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EP4041635B1 - Dispositif automatisé pour l'emballage des tubes et la palettisation - Google Patents

Dispositif automatisé pour l'emballage des tubes et la palettisation Download PDF

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Publication number
EP4041635B1
EP4041635B1 EP20796652.4A EP20796652A EP4041635B1 EP 4041635 B1 EP4041635 B1 EP 4041635B1 EP 20796652 A EP20796652 A EP 20796652A EP 4041635 B1 EP4041635 B1 EP 4041635B1
Authority
EP
European Patent Office
Prior art keywords
box
tubes
boxes
palletisation
lid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20796652.4A
Other languages
German (de)
English (en)
Other versions
EP4041635A1 (fr
EP4041635C0 (fr
Inventor
Maurizio MATTIOLI
Alberto MAZZER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DBN Tubetti Srl
Original Assignee
DBN Tubetti Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DBN Tubetti Srl filed Critical DBN Tubetti Srl
Publication of EP4041635A1 publication Critical patent/EP4041635A1/fr
Application granted granted Critical
Publication of EP4041635B1 publication Critical patent/EP4041635B1/fr
Publication of EP4041635C0 publication Critical patent/EP4041635C0/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/34—Packaging other rod-shaped articles, e.g. sausages, macaroni, spaghetti, drinking straws, welding electrodes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14—Feeding individual bags or carton blanks from piles or magazines
    • B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
    • B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
    • B65B43/185—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers specially adapted for carton blanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54—Means for supporting containers or receptacles during the filling operation
    • B65B43/56—Means for supporting containers or receptacles during the filling operation movable stepwise to position container or receptacle for the reception of successive increments of contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/02—Machines characterised by incorporation of means for making the containers or receptacles
    • B65B5/024—Machines characterised by incorporation of means for making the containers or receptacles for making containers from preformed blanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/06—Packaging groups of articles, the groups being treated as single articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices

