EP4027785A1 - Method of producing lyophilized cells - Google Patents
Method of producing lyophilized cellsInfo
- Publication number
- EP4027785A1 EP4027785A1 EP20785623.8A EP20785623A EP4027785A1 EP 4027785 A1 EP4027785 A1 EP 4027785A1 EP 20785623 A EP20785623 A EP 20785623A EP 4027785 A1 EP4027785 A1 EP 4027785A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cells
- population
- composition
- cell
- aqueous component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N2533/00—Supports or coatings for cell culture, characterised by material
- C12N2533/50—Proteins
- C12N2533/54—Collagen; Gelatin
Definitions
- the present disclosure provides a method of producing a population of lyophilized cells, comprising: (a) freezing a composition comprising a population of cells, an aqueous component, a polyol, a sugar, and a polysaccharide; and (b) removing at least 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells.
- the disclosure provides a method of producing a population of reconstituted viable cells, comprising: (a) freezing a composition comprising a population of cells, an aqueous component, a polyol, a sugar, and a polysaccharide; (b) removing at least 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells, and (c) resuspending the population of lyophilized cells in a reconstitution agent to form a reconstituted composition, wherein at least 1% of the cells are viable.
- Cellular therapy also referred to as also live cell therapy, cellular suspensions, glandular therapy, stem and embryonic cell therapy, refers to various procedures in which processed tissue from cell culture, embryos, fetuses or organs, is injected, infused or administered by other parenteral routes, or taken orally, nasally or by inhalation for the treatment of a condition or disease.
- Cellular therapy products also known as cell based medicinal products (CBMPs, include cellular immunotherapies, cancer vaccines, and other types of both autologous and allogeneic cells for certain therapeutic indications, including hematopoietic stem cells and adult and embryonic stem cells.
- Cell therapies are able to sense diverse signals, move to specific parts of the body, gather inputs from their environment and execute appropriate responses.
- CTPs can be classified according to their therapeutic indication, cell type (most common) or technology used to prepare them. Classifications include (i) somatic cell technologies (Weissman, I. L., Science 287, 1442- 1446 (2000).), (ii) Cell immortalisation techniques (Pollock, K. et aI., Ecr. Neurol. 199, 143-155 (2006); Carter, M. & Shieh, J. Chapter 14 - Cell Culture Techniques in Guide to Research Techniques in Neuroscience (Second Edition) (eds. Carter, M.
- CTPs In order to bring CTPs to market, the CTPs must be produced on a larger scale than in the laboratory. In some instances, the cells must be transported and stored for long periods of time. Current storage techniques include cryopreservation, chilled storage, and ambient temperature pausing.
- cryopreservation chemical and metabolic processes inside the cells are stopped by freezing the intracellular water. While the post-thaw viability of the cells is cell line dependent, usually the cryopreservation is considered to be successful when more than 90% of the cells survive the procedure. See, e.g., Jesson, H. E., et al, Chapter 11 - Storage and Delivery of Stem Cells for Cellular Therapies in Stem Cell Manufacturing (eds. Cabral, J. M. S., Lobato de Silva, C., Chase, L. G. & Margarida Diogo, M.) 233-264 (Elsevier, 2016).
- Complicated thawing processes can result in inconsistencies and variability in the quality of the final product. See, e.g., Zhang, M., et al, Biochimica et Biophysica Acta (BBA) - Biomembranes 1858: 1400-1409 (2016), and Campbell, A. et al. Concise Review: Process Development Considerations for Cell Therapy. Stem Cells Transl Med 4: 1155-1163 (2015). Further potential problems associated with cryopreservation include the risk of container integrity breach, increasing the risk of insterility and raising patient safety concerns. Additionally, the quality of the cells usually after thawing has to be verified due to inconsistencies raised in the thawing process.
- cryoprotective agents can be imperative for cell survival.
- Dimethylsulfoxide (DMSO) is commonly used, which is present in most CTP formulations at concentrations of 2-10%.
- DMSO is an often used cry opreserving agent, concerns regarding its toxicity exists since often CTPs are administered to more delicate parts of the body. This is especially true for CTPs administered to the central nervous system.
- cryoprotectants such as glycerol and several sugars have also been tested, but none appear to work as well as DMSO.
- a possible reason for sugars not being as successful cryoprotectants is that sugars do not pass the cell membrane, in contrast to DMSO and glycerol. See, e.g., Jesson, H. E., 2016, supra and Zhang, M., 2015, supra.
- Cryopreservation e.g., preservation in liquid nitrogen or in frozen state below about -20°C
- cryopreservation brings many logistical and supply chain challenges when shipping the therapeutics across the world.
- chilled storage i.e., have the cells preserved at 2-8°C.
- human mesenchymal stem cells hMSCs
- hMSCs human mesenchymal stem cells
- ambient temperature pausing storage at ambient temperature, i.e., ambient temperature pausing, has been used in limited circumstanced.
- Two main techniques are used for pausing the cells at ambient temperature: alginate gel entrapment and enclosure in hermetic culture chambers. These systems are meant to protect the cells from cold-induced stress and mild hypoxia, which is employed to stop the cells in a pre-mitosis phase where they are not actively dividing. Jesson, 2016, supra.
- ambient temperature pausing is appropriate only for temporary storage.
- Example of possible usage of such condition is pooling of cells during the production process, e.g. after harvest, when the cells are waiting for down-stream processing for instance.
- One main challenge associated with ambient temperature pausing is that the principle has not yet been proven the on industrial scale.
- the present disclosure is directed to a method of lyophilizing a population of cells, wherein the cells are stable, and can remain viable at increased temperatures.
- the disclosure provide a method of producing a population of lyophilized cells, comprising: (a) freezing a composition comprising a population of cells, an aqueous component, a polyol, a sugar, and a polysaccharide; and (b) removing at least about 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells.
- the disclosure provides a method of producing a population of reconstituted viable cells, comprising: (a) freezing a composition comprising a population of cells, an aqueous component, a polyol, a sugar, and a polysaccharide; (b) removing at least about 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells, and (c) resuspending the population of lyophilized cells in a reconstitution agent to form a reconstituted composition, wherein at least about 1% of the cells are viable.
- the composition of (a) further comprises a hydrogel.
- the hydrogel is a biocompatible hydrogel.
- the hydrogel is a hyaluronan gel, alginate gel, agarose gel, collagen gel or combination of thereof.
- the population of cells in (a) is suspended in the hydrogel.
- the freezing of (a) is performed either in suspension or attached in a container. In some embodiments, the freezing of (a) is performed with the population of cells suspended in a hydrogel. In some embodiments, the lyophilization is performed in a container with or without collagen coating. In some embodiments, the container is a glass or plastic container without or without membrane for cell attachment or growth.
- the population of cells of (a) is about 1 x 10 4 cells per mL to 1 x 10 6 cells per mL. In some embodiments, the population of cells of (a) is about 1 x 10 5 cells per mL to 4 x 10 5 cells per mL. In some embodiments, the population of cells of (a) is about 2 x 10 5 cells per mL to 2.5 x 10 5 cells per mL.
- the sugar is a disaccharide.
- the disaccharide is selected from the group consisting of maltose, lactose, sucrose, lactulose, trehalose, cellobiose, isomaltose, melibiose, and gentiobiose.
- the disaccharide has a Ci-Ci glycosidic linkage.
- the sugar is trehalose.
- the population of cells is isolated and resuspended in a poration solution.
- the poration solution comprises sugar and water.
- the sugar in the poration solution is about 0.1 M to about 1.0M.
- the poration solution comprises trehalose and water.
- the trehalose in the poration solution is about 0.1 M to about 1.0M.
- the trehalose in the poration solution is about 0.2 M to about 0.6 M.
- the trehalose in the poration solution is about 0.4 M.
- the polyol is selected from glycerol, propylene glycol and ethylene glycol. In some embodiments, the polyol is about 0.05 M to about 5 M.
- the polyol is about 0.1 M to about 3 M. In some embodiments, the polyol is about 0.5 M to about 2 M. In some embodiments, the polyol is about 1 M to about 1.5 M.
- the polyol is glycerol. In some embodiments, the glycerol is about 0.01 M to about 10 M in the composition. In some embodiments, the glycerol is about 0.05 M to about 5 M. In some embodiments, the glycerol is about 0.1 M to about 3 M. In some embodiments, the glycerol is about 0.5 M to about 2 M. In some embodiments, the glycerol is about 1 M to about 1.5 M.
- the polysaccharide is about 1 mg/mL to about 25 mg/mL. In some embodiments, the polysaccharide is about 5 mg/mL to about 15 mg/mL. In some embodiments, the polysaccharide is about 10 mg/mL. In some embodiments, the polysaccharide is a polyglucan. In some embodiments, the polyglucan is a dextran. In some embodiments, the dextran has a molecular weight of about 10,000 Da to about 60,000 Da. In some embodiments, the dextran has a molecular weight of about 30,000 Da to about 50,000 Da. In some embodiments, the dextran has a molecular weight of about 40,000 Da.
- the composition of (a) is free of DMSO.
- the composition comprising the population of cells in (a) comprises thiobarbituric acid, polyvinylpyrrolidone, polyoxyethylene stearyl ether, polyethylene glycol, cyclodextrin, hydroxy ethyl starch, or combinations thereof.
- the reconstitution agent comprises polyvinylpyrrolidone, trehalose, sucrose, glucose or combinations thereof. In some embodiments, the reconstitution agent comprises polyvinylpyrrolidone. In some embodiments, the reconstitution agent comprises a phosphate buffer solution. In some embodiments, the reconstitution agent comprises water for injection.
- the composition is an isotonic solution. In some embodiments, the composition is a hypotonic solution. In some embodiments, the composition is a hypertonic solution.
- the cell is a mammalian cell. In some embodiments, the cell is a stem cell. In some embodiments, the cell is a pluripotent stem cell, an embryonic stem cell, a mesenchymal stem cell, or a hematopoietic stem cell. In some embodiments, the cell is a mesenchymal stem cell. In some embodiments, the cell is an induced pluripotent stem cell. In some embodiments, the population of cells are neuroblastoma cells. In some embodiments, the neuroblastoma cells are SK-N-AS cells.
- the aqueous component comprises buffer.
- the buffer comprises phosphate buffer, Tris buffer, acetate buffer, bicarbonate buffer, histidine buffer, citrate buffer or combinations thereof.
- the aqueous component comprises cell culture medium. In some embodiments, the cell culture medium is free of serum.
- the removing the aqueous component comprises lowering pressure, applying heat, or both, to the frozen composition to remove the aqueous component.
- the removing the aqueous component comprises a primary drying step and a secondary drying step.
- the removing the aqueous component comprises greater than two drying steps.
- the primary drying step comprises lowering pressure to remove the aqueous component.
- the secondary drying step comprises applying heat to remove the aqueous component.
- the freezing occurs at between about -10 °C to about -100 °C. In some embodiments, the freezing occurs at between about -20 °C to about -90 °C. In some embodiments, the freezing occurs at between about -40 °C to about -60 °C. In some embodiments, the freezing of (a) lowers the temperature of the composition to about -50 °C. In some embodiments, the freezing of (a) lowers the temperature of the composition to about -50 °C, the aqueous component is removed at a pressure of a chamber pressure of about 20 mTorr to about 40 mTorr.
- the resuspending the lyophibzed cell occurs greater than two hours after the removing the aqueous component. In some embodiments, the resuspending the lyophibzed cells occurs greater than one day after the removing the aqueous component. In some embodiments, the resuspending the lyophibzed cells occurs greater than one week after the removing the aqueous component. In some embodiments, the resuspending the lyophibzed cells occurs greater than one month after the removing the aqueous component. In some embodiments, the lyophibzed cells are stored below about -20 °C prior to the resuspending.
- the lyophibzed cells are stored at about -20 °C to about 30 °C prior to the resuspending. In some embodiments, the lyophibzed cells are stored at about 4 °C to about 28 °C prior to the resuspending. In some embodiments, the lyophibzed cells are stored at about 10 °C to about 27 °C prior to the resuspending. In some embodiments, the lyophibzed cells are stored at about 15 °C to about 26 °C prior to the resuspending. In some embodiments, the lyophilized cells are stored at about 20 °C to about 25 °C prior to the resuspending.
- the lyophilized cells are stored at about 0 °C to about 8 °C prior to the resuspending. In some embodiments, the lyophilized cells are stored at greater than about -20 °C for greater than 2 days prior to the resuspending. In some embodiments, the lyophilized cells are stored at about 20 °C to about 25 °C for greater than 1 week prior to the resuspending. In some embodiments, the lyophilized cells are stored at about 2 °C to about 8 °C for greater than 1 week prior to the resuspending.
- At least about 20% of the cells in the reconstituted composition are viable. In some embodiments, at least about 30% of the cells in the reconstituted composition are viable. In some embodiments, at least about 40% of the cells in the reconstituted composition are viable. In some embodiments, at least about 50% of the cells in the reconstituted composition attach as measured by ALAMARBLUE® test.
