EP3377232B1 - Coating apparatus and corresponding coating process - Google Patents
Coating apparatus and corresponding coating process Download PDFInfo
- Publication number
- EP3377232B1 EP3377232B1 EP16797749.5A EP16797749A EP3377232B1 EP 3377232 B1 EP3377232 B1 EP 3377232B1 EP 16797749 A EP16797749 A EP 16797749A EP 3377232 B1 EP3377232 B1 EP 3377232B1
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- EP
- European Patent Office
- Prior art keywords
- coating agent
- coating
- jets
- intercepting device
- agent jets
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
- B05B12/22—Masking elements, i.e. elements defining uncoated areas on an object to be coated movable relative to the spray area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
- B05B12/34—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed movable relative to the spray area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/32—Processes for applying liquids or other fluent materials using means for protecting parts of a surface not to be coated, e.g. using stencils, resists
Definitions
- the invention relates to a coating device for coating a component with a coating agent, in particular for painting a motor vehicle body part or an aircraft component with a paint. Furthermore, the invention relates to a corresponding coating method.
- a sharp-edged coating or painting is also advantageous in particular in the case of a contrasting painting of motor vehicles if different surface areas of the motor vehicle body are to be painted with different colors.
- the sharp-edged painting with the above-mentioned application devices and methods makes it possible to dispense with masking the surface areas of the motor vehicle body that are not to be painted, as is the case with contrast painting with rotary atomizers is usually required.
- JP S57 24663 A a conventional rotary atomizer arrangement.
- the invention is therefore based on the object of creating a correspondingly improved coating device or a correspondingly improved coating method.
- the invention is based on the newly gained technical-physical Realization that the spatters on the component surface are caused by unsteady processes when the coating medium jet is switched on or off.
- the coating medium jet When the coating medium jet is switched on, it takes a certain amount of time before the coating medium jet has assumed its stationary state. Immediately after switching on, the jet of coating medium is still unsteady, which can lead to disruptive spatter when it hits the surface of the component. Similar non-stationary processes also occur when the coating medium jet is switched off, so that the coating medium jet is non-stationary immediately before the end of coating, which can again lead to an unsatisfactory coating result.
- the invention therefore includes the general technical teaching not to use the coating medium jet, which is unsteady due to switching processes, for coating the component. It is true that the unsteady processes of the coating medium jet when switching on or off cannot be prevented, since this is unavoidable. However, there is the possibility of discarding the jet of coating medium if it is still non-stationary due to switching processes. Within the scope of the invention, the coating medium jet is therefore only used for coating during stationary states, whereas the coating medium jet is not used for coating during transient processes when switching on or off.
- the coating device initially has an applicator which emits a plurality of parallel coating agent jets of the coating agent onto the component.
- the applicator can be designed and function, for example, in such a way the patent applications cited at the outset DE 10 2013 002 433 A1 , DE 10 2013 002 413 A1 , DE 10 2013 002 412 A1 and DE 10 2013 002 411 A1 is described.
- the jet of coating medium is a spatially narrowly delimited jet of droplets or a spatially delimited coherent jet.
- the coating device according to the invention is distinguished by a collecting device which, in an active position, collects the jet of coating agent between the applicator and the component, so that the jet of coating agent does not then impinge on the component.
- the collecting device thus makes it possible to collect the jet of coating agent when it is still in an unsteady state, such as when it is switched on or switched off.
- the collecting device can prevent the jet of coating medium from hitting the component in the unsteady state, since in the worst case this could lead to undesired spattering on the component surface.
- the catching device can preferably be adjusted between the already mentioned active position and an inactive position, with the catching device letting the coating medium jet through in the inactive position, so that the coating medium jet can then hit the component unhindered.
- the collecting device In the settled, stationary state of the coating medium jet, the collecting device is thus moved into the inactive position, so that the stationary coating medium jet can then hit the component surface unhindered.
- the collecting device In the non-stationary state of the coating medium jet (e.g. immediately after a switching operation), on the other hand, the collecting device is moved into the active position and then catches the non-stationary coating medium jet so that it cannot hit the component.
- the movement of the catcher between the active position and the inactive position can be a pure linear movement, for example.
- the movement of the collecting device between the active position and the inactive position is a pure rotary movement.
