating an aerosol comprises the step of (1) stacking conductive beads on one surface of a fired porous wick 10 to form a conductive bead layer 20.
- Step (1) is a step of forming a conductive bead layer 20 by stacking conductive beads on the lower surface of a fired porous wick 10, and the shape of the conductive bead layer 20 is also may be formed corresponding to the shape of the lower surface of the porous wick 10.
- the shape of the conductive bead layer 20 may also have a ⁇ -like shape, and there is an advantage that various design modifications are possible with respect to the shapes of the porous wick 10 and the conductive bead layer 20 in terms of forming the conductive bead layer 20 on the already fired porous wick 10 as described above.
- the shape of the conductive bead layer may be shaped identically with the lower surface of the porous wick, or may be shaped as a conductive bead layer having an uneven structure by thickening only the thickness of a specific area of the conductive bead layer.
- the average diameter and average thickness of the beads included in the conductive bead layer 20 preferably satisfy the above-described ranges.
- the method of manufacturing the planar heating element for generating an aerosol comprises the step of (2) further firing the porous wick 10 having the formed conductive bead layer 20.
- Step (2) may be a step of stacking conductive beads to form the conductive bead layer 20 on the porous wick 10, and then further firing them in a firing furnace at a certain temperature to strengthen the bond between the conductive bead layer 20 and the porous wick 10.
- the method of manufacturing the planar heating element for generating an aerosol comprises the step of (3) adhering a first terminal and a second terminal to both ends of the conductive bead layer 20, respectively.
- Step (3) may be a step of disposing the first terminal and the second terminal at both ends of the conductive bead layer 20 spaced apart from each other. It may be a step of disposing the first terminal and the second terminal in close contact with both ends of the conductive bead layer 20, and the terminal is not particularly limited as long as it is a conductive material capable of passing an electric current.
- step (3) may be a step of forming a terminal for supplying electricity by embedding a stud on the conductive bead layer 20. The stud has the effect of lowering the temperature at which the heat heated through the planar heating layer is transferred through the terminal.
- the method for manufacturing the planar heating element for generating an aerosol comprises the steps of: (a) firing a conductive bead assembly to form a conductive bead layer 20; (b) adhering the conductive bead layer 20 to one surface of the fired porous wick 10 and further firing them; and (c) adhering a first terminal and a second terminal to both ends of the conductive bead layer 20, respectively.
- the method for manufacturing the planar heating element for generating an aerosol comprises the steps of (a) firing a conductive bead assembly to form a conductive bead layer 20.
- Step (a) may be a step of firing the conductive bead assembly formed by packing a plurality of conductive beads in a firing furnace to form the conductive bead layer 20.
- the average diameter and average thickness of the beads included in the conductive bead layer 20 preferably satisfy the above-described ranges.
- the method of manufacturing the planar heating element for generating an aerosol comprises the step of (b) adhering the conductive bead layer 20 to one surface of the fired porous wick 10 and further firing them.
- Step (b) may be a step of adhering the conductive bead layer 20 formed by firing through step (a) to the lower surface of the porous wick 10, and forming a bonded structure of the porous bead layer 20 and the porous wick 10 through further firing.
- the porous bead layer 20 has an effect of strengthening the bond with the porous wick 10 while maintaining the existing shape.
- the method of manufacturing the planar heating element for generating an aerosol comprises the step of (c) adhering a first terminal and a second terminal to both ends of the conductive bead layer 20, respectively.
- the description of step (c) is the same as described above in step (3).
- the aerosol-generating device comprises a liquid storage part for storing a liquid aerosol-generating substrate 40; an aerosol-generating part for heating the aerosol-generating substrate 40 to generate an aerosol; and a mouthpiece for discharging the generated aerosol according to the user's puff, wherein the aerosol-generating part comprises the planar heating element for generating an aerosol.
- the aerosol-generating device comprises a liquid storage part for storing a liquid aerosol-generating substrate 40.
- the liquid storage part may have a predetermined space to store a liquid aerosol-generating substrate 40 therein, and store the liquid aerosol-generating substrate 40 in the space.
- the liquid storage part may supply the stored liquid aerosol-generating substrate 40 to the porous bead layer 20 through the porous wick 10, and store the liquid aerosol-generating substrate 40 therein, and is not particularly limited in size and shape as long as it can store the liquid aerosol-generating substrate 40 therein and easily supply it to the porous wick 10.
- the aerosol-generating device comprises an aerosol-generating part for heating the aerosol-generating substrate to generate an aerosol.
- the aerosol-generating part comprises the planar heating element for generating an aerosol comprising the conductive bead layer 20. Specific description of the planar heating element for generating an aerosol is the same as described above.
- the aerosol-generating device comprises a mouthpiece for discharging the generated aerosol according to the user's puff
- the mouthpiece may be a part in direct contact with the user's mouth in order to puff the aerosol generated from the aerosol-generating part.