- the disclosure provides a composition comprising a population of cells, an aqueous component, a polyol, a sugar, and polysaccharide, wherein the composition is less than about 10% (vol/vol) water, and wherein the population of cells can be resuspended, wherein at least about 1% the cells in the population of cells are viable when resuspended.
- the disclosure provides a composition comprising a population of cells, an aqueous component, glycerol, trehalose, and polysaccharide, wherein the composition is less than about 10% (vol/vol) water, and wherein the population of cells can be resuspended, wherein at least about 1% the cells in the population of cells are viable when resuspended.
- the disclosure provides a composition comprising a population of cells, an aqueous component, about 0.5 M to about 2 M polyol, about 0.2 M to about 0.6 M sugar, and about 2 mg/mL to about 20 mg/mL polysaccharide, wherein the population of cells is about 2 xlO 5 cell/cm 2 to about 3 x 10 5 cells/cm 2 .
- the disclosure provides a composition comprising a population of cells, an aqueous component, about 0.5 M to about 2 M glycerol, about 0.2 M to about 0.6 M trehalose, and about 2 mg/mL to about 20 mg/mL polysaccharide, wherein the population of cells are about 2 xlO 5 cell/cm 2 to about 3 x 10 5 cells/cm 2 .
- the aqueous component in the population of lyophilized cells is less than about 5% w/w.
- the disclosure provides a method of lyophilizing a population of cells, comprising: (a) freezing a composition comprising the population of cells, an aqueous component, about 0.5 M to about 2 M glycerol, about 0.2 M to about 0.6 M trehalose, and about 2 mg/mL to about 20 mg/mL polysaccharide, wherein the freezing occurs below about -30 °C; and (b) removing the aqueous component from the frozen composition to produce a population of lyophilized cells, wherein the aqueous component in the population of lyophilized cells is less than about 5% w/w.
- the composition of (a) further comprises a hydrogel.
- the hydrogel is a hyaluronan gel, alginate gel or collagen gel.
- the population of cells in (a) is suspended in the hydrogel.
- the disclosure provides a method of producing viable population of cells, comprising: (a) freezing a composition comprising the population of cells, an aqueous component, about 0.5 M to about 2 M polyol, about 0.2 M to about 0.6 M sugar, and about 2 mg/mL to about 20 mg/mL polysaccharide, wherein the freezing occurs below about -30 °C; (b) removing the aqueous component from the frozen composition to produce a population of lyophilized cells, wherein the aqueous component in the population of lyophilized cells is less than about 5% w/w; and (c) resuspending the population of lyophilized cells in a reconstitution agent to form a reconstituted composition, wherein at least about 5% of the cells in the reconstituted composition are viable.
- the disclosure provides a method of producing viable population of cells, comprising: (a) freezing a composition comprising the population of cells, an aqueous component, about 0.5 M to about 2 M glycerol, about 0.2 M to about 0.6 M trehalose, and about 2 mg/mL to about 20 mg/mL polysaccharide, wherein the freezing occurs below about -30 °C; (b) removing the aqueous component from the frozen composition to produce a population of lyophilized cells, wherein the aqueous component in the population of lyophilized cells is less than about 5% w/w; and (c) resuspending the population of lyophilized cells in a reconstitution agent to form a reconstituted composition, wherein at least about 5% of the cells in the reconstituted composition are viable.
- the composition of (a) further comprises a hydrogel.
- the hydrogel is a hyaluronan gel, alginate gel, agarose, or collagen gel.
- the population of cells in (a) is suspended in the hydrogel.
- the disclosure provides a method of producing a population of lyophilized cells, comprising: (a) freezing a composition comprising a population of cells and an aqueous component in a hydrogel matrix; and (b) removing at least about 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells.
- the disclosure provides a method of producing a population of reconstituted viable cells, comprising: (a) freezing a composition comprising a population of cells and an aqueous component in a hydrogel matrix; (b) removing at least about 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells, and (c) resuspending the population of lyophilized cells in a reconstitution agent to form a reconstituted composition, wherein at least about 1% of the cells are viable.
- the hydrogel is a biocompatible hydrogel.
- the hydrogel is ahyaluronan gel, alginate gel, agarose gel, or collagen gel.
- the population of cells in (a) is suspended in the hydrogel.
- the composition further comprises a polyol, a sugar, a polysaccharide, or combinations thereof.
- the population of cells of (a) is about 1 x 10 4 cells per mL to 1 x 10 6 cells per mL.
- the sugar is a disaccharide.
- the disaccharide is selected from the group consisting of maltose, lactose, sucrose, lactulose, trehalose, cellobiose, isomaltose, melibiose, and gentiobiose.
- the sugar is trehalose.
- the polyol is selected from glycerol, propylene glycol and ethylene glycol. In some embodiments, the polyol is about 0.05 M to about 5 M. In some embodiments, the polyol is glycerol. In some embodiments, the glycerol is about 0.01 M to about 10 M in the composition. In some embodiments, the polysaccharide is about 1 mg/mL to about 25 mg/mL. In some embodiments, the polysaccharide is a polyglucan. In some embodiments, the polyglucan is a dextran. In some embodiments, the dextran has a molecular weight of about 10,000 Da to about 60,000 Da. In some embodiments, the composition of (a) is free of DMSO.
- FIG. 1 outlines three possible steps to eliminate the solvent in a formulation by sublimation in the lyophilization process.
- Tg’ is the glass transition temperature.
- Teu is the eutectic melting temperature.
- FIG. 2 demonstrates the outcome when (A) the product temperature during drying is below Tg’ (Visually ongoing lyophilization cake) and (B) the product temperature during drying is exceeds Tg’ (Collapsed lyophilization cake).
- FIG. 3 provides an outline of the experiments described herein.
- FIG. 4A represents a calibration curve for ALAMARBLUE® assay. Measurements were done in 6 replicates.
- FIG. 4B represents a growth curve of SK-N-AS cell line at different plating concentrations over 7 days. Measurements were done in 6 replicates.
- FIG. 5 Cell viability after freeze thawing, measured with ALAMARBLUE® metabolic assay. Results are presented as percentage of calculated cell density, relative to control - untreated cells, representing 100%. Each condition was measured in 6 replicates.
- FIG. 6 Cell viability after freeze thawing, measured with NucleoCounter, using DAPI and acridine orange staining. Each condition (formulation) was measured in 6 replicates.
- FIG. 7A Cell densities of plated cells compared to control - untreated cells, which did not undergo freeze thawing and were directly plated after harvesting from the flask. Each condition was measured in 6 replicates.
- FIG. 7B Optimization of polyol propylene glycol concentration. Viability was measured with ALAMARBLUE®. Each condition was measured in 6 replicates.
- FIG. 8A Comparison of glycerol formulation in medium with current standard formulation for CTP cryopreservation - DMSO (5%), which has repeatedly delivered viabilities of above 80% (unpublished). DMSO (5%) was dissolved in medium. Each condition was measure in 5 replicates.
- FIG. 8B Comparison of glycerol formulation in medium with current standard formulation for CTP cryopreservation - DMSO (5%), which has repeatedly delivered viabilities of above 80% (unpublished). DMSO (5%) was dissolved in medium. Each condition was measure in 5 replicates.
- FIG.9 Glycerol-trehalose formulations in hypertonic (FIG.9A) and isotonic (FIG.9B) conditions. Iso- and hypertonicity was achieved by varying the concentration of PBS in which the trehalose was dissolved. Conditions were measured in 6 replicates.
- FIG. 10 represents data on the effect of tonicity of trehalose solutions. Glycerol with high trehalose concentration was worse than glycerol alone (FIG 10A). When trehalose concentration was decreased so the conditions were close to isotonic, cell density increased (FIG. 10B).
- FIG. IOC Hypertonic vs isotonic trehalose and DMSO solution were comparable. Both conditions were measured in 6 replicates.
- FIG. 11 Negative impact of decreased concentration of PBS on cell post freeze-thaw viability in propylene glycol and ethylene glycol. All conditions were measured in 6 replicates.
- FIG. 12 Freeze thawing with supplements from cell medium. Cell densities of plated cells after freeze-thawing in formulations with propylene glycol (PG) and medium supplements. Cells were incubated overnight before the measurement. Samples were in six replicates per condition.
- PG propylene glycol
- FIG. 13A Cell survival of thermal treatment for introduction of trehalose into cells.
- FIG. 13B Survival of freeze-thaw process after thermal treatment. All the results are presented as percentage of cell densities of treated cells relative to freshly harvested cells.
- FIG. 14 represents the results of collagen coating of glass vials with two protocols (A and B). Microscope pictures (5x magnification) of 2D attached cells on collagen coated vials after 1 day of incubation.
- FIG. 14A Vial was coated with collagen according to protocol A.
- FIG 14B Vials were coated according to protocol B.
- FIG. 15 Microscope pictures (5x magnification) of 3D cell cultures in hydrogels in Transwell® inserts.
- FIG. 16 ALAMARBLUE® for cell viability and 3D cell growth in hydrogel scaffold of Hyaluronic acid (HA) and HYSTEM-HP® inserts with cells and a blank control - hydrogel scaffold without cells.
- Cells were incubated with ALAMARBLUE® reagent for 24h. Fluorescence was measured after 4h and 24h of incubation. Samples were measured in duplicates.
- FIG. 17 Microscope pictures (5x magnification) of 3D cell growth inside HYSTEM® and HYSTEM-C® hydrogel scaffolds at initial (FIG17A and FIG17C), and after 14 days (FIG17B and FIG17C), respectively.
- FIG. 18A Attached 2D cultured cells after FT in cryopreservative solution.
- FIG. 18B Cell density of plated and attached cells after FT. Density was measured after one day of incubation.
- Cryopreservative solution includes 1M glycerol and 0.1M trehalose in PBS, concentration of dextran was of 10 mg/mL. Samples included minimum of 3 replicates.
- FIG. 19 ALAMARBLUE® assay results of before and after FT measurements. Label “*” marks the post thaw results, that were found to be statistically different than the result of blank measurement. Two-tailed t-test assuming unequal variances was used to determine significance.
- FIG. 20 shows an exemplary process for isolation and preparations of cells for allogenic cell therapy from Farid, S. S. & Jenkins, M. J. Chapter 44 - Bioprocesses for Cell Therapies in Biopharmaceutical Processing (eds. Jagschies, G., Lindskog, E., Lacki. K. & Galliher, P.) 899- 930 (Elsevier, 2018).
- FIG. 21 Suspended cell formulations with cryopreservants after lyophilization process. 2R vials were used and fill volume was 1 mL.
- FIG. 22 shows collapsed lyophilization cake of 2D attached cells on collagen coated vials with formulations containing (A) 1M glycerol + 0.1M trehalose + 10 mg/mL dextran, and (B) 1M glycerol + 0.4 M Trehalose + 10 mg/mL dextran.
- FIG. 23 shows the cell survivability of the lyophilized formulations of FIG. 22.
- FIG. 24 shows lyophilization of formulations with suspended population of cells in (A) hyaluronic acid (15 mg/mL), (B) 1M glycerol + 0.1M trehalose + 10 mg/mL dextran, (C) 1M glycerol + 0.4 M trehalose, and (D) 1M glycerol + 0.4M trehalose + 10 mg/mL dextran.
- FIG. 25 shows the cell survivability of the lyophilized formulations of FIG. 24.
- FIG. 26 shows (A) hydrogels before lyophilization (B) hydrogel after lyophilization with I: HyStem-HP without cryoprotectants.
- II HyStem-HP with 1M glycerol and 0.1M trehalose.
- Ill HyStem-HP with 1M glycerol, 0.1M trehalose and 10 mg/mL of dextran.
- FIG. 27 shows visually ongoing lyophilization cake of 3D cell culture formulations in hydrogels (A) HyStem and (B) HyStem-C without any cryoprotectants.
- FIG. 28 shows the cell survivability of the lyophilized formulations of FIG. 27 in HyStem and HyStem-C without any cryoprotectants.
- the present disclosure relates lyophilization of cells that remain viable after reconstitution.
- a” or “an” may mean one or more.
- the words “a” or “an” when used in conjunction with the word “comprising,” the words “a” or “an” may mean one or more than one.
- “another” or “a further” may mean at least a second or more.
- the term “about” is used to indicate that a value includes the inherent variation of error for the method/device being employed to determine the value, or the variation that exists among the study subjects.
- the term “about” is meant to encompass approximately or less than 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19% or 20% variability, depending on the situation.
- the terms “comprising” (and any variant or form of comprising, such as “comprise” and “comprises”), “having” (and any variant or form of having, such as “have” and “has”), “including” (and any variant or form of including, such as “includes” and “include”) or “containing” (and any variant or form of containing, such as “contains” and “contain”) are inclusive or open-ended and do not exclude additional, unrecited, elements or method steps. It is contemplated that any embodiment discussed in this specification can be implemented with respect to any method, system, host cells, temperatures, and/or composition of the present disclosure. Furthermore, compositions, systems, host cells, and/or temperatures of the present disclosure can be used to achieve methods and proteins of the present disclosure.