- the movement of the collecting device can also be a folding movement.
- the movement of the collecting device between the active position and the inactive position is a combined sliding, folding and/or rotating movement.
- the axis of rotation is preferably aligned parallel to the jet of coating agent and/or at right angles to the surface of the component to be coated.
- the collecting device is preferably mounted on a rotatable unit and can follow the rotation of the applicator.
- the folding movement takes place about a pivot axis which is preferably aligned at right angles to the coating medium jet and/or parallel to the surface of the component to be coated is.
- the coating device also comprises at least one actuator for moving the catcher between the active position and the inactive position.
- the actuator can have an electric motor, for example, in order to adjust the collecting device.
- the actuator works pneumatically or hydraulically.
- the actuator works electromagnetically.
- the invention is not limited to the examples mentioned above with regard to the drive principle of the actuator.
- the direction of movement of the collecting device can correspond to the direction of movement of the applicator and/or be opposite to it.
- the direction of movement of the collecting device can be angled at an angle of 0°-180°, in particular 30°-150°, in particular 45°-135° to the direction of movement of the applicator and/or to the direction of the at least one jet.
- the catching device can be moved as quickly as possible between the inactive position and the active position in order to achieve a rapid response behavior of the catching device.
- the maximum adjustment speed of the actuator is therefore preferably significantly greater than the exit speed of the jet of coating medium from the applicator or the flow speed in the jet of coating medium.
- the maximum adjustment speed of the The actuator can be greater by a factor of 1, 2, 5, 10, 25 or even 50 than the exit velocity or the flow velocity of the coating medium jet.
- the collecting device therefore requires a short switching time, which is relatively short in relation to the exit speed from the applicator. In addition, this switching time is also short in absolute terms.
- the switching time between the active position and the inactive position is preferably less than 500 ms, 250 ms, 100 ms, 50 ms, 25 ms, 10 ms, 5 ms, 2 ms or 1 ms.
- the collecting device preferably has at least one drain in order to discharge the collected coating agent through the drain when the collecting device is in the active position. This makes sense so that the collected coating agent does not get onto the component surface.
- This removal of the collected coating agent through the drain can be supported by at least one suction device being connected to the drain of the collecting device in order to suck off the coating agent collected by the collecting device through the drain.
- This suction device can, for example, generate a negative pressure in the drain in order to suck off the collected coating agent.
- the catcher works with at least one cutting edge, to cut off the jet of coating agent in the active position.
- the blade has a cutting edge that is transverse (e.g., perpendicular) to the jet of coating agent.
- the cutting edge is preferably movable relative to the jet of coating medium between the active position and the inactive position, in particular in a direction of displacement perpendicular to the cutting edge and perpendicular to the jet of coating medium.
- the cutting edge has a cutting edge surface facing the jet of coating medium, which encloses a specific cutting angle with the jet of coating medium, which can for example be in the range of 45°-90°, 70°-90° or 80°-90°.
- the cutting edge of the cutting edge has a wedge angle that is in the range of 45°-60°.
- the cutting edge has a blade angle that is in the range of 5°-30° (e.g. 10°-25°).
- the cutting edge can be coated with a wetting-inhibiting or wetting-promoting coating in order to allow any drops that may occur on the cutting edge during the cutting process to either bounce off in the cutting direction or to be able to absorb them on the side facing the jet in the cutting direction .
- the collecting device has at least two cutting edges, both of which can be moved between the inactive position and the active position, the cutting edges of the two cutting edges being arranged parallel to one another could be.
- the cutting edges can be arranged either on the same side or on opposite sides of the coating medium jet.
- the cutting edges can be moved independently of one another or are mechanically connected to one another, so that the cutting edges can then be moved synchronously together.
- the cutting edges with their cutting edge surface facing the coating medium jet can either shoot in the same cutting angle or different cutting angles with the coating medium jet.
- the cutting edges can optionally be movable in opposite directions or in the same direction in relation to the jet of coating medium.
- the cutting edges can be arranged either in the same axial position or in different axial positions in relation to the jet of coating medium.
- the cutting edges can optionally be attached to the collecting device so that they can be replaced or can be integrally formed on the collecting device.
- the collecting device has a collecting area in order to receive the coating agent, this collecting area preferably narrowing in a funnel shape towards the outflow.