- the mouthpiece may comprise an antibacterial material to suppress the generation of microorganisms due to contact with the mouth, and may comprise a flavoring element to add flavor.
- the mouthpiece is not particularly limited in size and shape as long as the aerosol generated through the aerosol-generating part can be easily delivered to the user.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Resistance Heating (AREA)
- Surface Heating Bodies (AREA)
Description
- The present invention relates to a planar heating element for generating an aerosol, a method for manufacturing the same, and an aerosol-generating device comprising the same, and specifically to a planar heating element for generating an aerosol by generating a planar heat through a conductive bead layer, a method for manufacturing the same, and an aerosol-generating device comprising the same.
- In recent years, there is an increasing demand for alternative smoking articles to overcome the general disadvantages of cigarettes. For example, there is an increasing demand for a device for generating an aerosol by heating a liquid aerosol-generating substrate, rather than a method of generating an aerosol by burning conventional cigarettes, and researches on this are being actively conducted.
- The aerosol-generating device using a method of heating a liquid aerosol-generating substrate comprises a wick-heater structure in which a wick for absorbing the liquid aerosol-generating substrate and a heater for heating the liquid are combined.
- The wick is generally made of a fiber bundle composed of a cotton or silica material. The wick-heater structure is manufactured by locating a heater in a pattern form made of a conductive metal on or just below the surface of the wick, and an aerosol-generating device using a method of heating a heater electrically to vaporize a liquid aerosol-generating substrate absorbed through the wick is used.
- However, as described above, in the case of the aerosol-generating device comprising a heater in a certain pattern form on the lower surface or just below the surface of the wick, local heating occurs only at a position corresponding to the pattern due to the limitation of the pattern size, so there is a non-heating area. Due to this, since local heating with a deviation for each area of the wick occurs, burnt taste or harmful substances due to the liquid carbonization phenomenon were concentrated in the pattern area, and thermal shrinkage or thermal expansion due to the difference in physical properties of the wick occurred, resulting in separation of the wick and the pattern.
- An attempt has been made to increase the amount of aerosol generated by generating heat in a wide area at low power density by using a mesh network in the wick instead of using the heater in a pattern form, but the liquid carbonization phenomenon due to instantaneous heating, which is a problem with the fiber-based wick itself, was still not solved, and there was a deviation in heating for each area as in the case of the heater in a conventional pattern form due to the mesh structure.
- In addition, as shown for example in PD2, an attempt was made to replace the entire wick with a bead structure comprising a conductive material instead of comprising the heater as a separate component, but there were problems in that the aerosol-generating area could not be predicted because the heating occurred randomly in the entire area of the wick structure, and local heating occurred because the inside of the wick was divided into a heated part and a non-heated part, and there were also difficulties in the design for configuring the current flow in one direction when configuring the terminal.
- Therefore, there is a need for research to solve the above-mentioned problems in which heating occurs locally only in a specific area of the wick or heating occurs randomly in an irregular area, in the aerosol-generating device.
-
- (Patent Document 1)
, entitled "E-vaping cartridge and device"Korean Laid-Open Patent Application No. 10-2018-0118124 - (Patent Document 2)
WO 2014/130692 A , entitled "Electronic smoking article". - In order to solve the above-mentioned problems, the present inventors intend to provide a planar heating element for generating an aerosol by generating an aerosol without deviation for each area due to heat generation on one surface of the wick, a method for manufacturing the same, and an aerosol-generating device comprising the same.
- According to a first aspect of the present invention,
there is provided a planar heating element for generating an aerosol, comprising a porous wick for absorbing a liquid aerosol-generating substrate; a conductive bead layer for heating the absorbed liquid aerosol-generating substrate; and a terminal part for delivering an electricity for heating to the conductive bead layer. - In one embodiment of the present invention, the conductive bead layer may be a layer having a plurality of conductive beads stacked on one surface of the porous wick.
- In one embodiment of the present invention, the conductive bead layer may be a planar heating layer for heating the conductive beads stacked on one surface of the porous wick by electricity delivered from the terminal part.
- In one embodiment of the present invention, the conductive beads may be selected from the group consisting of conductive metal beads, beads having a surface coated with a conductive material, and combinations thereof.
- In one embodiment of the present invention, the conductive beads may have an average diameter of 50 to 200 µm.
- In one embodiment of the present invention, the conductive bead layer may have an average thickness of 0.1 to 1.5 mm.
- In one embodiment of the present invention, the ratio (A/B) of the average thickness of the porous wick (A) to the conductive bead layer (B) may be 0.1 to 5.
- In one embodiment of the present invention, the porous wick is a structure comprising porous beads, and the porous beads may be selected from the group consisting of glass beads, ceramic beads, alumina beads, and combinations thereof.
- In one embodiment of the present invention, the terminal part may comprise a first terminal and a second terminal respectively located separately at both ends of the conductive bead layer.