- between is a range inclusive of the ends of the range.
- a number between x and y explicitly includes the numbers x and y, and any numbers that fall within x andy.
- the most conventional method for long-term storage of cells is cryopreservation, with its accompanying drawbacks. Many of these drawbacks can be eliminated if the cells can be dried and stored at ambient or refrigerated conditions like other biological drug products.
- the present disclosure provides methods for producing lyophilized cells that can be stored for a period of time, e.g., at refrigerated temperatures or above.
- the disclosure provides a method of producing a population of lyophilized cells, comprising: (a) freezing a composition comprising a population of cells, an aqueous component, a polyol, a sugar, and a polysaccharide; and (b) removing at least about 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells.
- the disclosure provides a method of producing a population of reconstituted viable cells, comprising: (a) freezing a composition comprising a population of cells, an aqueous component, a polyol, a sugar, and a polysaccharide; (b) removing at least about 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells, and (c) resuspending the population of lyophilized cells in a reconstitution agent to form a reconstituted composition, wherein at least about 1% of the cells are viable.
- the disclosure provides a composition comprising a population of cells, an aqueous component, a polyol, a sugar, and polysaccharide, wherein the composition is less than about 10% (vol/vol) water, and wherein the population of cells can be resuspended, wherein at least about 1% the cells in the population of cells are viable when resuspended.
- the disclosure provides a composition comprising a population of cells, an aqueous component, glycerol, trehalose, and polysaccharide, wherein the composition is less than about 10% (vol/vol) water, and wherein the population of cells can be resuspended, wherein at least about 1% the cells in the population of cells are viable when resuspended.
- the disclosure provides a composition comprising a population of cells, an aqueous component, about 0.5 M to about 2 M polyol, about 0.2 M to about 0.6 M sugar, and about 2 mg/mL to about 20 mg/mL polysaccharide, wherein the population of cells is about 2 xlO 5 cell/cm 2 to about 3 x 10 5 cells/cm 2 .
- the disclosure provides a composition comprising a population of cells, an aqueous component, about 0.5 M to about 2 M glycerol, about 0.2 M to about 0.6 M trehalose, and about 2 mg/mL to about 20 mg/mL polysaccharide, wherein the population of cells are about 2 xlO 5 cell/cm 2 to about 3 x 10 5 cells/cm 2 .
- the disclosure provides a method of lyophilizing a population of cells, comprising: (a) freezing a composition comprising the population of cells, an aqueous component, about 0.5 M to about 2 M glycerol, about 0.2 M to about 0.6 M trehalose, and about 2 mg/mL to about 20 mg/mL polysaccharide, wherein the freezing occurs below about -30 °C; and (b) removing the aqueous component from the frozen composition to produce a population of lyophilized cells, wherein the aqueous component in the population of lyophilized cells is less than about 5% w/w.
- the disclosure provides a method of producing viable population of cells, comprising: (a) freezing a composition comprising the population of cells, an aqueous component, about 0.5 M to about 2 M polyol, about 0.2 M to about 0.6 M sugar, and about 2 mg/mL to about 20 mg/mL polysaccharide, wherein the freezing occurs below about -30 °C; (b) removing the aqueous component from the frozen composition to produce a population of lyophilized cells, wherein the aqueous component in the population of lyophilized cells is less than about 5% w/w; and (c) resuspending the population of lyophilized cells in a reconstitution agent to form a reconstituted composition, wherein at least about 1% of the cells in the reconstituted composition are viable.
- the disclosure provides a method of producing viable population of cells, comprising: (a) freezing a composition comprising the population of cells, an aqueous component, about 0.5 M to about 2 M glycerol, about 0.2 M to about 0.6 M trehalose, and about 2 mg/mL to about 20 mg/mL polysaccharide, wherein the freezing occurs below about -30 °C; (b) removing the aqueous component from the frozen composition to produce a population of lyophilized cells, wherein the aqueous component in the population of lyophilized cells is less than about 5% w/w; and (c) resuspending the population of lyophilized cells in a reconstitution agent to form a reconstituted composition, wherein at least about 1% of the cells in the reconstituted composition are viable.
- the present disclosure provides methods of producing lyophilized cells for cell therapy.
- An exemplary process for preparation of cells for cell therapy includes the process for allogenic cell therapy is illustrated in FIG. 20.
- Allogenic cell therapy includes cell isolation from an eligible donor (e.g., a non-patient donor); cell expansion; quality control; cryopreservation and distribution; cell thawing and repeated quality control; and then introducing the cells to the patient.
- the present disclosure is directed to a process wherein the cells are lyophilized.
- the present disclosure is directed to a process wherein the cells can be distributed and/or stored at room temperature.
- the present disclosure is directed to a process wherein the cells can be reconstituted and become viable. In some embodiments, the present disclosure is directed to a process wherein the cells are reconstituted and the need to conduct quality control assays on the cells is minimized or eliminated before introducing the cells to a patient. In some embodiments, the disclosure is directed to a method of isolating a cell from an eligible donor (e.g., a non-patient donor); performing cell expansion; lyophilizing the cells, reconstituting the cells, and then introducing the cells to a patient.
- an eligible donor e.g., a non-patient donor
- “Lyophilization” also termed “freeze-drying” and “cryodesiccation” and variants thereof broadly refers to freezing a substance and then reducing the concentration of one of the solutes, typically water, by sublimation and desorption (i.e., “drying”).
- the freezing is the transition of the substance, e.g., a composition comprising one or more components, from liquid state to solid state.
- the drying comprises applying vacuum to the frozen substance, e.g., frozen composition.
- the drying comprises lowering pressure, applying a vacuum, or both, to the frozen composition.
- Lyophilization can be used for drying of thermally labile compounds, such as microorganisms and proteins. Instead of using evaporation mechanism of solvent elimination, which is common with small molecules, it employs sublimation. It mainly consists of three process steps: freezing, primary drying and secondary drying. Lyophilization is accomplished by placing the composition to be lyophilized in a lyophilization chamber, where the freezing, drying and ultimately stoppering under inert atmosphere takes place. During drying, water vapor passes through a connecting duct into a condenser. The temperature in the condenser is lower than the temperature of the lyophilization chamber such that the water vapor turns into ice.
- Freezing can have a large impact on the rate and homogeneity of drying. Freezing of the solvent can be subdivided into cooling, phase change and solidification. Formulation does not freeze at the equilibrium freezing temperature, but at a lower one. This is either because no ice crystal nuclei are yet formed in the solution, or because there are appreciable temperature differences within the system.
- the degree at which the phase change occurs, starting with primary and then secondary nucleation, is called the degree of supercooling.
- Primary nucleation is defined as the appearance of the first ice nucleus, while secondary nucleation is characterized by formation of additional nucleation sites. After phase change stage, the solidification starts. Here the ice crystals start growing and the amount of liquid water phase is reduced, leading to increasing solute concentration.
- the concentrated solution undergoes either eutectic freezing or vitrification.
- the temperature at which this occurs is called the eutectic temperature (T eu ) for crystalline systems and the glass transition temperature of the maximally freeze-concentrated solution (T ’) for amorphous systems.
- T eu eutectic temperature
- T ’ glass transition temperature of the maximally freeze-concentrated solution
- T c collapse temperature
- the driving force of primary drying is the gradient between ice vapor pressure and chamber pressure.
- the vapor pressure of ice is dependent on the temperature of the product, which is the most important parameter in the process.
- the product temperature is controlled by both changing the shelf temperature and chamber pressure.
- the higher shelf temperature leads to higher product temperature and hence to faster sublimation.
- a lower chamber pressure leads to cooling of the product, which causes a lower rate of sublimation.
- protectants When drying proteins, it may be important to use protectants against water loss and low temperatures in addition to bulking agents.
- Common substances used as protectants include sorbitol, sucrose, trehalose, mannitol, polyvinylpyrrolidone (PVP), dextrose and glycine. Most of these compounds have an additional positive effect of increasing T g ’ of the formulation. This is desirable, because the process can be run at higher temperatures, which makes it faster and therefore more efficient.
- Bulking agents provide a nice appearance and structure of the product and some also serve as protectants - mannitol is an example of this. Crystalline bulking agents are desirable, because they tend to provide elegant cake structures.
- Free ice is sublimated during primary drying, which is the longest step in the lyophilization process. However, some of the water remains bound to the product and therefore needs to be removed with a more aggressive treatment. This is achieved during secondary drying, where the chamber pressure remains the same as in primary drying and shelf temperature is increased typically to 30-50°C. At this point, it is possible to raise the temperature to such levels, because there is no more free ice in the vial and so there is no danger of collapse of the lyophilization cake.
- the freezing of the composition comprising cells, an aqueous component, and a lyophilization agent comprises placing containers containing the composition in liquid nitrogen. In some embodiments, the freezing of the composition comprises placing containers containing the composition in a -80 °C freezer. In some embodiments, the freezing of the composition comprises placing containers comprising the composition in a freezing container, e.g., the MR. FROSTY Freezing Container from THERMO SCIENTIFIC. In some embodiments, the freezing of the composition comprises placing containers comprising the composition on a pre-cooled shelf in a freezer. In some embodiments, the containers comprise a cryogenic vial or an injection glass vial, e.g., a 2R glass vial.
- the freezing of the composition does not use liquid nitrogen. In some embodiments, the freezing occurs at between about -30 °C to about -100 °C. In some embodiments, the freezing occurs at between about -60 °C to about -90 °C. In some embodiments, the freezing occurs at between about -70 °C to about -80 °C. In some embodiments, the freezing occurs at about -60 °C , about -65 °C, about -70 °C, about -75 °C, about -80 °C, about -85 °C, or about -90 °C. In some embodiments, the freezing occurs at between about -10 °C to about -100 °C.
- the freezing occurs at between about -20 °C to about -90 °C. In some embodiments, the freezing occurs at between about -40 °C to about -60 °C. In some embodiments, the freezing of (a) lowers the temperature of the composition to about -50 °C. In some embodiments, the freezing of (a) lowers the temperature of the composition to about -50 °C, the aqueous component is removed at a pressure of a chamber pressure of about 20 mTorr to about 40 mTorr.
- the rate at which the temperature of the composition comprising a population of cells is lowered can affect the viability of the cells.
- the rate of cooling will be dependent on numerous factors, including the cooling apparatus, the container, the composition, and the volume of the composition.
- the temperature of the composition is reduced about 1°C to about 50 °C per second, about 2°C to about 40 °C per second, about 3°C to about 30 °C per second, about 4 °C to about 20 °C per second, or about 5 °C to about 10 °C per second.
- the temperature of the composition is reduced about 1 °C to about 50 °C per minute, about 2 °C to about 40 °C per minute, about 3 °C to about 30 °C per minute, about 4 °C to about 20 °C per minute, or about 5 °C to about 10 °C per minute.
- the temperature of the composition comprising a population of cells does not exceed the T of the composition during the freezing process.
- the removing the aqueous component in the method comprises lowering pressure, applying heat, or both, to the frozen composition to remove the aqueous component.
- the lowering pressure comprises applying vacuum to the frozen composition.
- the lowering pressure comprises lowering the pressure to 10 torr, e.g. less than about 8 torr, less than about 5 torr, less than about 2 torr, or less than about 1 torr.
- the lowering pressure comprises lowering the pressure to less than about 0.8 torr.
- the lowering pressure comprises lowering the pressure to less than about 0.4 torr.
- the removing the aqueous component comprises a primary drying step and a secondary drying step.
- the primary drying step comprises lowering pressure to remove the aqueous component.
- the secondary drying step comprises applying heat to remove the aqueous component.
- the primary drying step comprises sublimation (i.e., transition from solid phase to gas phase) of the aqueous component of the composition.
- the secondary drying step comprises desorption of the aqueous component of the composition.
- “desorption” refers to the disruption of physio-chemical interactions between the aqueous component (e.g., water molecules) and one or more components of the frozen composition.
- the pressure and temperature are selected such that the aqueous component of the composition is capable of sublimation and/or desorption.
- the applying heat in the secondary drying step comprises heating the composition to greater than -20 °C. In some embodiments, the applying heat comprises heating the composition to greater than -10 °C. In some embodiments, the applying heat comprises heating the composition to greater than 0 °C.
- the lyophilization removes the solute, e.g., water or aqueous component, from the composition.
- solute e.g., water or aqueous component
- the solute may still comprise some amount of water.
- the amount of solute remaining in the population of lyophilized cells can be a factor in the cells maintaining their viability when the cells are reconstituted.
- the population of lyophilized cell comprises less than 10% w/w of aqueous component. In some embodiments, the population of lyophilized cell comprises less than 5% w/w of aqueous component.
