EP3653307A1 - Paint sprayer and tip assembly for paint sprayer - Google Patents
Paint sprayer and tip assembly for paint sprayer Download PDFInfo
- Publication number
- EP3653307A1 EP3653307A1 EP19208942.3A EP19208942A EP3653307A1 EP 3653307 A1 EP3653307 A1 EP 3653307A1 EP 19208942 A EP19208942 A EP 19208942A EP 3653307 A1 EP3653307 A1 EP 3653307A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tip
- housing
- magnet
- retracted position
- actuator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/70—Arrangements for moving spray heads automatically to or from the working position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/52—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter for removal of clogging particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/70—Arrangements for moving spray heads automatically to or from the working position
- B05B15/72—Arrangements for moving spray heads automatically to or from the working position using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
Definitions
- the present invention relates to a paint sprayer and a tip assembly for a paint sprayer.
- Paint sprayers are used by professionals and laymen alike to evenly apply paint to a variety of surfaces.
- the tip of the paint sprayer determines the amount that the paint that is applied. Also, the tips are used to achieve a variety of spray patterns based on the geometry and airhole patterns of the tip.
- a tip assembly that is configured to be coupled to a paint sprayer and that includes a housing that is configured to be coupled to paint sprayer, a magnet positioned within the housing, and a tip that is positioned within a housing and movable within the housing as a result of changes in a magnetic field generated by the magnet.
- a tip assembly that is configured to be coupled to a paint sprayer.
- the tip assembly includes a housing that is configured to be coupled to paint sprayer and a tip positioned within the housing.
- the tip is movable within the housing as a result of changes in a pressure applied within the housing.
- a paint sprayer including a housing having an actuator, a pump positioned within the housing, an outlet valve fluidly coupled to the pump and extending from the pump through the housing, a motor configured to drive the pump to move paint from a container to the outlet valve, and a tip assembly.
- the motor is configured to be operatively coupled with a power source.
- the tip assembly includes a tip housing that is coupleable to the housing of the paint sprayer and that is configured to be in fluid communication with the outlet valve along a spray axis, and a tip positioned within the tip housing and movable within the housing between a retracted position and an operative position.
- the tip is in communication with the actuator such that engagement of the actuator moves the tip from the retracted position to the operative position and disengagement of the actuator moves the tip from the operative position to the retracted position.
- the tip assembly may further include a magnet.
- the tip may be magnetically coupled to the magnet in the retracted position and decoupled from the magnet in the operative position.
- the magnet may be a permanent magnet and the tip assembly may further include a solenoid and a biasing mechanism.
- the solenoid and the biasing mechanism may be positioned within the tip housing.
- the solenoid may be positioned adjacent the permanent magnet.
- engagement of the actuator may be configured to actuate the power source and direct current in a first direction through the solenoid thereby creating a magnetic field that opposes a magnetic field of the permanent magnet and decoupling the tip from the permanent magnet such that the biasing member biases the tip from the retracted position to the operative position.
- disengagement of the actuator may be configured to disengage the power source such that current runs in a second direction through the solenoid thereby creating a magnetic field that attracts the magnetic field of the permanent magnet, overcomes the bias of the biasing mechanism, and moves the tip from the operative position to the retracted position.
- the magnet may be an electro-permanent magnet and the tip assembly further includes a solenoid and a biasing mechanism.
- the solenoid and the biasing mechanism are positioned within the tip housing.
- the solenoid is positioned around the electro-permanent magnet.
- a magnetic field of the electro-permanent magnet may attract the tip to retain the tip in the retracted position.
- actuation of the actuator may be configured to actuate the power source and directs current through the solenoid thereby reversing the direction of the magnetic field of the electro-permanent magnet such that the biasing mechanism biases the tip from the retracted position to the operative position.
- disengagement of the actuator may be configured to disengage the power source such that current does not run through the solenoid thereby reversing the direction of the magnetic field of the electro-permanent magnet, overcoming the bias of the biasing mechanism, and moving the tip from the operative position to the retracted position.
- the magnet may be a first magnet and the tip assembly may further include a second magnet that is rotatable relative to the first magnet and a biasing mechanism.
- the second magnet and the biasing mechanism may be positioned within the tip housing.
- north poles of the first magnet and the second magnet in the retracted position, north poles of the first magnet and the second magnet may be aligned, and in the operative position, the north poles of the first magnet and the second magnet may be spaced apart from one another.
- the tip housing may include a first chamber and a second chamber.
- the tip may be positioned within and movable relative to the first chamber and configured to allow communication between the first chamber and the second chamber.
- the second chamber may be in communication with the outlet valve.
- the paint sprayer may further include a biasing mechanism that biases the tip into the retracted position in which the tip prevents communication between the first chamber and the second chamber.
- Actuation of the actuator may allow paint to flow into the second chamber thereby increasing a pressure of the paint on the tip to move the tip against the bias of the biasing mechanism and into the operative position.
- Disengagement of the actuator may stop paint flow thereby decreasing the pressure of the paint on the tip such that the biasing mechanism moves the tip to the retracted position.
- the tip may define a longitudinal axis, the tip may be movable along the longitudinal axis between the retracted position and the operative position and the tip may be rotatable about the longitudinal axis.
- the paint sprayer may further include the power source.
- the power source may include a removable battery pack.
- a tip assembly for a paint sprayer.
- the tip assembly is configured to be coupled to a paint sprayer including a housing having an actuator, a pump positioned within the housing, an outlet valve fluidly coupled to the pump and extending from the pump through the housing, and a motor configured to drive the pump to move paint from a container to the outlet valve.
- the motor is configured to be operatively coupled with a power source.