- According to a second aspect of the present invention,
there is provided a method for manufacturing the planar heating element for generating an aerosol, comprising the steps of: (1) stacking conductive beads on one surface of a fired porous wick to form a conductive bead layer; (2) further firing the porous wick having the formed conductive bead layer; and (3) adhering a first terminal and a second terminal to both ends of the conductive bead layer, respectively. - According to a third aspect of the present invention,
there is provided a method for manufacturing the planar heating element for generating an aerosol, comprising the steps of: (a) firing a conductive bead assembly to form a conductive bead layer; (b) adhering the conductive bead layer to one surface of the fired porous wick and further firing them; and (c) adhering a first terminal and a second terminal to both ends of the conductive bead layer, respectively. - According to a fourth aspect of the present invention,
there is provided an aerosol-generating device comprising a liquid storage part for storing a liquid aerosol-generating substrate; an aerosol-generating part for heating the aerosol-generating substrate to generate an aerosol; and a mouthpiece for discharging the generated aerosol according to the user's puff, wherein the aerosol-generating part comprises the planar heating element for generating an aerosol. - The planar heating element for generating an aerosol and the aerosol-generating device according to the present invention have the effect of enhancing the atomization amount of the liquid aerosol-generating substrate by generating planar heat in a large area of one surface of the wick even at low power density, and preventing the liquid carbonization phenomenon due to instantaneous heating or local heating of high temperature by heating without deviation for each area.
- The method for manufacturing the planar heating element for generating an aerosol according to the present invention has the advantage that it is possible to flexibly change the shape of the conductive bead layer according to the various shapes of the porous wick, and thus various design modifications are easy.
-
-
Figure 1 shows (A) an actual photograph and (B) a schematic view of a conventional wick-heater structure comprising a heater in a pattern form. -
Figure 2 shows a schematic view of the planar heating element for generating an aerosol according to the present invention. -
Figure 3 shows a cross-sectional view of the planar heating element for generating an aerosol according to the present invention. - The terms and words as used in the present specification and claims should not be construed as limited to conventional or dictionary meanings, but should be construed as the meaning and concept consistent with the technical idea of the present invention based on the principle that the inventor can appropriately define the concept of the term to describe its own invention in the best way. Accordingly, the embodiments described in the present specification and the configurations shown in the drawings are only the most preferred embodiment of the present invention.
- In the drawings, the size of each component or a specific part constituting the component is exaggerated, omitted, or schematically illustrated for convenience and clarity of description. Thus, the size of each component does not fully reflect the actual size. If it is determined that the specific description of the related known functions or constitutions may unnecessarily obscure the gist of the present invention, the description thereof will be omitted.
- In a conventional aerosol-generating device that vaporizes a liquid aerosol-generating substrate to generate an aerosol, there were problems in that the heater located on the lower surface of the wick is not heated in an area corresponding to the entire surface to generate heat, but was divided into a heated part and a non-heated part due to the limitation of a pattern form and size to cause atomization, and the liquid was carbonized due to the local heating phenomenon to result in burnt taste or harmful substances.
- In order to solve the above-mentioned problems, the present inventors have introduced a planar heating element in which the entire conductive bead layer generates heat instead of local heating that occurs only in a specific area corresponding to the location of a heater in a pattern form by forming a conductive bead layer on one surface of a porous wick, and have led to providing a planar heating element for generating an aerosol by generating an aerosol through this, a method for manufacturing the same, and aerosol-generation comprising the same device.
- Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
- In the present specification, an "aerosol-generating substrate" is defined as a material capable of generating an aerosol. The aerosol-generating substrate may be a liquid composition, and specifically may include, but is not particularly limited to, a liquid composition based on nicotine, tobacco extract and/or various flavoring agents. In an embodiment, the aerosol-generating substrate may include at least one of propylene glycol and glycerin, and may further include at least one of ethylene glycol, dipropylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, and oleyl alcohol. The aerosol-generating substrate may further include various additives such as cinnamon and capsaicin. The aerosol-generating substrate may include a material in the form of a gel or a solid as well as a liquid material having high fluidity, and the compositional components included in the substrate may vary depending on embodiments and are not limited to a specific ratio.
- In the present specification, an "aerosol-generating device" is defined as a device that generates an aerosol using an aerosol-generating substrate for generating an aerosol that may be directly inhaled into the user's lungs through the user's mouth. For example, the aerosol-generating device may include, but is not particularly limited to, a liquid-type aerosol-generating device, a hybrid aerosol-generating device using a vaporizer and a cigarette together, and may further include various types of aerosol-generating devices.
- In the present specification, a "planar heating layer" is defined as a layer that uniformly generates heat without local deviation for each area on one surface of a certain structure.