- the population of lyophilized cell comprises less than 10%, less than 9%, less than 8%, less than 7%, less than 6%, less than 5%, less than 4%, less than 3%, less than 2%, or less than 1% w/w of aqueous component.
- the composition comprising a lyophilized mixture of a cell and a lyophilization agent selected from glycerol, propylene glycol, or combinations thereof comprise less than 10% of aqueous component.
- the composition comprising a lyophilized mixture of a cell and a lyophilization agent selected from glycerol, propylene glycol, or combinations thereof comprise less than 5% of aqueous component.
- the composition comprising a lyophilized mixture of a cell and a lyophilization agent selected from glycerol, propylene glycol, or combinations thereof comprise less than 10%, less than 9%, less than 8%, less than 7%, less than 6%, less than 5%, less than 4%, less than 3%, less than 2%, or less than 1% w/w of aqueous component.
- the lyophilization is performed in a device capable of both freezing the composition and removing the aqueous component, e.g., a freeze-dryer such as the FREEZONE freeze dryer from LABCONCO, the FREEZEMOBILE, VIRTIS, and HULL freeze dryers from SP SCIENTIFIC, and the STELLAR, REVO, MAGNUM, and EPIC freeze dryers from MILLROCK TECHNOLOGY.
- a freeze-dryer such as the FREEZONE freeze dryer from LABCONCO, the FREEZEMOBILE, VIRTIS, and HULL freeze dryers from SP SCIENTIFIC, and the STELLAR, REVO, MAGNUM, and EPIC freeze dryers from MILLROCK TECHNOLOGY.
- the freezing the composition and the removing the aqueous component are performed in separate devices, e.g., a freezer, e.g., -80 °C freezer, or liquid nitrogen for freezing the composition, and a vacuum system for removing the aqueous
- the substance comprises a biological product, e.g., one or more cells.
- the substance comprises a composition comprising cells, an aqueous component, and a lyophilization agent.
- the aqueous component that is removed by lyophilization comprises buffer.
- the buffer comprises phosphate buffer, Tris buffer, acetate buffer, bicarbonate buffer, histidine buffer, citrate buffer or combinations thereof.
- the aqueous component comprises cell culture medium, i.e., the population of cells that are frozen are in a cell culture medium. In some embodiments, the cell culture medium is free of serum.
- the removing the aqueous component comprises lowering pressure, applying heat, or both, to the frozen composition to remove the aqueous component.
- the removing the aqueous component comprises a primary drying step and a secondary drying step.
- the removing the aqueous component comprises greater than two drying steps.
- the primary drying step comprises lowering pressure to remove the aqueous component.
- the secondary drying step comprises applying heat to remove the aqueous component.
- the skilled artisan can alter the tonicity of the solution prior to freezing the population of cells.
- the composition is an isotonic solution. In some embodiments, the composition is a hypertonic solution.
- the cells are lyophilized on a 2-dimensional surface, e.g., on the surface of a plate or a container.
- the lyophilization is performed on a surface, e.g., in a container, with or without collagen coating.
- the surface, e.g., the container is a glass or plastic surface/container without or without membrane for cell attachment or growth.
- the cells are lyophilized on a 3-dimensional matrix.
- the lyophilization is performed on a 3D matrix in a container, e.g., with or without collagen coating.
- the composition comprising cells, an aqueous component, and a lyophilization agent further comprises a matrix.
- matrices include, e.g., collagen (such as, e.g., Type I, Type II, or Type IV collagen), elastin, fibronectin, laminin, vitronectin, cadherin, tenascin-C, and other matrix-derived peptides.
- the population so cells are suspended in a matrix.
- the matrix is a hydrogel.
- the population cells are suspended in a hydrogel.
- a hydrogel is a network of polymer chains that are hydrophilic, sometimes found as a colloidal gel in which water is the dispersion medium.
- the hydrogel is a biocompatible hydrogel.
- the hydrogel is a hyaluronan gel, alginate gel, agarose gel, collagen gel, or combination thereof.
- the hydrogel is a combination of hyaluronan gel, alginate gel, agarose gel, or collagen gel.
- the population of cells are suspended in the hydrogel.
- the freezing of the population of cells is performed either in suspension or attached in a container. In some embodiments, the freezing of the population of cells is performed with the population of cells suspended in a hydrogel.
- the hydrogel is a HYSTEMTM Gel, available from Sigma Aldrich.
- HYSTEMTM can include HYSTEMTM which is composed of thiol modified HA (GLYCOSIL ® ) and thiol reactive crosslinker (EXTRALINK ® ).
- HYSTEMTM can also include HYSTEMTM C includes GLYCOSIL ® and EXTRALINK ® but also thiol modified denatured collagen fibris called GELIN-S ® to accommodate some cell attachment needs (e.g. Stem cells).
- the hydrogel comprises more than one HYSTEMTM gel.
- the hydrogel comprises a HYSTEMTM gel that has been further processed, e.g., has been chemically modified.
- the hydrogel comprises a HYSTEMgel and an alginate gel, agarose gel, collagen gel and/or a different hyaluronan gel.
- the component is collagen.
- the composition comprises a synthetic polymer that facilitates cell attachment.
- the synthetic polymer comprises poly-lysine, poly-L-omithine, or combinations thereof.
- the present disclosure provides for population of lyophilized cells.
- the term population refers to one or more cells, e.g., cells isolated from an individual or cells propagated in cell culture.
- the terms “cell” or “cells” refer to one or more cells, e.g., a population of cells.
- the cell is a eukaryotic cell.
- the cell is a bacterial cell or archaeal cell.
- the cell is a mammalian cell or a plant cell.
- the cell is a human cell.
- the cell is from a domesticated animal, e.g., a cow, horse, dog, or cat.
- the cell is a stem cell.
- the cell is a pluripotent stem cell, an embryonic stem cell, a mesenchymal stem cell, or a hematopoietic stem cell.
- the cell is a mesenchymal stem cell (MSC).
- the cell is an induced pluripotent stem cell (iPSC).
- the cell is a germ cell such as, e.g., a T-cell, a fibroblast, a chondrocyte, a hepatocyte, an enterocyte, an erythrocyte, a neural cell, an epithelial cell, or an endothelial cell.
- the cell is an immortalized cell.
- the cell is aneural cell, e.g., in some embodiments, the cell is a neuroblastoma cell.
- the neuroblastoma cells are SK-N-AS cells.
- the cell is a bacterial cell. Examples of such bacterial cells include, but are not limited to, E. coli, S. aureus, V. cholerae, S. pneumoniae, B. subtilis, C. crescentus, M. genitalium, A. fischeri, Synechocystis, P. fluorescens, A. vinelandii, S. coelicolor.
- the bacterial cell is of bacteria used in preparation of food and/or beverages.
- Non-limiting exemplary genera of such cells include, but are not limited to, Acetobacter, Arthrobacter, Bacillus, Bifidobacterium, Brachybacterium, Brevibacterium, Carnobacterium, Corynebacterium, Enterococcus, Gluconacetobacter, Hafnia, Halomonas, Kocuria, Lactobacillus (including /.. acetotolerans, L. acidipiscis, L. acidophilus, L. alimentarius, L. brevis, L. bucheri, L. casei, L. curvatus, L. fermentum, L. hilgardii, L.
- the cell is a eukaryotic cell.
- the eukaryotic cell is an animal or human cell.
- the eukaryotic cell is a human or rodent or bovine cell line or cell strain.
- Examples of such cells, cell lines, or cell strains include, but are not limited to, mouse myeloma (NSO)-cell lines, Chinese hamster ovary (CHO)-cell lines, HT1080, H9, HepG2, MCF7, MDBK Jurkat, NIH3T3, PC12, BHK (baby hamster kidney cell), VERO, SP2/0, YB2/0, Y0, C127, L cell, COS, e g., COS1 and COS7, QCl-3, HEK-293, VERO, PER.C6, HeLA, EB1, EB2, EB3, oncolytic or hybridoma-cell lines.
- NSO mouse myeloma
- CHO Chinese hamster ovary
- the eukaryotic cells are CHO-cell lines. In some embodiments, the eukaryotic cell is a CHO cell. In some embodiments, the cell is a CHO-K1 cell, a CHO-K1 SV cell, a DG44 CHO cell, a DUXB11 CHO cell, a CHOS, a CHO GS knock-out cell, a CHO FUT8 GS knock-out cell, a CHOZN, or a CHO-derived cell.
- the CHO GS knock-out cell (e.g., GSKO cell) is, for example, a CHO-K1 SV GS knockout cell.
- Eukaryotic cells can also be avian cells, cell lines or cell strains, such as, for example, EBX cells, EB14, EB24, EB26, EB66, or Ebvl3.
- the eukaryotic cell is a human cell.
- the human cell is a stem cell.
- the methods provided herein are advantageous for producing lyophilized stem cells that are viable upon reconstitution, e.g., for use in cell therapy.
- the stem cells can be, for example, pluripotent stem cells, including embryonic stem cells (ESCs), adult stem cells, induced pluripotent stem cells (iPSCs), tissue specific stem cells (e.g., hematopoietic stem cells, neural stem cells, epithelial stem cells, skin stem cells, and the like) and mesenchymal stem cells (MSCs).
- the stem cell is a mesenchymal stem cell (MSC).
- the MSC is obtained from the bone marrow, cord blood, peripheral blood, fallopian tube, liver, and/or lung of a human subject.
- the stem cell is an induced pluripotent stem cell (iPSC).
- the iPSC has at least one vector capable of expressing one or more pluripotency factors.
- the iPSC is derived from a fibroblast, keratinocyte, peripheral blood mononuclear cell (PBMCs), hepatocytes, neuronal cell, B cell, muscle cell, adrenal cell, and/or renal epithelial cell of a human subject, or any other type of cell known to be suitable for becoming an induced pluripotent stem cell.
- the human cell is a differentiated form of any of the cells described herein.
- the cell comprises at least one vector capable of expressing one or more pluripotency factors, but the pluripotency factors have not yet been expressed before lyophilization, thus the cell has not been induced to pluripotency yet.
- the eukaryotic cell is a cell derived from any primary cell in culture.
- the eukaryotic cell is a hepatocyte such as a human hepatocyte, animal hepatocyte, or a non-parenchymal cell.
- the eukaryotic cell can be a plateable metabolism qualified human hepatocyte, a plateable induction qualified human hepatocyte, plateable human hepatocyte, suspension qualified human hepatocyte (including 10-donor and 20- donor pooled hepatocytes), human hepatic kupffer cells, human hepatic stellate cells, dog hepatocytes (including single and pooled Beagle hepatocytes), mouse hepatocytes (including CD- 1 and C57BI/6 hepatocytes), rat hepatocytes (including Sprague-Dawley, Wistar Han, and Wistar hepatocytes), monkey hepatocytes (including Cynomolgus or Rhesus monkey hepatocytes), cat hepatocytes (including Domestic Shorthair
- the cell is obtained from a cell line.
- cell lines include MOLT-4 (differentiated or undifferentiated), Jurkat, HL60 (differentiated or undifferentiated), U-937 (differentiated or undifferentiated), HDLM-2, THP-1 (differentiated or undifferentiated), GA10, Ramos, HUVEC, PANC-1, Expi293, HaCat, HCT-15, H-2228, peripheral blood mononuclear cells (PBMCs), KU-812, MC-04, HT-1376, TT, HCT-1116, MCF- 7, Calu-3, and the like.
- PBMCs peripheral blood mononuclear cells
- Exemplary monocytic cell lines include THP-1, differentiated THP-1, HL60, and differentiated HL60.
- An exemplary NK cell line is NK92.
- Exemplary T cell lines include Jurkat and Molt-4.
- An exemplary B cell line is GA-10.
- Exemplary endothelial cell lines include HUVEC and differentiated HUVEC.
- Exemplary hepatocytic cell lines include HepG2 and differentiated HepG2.
- Exemplary epithelial cell lines include A549, A431, Caco-2, HT29, LNCap, SKOV3, SW480, PC3, MDMB-468, MDMB-231, MCF7, HT-1376, PANC-1, HCT15, Calu-3, Skov3, Bewo, K562, and HeLa.
- Further additional cell lines include, e.g., HT-29 sARPE- 19, SH-SY5Y, and U87-MG.
- Further examples of cells include a T cell, a B cell, a dendritic cell, an NK cell, a monocyte, a macrophage, a granulocyte, a platelet, an erythrocyte, an endothelial cell (e.g., an aortic endothelial cell), an epithelial cell, a stem cell precursor cell, a mesenchymal stem cell, a hematopoietic stem cell, a leukocyte, a senescent cell, an adipose cell, a hepatocyte, a myocyte, or a skeletal muscle cell.
- T cells include, e.g., helper T cells, such as the subtypes Thl, Th2, Th9, Thl7, Th22, and Tfh; regulatory T cells; killer T cells; gd TCR+ T cells; and natural killer T cells.
- Adipose cells include, e.g., normal adipocytes, diabetic adipocytes, omental adipocytes, MSC- derived adipocytes, preadipocytes, and omental preadipocytes.
