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EP3319753A1 - Alliages - Google Patents

Alliages

Info

Publication number
EP3319753A1
EP3319753A1 EP16733604.9A EP16733604A EP3319753A1 EP 3319753 A1 EP3319753 A1 EP 3319753A1 EP 16733604 A EP16733604 A EP 16733604A EP 3319753 A1 EP3319753 A1 EP 3319753A1
Authority
EP
European Patent Office
Prior art keywords
weight
solder alloy
copper
silver
amounts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP16733604.9A
Other languages
German (de)
English (en)
Inventor
Gunther Wiehl
Steven THIEROLF-DOEPP
Inge Fallheier
Sebastian Starck
Daniel Schnee
Helmut Ries
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Umicore Technical Materials AG and Co KG
Original Assignee
Umicore Technical Materials AG and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Umicore Technical Materials AG and Co KG filed Critical Umicore Technical Materials AG and Co KG
Publication of EP3319753A1 publication Critical patent/EP3319753A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24—Selection of soldering or welding materials proper
    • B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/302—Cu as the principal constituent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
    • B23K35/0244—Powders, particles or spheres; Preforms made therefrom
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
    • B23K35/0261—Rods, electrodes, wires
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
    • B23K35/0261—Rods, electrodes, wires
    • B23K35/0266—Rods, electrodes, wires flux-cored
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/362—Selection of compositions of fluxes
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C9/00—Alloys based on copper
    • C22C9/04—Alloys based on copper with zinc as the next major constituent