Definitions

  • the present invention relates to the technical field of automatic machines for the packaging and quality control of tubular articles and subsequent palletisation of the containers.
  • Such novel device assembles a plurality of electromechanical devices having an automated process which makes the packaging of tubes in the boxes (number of pieces per row, quantity of rows, etc.) efficient according to the size of the tube to be packaged and then provides for palletising step.
  • tubular containers, or tubes must be directed, one by one and with a predetermined orientation, in a straight or carousel conveyor line, suitable for transferring them to a filling station, in which suitable dispensing members fill them with the articles. This is true in the step of filling the tubes, but further stations for controlling possible labelling of the tubes as well as the sealing of the tubes and ejection of any discarded material are provided for "upstream" of the filling station. At the moment there lacks a completely automated process, capable of supplying empty tubes well packed in the boxes which in turn are well positioned on the pallet.
  • the object of the present invention is to provide a packaging machine which is faster than known solutions by combining the palletising step thereof.
  • WO2013018074A1 Apparatus and method for batching, packing and palletizing a granular product.
  • WO2013018074A1 Apparatus and method for batching, packing and palletizing a granular product.
  • WO2013018074A1 Apparatus and method for batching, packing and palletizing a granular product.
  • it deals with loose and granular products which are not in any way part of the inherent problems of aluminium tubes.
  • Other patents reveal numerous innovations in the palletising industry and others of the innovative packaging method.
  • there is no inventiveness and novelty in such product sector as pertains to the implementation of different automated actions enclosed in a single space which are listed in detail in the following description.
  • the technical solution obtained from the invention consists in providing a completely automated packaging, product control and palletising island 200, where in all the steps such device also provides for easy access (after release of the safety guard) from every point in all the process steps.
  • the system Being managed by a PLC, the system is capable of generating and storing a detailed report:
  • the hardware part of the system containing a plurality of assembled devices is designed for a totally automatic format change in order to provide - as a technical advantage - the reduction of manual work by the operator in the vision of the supply chain regarding the manufacture of tubes and their packaging. In this sense, there is easy access to all the control panels provided with appropriate buttons necessary for operation in the control areas.
  • the assembly of the plurality of electromechanical devices also comprises a light tower arranged in an area visible from every point of the layout of the assembled system, by means of further light devices positioned on the main control panel.
  • a light tower arranged in an area visible from every point of the layout of the assembled system, by means of further light devices positioned on the main control panel.
  • safety devices there are safety devices, fixed protections and guards for access protected by interlocked safety systems or possible barriers in the access areas of the operator.
  • there are various emergency buttons along the perimeter of the system and the anthropomorphic palletiser is automatically deactivated in case of presence not foreseen in the work area.
  • Such system comprises a plurality of assembled devices capable of forming the box and the lid, inserting the tubes, depositing the box perfectly ready in an area defined for the subsequent step, i.e. palletising with a supply frequency of two tubes every second approximately.
  • the multifunction system and the relative software, developed for the many packaging applications, contain all the key functions for a simple and fast programming, for all the operations carried out directly in the manufacturing process.
  • This aspect of seeking more efficient and effective solutions in the tube packaging step represents a technological innovation because it avoids the operator carrying out routine and repetitive operations, i.e. the preparation and control of packagings, the insertion of tubes into prepared boxes and lastly the insertion of packagings, effectively and efficiently positioned on pallets.
  • reference numeral 100 is a plan view of a plurality of electromechanical and electronic devices assembled to ensure a sequential series process, comprising:
  • the present invention reveals a system managed by a PLC that provides for choosing the batch to be produced, in which all the information of processes regarding, as final objective, the automated insertion of the tubes in the appropriate boxes and subsequent palletisation. Furthermore, the configuration of the device allows to limit the overall dimensions thereof and to have, at the same time, a high operating speed, certainly capable of meeting the productivity needs of modern industry 4.0 machines. A further object of the present invention is to provide a packaging machine which is more versatile with respect to known solutions or, in particular, which allows to easily change another box size and/or tube size.
  • Such plurality of electromechanical devices process tubes having a diameter of 40 mm, although such size can be varied, and they are designed to work in line with the production machines upstream and downstream of such packaging and palletising island.
  • the maximum size of the boxes to be packaged has the following characteristics: 600 mm x 380 mm x 140 mm, also in this case such volume is variable according to the size of the tubes to be packaged and palletised.
  • electromechanical devices assembled in a single production process have an acoustic emission below 80 dBA as well as a pneumatic supply of 6 bar and a 400 V50 Htz, three-phase alternating plus neutral and earth-connected electric power supply.
  • Such plurality of electromechanical and electrical devices allows to reach, as mentioned above, a supply frequency of approximately two tubes per second.
  • a further detail lies in the fact such devices of the island are interconnected and, through the continuous exchange of signals, they are made autonomous with each other.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Claims (4)