- the eukaryotic cell is a plant cell.
- the plant cell can be of a crop plant such as cassava, com, sorghum, wheat, or rice.
- the plant cell can be of an algae, tree, or vegetable.
- the plant cell can be of a monocot or dicot or of a crop or grain plant, a production plant, fruit, or vegetable.
- the plant cell can be of a tree, e.g., a citrus tree such as orange, grapefruit, or lemon tree; peach or nectarine trees; apple or pear trees; nut trees such as almond or walnut or pistachio trees; nightshade plants, e.g., potatoes; plants of the genus Brassica, plants of the genus Lactuca plants of the genus Spinacia plants of the genus Capsicum, cotton, tobacco, asparagus, carrot, cabbage, broccoli, cauliflower, tomato, eggplant, pepper, lettuce, spinach, strawberry, blueberry, raspberry, blackberry, grape, coffee, cocoa, etc.
- a citrus tree such as orange, grapefruit, or lemon tree
- peach or nectarine trees such as apple or pear trees
- nut trees such as almond or walnut or pistachio trees
- nightshade plants e.g., potatoes
- plants of the genus Brassica plants of the genus Lactuca plants of the genus Spinacia plants of the genus Cap
- the cells include a cell that is in a microbiota.
- the cells are a combination of cells that comprise a microbiota.
- the cells comprise a full array of microorganisms in the microbiota that live on and/or in an organism, e.g., humans, a domesticated animal (e.g., a cow, pig, chicken, horse, etc.), or a zoo animal.
- the microbiota includes bacteria, archaea (primitive single-celled organisms), fungi, and even some protozoans and nonliving viruses.
- the microbiota is a gastrointestinal microbiota (e.g., a esophageal, stomach, and/or intestinal microbiota), an oral microbiota, a urinary tract microbiota, a nasal microbiota, respiratory microbiota, a skin microbiota, a vaginal microbiota, a rectal micobiota, or a combination thereof.
- the microbiota is an infant’s microbiota.
- the microbiota is an adult’s microbiota.
- the disclosure provides for a method of producing a population of lyophilized cells comprising a partial array or a full array of a microbiota, comprising: (a) freezing a composition comprising a population of cells form a microbiota, an aqueous component, a polyol, a sugar, and a polysaccharide; and (b) removing at least 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells.
- the disclosure provides a method of producing a population of reconstituted viable cells comprising a partial array or a full array of a microbiota, comprising: (a) freezing a composition comprising a population of cells from a partial array or a full array of a microbiota, an aqueous component, a polyol, a sugar, and a polysaccharide; (b) removing at least 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells, and (c) resuspending the population of lyophilized cells in a reconstitution agent to form a reconstituted composition comprising a partial array or a full array of a microbiota, wherein at least 1% of the cells are viable.
- the disclosure provides a method of producing a population of lyophilized cells comprising a partial array or a full array of a microbiota, comprising: (a) freezing a composition comprising a population of cells from a partial array or a full array of a microbiota and an aqueous component in a hydrogel matrix; and (b) removing at least about 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells.
- the disclosure provides a method of introducing a microbiota to an organism, e.g., a human, by introducing cells reconstituted from the lyophilized cells as described herein.
- the lyophilized cells as described herein can form a solid form, e.g., a tablet, and the tablet can be introduced to gastrointestinal microbiota (e.g., a esophageal, stomach, and/or intestinal microbiota), an oral microbiota, a urinary tract microbiota, a nasal microbiota, respiratory microbiota, a skin microbiota, a vaginal microbiota, a rectal microbiota, or a combination thereof by ingestion or insertion.
- gastrointestinal microbiota e.g., a esophageal, stomach, and/or intestinal microbiota
- an oral microbiota e.g., a urinary tract microbiota
- a nasal microbiota a nasal
- the lyophilized cells as described herein can be reconstituted prior to being introduced to the organism.
- the lyophilized cells comprising the microbiota can be reconstituted, and then introduced to gastrointestinal microbiota (e.g., an esophageal, stomach, and/or intestinal microbiota), an oral microbiota, a urinary tract microbiota, a nasal microbiota, respiratory microbiota, a skin microbiota, a vaginal microbiota, a rectal microbiota, or a combination thereof by ingestion or insertion.
- gastrointestinal microbiota e.g., an esophageal, stomach, and/or intestinal microbiota
- an oral microbiota e.g., a urinary tract microbiota
- a nasal microbiota e.g., respiratory microbiota
- a skin microbiota e.g., a vaginal microbiota
- the lyophilized cells comprising the microbiota can be reconstituted, and then placed in an appropriate administrative form, e.g., a cream or liquid comprising the reconstituted microbiota could be applied to the skin, or a liquid, semi-solid, or solid comprising the reconstituted microbiota could be applied to the gastrointestinal tract.
- an appropriate administrative form e.g., a cream or liquid comprising the reconstituted microbiota could be applied to the skin, or a liquid, semi-solid, or solid comprising the reconstituted microbiota could be applied to the gastrointestinal tract.
- the population of cells that are frozen can be at various concentrations. In some embodiments, the population of cells that are frozen are greater than 1 x 10 2 cells per mL, are greater than 5 x 10 2 cells per mL, are greater than 1 x 10 3 cells per mL, are greater than 5 x 10 3 cells per mL, are greater than 1 x 10 4 cells per mL, are greater than 5 x 10 4 cells per mL, are greater than 1 x 10 5 cells per mL, or are greater than 5 x 10 5 cells per mL.
- the population of cells that are frozen are less than 1 x 10 7 cells per mL, less than 5 x 10 6 cells per mL, or less than 1 x 10 6 cells per mL. In some embodiments, the population of cells that are frozen is about 1 x 10 4 cells per mL to 1 x 10 6 cells per mL. In some embodiments, the population of cells that are frozen is about 1 x 10 5 cells per mL to 4 x 10 5 cells per mL. In some embodiments, the population of cells that are frozen is about 2 x 10 5 cells per mL to 2.5 x 10 5 cells per mL.
- lyophilization agent refers to a substance that may aid in the lyophilization process, e.g., by stabilizing one or more components of the composition from degradation or undesired precipitation, promoting removal of the aqueous component, and/or protecting the cells from lysis or damage during the freezing and/or removing the aqueous component.
- the lyophilization agent of the composition comprises a polyol, a sugar, and a polysaccharide
- Polyol as described herein, can include polyalcohols having two or more hydroxy groups linked to a carbon chain having from two to twelve carbon atoms.
- the term polyol includes polyalcohols having two or more hydroxy groups linked to a carbon chain having from two to eight carbons three to eight carbon.
- the term polyol includes polyalcohols having two or more hydroxy groups linked to a carbon chain having from two to six carbons, such as, for example, glycerol, propylene glycol, eherythritol, arabitol, xylitol, ribitol, mannitol, sorbitol, galactitol, and inositol.
- the term polyol includes poly alcohols having two or more hydroxy groups linked to a straight (e.g., non-ring forming) carbon chain having from two to six carbons.
- the polyol is glycerol, propylene glycol, or ethylene glycol.
- the polyol is glycerol.
- the polyol is polyethylene glycol.
- the polyol can be present in various concentrations in the composition comprising the population of cells. In some embodiments, the polyol is about 0.05 M to about 5 M in the composition comprising the population of cells. In some embodiments, the polyol is about 0.1 M to about 3 M. In some embodiments, the polyol is about 0.5 M to about 2 M. In some embodiments, the polyol is about 1 M to about 1.5 M. In some embodiments, the glycerol is about 0.01 M to about 10 M in the composition. In some embodiments, the glycerol is about 0.05 M to about 5 M. In some embodiments, the glycerol is about 0.1 M to about 3 M.
- the glycerol is about 0.5 M to about 2 M. In some embodiments, the glycerol is about 1 M to about 1.5 M. In some embodiments, the glycerol is about 1.0 M, about 1.1 M, about 1.2 M, about 1.3 M, about 1.4 M, about 1.5 M, about 1.6 M, about 1.7 M, about 1.8 M, about 1.9 M, or about 2.0 M in the composition. In some embodiments, the glycerol is about 1.2 M to about 1.3 M in the composition. In some embodiments, the lyophilization reagent comprises glycerol, and the glycerol is about 1.23 M in the composition.
- the polyol comprises propylene glycol, and the propylene glycol is about 0.5% v/v to about 20% v/v of the composition. In some embodiments, the propylene glycol is about 1% v/v to about 10% v/v of the composition. In some embodiments, the propylene glycol is about 2% v/v to about 8% v/v of the composition. In some embodiments, the propylene glycol is about 3% v/v to about 6% v/v of the composition.
- the propylene glycol is about 1% v/v, about 2% v/v, about 3% v/v, about 4% v/v, about 5% v/v, about 6% v/v, about 7% v/v, about 8% v/v, about 9% v/v, or about 10% v/v of the composition. In some embodiments, the propylene glycol is about 5% v/v of the composition.
- Sugar refers to a monosaccharide, disaccharide, or trisaccharide, and can include both the D and the L forms.
- sugar refers to a monosaccharide, e.g., glucose, fructose, galactose, mannose, ribose and deoxyribose.
- the saccharides can include non-naturally occurring or semi-artificial monosaccharides.
- the saccharides can include (i) Hexoses (contain 6 carbons) including: D- and L-allose, D- and L-altrose, D- and L-fucose, D- and L-gulose, D- sorbose, D-tagatose, (ii) Pentoses (contain 5 carbons): D- and L-arabinose, D- and L-lyxose, Rhamnose, D-ribose, Ribulose and its synthetic form sucroribulose, and D-xylose or wood sugar.
- Hexoses contain 6 carbons
- D- and L-altrose D- and L-fucose
- D- and L-gulose D-sorbose
- D-tagatose D-tagatose
- Pentoses contain 5 carbons: D- and L-arabinose, D- and L-lyxose, Rhamnose, D-ribose, Ri
- the term sugar refers to a disaccharide, e.g., maltose, lactose, sucrose, lactulose, trehalose, cellobiose, isomaltose, melibiose, and gentiobiose.
- the disaccharides can include various potential linkages.
- the disaccharide has a Ci- Ci glycosidic linkage, e.g., an a(1 1)a linkage.
- the disaccharide can include, e.g., an a(1 2)b, b(1 4) or a(1 4) linkage.
- the sugar is trehalose.
- the sugar can be present in various concentrations in the composition comprising the population of cells.
- the sugar is about 0.05 M to about 5 M in the composition comprising the population of cells.
- the sugar is about 0.1 M to about 3 M.
- the sugar is about 0.1 M to about 1 M.
- the sugar is about 0.2 M to about 0.6 M.
- the sugar is about 0.4 M in the composition.
- the sugar is in the poration solution.
- the sugar is about 0.05 M to about 5 M in the poration solution.
- the sugar is about 0.1 M to about 3 M in the poration solution.
- the sugar is about 0.1 M to about 1 M in the poration solution.
- the sugar is about 0.2 M to about 0.6 M in the poration solution.
- the sugar is about 0.4 M in the poration solution.
- the sugar is a disaccharide.
- the disaccharide is about 0.05 M to about 5 M in the composition comprising the population of cells.
- the disaccharide is about 0.1 M to about 3 M in the composition comprising the population of cells.
- the disaccharide is about 0.1 M to about 1 M in the composition comprising the population of cells.
- the disaccharide is about 0.2 M to about 0.6 M in the composition comprising the population of cells.
- the disaccharide is about 0.4 M in the composition comprising the population of cells.
- the disaccharide is in the poration solution. In some embodiments, the disaccharide is about 0.05 M to about 5 M in the poration solution. In some embodiments, the disaccharide is about 0.1 M to about 3 M in the poration solution. In some embodiments, the disaccharide is about 0.1 M to about 1 M in the poration solution. In some embodiments, the disaccharide is about 0.2 M to about 0.6 M in the poration solution. In some embodiments, the disaccharide is about 0.4 M in the poration solution.
- the sugar is trehalose.
- the trehalose is about 0.05 M to about 5 M in the composition comprising the population of cells.
- the trehalose is about 0.1 M to about 3 M in the composition comprising the population of cells.
- the trehalose is about 0.1 M to about 1 M in the composition comprising the population of cells.
- the trehalose is about 0.2 M to about 0.6 M in the composition comprising the population of cells.
- the trehalose is about 0.4 M in the composition comprising the population of cells.
- the trehalose is in the poration solution.
- the trehalose e is about 0.05 M to about 5 M in the poration solution.
- the trehalose is about 0.1 M to about 3 M in the poration solution.
- the trehalose is about 0.1 M to about 1 M in the poration solution.
- the trehalose is about 0.2 M to about 0.6 M in the poration solution.
- the trehalose is about 0.4 M in the poration solution.
- the composition further comprises about 0.1 M, about 0.2 M, about 0.3 M, about 0.4 M, about 0.5 M, about 0.6 M, about 0.7 M, about 0.8 M, about 0.9 M, or about 1.0 M trehalose. In some embodiments, the composition further comprises about 0.5 M trehalose.