- the tip assembly includes a tip housing that is removably coupleable to the housing of the paint sprayer, and has a first opening that is configured to be in fluid communication with the outlet valve along a spray axis.
- the tip assembly further includes a tip having a body including a second opening.
- the tip is movable between a retracted position in which the second opening is positioned within the tip housing and spaced apart from the first opening and an operative position in which the second opening is in communication with the first opening.
- the tip is configured to be moved from the retracted position to the operative position by engagement of the actuator and the tip is configured to be moved from the operative position to the retracted position by disengagement of the actuator.
- the tip assembly may further include a magnet positioned within the tip housing.
- the tip may be movable within the tip housing as a result of changes in a magnetic field generated by the magnet.
- the tip may be movable within the tip housing as a result of changes in a pressure applied to the tip within the tip housing.
- the tip may define a longitudinal axis.
- the tip may be movable along the longitudinal axis between the retracted position and the operative position.
- the tip may be rotatable about the longitudinal axis.
- the tip assembly of the fourth aspect may include one or more features of the tip assembly of the paint sprayer of the third aspect.
- FIG. 1 depicts a schematic diagram of a paint sprayer 10 including a tip assembly 14.
- the paint sprayer 10 includes a housing 18 that has an actuator 26 and a removably attachable paint container 30 for holding paint to be sprayed.
- a pump 34 e.g., a gear pump or any suitable pump.
- An outlet valve 38 is fluidly coupled to and extends from the pump 34 through the housing 18.
- the paint sprayer 10 further includes a motor 42 and a transmission 48 (e.g., a multi-stage planetary transmission) to drive the pump 34 to displace the paint from the paint container 30 and move paint from the container 30 to the outlet valve 38.
- a power source is operatively coupled to the motor 42.
- the power source is a battery pack 52 that is removably coupled to the paint sprayer 10 and configured to actuate the motor 42.
- the paint sprayer 10 includes a printed circuit board (“PCB”) 56 that has a controller 60, which communicates with the battery pack 52 and the actuator 26.
- PCB printed circuit board
- FIGS. 2-5 illustrate the tip assembly 14 according to one embodiment of the invention.
- the tip assembly 14 includes a housing 100 that defines a longitudinal axis A ( FIG. 3 ) and tip 102 that is movable within the housing 100.
- the housing 100 includes an opening 104, a first channel 108, a second channel 112, and a third channel 116.
- the opening 104 defines a spray axis B and is aligned with the outlet valve 38.
- the first and second channels 108, 112 are arranged generally parallel to the longitudinal axis A.
- the third channel 116 is arcuate and couples the first and the second channels 108, 112 to one another.
- a permanent magnet 120 and a solenoid 124 i.e., wrapped motor coil
- the solenoid 124 is configured to communicate with the battery pack 52 and the controller 60.
- a biasing mechanism 128 i.e., spring
- a biasing mechanism 128 is positioned within the housing 100 adjacent to the permanent magnet 120.
- the tip 102 includes a body 140 that has an opening 144 extending therethrough and a projection 148 extending therefrom.
- the tip 102 is received within the body 140 along the longitudinal axis A.
- the spring 128 is positioned between the permanent magnet 120 and the tip 102.
- the projection 148 of the tip 102 is received in and slideable within either the first channel 108 or the second channel 112.
- the tip 102 is movable (i.e., translatable or slideable) within the housing 100 to move the opening 144 into and out of alignment with the opening 104 in the housing 100. That is, the tip 102 is movable within the housing 100 between a first, operative position ( FIG. 4 ) and a second, retracted position ( FIG. 5 ). In the operative position, the opening 144 of the tip 102 is aligned with the opening 104 in the housing 100, and in the retracted position, the opening 144 of the tip 102 is out of alignment with (i.e., spaced apart from) the opening 104 in the housing 100. Also, in the retracted position, the opening 144 in the tip 102 is positioned within the housing 100 to prevent the opening 144 from being in contact with ambient air, and thereby preventing the opening 144 from becoming clogged.
- the tip 102 is movable by current supplied from the battery pack 52 to the solenoid 124. In the retracted position, the tip 102 is latched onto the permanent magnet 120. The tip 102 moves from the retracted position to the operative position by actuating the actuator 26 to activate the sprayer 10 to spray the paint. Actuation of the actuator actuates the battery pack 52 and directs current, via the controller 60, in a first direction through the solenoid 124 thereby creating a magnetic field that opposes the magnetic field of the permanent magnet 120. Accordingly, the tip 102 unlatches or releases from the permanent magnet 120.
- the controller 60 may also include a timing feature that delays actuation of the pump 34 until the tip 102 is in the operative position such that paint does not spray until the tip 102 is in the operative position.
- the tip 102 moves from the operative position to the retracted position.
- Release of the actuator 26 disengages the battery pack 52 and therefore current runs in a second, opposite direction through the solenoid 124 thereby creating a magnetic field that attracts the magnetic field of permanent magnet 120.
- the magnetic field pulls the tip 102 towards the permanent magnet 120 such that the tip 102 latches onto the permanent magnet 120 and the opening 144 of the tip 102 is moved into the housing 100 and out of alignment with the opening 104 in the housing 100.
- the tip 102 is also rotatable within the housing 100 by 180 degrees.
- the body 140 of the tip is rotatable about the longitudinal axis A such that the projection 148 moves between the first channel 108 and the second channel 112 via the third channel 116. That is, the body 140 rotates in a first direction (designated by arrow 150) to move the projection 148 from the first channel 108 to the second channel 112, and the body 140 rotates in a second, opposite direction to move the projection 148 from the second channel 112 to the first channel 108. Rotating the body 140 helps the user to clear clogs within the tip assembly 14.