- The present invention provides a planar heating element for generating an aerosol, comprising a
porous wick 10 for absorbing a liquid aerosol-generating substrate; aconductive bead layer 20 for heating the absorbed liquid aerosol-generating substrate; and aterminal part 30 for delivering an electricity for heating to the conductive bead layer. - The planar heating element for generating an aerosol comprises a
porous wick 10 for absorbing a liquid aerosol-generating substrate. Theporous wick 10 may be configured to serve to absorb the liquid aerosol-generatingsubstrate 40 from a liquid storage part and transfer it to theconductive bead layer 20 in which heat is generated. - The
porous wick 10 is a structure comprising a plurality of beads and, for example, may be, but is not particularly limited to, a body-centered cubic (BCC) or a face-centered cubic (FCC) sphere packing structure, and may have various packing structures. Theporous wick 10 may be a structure comprising porous beads, wherein the porous beads may be selected from the group consisting of glass beads, ceramic beads, alumina beads, and combinations thereof, and may preferably be glass beads, but is not particularly limited thereto as long as the structure comprises porous beads so that voids are formed in the structure and the liquid aerosol-generatingsubstrate 40 may move. Compared with the fiber-based wick, theporous wick 10 has an advantage that the carbonization phenomenon of the wick does not occur due to instantaneous local heating because it is composed of porous beads. - The shape of the
porous wick 10 is not particularly limited as long as it can easily absorb the liquid aerosol-generatingsubstrate 40 from the liquid storage part, and may be designed and implemented in various shapes such as, for example, an H-like shape, a U-like shape, or a ∩-like shape. - The planar heating element for generating an aerosol comprises a
conductive bead layer 20 for heating the absorbed liquid aerosol-generatingsubstrate 40. Theconductive bead layer 20 may be configured to serve to generate an aerosol by vaporizing the liquid aerosol-generatingsubstrate 40 transferred from theporous wick 10 by heating. - The
conductive bead layer 20 may be a layer having a plurality of conductive beads stacked on one surface of the porous wick. Theconductive bead layer 20 may be a layer formed by stacking conductive beads capable of electric heating when electricity is supplied on the entire lower surface of theporous wick 10 instead of the heater in a pattern form located on or just below the lower surface of the conventional porous wick. Specifically, theconductive bead layer 20 may be a layer formed by being stacked on one surface of theporous wick 10 so that electric current flowing between the conductive beads uniformly flows without deviation for each area when electricity is supplied from theterminal part 30. - In the present specification, a "one surface" of the porous wick may be defined as an area formed by continuously connecting from one terminal to the other terminal while the porous beads exposed to the outside and located at the outermost side of the porous wick are in direct contact with the conductive beads, and may include both flat and curved surfaces.
- The
conductive bead layer 20 may be a planar heating layer for heating the conductive beads stacked on one surface of theporous wick 10 by electricity delivered from theterminal part 30. Theconductive bead layer 20 has the effects of enhancing the amount of atomization by vaporizing the liquid aerosol-generatingsubstrate 40 in a large area through planar heating on one side of theporous wick 10 when compared to the case of applying the heater in a pattern form, while preventing the liquid carbonization phenomenon that may be generated by instantaneous local heating due to high temperature by enabling planar heating through a relatively low power density. - The conductive bead may be selected from the group consisting of a conductive metal bead, a bead having a surface coated with a conductive material, and a combination thereof, but is not particularly limited thereto as long as the bead includes a conductive metal or a conductive material capable of delivering electric current supplied from the
terminal par 30. Specifically, the conductive bead is selected from the group consisting of a ceramic bead, an alumina bead, a stainless steel bead, a zirconia bead, a silica bead, and a combination thereof, and, preferably, may be a ceramic bead, an alumina bead, or a stainless steel bead. - The average diameter of the conductive bead may be 30 µm or more, 35 µm or more, 40 µm or more, 45 µm or more, 50 µm or more, 55 µm or more, or 60 µm or more, and may be 200 µm or less, 190 µm or less, 185 µm or less, 180 µm or less, 175 µm or less, 170 µm or less, 165 µm or less, or 160 µm or less. When the average diameter of the conductive bead satisfies the above range, there is the effect of stacking the number of conductive bead capable of generating a planar heat enough to cause sufficient atomization on one surface having a limited area of the
porous wick 10 to vaporize the liquid aerosol-generating substrate, and it is preferable to use conductive beads classified within a range of a certain diameter through a mesh of a certain standard as the conductive bead. - The average thickness of the
conductive bead layer 30 formed by stacking the conductive beads may be 0.1 mm or more, 0.2 mm or more, 0.3 mm or more, 0.4 mm or more, 0.5 mm or more, 0.6 mm or more, or 0.7 mm or more, and may be 1.5 mm or less, 1.4 mm or less, 1.3 mm or less, or 1.2 mm or less. When the average thickness of theconductive bead layer 30 satisfies the above range, theconductive bead layer 20 having a thickness capable of generating heat enough to cause sufficient atomization of the liquid aerosol-generatingsubstrate 40 absorbed through theporous wick 10 may be formed. The thickness of theconductive bead layer 30 may be designed differently depending on the thickness of the molding mold when the bead layer is manufactured. - The ratio (A/B) of the average thickness of the porous wick 10 (A) to the conductive bead layer 30 (B) may be 0.1 or more, 0.5 or more, 1 or more, 1.5 or more, 2 or more, or 2.5 or more, and may be 5 or less, 4.5 or less, 4 or less, 3.5 or less, or 3 or less. When the ratio (A/B) is less than 1, there may be problems that the amount of liquid to be consumed for aerosolization in the wick itself is small when the heating layer is heated, and excessive heating occurs in the heating layer instantaneously, so that the liquid burns or aerosolization does not occur, and when the ratio (A/B) is more than 5, there are problems that an excessive amount of heat is required to heat the porous wick, and there is a limitation in raising the overall temperature of the wick above a certain temperature, so that the amount of aerosol generation is limited.