- the methods of producing a population of lyophibzed cells as described herein comprises a step wherein prior to the freezing, the population of cells is isolated (e.g., centrifuged or filtered) and resuspended in a poration solution.
- the poration solution comprises the sugar, e.g., trehalose in an aqueous solution.
- the poration solution comprises sugar and water.
- the poration solution comprises trehalose and water.
- the population of cells is placed in the poration solution, and then subjected to thermal treatment. In some embodiments, the thermal treatment is performed as outlined by He et al, 2006, supra.
- the thermal treatment includes, e.g., placing the population of cells in the poration solution, then cooling the composition for 1 to 60 minutes, e.g., 2 to 50 minutes, 3 to 40 minutes, 4 to 30 minutes, 5 to 20 minutes, 5 to 15 minutes, or about 10 minutes, followed by heating the composition for 1 to 60 minutes, e.g., 2 to 50 minutes, 3 to 40 minutes, 4 to 30 minutes, 5 to 20 minutes, 5 to 15 minutes.
- the cooling and heating can be repeated one, two, three, four, five, six, seven, eight, nine or ten times. In some embodiments, the cooling and heating can be repeated one, two, or three times.
- the cooling was from -20 °C to a 10 °C, or -10 °C to 10 °C, or 0 °C to 10 °C, or 2 °C to 8 °C.
- the warming was from 0 °C to 50 °C, or 4 °C to 40 °C, 8 °C to 40 °C or 20 °C to 40 °C.
- the difference between the cooling temperature and the warming temperature was greater than 4 °C, greater than 6 °C, greater than 8 °C, greater than 10 °C, greater than 15 °C, or greater than 20 °C.
- Polysaccharides are polymeric carbohydrate molecules composed of long chains of monosaccharide units hound together by glycosidic linkages.
- Polysaccharide as used herein, has at least four, more preferably at least five, most preferably at least ten, for instance at least fifty saccharide units, or at least 100 saccharide units, or at least 200 saccharide units.
- the polysaccharide is primarily linear.
- the polysaccharide can be branched.
- the polysaccharide can be a polyglucan.
- the polysaccharide is dextran.
- Dextrans are polysaccharides with molecular weights greater than 100 Dalton, e.g., greater than 1,000 Dalton, which have a linear backbone of a-linked d-glucopyranosyl repeating units.
- Three classes of dextrans can be differentiated by their structural features.
- the pyranose ring structure contains five carbon atoms and one oxygen atom.
- Class 1 dextrans contain the a(l 6)-linked d-glucopyranosyl backbone modified with small side chains of d-glucose branches with a(l 2), a(l 3), and a(l 4)- linkage.
- the class 1 dextrans vary in their molecular weight, spatial arrangement, type and degree of branching, and length of branch chains, depending on the microbial producing strains and cultivation conditions. Isomaltose and isomaltotriose are oligosaccharides with the class 1 dextran backbone structure.
- Class 2 dextrans (altemans) contain a backbone structure of alternating a(l 3) and a(l 6)-linked d-glucopyranosyl units with a(l 3)-linked branches.
- Class 3 dextrans (mutans) have a backbone structure of consecutive a(l 3)-linked d- glucopyranosyl units with a(l 6)-linked branches.
- the polysaccharide is a pullulan, dextrin or dextran sulfate.
- Pullulans are structural polysaccharides primarily produced from starch by the fungus Aureobasidium pullulans. Pullulans are composed of repeating a(l 6)-linked maltotriose (D- glucopyranosyl-a(l 4)-D-glucopyranosyl-a(l 4)-D-glucose) units with the inclusion of occasional maltotetraose units. Diffusion-ordered NMR spectroscopy has been used to achieve a simple estimation of the molecular weight of pullulan. The solution properties of pullulan in water have been studied, and it was confirmed that pullulan molecules behave as random coils in aqueous solution.
- Dextrins are composed of D-glucopyranosyl units but have shorter chain lengths than dextrans. They start with a single a(l 6) bond, but continue linearly with a(l 4)-linked D-glucopyranosyl units. Dextrins are usually mixtures derived from the hydrolysis of starch and have found widespread use in the food, paper, textile, and pharmaceutical industries.
- Dextran sulfates are derived from dextran via sulfation. They have become indispensable components in many molecular biology techniques, including the transfer of large DNA fragments from agarose gels and rapid hybridization, precipitation procedures for the quantitation of high-density lipoprotein cholesterol, 24 and inhibition of virion binding to CD4+ cells.
- the polysaccharides as used herein can be isolated from any organism known to produce them.
- the poly accharide can comprise various molecular weights.
- the polysaccharide has a molecular weight of about 1,000 Da to about 300,000 Da, about 5,000 Da to about 200,000, or about 10,000 Da to about 60,000 Da.
- the polysaccharide has a molecular weight of about 30,000 Da to about 50,000 Da.
- the polysaccharide has a molecular weight of about 40,000 Da.
- the dextran can comprise various molecular weights.
- the dextran has a molecular weight of about 1,000 Da to about 300,000 Da, about 5,000 Da to about 200,000, or about 10,000 Da to about 60,000 Da. In some embodiments, the dextran has a molecular weight of about 30,000 Da to about 50,000 Da. In some embodiments, the dextran has a molecular weight of about 40,000 Da.
- the polysaccharide can be present at various concentrations in the composition comprising a population of cells. In some embodiments, the polysaccharide is about 0.1 mg/mL to about 100 mg/mL. In some embodiments, the polysaccharide is about 1 mg/mL to about 25 mg/mL. In some embodiments, the polysaccharide is about 5 mg/mL to about 15 mg/mL. In some embodiments, the polysaccharide is about 10 mg/mL.
- the dextran can be present at various concentrations in the composition comprising a population of cells. In some embodiments, the dextran is about 0.1 mg/mL to about 100 mg/mL. In some embodiments, the dextran is about 1 mg/mL to about 25 mg/mL. In some embodiments, the dextran is about 5 mg/mL to about 15 mg/mL. In some embodiments, dextran is about 10 mg/mL.
- the lyophilization agent is free of dimethyl sulfoxide (DMSO). In some embodiments, the lyophilization agent is free of a non-cell permeable reagent. A non-cell permeable reagent does not move across the cell membrane.
- Non-cell permeable reagents include, for example, trehalose, sucrose, dextran, hydroxyethyl starch (HES), polyvinylpyrrolidone (PVP), and polyethylene oxide (PEO).
- the composition comprising a population of cells does not comprise DMSO, i.e., is free of DMSO.
- the methods of lyophilizing a population of cells as described herein does not include the addition of DMSO.
- DMSO is not present or used in any step during the lyophilization process.
- the concentration of DMSO in the composition comprising a population of cells is less than the conventional amount (e.g., 2-10%). In some embodiments, the concentration of DMSO in the composition comprising a population of cells is less than 1%, less than 0.8%, less than 0.5%, less than 0.2%, less than 0.1%, less than 0.05%, or less than 0.02%.
- the lyophilization agent further comprises thiobarbituric acid, polyvinylpyrrolidone, polyoxyethylene stearyl ether, cyclodextrin, hydroxyethyl starch, or combinations thereof.
- the tonicity of the composition can affect cell viability and attachment. “Tonicity” refers to the ability of an extracellular solution to make water move into or out of a cell by osmosis. Tonicity is related to a solution’s osmolarity, i.e., the total concentration of all solutes in the solution.
- an “isotonic” solution refers to a solution that is the same osmolarity as the cell, and thus there is no net movement of water into or out of the cell.
- a “hypertonic” solution refers to a solution that is higher than the osmolarity of the cell, and thus water will move out of the cell into the extracellular solution.
- a “hypotonic” solution refers to a solution that is lower in osmolarity of the cell, and thus water will move into the cell from the extracellular solution.
- the composition comprising the population of cells is an isotonic solution.
- the composition comprising the cells is a hypertonic solution.
- the tonicity of the composition facilitates the lyophilization process, protects the cells from damage or lysis, and/or increases cell viability.
- the aqueous component of the composition comprises buffer.
- buffers include phosphate buffer, Tris buffer, HEPES buffer, acetate buffer, bicarbonate buffer, citrate buffer, tricine buffer, TES buffer, and the like.
- the aqueous component of the composition comprises phosphate buffer, Tris buffer, acetate buffer, bicarbonate buffer, histidine buffer, citrate buffer, or combinations thereof.
- the aqueous component of the composition comprises cell culture medium.
- cell culture medium include DMEM, MEM, RPMI 1640, EXPI293, OPTI-MEM, and STEMPRO from GIBCO, HYQ-RS from HYCLONE, X- VIVO and Hybridoma Serum-Free Culture Media from LONZA BIOWHITTAKER, and the like.
- the medium is free of serum.
- the medium is free of fetal bovine serum, bovine serum, or human serum.
- the medium is a chemically defined medium.
- An exemplary chemically-defined medium may include a basal media (such as, e.g., DMEM, F12, or RPMI 1640), sugars such as dextrose and glucose, amino acids, vitamins, inorganic salts, buffers, antioxidants, growth factors and energy sources, recombinant serum albumin, chemically defined lipids, recombinant insulin and/or zinc, recombinant transferrin or iron, selenium, and/or antioxidant thiols such as 2-mercaptoethanol or 1-thioglycerol.
- the cell culture medium comprises dextrose, glucose, amino acids, recombinant serum albumin, growth factors, or combinations thereof.
- the lyophilization process does not lyse or damage the cells.
- the lyophilized cells are capable of being reconstituted and being viable.
- “reconstitution” refers to the process of rehydrating a lyophilized substance, e.g., lyophilized cells.
- cells that are reconstituted after lyophilization are viable.
- cells that are reconstituted after lyophilization are capable of performing the same cellular functions as a cell not subjected to lyophilization.
- cells that are reconstituted after lyophilization are viable.
- cells that are reconstituted after lyophilization retain the ability to adhere or attach to other cells. In some embodiments, cells that are reconstituted after lyophilization retain the ability to proliferate. In some embodiments, stem cells that are reconstituted after lyophilization retain the ability to differentiate. In some embodiments, cells that are reconstituted after lyophilization are suitable for use in cell therapy, e.g., introduction into a human or animal.
- the reconstitution of lyophilized cells comprises resuspending the lyophilized cells in a reconstitution agent to form a reconstituted composition.
- “reconstitution agent” refers to a substance that resuspends and rehydrates the lyophilized product.
- the reconstitution agent comprises water.
- the reconstitution agent comprises buffer.
- the reconstitution agent comprises cell culture media.
- the reconstitution agent comprises polyvinylpyrrolidone (PVP).
- the reconstitution agent comprises trehalose.
- the reconstitution agent comprises PVP, trehalose, or combinations thereof.
- the reconstitution agent comprises phosphate buffer solution (PBS).
- the reconstitution agent can be a solution known to maintain the viability of the cells.
- the reconstitution agent comprises PVP, and the PVP is about 1% to about 30% of the reconstituted composition. In some embodiments, the PVP is about 5% to about 20% of the reconstituted composition. In some embodiments, the PVP is about 10% to about 15% of the reconstituted composition. In some embodiments, the PVP is about 12% of the reconstituted composition. In some embodiments, the reconstitution agent comprises trehalose, and the trehalose is about 0.01 M to about 0.05 M in the reconstituted composition. In some embodiments, the trehalose is about 0.02 M to about 0.04 M in the reconstituted composition. In some embodiments, the trehalose is about 0.02 M of the reconstituted composition.
- the reconstitution agent comprises about 10% to about 15% PVP, about 0.01 M to about 0.05 M trehalose, and phosphate buffer solution. In some embodiments, the reconstitution agent comprises about 12% PVP, about 0.02 M trehalose, and phosphate buffer solution.
- the lyophilized cells can be stored for a period of time and then reconstituted. In some embodiments, resuspending the lyophilized cell occurs greater than two hours after the removing the aqueous component, greater than one day after the removing the aqueous component, greater than one week after the removing the aqueous component or greater than one month after the removing the aqueous component.
- the terms “store” or “storage” refers to subjecting a sample or composition to temperature of greater than about -20 °C for greater than 2 days. In some embodiments, the terms “store” or “storage” refer to subjecting a sample or composition to temperature of about 20 °C to about 25 °C for greater than 1 week. In some embodiments, the terms “store” or “storage” refer to subjecting a sample or composition to temperatures of about 20 °C to about 25 °C for between about 1 week and about 1 month.
- the terms “store” or “storage” refer to subjecting a sample or composition to temperature of about 2 °C to about 8 °C for greater than 1 week. In some embodiments, the terms “store” or “storage” refer to subjecting a sample or composition to temperatures of about 2 °C to about 8 °C for between about 1 week and about 1 month.
- the terms “storage time” or “storage period” refer to the period of time after removing the aqueous component from the composition and resuspending the lyophilized cells.