- the magnetic field is generated by a solenoid 124 and a permanent magnet 120, but the magnetic field may be generated by other configurations.
- the magnetic field may be generated by an electro-permanent magnet (EPM).
- EPM electro-permanent magnet
- the configuration described relative to FIGS. 2-5 differs in that the solenoid 124 is positioned around an electro-permanent magnet 120 rather than adjacent the permanent magnet 120. Because the solenoid 124 surrounds the electro-permanent magnet, the direction of magnetization is towards the electro-permanent magnet.
- the magnetic field of the electro-permanent magnet is also constant.
- the magnetic field of the electro-permanent magnet is switched off by a pulse of current.
- the electro-permanent magnet attracts the tip 102 to retain the tip 102 in the retracted position.
- current supplied by the battery pack 52 through the solenoid 124 reverses the direction of the magnetic field such that the direction of magnetization is away from the electro-permanent magnet.
- the tip 102 unlatches from the electro-permanent magnet. While unlatched, the tip 102 is subject to the force of the spring 128, which pushes the tip 102 upwards and the opening 144 of the tip 102 into alignment with the opening 104 in the housing 100.
- the magnetic field may be generated by first and second rotating magnets 160, 164 that turn the magnetic field on and off, rather than the permanent magnet 120 and the solenoid 124 of FIGS. 2-5 .
- the two diametrically magnetized magnets 160, 164 are positioned within the housing 100 of the tip 102 adjacent one another. When the tip 102 is in the retracted position, the north poles of the first and second magnets 160, 164 ( FIG. 7 ) are pointing in the same direction (e.g., aligned with one another).
- the first and second magnets 160, 164 are magnetized in the same direction and pull the opening 144 of the tip 102 into the housing 100.
- the direction of one of the first and second magnets 160,164 is switched or rotated such that the north poles face in opposite directions (e.g., are spaced apart from one another).
- the first and second magnets 160, 164 are magnetized in the opposite directions and release the tip 102 such that the spring 128 biases the tip 102 away from the magnets 160, 164 and the opening 144 of the tip 102 into alignment with the opening 104 in the housing 100.
- FIGS. 9-12 illustrate a tip assembly 200 according to another embodiment of the invention.
- the tip assembly 200 includes a housing 204 that is configured to be coupled to a paint sprayer 10 and a tip 208 that is positioned within and movable relative to the housing 204.
- the housing 204 is coupled to a paint adapter 212, which is in communication with the outlet valve 38 of the paint sprayer 10.
- the housing 204 includes an opening 202 and a first portion 220 coupled to a second portion 224.
- a first chamber 228 extends through both the first portion 220 of the housing 204 and the second portion 224 of the housing 204 and defines a first axis C.
- a second chamber 232 extends through the second portion 224 of the housing 204 and defines a second axis D that is perpendicular to the first axis C. Thereby, the second chamber 232 intersects with the first chamber 228.
- the paint adapter 212 is coupled to housing 204 and fluidly coupled to the second chamber 232 and aligned with second axis D of the housing 200.
- the tip 208, a tip bushing 240, a biasing mechanism 244 (i.e., spring), and a compression screw 248 are positioned within the housing 204.
- the tip 208 includes an axis A, an opening 252 extending therethrough and a tip guide 256 coupled to one end.
- the tip guide 256 prevents the tip 208 from rotating within the first chamber 228.
- the tip bushing 240 has a channel 260 extending along one side.
- the tip bushing 240 is positioned within the second portion 224 of the housing 204 such that one end of the tip bushing 240 abuts the first portion 220 of the housing 200.
- the tip bushing 240 is positioned adjacent the first chamber 228 and the channel 260 of the tip bushing 240 extends parallel to the first axis C.
- the compression screw 248 engages the tip bushing 240 on the opposite side of the channel 260.
- the tip 208 is positioned in and movable relative to the first chamber 228 and the tip bushing 240. Accordingly, the axis A of the tip 208 is aligned with the axis C of the first chamber. In particular, the tip 208 is movable between a first, operative position ( FIGS.
- the tip 208 In the retracted position, the tip 208 is positioned between the first and the second chambers 228, 232 such that there is no fluid communication between the first chamber 228 and the second chamber 232. As shown in FIG. 12 , the tip 208 engages (i.e., is seated against) an end of the first chamber 228 in the retracted position. Also, the opening 252 in the tip 208 is hidden within the housing 200 and spaced apart from the opening 202 in the housing 200 when the tip 208 is in the retracted position. The opening 252 in the tip 208 is hidden within the housing 204 to prevent the opening 252 from being exposed to ambient air and from becoming clogged. The tip 208 is retained in the retracted position by the bias of the spring 244.
- the tip 208 In the operative position shown in FIGS. 10 and 11 , the tip 208 is spaced apart from the end of the first chamber 228 and the second chamber 232. Because the tip 208 is spaced apart from the second chamber 232, there is a pathway that allows fluid communication between the first chamber 228 and the second chamber 232. Also, the opening 252 in the tip 208 is aligned with the opening 202 in the housing 200. Therefore, paint can flow into and out of the tip 208 and via the pathway.
- the tip 208 moves from the retracted position to the operative position when pressure is applied in the second chamber 232.
- the tip 208 overcomes the bias of the spring 244 and moves to the operative position.
- the pressure reduces and the bias of the spring 244 returns the tip 208 to the retracted position.
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Abstract
Description
- The present invention relates to a paint sprayer and a tip assembly for a paint sprayer.