- the collection area is preferably located on the side of the cutting edge facing away from the jet of coating medium.
- the collecting device has at least two cutting edges on the same side, there is advantageously an additional collecting area for the coating agent with a drain between the cutting edges.
- the cutting edge can have a straight (linear) shape like a razor blade, but it can also have a convex or concave or curved shape. In a special form, it is formed in the shape of a triangle.
- the cutting edge can also serve to at least partially close the collection area in the inactive position. This is advantageous if the collected coating agent is sucked out of the collecting area by a suction device, as has already been briefly described above.
- the at least partial closure of the collection area by the cutting edge increases the negative pressure used for suction, which makes the suction more effective.
- the foldable cutting edge should not completely close the collection area even in the inactive position. Rather, the foldable cutting edge should also leave a small gap open even in the inactive position, so that coating medium can then still be sucked in from the outside through the gap into the collection area can be.
- the collection device can have a fluid supply line in order to introduce a fluid into the collection device, such as a rinsing agent, a solvent or a diluent or air.
- a fluid such as a rinsing agent, a solvent or a diluent or air.
- the introduction of such a fluid can support and facilitate the removal of the collected coating agent through the drain.
- the fluid can be introduced into the collecting area via at least one nozzle, at least one slot or via a porous structure.
- the coating agent it should be mentioned that it is a paint, an adhesive, a sealant or an insulating material.
- this is preferably an applicator as in the patent applications cited at the outset DE 10 2013 002 433 A1 , DE 10 2013 002 413 A1 , DE 10 2013 002 412 A1 and DE 10 2013 002 411 A1 is described, so that the content of these patent applications of the present description is to be attributed in terms of structure and operation of the applicator in its entirety.
- the invention is particularly well suited for coating bodywork components (eg motor vehicle bodywork components), add-on parts for motor vehicles or components of the aviation industry.
- the applicator is preferably guided over the component by a multi-axis coating robot, in particular by a coating robot with serial kinematics.
- a coating robot with serial kinematics Such coating robots are known per se from the prior art and therefore do not need to be described in more detail.
- the applicator can also be guided over the component with another single or multi-axis movement device.
- the collecting device is preferably only deactivated when the transient processes after switching on the coating medium jet have subsided, so that the coating medium jet is only released from the collecting device and strikes the component surface when the transient processes after switching on have subsided are.
- the coating medium jet is switched off, the coating medium jet is preferably only switched off when the collecting device is activated, so that the unsteady shutdown processes of the coating medium jet can no longer impair the coating result.
- the Figures 1A and 1B show a coating device with an applicator 1, which emits a coherent jet of coating medium 2 onto a component 3.
- the applicator 1 can be an application device, for example, as described in the patent applications cited at the outset DE 10 2013 002 433 A1 , DE 10 2013 002 413 A1 , DE 10 2013 002 412 A1 and DE 10 2013 002 411 A1 is described, so that the content of these patent applications of the present description is to be attributed in terms of structure and operation of the applicator 1 in its entirety.
- the component 3 can be, for example, a motor vehicle body component that is to be painted with a contrasting finish, i. H. with different colors.
- the invention is not limited to automotive body components.
- the coating medium jet 2 is spatially limited here and can be switched on or off by the applicator 1, which enables sharp-edged painting.
- the coating device therefore prevents the coating medium jet 2 from impinging on the component 3 after a switching operation in the transient state. Points to this the coating device has a collecting device in order to collect the coating medium jet 2 if it still shows unsteady transitional states.
- This fall arrester is between an inactive position according to Figure 1A and according to an active position Figure 1B moveable.
- the collecting device lets the coating medium jet 2 through unhindered, so that the coating medium jet 2 can then impinge on the component 3.
- the collecting device catches the coating medium jet 2 and thereby prevents the coating medium jet 2 from being able to impinge on the component 3 .
- the collecting device has a cutting edge 4 which can be moved by an actuator 5 in the direction of the double arrow.
- the cutting edge 4 In the active position according to Figure 1B the cutting edge 4 has moved into the longitudinal axis of the coating medium jet 2 and thereby cuts off the coating medium jet 2 before it hits the component.