- The
porous wick 10 preferably has, but is not particularly limited to, a thickness capable of accommodating an amount of liquid sufficient to generate an aerosol when the planar heating layer is heated twice. - The planar heating element for generating an aerosol comprises a
terminal part 30 for delivering electricity for heating to theconductive bead layer 20. For example, theterminal part 30 may serve to supply electric current for electrically heating theconductive bead layer 20 by receiving electricity from the battery and delivering it to theconductive bead layer 20. - The
terminal part 30 may comprise a first terminal and a second terminal respectively located separately at both ends of theconductive bead layer 20. Since the first terminal and the second terminal do not occupy a large area in theconductive bead layer 20 and are disposed only in certain areas of both ends spaced apart from each other, there is an effect that planar heating may occur in the entire area of theconductive bead layer 20 except for these. - In the present specification, "both ends" of the conductive bead layer are defined as including both ends located at both ends in the long edge direction in the conductive bead layer formed on one surface of the porous wick.
- The first terminal and the second terminal may be disposed to be in close contact with both ends in the downward direction of the
conductive bead layer 20, respectively. The size of the first terminal and the second terminal of theterminal part 30 is not particularly limited, but it is preferable to minimize the size of the terminal within the range of the size capable of supplying electricity to theconductive bead layer 20 in order to sufficiently secure an area for generating planar heating. - The method for manufacturing the planar heating element for generating an aerosol comprises the steps of: (1) stacking conductive beads on one surface of a fired
porous wick 10 to form aconductive bead layer 20; (2) further firing theporous wick 10 having the formedconductive bead layer 20; and (3) adhering a first terminal and a second terminal to both ends of theconductive bead layer 20, respectively. - The shape of the fired
porous wick 10 is not particularly limited as long as it can easily absorb the liquid aerosol-generatingsubstrate 40 from the liquid storage part as described above. - The method for manufacturing the planar heating element for generating an aerosol comprises the step of (1) stacking conductive beads on one surface of a fired
porous wick 10 to form aconductive bead layer 20. Step (1) is a step of forming aconductive bead layer 20 by stacking conductive beads on the lower surface of a firedporous wick 10, and the shape of theconductive bead layer 20 is also may be formed corresponding to the shape of the lower surface of theporous wick 10. For example, when the lower surface of theporous wick 10 has a ∩-like shape, the shape of theconductive bead layer 20 may also have a ∩-like shape, and there is an advantage that various design modifications are possible with respect to the shapes of theporous wick 10 and theconductive bead layer 20 in terms of forming theconductive bead layer 20 on the already firedporous wick 10 as described above. Specifically, the shape of the conductive bead layer may be shaped identically with the lower surface of the porous wick, or may be shaped as a conductive bead layer having an uneven structure by thickening only the thickness of a specific area of the conductive bead layer. The average diameter and average thickness of the beads included in theconductive bead layer 20 preferably satisfy the above-described ranges. - The method of manufacturing the planar heating element for generating an aerosol comprises the step of (2) further firing the
porous wick 10 having the formedconductive bead layer 20. Step (2) may be a step of stacking conductive beads to form theconductive bead layer 20 on theporous wick 10, and then further firing them in a firing furnace at a certain temperature to strengthen the bond between theconductive bead layer 20 and theporous wick 10. - The method of manufacturing the planar heating element for generating an aerosol comprises the step of (3) adhering a first terminal and a second terminal to both ends of the
conductive bead layer 20, respectively. Step (3) may be a step of disposing the first terminal and the second terminal at both ends of theconductive bead layer 20 spaced apart from each other. It may be a step of disposing the first terminal and the second terminal in close contact with both ends of theconductive bead layer 20, and the terminal is not particularly limited as long as it is a conductive material capable of passing an electric current. In addition, step (3) may be a step of forming a terminal for supplying electricity by embedding a stud on theconductive bead layer 20. The stud has the effect of lowering the temperature at which the heat heated through the planar heating layer is transferred through the terminal. - In addition, the method for manufacturing the planar heating element for generating an aerosol comprises the steps of: (a) firing a conductive bead assembly to form a
conductive bead layer 20; (b) adhering theconductive bead layer 20 to one surface of the firedporous wick 10 and further firing them; and (c) adhering a first terminal and a second terminal to both ends of theconductive bead layer 20, respectively. - The method for manufacturing the planar heating element for generating an aerosol comprises the steps of (a) firing a conductive bead assembly to form a