- Paint sprayers are used by professionals and laymen alike to evenly apply paint to a variety of surfaces. The tip of the paint sprayer determines the amount that the paint that is applied. Also, the tips are used to achieve a variety of spray patterns based on the geometry and airhole patterns of the tip.
- In a first aspect, there is provided a tip assembly that is configured to be coupled to a paint sprayer and that includes a housing that is configured to be coupled to paint sprayer, a magnet positioned within the housing, and a tip that is positioned within a housing and movable within the housing as a result of changes in a magnetic field generated by the magnet.
- In a second aspect, there is provided a tip assembly that is configured to be coupled to a paint sprayer. The tip assembly includes a housing that is configured to be coupled to paint sprayer and a tip positioned within the housing. The tip is movable within the housing as a result of changes in a pressure applied within the housing.
- In a third aspect, there is provided a paint sprayer including a housing having an actuator, a pump positioned within the housing, an outlet valve fluidly coupled to the pump and extending from the pump through the housing, a motor configured to drive the pump to move paint from a container to the outlet valve, and a tip assembly. The motor is configured to be operatively coupled with a power source. The tip assembly includes a tip housing that is coupleable to the housing of the paint sprayer and that is configured to be in fluid communication with the outlet valve along a spray axis, and a tip positioned within the tip housing and movable within the housing between a retracted position and an operative position. The tip is in communication with the actuator such that engagement of the actuator moves the tip from the retracted position to the operative position and disengagement of the actuator moves the tip from the operative position to the retracted position.
- In one embodiment of the third aspect, the tip assembly may further include a magnet. The tip may be magnetically coupled to the magnet in the retracted position and decoupled from the magnet in the operative position.
- In one embodiment of the third aspect, the magnet may be a permanent magnet and the tip assembly may further include a solenoid and a biasing mechanism. The solenoid and the biasing mechanism may be positioned within the tip housing. The solenoid may be positioned adjacent the permanent magnet.
- In one embodiment of the third aspect, engagement of the actuator may be configured to actuate the power source and direct current in a first direction through the solenoid thereby creating a magnetic field that opposes a magnetic field of the permanent magnet and decoupling the tip from the permanent magnet such that the biasing member biases the tip from the retracted position to the operative position.
- In one embodiment of the third aspect, disengagement of the actuator may be configured to disengage the power source such that current runs in a second direction through the solenoid thereby creating a magnetic field that attracts the magnetic field of the permanent magnet, overcomes the bias of the biasing mechanism, and moves the tip from the operative position to the retracted position.
- In one embodiment of the third aspect, the magnet may be an electro-permanent magnet and the tip assembly further includes a solenoid and a biasing mechanism. The solenoid and the biasing mechanism are positioned within the tip housing. The solenoid is positioned around the electro-permanent magnet.
- In one embodiment of the third aspect, when the actuator is disengaged and current is not supplied by the power source, a magnetic field of the electro-permanent magnet may attract the tip to retain the tip in the retracted position.
- In one embodiment of the third aspect, actuation of the actuator may be configured to actuate the power source and directs current through the solenoid thereby reversing the direction of the magnetic field of the electro-permanent magnet such that the biasing mechanism biases the tip from the retracted position to the operative position.
- In one embodiment of the third aspect, disengagement of the actuator may be configured to disengage the power source such that current does not run through the solenoid thereby reversing the direction of the magnetic field of the electro-permanent magnet, overcoming the bias of the biasing mechanism, and moving the tip from the operative position to the retracted position.
- In one embodiment of the third aspect, the magnet may be a first magnet and the tip assembly may further include a second magnet that is rotatable relative to the first magnet and a biasing mechanism. The second magnet and the biasing mechanism may be positioned within the tip housing.
- In one embodiment of the third aspect, in the retracted position, north poles of the first magnet and the second magnet may be aligned, and in the operative position, the north poles of the first magnet and the second magnet may be spaced apart from one another.
- In one embodiment of the third aspect, the tip housing may include a first chamber and a second chamber. The tip may be positioned within and movable relative to the first chamber and configured to allow communication between the first chamber and the second chamber. The second chamber may be in communication with the outlet valve.
- In one embodiment of the third aspect, the paint sprayer may further include a biasing mechanism that biases the tip into the retracted position in which the tip prevents communication between the first chamber and the second chamber. Actuation of the actuator may allow paint to flow into the second chamber thereby increasing a pressure of the paint on the tip to move the tip against the bias of the biasing mechanism and into the operative position. Disengagement of the actuator may stop paint flow thereby decreasing the pressure of the paint on the tip such that the biasing mechanism moves the tip to the retracted position.
- In one embodiment of the third aspect, the tip may define a longitudinal axis, the tip may be movable along the longitudinal axis between the retracted position and the operative position and the tip may be rotatable about the longitudinal axis.
- In one embodiment of the third aspect, the paint sprayer may further include the power source. The power source may include a removable battery pack.
- In a fourth aspect, there is provided a tip assembly for a paint sprayer. The tip assembly is configured to be coupled to a paint sprayer including a housing having an actuator, a pump positioned within the housing, an outlet valve fluidly coupled to the pump and extending from the pump through the housing, and a motor configured to drive the pump to move paint from a container to the outlet valve. The motor is configured to be operatively coupled with a power source. The tip assembly includes a tip housing that is removably coupleable to the housing of the paint sprayer, and has a first opening that is configured to be in fluid communication with the outlet valve along a spray axis. The tip assembly further includes a tip having a body including a second opening. The tip is movable between a retracted position in which the second opening is positioned within the tip housing and spaced apart from the first opening and an operative position in which the second opening is in communication with the first opening. The tip is configured to be moved from the retracted position to the operative position by engagement of the actuator and the tip is configured to be moved from the operative position to the retracted position by disengagement of the actuator.