Definitions

  • Brazing is an important process for joining components in mass production and prototype production. It is an economical method for joining metal components with a metal additive, the braze, which exposes the components only to low mechanical stresses. Optionally, flux and / or inert gases are often used.
  • the melting temperature of the brazing alloy is lower than the melting temperature of the metal parts to be brazed. Both are wetted by the molten solder without melting themselves.
  • Such alloys can be used for many applications, but do not always meet all the requirements for their corrosion tendency and a melting range, which should be as low as possible with a defined silver content.
  • Modified Ag-Cu-Zn solder alloys with often higher silver content also contain nickel (Ni) and manganese (Mn) and are known from DE 19725956. Such solder alloys are often used in the tool industry. Nickel can be added to strengthen the solder joints and to improve wetting on tool steels. However, this increases the melting range of the alloys.
  • EP-A-1078711 shows Ag-Cu-Zn solder alloys containing small amounts of gallium, indium, tin or manganese. These alloys often lack good mechanical properties such as ductility and ductility and exhibit increased melting temperatures at low silver levels and thus the same disadvantages as materials with higher silver contents.
  • CN-A-102909489 shows brazing alloys suitable for brazing at above 850 ° C, but not at lower temperatures of, for example, 720 ° C or 730 ° C.
  • the task was to provide new solder alloys, which are easy to manufacture, despite significantly lowered silver content compared to Ag l25 can be processed at comparable soldering temperatures, when soldering copper, brass, stainless steels and structural steels, such as S235.
  • Typical structural steels are, for example, S235JR + AR (new edition EN 10025-2: 2004-10, formerly S235JRG2, even earlier St 37-2, material n Ummer 1.0036 to 1.0038, earlier designation to EU 25-72 also Fe 360 B) or also S355J2 + N (new edition EN 10025-2: 2004-10, earlier
  • solder alloys must be completely melted at a comparable temperature as Ag l25 and at the same time have good cold workability at room temperature (e.g., for cold rolling, wire drawing or wire rolling) and have sufficient ductility for solder joints and contain no cadmium to be ecologically safe. Alloys which have a minimum cold ductility of 10% after recrystallization of 10% (based on the diameter before and after deformation) in the wire form are advantageous.
  • the silver content of Ag-Cu-X alloys plays an important role in the alloy's liquidus temperature due to the eutectic behavior of the Ag-Cu system.
  • Low melting at a certain silver content means that a certain silver content of z. B. 13% has significantly higher melting temperatures than an alloy with 25% silver, if no additional melting point lowering elements are added.
  • the melting point-lowering elements must be skillfully combined and tuned with melting point-enhancing elements, so that the cold workability and the strength of the joint connection are not adversely affected.
  • solder alloy which is free of alkali and alkaline earth metals, phosphorus and cadmium, with the exception of unavoidable impurities, containing 10 to 15 wt .-% silver, 20 to 35 wt .-% zinc, 5 wt .-% up to 15% by weight of manganese, from 0.1% by weight to 4% by weight of indium, ad 100% by weight of copper and unavoidable impurities, with the Furthermore, 0 wt .-% to 3 wt .-% of tin and / or gallium and 0 wt .-% to 1 wt .-% silicon, germanium, nickel may contain and the amounts of the ingredients to a total of 100 wt. % complete.
  • a specific embodiment relates to a solder alloy containing 11 to 14 wt .-% silver, 20 to 30 wt .-% zinc, 8 wt .-% to 12 wt .-% manganese, 1 wt .-% to 3 wt .-% indium , ad 100% by weight of copper and unavoidable impurities and wherein the amounts of the constituents add up to a total of 100% by weight; or a solder alloy containing 12 to 14% by weight of silver, 22 to 28% by weight of zinc, 9% by weight to 11% by weight of manganese, 1.5% by weight to 2.5% by weight Indium, ad 100 wt .-% copper and unavoidable impurities and wherein the amounts of the ingredients to complete a total of 100 wt .-%.
  • the above embodiments may contain 0.1 to 2.0 wt%, in particular 0.5 to 1.5 wt% tin. These can be added to control the melting point, in particular its reduction, but lead to embrittlement at too high levels.
  • the above embodiments may further contain from 0.1 to 0.8% by weight, more preferably from 0.3% to 0.7% by weight of gallium, optionally together with the aforementioned addition of tin.
  • the above embodiments may contain 0.1 to 0.6 wt%, especially 0.2 to 0.5 wt% germanium, optionally together with the above-mentioned addition of tin, gallium or combinations thereof. Similar to tin and gallium germanium can be added to fine tune the melting point, but also leads to embrittlement on addition of too large amounts.
  • the above embodiments may contain 0.1 to 0.5 wt .-%, in particular 0.2 to 0.4 wt .-% silicon, optionally together with the above-mentioned addition of tin, gallium, germanium or combinations thereof. These can be added to control the melting point and the flowability of the solder, but at too high levels lead to embrittlement of the joint zone when brazing iron alloys.
  • the above embodiments may contain 0.2 to 1.0 wt%, more preferably 0.3 to 0.7 wt% nickel, optionally together with the above-mentioned addition of tin, gallium, germanium, silicon or combinations thereof , These can lead to control of the wetting ability of iron and copper alloys, but at too high levels lead to increasing melting ranges.
  • alkali and alkaline earth metals ie lithium, sodium, potassium, rubidium, cesium, francium, beryllium, magnesium, calcium, strontium, barium and radium
  • Phosphorus (P) must not be used because of the formation of brittle intermetallic phases in solder joints with iron or ferrous alloys.
  • Alkali and alkaline earth metals, phosphorus and cadmium may be present only in amounts of unavoidable impurities, as well as certain other metals.
  • the content of unavoidable impurities together may not be higher than 0.5% by weight, preferably 0.3% by weight.
  • Aluminum may be present as an impurity in amounts of up to 0.001% by weight.
  • Cadmium, selenium, tellurium, tin, antimony, bismuth and arsenic may be present as impurities in amounts of up to 0.01% by weight each.
  • Lead may be present as an impurity in amounts of up to 0.025% by weight.
  • Sulfur can be present as an impurity in amounts of up to 0.03 wt%.
  • Iron may also be present as an impurity in amounts of up to 0.15% by weight.
  • Impurities can be added in amounts of up to 0.5% by weight or 0.3% by weight. % or 0.15 wt .-% total.
  • Free of cadmium and phosphorus means as a cadmium content of up to 0.01% by weight and phosphorus content of up to 0.008% by weight.
  • Cobalt may only be present as an unavoidable impurity in amounts of up to 0.05% by weight, in particular only 0.01% by weight, since cobalt leads to a strong increase in the liquidus temperature.
  • the solder alloy of the invention must contain copper.
  • the copper content is usually 26 to 64.9 wt .-%.
  • the alloys other than unavoidable impurities are free of alkali and alkaline earth metals, phosphorus and cadmium
  • gallium optionally 0.1 to 3 wt%, 0.1 to 0.8 wt% or 0.4 to 0.7 wt% gallium;
  • solder alloy therefore contains