- the resuspending the lyophilized cell occurs greater than 2 hours after the removing the aqueous component. In some embodiments, the resuspending the lyophilized cell occurs greater than 1 day after the removing the aqueous component. In some embodiments, the resuspending the lyophilized cell occurs greater than 1 week after the removing the aqueous component. In some embodiments, the resuspending the lyophilized cell occurs greater than 1 month after the removing the aqueous component.
- the resuspending the lyophilized cell occurs greater than about 1 hour, 2 hours, 6 hours, 12 hours, 1 day, 2 days, 3 days, 4 days, 5 days, 6 days, 1 week, 2 weeks, 3 weeks, 1 month, 3 months, 6 months, 1 year, 2 years, 3 years, 4 years, or 5 years after the removing the aqueous component.
- the storage time of the lyophilized cells does not substantially decrease the viability of the cells.
- the lyophilized cells are stored at about -20 °C to about 30 °C prior to the resuspending. In some embodiments, the lyophilized cells are stored at about 4 °C to about 28 °C prior to the resuspending. In some embodiments, the lyophilized cells are stored at about 10 °C to about 27 °C prior to the resuspending. In some embodiments, the lyophilized cells are stored at about 15 °C to about 26 °C prior to the resuspending. In some embodiments, the lyophilized cells are stored at about 20 °C to about 25 °C prior to the resuspending.
- the lyophilized cells are stored at greater than about -20 °C, about -15 °C, about - 10 °C, about -5 °C, about 0 °C, about 4 °C, about 10 °C, about 15 °C, about 20 °C, or about 25 °C prior to the resuspending.
- the temperature at which the lyophilized cells are stored does not substantially decrease the viability of the cells.
- a “viable” cell refers to an alive and functioning cell, e.g., a cell that is capable of survival and performing normal cellular functions.
- a normal cellular function of a cell is adhesion or attachment to other cells.
- Cell adhesion or “cell attachment” refers to a process by which cells interact and attach to neighboring cells and/or to the surface of their growth containers through interactions of surface proteins. Cells not capable of attaching may be unable to proliferate or perform normal cellular functions. For example, a stem cell that is not capable of attaching may be unable to differentiate.
- a viable cell is a cell that is capable of attachment.
- a viable cell is a cell that is capable of proliferation.
- a viable stem cell is a stem cell that is capable of differentiation.
- viability of a cell is determined, e.g., by measuring the redox potential and/or metabolic activity of the cell population.
- the redox potential and/or metabolic activity of a cell population can be measured by reagents such as resazurin, a component of the reagents ALAMARBLUE® and PRESTOBLUE®; MTT (3-(4,5-dimethylthiazol-2-yl)- 2, 5-diphenyl tetrazolium bromide), used in the VYBRANT MTT Cell Viability Assay; or XTT (2,3-bis-(2-methoxy-4-nitro-5-sulfophenyl)-2H-tetrazolium-5-carboxanilide), used in the CYQUANT XTT Cell Viability Assay.
- viability of a cell is determined by measuring or inspecting the integrity of the cellular membrane, for example, using microscopy or flow cytometry. In some embodiments, viability of a cell is measured after a cell is lyophilized, then reconstituted.
- a viable cell population comprises at least 1% viable cells. In some embodiments, a viable cell population comprises at least 5% viable cells. In some embodiments, a viable cell population comprises at least 10% viable cells. In some embodiments, a viable cell population comprises at least 15% viable cells. In some embodiments, a viable cell population comprises at least 20% viable cells. In some embodiments, a viable cell population comprises at least 30% viable cells. In some embodiments, a viable cell population comprises at least 40% viable cells. In some embodiments, a viable cell population comprises at least 50% viable cells.
- a viable cell population comprises at least 60% viable cells. In some embodiments, a viable cell population comprises at least 70% viable cells. In some embodiments, a viable cell population comprises at least 80% viable cells. In some embodiments, a viable cell population comprises at least 90% viable cells.
- a viable cell population comprises about 1% viable cells to about 99% viable cells, 5% viable cells to about 99% viable cells, 10% viable cells to about 99% viable cells, 20% viable cells to about 99% viable cells, about 30% viable cells to about 99% viable cells, about 40% viable cells to about 99% viable cells, about 50% viable cells to about 99% viable cells, about 60% viable cells to about 99% viable cells, about 70% viable cells to about 99% viable cells, about 80% viable cells to about 99% viable cells, or about 90% viable cells to about 99% viable cells.
- a viable cell population comprises at least 1% of cells capable of attachment. In some embodiments, a viable cell population comprises at least 5% of cells capable of attachment. In some embodiments, a viable cell population comprises at least 10% of cells capable of attachment. In some embodiments, a viable cell population comprises at least 20% of cells capable of attachment. In some embodiments, a viable cell population comprises at least 30% of cells capable of attachment. In some embodiments, a viable cell population comprises at least 40% of cells capable of attachment. In some embodiments, a viable cell population comprises at least 50% of cells capable of attachment. In some embodiments, a viable cell population comprises at least 60% of cells capable of attachment. In some embodiments, a viable cell population comprises at least 70% of cells capable of attachment.
- a viable cell population comprises at least 80% of cells capable of attachment. In some embodiments, a viable cell population comprises at least 90% of cells capable of attachment. In some embodiments, a viable cell population comprises about 1% to about 99% cells capable of attachment, 5% to about 99% cells capable of attachment, 10% to about 99% cells capable of attachment, 20% to about 99% cells capable of attachment, about 30% to about 99% cells capable of attachment, about 40% to about 99% cells capable of attachment, about 50% to about 99% cells capable of attachment, about 60% to about 99% cells capable of attachment, about 70% to about 99% cells capable of attachment, about 80% to about 99% cells capable of attachment, or about 90% to about 99% cells capable of attachment.
- the reconstituted cells are viable. Methods of measuring viability of cells are described herein. In some embodiments, cell viability is measured by staining and detecting an intact cell membrane. In some embodiments, cell viability is measured by assessing metabolic activity, e.g., by using the ALAMARBLUE®, MTT, or XTT tests. In some embodiments, at least 1% of the cells in the reconstituted composition are viable. In some embodiments, at least 5% of the cells in the reconstituted composition are viable. In some embodiments, at least 10% of the cells in the reconstituted composition are viable. In some embodiments, at least 20% of the cells in the reconstituted composition are viable.
- At least 30% of the cells in the reconstituted composition are viable. In some embodiments, at least 40% of the cells in the reconstituted composition are viable. In some embodiments, at least 50% of the cells in the reconstituted composition are viable. In some embodiments, at least 60% of the cells in the reconstituted composition are viable. In some embodiments, at least 70% of the cells in the reconstituted composition are viable. In some embodiments, at least 80% of the cells in the reconstituted composition are viable. In some embodiments, at least 90% of the cells in the reconstituted composition are viable.
- the reconstituted cells are capable of attachment, as measured by ALAMARBLUE® test.
- the ALAMARBLUE® test assesses metabolic activity of the cells, which can be an indicator of cell attachment.
- at least 20% of the cells in the reconstituted composition attach as measured by ALAMARBLUE® test.
- at least 30% of the cells in the reconstituted composition attach as measured by ALAMARBLUE® test.
- at least 40% of the cells in the reconstituted composition attach as measured by ALAMARBLUE® test.
- at least 50% of the cells in the reconstituted composition attach as measured by ALAMARBLUE® test.
- At least 60% of the cells in the reconstituted composition attach as measured by ALAMARBLUE® test. In some embodiments, at least 70% of the cells in the reconstituted composition attach as measured by ALAMARBLUE® test. In some embodiments, at least 80% of the cells in the reconstituted composition attach as measured by ALAMARBLUE® test. In some embodiments, at least 90% of the cells in the reconstituted composition attach as measured by ALAMARBLUE® test.
- the present disclosure provides a method of detecting non- cellular particles in a cell composition. Detection of non-cellular particles may be useful when evaluating the quality of a cell composition for therapeutic applications, e.g., a cell population introduced into a human patient.
- the method of detecting non-cellular particles comprises capturing an image of a cell composition with an imaging flow cytometer and analyzing the image to distinguish between cells and non-cellular particles based on one or more of width, diameter, circularity, intensity, compactness, convexity, and edge gradient of the captured image. In some embodiments, the method further comprises separating the cells from the non-cellular particles.
- the disclosure provides a method of producing a population of lyophilized cells in a matrix without the use of a cryoprotectant. In some embodiments, the disclosure provides a method of producing a population of lyophilized cells in a matrix without the use of DMSO. In some embodiments, the disclosure provides a method of producing a population of lyophilized cells in a matrix without the use of a polyol. In some embodiments, the disclosure provides a method of producing a population of lyophilized cells in a matrix without the use of a sugar. In some embodiments, the disclosure provides a method of producing a population of lyophilized cells in a matrix without the use of a polysaccharide.
- the disclosure provides a method of producing a population of lyophilized cells, the method comprising: (a) freezing a composition comprising a population of cells and an aqueous component in a hydrogel matrix; and (b) removing at least about 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells.
- the disclosure provides a method of producing a population of reconstituted viable cells, comprising: (a) freezing a composition comprising a population of cells and an aqueous component in a hydrogel matrix; (b) removing at least about 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells, and (c) resuspending the population of lyophilized cells in a reconstitution agent to form a reconstituted composition, wherein at least about 1% of the cells are viable.
- the hydrogel is a biocompatible hydrogel.
- the hydrogel is ahyaluronan gel, alginate gel or collagen gel.
- the population of cells in (a) is suspended in the hydrogel.
- the disclosure provides a method of producing a population of lyophilized cells in a matrix with the use of a cryoprotectant.
- the disclosure provides a method comprising (a) freezing a composition comprising a population of cells and an aqueous component in a hydrogel matrix; and (b) removing at least about 90% of the aqueous component from the frozen composition to produce the population of lyophilized cells, wherein the composition comprising the population of cells in (a) further comprises a polyol, a sugar, a polysaccharide, or combinations thereof.
- the population of cells of (a) is about 1 x 10 4 cells per mL to 1 x 10 6 cells per mL.
- the sugar is a disaccharide.
- the disaccharide is selected from the group consisting of maltose, lactose, sucrose, lactulose, trehalose, cellobiose, isomaltose, melibiose, and gentiobiose.
- the sugar is trehalose.
- the polyol is selected from glycerol, propylene glycol and ethylene glycol. In some embodiments, the polyol is about 0.05 M to about 5 M. In some embodiments, the polyol is glycerol. In some embodiments, the glycerol is about 0.01 M to about 10 M in the composition.
- the polysaccharide is about 1 mg/mL to about 25 mg/mL. In some embodiments, polysaccharide is a polyglucan. In some embodiments, polyglucan is a dextran. In some embodiments, the dextran has a molecular weight of about 10,000 Da to about 60,000 Da. In some embodiments, the composition of (a) comprising cryoprotectants is free of DMSO.
- the population of cells can be propagated/grown in the hydrogel matrix, and then subjected to the lyophilization process as described herein.
- the disclosure provides for increased efficiency, whereby the cells do not have to be isolated prior to lyophilization.
- PBS Phosphate Buffer Saline
- pH 7.4 GBCOTM
- Dulbecco Modified Eagle Medium (DMEM), high glucose, pyruvate (GIBCOTM,
- FBS Fetal Bovine Serum
- GEBCOTM South America Origin
- the supernatant was aspirated and the cell pellet re-suspended in 6 mL of medium. The suspension was then transferred into a 75 cm 2 flask. The cells were incubated at 37°C and 5% CCh. Next day the old medium was aspirated with use of VACUBOY® and replaced with 12 mL of fresh medium.
- the suspension was mixed with a serological pipette and transferred into a 15 mL falcon tube to harvest the cells.
- the suspension was centrifuged at 140 G for 4 minutes. After that, the supernatant was aspirated and the cell pellet re-suspended with 6mL of medium.
- 0.5 mL of suspension was then pipetted into each of six prepared 75 cm 2 flasks with 12 mL of medium and incubated them at 37°C and 5% CCh.
- the cells were plated on a 96 - well plate in a density of 2.25x10 5 cells/cm 2 and diluted with medium to the final volume of 200 pL inside the well. The cells were then incubated overnight at 37°C and 5% CCh so they attached to the wells. Cells were stained with 10 pL ALAMARBLUE® reagent per lOOpL of medium in the well and incubated for 4 h. Same procedure was applied for a blank, where 200 pL of medium was pipetted into the well.
- the assay was performed by addition of ALAMARBLUE® into the well in the same concentration as above and incubated for 4h. 100 pL of stained solution was then pipetted from the well into the non - transparent 96 - well plate for fluorescence measurement. A hydrogel without cells served as a blank. Same procedure was applied to 3D cell cultures inside the vials, where the stained solution was above the hydrogel layer.