- In one embodiment of the fourth aspect, the tip assembly may further include a magnet positioned within the tip housing. The tip may be movable within the tip housing as a result of changes in a magnetic field generated by the magnet.
- In one embodiment of the fourth aspect, the tip may be movable within the tip housing as a result of changes in a pressure applied to the tip within the tip housing.
- In one embodiment of the fourth aspect, the tip may define a longitudinal axis. The tip may be movable along the longitudinal axis between the retracted position and the operative position. The tip may be rotatable about the longitudinal axis.
- The tip assembly of the fourth aspect may include one or more features of the tip assembly of the paint sprayer of the third aspect.
- Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings. Any feature(s) described herein in relation to one aspect or embodiment may be combined with any other feature(s) described herein in relation to any other aspect or embodiment, as appropriate and applicable.
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FIG. 1 is a schematic drawing of a paint sprayer including a tip assembly according to one embodiment of the invention. -
FIG. 2 is a perspective view of a tip assembly including a housing, a tip, and a magnet according to one embodiment of the invention. -
FIG. 3 is a cross-sectional view of the tip assembly ofFIG. 2 along theline 3--3. -
FIG. 4 is a cross-sectional view of the tip assembly ofFIG. 2 along theline 3--3, the tip being in a first position. -
FIG. 5 is a cross-sectional view of the tip assembly ofFIG. 2 along theline 3--3, the tip being in a second position. -
FIG. 6 is a cross-sectional view of a tip assembly according to another embodiment of the invention. -
FIG. 7 is a cross-sectional view of a tip assembly according to another embodiment of the invention and including a tip in a first position. -
FIG. 8 is a cross-sectional view of a tip assembly shown inFIG. 7 and including the tip in a second position. -
FIG. 9 is a perspective view of a tip assembly according to another embodiment of the invention and including a tip. -
FIG. 10 is cross-sectional view of the tip assembly ofFIG. 9 along theline 10--10. -
FIG. 11 is a cross-sectional view of the tip assembly ofFIG. 9 along theline 10--10 with the tip in a first position. -
FIG. 12 is a cross-sectional view of the tip assembly ofFIG. 9 along theline 10--10 with the tip in a second position. - Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
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FIG. 1 depicts a schematic diagram of apaint sprayer 10 including atip assembly 14. Thepaint sprayer 10 includes ahousing 18 that has anactuator 26 and a removablyattachable paint container 30 for holding paint to be sprayed. Positioned within thehousing 18 is a pump 34 (e.g., a gear pump or any suitable pump). Anoutlet valve 38 is fluidly coupled to and extends from thepump 34 through thehousing 18. Thepaint sprayer 10 further includes amotor 42 and a transmission 48 (e.g., a multi-stage planetary transmission) to drive thepump 34 to displace the paint from thepaint container 30 and move paint from thecontainer 30 to theoutlet valve 38. A power source is operatively coupled to themotor 42. In the illustrated embodiments, the power source is abattery pack 52 that is removably coupled to thepaint sprayer 10 and configured to actuate themotor 42. Thepaint sprayer 10 includes a printed circuit board ("PCB") 56 that has acontroller 60, which communicates with thebattery pack 52 and theactuator 26. -
FIGS. 2-5 illustrate thetip assembly 14 according to one embodiment of the invention. Thetip assembly 14 includes ahousing 100 that defines a longitudinal axis A (FIG. 3 ) andtip 102 that is movable within thehousing 100. Thehousing 100 includes anopening 104, afirst channel 108, asecond channel 112, and athird channel 116. Theopening 104 defines a spray axis B and is aligned with theoutlet valve 38. The first and 108, 112 are arranged generally parallel to the longitudinal axis A. Thesecond channels third channel 116 is arcuate and couples the first and the 108, 112 to one another. Asecond channels permanent magnet 120 and a solenoid 124 (i.e., wrapped motor coil) are positioned within thehousing 100. Thesolenoid 124 is configured to communicate with thebattery pack 52 and thecontroller 60. A biasing mechanism 128 (i.e., spring) is positioned within thehousing 100 adjacent to thepermanent magnet 120. Thespring 128 is preferably biased away from thepermanent magnet 120. - The
tip 102 includes abody 140 that has anopening 144 extending therethrough and aprojection 148 extending therefrom. Thetip 102 is received within thebody 140 along the longitudinal axis A. Thespring 128 is positioned between thepermanent magnet 120 and thetip 102. Theprojection 148 of thetip 102 is received in and slideable within either thefirst channel 108 or thesecond channel 112. - The
tip 102 is movable (i.e., translatable or slideable) within thehousing 100 to move theopening 144 into and out of alignment with theopening 104 in thehousing 100. That is, thetip 102 is movable within thehousing 100 between a first, operative position (FIG. 4 ) and a second, retracted position (FIG. 5 ). In the operative position, theopening 144 of thetip 102 is aligned with theopening 104 in thehousing 100, and in the retracted position, theopening 144 of thetip 102 is out of alignment with (i.e., spaced apart from) theopening 104 in thehousing 100. Also, in the retracted position, theopening 144 in thetip 102 is positioned within thehousing 100 to prevent theopening 144 from being in contact with ambient air, and thereby preventing theopening 144 from becoming clogged. - The
tip 102 is movable by current supplied from thebattery pack 52 to thesolenoid 124. In the retracted position, thetip 102 is latched onto thepermanent magnet 120. Thetip 102 moves from the retracted position to the operative position by actuating theactuator 26 to activate thesprayer 10 to spray the paint. Actuation of the actuator actuates thebattery pack 52 and directs current, via thecontroller 60, in a first direction through thesolenoid 124 thereby creating a magnetic field that opposes the magnetic field of thepermanent magnet 120. Accordingly, thetip 102 unlatches or releases from thepermanent magnet 120. When unlatched from thepermanent magnet 120, thetip 102 is subject to the force of thespring 128, which pushes thetip 102 upwards and theopening 144 of thetip 102 into alignment with theopening 104 in thehousing 100. Thecontroller 60 may also include a timing feature that delays actuation of thepump 34 until thetip 102 is in the operative position such that paint does not spray until thetip 102 is in the operative position. - When the