  1. Dispositif caractérisé en ce qu'une pluralité de dispositifs électromécaniques sont assemblés séquentiellement pour automatiser toutes les étapes de conditionnement et de palettisation de tubes en aluminium (100) comprenant :
    - une station de commande avec des caméras vidéo (15) ;
    - un dispositif de désempilage avec un axe électrique vertical pour des boîtes (1), le mouvement vertical assure la préhension de la boîte par le robot anthropomorphe (12) toujours à la même hauteur, permettant le chargement dans la zone sous-jacente aux autres boîtes même avec le processus en cours ;
    - une position d'application de colle pour former des boîtes (2), après transfert de la feuille, la colle est appliquée et les quatre parois de la boîte sont fermées ;
    - une position d'alimentation en feuilles (3) pour former le couvercle avec une opération identique à la position (1) ;
    - une station de formage de couvercle (4) avec l'opération (2) ;
    - le dispositif électromécanique positionne la boîte ou les feuilles dans les zones de travail de manière à assurer la continuité du processus (12) ;
    - la rotation de la planche rotative (14) porte la boîte vide lors de l'étape de remplissage (6) au moyen d'un dispositif électromécanique (8) dans une position inclinée donnée par la forme de la planche (14) ;
    - une courroie (7) pour convoyer des tubes (quantité et position correctes) permettant une préhension spéciale et spécifique pour chaque taille (8) par le dispositif électromécanique ;
    - le dispositif électromécanique (8) transfère - à l'aide d'un dispositif de manutention muni de ventouses (à remplacer en fonction des tailles) - les tubes d'un nombre tel qu'il doit être déposé par rangées dans les boîtes (6) ;
    - dans une telle position (10), un mouvement transversal permet le déplacement de la boîte vers la position (4) pour l'insertion du couvercle sur la boîte pleine et le chargement de la boîte vide ;
    - un piston pneumatique (11) transfère la boîte vers la zone de fermeture à l'aide du couvercle ;
    - la boîte est transférée vers une zone de palettisation (13) de manière à être prélevée et convoyée pour palettisation.
  2. Procédé d'utilisation d'un dispositif selon la revendication précédente caractérisé en ce que :
    - dans une première étape (16), il y a surveillance au moyen des caméras vidéo (15) de manière à vérifier la qualité des tubes et les éventuels tubes défectueux ;
    - dans une deuxième étape (17), il y a le comptage des tubes et l'insertion des tubes dans la boîte transportée lors du remplissage dans une position inclinée ;
    - dans une troisième étape (18), il y a le formage du couvercle, le formage de la boîte et la fermeture de la boîte ;
    - dans une quatrième et dernière étape (19), il y a palettisation, c'est-à-dire en sortie, les emballages mesurant 600 mm x 380 mm x 140 mm, ou d'autres dimensions volumétriques en fonction du volume des contenants tubulaires à insérer, où de tels emballages contenant les tubes sont insérés sur la palette jusqu'au point de remplissage volumétrique maximal de la palette.
  3. Dispositif selon la revendication 1, caractérisé en ce que le dispositif électromécanique comprend le remplacement des ventouses (8) et de la feuille nécessaire à la confection des boîtes (18) en fonction du volume des tuyaux à prélever et à insérer dans les boîtes.
  4. Dispositif selon les revendications 1 et 3 caractérisé en ce que la dimension globale volumétrique de l'îlot de conditionnement, du contrôle qualité et de la palettisation présente une forme de type parallélépipède où dans le cycle de fonctionnement automatique, au moyen d'une alimentation triphasée 400 V 50 Htz et d'une alimentation pneumatique 6 bar, elle présente une émission acoustique inférieure à 80 dBA.
EP20796652.4A 2019-10-10 2020-10-07 Dispositif automatisé pour l'emballage des tubes et la palettisation Active EP4041635B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT102019000018422A IT201900018422A1 (it) 2019-10-10 2019-10-10 Dispositivo automatizzato per confezionamento dei tubetti e pallettizzazione
PCT/IB2020/059400 WO2021070070A1 (fr) 2019-10-10 2020-10-07 Dispositif automatisé de conditionnement de tubes et de palettisation

Publications (3)

Publication Number Publication Date
EP4041635A1 EP4041635A1 (fr) 2022-08-17
EP4041635B1 true EP4041635B1 (fr) 2025-03-26
EP4041635C0 EP4041635C0 (fr) 2025-03-26

Family

ID=69570744

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20796652.4A Active EP4041635B1 (fr) 2019-10-10 2020-10-07 Dispositif automatisé pour l'emballage des tubes et la palettisation

Country Status (3)

Country Link
EP (1) EP4041635B1 (fr)
IT (1) IT201900018422A1 (fr)
WO (1) WO2021070070A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113313753B (zh) * 2021-05-27 2024-07-12 广汽丰田汽车有限公司 包装尺寸生成方法、系统、终端及存储介质

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITBO20000407A1 (it) * 2000-07-06 2002-01-06 Tonazzi S R L Unita' operativa per il prelievo di tubetti da una relativa confezione scatolare ed il deposito degli stessi su una linea di trasporto .
ITBO20010074A1 (it) * 2001-02-13 2002-08-13 Senzani Brevetti Faenza Srl Apparato per automatizzare l'alimentazione di casse di cartone vuote prelevate da pile pallettizzate, per automatizzare lo scarico e la pall
DE102004009584A1 (de) * 2004-02-25 2005-09-15 Focke & Co.(Gmbh & Co. Kg) Vorrichtung zum Herstellen und Palettieren von Kartonpackungen
ITBO20110488A1 (it) 2011-08-05 2013-02-06 Weicom S R L Apparecchiatura e metodo per il dosaggio, l'insaccamento e la pallettizzazione di prodotti granulari
WO2014130937A1 (fr) * 2013-02-24 2014-08-28 Intelligrated Headquaters Llc Marchandises à robot pour le traitement de commande

Also Published As

Publication number Publication date
WO2021070070A1 (fr) 2021-04-15
EP4041635A1 (fr) 2022-08-17
EP4041635C0 (fr) 2025-03-26
IT201900018422A1 (it) 2021-04-10

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