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EP3671038A1 - Assembly for the injection of a gaseous combustion agent - Google Patents

Assembly for the injection of a gaseous combustion agent Download PDF

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Publication number
EP3671038A1
EP3671038A1 EP18306820.4A EP18306820A EP3671038A1 EP 3671038 A1 EP3671038 A1 EP 3671038A1 EP 18306820 A EP18306820 A EP 18306820A EP 3671038 A1 EP3671038 A1 EP 3671038A1
Authority
EP
European Patent Office
Prior art keywords
assembly
injector
gaseous
pressure
primary
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP18306820.4A
Other languages
German (de)
French (fr)
Other versions
EP3671038B1 (en
Inventor
Sarah Juma
Xavier Paubel
Chloe CAUMONT-PRIM
Benoit Grand
Jean-Baptiste SENECHAL
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Air Liquide SA
LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
Original Assignee
Air Liquide SA
LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to EP18306820.4A priority Critical patent/EP3671038B1/en
Application filed by Air Liquide SA, LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude filed Critical Air Liquide SA
Priority to ES18306820T priority patent/ES2894624T3/en
Priority to US17/416,771 priority patent/US20220074592A1/en
Priority to PCT/EP2019/082987 priority patent/WO2020126401A1/en
Priority to MX2021007420A priority patent/MX2021007420A/en
Priority to JP2021535184A priority patent/JP7555927B2/en
Priority to CN201980083376.4A priority patent/CN113195976B/en
Priority to BR112021011579-0A priority patent/BR112021011579A2/en
Publication of EP3671038A1 publication Critical patent/EP3671038A1/en
Application granted granted Critical
Publication of EP3671038B1 publication Critical patent/EP3671038B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/32Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid using a mixture of gaseous fuel and pure oxygen or oxygen-enriched air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N1/00Regulating fuel supply
    • F23N1/02Regulating fuel supply conjointly with air supply
    • F23N1/022Regulating fuel supply conjointly with air supply using electronic means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/20Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone
    • F23D14/22Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone with separate air and gas feed ducts, e.g. with ducts running parallel or crossing each other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K5/00Feeding or distributing other fuel to combustion apparatus
    • F23K5/002Gaseous fuel
    • F23K5/005Gaseous fuel from a central source to a plurality of burners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K5/00Feeding or distributing other fuel to combustion apparatus
    • F23K5/002Gaseous fuel
    • F23K5/007Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N1/00Regulating fuel supply
    • F23N1/02Regulating fuel supply conjointly with air supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D2900/00Special features of, or arrangements for burners using fluid fuels or solid fuels suspended in a carrier gas
    • F23D2900/14Special features of gas burners
    • F23D2900/14003Special features of gas burners with more than one nozzle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K2400/00Pretreatment and supply of gaseous fuel
    • F23K2400/20Supply line arrangements
    • F23K2400/201Control devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERALĀ ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L7/00Supplying non-combustible liquids or gases, other than air, to the fire, e.g. oxygen, steam
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2225/00Measuring
    • F23N2225/04Measuring pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2237/00Controlling
    • F23N2237/02Controlling two or more burners