actuator 26 is released to cease spraying, thetip 102 moves from the operative position to the retracted position. Release of theactuator 26 disengages thebattery pack 52 and therefore current runs in a second, opposite direction through thesolenoid 124 thereby creating a magnetic field that attracts the magnetic field ofpermanent magnet 120. Accordingly, the magnetic field pulls thetip 102 towards thepermanent magnet 120 such that thetip 102 latches onto thepermanent magnet 120 and theopening 144 of thetip 102 is moved into thehousing 100 and out of alignment with theopening 104 in thehousing 100. - The
tip 102 is also rotatable within thehousing 100 by 180 degrees. In particular, thebody 140 of the tip is rotatable about the longitudinal axis A such that theprojection 148 moves between thefirst channel 108 and thesecond channel 112 via thethird channel 116. That is, thebody 140 rotates in a first direction (designated by arrow 150) to move theprojection 148 from thefirst channel 108 to thesecond channel 112, and thebody 140 rotates in a second, opposite direction to move theprojection 148 from thesecond channel 112 to thefirst channel 108. Rotating thebody 140 helps the user to clear clogs within thetip assembly 14. - In the embodiment of
FIGS. 2-5 , the magnetic field is generated by asolenoid 124 and apermanent magnet 120, but the magnetic field may be generated by other configurations. For example, in the embodiment ofFIG. 6 , the magnetic field may be generated by an electro-permanent magnet (EPM). When an electro-permanent magnet is used, the configuration described relative toFIGS. 2-5 differs in that thesolenoid 124 is positioned around an electro-permanent magnet 120 rather than adjacent thepermanent magnet 120. Because thesolenoid 124 surrounds the electro-permanent magnet, the direction of magnetization is towards the electro-permanent magnet. The magnetic field of the electro-permanent magnet is also constant. The magnetic field of the electro-permanent magnet is switched off by a pulse of current. Accordingly, when theactuator 26 is disengaged and current is not supplied by thebattery pack 52, the electro-permanent magnet attracts thetip 102 to retain thetip 102 in the retracted position. When theactuator 26 is actuated, current supplied by thebattery pack 52 through thesolenoid 124 reverses the direction of the magnetic field such that the direction of magnetization is away from the electro-permanent magnet. Accordingly, thetip 102 unlatches from the electro-permanent magnet. While unlatched, thetip 102 is subject to the force of thespring 128, which pushes thetip 102 upwards and theopening 144 of thetip 102 into alignment with theopening 104 in thehousing 100. - In another embodiment shown in
FIGS. 7-8 , the magnetic field may be generated by first and second 160, 164 that turn the magnetic field on and off, rather than therotating magnets permanent magnet 120 and thesolenoid 124 ofFIGS. 2-5 . In particular, as shown inFIGS. 7-8 , the two diametrically 160, 164 are positioned within themagnetized magnets housing 100 of thetip 102 adjacent one another. When thetip 102 is in the retracted position, the north poles of the first andsecond magnets 160, 164 (FIG. 7 ) are pointing in the same direction (e.g., aligned with one another). Accordingly, in the retracted position, the first and 160, 164 are magnetized in the same direction and pull thesecond magnets opening 144 of thetip 102 into thehousing 100. When thetip 102 is in the operative position, the direction of one of the first and second magnets 160,164 is switched or rotated such that the north poles face in opposite directions (e.g., are spaced apart from one another). Accordingly and with respect toFIG. 8 , in the operative position, the first and 160, 164 are magnetized in the opposite directions and release thesecond magnets tip 102 such that thespring 128 biases thetip 102 away from the 160, 164 and themagnets opening 144 of thetip 102 into alignment with theopening 104 in thehousing 100. -
FIGS. 9-12 illustrate atip assembly 200 according to another embodiment of the invention. Thetip assembly 200 includes ahousing 204 that is configured to be coupled to apaint sprayer 10 and atip 208 that is positioned within and movable relative to thehousing 204. Thehousing 204 is coupled to apaint adapter 212, which is in communication with theoutlet valve 38 of thepaint sprayer 10. - Further with respect to
FIGS. 9 and10 , thehousing 204 includes anopening 202 and a first portion 220 coupled to a second portion 224. Afirst chamber 228 extends through both the first portion 220 of thehousing 204 and the second portion 224 of thehousing 204 and defines a first axis C. Asecond chamber 232 extends through the second portion 224 of thehousing 204 and defines a second axis D that is perpendicular to the first axis C. Thereby, thesecond chamber 232 intersects with thefirst chamber 228. Thepaint adapter 212 is coupled tohousing 204 and fluidly coupled to thesecond chamber 232 and aligned with second axis D of thehousing 200. - The
tip 208, a tip bushing 240, a biasing mechanism 244 (i.e., spring), and acompression screw 248 are positioned within thehousing 204. Thetip 208 includes an axis A, anopening 252 extending therethrough and a tip guide 256 coupled to one end. The tip guide 256 prevents thetip 208 from rotating within thefirst chamber 228. The tip bushing 240 has achannel 260 extending along one side. - As shown in