conductive bead layer 20. Step (a) may be a step of firing the conductive bead assembly formed by packing a plurality of conductive beads in a firing furnace to form theconductive bead layer 20. The average diameter and average thickness of the beads included in theconductive bead layer 20 preferably satisfy the above-described ranges. - The method of manufacturing the planar heating element for generating an aerosol comprises the step of (b) adhering the
conductive bead layer 20 to one surface of the firedporous wick 10 and further firing them. Step (b) may be a step of adhering theconductive bead layer 20 formed by firing through step (a) to the lower surface of theporous wick 10, and forming a bonded structure of theporous bead layer 20 and theporous wick 10 through further firing. Through further firing, theporous bead layer 20 has an effect of strengthening the bond with theporous wick 10 while maintaining the existing shape. - The method of manufacturing the planar heating element for generating an aerosol comprises the step of (c) adhering a first terminal and a second terminal to both ends of the
conductive bead layer 20, respectively. The description of step (c) is the same as described above in step (3). - The aerosol-generating device comprises a liquid storage part for storing a liquid aerosol-generating
substrate 40; an aerosol-generating part for heating the aerosol-generatingsubstrate 40 to generate an aerosol; and a mouthpiece for discharging the generated aerosol according to the user's puff, wherein the aerosol-generating part comprises the planar heating element for generating an aerosol. - The aerosol-generating device comprises a liquid storage part for storing a liquid aerosol-generating
substrate 40. The liquid storage part may have a predetermined space to store a liquid aerosol-generatingsubstrate 40 therein, and store the liquid aerosol-generatingsubstrate 40 in the space. The liquid storage part may supply the stored liquid aerosol-generatingsubstrate 40 to theporous bead layer 20 through theporous wick 10, and store the liquid aerosol-generatingsubstrate 40 therein, and is not particularly limited in size and shape as long as it can store the liquid aerosol-generatingsubstrate 40 therein and easily supply it to theporous wick 10. - The aerosol-generating device comprises an aerosol-generating part for heating the aerosol-generating substrate to generate an aerosol. The aerosol-generating part comprises the planar heating element for generating an aerosol comprising the
conductive bead layer 20. Specific description of the planar heating element for generating an aerosol is the same as described above. - The aerosol-generating device comprises a mouthpiece for discharging the generated aerosol according to the user's puff, The mouthpiece may be a part in direct contact with the user's mouth in order to puff the aerosol generated from the aerosol-generating part. The mouthpiece may comprise an antibacterial material to suppress the generation of microorganisms due to contact with the mouth, and may comprise a flavoring element to add flavor. The mouthpiece is not particularly limited in size and shape as long as the aerosol generated through the aerosol-generating part can be easily delivered to the user.
-
- 10: Porous wick
- 20: Conductive bead layer
- 30: Terminal part
- 40: Liquid aerosol-generating substrate
Claims (12)
- A planar heating element for generating an aerosol, comprising:a porous wick (10) for absorbing a liquid aerosol-generating substrate;a conductive bead layer (20) for heating the absorbed liquid aerosol-generating substrate; anda terminal part (30) for delivering an electricity for heating to the conductive bead layer
- The planar heating element for generating an aerosol according to claim 1, wherein the conductive bead layer is a layer having a plurality of conductive beads stacked on one surface of the porous wick.
- The planar heating element for generating an aerosol according to claim 2, wherein the conductive bead layer is a planar heating layer for heating the conductive beads stacked on one surface of the porous wick by electricity delivered from the terminal part.
- The planar heating element for generating an aerosol according to claim 2, wherein the conductive beads are selected from the group consisting of conductive metal beads, beads having a surface coated with a conductive material, and combinations thereof.
- The planar heating element for generating an aerosol according to claim 2, wherein the conductive beads have an average diameter of 50 to 200 µm.
- The planar heating element for generating an aerosol according to claim 1, wherein the conductive bead layer has an average thickness of 0.1 to 1.5 mm.
- The planar heating element for generating an aerosol according to claim 1, wherein the ratio (A/B) of the average thickness of the porous wick (A) to the conductive bead layer (B) is 0.1 to 5.
- The planar heating element for generating an aerosol according to claim 1, wherein the porous wick is a structure comprising porous beads, and the porous beads are selected from the group consisting of glass beads, ceramic beads, alumina beads, and combinations thereof.
- The planar heating element for generating an aerosol according to claim 1, wherein the terminal part comprises a first terminal and a second terminal respectively located separately at both ends of the conductive bead layer.
- A method for manufacturing the planar heating element for generating an aerosol according to claim 1, comprising the steps of:(1) stacking conductive beads on one surface of a fired porous wick to form a conductive bead layer;(2) further firing the porous wick having the formed conductive bead layer; and(3) adhering a first terminal and a second terminal to both ends of the conductive bead layer, respectively.