Definitions

  • the present invention relates to an assembly for injecting a gaseous combustion agent into a combustion zone, a burner comprising such an assembly and the use of such an assembly / burner in a combustion process.
  • the flame characteristics are notably determined by the nature of the combustion agents (fuel and oxidizer) and the way in which they are introduced into the combustion zone (flow rates, speeds, distribution in space, etc.).
  • a burner which comprises a first interior passage for supplying oxidant rich in oxygen (at least 80% of O 2 ), an intermediate passage for supplying fuel externally surrounding the first passage for supplying oxidant and a second passage oxidizer supply exterior externally surrounding the fuel supply passage.
  • the burner includes means for varying the oxidizer flow rate injected through the first interior passage, which makes it possible to control a characteristic of the flame such as the flame length and the brightness.
  • a burner comprising a first interior passage for supplying oxidant, an intermediate passage for supplying fuel externally surrounding the first passage for supplying oxidizer and a second external passage for supplying oxidant externally surrounding the passage for supply of fuel for heating a transfer channel for molten glass during the production of glass and for adjusting the length of flame generated by means of said burner by modifying the proportion of the total oxidizer flow rate passing through the first passage of supplied with oxidizer.
  • the burners mentioned above are burners with concentric and adjacent injection of fuel and oxidizer generating a flame of essentially circular section.
  • burners generate flames called "flat flames" and / or inject at least part of the oxidant at a distance from the injection of the fuel, or even inject at least part of the fuel at a distance from the injection of the oxidant.
  • the at least two gas fuel passages each have an interior passage and a coaxial exterior passage.
  • a gaseous fuel flow control means regulates the flow of gaseous fuel through the interior passages and the exterior passages respectively by means of a gaseous fuel distributor.
  • known burners do not include any means of feedback to adjust the burner operation and therefore the target characteristic of the flame in real time.
  • the present invention relates to an assembly for injecting, into a combustion zone, a gaseous combustion agent chosen from gaseous fuels and gaseous oxidants.
  • the set includes a room and the agent is introduced into the set through an entrance to this room.
  • the assembly includes at least one primary injector for transporting a primary flow of the agent from the chamber to the combustion zone and for injecting said primary flow into the combustion zone.
  • the at least one primary injector is fluidly connected to the chamber by means of at least one passage called the primary passage.
  • the assembly also includes at least one secondary injector for transporting a secondary flow of the agent from the chamber to the combustion zone and for injecting said secondary flow into the combustion zone.
  • the at least one secondary injector is in turn fluidly connected to the chamber by means of at least one passage called the secondary passage.
  • the at least one secondary passage has an adjustable flow section.
  • An adjustment system for example in the form of a valve, makes it possible to adjust this flow section of the at least one secondary passage.
  • the assembly also includes a pressure detector for detecting a pressure or a variation in gas pressure in the chamber as well as a control system connected to the pressure detector.
  • the control system is also connected to an adjustment system and controls said adjustment system, so that the flow section of the at least one secondary passage of the assembly is regulated according to the pressure or the variation. pressure detected by the assembly pressure sensor.
  • control system which can be an analog or digital control system, is adapted to control the control system so that the gas pressure in the chamber is located in a pressure zone predetermined by adjusting the flow section of the at least one secondary passage.
  • control system is adapted to control the adjustment system so that the gas pressure in the chamber corresponds to a predetermined value by adjusting the flow section of the at least one secondary passage.
  • the assembly control system can be an analog or digital system. It can be mechanical, for example pneumatic or hydraulic. Preferably, the control system is digital. According to a preferred embodiment, the control system is programmable. In this case, for the implementation of the injection assembly according to the invention, the control system is programmed so as to control the adjustment system so as to actuate the adjustment system as a function of the pressure or of the pressure variation detected by the pressure detector. The gas pressure or the variation in gas pressure detected by the pressure detector is then transmitted to the programmable control system: for example by means of a wired connection or by a wireless connection.
  • the adjustment system may include various means for adjusting the flow section of the at least one secondary passage, such as one or more adjustable valves positioned in the at least one secondary passage between the chamber and the at least a secondary injector, or the movement of a mechanical element acting as a shutter of the at least one secondary passage, this movement being generated for example by translation, by rotation (screwing) or by deformation of a mechanical element linked to the shutter or by modification of the magnetic state of a metallic element.
  • various means for adjusting the flow section of the at least one secondary passage such as one or more adjustable valves positioned in the at least one secondary passage between the chamber and the at least a secondary injector, or the movement of a mechanical element acting as a shutter of the at least one secondary passage, this movement being generated for example by translation, by rotation (screwing) or by deformation of a mechanical element linked to the shutter or by modification of the magnetic state of a metallic element.
  • the adjustment system is provided with at least one shutter capable of adjusting the flow section of the at least one secondary passage by closing it at least partially.
  • the at least one secondary passage connecting the at least one secondary injector fluidly to the chamber has an internal surface in the form of a funnel and the adjustment system comprises a shutter having a corresponding external surface and which can be moved along the longitudinal axis of the passage secondary.
  • the adjustment system comprises a shutter having a corresponding external surface and which can be moved along the longitudinal axis of the passage secondary.
  • a minimum gas flow through the at least one secondary injector may be necessary. It is however also conceivable to ensure such a minimum gas flow by means other than the adjustment system defined above such as for example fluid passages shorting the shutter and of reduced size in order to simply ensure this minimum flow.
  • the assemblies are typically made of metal, the injectors or at least the downstream ends (injection ends) often being advantageously made of metals with high resistance to heat and oxidation, such as alloys of austenitic nickel steels. -Chrome InconelĀ® type or nickel-free alloys KanthalĀ® type.
  • the assembly according to the invention may more particularly comprise at least one pair of a primary injector with a secondary injector, a pair in which one of the primary injector and the secondary injector surrounds the other of the primary injector and the secondary injector.
  • the primary injector can thus surround the secondary injector or the secondary injector can surround the primary injector of the torque.
  • the primary torque injector is surrounded by the secondary torque injector.
  • the primary injector and the secondary torque injector are concentric.
  • a non-concentric arrangement may be useful.
  • such a torque configuration does not exclude the presence of other elements and in particular the presence of one or more other injectors in or around one or the other of the torque injectors.
  • the fluid can be a gaseous oxidizer, such as a gas containing at least 80% vol and preferably at least 90% vol of oxygen.
  • the primary torque injector is located in the center and is surrounded by the secondary torque injector, preferably concentrically.
  • An injector for injecting fuel into the combustion zone is located between the primary injector and the secondary torque injector, so that the fuel injector surrounds the primary oxidizer injector and is surrounded by the oxidant secondary injector, the assembly thus forms part of a burner for the combustion (at least partial) of the fuel with the oxidant and in which the flow section of the secondary injector and therefore also the distribution of the oxidant between the primary flow and the secondary flow are regulated by the control system by means of the adjustment system according to the gas pressure or the variation of gas pressure in the chamber of the assembly detected by the pressure detector.
  • the fluid is a gaseous fuel, such as natural gas.
  • the primary torque injector is located in the center and is surrounded by the secondary injector, preferably concentrically.
  • An injector for injecting oxidant into the combustion zone is located between the primary injector and the secondary torque injector, so that the oxidant injector surrounds the primary fuel injector and is surrounded by the secondary fuel injector.
  • the oxidizer is preferably a gas containing at least 80% vol and more preferably at least 90% vol of oxygen.
  • the assembly thus forms part of a burner for the combustion (at least partial) of the fuel with the oxidizer and in which the flow section of the secondary injector and therefore also the distribution of the fuel between the primary flow and the flow secondary fuel are adjusted by the control system by means of the adjustment system according to the gas pressure or the variation of gas pressure in the chamber of the assembly detected by the pressure detector.
  • the assembly according to the invention may comprise a single primary injector and a single secondary injector and in particular a single pair of a primary injector with a secondary injector.
  • the assembly according to the invention comprises several primary injectors and / or several secondary injectors and in particular several pairs of a primary injector with a secondary injector.
  • the at least one secondary injector of the assembly is spaced from the at least one primary injector of the assembly without the at least one primary injector of the assembly surrounds a secondary injector of the assembly and without the at least one secondary injector of the assembly surrounds a primary injector of the assembly.
  • the at least one primary injector may in particular extend in a first plane, while the at least one secondary injector extends in a second plane, the second plane being parallel to the first plane. In this way, it is possible to inject the primary flow and the secondary flow of the gaseous combustion agent into the combustion zone in two parallel planes.
  • the at least one primary injector extends in a first plane and the at least one secondary injector extends in a second plane, the first plane and the second plane intersecting downstream of said primary injectors and secondary, that is to say inside the combustion zone into which the gaseous combustion agent is injected.
  • the assembly according to the invention may comprise at least two primary injectors and / or at least two secondary injectors, preferably at least two primary injectors and at least two secondary injectors. This is particularly advantageous in the case where, as described above, the at least one primary injector extends in a first plane and the at least one secondary injector extends in a second plane different from the first plane.
  • the inlet of the assembly which is also the inlet of the chamber of the assembly, is fluidly connected to a source of gaseous fuel, preferably at a source of gaseous fuel chosen from natural gas, biogas, propane, butane, residual gases from steel or methane reforming processes, hydrogen, any mixture of said gaseous fuels, or from a source of an oxidizer gaseous, preferably having an oxygen content of 21 to 100% vol, preferably greater than 21% vol and in particular of at least 80% vol, more preferably at least 90% vol.
  • a source of gaseous fuel chosen from natural gas, biogas, propane, butane, residual gases from steel or methane reforming processes, hydrogen, any mixture of said gaseous fuels, or from a source of an oxidizer gaseous, preferably having an oxygen content of 21 to 100% vol, preferably greater than 21% vol and in particular of at least 80% vol, more preferably at least 90% vol.
  • Such a source can be a reservoir of the gaseous agent in gaseous form or in liquefied form, a supply conduit transporting said gaseous agent or a generator of said gaseous agent.
  • the invention also relates to an installation comprising several assemblies according to any one of the embodiments described above.
  • this installation may be preferable for this installation to include a common control system capable of controlling, preferably independently, the adjustment system of each set of the installation as a function of the gas pressure or the gas pressure variation detected by the pressure detector of said assembly.
  • the assembly can be incorporated into a burner.
  • Such a burner according to the invention therefore comprises an assembly according to any one of the above embodiments for the injection into a combustion zone of a gaseous combustion agent chosen from a gaseous fuel and a gaseous oxidant.
  • Such a burner typically also includes at least one additional injector for injecting an additional fluid into the combustion zone.
  • the at least one additional injector is suitable for injecting a gaseous oxidant into the combustion zone and when the gaseous agent injected by l the assembly is a gaseous oxidizer, the at least one additional injector is suitable for injecting a fuel (gaseous or non-gaseous) into the combustion zone.
  • the burner comprises a block with an inlet face and an outlet face opposite the inlet face.
  • the combustion zone is located downstream from the outlet face.
  • the block is typically made of refractory material, such as a cement, or a material of the electrofused type, or a pressed material, composed mainly of alumina and / or zirconia and / or silica and / or magnesia or a mixture of these components in varying proportions depending on the application process.
  • refractory material such as a cement, or a material of the electrofused type, or a pressed material, composed mainly of alumina and / or zirconia and / or silica and / or magnesia or a mixture of these components in varying proportions depending on the application process.
  • the assembly is then attached to the inlet face of the block so that the burner injectors, and therefore also the injectors of the assembly, are positioned in one or more perforations which pass through the block from the face of entry to the exit face.
  • a burner according to the invention can, for example comprise such a block with one or more first perforations which end at a first level in the outlet face of the block as well as one or more additional perforations which end in the face second level located below or above the first level.
  • the assembly includes at least two and preferably at least three primary injectors and secondary injectors for transporting and injecting gaseous fuel into the combustion zone.
  • Each of the primary injectors forms a pair with one of the secondary injectors.
  • each of the primary injectors surrounds one of the secondary injectors.
  • each of the secondary injectors surrounds one of the primary injectors.
  • the burner also has several additional injectors for transporting and injecting oxidant into the combustion zone.
  • Said additional injectors are positioned in the additional passage (s) of the block so as to allow the injection of oxidant into the combustion zone above or below the gaseous fuel.
  • the additional injectors may extend in a plane parallel to the plane of the torques of a primary injector with a secondary injector.
  • the additional injectors can define a plane for injecting the oxidizer which cuts the plane of the torques in the combustion zone downstream of the outlet face where the oxidant injected by the additional injectors mixes and reacts with the fuel injected by the couples.
  • the additional passage or passages terminate in the outlet face of the block above the first passage or passages. According to another embodiment, the additional passage or passages terminate in the outlet face of the block below the first passage or passages.
  • the block comprises one or more additional passages which terminate in the outlet face at a level situated above the first level and in which or which are at least two and preferably at least three injectors additional for the oxidizer, as well as one or more additional passages which terminate in the outlet face of the block below the first level and in which one or more are at least two and preferably at least three additional injectors for the oxidizer.
  • This embodiment makes it possible to inject, depending on the needs of the process, oxidant in the combustion zone above, below or above and below the gaseous fuel.
  • the invention also relates to an oven comprising an internal combustion zone and equipped with at least one assembly according to the invention for the injection of a gaseous combustion agent chosen from gaseous fuels and gaseous oxidizers in said combustion zone .
  • the at least one assembly can be part of a burner according to the invention, in which case the oven is equipped with at least one burner according to the invention.
  • the present invention can in particular advantageously be implemented in an oven selected from furnaces for manufacturing or reheating glass or enamels, furnaces for manufacturing or recycling or reheating metals such as rotary ovens or aluminum reverberators , copper or lead, cast iron, steel, etc.
  • Another aspect of the present invention is a combustion process in which a gaseous combustion agent chosen from gaseous fuels and oxidizers is injected into a combustion zone by means of an assembly according to the invention, said assembly possibly being part of a burner according to the invention.
  • the pressure detector of each assembly detects the gas pressure or a variation of the gas pressure in the chamber of this assembly
  • the adjustment system of the assembly regulates the flow section of its at least one secondary passage
  • the control system controls the adjustment system so that the flow section of the at least one secondary passage of each assembly is regulated as a function of the pressure or of the pressure variation detected by the pressure detector this set.
  • each assembly can have its own control system connected to the pressure detector and to the system adjustment, the control system controlling the adjustment system so that the flow section of the at least one secondary passage is regulated as a function of the pressure or of the pressure variation detected by the pressure detector of said assembly.
  • a common control system can control the adjustment system of each assembly as a function of the pressure or of the pressure variation detected by the pressure detector of the assembly in question.
  • the adjustment system of the assembly can be controlled so that the gas pressure in the chamber of the assembly is within a predetermined pressure zone or even so that the gas pressure in the chamber of the assembly corresponds to a predetermined value.
  • the gaseous combustion agent injected into the combustion zone by means of the assembly is a gaseous fuel chosen from natural gas, biogas, propane, butane, residual gases from steel or methane reforming processes, l hydrogen or any mixture of the gases mentioned above, or a gaseous oxidizer, preferably having an oxygen content from 21 to 100% vol, preferably greater than 21% vol and in particular at least 80% vol, more preferably at least 90% vol.
  • the process according to the invention is particularly useful for carrying out combustion inside a combustion zone in the context of a process such as the manufacture or recycling of glass or enamels, the manufacture or recycling or reheating of metals such as aluminum, copper, lead, cast iron, steel, etc.
  • the figures 1, 2 , and 3 show a fluid inlet chamber (11).
  • the primary injector (21) is fluidly connected to the chamber (11) by means of a primary passage (23).
  • the secondary injector is fluidly connected to the chamber (11) by means of a secondary passage (24).
  • the secondary passage (24) has an adjustable flow section.
  • An adjustment system (32) makes it possible to adjust this section flow of the secondary passage (24) through a shutter (33).
  • figures 1, 2 and 3 also show a pressure detector (30) for detecting a gas pressure or a variation of gas pressure in the chamber (11) as well as a control system (31) connected to the pressure detector (30).
  • the control system is also connected to and controls the adjustment system (32).
  • the figure 4 schematically represents an assembly comprising three primary injectors (21) each surrounded by its concentric secondary injector (22), a chamber (11).
  • the primary injectors (21) are fluidly connected to the chamber (11) by the primary passages (23).
  • the secondary injectors (22) are fluidly connected to the chamber (11) by the secondary passages (24).
  • the secondary passage has an adjustable flow section.
  • An adjustment system (32) makes it possible to adjust this flow section of the secondary passage (24) by means of a shutter (33).
  • a pressure detector (30) is present for detecting a pressure or a variation in gas pressure in the chamber (11).
  • a control system (31) is connected to the pressure detector (30). This control system is also connected to and controls the adjustment system (32).
  • the burner comprising a block (40) with an inlet face (41) and an outlet face (42) opposite the inlet face, as well as additional injectors (50) for the injection of 'an additional fluid in the combustion zone (1).
  • the automatic adjustment by feedback system according to the present invention can advantageously be implemented in various combustion processes such as the production of glass.
  • Glass furnaces mainly use air preheated to over 1000 ° C as an oxidizer. This hot air is obtained when passing through regenerators (stack of refractory bricks). The volume of oxidizer injected into the oven at this temperature level constitutes a significant amount of movement.
  • burners operating with an oxygen-rich oxidant then appears to be a particularly suitable solution.
  • These burners are generally installed in the openings available near the regenerators.
  • Oxy-combustion i.e. combustion with an oxidizer containing at least 80% vol and preferably at least 90% vol of oxygen
  • oxy flames are very disturbed by the flames, called ā€œaero flamesā€, coming from regenerators operating with hot air, because of the least amount of movement of the oxy flame.
  • the present invention can advantageously be used in this case by defining a predefined pressure range or a predefined pressure making it possible to ensure an automatic distribution of flow between the primary and secondary injections so as to maximize the pulse of the oxy flame whatever the total fuel flow.
  • the power of an oxy-burner can be 800 kW whereas for a production increase of 8%, the power of an oxy-burner can be 1.8 MW. It has been determined that a pressure of 300 mbarg at the level of the distribution chamber between the two fuel injections makes it possible to ensure a very stable flame both at 800 kW and at 1800 kW. The automatic adjustment according to the invention of the distribution of the fuel as a function of the gas pressure in the chamber when the power varies will thus make it possible to optimize the production costs, to limit the quality defects and to optimize the energy consumption.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Pre-Mixing And Non-Premixing Gas Burner (AREA)
  • Regulation And Control Of Combustion (AREA)
  • Feeding And Controlling Fuel (AREA)
  • Fluidized-Bed Combustion And Resonant Combustion (AREA)

Abstract

Ensemble pour l'injection dans une zone de combustion d'un agent gazeux de combustion, l'ensemble comportant, une chambre (11), au moins un injecteur primaire (21) pour le transport d'un débit primaire de l'agent gazeux de la chambre (11) vers la zone de combustion (1) et pour l'injection dudit débit primaire dans la zone de combustion (1), au moins un injecteur secondaire (22) pour le transport d'un débit secondaire de l'agent de la chambre (11) vers la zone de combustion (1) et pour l'injection dudit débit secondaire dans la zone de combustion (1), un détecteur de pression (30) pour la détection d'une pression gazeuse ou d'une variation de pression gazeuse dans la chambre (11), un système de réglage (31) pour le réglage d'une section d'écoulement du au moins un passage secondaire reliant fluidiquement le au moins un injecteur secondaire (22) à la chambre (11), un système de contrÓle (32) relié au détecteur de pression (30) et au système de réglage (31), le système de contrÓle (32) pilotant le système de réglage (31) de manière à ce que la section d'écoulement du au moins un passage secondaire est régulée en fonction de la pression ou de la variation de pression détectée par le détecteur de pression (30).