FIG. 10 , the tip bushing 240 is positioned within the second portion 224 of thehousing 204 such that one end of the tip bushing 240 abuts the first portion 220 of thehousing 200. The tip bushing 240 is positioned adjacent thefirst chamber 228 and thechannel 260 of the tip bushing 240 extends parallel to the first axis C. Thecompression screw 248 engages the tip bushing 240 on the opposite side of thechannel 260. Thetip 208 is positioned in and movable relative to thefirst chamber 228 and the tip bushing 240. Accordingly, the axis A of thetip 208 is aligned with the axis C of the first chamber. In particular, thetip 208 is movable between a first, operative position (FIGS. 10 and11 ) and a second, retracted position (FIG. 12 ). In the retracted position, thetip 208 is positioned between the first and the 228, 232 such that there is no fluid communication between thesecond chambers first chamber 228 and thesecond chamber 232. As shown inFIG. 12 , thetip 208 engages (i.e., is seated against) an end of thefirst chamber 228 in the retracted position. Also, theopening 252 in thetip 208 is hidden within thehousing 200 and spaced apart from theopening 202 in thehousing 200 when thetip 208 is in the retracted position. Theopening 252 in thetip 208 is hidden within thehousing 204 to prevent theopening 252 from being exposed to ambient air and from becoming clogged. Thetip 208 is retained in the retracted position by the bias of thespring 244. - In the operative position shown in
FIGS. 10 and11 , thetip 208 is spaced apart from the end of thefirst chamber 228 and thesecond chamber 232. Because thetip 208 is spaced apart from thesecond chamber 232, there is a pathway that allows fluid communication between thefirst chamber 228 and thesecond chamber 232. Also, theopening 252 in thetip 208 is aligned with theopening 202 in thehousing 200. Therefore, paint can flow into and out of thetip 208 and via the pathway. - The
tip 208 moves from the retracted position to the operative position when pressure is applied in thesecond chamber 232. When thepump 34 is engaged and pressure is applied by pumping paint into thesecond chamber 232, thetip 208 overcomes the bias of thespring 244 and moves to the operative position. When thepump 34 is disengaged, the pressure reduces and the bias of thespring 244 returns thetip 208 to the retracted position. - Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects of the invention as described.
Claims (15)
- A paint sprayer comprising:a housing having an actuator;a pump positioned within the housing;an outlet valve fluidly coupled to the pump and extending from the pump through the housing;a motor configured to drive the pump to move paint from a container to the outlet valve, the motor being configured to be operatively coupled with a power source; anda tip assembly includinga tip housing that is coupleable to the housing of the paint sprayer and that is configured to be in fluid communication with the outlet valve along a spray axis; anda tip positioned within the tip housing and movable within the housing between a retracted position and an operative position,wherein the tip is in communication with the actuator such that engagement of the actuator moves the tip from the retracted position to the operative position and disengagement of the actuator moves the tip from the operative position to the retracted position.
- The paint sprayer of claim 1, wherein the tip assembly further includes a magnet, the tip being magnetically coupled to the magnet in the retracted position and decoupled from the magnet in the operative position.
- The paint sprayer of claim 2, wherein the magnet is a permanent magnet and the tip assembly further includes a solenoid and a biasing mechanism, the solenoid and the biasing mechanism being positioned within the tip housing, the solenoid being positioned adjacent the permanent magnet.
- The paint sprayer of claim 3, wherein engagement of the actuator is configured to actuate the power source and direct current in a first direction through the solenoid thereby creating a magnetic field that opposes a magnetic field of the permanent magnet and decoupling the tip from the permanent magnet such that the biasing member biases the tip from the retracted position to the operative position, and optionally, disengagement of the actuator is configured to disengage the power source such that current runs in a second direction through the solenoid thereby creating a magnetic field that attracts the magnetic field of the permanent magnet, overcomes the bias of the biasing mechanism, and moves the tip from the operative position to the retracted position.
- The paint sprayer of claim 2, wherein the magnet is an electro-permanent magnet and the tip assembly further includes a solenoid and a biasing mechanism, the solenoid and the biasing mechanism being positioned within the tip housing, the solenoid being positioned around the electro-permanent magnet.
- The paint sprayer of claim 5, wherein when the actuator is disengaged and current is not supplied by the power source, a magnetic field of the electro-permanent magnet attracts the tip to retain the tip in the retracted position.
- The paint sprayer of claim 6, wherein actuation of the actuator is configured to actuate the power source and directs current through the solenoid thereby reversing the direction of the magnetic field of the electro-permanent magnet such that the biasing mechanism biases the tip from the retracted position to the operative position, and optionally, disengagement of the actuator is configured to disengage the power source such that current does not run through the solenoid thereby reversing the direction of the magnetic field of the electro-permanent magnet, overcoming the bias of the biasing mechanism, and moving the tip from the operative position to the retracted position.
- The paint sprayer of claim 2, wherein the magnet is a first magnet and the tip assembly further includes a second magnet that is rotatable relative to the first magnet and a biasing mechanism, the second magnet and the biasing mechanism being positioned within the tip housing, and optionally, in the retracted position, north poles of the first magnet and the second magnet are aligned, and in the operative position, the north poles of the first magnet and the second magnet are spaced apart from one another.
- The paint sprayer of claim 1, wherein the tip housing includes a first chamber and a second chamber, the tip being positioned within and movable relative to the first chamber and configured to allow communication between the first chamber and the second chamber, the second chamber being in communication with the outlet valve.