- Formulations were prepared in 50 mL Falcon tubes and subsequently sterile filtered under the bench with 0.22 pm syringe filter and a syringe. Sterile formulations were then stored at 2 - 8°C until further use. 0.5 mL of cell suspension in either PBS or medium at a concentration of 20* 10 6 cells/mL was mixed with 0.5 mL of pre-warmed sterile formulation. Vials were then stoppered and stored in a -80°C freezer for minimum overnight.
- ALAMARBLUE® assay was performed. Frozen cells were thawed the next day, counted with NUCLEOCOUNTER® and plated. After overnight incubation the ALAMARBLUE® assay was performed.
- 3D cell culture in glass vials [00198] After gel preparation that followed the same procedure as for the gel inserts, the hydrogel cell suspension was pipetted inside the glass vials and left for an hour inside the incubator, for the gelation to be finished. 1.5 mL of medium was then pipetted on top of the hydrogel, the vial was half stoppered with a stopper and incubated inside the incubator. Medium was changed every 2 - 3 days, by first tilting the vial, aspirating the old medium and adding the fresh one.
- Freeze drying was performed with the SP Scientific’s LyoStar 3 pilot scale freeze dryer with 0.4 m 2 of shelf surface area. Vials were filled and loaded on a tray under the biosafety bench and then loaded in the freeze dryer. Vials were left on the tray inside the lyophilizer, to avoid any spillage of biomaterial inside the chamber in case of a vial breakage.
- Table 3 Freeze-drying program employed of cells suspension samples.
- Table 4 Freeze-drying program employed for hydrogel samples.
- DAPI/acridine orange staining is performed using NUCLEOCOUNTER®, which is an integrated fluorescence microscope with dual fluorescence channels. One is for staining with acridine orange and the other with DAPI dye. They both bind to DNA and label cellular nuclei with high specificity. Acridine orange can permeate the cell membrane and is used for cell detection, while DAPI cannot permeate the membrane and binds only to nuclei of dead cells with disrupted membrane.
- the cell viability according to the DAPI/ acridine orange method is mostly based on the integrity of cell membranes. Dyes are fluorescent and therefore visible when using fluorescence filters in microscope, while cell debris and other particles without DNA are not visible. The software then identifies and analyses the individual cells (even within smaller aggregates) and calculates the viability, by comparing the ratio of signal with Acridine Orange and DAPI staining (according to equation below).
- ALAMARBLUE® contains a reagent called resazurin. This is a non toxic, blue, weakly fluorescent dye, which can permeate cell membranes. Resazurin undergoes a metabolic reduction inside of the cell to a form called resorufin, which is pink and highly fluorescent. The intensity of fluorescence is proportional to the amount of cells that are able to metabolize resazurin and are thus considered viable. [00204] DAPI/acridine orange staining was performed directly after thawing the vials, and ALAMARBLUE® assay was performed after cell plating and incubation overnight. The reason for this is, that for the cells must be attached for the metabolic assay.
- results of DAPI/acridine testing suggested an almost 100% viability after FT of cells in formulations with 1M and 2M propylene glycol and viabilities of around 50% in formulations with 0.1M and 0.2M propylene glycol.
- results of metabolic assay show much lower cell viability of treated cells relative to untreated cells.
- the ALAMARBLUE® assay was chosen as a method for cell survival evaluation.
- the cell density of plated cells is used as a measure of viability of the cells, which could be plated on 96 - well plates.
- the fluorescence signal produced by metabolising the ALAMARBLUE® reagent was used as an indicator of cell viability.
- FIG. 7A In search of alternative cryoprotectant, a series of excipients, viz. Brij L23, propylene glycol, PEG 400, cyclodextrin, HES and PEG 6000, was screened at the same concentrations of 5% (v/v) in cell medium.
- FIG. 7A Our internal data has already established that 5% DMSO is optimal cryoprotectant to achieve over 80% of cell viability compared to the untreated control.
- the excipients were chosen based on their safety profile and chemical properties, which could potentially lead to cell protection during freezing. Relative viabilities to control - untreated cells, that did not undergo freeze thawing, are illustrated in FIG. 7A.
- FIG. 8A and FIG. 8B show the evaluation of results of glycerol and ethylene glycol as cryoprotectants.
- FIG. 8A suggests that glycerol is not significantly worse than 5% DMSO formulation in medium.
- FIG. 8B shows that densities of plated cells after thawing in 1M propylene glycol and 1M ethylene glycol are not significantly different.
- ANOVA analysis of variance
- ethylene glycol also has some toxicological concerns for human use.
- Intracellular ice formation is undesirable due to its expansion and high risk of piercing the cellular membrane.
- dispersing the cells in hypertonic formulation before freezing might show better post-thaw viabilities due to water exiting the cells, which leads to less intracellular ice.
- This hypothesis was tested by performing freeze-thaw experiments with hypo- iso- and hypertonic formulations of trehalose, which is membrane non-permeable substance.
- Trehalose is also a known cryoprotectant and a lyoprotectant, especially for protein molecules.
- a benefit of trehalose is also, that it increases the Tg’ of the formulation, which allows higher temperatures of primary drying during lyophilization to be used. Since the polyols have a very low Tg, this increase via addition of trehalose could be vital for the feasibility of the process.
- the polyol used for this part of the study was glycerol, which showed good cryprotective ability and has a lower glass transition temperature than propylene glycol.
- glycerol which showed good cryprotective ability and has a lower glass transition temperature than propylene glycol.
- the same principles may apply to formulations with other polyols.
- FIG. 11 shows the decrease in cell viability after decreasing the concentration of PBS.
- the principle was proved in two polyol formulations - with propylene glycol and ethylene glycol. This data suggests that hypertonic conditions do not show any improvement of cell survival during freeze-thawing and that isotonic conditions are preferred over hypotonic.
- the cell medium includes substances that are vital for cell survival on longer term.
- NEAA non-essential amino acids
- HSA human serum albumin
- glucose into the formulations were tested.
- the concentrations of supplements inside solutions were 2% (v/v) NEAA, 4.5 g/L glucose and 2.5% HSA.
- FIG. 13A shows that cells were dying at high rates with time of thermal treatment. The cells, which survived the treatment, also did not show an improved survival of the freeze-thawing.
- FIG. 13B it can be seen, that a very low quantity of cells was recovered after freeze thawing process in 1M glycerol and 0.5M trehalose formulation. There was no cell survival in formulation with 0.5M glycerol and 0.1M trehalose.
- FIG. 13C describes the conditions of the freeze/thaw cycle.
- FIG. 17 Another set of cells grown in 3D hydrogel scaffolds were prepared in HYSTEM® and HYSTEM-C®. Differences between these hydrogels are illustrated in FIG. 17.
- Cells suspended in hydrogel scaffolds were prepared both in TRANSWELL® inserts and inside 6R vials. By monitoring the growth under the optical microscope, it was possible to observe higher growth in the inserts, than in vials. This is likely, due to the better exchange and penetration of medium in the inserts.
- 3D cell growth manifested itself in sphere-like cell structures (FIG. 17). More spheres were viewed in HYSTEM-C® scaffold than in HYSTEM®, when the hydrogel was placed in TRANSWELL® inserts. This is may be the consequence of more attachment sites, that thiolated collagen provides in HYSTEM-C® type of hydrogel.
- the reason for cell death may be due to the process of quick thawing from -80°C to 37°C, as it probably can cause the glass and collagen coating to expand very rapidly and unevenly. This may have caused the cracks in collagen and in cell layer, which then could lead to cell detachment and death.
- Cell detachment was clearly observed under the microscope, which can be seen in FIG. 18A. Similar observation was reported by Campbell and Brockbank, who concluded that rapid thawing caused shape changes of plastic of 96 - well plate, in which they were culturing the cells. See, Recent Advances in Cryopreservation (2014). doi: 10.5772/58618. In their opinion, this caused forceful cell detachment and death.
- FIG. 22 shows the cell survivability of the lyophilized formulations of FIG. 22. None of the formulations provided viable cells.
- FIG. 24 shows visual inspection of formulation with suspended cells in (A) hyaluronic acid (15 mg/mL), (B) 1M glycerol + 0.1M trehalose + 10 mg/mL dextran, (C) 1M glycerol + 0.4 M trehalose, and (D) 1M glycerol + 0.4M trehalose + 10 mg/mL dextran (0.5 mL volume).
- Hyaluronic acid provided a lyophilized cake structure (FIG. 24A). Addition of polyol (glycerol) and sugar (trehalose) showed a collapse of the cake structure (FIG. 24B-D). However, higher concentration of trehalose in combination with dextran showed an improvement in the cake structure (FIG. 24D).
- FIG. 25 shows the cell survivability of the lyophilized formulations of FIG. 24. None of the formulations provided viable cells.
- FIG. 27 shows visual inspection of a population of cells suspended in (A) HYSTEM® hydrogel and (B) HYSTEM-C® hydrogel. Both formulations provided a lyophilized cake structure
- FIG. 26 shows visual inspection of a population of cells suspended in (I) HyStem-HP hydrogel, (II) HyStem-HP hydrogel + 1M glycerol + 0.1 M trehalose, and (III) HyStem-HP hydrogel + 1M glycerol + 0.1 M trehalose + 10 mg/mL dextran.
- FIG. 26 provides visualization for the formulations comprising the cells before (panel A) and after (panel B) lyophilization.
- the addition of a cryopreservative, polyol containing solution induced the collapse of the cake structure. 10 mg/mL of dextran, which improved the appearance of lyophilizates with non- attached cell formulations, did not show any improvement in this case. This collapse of the structure could potentially be avoided by reducing the amount of cryopreservant or preparation of scaffold with cryopreservative solution instead of degassed water.
- FIG. 28 shows the cell viability of 3D formulations with suspended population of cells in (A) HyStem and (B) HyStem-C without any cryoprotectants. Cells in both HyStem formulations without cryoprotectant both exhibited >15-20% cell viability.
- Glycerol formulation was also poorly lyophilized when only 0.1M trehalose was added, but the addition of high concentration (10 mg/mL) of dextran showed major improvement. Also, cells were successfully cultured in 2D cell culture on glass vial surface and in 3D in hydrogel scaffold. 2D cultured cells with added cryoprotectants did not survive freeze-thawing process probably due to rapid thawing. Hydrogel scaffold provided a lyophilization cake appearance which was further compromised with cryopreservative addition.
- the freeze-drying method according to Example 5 is performed with mesenchymal stem cells (MSCs).
- MSCs mesenchymal stem cells
- the MSCs are cultured in a 2D cell culture in a glass vial, a 3D cell culture in a hydrogel, or a 3D cell culture in a glass vial as described in Example 4.
- the MSCs are frozen in aqueous compositions containing dextran, a polyol, and optionally trehalose according to Tables 5-7.
- Table 5 Trehalose concentrations in compositions for freezing MSCs.
- Table 6 Dextran concentrations in compositions for freezing MSCs.
- Table 7 Polyols included in compositions for freezing MSCs.
- freeze-dryer programs shown in Table 3 (for MSC suspensions) and Table 4 (for MSC hydrogels) are employed for freeze-drying the MSCs. Viability of the lyophilized MSCs is evaluated using visual inspection of the lyophilized cake structure, ALAMARBLUE® assay, or both.
- the freeze-drying method according to Example 5 is performed with induced pluripotent stem cells (iPSCs).
- the iPSCs are cultured in a 2D cell culture in a glass vial, a 3D cell culture in a hydrogel, or a 3D cell culture in a glass vial as described in Example 4.
- the iPSCs are frozen in: aqueous compositions containing dextran, a polyol, and optionally trehalose according to Tables 5-7.
- freeze-dryer programs shown in Table 3 (for iPSC suspensions) and Table 4 (for iPSC hydrogels) are employed for freeze-drying the iPSCs. Viability of the lyophilized iPSCs is evaluated using visual inspection of the lyophilized cake structure, ALAMARBLUE® assay, or both.
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| US12453805B2 (en) | 2020-09-24 | 2025-10-28 | Everest Medical Innovation GmbH | Cryoprotective compositions, surgical kits, and methods for protection of a surgical site during cryosurgery |
| US20240060049A1 (en) * | 2020-12-19 | 2024-02-22 | Habil F KHORAKIWALA | Lyophilized mesenchymal stem cells |
| WO2022268900A1 (en) | 2021-06-25 | 2022-12-29 | Lonza Ltd | Methods for cryoprotection and lyoprotection of cells |
| CN113621520B (en) * | 2021-08-20 | 2023-05-30 | 微康益生菌(苏州)股份有限公司 | Protective agent for relieving physical extrusion stress damage of probiotics powder and application thereof |
| CN117981747B (en) * | 2024-04-07 | 2024-06-14 | 北京瑷格干细胞科技有限公司 | Cell freezing solution and application thereof in cell preparation |
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| WO2003086443A1 (en) * | 2002-04-11 | 2003-10-23 | Medimmune Vaccines, Inc. | Spray freeze dry of compositions for intranasal administration |
| WO2012098358A1 (en) * | 2011-01-20 | 2012-07-26 | Biopharma Technology Ltd | Freeze drying method |
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