- A method for manufacturing the planar heating element for generating an aerosol according to claim 1, comprising the steps of:(a) firing a conductive bead assembly to form a conductive bead layer;(b) adhering the conductive bead layer to one surface of a fired porous wick and further firing them; and(c) adhering a first terminal and a second terminal to both ends of the conductive bead layer, respectively.
- An aerosol-generating device comprising:a liquid storage part for storing a liquid aerosol-generating substrate;an aerosol-generating part for heating the aerosol-generating substrate to generate an aerosol; anda mouthpiece for discharging the generated aerosol according to the user's puff,wherein the aerosol-generating part comprises the planar heating element for generating an aerosol according to claim 1.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020210098478A KR102565234B1 (en) | 2021-07-27 | 2021-07-27 | Planar heating element for generating aerosol, method for manufacturing the same, and aerosol generating device including the same |
| PCT/KR2022/009393 WO2023008755A1 (en) | 2021-07-27 | 2022-06-30 | Planar heating element for generating aerosol, method for manufacturing same, and aerosol generation apparatus comprising same |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP4147590A1 EP4147590A1 (en) | 2023-03-15 |
| EP4147590A4 EP4147590A4 (en) | 2023-12-06 |
| EP4147590B1 true EP4147590B1 (en) | 2024-11-06 |
Family
ID=85087448
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP22777209.2A Active EP4147590B1 (en) | 2021-07-27 | 2022-06-30 | Planar heating element for generating aerosol, method for manufacturing same, and aerosol generation apparatus comprising same |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20240206541A1 (en) |
| EP (1) | EP4147590B1 (en) |
| JP (1) | JP7568739B2 (en) |
| KR (1) | KR102565234B1 (en) |
| CN (1) | CN115884693A (en) |
| WO (1) | WO2023008755A1 (en) |
Family Cites Families (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0214691U (en) * | 1988-07-08 | 1990-01-30 | ||
| KR20010022476A (en) | 1999-06-09 | 2001-03-15 | 엔도 마사루 | Ceramic heater and method of producing the same and electrically conductive paste for heating body |
| JP2013012424A (en) | 2011-06-30 | 2013-01-17 | Toray Ind Inc | Planar heating element |
| EP3473119A1 (en) * | 2012-02-22 | 2019-04-24 | Altria Client Services LLC | Electronic smoking article and improved heater element |
| KR20160040440A (en) * | 2013-02-22 | 2016-04-14 | 알트리아 클라이언트 서비시즈 엘엘씨 | Electronic smoking article |
| WO2014130695A1 (en) * | 2013-02-22 | 2014-08-28 | Altria Client Services Inc. | Electronic smoking article |
| CN104983079A (en) | 2015-07-30 | 2015-10-21 | 深圳市施美乐科技股份有限公司 | Ceramic heating-based intelligent temperature control electronic cigarette atomizing device and electronic cigarette |
| US10258087B2 (en) | 2016-03-10 | 2019-04-16 | Altria Client Services Llc | E-vaping cartridge and device |
| JP2019522965A (en) | 2016-06-20 | 2019-08-22 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | Vaporizer assembly for aerosol generation system |
| US10674765B2 (en) | 2017-03-29 | 2020-06-09 | Rai Strategic Holdings, Inc. | Aerosol delivery device with improved atomizer |
| CN112672656B (en) * | 2018-09-28 | 2024-08-23 | 菲利普莫里斯生产公司 | Heater assembly for aerosol-generating system |
| CN113287148A (en) | 2018-11-22 | 2021-08-20 | 普雷西恩私人有限公司 | System and method for identifying defined objects and alerting a user |
| WO2020138330A1 (en) | 2018-12-26 | 2020-07-02 | 京セラ株式会社 | Heater |
| GB2583057A (en) | 2019-01-30 | 2020-10-21 | Cambridge Consultants | Aerosol delivery devices |
| CN112089104A (en) * | 2019-06-17 | 2020-12-18 | 深圳市卓力能电子有限公司 | A manufacturing process of atomizing core and electronic atomizer |
| KR102421752B1 (en) * | 2019-12-18 | 2022-07-15 | 주식회사 케이티앤지 | Cartridge and aerosol generating device |
| CN114828672A (en) | 2019-12-19 | 2022-07-29 | 日本烟草国际股份有限公司 | Heating device |
| CN212520793U (en) | 2020-01-17 | 2021-02-12 | 深圳麦克韦尔科技有限公司 | Electronic atomization device and atomization assembly thereof |
| CN213281459U (en) * | 2020-06-23 | 2021-05-28 | 梅尔斯特(深圳)科技有限公司 | Bead blasting structure for heating non-burning smoke cartridge |
-
2021
- 2021-07-27 KR KR1020210098478A patent/KR102565234B1/en active Active
-
2022
- 2022-06-30 WO PCT/KR2022/009393 patent/WO2023008755A1/en not_active Ceased
- 2022-06-30 EP EP22777209.2A patent/EP4147590B1/en active Active
- 2022-06-30 CN CN202280004014.3A patent/CN115884693A/en active Pending
- 2022-06-30 JP JP2022560439A patent/JP7568739B2/en active Active
- 2022-06-30 US US17/919,864 patent/US20240206541A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| US20240206541A1 (en) | 2024-06-27 |
| CN115884693A (en) | 2023-03-31 |
| EP4147590A4 (en) | 2023-12-06 |
| JP7568739B2 (en) | 2024-10-16 |
| KR102565234B1 (en) | 2023-08-08 |
| KR20230016910A (en) | 2023-02-03 |
| JP2023538982A (en) | 2023-09-13 |
| EP4147590A1 (en) | 2023-03-15 |
| WO2023008755A1 (en) | 2023-02-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP3855964B1 (en) | Heater assembly for an aerosol-generating system | |
| CN111050577B (en) | Non-flammable tobacco vapor inserts and cartridges containing non-flammable tobacco vapor inserts | |
| CN104010529B (en) | Evaporator device | |
| EP3908134B1 (en) | Vaporizer and aerosol-generating device including the same | |