- the collected jet of coating medium then first reaches a funnel-shaped collecting area 6 in the collecting device and is then sucked off by a suction device 9 via a drain 7 and a discharge line 8 .
- a fluid supply 10 which is supplied with a fluid from a fluid source 12 via a fluid supply line 11 also opens into the collecting area 6 of the receiving device.
- the fluid source 12 thus conducts a fluid into the collecting area 6 via the fluid supply line 11 and the fluid supply 10, as a result of which the removal of the coating agent is facilitated by the drain 7.
- FIG. 2 shows a modification of the coating device according to FIG Figures 1A and 1B , so that, in order to avoid repetition, reference is made to the above description, the same reference numbers being used for corresponding details.
- a special feature of this coating device is that instead of the blade 4 according to the Figures 1A and 1B two cutting edges 4.1, 4.2 are provided.
- the two cutting edges 4.1, 4.2. are here arranged on the same side of the coating medium jet 2 and are moved by the actuator 5 together.
- figure 3 shows a modification of the coating device according to FIG figure 2 , so that to avoid repetition, reference is made to the above description.
- a special feature of this coating device is that the two cutting edges 4.1, 4.2 are arranged on opposite sides of the coating medium jet 2. Accordingly, two collecting areas 6.1, 6.2, two fluid feeds 10.1, 10.2, two fluid feed lines 11.1, 11.2, two drains 7.1, 7.2 and two suction lines 8.1, 8.2 are provided.
- FIG figure 4 shows a further modification of the coating device according to FIG figure 2 , so that, in order to avoid repetition, reference is made to the above description, the same reference numbers being used for corresponding details.
- a special feature of this coating device is that the cutting edge 4.1 encloses an angle of intersection ⁇ 1 with the jet of coating medium, while the other cutting edge 4.2 encloses an angle of intersection ⁇ 2 with the jet of coating medium 2.
- the two intersection angles ⁇ 1, ⁇ 2 are not shown as being the same here, but can also be the same in a further advantageous embodiment.
- Another special feature of this coating device is that the two cutters 4.1, 4.2 each feed their own separate funnel-shaped collecting area 6.1 or 6.2.
- FIG. 5 shows figure 5 a blade angle ⁇ between the side surface 13 of the cutting edge 4 facing the coating medium jet 2 and an opposite side surface 14
- Figures 5 and 6 a cutting edge 15 of the cutting edge 4, the cutting edge 15 running at right angles to the coating medium jet 2.
- figure 7 shows a modification of an applicator 1 according to the invention, which has a plurality of jets of coating medium from a plurality of nozzles 6 2 emits.
- the nozzles 16 are arranged in a line along an applicator nozzle axis rD .
- the coating agent jets 2, on the other hand, are aligned parallel to one another along a direction v B .
- figure 8 shows on the one hand that the applicator nozzle axis r D is aligned at right angles to the direction v B of the coating medium jets 2 .
- figure 8 shows figure 8 as vectors v A the direction of movement of blade 4 and as vector v S the direction of movement of blade 4. It can be seen from this representation that the direction of movement v A of applicator 1 is angled relative to the direction of movement v S of blade 4.
- figure 9 shows a modification of figure 8 , this modification showing a special case in which the direction of movement v S of the cutting edge 4 is aligned parallel to the direction of movement v A of the applicator 1 .
- a special feature of this example is that the cutting edge 4 can be pivoted in the direction of the double arrow about a pivot axis 17 between an active position ( Figure 10A ) and an inactive position ( Figure 10B ) is foldable.
- the pivot axis 17 is perpendicular to the coating medium jet 2 and parallel to the surface to be coated Component 3 aligned, ie the pivot axis 17 runs in Figures 10A and 10B perpendicular to the drawing plane.
- FIG 11 shows a modification of the example according to FIG Figures 10A and 10B , so that, in order to avoid repetition, reference is made to the above description, the same reference numbers being used for corresponding details.
- a special feature of this example is that the collection area 6 is connected to a suction device that can generate a negative pressure in the collection area 6 in order to be able to suck off residues of coating agent 18 .
- the collecting area is delimited on its upper side by a shutter cover 19 and on its underside by a base 20 .
- the collecting area 6 thus forms a suction channel between the shutter cover 19 and the base 20.