Figure imgaf001
Assembly for injecting a gaseous combustion agent into a combustion zone, the assembly comprising, a chamber (11), at least one primary injector (21) for transporting a primary flow of the gaseous agent from the chamber (11) to the combustion zone (1) and for the injection of said primary flow into the combustion zone (1), at least one secondary injector (22) for the transport of a secondary flow from the agent from the chamber (11) to the combustion zone (1) and for the injection of said secondary flow into the combustion zone (1), a pressure detector (30) for the detection of a gas pressure or a variation in gas pressure in the chamber (11), an adjustment system (31) for adjusting a flow section of the at least one secondary passage fluidly connecting the at least one secondary injector (22) to the chamber ( 11), a control system (32) connected to the pressure detector (30) and to the adjustment system (31), the control system (32) pi batching the adjustment system (31) so that the flow section of the at least one secondary passage is regulated as a function of the pressure or of the pressure variation detected by the pressure detector (30).
Figure imgaf001

Description

La prƩsente invention concerne un ensemble pour l'injection d'un agent de combustion gazeux dans une zone de combustion, un brƻleur comportant un tel ensemble et l'utilisation d'un tel ensemble/brƻleur dans un procƩdƩ de combustion.The present invention relates to an assembly for injecting a gaseous combustion agent into a combustion zone, a burner comprising such an assembly and the use of such an assembly / burner in a combustion process.

Dans les procƩdƩs industriels de combustion, par exemple afin de transformer une charge (four de fusion, de rƩchauffage, de recyclage, etc.), on recherche certaines caractƩristiques de flamme, en particulier une forme et une longueur de flamme adaptƩe Ơ l'enceinte de combustion et/ou Ơ la charge que l'on souhaite chauffer, afin d'obtenir un profil de transfert thermique dƩterminƩ et d'optimiser la qualitƩ de la production et la durƩe de vie des Ʃquipements.In industrial combustion processes, for example in order to transform a charge (melting, reheating, recycling furnace, etc.), certain flame characteristics are sought, in particular a shape and a length of flame adapted to the enclosure. of combustion and / or the charge that one wishes to heat, in order to obtain a determined heat transfer profile and to optimize the quality of production and the service life of the equipment.

Les caractƩristiques de flamme sont notamment dƩterminƩes par la nature des agents de combustion (combustible et comburant) et la faƧon dont ils sont introduits dans la zone de combustion (dƩbits, vitesses, rƩpartition dans l'espace, etc.).The flame characteristics are notably determined by the nature of the combustion agents (fuel and oxidizer) and the way in which they are introduced into the combustion zone (flow rates, speeds, distribution in space, etc.).

Ainsi, de EP-A-0763692 un brûleur est connu qui comporte un premier passage intérieur d'amenée de comburant riche en oxygène (au moins 80% de O2), un passage intermédiaire d'amenée de combustible entourant extérieurement le premier passage d'amenée de comburant et un deuxième passage extérieur d'amenée de comburant entourant extérieurement le passage d'amenée de combustible. Selon EP-A-0763692 , le brûleur comporte un moyen pour faire varier le débit de comburant injecté à travers le premier passage intérieur ce qui permet de contrÓler une caractéristique de la flamme telle que la longueur de flamme et la luminosité.So EP-A-0763692 a burner is known which comprises a first interior passage for supplying oxidant rich in oxygen (at least 80% of O 2 ), an intermediate passage for supplying fuel externally surrounding the first passage for supplying oxidant and a second passage oxidizer supply exterior externally surrounding the fuel supply passage. According to EP-A-0763692 , the burner includes means for varying the oxidizer flow rate injected through the first interior passage, which makes it possible to control a characteristic of the flame such as the flame length and the brightness.

De manière analogue, il est connu de EP-A-1016825 d'utiliser un brûleur comportant un premier passage intérieur d'amenée de comburant, un passage intermédiaire d'amenée de combustible entourant extérieurement le premier passage d'amenée de comburant et un deuxième passage extérieur d'amenée de comburant entourant extérieurement le passage d'amenée de combustible pour le chauffage d'un canal de transfert de verre fondu lors de l'élaboration de verre et de régler la longueur de flamme générée au moyen dudit brûleur en modifiant la proportion du débit total de comburant passant par le premier passage d'amenée de comburant.Similarly, it is known to EP-A-1016825 to use a burner comprising a first interior passage for supplying oxidant, an intermediate passage for supplying fuel externally surrounding the first passage for supplying oxidizer and a second external passage for supplying oxidant externally surrounding the passage for supply of fuel for heating a transfer channel for molten glass during the production of glass and for adjusting the length of flame generated by means of said burner by modifying the proportion of the total oxidizer flow rate passing through the first passage of supplied with oxidizer.

Les brƻleurs mentionnƩs ci-dessus sont des brƻleurs avec injection concentrique et adjacente de combustible et comburant gƩnƩrant une flamme de section essentiellement circulaire.The burners mentioned above are burners with concentric and adjacent injection of fuel and oxidizer generating a flame of essentially circular section.

D'autres brûleurs génèrent des flammes dites « flammes plates » et/ou injectent au moins une partie du comburant à une distance de l'injection du combustible, voire injectent au moins une partie du combustible à une distance de l'injection du comburant.Other burners generate flames called "flat flames" and / or inject at least part of the oxidant at a distance from the injection of the fuel, or even inject at least part of the fuel at a distance from the injection of the oxidant.

Ainsi EP-A-2143999 dƩcrit un brƻleur comprenant :

  • au moins deux passages de combustible gazeux ;
  • au moins un passage d'oxydant et
  • au moins une surface de sortie dans laquelle le au moins un passage de combustible gazeux ou le au moins un passage d'oxydant se terminent.
So EP-A-2143999 describes a burner comprising:
  • at least two passages of gaseous fuel;
  • at least one pass of oxidant and
  • at least one outlet surface in which the at least one pass of gaseous fuel or the at least one pass of oxidant terminate.

Ce brƻleur connu comprend Ʃgalement :

  • des moyens aptes Ć  fournir un dĆ©bit d'oxydant, ainsi que des moyens pour l'injection dudit dĆ©bit d'oxydant dans le au moins un passage d'oxydant et
  • des moyens aptes Ć  fournir au moins un dĆ©bit de combustible gazeux, ainsi que des moyens pour l'injection de ce dĆ©bit de combustible gazeux dans les au moins deux passages de combustible gazeux,
ceci afin de gƩnƩrer au moins un jet d'oxydant et au moins deux jets de combustible gazeux qui se rencontrent dans une zone de combustion en aval du brƻleur.This known burner also includes:
  • means capable of supplying an oxidant flow, as well as means for injecting said oxidant flow into the at least one oxidant passage and
  • means able to supply at least one flow of gaseous fuel, as well as means for injecting this flow of gaseous fuel into the at least two passages of gaseous fuel,
this in order to generate at least one jet of oxidant and at least two jets of gaseous fuel which meet in a combustion zone downstream of the burner.

Suivant EP-A-2143999 , les au moins deux passages de combustible gazeux comportent chacun un passage intƩrieur et un passage extƩrieur coaxial.following EP-A-2143999 , the at least two gas fuel passages each have an interior passage and a coaxial exterior passage.

Un moyen de contrƓle d'Ʃcoulement de combustible gazeux rƩgule le dƩbit de combustible gazeux Ơ travers respectivement les passages intƩrieurs et les passages extƩrieurs au moyen d'un distributeur de combustible gazeux.A gaseous fuel flow control means regulates the flow of gaseous fuel through the interior passages and the exterior passages respectively by means of a gaseous fuel distributor.

Ceci permet de contrƓler Ơ la fois le profil de transfert thermique et la longueur de flamme.This allows you to control both the heat transfer profile and the flame length.

S'il est ainsi connu qu'il est possible de modifier certaines caractƩristiques, et notamment la longueur de la flamme gƩnƩrƩe en ajustant la rƩpartition du dƩbit de combustible ou de comburant sur plusieurs passages/injecteurs concentriques, les brƻleurs connus ne comportent aucun moyen de rƩtroaction permettant d'ajuster le fonctionnement du brƻleur et donc la caractƩristique visƩe de la flamme en temps rƩel.If it is thus known that it is possible to modify certain characteristics, and in particular the length of the flame generated by adjusting the distribution of the flow of fuel or oxidizer over several concentric passages / injectors, known burners do not include any means of feedback to adjust the burner operation and therefore the target characteristic of the flame in real time.

Il a maintenant, de manière surprenante, été découvert qu'il est possible de réaliser un tel système de rétroaction sur la base d'une pression détectée de l'agent de combustion gazeux avant sa répartition.It has now surprisingly been discovered that it is possible to produce such a feedback system on the basis of a detected pressure of the gaseous combustion agent before its distribution.

La prƩsente invention concerne un ensemble pour l'injection, dans une zone de combustion, d'un agent gazeux de combustion choisi parmi les combustibles gazeux et les comburants gazeux.The present invention relates to an assembly for injecting, into a combustion zone, a gaseous combustion agent chosen from gaseous fuels and gaseous oxidants.

L'ensemble comporte une chambre et l'agent est introduit dans l'ensemble par une entrƩe de cette chambre.The set includes a room and the agent is introduced into the set through an entrance to this room.

L'ensemble comporte au moins un injecteur primaire pour le transport d'un dƩbit primaire de l'agent de la chambre vers la zone de combustion et pour l'injection dudit dƩbit primaire dans la zone de combustion. A cette fin, le au moins un injecteur primaire est fluidiquement reliƩ Ơ la chambre au moyen d'au moins un passage dit passage primaire.The assembly includes at least one primary injector for transporting a primary flow of the agent from the chamber to the combustion zone and for injecting said primary flow into the combustion zone. To this end, the at least one primary injector is fluidly connected to the chamber by means of at least one passage called the primary passage.

L'ensemble comporte aussi au moins un injecteur secondaire pour le transport d'un dƩbit secondaire de l'agent de la chambre vers la zone de combustion et pour l'injection dudit dƩbit secondaire dans la zone de combustion. Le au moins un injecteur secondaire est Ơ son tour fluidiquement reliƩ Ơ la chambre au moyen d'au moins un passage dit passage secondaire. Le au moins un passage secondaire prƩsente une section d'Ʃcoulement rƩglable.The assembly also includes at least one secondary injector for transporting a secondary flow of the agent from the chamber to the combustion zone and for injecting said secondary flow into the combustion zone. The at least one secondary injector is in turn fluidly connected to the chamber by means of at least one passage called the secondary passage. The at least one secondary passage has an adjustable flow section.

Un système de réglage, par exemple sous la forme d'une vanne, permet de régler cette section d'écoulement du au moins un passage secondaire.An adjustment system, for example in the form of a valve, makes it possible to adjust this flow section of the at least one secondary passage.

L'ensemble comporte aussi un détecteur de pression pour la détection d'une pression ou d'une variation de pression gazeuse dans la chambre ainsi qu'un système de contrÓle relié au détecteur de pression.The assembly also includes a pressure detector for detecting a pressure or a variation in gas pressure in the chamber as well as a control system connected to the pressure detector.

Le système de contrÓle est également relié à un système de réglage et contrÓle ledit système de réglage, de manière à ce que la section d'écoulement du au moins un passage secondaire de l'ensemble est régulée en fonction de la pression ou de la variation de pression détectée par le détecteur de pression de l'ensemble.The control system is also connected to an adjustment system and controls said adjustment system, so that the flow section of the at least one secondary passage of the assembly is regulated according to the pressure or the variation. pressure detected by the assembly pressure sensor.