- The paint sprayer of claim 9, further comprising a biasing mechanism that biases the tip into the retracted position in which the tip prevents communication between the first chamber and the second chamber, and wherein actuation of the actuator allows paint to flow into the second chamber thereby increasing a pressure of the paint on the tip to move the tip against the bias of the biasing mechanism and into the operative position, and disengagement of the actuator stops paint flow thereby decreasing the pressure of the paint on the tip such that the biasing mechanism moves the tip to the retracted position.
- The paint sprayer of any one of claims 1 to 10, wherein the tip defines a longitudinal axis, the tip being movable along the longitudinal axis between the retracted position and the operative position and the tip being rotatable about the longitudinal axis.
- The paint sprayer of any one of claims 1 to 11, further comprising the power source, and optionally, the power source comprises a removable battery pack.
- A tip assembly for a paint sprayer, the tip assembly being configured to be coupled to a paint sprayer including a housing having an actuator, a pump positioned within the housing, an outlet valve fluidly coupled to the pump and extending from the pump through the housing, and a motor configured to drive the pump to move paint from a container to the outlet valve, the motor being configured to be operatively coupled to a power source, the tip assembly comprising:a tip housing that is removably coupleable to the housing of the paint sprayer, the tip housing having a first opening that is configured to be in fluid communication with the outlet valve along a spray axis; anda tip having a body including a second opening, the tip being movable between a retracted position in which the second opening is positioned within the tip housing and spaced apart from the first opening and an operative position in which the second opening is in communication with the first opening;wherein the tip is configured to be moved from the retracted position to the operative position by engagement of the actuator and the tip is configured to be moved from the operative position to the retracted position by disengagement of the actuator, and optionally,the tip defines a longitudinal axis, the tip being movable along the longitudinal axis between the retracted position and the operative position and the tip being rotatable about the longitudinal axis.
- The tip assembly of claim 13, further comprising a magnet positioned within the tip housing, the tip being movable within the tip housing as a result of changes in a magnetic field generated by the magnet.
- The tip assembly of claim 13, wherein the tip is movable within the tip housing as a result of changes in a pressure applied to the tip within the tip housing.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201862767175P | 2018-11-14 | 2018-11-14 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP3653307A1 true EP3653307A1 (en) | 2020-05-20 |
| EP3653307C0 EP3653307C0 (en) | 2023-07-19 |
| EP3653307B1 EP3653307B1 (en) | 2023-07-19 |
Family
ID=68581460
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19208942.3A Active EP3653307B1 (en) | 2018-11-14 | 2019-11-13 | Paint sprayer and tip assembly for paint sprayer |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3653307B1 (en) |
| CN (1) | CN212215932U (en) |
| AU (1) | AU2019101397A4 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112871526A (en) * | 2020-12-29 | 2021-06-01 | 江苏友孚汽车部件科技有限公司 | Machining device and machining method for notebook cover plate |
| CN113171923A (en) * | 2021-04-29 | 2021-07-27 | 何适 | A metal ring surface coating system and coating method thereof |
| CN114832970A (en) * | 2022-04-07 | 2022-08-02 | 湖南鼎峰机械有限公司 | Device applied to automatic spraying of steel ladle refractory material |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0361437A2 (en) * | 1988-09-27 | 1990-04-04 | Mazda Motor Corporation | Perfume emitting device for use in an automobile |
| US20040211791A1 (en) * | 1999-07-28 | 2004-10-28 | Ludovic Petit | Device for dispensing a fluid product with closure system |
| US20140084078A1 (en) * | 2012-09-26 | 2014-03-27 | LaLonni Lee Nilsson Nelson | Area-programmable sprinkler |
| WO2015109296A1 (en) * | 2014-01-20 | 2015-07-23 | Graco Minnesota Inc. | Spray tip storage |
| WO2016058824A1 (en) * | 2014-10-14 | 2016-04-21 | Unilever N.V. | Spraying device |
-
2019
- 2019-11-13 EP EP19208942.3A patent/EP3653307B1/en active Active
- 2019-11-14 CN CN201921974321.6U patent/CN212215932U/en not_active Expired - Fee Related
- 2019-11-14 AU AU2019101397A patent/AU2019101397A4/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0361437A2 (en) * | 1988-09-27 | 1990-04-04 | Mazda Motor Corporation | Perfume emitting device for use in an automobile |
| US20040211791A1 (en) * | 1999-07-28 | 2004-10-28 | Ludovic Petit | Device for dispensing a fluid product with closure system |
| US20140084078A1 (en) * | 2012-09-26 | 2014-03-27 | LaLonni Lee Nilsson Nelson | Area-programmable sprinkler |
| WO2015109296A1 (en) * | 2014-01-20 | 2015-07-23 | Graco Minnesota Inc. | Spray tip storage |
| WO2016058824A1 (en) * | 2014-10-14 | 2016-04-21 | Unilever N.V. | Spraying device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112871526A (en) * | 2020-12-29 | 2021-06-01 | 江苏友孚汽车部件科技有限公司 | Machining device and machining method for notebook cover plate |
| CN113171923A (en) * | 2021-04-29 | 2021-07-27 | 何适 | A metal ring surface coating system and coating method thereof |
| CN113171923B (en) * | 2021-04-29 | 2022-08-02 | 斡兹真空科技(嘉兴)有限公司 | A metal ring surface coating system and coating method thereof |
| CN114832970A (en) * | 2022-04-07 | 2022-08-02 | 湖南鼎峰机械有限公司 | Device applied to automatic spraying of steel ladle refractory material |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3653307C0 (en) | 2023-07-19 |
| EP3653307B1 (en) | 2023-07-19 |
| AU2019101397A4 (en) | 2020-01-02 |
| CN212215932U (en) | 2020-12-25 |
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