- the drawing shows the inactive position of the cutting edge 6 in which the jet of coating medium 2 is not caught but is allowed to pass through to the component 3 .
- the cutting edge 6 partially closes the front opening of the suction channel between the shutter cover 19 and the base 20 except for a narrow gap 21 . This advantageously increases the negative pressure in the collection area 6 when the coating agent residues 18 are sucked off.
- the gap 21 that remains free also makes it possible for residues of coating agent to be sucked into the collecting area 6 from the outside through the gap 21 that remains free.
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- Coating Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Description
Die Erfindung betrifft eine Beschichtungsvorrichtung zur Beschichtung eines Bauteils mit einem Beschichtungsmittel, insbesondere zur Lackierung eines Kraftfahrzeugkarosseriebauteils oder eines Luftfahrtbauteils mit einem Lack. Weiterhin betrifft die Erfindung ein entsprechendes Beschichtungsverfahren.The invention relates to a coating device for coating a component with a coating agent, in particular for painting a motor vehicle body part or an aircraft component with a paint. Furthermore, the invention relates to a corresponding coating method.
Aus dem Stand der Technik (z. B.
Eine randscharfe Beschichtung oder Lackierung ist insbesondere auch bei einer Kontrastlackierung von Kraftfahrzeugen vorteilhaft, wenn verschiedene Oberflächenbereiche der Kraftfahrzeugkarosserie mit unterschiedlichen Farben lackiert werden sollen. Die randscharfe Lackierung mit den vorstehend genannten Applikationsgeräten und -verfahren ermöglicht dabei nämlich einen Verzicht auf eine Maskierung der jeweils nicht zu lackierenden Oberflächenbereiche der Kraftfahrzeugkarosserie, wie sie bei einer Kontrastlackierung mit Rotationszerstäubern üblicherweise erforderlich ist.A sharp-edged coating or painting is also advantageous in particular in the case of a contrasting painting of motor vehicles if different surface areas of the motor vehicle body are to be painted with different colors. The sharp-edged painting with the above-mentioned application devices and methods makes it possible to dispense with masking the surface areas of the motor vehicle body that are not to be painted, as is the case with contrast painting with rotary atomizers is usually required.
Beim Einsatz der vorstehend erwähnten Applikationsgeräte und -verfahren ist das Beschichtungsergebnis jedoch oftmals inakzeptabel, da beim Starten und Beenden des Beschichtungsmittelaustrags Spritzer des Beschichtungsmittels auf der Bauteiloberfläche entstehen können.When using the application devices and methods mentioned above, however, the coating result is often unacceptable, since when starting and stopping the discharge of the coating agent, spatters of the coating agent can occur on the component surface.
Ferner sind aus dem fernliegenden technischen Gebiet der Textiltechnik ähnliche Anordnungen bekannt, die jedoch nicht zur Beschichtung von Bauteilen (z.B. Kraftfahrzeugkarosseriebauteile) geeignet sind.Furthermore, similar arrangements are known from the distant technical field of textile technology, which, however, are not suitable for coating components (e.g. motor vehicle body components).
Zum allgemeinen technischen Hintergrund auf anderen technischen Gebieten ist hinzuweisen auf
Ferner offenbart
Schließlich ist zum allgemeinen technischen Hintergrund hinzuweisen auf
Der Erfindung liegt deshalb die Aufgabe zugrunde, eine entsprechend verbessert Beschichtungsvorrichtung bzw. ein entsprechend verbessertes Beschichtungsverfahren zu schaffen.The invention is therefore based on the object of creating a correspondingly improved coating device or a correspondingly improved coating method.
Diese Aufgabe wird durch eine erfindungsgemäße Beschichtungsvorrichtung bzw. durch ein erfindungsgemäßes Beschichtungsverfahren gemäß den Nebenansprüchen gelöst.This object is achieved by a coating device according to the invention or by a coating method according to the invention in accordance with the dependent claims.