Suivant une forme de réalisation, le système de contrÓle, qui peut être un système de contrÓle analogue ou digital, est adapté pour piloter le système de réglage de manière à ce que la pression gazeuse dans la chambre se situe dans une zone de pression prédéterminée par le réglage de la section d'écoulement du au moins un passage secondaire.According to one embodiment, the control system, which can be an analog or digital control system, is adapted to control the control system so that the gas pressure in the chamber is located in a pressure zone predetermined by adjusting the flow section of the at least one secondary passage.

Suivant encore une forme de réalisation, le système de contrÓle est adapté pour piloter le système de réglage de manière à ce que la pression gazeuse dans la chambre corresponde à une valeur prédéterminée par le réglage de la section d'écoulement du au moins un passage secondaire.According to yet another embodiment, the control system is adapted to control the adjustment system so that the gas pressure in the chamber corresponds to a predetermined value by adjusting the flow section of the at least one secondary passage. .

Il est à noter que la zone ou plage de pression prédéterminée peut être constante dans le temps, mais qu'elle peut également varier dans le temps, par exemple :

  • en fonction des Ć©tapes du procĆ©dĆ©, tel que par exemple, un procĆ©dĆ© de fusion ou un procĆ©dĆ© de rĆ©chauffage, dans lequel l'ensemble est utilisĆ©, procĆ©dĆ© qui peut ĆŖtre cyclique ou non-cyclique,
  • en fonction de la puissance requise dans la zone de combustion ou
  • en fonction d'un paramĆØtre de rĆ©troaction (feedback) autre que la pression dans la chambre de l'ensemble.
It should be noted that the predetermined pressure zone or range can be constant over time, but that it can also vary over time, for example:
  • depending on the process steps, such as for example, a melting process or a reheating process, in which the assembly is used, a process which can be cyclic or non-cyclic,
  • depending on the power required in the combustion zone or
  • based on a feedback parameter other than the pressure in the assembly chamber.

Les remarques ci-dessus s'appliquent également à la valeur prédéterminée de la pression gazeuse. Comme indiqué ci-dessus, le système de contrÓle de l'ensemble peut être un système analogue ou digital. Il peut être mécanique, par exemple pneumatique ou hydraulique. De préférence, le système de contrÓle est digital. Suivant une forme de réalisation préférée, le système de contrÓle est programmable. Dans ce cas, pour la mise en oeuvre de l'ensemble d'injection suivant l'invention, le système de contrÓle est programmé de manière à piloter le système de réglage de manière à actionner le système de réglage en fonction de la pression ou de la variation de pression détectée par le détecteur de pression. La pression gazeuse ou la variation de pression gazeuse détectée par le détecteur de pression est alors transmise vers le système de contrÓle programmable : par exemple au moyen d'une connexion câblée ou par une connexion sans fil.The above remarks also apply to the predetermined gas pressure value. As indicated above, the assembly control system can be an analog or digital system. It can be mechanical, for example pneumatic or hydraulic. Preferably, the control system is digital. According to a preferred embodiment, the control system is programmable. In this case, for the implementation of the injection assembly according to the invention, the control system is programmed so as to control the adjustment system so as to actuate the adjustment system as a function of the pressure or of the pressure variation detected by the pressure detector. The gas pressure or the variation in gas pressure detected by the pressure detector is then transmitted to the programmable control system: for example by means of a wired connection or by a wireless connection.

Le système de réglage peut comporter différents moyens pour le réglage de la section d'écoulement du au moins un passage secondaire, tels qu'une ou plusieurs vannes ajustables positionnée(s) dans le au moins un passage secondaire entre la chambre et le au moins un injecteur secondaire, ou le mouvement d'un élément mécanique faisant office d'obturateur du au moins un passage secondaire, ce mouvement étant généré par exemple par translation, par rotation (vissage) ou par déformation d'un élément mécanique lié à l'obturateur ou encore par modification de l'état magnétique d'un élément métallique.The adjustment system may include various means for adjusting the flow section of the at least one secondary passage, such as one or more adjustable valves positioned in the at least one secondary passage between the chamber and the at least a secondary injector, or the movement of a mechanical element acting as a shutter of the at least one secondary passage, this movement being generated for example by translation, by rotation (screwing) or by deformation of a mechanical element linked to the shutter or by modification of the magnetic state of a metallic element.

Suivant une forme de réalisation simple et fiable, le système de réglage est muni d'au moins un obturateur apte à régler la section d'écoulement du au moins un passage secondaire en l'obturant au moins partiellement.According to a simple and reliable embodiment, the adjustment system is provided with at least one shutter capable of adjusting the flow section of the at least one secondary passage by closing it at least partially.

Un tel système de réglage peut notamment prendre la forme suivante. Le au moins un passage secondaire reliant le au moins un injecteur secondaire fluidiquement à la chambre présente une surface interne en forme d'entonnoir et le système de réglage comporte un obturateur ayant une surface externe correspondante et pouvant être déplacé le long de l'axe longitudinal du passage secondaire. Quand l'obturateur est ainsi déplacé le long dudit axe longitudinal, la surface externe de l'obturateur se rapproche ou s'éloigne de la surface interne du passage secondaire et la section d'écoulement dudit passage s'en trouve réduite, respectivement agrandie.Such an adjustment system can in particular take the following form. The at least one secondary passage connecting the at least one secondary injector fluidly to the chamber has an internal surface in the form of a funnel and the adjustment system comprises a shutter having a corresponding external surface and which can be moved along the longitudinal axis of the passage secondary. When the shutter is thus moved along said longitudinal axis, the external surface of the shutter approaches or moves away from the internal surface of the secondary passage and the flow section of said passage is reduced, respectively enlarged.

Il est également à noter qu'il peut être avantageux de concevoir le système de réglage de manière à ce que la section d'écoulement du au moins un passage secondaire n'est jamais entièrement fermée. En effet, afin d'assurer un refroidissement suffisant du au moins un injecteur secondaire et/ou d'éviter le bouchage du au moins un injecteur secondaire (par exemple à cause de dépÓts de substances condensables présentes dans l'atmosphère de la zone de combustion ou la formation de suie issue de la surchauffe du combustible gazeux en contact au moins un injecteur secondaire) un écoulement gazeux minimal à travers le au moins un injecteur secondaire peut être nécessaire. Il est toutefois également envisageable d'assurer un tel écoulement gazeux minimal par des moyens autres que le système de réglage défini ci-dessus comme par exemple des passages fluides court-circuitant l'obturateur et de taille réduite afin de simplement assurer ce débit minimum.It should also be noted that it may be advantageous to design the adjustment system in such a way that the flow section of the at least one secondary passage is never entirely closed. Indeed, in order to ensure sufficient cooling of the at least one secondary injector and / or to avoid clogging of the at least one secondary injector (for example because of deposits of condensable substances present in the atmosphere of the combustion zone or the formation of soot resulting from the overheating of the gaseous fuel in contact with at least one secondary injector) a minimum gas flow through the at least one secondary injector may be necessary. It is however also conceivable to ensure such a minimum gas flow by means other than the adjustment system defined above such as for example fluid passages shorting the shutter and of reduced size in order to simply ensure this minimum flow.

Les ensembles sont typiquement réalisés en métal, les injecteurs ou au moins les extrémités aval (extrémités d'injection) étant souvent avantageusement réalisés en des métaux à haute résistance à la chaleur et à l'oxydation, tels que les alliages d'aciers austénitiques nickel-chrome de type Inconel® ou des alliages sans nickel de type Kanthal®.The assemblies are typically made of metal, the injectors or at least the downstream ends (injection ends) often being advantageously made of metals with high resistance to heat and oxidation, such as alloys of austenitic nickel steels. -Chrome Inconel® type or nickel-free alloys Kanthal® type.

L'ensemble suivant l'invention peut plus particuliĆØrement comporter au moins un couple d'un injecteur primaire avec un injecteur secondaire, couple dans lequel l'un de l'injecteur primaire et l'injecteur secondaire entoure l'autre de l'injecteur primaire et l'injecteur secondaire.The assembly according to the invention may more particularly comprise at least one pair of a primary injector with a secondary injector, a pair in which one of the primary injector and the secondary injector surrounds the other of the primary injector and the secondary injector.

L'injecteur primaire peut ainsi entourer l'injecteur secondaire ou l'injecteur secondaire peut entourer l'injecteur primaire du couple.The primary injector can thus surround the secondary injector or the secondary injector can surround the primary injector of the torque.

Suivant une forme de rƩalisation avantageuse, l'injecteur primaire du couple est entourƩ de l'injecteur secondaire du couple.According to an advantageous embodiment, the primary torque injector is surrounded by the secondary torque injector.

Suivant une forme de réalisation particulière, l'injecteur primaire et l'injecteur secondaire du couple sont concentriques. Toutefois, dans certains cas, un arrangement non-concentrique peut être utile.According to a particular embodiment, the primary injector and the secondary torque injector are concentric. However, in some cases, a non-concentric arrangement may be useful.

Il est Ơ noter qu'une telle configuration en couple n'exclut pas la prƩsence d'autres ƩlƩments et en particulier la prƩsence d'un ou plusieurs autres injecteurs dans ou autour l'un ou l'autre des injecteurs du couple.It should be noted that such a torque configuration does not exclude the presence of other elements and in particular the presence of one or more other injectors in or around one or the other of the torque injectors.

Par exemple, suivant une forme de réalisation particulière, le fluide peut être un comburant gazeux, tel qu'un gaz contenant au moins 80%vol et de préférence au moins 90%vol d'oxygène. L'injecteur primaire du couple se situe au centre et est entouré par l'injecteur secondaire du couple, de préférence de manière concentrique. Un injecteur pour l'injection de combustible dans la zone de combustion se situe entre l'injecteur primaire et l'injecteur secondaire du couple, de manière à ce que l'injecteur de combustible entoure l'injecteur primaire de comburant et est entouré de l'injecteur secondaire de comburant, l'ensemble fait ainsi partie d'un brûleur pour la combustion (au moins partielle) du combustible avec le comburant et dans lequel la section d'écoulement de l'injecteur secondaire et donc également la répartition du comburant entre le débit primaire et le débit secondaire sont réglées par le système de contrÓle au moyen du système de réglage en fonction de la pression gazeuse ou la variation de pression gazeuse dans la chambre de l'ensemble détectée par le détecteur de pression.For example, according to a particular embodiment, the fluid can be a gaseous oxidizer, such as a gas containing at least 80% vol and preferably at least 90% vol of oxygen. The primary torque injector is located in the center and is surrounded by the secondary torque injector, preferably concentrically. An injector for injecting fuel into the combustion zone is located between the primary injector and the secondary torque injector, so that the fuel injector surrounds the primary oxidizer injector and is surrounded by the oxidant secondary injector, the assembly thus forms part of a burner for the combustion (at least partial) of the fuel with the oxidant and in which the flow section of the secondary injector and therefore also the distribution of the oxidant between the primary flow and the secondary flow are regulated by the control system by means of the adjustment system according to the gas pressure or the variation of gas pressure in the chamber of the assembly detected by the pressure detector.