  • solder alloy is made
  • Suitable examples of alloys consist of 49% by weight copper, 13% by weight silver, 25% by weight zinc, 10% by weight manganese, 2% by weight indium and 1% by weight tin, or 48 , 7% by weight copper, 13% by weight silver, 25% by weight zinc, 10% by weight manganese, 2% by weight indium, 1% by weight tin and 0.3% by weight Silicon, or 48.2% by weight copper, 13% by weight silver, 25% by weight zinc, 10% by weight manganese, 2% by weight indium, 1% by weight tin, 0.3 % By weight silicon and 0.5% by weight gallium, or 47.7% by weight copper, 13% by weight silver, 25% by weight zinc, 10% by weight manganese, 2% by weight % Indium, 1 wt% tin, 0.3 wt% silicon, 0.5 wt% gallium and 0.5 wt% nickel.
  • the solder alloy can be obtained by mechanical alloying or liquid phase alloying. A common way is melting.
  • the solder alloy of the invention can be easily obtained by co-melting the respective amounts of the alloy components. It is also possible to use alloys as starting materials, ie z. B. to supplement an alloy consisting of silver, copper and zinc with the appropriate amounts of manganese and indium or an alloy thereof and to melt this combination.
  • the melting can be carried out in inert gas, such as argon or nitrogen, or in air.
  • gas, electric and induction furnaces are, among other things, suitable devices for this purpose.
  • the molten alloy may be poured into a mold, atomized or granulated so as to obtain powders or granules.
  • the atomized powder can z. B. be used for solder pastes. Both these powders and granules can be used for pressing and extruding, as described below. In this way, powders and granules can be used for the production of stampings, wires or rods. Melting can thus be used in production methods such as ingot casting, continuous casting, melt spinning, alloy granulation or atomization. Ingots and bolts can also be used to extrude or extrude the braze alloy and place it in the form of a wire or ribbon.
  • the alloy can be produced and used as a solid solder, ie in the form of, for example, rod, wire, wire ring, foil, sheet metal or punched parts made of foil or sheet metal.
  • Advantageous thicknesses for films or sheets used in this way are from 0.1 mm to 0.5 mm, wires and rods may generally have diameters between 0.5 mm and 2.5 mm, in particular 1 mm to 2 mm typically.
  • the geometry of such semi-finished products can be adapted to customer requirements by pressing, forging, wire drawing, hot or cold rolling, wire rolling, smoothing, cutting, punching or their combinations.
  • Continuous casting is another option for making wires, ribbons or bars.
  • the solder can also be provided with flux, in particular in the form of rods, wires and wire rings, and may be completely or partially sheathed in this case.
  • the solder alloy is particularly suitable for brazing copper, brass, stainless steels and structural steels, such as S235, as joining partners.
  • solder alloy is also suitable for brazing steel against steel.
  • Suitable steels are u.A. described in the standards EN 10025-2 and DIN EN 10027-2 and for example 1.6582, 1.2003, 1.2235, 1.8159, S235 or S355.
  • solder alloys of the invention known flux can be used in the form of pastes, paints, powders, coatings of the solder alloy, the z. B. in the form of rods, rods, ribbons or wires may be present.
  • sintered shaped parts of the solder alloy and flux can be used.
  • powdered solder and powdered flux are mixed, pressed (eg by cold isostatic pressing) and a Subjected to heat treatment, such as. B. sintered to obtain sufficient strength.
  • Suitable fluxes are, for example, FHIO and FH 12, which are described in the standard DIN EN 1045.
  • the invention also relates to molded articles of any of the solder alloys of the invention in combination with fluxes.
  • the solder alloys may in particular be in the form of wires, wire rings or rods and be coated with a flux.
  • rods or wires of the solder alloy of the invention may be coated with a flux selected from FH IO and FH 12 described in standard DIN EN 1045.
  • brazing with the brazing alloys of the invention can be carried out as in the following method of joining metal parts by brazing with the steps
  • the base material and the part may be selected as described above, in particular from copper, brass, structural steel or stainless steel.
  • the part and base material may be made of the same or different material.
  • the present application also relates to bonded parts obtained by this process.
  • Both the part and the base material may have different compositions, shapes and dimensions and may be the same or different with respect to these parameters.
  • Base material such as a copper or brass material, or vice versa.
  • solder material according to the invention is then placed on the part, the base material or both. This can also be done before arranging part and base material on each other, for. B. by coating with a solder paste containing a solder alloy according to the invention, and then arranging or by a continuous feed during the heat treatment, or the solder alloy can be used as a molded part such. B. be applied as a solder ring.
  • the flux may be applied before or simultaneously with the solder alloy.
  • a plumb rod with a coating or a core of flux is one way to apply the flux simultaneously with the solder, but the part, the base material, or both can also themselves be fluxed, e.g. B. by applying a flux-containing liquid.
  • the heat treatment can be done by flame brazing, by induction brazing, but also in an oven (furnace brazing) or otherwise.
  • Inert gas such as argon, nitrogen or hydrogen, or mixtures thereof, or soot-doped atmospheres can be used as well as brazing in air or in vacuum.
  • the temperature of the heat treatment must be sufficient to melt the solder and allow it to flow and wet.
  • the soldering operation can also be performed with additional ultrasonic excitation to achieve improved seam strength, avoidance of gas pores or flux inclusions. However, the temperature must be below the melting temperatures of the base material or part. After the heat treatment, the connected part is allowed to cool.
  • soldering temperatures in the range of at least 680 ° C, better at least 775 ° C, especially 680 ° C to 950 ° C or 775 ° C to 790 ° C are well suited.
  • the alloys were obtained by melting the appropriate amounts of the alloying ingredients in a crucible in an induction furnace and casting into a graphite mold. These samples were used for the investigation of the alloys.
  • the compositions in the table contain data in weight percent (wt.%).
  • the cold workability (Table: K) was evaluated by repeated cold rolling. Several cold rolling operations were carried out with a thickness reduction of 1 mm each without intermediate annealing until tearing of the sample occurred. The result is listed in the table.
  • Liquidus temperatures were reported in relation to the standardized brazing alloy AG125 in DIN EN ISO 17672.
  • TL is the liquidus temperature of the respective alloy in the specified composition in the Examples and Comparative Examples. The symbols used mean:
  • ⁇ Liquidus temperature is more than 15 ° C lower than the liquidus temperature of the brazing alloy AG125 according to DIN EN ISO 17672.
  • Liquidus temperature is more than 15 ° C higher than the liquidus temperature of the brazing alloy AG125 according to DIN EN ISO 17672.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