Die Erfindung beruht auf der neu gewonnenen technisch-physikalischen Erkenntnis, dass die Spritzer auf der Bauteiloberfläche durch instationäre Vorgänge beim Einschalten bzw. Ausschalten des Beschichtungsmittelstrahls verursacht werden. So dauert es beim Einschalten des Beschichtungsmittelstrahls eine bestimmte Zeit, bis der Beschichtungsmittelstrahl seinen stationären Zustand angenommen hat. Unmittelbar nach einem Einschaltvorgang ist der Beschichtungsmittelstrahl also noch instationär, was beim Auftreffen auf die Bauteiloberfläche zu den störenden Spritzern führen kann. Ähnliche instationäre Vorgänge treten auch beim Ausschalten des Beschichtungsmittelstrahls auf, so dass der Beschichtungsmittelstrahl unmittelbar vor dem Beschichtungsende instationär ist, was wieder zu einem unbefriedigendem Beschichtungsergebnis führen kann.The invention is based on the newly gained technical-physical Realization that the spatters on the component surface are caused by unsteady processes when the coating medium jet is switched on or off. When the coating medium jet is switched on, it takes a certain amount of time before the coating medium jet has assumed its stationary state. Immediately after switching on, the jet of coating medium is still unsteady, which can lead to disruptive spatter when it hits the surface of the component. Similar non-stationary processes also occur when the coating medium jet is switched off, so that the coating medium jet is non-stationary immediately before the end of coating, which can again lead to an unsatisfactory coating result.
Die Erfindung umfasst deshalb die allgemeine technische Lehre, den aufgrund von Schaltvorgängen instationären Beschichtungsmittelstrahl nicht zur Beschichtung des Bauteils zu verwenden. Zwar können die instationären Vorgänge des Beschichtungsmittelstrahls beim Einschalten bzw. Ausschalten nicht verhindert werden, da dies unumgänglich ist. Allerdings besteht die Möglichkeit, den Beschichtungsmittelstrahl zu verwerfen, sofern er aufgrund von Schaltvorgängen noch instationär ist. Im Rahmen der Erfindung wird der Beschichtungsmittelstrahl also nur während stationärer Zustände zur Beschichtung verwendet, wohingegen der Beschichtungsmittelstrahl während instationärer Vorgänge beim Einschalten bzw. Ausschalten nicht zum Beschichten eingesetzt wird.The invention therefore includes the general technical teaching not to use the coating medium jet, which is unsteady due to switching processes, for coating the component. It is true that the unsteady processes of the coating medium jet when switching on or off cannot be prevented, since this is unavoidable. However, there is the possibility of discarding the jet of coating medium if it is still non-stationary due to switching processes. Within the scope of the invention, the coating medium jet is therefore only used for coating during stationary states, whereas the coating medium jet is not used for coating during transient processes when switching on or off.
Die erfindungsgemäße Beschichtungsvorrichtung weist zunächst in Übereinstimmung mit dem Stand der Technik einen Applikator auf, der mehrere parallele Beschichtungsmittelstrahlen des Beschichtungsmittels auf das Bauteil abgibt. Der Applikator kann beispielsweise in der Weise ausgebildet sein und funktionieren, die in den eingangs zitierten Patentanmeldungen
Die erfindungsgemäße Beschichtungsvorrichtung zeichnet sich nun durch eine Auffangvorrichtung aus, die in einer aktiven Stellung den Beschichtungsmittelstrahl zwischen dem Applikator und dem Bauteil auffängt, so dass der Beschichtungsmittelstrahl dann nicht auf das Bauteil auftrifft. Die Auffangvorrichtung ermöglicht es also, den Beschichtungsmittelstrahl aufzufangen, wenn er sich noch in einem instationären Zustand befindet, wie beispielsweise beim Einschalten oder beim Ausschalten. Dadurch kann die Auffangvorrichtung verhindern, dass der Beschichtungsmittelstrahl im instationären Zustand auf das Bauteil auftrifft, da dies im schlimmsten Fall zu unerwünschten Spritzern auf der Bauteiloberfläche führen könnte.The coating device according to the invention is distinguished by a collecting device which, in an active position, collects the jet of coating agent between the applicator and the component, so that the jet of coating agent does not then impinge on the component. The collecting device thus makes it possible to collect the jet of coating agent when it is still in an unsteady state, such as when it is switched on or switched off. As a result, the collecting device can prevent the jet of coating medium from hitting the component in the unsteady state, since in the worst case this could lead to undesired spattering on the component surface.