Suivant une autre forme de réalisation analogue, le fluide est un combustible gazeux, tel que le gaz naturel. L'injecteur primaire du couple se situe au centre et est entouré par l'injecteur secondaire, de préférence de manière concentrique. Un injecteur pour l'injection de comburant dans la zone de combustion se situe entre l'injecteur primaire et l'injecteur secondaire du couple, de manière à ce que l'injecteur de comburant entoure l'injecteur primaire de combustible et est entouré de l'injecteur secondaire de combustible. Le comburant est de préférence gaz contenant au moins 80%vol et encore de préférence au moins 90%vol d'oxygène. L'ensemble fait ainsi partie d'un brûleur pour la combustion (au moins partiel) du combustible avec le comburant et dans lequel la section d'écoulement de l'injecteur secondaire et donc également la répartition du combustible entre le débit primaire et le débit secondaire de combustible sont réglées par le système de contrÓle au moyen du système de réglage en fonction de la pression gazeuse ou la variation de pression gazeuse dans la chambre de l'ensemble détectée par le détecteur de pression.According to another analogous embodiment, the fluid is a gaseous fuel, such as natural gas. The primary torque injector is located in the center and is surrounded by the secondary injector, preferably concentrically. An injector for injecting oxidant into the combustion zone is located between the primary injector and the secondary torque injector, so that the oxidant injector surrounds the primary fuel injector and is surrounded by the secondary fuel injector. The oxidizer is preferably a gas containing at least 80% vol and more preferably at least 90% vol of oxygen. The assembly thus forms part of a burner for the combustion (at least partial) of the fuel with the oxidizer and in which the flow section of the secondary injector and therefore also the distribution of the fuel between the primary flow and the flow secondary fuel are adjusted by the control system by means of the adjustment system according to the gas pressure or the variation of gas pressure in the chamber of the assembly detected by the pressure detector.

L'ensemble suivant l'invention peut comporter un seul injecteur primaire et un seul injecteur secondaire et en particulier un seul couple d'un injecteur primaire avec un injecteur secondaire. Suivant une forme de rƩalisation alternative, l'ensemble suivant l'invention comporte plusieurs injecteurs primaires et/ou plusieurs injecteurs secondaires et en particulier plusieurs couples d'un injecteur primaire avec un injecteur secondaire.The assembly according to the invention may comprise a single primary injector and a single secondary injector and in particular a single pair of a primary injector with a secondary injector. According to an alternative embodiment, the assembly according to the invention comprises several primary injectors and / or several secondary injectors and in particular several pairs of a primary injector with a secondary injector.

Suivant un mode de rƩalisation particulier, le au moins un injecteur secondaire de l'ensemble est espacƩ du au moins un injecteur primaire de l'ensemble sans que le au moins un injecteur primaire de l'ensemble entoure un injecteur secondaire de l'ensemble et sans que le au moins un injecteur secondaire de l'ensemble entoure un injecteur primaire de l'ensemble.According to a particular embodiment, the at least one secondary injector of the assembly is spaced from the at least one primary injector of the assembly without the at least one primary injector of the assembly surrounds a secondary injector of the assembly and without the at least one secondary injector of the assembly surrounds a primary injector of the assembly.

Dans ce cas, le au moins un injecteur primaire peut notamment s'étendre dans un premier plan, tandis que le au moins un injecteur secondaire s'étend dans un second plan, le second plan étant parallèle au premier plan. De cette manière, il est possible d'injecter le débit primaire et le débit secondaire de l'agent gazeux de combustion dans la zone de combustion selon deux plans parallèles.In this case, the at least one primary injector may in particular extend in a first plane, while the at least one secondary injector extends in a second plane, the second plane being parallel to the first plane. In this way, it is possible to inject the primary flow and the secondary flow of the gaseous combustion agent into the combustion zone in two parallel planes.

Suivant une forme de réalisation alternative, le au moins un injecteur primaire s'étend dans un premier plan et le au moins un injecteur secondaire s'étend dans un second plan, le premier plan et le deuxième plan se coupant en aval desdits injecteurs primaires et secondaires, c'est-à-dire à l'intérieur de la zone de combustion dans lequel l'agent gazeux de combustion est injecté.According to an alternative embodiment, the at least one primary injector extends in a first plane and the at least one secondary injector extends in a second plane, the first plane and the second plane intersecting downstream of said primary injectors and secondary, that is to say inside the combustion zone into which the gaseous combustion agent is injected.

L'ensemble suivant l'invention peut comporter au moins deux injecteurs primaires et/ou au moins deux injecteurs secondaires, de préférence au moins deux injecteurs primaires et au moins deux injecteurs secondaires. Ceci est notamment avantageux dans le cas où, comme décrit ci-dessus, le au moins un injecteur primaire s'étend dans un premier plan et le au moins un injecteur secondaire s'étend dans un second plan différent du premier plan.The assembly according to the invention may comprise at least two primary injectors and / or at least two secondary injectors, preferably at least two primary injectors and at least two secondary injectors. This is particularly advantageous in the case where, as described above, the at least one primary injector extends in a first plane and the at least one secondary injector extends in a second plane different from the first plane.

Pour l'injection de l'agent gazeux dans la zone de combustion, l'entrée de l'ensemble, qui est également l'entrée de la chambre de l'ensemble, est fluidiquement reliée à une source de combustible gazeux, de préférence à une source de combustible gazeux choisi parmi le gaz naturel, le biogaz, le propane, le butane, les gaz résiduels de procédés sidérurgiques ou de reformage du méthane, l'hydrogène, tout mélange desdits combustibles gazeux, ou à une source d'un comburant gazeux, ayant de préférence une teneur en oxygène de 21 à 100%vol, de préférence supérieure à 21%vol et notamment d'au moins 80%vol, encore de préférence au moins 90%vol.For the injection of the gaseous agent into the combustion zone, the inlet of the assembly, which is also the inlet of the chamber of the assembly, is fluidly connected to a source of gaseous fuel, preferably at a source of gaseous fuel chosen from natural gas, biogas, propane, butane, residual gases from steel or methane reforming processes, hydrogen, any mixture of said gaseous fuels, or from a source of an oxidizer gaseous, preferably having an oxygen content of 21 to 100% vol, preferably greater than 21% vol and in particular of at least 80% vol, more preferably at least 90% vol.

Une telle source peut être un réservoir de l'agent gazeux sous forme gazeuse ou sous forme liquéfiée, un conduit d'alimentation transportant ledit agent gazeux ou un générateur dudit agent gazeux.Such a source can be a reservoir of the gaseous agent in gaseous form or in liquefied form, a supply conduit transporting said gaseous agent or a generator of said gaseous agent.

L'invention concerne également une installation comportant plusieurs ensembles suivant l'une quelconque des formes de réalisation décrites ci-dessus. Dans ce cas, il peut être préférable que cette installation comporte un système de contrÓle commun apte à piloter, préférentiellement indépendamment, le système de réglage de chaque ensemble de l'installation en fonction de la pression gazeuse ou la variation de pression gazeuse détectée par le détecteur de pression dudit ensemble.The invention also relates to an installation comprising several assemblies according to any one of the embodiments described above. In this case, it may be preferable for this installation to include a common control system capable of controlling, preferably independently, the adjustment system of each set of the installation as a function of the gas pressure or the gas pressure variation detected by the pressure detector of said assembly.

Comme indiqué ci-dessus, l'ensemble peut être incorporé dans un brûleur.As indicated above, the assembly can be incorporated into a burner.

Un tel brƻleur suivant l'invention comprend donc un ensemble suivant l'une quelconque des formes de rƩalisation ci-dessus pour l'injection dans une zone de combustion d'un agent gazeux de combustion choisi parmi un combustible gazeux et un comburant gazeux.Such a burner according to the invention therefore comprises an assembly according to any one of the above embodiments for the injection into a combustion zone of a gaseous combustion agent chosen from a gaseous fuel and a gaseous oxidant.

Un tel brûleur comporte typiquement également au moins un injecteur additionnel pour l'injection d'un fluide additionnel dans la zone de combustion. En règle générale, quand l'agent gazeux injecté par l'ensemble est un combustible gazeux, le au moins un injecteur additionnel est adapté pour l'injection d'un comburant gazeux dans la zone de combustion et quand l'agent gazeux injecté par l'ensemble est un comburant gazeux, le au moins un injecteur additionnel est adapté pour l'injection d'un combustible (gazeux ou non-gazeux) dans la zone de combustion.Such a burner typically also includes at least one additional injector for injecting an additional fluid into the combustion zone. As a general rule, when the gaseous agent injected by the assembly is a gaseous fuel, the at least one additional injector is suitable for injecting a gaseous oxidant into the combustion zone and when the gaseous agent injected by l the assembly is a gaseous oxidizer, the at least one additional injector is suitable for injecting a fuel (gaseous or non-gaseous) into the combustion zone.

Suivant une forme de rƩalisation, le brƻleur comporte un bloc avec une face d'entrƩe et une face de sortie Ơ l'opposƩ de la face d'entrƩe. La zone de combustion se trouve en aval de la face de sortie.According to one embodiment, the burner comprises a block with an inlet face and an outlet face opposite the inlet face. The combustion zone is located downstream from the outlet face.

Contrairement Ơ l'ensemble, le bloc est typiquement rƩalisƩ en matƩriau rƩfractaire, tel qu'un ciment, ou un matƩriau de type Ʃlectrofondu, ou un matƩriau pressƩ, composƩ principalement d'alumine et/ou de zircone et/ou de silice et/ou de magnƩsie ou d'un mƩlange de ces composants dans des proportions variƩes en fonction du procƩdƩ d'application.Unlike the assembly, the block is typically made of refractory material, such as a cement, or a material of the electrofused type, or a pressed material, composed mainly of alumina and / or zirconia and / or silica and / or magnesia or a mixture of these components in varying proportions depending on the application process.

L'ensemble est alors attaché à la face d'entrée du bloc de manière à ce que les injecteurs du brûleur, et donc aussi les injecteurs de l'ensemble, se positionnent dans une ou plusieurs perforations qui traversent le bloc de la face d'entrée jusqu'à la face de sortie.The assembly is then attached to the inlet face of the block so that the burner injectors, and therefore also the injectors of the assembly, are positioned in one or more perforations which pass through the block from the face of entry to the exit face.

Ainsi, un brûleur suivant l'invention peut, par exemple comporter un tel bloc avec une ou plusieurs premières perforations qui se terminent à un premier niveau dans la face de sortie du bloc ainsi qu'une ou plusieurs perforations additionnelles qui se terminent dans la face de sortie à un deuxième niveau situé en-dessous ou au-dessus du premier niveau. L'ensemble comporte au moins deux et de préférence au moins trois injecteurs primaires et injecteurs secondaires pour le transport et l'injection de combustible gazeux dans la zone de combustion. Chacun des injecteurs primaires forme un couple avec un des injecteurs secondaires. Suivant une forme de réalisation, chacun des injecteurs primaires entoure un des injecteurs secondaires. Suivant une forme de réalisation préférée, chacun des injecteurs secondaires entoure un des injecteurs primaires. Ces couples, par exemple en triples exemplaires, se positionnent dans la ou les premières perforations qui se terminent au premier niveau. Le brûleur comporte également plusieurs injecteurs additionnels pour le transport et l'injection de comburant dans la zone de combustion. Lesdits injecteurs additionnels se positionnent dans le ou les passages additionnels du bloc de manière à permettre l'injection de comburant dans la zone de combustion au-dessus ou en-dessous le combustible gazeux. Les injecteurs additionnels peuvent s'étendre dans un plan parallèle au plan des couples d'un injecteur primaire avec un injecteur secondaire. Suivant une autre forme de réalisation, les injecteurs additionnels peuvent définir un plan d'injection du comburant qui coupe le plan des couples dans la zone de combustion en aval de la face de sortie où le comburant injecté par les injecteurs additionnels se mélange et réagit avec le combustible injecté par les couples.Thus, a burner according to the invention can, for example comprise such a block with one or more first perforations which end at a first level in the outlet face of the block as well as one or more additional perforations which end in the face second level located below or above the first level. The assembly includes at least two and preferably at least three primary injectors and secondary injectors for transporting and injecting gaseous fuel into the combustion zone. Each of the primary injectors forms a pair with one of the secondary injectors. According to one embodiment, each of the primary injectors surrounds one of the secondary injectors. According to a preferred embodiment, each of the secondary injectors surrounds one of the primary injectors. These couples, by example in triplicate, are positioned in the first perforation (s) which end at the first level. The burner also has several additional injectors for transporting and injecting oxidant into the combustion zone. Said additional injectors are positioned in the additional passage (s) of the block so as to allow the injection of oxidant into the combustion zone above or below the gaseous fuel. The additional injectors may extend in a plane parallel to the plane of the torques of a primary injector with a secondary injector. According to another embodiment, the additional injectors can define a plane for injecting the oxidizer which cuts the plane of the torques in the combustion zone downstream of the outlet face where the oxidant injected by the additional injectors mixes and reacts with the fuel injected by the couples.