| CN107635419A (en) | Non-combustion smoking devices and components thereof | |
| JP2019531079A (en) | Incombustible smoking device and its elements | |
| EA023392B1 (en) | Electrically heated smoking system with internal or external heater | |
| EP3884788B1 (en) | Vaporizer and aerosol-generating apparatus comprising same | |
| JP2019502403A (en) | Incombustible smoking device and its elements | |
| CN108887756A (en) | Calandria, atomising device and electronic cigarette | |
| EP4147590B1 (en) | Planar heating element for generating aerosol, method for manufacturing same, and aerosol generation apparatus comprising same | |
| JP2024506154A (en) | Heating assembly and aerosol generation device including the same | |
| US20210030062A1 (en) | Aerosol Generating Article, An Aerosol Generating System And A Method For Generating A Flavoured Aerosol | |
| CN108887752A (en) | Calandria and atomising device and electronic cigarette | |
| US20230292830A1 (en) | Vaporization device using frustal porous vaporization media | |
| EP4151102B1 (en) | Wick-heater assembly and aerosol generation device comprising same | |
| CN209489492U (en) | Calandria and atomising device and electronic cigarette | |
| KR102892463B1 (en) | Heater assembly for aerosol generating systems | |
| RU2792962C2 (en) | Aerosol generating system, heating unit and cartridge for it, method of manufacturing heating unit for aerosol generating system. |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: UNKNOWN |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE |
|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
| 17P | Request for examination filed |
Effective date: 20221005 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: JUNG, JIN CHUL Inventor name: JEONG, JONG SEONG Inventor name: JEONG, MIN SEOK Inventor name: SEO, JANG WON Inventor name: BAE, HYUNG JIN Inventor name: GO, GYOUNG MIN Inventor name: JANG, CHUL HO |
|
| P01 | Opt-out of the competence of the unified patent court (upc) registered |
Effective date: 20230526 |
|
| A4 | Supplementary search report drawn up and despatched |
Effective date: 20231106 |
|
| RIC1 | Information provided on ipc code assigned before grant |
Ipc: A24F 40/10 20200101ALN20231030BHEP Ipc: A24F 40/46 20200101AFI20231030BHEP |
|
| GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: GRANT OF PATENT IS INTENDED |
|
| RIC1 | Information provided on ipc code assigned before grant |
Ipc: A24F 40/10 20200101ALN20240610BHEP Ipc: A24F 40/46 20200101AFI20240610BHEP |
|
| DAV | Request for validation of the european patent (deleted) | ||
| DAX | Request for extension of the european patent (deleted) | ||
| INTG | Intention to grant announced |
Effective date: 20240625 |
|
| GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
| GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE PATENT HAS BEEN GRANTED |
|
| AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D |
|
| REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP |
|
| REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 602022007559 Country of ref document: DE |
|
| REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D |
|
| REG | Reference to a national code |
Ref country code: LT Ref legal event code: MG9D |
|
| REG | Reference to a national code |
Ref country code: NL Ref legal event code: MP Effective date: 20241106 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: PT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20250306 Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20250306 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 Ref country code: NL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| REG | Reference to a national code |
Ref country code: AT Ref legal event code: MK05 Ref document number: 1738339 Country of ref document: AT Kind code of ref document: T Effective date: 20241106 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: BG Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: ES Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: NO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20250206 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LV Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20250207 Ref country code: AT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: PL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: FR Payment date: 20250321 Year of fee payment: 4 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: RS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20250206 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SM Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20250320 Year of fee payment: 4 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: EE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: RO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: CZ Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| REG | Reference to a national code |
Ref country code: DE Ref legal event code: R097 Ref document number: 602022007559 Country of ref document: DE |
|
| PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20241106 |
|
| PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
| 26N | No opposition filed |
Effective date: 20250807 |
|
| PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: IT Payment date: 20250630 Year of fee payment: 4 |