Vorzugsweise ist die Auffangvorrichtung verstellbar zwischen der bereits erwähnten aktiven Stellung und einer inaktiven Stellung, wobei die Auffangvorrichtung in der inaktiven Stellung den Beschichtungsmittelstrahl durchlässt, so dass der Beschichtungsmittelstrahl dann ungehindert auf das Bauteil auftreffen kann.The catching device can preferably be adjusted between the already mentioned active position and an inactive position, with the catching device letting the coating medium jet through in the inactive position, so that the coating medium jet can then hit the component unhindered.
Im eingeschwungenen, stationären Zustand des Beschichtungsmittelstrahls wird die Auffangvorrichtung also in die inaktive Stellung gefahren, so dass der stationäre Beschichtungsmittelstrahl dann ungehindert auf die Bauteiloberfläche auftreffen kann.In the settled, stationary state of the coating medium jet, the collecting device is thus moved into the inactive position, so that the stationary coating medium jet can then hit the component surface unhindered.
Im instationären Zustand des Beschichtungsmittelstrahls (z. B. unmittelbar nach einem Schaltvorgang) wird die Auffangvorrichtung dagegen in die aktive Stellung gefahren und fängt dann den instationären Beschichtungsmittelstrahl auf, so dass dieser nicht auf das Bauteil auftreffen kann.In the non-stationary state of the coating medium jet (e.g. immediately after a switching operation), on the other hand, the collecting device is moved into the active position and then catches the non-stationary coating medium jet so that it cannot hit the component.
Die Bewegung der Auffangvorrichtung zwischen der aktiven Stellung und der inaktiven Stellung kann beispielsweise eine reine Linearbewegung sein. Es besteht jedoch im Rahmen der Erfindung auch die Möglichkeit, dass die Bewegung der Auffangvorrichtung zwischen der aktiven Stellung und der inaktiven Stellung eine reine Drehbewegung ist. Darüber hinaus kann die Bewegung der Auffangvorrichtung auch eine Klappbewegung sein. Ferner besteht auch die Möglichkeit, dass die Bewegung der Auffangvorrichtung zwischen der aktiven Stellung und der inaktiven Stellung eine kombinierte Verschiebe-, Klapp- und/oder Drehbewegung ist.The movement of the catcher between the active position and the inactive position can be a pure linear movement, for example. However, there is also the possibility within the scope of the invention that the movement of the collecting device between the active position and the inactive position is a pure rotary movement. In addition, the movement of the collecting device can also be a folding movement. Furthermore, there is also the possibility that the movement of the collecting device between the active position and the inactive position is a combined sliding, folding and/or rotating movement.
Bei einer Drehbewegung der Auffangvorrichtung zwischen der aktiven Stellung und der inaktiven Stellung ist die Drehachse vorzugsweise parallel zu dem Beschichtungsmittelstrahl und/oder rechtwinklig zur Oberfläche des zu beschichtenden Bauteils ausgerichtet. Bei einer Drehbewegung ist die Auffangvorrichtung ("Shutter") vorzugsweise auf einer drehbaren Einheit montiert und kann dem Verdrehen des Applikators folgen.During a rotary movement of the collecting device between the active position and the inactive position, the axis of rotation is preferably aligned parallel to the jet of coating agent and/or at right angles to the surface of the component to be coated. In the case of a rotary movement, the collecting device ("shutter") is preferably mounted on a rotatable unit and can follow the rotation of the applicator.
Bei einer Klappbewegung der Auffangvorrichtung zwischen der aktiven Stellung und der inaktiven Stellung erfolgt die Klappbewegung um eine Schwenkachse, die vorzugsweise rechtwinklig zu dem Beschichtungsmittelstrahl und/oder parallel zur Oberfläche des zu beschichtenden Bauteils ausgerichtet ist.During a folding movement of the collecting device between the active position and the inactive position, the folding movement takes place about a pivot axis which is preferably aligned at right angles to the coating medium jet and/or parallel to the surface of the component to be coated is.