Comme déjà indiqué ci-dessus, d'autres et en particulier un ou plusieurs injecteurs autres due l'injecteur primaire et l'injecteur secondaire du couple peuvent être présents dans ou autour l'un ou l'autre de l'injecteur primaire et l'injecteur secondaire du couple.As already indicated above, others and in particular one or more other injectors due to the primary injector and the secondary torque injector may be present in or around one or the other of the primary injector and the '' secondary torque injector.

Suivant une première forme de réalisation, le ou les passages additionnels se terminent dans la face de sortie du bloc au-dessus du ou des premiers passages. Suivant une autre forme de réalisation, le ou les passages additionnels se terminent dans la face de sortie du bloc en-dessous du ou des premiers passages.According to a first embodiment, the additional passage or passages terminate in the outlet face of the block above the first passage or passages. According to another embodiment, the additional passage or passages terminate in the outlet face of the block below the first passage or passages.

Suivant une troisième forme de réalisation, le bloc comporte un ou plusieurs passages additionnels qui se terminent dans la face de sortie à un niveau situé au-dessus du premier niveau et dans lequel ou lesquels se trouvent au moins deux et de préférence au moins trois injecteurs additionnels pour le comburant, ainsi qu'un ou plusieurs passages additionnels qui se terminent dans la face de sortie du bloc en-dessous du premier niveau et dans lequel ou lesquels se trouvent également au moins deux et de préférence au moins trois injecteurs additionnels pour le comburant. Cette forme de réalisation permet d'injecter, selon les besoins du procédé, du comburant dans la zone de combustion au-dessus, en-dessous ou au-dessus et en dessous du combustible gazeux.According to a third embodiment, the block comprises one or more additional passages which terminate in the outlet face at a level situated above the first level and in which or which are at least two and preferably at least three injectors additional for the oxidizer, as well as one or more additional passages which terminate in the outlet face of the block below the first level and in which one or more are at least two and preferably at least three additional injectors for the oxidizer. This embodiment makes it possible to inject, depending on the needs of the process, oxidant in the combustion zone above, below or above and below the gaseous fuel.

L'invention concerne aussi un four comportant une zone de combustion interne et ƩquipƩ d'au moins un ensemble suivant l'invention pour l'injection d'un agent gazeux de combustion choisi parmi les combustibles gazeux et les comburants gazeux dans ladite zone de combustion. Comme indiquƩ ci-dessus, le au moins un ensemble peut faire partie d'un brƻleur suivant l'invention, auquel cas le four est ƩquipƩ d'au moins un brƻleur suivant l'invention.The invention also relates to an oven comprising an internal combustion zone and equipped with at least one assembly according to the invention for the injection of a gaseous combustion agent chosen from gaseous fuels and gaseous oxidizers in said combustion zone . As indicated above, the at least one assembly can be part of a burner according to the invention, in which case the oven is equipped with at least one burner according to the invention.

La présente invention peut notamment avantageusement être mise en oeuvre dans un four sélectionné parmi les fours de fabrication ou réchauffage de verre ou d'émaux, les fours de fabrication ou de recyclage ou de réchauffage de métaux tels que les fours rotatifs ou réverbères d'aluminium, de cuivre ou de plomb, de fonte, d'acier, etc.The present invention can in particular advantageously be implemented in an oven selected from furnaces for manufacturing or reheating glass or enamels, furnaces for manufacturing or recycling or reheating metals such as rotary ovens or aluminum reverberators , copper or lead, cast iron, steel, etc.

Un autre aspect de la prƩsente invention est un procƩdƩ de combustion dans lequel un agent gazeux de combustion choisi parmi les combustibles gazeux et les comburants est injectƩ dans une zone de combustion au moyen d'un ensemble suivant l'invention, ledit ensemble pouvant faire partie d'un brƻleur suivant l'invention.Another aspect of the present invention is a combustion process in which a gaseous combustion agent chosen from gaseous fuels and oxidizers is injected into a combustion zone by means of an assembly according to the invention, said assembly possibly being part of a burner according to the invention.

Selon ce procédé, le détecteur de pression de chaque ensemble détecte la pression gazeuse ou une variation de la pression gazeuse dans la chambre de cet ensemble, le système de réglage de l'ensemble régule la section d'écoulement de son au moins un passage secondaire, et le système de contrÓle pilote le système de réglage de manière à ce que la section d'écoulement du au moins un passage secondaire de chaque ensemble est régulée en fonction de la pression ou de la variation de pression détectée par le détecteur de pression de cet ensemble.According to this method, the pressure detector of each assembly detects the gas pressure or a variation of the gas pressure in the chamber of this assembly, the adjustment system of the assembly regulates the flow section of its at least one secondary passage , and the control system controls the adjustment system so that the flow section of the at least one secondary passage of each assembly is regulated as a function of the pressure or of the pressure variation detected by the pressure detector this set.

Comme déjà décrit ci-dessus dans le contexte de l'installation et du four suivant l'invention, dans le cas où plusieurs ensembles sont utilisés dans le procédé, chaque ensemble peut avoir son propre système de contrÓle relié au détecteur de pression et au système de réglage, le système de contrÓle pilotant le système de réglage de manière à ce que la section d'écoulement du au moins un passage secondaire est régulée en fonction de la pression ou de la variation de pression détectée par le détecteur de pression dudit ensemble. De manière souvent avantageuse, toutefois, un système de contrÓle commun peut piloter le système de réglage de chaque ensemble en fonction de la pression ou de la variation de pression détectée par le détecteur de pression de l'ensemble en question.As already described above in the context of the installation and the furnace according to the invention, in the case where several assemblies are used in the process, each assembly can have its own control system connected to the pressure detector and to the system adjustment, the control system controlling the adjustment system so that the flow section of the at least one secondary passage is regulated as a function of the pressure or of the pressure variation detected by the pressure detector of said assembly. Often advantageously, however, a common control system can control the adjustment system of each assembly as a function of the pressure or of the pressure variation detected by the pressure detector of the assembly in question.

Comme également déjà indiqué précédemment, le système de réglage de l'ensemble peut être piloté de manière à ce que la pression gazeuse dans la chambre de l'ensemble se situe dans une zone de pression prédéterminée ou encore de manière à ce que la pression gazeuse dans la chambre de l'ensemble corresponde à une valeur prédéterminée.As also already indicated above, the adjustment system of the assembly can be controlled so that the gas pressure in the chamber of the assembly is within a predetermined pressure zone or even so that the gas pressure in the chamber of the assembly corresponds to a predetermined value.

L'agent gazeux de combustion injecté dans la zone de combustion au moyen de l'ensemble est un combustible gazeux choisi parmi le gaz naturel, le biogaz, le propane, le butane, les gaz résiduels de procédés sidérurgiques ou de reformage du méthane, l'hydrogène ou tout mélange des gaz mentionnés précédemment, ou un comburant gazeux, ayant de préférence une teneur en oxygène de 21 à 100%vol, de préférence supérieure à 21%vol et notamment d'au moins 80%vol, encore de préférence au moins 90%vol.The gaseous combustion agent injected into the combustion zone by means of the assembly is a gaseous fuel chosen from natural gas, biogas, propane, butane, residual gases from steel or methane reforming processes, l hydrogen or any mixture of the gases mentioned above, or a gaseous oxidizer, preferably having an oxygen content from 21 to 100% vol, preferably greater than 21% vol and in particular at least 80% vol, more preferably at least 90% vol.

Le procƩdƩ suivant l'invention est notamment utile pour rƩaliser une combustion Ơ l'intƩrieur d'une zone de combustion dans le contexte d'un procƩdƩ tel que la fabrication ou recyclage de verre ou d'Ʃmaux, la fabrication ou recyclage ou rƩchauffage de mƩtaux tels que l'aluminium, le cuivre, le plomb, la fonte, l'acier, etc.The process according to the invention is particularly useful for carrying out combustion inside a combustion zone in the context of a process such as the manufacture or recycling of glass or enamels, the manufacture or recycling or reheating of metals such as aluminum, copper, lead, cast iron, steel, etc.

L'invention et ses avantages seront mieux compris à la lumière des exemples suivants : (référence étant faite aux figures 1 à 5) dans lesquelles :

  • la figure 1 reprĆ©sente schĆ©matiquement un ensemble comportant un injecteur primaire (21) avec un injecteur secondaire (22) concentriques, l'injecteur secondaire (22) entourant l'injecteur primaire (21) ;
  • la figure 2 reprĆ©sente schĆ©matiquement un ensemble comportant un injecteur primaire (21) avec un injecteur secondaire (22) concentriques, l'injecteur primaire (21) entourant l'injecteur secondaire (22) ;
  • la figure 3 reprĆ©sente schĆ©matiquement un ensemble comportant un injecteur primaire (21) avec un injecteur secondaire (22) non concentriques, sĆ©parĆ©s par une distance,
  • les figures 4 et 5 reprĆ©sentent schĆ©matiquement deux vues de l'ensemble incorporĆ© dans un brĆ»leur pour l'injection dans une zone de combustion (1) d'un agent gazeux de combustion.
The invention and its advantages will be better understood in the light of the following examples: (reference being made to Figures 1 to 5 ) in which :
  • the figure 1 shows schematically an assembly comprising a primary injector (21) with a concentric secondary injector (22), the secondary injector (22) surrounding the primary injector (21);
  • the figure 2 schematically represents an assembly comprising a primary injector (21) with a concentric secondary injector (22), the primary injector (21) surrounding the secondary injector (22);
  • the figure 3 schematically represents an assembly comprising a primary injector (21) with a non-concentric secondary injector (22), separated by a distance,
  • the figures 4 and 5 schematically represent two views of the assembly incorporated in a burner for the injection into a combustion zone (1) of a gaseous combustion agent.

Les figures 1, 2, et 3 montrent une chambre (11) d'entrée du fluide. L'injecteur primaire (21) est fluidiquement relié à la chambre (11) au moyen d'un passage primaire (23). L"injecteur secondaire est fluidiquement relié à la chambre (11) au moyen d'un passage secondaire (24). Le passage secondaire (24) présente une section d'écoulement réglable. Un système de réglage (32) permet de régler cette section d'écoulement du passage secondaire (24) grâce à un obturateur (33). Les figures 1, 2 et 3 montrent également un détecteur de pression (30) pour la détection d'une pression gazeuse ou d'une variation de pression gazeuse dans la chambre (11) ainsi qu'un système de contrÓle (31) relié au détecteur de pression (30). Le système de contrÓle est également relié au et pilote le système de réglage (32).The figures 1, 2 , and 3 show a fluid inlet chamber (11). The primary injector (21) is fluidly connected to the chamber (11) by means of a primary passage (23). The secondary injector is fluidly connected to the chamber (11) by means of a secondary passage (24). The secondary passage (24) has an adjustable flow section. An adjustment system (32) makes it possible to adjust this section flow of the secondary passage (24) through a shutter (33). figures 1, 2 and 3 also show a pressure detector (30) for detecting a gas pressure or a variation of gas pressure in the chamber (11) as well as a control system (31) connected to the pressure detector (30). The control system is also connected to and controls the adjustment system (32).