La présente invention concerne de nouveaux alliages de brasage contenant du cuivre, de l'argent, du zinc, du manganèse et de l'indium, des procédés de production desdits alliages et leur utilisation.
EP16733604.9A 2015-07-06 2016-07-01 Alliages Withdrawn EP3319753A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP15175450.4A EP3115146A1 (fr) 2015-07-06 2015-07-06 Alliages
PCT/EP2016/065467 WO2017005620A1 (fr) 2015-07-06 2016-07-01 Alliages

Publications (1)

Publication Number Publication Date
EP3319753A1 true EP3319753A1 (fr) 2018-05-16

Family

ID=53525100

Family Applications (2)

Application Number Title Priority Date Filing Date
EP15175450.4A Withdrawn EP3115146A1 (fr) 2015-07-06 2015-07-06 Alliages
EP16733604.9A Withdrawn EP3319753A1 (fr) 2015-07-06 2016-07-01 Alliages

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP15175450.4A Withdrawn EP3115146A1 (fr) 2015-07-06 2015-07-06 Alliages

Country Status (3)

Country Link
EP (2) EP3115146A1 (fr)
CN (1) CN107735213A (fr)
WO (1) WO2017005620A1 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110369909B (zh) * 2019-08-27 2021-11-16 常熟市华银焊料有限公司 一种含Ga和In的低银无镉银钎料
WO2025240686A1 (fr) * 2024-05-16 2025-11-20 Morgan Advanced Ceramics, Inc. Alliages de brasage

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2019984A (en) 1934-09-29 1935-11-05 Handy & Harman Alloy
DE19725956A1 (de) 1996-07-20 1998-01-22 Degussa Hartlot zum Löten von unter Verformungsspannungen stehenden Stahlrohren (I)
DE19940115A1 (de) 1999-08-24 2001-03-01 Degussa Cadmiumfreie Hartlotlegierungen
KR101494798B1 (ko) * 2012-06-11 2015-02-23 (주)알코마 은납 브레이징 합금
ITVI20120235A1 (it) * 2012-09-25 2014-03-26 Kci Srl Lega per la saldobrasatura
CN102909489B (zh) 2012-10-30 2015-07-29 江苏科技大学 一种连接硬质合金与钢的急冷钎料及制备方法和连接方法
EP2832488A1 (fr) * 2013-07-31 2015-02-04 Umicore AG & Co. KG Alliages de brassage
CN103817456B (zh) * 2014-03-03 2015-12-02 金华市双环钎焊材料有限公司 含铍的低银无镉银钎料
CN104384743B (zh) * 2014-09-27 2017-05-03 宁波银马焊材科技有限公司 一种低银无镉钎料及其制备方法

Also Published As

Publication number Publication date
EP3115146A1 (fr) 2017-01-11
WO2017005620A1 (fr) 2017-01-12
CN107735213A (zh) 2018-02-23

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