La figure 4 reprƩsente schƩmatiquement un ensemble comportant trois injecteurs primaires (21) entourƩs chacun de son injecteur secondaire (22) concentrique, une chambre (11).The figure 4 schematically represents an assembly comprising three primary injectors (21) each surrounded by its concentric secondary injector (22), a chamber (11).

Les injecteurs primaires (21) sont fluidiquement reliés à la chambre (11) par les passages primaires (23). Les injecteurs secondaires (22) sont fluidiquement reliés à la chambre (11) par les passages secondaires (24). Le passage secondaire présente une section d'écoulement réglable. Un système de réglage (32) permet de régler cette section d'écoulement du passage secondaire (24) grâce à un obturateur (33). Un détecteur de pression (30) est présent pour la détection d'une pression ou d'une variation de pression gazeuse dans la chambre (11). Un système de contrÓle (31) est relié au détecteur de pression (30). Ce système de contrÓle est également relié au et pilote le système de réglage (32).The primary injectors (21) are fluidly connected to the chamber (11) by the primary passages (23). The secondary injectors (22) are fluidly connected to the chamber (11) by the secondary passages (24). The secondary passage has an adjustable flow section. An adjustment system (32) makes it possible to adjust this flow section of the secondary passage (24) by means of a shutter (33). A pressure detector (30) is present for detecting a pressure or a variation in gas pressure in the chamber (11). A control system (31) is connected to the pressure detector (30). This control system is also connected to and controls the adjustment system (32).

Dans les figures 4 et 5, le brƻleur comportant un bloc (40) avec une face d'entrƩe (41) et une face de sortie (42) Ơ l'opposƩ de la face d'entrƩe, ainsi que des injecteurs additionnels (50) pour l'injection d'un fluide additionnel dans la zone de combustion (1).In the figures 4 and 5 , the burner comprising a block (40) with an inlet face (41) and an outlet face (42) opposite the inlet face, as well as additional injectors (50) for the injection of 'an additional fluid in the combustion zone (1).

Le réglage automatique par système de rétroaction suivant la présente invention peut avantageusement être mis en oeuvre dans différents procédés de combustion comme la production de verre.The automatic adjustment by feedback system according to the present invention can advantageously be implemented in various combustion processes such as the production of glass.

Les fours de production de verre utilisent principalement de l'air préchauffé à plus de 1000°C comme comburant. Cet air chaud est obtenu au passage à travers des régénérateurs (empilement de briques réfractaires). Le volume de comburant injecté dans le four à ce niveau de température constitue une quantité de mouvement importante.Glass furnaces mainly use air preheated to over 1000 ° C as an oxidizer. This hot air is obtained when passing through regenerators (stack of refractory bricks). The volume of oxidizer injected into the oven at this temperature level constitutes a significant amount of movement.

Au cours de la campagne d'un four, il peut s'avérer nécessaire d'augmenter la production au-delà de la capacité des régénérateurs qui ne peuvent fournir une quantité plus importante d'air chaud à cause de la limitation de la tirée des ventilateurs. Un problème similaire se présente quand l'état des briques ne permettant pas ou plus d'obtenir les températures de préchauffage voulues.During the oven campaign, it may be necessary to increase the production beyond the capacity of the regenerators which cannot supply a larger quantity of hot air because of the limitation of the output of the fans. A similar problem arises when the condition of the bricks does not make it possible or no longer to obtain the desired preheating temperatures.

L'installation de brûleusr opérant avec un comburant riche en oxygène (oxy-brûleur) apparaît alors comme une solution particulièrement adaptée. Ces brûleurs sont généralement installés dans les ouvertures disponibles près des régénérateurs. L'oxy-combustion (c'est-à-dire la combustion avec un comburant contenant au mons 80%vol et de préférence au moins 90%vol d'oxygèner) générant un volume de fumées 4 fois plus faible que la combustion à l'air et avec une efficacité au moins équivalente, les flammes issues des oxy-brûleurs (ci-après « flammes oxy » sont très perturbées par les flammes, dit « flammes aéro », issues des régénérateurs opérant à l'air chaud, du fait de la plus faible quantité de mouvement des flammes oxy. Ces perturbations peuvent créer des interférences de la flamme oxy avec la matière solide en fusion et des imbrûlés et ainsi des problèmes de qualité du verre ou d'efficacité énergétique. Ces problèmes sont d'autant plus important lorsque la puissance (et donc les débits des agents de combustion) des oxy-brûleurs est réduite pour des phases d'augmentation de production plus faibles. Il est donc primordial de maximiser l'impulsion ou quantité de mouvement des flammes oxy dans toute la gamme de puissance des oxy-brûleurs.The installation of burners operating with an oxygen-rich oxidant (oxy-burner) then appears to be a particularly suitable solution. These burners are generally installed in the openings available near the regenerators. Oxy-combustion (i.e. combustion with an oxidizer containing at least 80% vol and preferably at least 90% vol of oxygen) generating a volume of smoke 4 times lower than combustion at l air and with at least equivalent efficiency, the flames coming from the oxy-burners (hereinafter "oxy flames" are very disturbed by the flames, called "aero flames", coming from regenerators operating with hot air, because of the least amount of movement of the oxy flame. These disturbances can create interference of the oxy flame with the molten solid and unburnt matter and thus problems with glass quality or energy efficiency. These problems are all the more important when the power (and therefore the flows of the combustion agents) of the oxy-burners is reduced for phases of lower production increase. It is therefore essential to maximize the pulse or amount of movement of the oxyfires throughout the power range of the oxy-burners.

Des systèmes comme ceux décrit dans le document EP 2143999 permettent un réglage manuel du débit de combustible gazeux entre deux injections (primaires et secondaires) afin de maximiser l'impulsion du combustible et ainsi garantir la stabilité de la flamme de l'oxy-brûleur. Néanmoins ces systèmes manuels requièrent un ajustement constant de la part des opérateurs de la répartition des fluides, sans pouvoir facilement évaluer en temps réel l'impact de ces réglages sur le procédé. Pour éviter ces réglages et tous problèmes de qualité, les opérateurs règlent le plus souvent la puissance sur les brûleurs air (régénérateur) entrainant une surconsommation d'oxygène et une augmentation des coûts de production.Systems like those described in the document EP 2143999 allow manual adjustment of the gas fuel flow between two injections (primary and secondary) in order to maximize the fuel pulse and thus guarantee the stability of the flame of the oxy-burner. However, these manual systems require a constant adjustment on the part of operators of the distribution of fluids, without being able to easily assess in real time the impact of these adjustments on the process. To avoid these adjustments and any quality problems, the operators most often regulate the power on the air burners (regenerator) resulting in overconsumption of oxygen and an increase in production costs.

La présente invention peut avantageusement être utilisé dans ce cas en définissant une plage de pression prédéfinie ou une pression prédéfinie permettant d'assurer une répartition automatique de débit entre les injections primaires et secondaires de façon à maximiser l'impulsion de la flamme oxy quel que soit le débit total de combustible.The present invention can advantageously be used in this case by defining a predefined pressure range or a predefined pressure making it possible to ensure an automatic distribution of flow between the primary and secondary injections so as to maximize the pulse of the oxy flame whatever the total fuel flow.

Par exemple, dans le cas d'une augmentation de production de 4%, la puissance d'un oxy-brûleur peut être de 800 kW alors que pour une augmentation de production de 8%, la puissance d'un oxy-brûleur peut être de 1,8 MW. Il a été déterminé qu'une pression de 300 mbarg au niveau de la chambre de distribution entre les deux injections de combustibles permet d'assurer une flamme très stable aussi bien à 800 kW qu'à 1800 kW. Le réglage automatique suivant l'invention de la distribution du combustible en fonction de la pression gazeuse dans la chambre lorsque la puissance varie permettra ainsi d'optimiser les coûts de production, de limiter les défauts de qualité et d'optimiser la consommation énergétique.For example, in the case of a production increase of 4%, the power of an oxy-burner can be 800 kW whereas for a production increase of 8%, the power of an oxy-burner can be 1.8 MW. It has been determined that a pressure of 300 mbarg at the level of the distribution chamber between the two fuel injections makes it possible to ensure a very stable flame both at 800 kW and at 1800 kW. The automatic adjustment according to the invention of the distribution of the fuel as a function of the gas pressure in the chamber when the power varies will thus make it possible to optimize the production costs, to limit the quality defects and to optimize the energy consumption.

Claims (15)

Ensemble pour l'injection dans une zone de combustion d'un agent gazeux de combustion choisi parmi les combustibles gazeux et les comburants gazeux, l'ensemble comportant : • une chambre (11) ayant une entrĆ©e par laquelle l'agent est introduit dans l'ensemble, • au moins un injecteur primaire (21) pour le transport d'un dĆ©bit primaire de l'agent de la chambre (11) vers la zone de combustion (1) et pour l'injection dudit dĆ©bit primaire dans la zone de combustion (1), ledit au moins un injecteur primaire Ć©tant fluidiquement reliĆ© Ć  la chambre (11) au moyen d'au moins un passage primaire (23), • au moins un injecteur secondaire (22) pour le transport d'un dĆ©bit secondaire de l'agent de la chambre (11) vers la zone de combustion (1) et pour l'injection dudit dĆ©bit secondaire dans la zone de combustion, ledit au moins un injecteur secondaire Ć©tant fluidiquement reliĆ© Ć  la chambre au moyen d'au moins un passage secondaire (24), ledit ensemble comportant Ć©galement : • un dĆ©tecteur de pression (30) pour la dĆ©tection d'une pression gazeuse ou d'une variation de pression gazeuse dans la chambre, • un systĆØme de rĆ©glage (31) pour le rĆ©glage d'une section d'Ć©coulement du au moins un passage secondaire, et • un systĆØme de contrĆ“le (32) reliĆ© au dĆ©tecteur de pression et au systĆØme de rĆ©glage, le systĆØme de contrĆ“le pilotant le systĆØme de rĆ©glage de maniĆØre Ć  ce que la section d'Ć©coulement du au moins un passage secondaire est rĆ©gulĆ©e en fonction de la pression ou de la variation de pression dĆ©tectĆ©e par le dĆ©tecteur de pression. Assembly for injecting a gaseous combustion agent chosen from gaseous fuels and gaseous oxidizers into a combustion zone, the assembly comprising: • a room (11) having an entrance through which the agent is introduced into the assembly, • at least one primary injector (21) for transporting a primary flow of the agent from the chamber (11) to the combustion zone (1) and for injecting said primary flow into the combustion zone (1 ), said at least one primary injector being fluidly connected to the chamber (11) by means of at least one primary passage (23), • at least one secondary injector (22) for transporting a secondary flow of the agent from the chamber (11) to the combustion zone (1) and for injecting said secondary flow into the combustion zone, said at least one secondary injector being fluidly connected to the chamber by means of at least one secondary passage (24), said assembly also comprising: A pressure detector (30) for detecting a gas pressure or a variation in gas pressure in the chamber, An adjustment system (31) for adjusting a flow section of the at least one secondary passage, and • a control system (32) connected to the pressure detector and to the adjustment system, the control system controlling the adjustment system so that the flow section of the at least one secondary passage is regulated according to the pressure or the pressure change detected by the pressure sensor. Ensemble suivant la revendication 1, dans lequel le systĆØme de contrĆ“le pilote le systĆØme de rĆ©glage de maniĆØre Ć  ce que la pression gazeuse dans la chambre se situe dans une zone de pression prĆ©dĆ©terminĆ©e ou de maniĆØre Ć  ce que la pression gazeuse dans la chambre correspond Ć  une valeur prĆ©dĆ©terminĆ©e par le rĆ©glage de la section d'Ć©coulement du au moins un passage secondaire.Assembly according to Claim 1, in which the control system controls the adjustment system so that the gas pressure in the chamber is within a predetermined pressure zone or so that the gas pressure in the chamber corresponds to a predetermined value by adjusting the flow section of the at least one secondary passage. Ensemble suivant l'une quelconque des revendications prĆ©cĆ©dentes, dans lequel le systĆØme de rĆ©glage est muni d'au moins un obturateur (33) apte Ć  rĆ©gler la section d'Ć©coulement du au moins un passage secondaire.Assembly according to any one of the preceding claims, in which the adjustment system is provided with at least one shutter (33) capable of adjusting the flow section of the at least one secondary passage. Ensemble suivant l'une quelconque des revendications prĆ©cĆ©dentes, comportant au moins un couple d'un injecteur primaire avec un injecteur secondaire, couple dans lequel l'un de l'injecteur primaire et l'injecteur secondaire entoure l'autre de l'injecteur primaire et l'injecteur secondaire.Assembly according to any one of the preceding claims, comprising at least a pair of a primary injector with a secondary injector, a pair in which one of the primary injector and the secondary injector surrounds the other of the primary injector and the secondary injector. Ensemble suivant l'une quelconque des revendications, comportant au moins deux injecteurs primaires et/ou au moins deux injecteurs secondaires, de prĆ©fĆ©rence au moins deux injecteurs primaires et au moins deux injecteurs secondaires.Assembly according to any one of the claims, comprising at least two primary injectors and / or at least two secondary injectors, preferably at least two primary injectors and at least two secondary injectors. Installation comportant plusieurs ensembles suivant l'une quelconque des revendications prĆ©cĆ©dentes, l'installation comportant de prĆ©fĆ©rence un systĆØme de contrĆ“le commun qui est reliĆ© aux dĆ©tecteur de pression de chaque ensemble et qui est apte Ć  piloter le systĆØme de rĆ©glage de chaque ensemble en fonction de la pression gazeuse ou de la variation de pression gazeuse dĆ©tectĆ©e par le dĆ©tecteur de pression dudit l'ensemble.Installation comprising several assemblies according to any one of the preceding claims, the installation preferably comprising a common control system which is connected to the pressure detector of each assembly and which is capable of controlling the adjustment system of each assembly according to the gas pressure or the variation in gas pressure detected by the pressure detector of said assembly. BrĆ»leur comprenant un ensemble suivant l'une quelconque des revendications prĆ©cĆ©dentes pour l'injection dans une zone de combustion d'un agent gazeux de combustion choisi parmi un combustible gazeux et un comburant gazeux et au moins un injecteur additionnel pour l'injection d'un fluide additionnel dans la zone de combustion.Burner comprising an assembly according to any one of the preceding claims for the injection into a combustion zone of a gaseous combustion agent chosen from a gaseous fuel and a gaseous oxidizer and at least one additional injector for the injection of a additional fluid in the combustion zone. BrĆ»leur suivant la revendication 7, comprenant un bloc (40) avec une face d'entrĆ©e (41) et une face de sortie (42) Ć  l'opposĆ© de la face d'entrĆ©e (41), brĆ»leur dans lequel l'ensemble est attachĆ© Ć  la face d'entrĆ©e (41) du bloc (40) de maniĆØre Ć  ce que les injecteurs du brĆ»leur se positionnent dans un ou plusieurs perforations traversant le bloc de la face d'entrĆ©e jusqu'Ć  la face de sortie.Burner according to claim 7, comprising a block (40) with an inlet face (41) and an outlet face (42) opposite the inlet face (41), burner in which the assembly is attached to the inlet face (41) of the block (40) so that the burner injectors are positioned in one or more perforations passing through the block from the inlet face to the outlet face. BrĆ»leur suivant la revendication 8, dans lequel les injecteurs primaires et secondaires de l'ensemble forment des couples d'un injecteur primaire avec un injecteur secondaire, les couples Ć©tant positionnĆ©s dans au moins une premiĆØre perforation du bloc (40) et le au moins un injecteur additionnel Ć©tant positionnĆ© dans au moins une perforation additionnelle du bloc (40).Burner according to claim 8, in which the primary and secondary injectors of the assembly form couples of a primary injector with a secondary injector, the couples being positioned in at least one first perforation of the block (40) and the at least one additional injector being positioned in at least one additional perforation of the block (40). BrĆ»leur suivant la revendication 9, comportant au moins deux couples et au moins deux injecteurs additionnels, dans lequel les couples dĆ©finissent un premier plan d'injection du fluide et dans lequel les injecteurs dĆ©finissent un deuxiĆØme plan d'injection du fluide additionnel diffĆ©rent du premier plan, le deuxiĆØme plan Ć©tant parallĆØle au premier plan ou orientĆ© de maniĆØre Ć  couper le premier plan dans la zone de combustion en aval de la face de sortie (42).Burner according to claim 9, comprising at least two couples and at least two additional injectors, in which the couples define a first fluid injection plane and in which the injectors define a second additional fluid injection plane different from the first plane , the second plane being parallel to the first plane or oriented so as to cut the first plane in the combustion zone downstream of the outlet face (42). Four comportant une zone de combustion interne et comportant au moins un ensemble suivant l'une quelconque des revendications 1 Ć  5 pour l'injection d'un agent gazeux de combustion choisi parmi les combustibles gazeux et les comburants gazeux dans la zone de combustion interne du four, le au moins un ensemble faisant optionnellement partie d'un brĆ»leur suivant l'une quelconque des revendications 7 Ć  10.Oven comprising an internal combustion zone and comprising at least one assembly according to any one of claims 1 to 5 for the injection of a gaseous combustion agent chosen from gaseous fuels and gaseous oxidizers in the internal combustion zone of the oven, the at least one assembly optionally forming part of a burner according to any one of claims 7 to 10. Four suivant la revendication 11 comportant plusieurs ensembles, le four comportant de prĆ©fĆ©rence un systĆØme de contrĆ“le commun qui est reliĆ© aux dĆ©tecteur de pression de chaque ensemble et qui est apte Ć  piloter le systĆØme de rĆ©glage de chaque ensemble en fonction de la pression gazeuse ou de la variation de pression gazeuse dĆ©tectĆ©e par le dĆ©tecteur de pression dudit l'ensemble.Oven according to claim 11 comprising several assemblies, the oven preferably comprising a common control system which is connected to the pressure detector of each assembly and which is capable of controlling the adjustment system of each assembly as a function of the gas pressure or of the gas pressure variation detected by the pressure detector of said assembly. ProcĆ©dĆ© de combustion dans lequel un agent gazeux de combustion choisi parmi les combustibles gazeux et les comburants est injectĆ© dans une zone de combustion au moyen d'un ensemble suivant l'une quelconque des revendications 1 Ć  5, ledit ensemble faisant optionnellement partie d'un brĆ»leur suivant l'une quelconque des revendications 7 Ć  10, procĆ©dĆ© dans lequel : • le dĆ©tecteur de pression de l'ensemble dĆ©tecte la pression gazeuse dans la chambre de l'ensemble, • le systĆØme de rĆ©glage de l'ensemble rĆ©gule la section d'Ć©coulement du au moins un passage secondaire, et • le systĆØme de contrĆ“le de l'ensemble pilote le systĆØme de rĆ©glage de l'ensemble de maniĆØre Ć  ce que la section d'Ć©coulement du au moins un passage secondaire est rĆ©gulĆ©e en fonction de la pression ou de la variation de pression dĆ©tectĆ©e par le dĆ©tecteur de pression de l'ensemble. Combustion method in which a gaseous combustion agent chosen from gaseous fuels and oxidizers is injected into a combustion zone by means of an assembly according to any one of claims 1 to 5, said assembly optionally being part of a burner according to any one of claims 7 to 10, process in which: • the assembly pressure detector detects the gas pressure in the assembly chamber, The assembly adjustment system regulates the flow section of the at least one secondary passage, and • the assembly control system controls the assembly adjustment system so that the flow section of the at least one secondary passage is regulated as a function of the pressure or of the pressure variation detected by the assembly pressure detector. ProcĆ©dĆ© suivant la revendication 13, dans lequel le systĆØme de contrĆ“le pilote le systĆØme de rĆ©glage de maniĆØre Ć  ce que la pression gazeuse dans la chambre se trouve dans une zone de pression prĆ©dĆ©terminĆ©e ou de maniĆØre Ć  ce que la pression gazeuse dans la chambre de l'ensemble correspond Ć  une valeur prĆ©dĆ©terminĆ©e par le rĆ©glage de la section d'Ć©coulement du au moins un passage secondaire de l'ensemble.The method of claim 13, wherein the control system controls the control system so that the gas pressure in the chamber is within a predetermined pressure zone or so that the gas pressure in the chamber 'assembly corresponds to a predetermined value by adjusting the flow section of the at least one secondary passage of the assembly. ProcĆ©dĆ© suivant l'une des revendications 13 et 14, dans lequel l'agent gazeux de combustion est un combustible gazeux choisi parmi le gaz naturel, le biogaz, le propane, le butane, les gaz rĆ©siduels de procĆ©dĆ©s sidĆ©rurgiques ou de reformage du mĆ©thane, l'hydrogĆØne ou tout mĆ©lange d'au moins deux de ces combustibles gazeux ou un comburant gazeux ayant une teneur en oxygĆØne de 21 Ć  100%vol, de prĆ©fĆ©rence supĆ©rieure Ć  21%vol et notamment d'au moins 80%vol, encore de prĆ©fĆ©rence au moins 90%vol.Process according to either of Claims 13 and 14, in which the gaseous combustion agent is a gaseous fuel chosen from natural gas, biogas, propane, butane, residual gases from metallurgical processes or from methane reforming, hydrogen or any mixture of at least two of these gaseous fuels or a gaseous oxidant having an oxygen content of 21 to 100% vol, preferably greater than 21% vol and in particular of at least 80% vol, also of preferably at least 90% vol.
EP18306820.4A 2018-12-21 2018-12-21 Assembly and method for the injection of a gaseous combustion agent Active EP3671038B1 (en)

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ES18306820T ES2894624T3 (en) 2018-12-21 2018-12-21 Assembly and procedure for the injection of a gaseous combustion agent
EP18306820.4A EP3671038B1 (en) 2018-12-21 2018-12-21 Assembly and method for the injection of a gaseous combustion agent
PCT/EP2019/082987 WO2020126401A1 (en) 2018-12-21 2019-11-28 Assembly and method for injecting a gaseous combustion agent
MX2021007420A MX2021007420A (en) 2018-12-21 2019-11-28 Assembly and method for injecting a gaseous combustion agent.
US17/416,771 US20220074592A1 (en) 2018-12-21 2019-11-28 Assembly and method for injecting a gaseous combustion agent
JP2021535184A JP7555927B2 (en) 2018-12-21 2019-11-28 Gaseous fuel injection assembly and method
CN201980083376.4A CN113195976B (en) 2018-12-21 2019-11-28 Assembly and method for injecting gaseous combustion agent
BR112021011579-0A BR112021011579A2 (en) 2018-12-21 2019-11-28 ASSEMBLY AND METHOD FOR INJECTING A GAS COMBUSTION AGENT

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