In einem bevorzugten Ausführungsbeispiel der Erfindung umfasst die Beschichtungsvorrichtung auch mindestens einen Aktor zum Bewegen der Auffangvorrichtung zwischen der aktiven Stellung und der inaktiven Stellung. Der Aktor kann beispielsweise einen Elektromotor aufweisen, um die Auffangvorrichtung zu verstellen. Es besteht jedoch auch die Möglichkeit, dass der Aktor pneumatisch oder hydraulisch arbeitet. Ferner besteht auch die Möglichkeit, dass der Aktor elektromagnetisch arbeitet. Allgemein ist zu erwähnen, dass die Erfindung hinsichtlich des Antriebsprinzips des Aktors nicht auf die vorstehend genannten Beispiele beschränkt ist.In a preferred embodiment of the invention, the coating device also comprises at least one actuator for moving the catcher between the active position and the inactive position. The actuator can have an electric motor, for example, in order to adjust the collecting device. However, there is also the possibility that the actuator works pneumatically or hydraulically. Furthermore, there is also the possibility that the actuator works electromagnetically. In general, it should be mentioned that the invention is not limited to the examples mentioned above with regard to the drive principle of the actuator.
Die Bewegungsrichtung der Auffangvorrichtung kann der Bewegungsrichtung des Applikators entsprechen und/oder ihr entgegengesetzt sein.The direction of movement of the collecting device can correspond to the direction of movement of the applicator and/or be opposite to it.
In einer anderen Ausprägung kann die Bewegungsrichtung der Auffangvorrichtung in einem Winkel von 0°-180°, insbesondere 30°-150°, im speziellen 45°-135° zur Bewegungsrichtung des Applikators und/oder zur Richtung des mindestens einen Strahls angewinkelt sein.In another embodiment, the direction of movement of the collecting device can be angled at an angle of 0°-180°, in particular 30°-150°, in particular 45°-135° to the direction of movement of the applicator and/or to the direction of the at least one jet.
Im Rahmen der Erfindung ist es vorteilhaft, wenn die Auffangvorrichtung möglichst schnell zwischen der inaktiven Stellung und der aktiven Stellung bewegt werden kann, um ein schnelles Ansprechverhalten der Auffangvorrichtung zu realisieren. Die maximale Verstellgeschwindigkeit des Aktors ist deshalb vorzugsweise wesentlich größer als die Austrittsgeschwindigkeit des Beschichtungsmittelstrahls aus dem Applikator bzw. die Strömungsgeschwindigkeit in dem Beschichtungsmittelstrahl. Beispielsweise kann die maximale Verstellgeschwindigkeit des Aktors um einen Faktor 1, 2, 5, 10, 25 oder sogar 50 größer sein als die Austrittsgeschwindigkeit bzw. die Strömungsgeschwindigkeit des Beschichtungsmittelstrahls. Ein derart rasches Ansprechen der Auffangvorrichtung ist vorteilhaft, weil dann der Beschichtungsmittelstrahl schnell abgeschnitten bzw. freigegeben werden kann.In the context of the invention, it is advantageous if the catching device can be moved as quickly as possible between the inactive position and the active position in order to achieve a rapid response behavior of the catching device. The maximum adjustment speed of the actuator is therefore preferably significantly greater than the exit speed of the jet of coating medium from the applicator or the flow speed in the jet of coating medium. For example, the maximum adjustment speed of the The actuator can be greater by a factor of 1, 2, 5, 10, 25 or even 50 than the exit velocity or the flow velocity of the coating medium jet. Such a rapid response of the collecting device is advantageous because the jet of coating medium can then be cut off or released quickly.
Die Auffangvorrichtung benötigt also zum Umschalten zwischen der aktiven Stellung und der inaktiven Stellung eine kurze Umschaltzeit, die in Bezug auf die Austrittsgeschwindigkeit aus dem Applikator relativ klein ist. Darüber hinaus ist diese Umschaltdauer auch absolut betrachtet klein. So ist die Umschaltdauer zwischen der aktiven Stellung und der inaktiven Stellung vorzugsweise kleiner als 500ms, 250ms, 100ms, 50ms, 25ms, 10ms, 5ms, 2ms oder 1ms.To switch between the active position and the inactive position, the collecting device therefore requires a short switching time, which is relatively short in relation to the exit speed from the applicator. In addition, this switching time is also short in absolute terms. The switching time between the active position and the inactive position is preferably less than 500 ms, 250 ms, 100 ms, 50 ms, 25 ms, 10 ms, 5 ms, 2 ms or 1 ms.
Darüber hinaus weist die Auffangvorrichtung vorzugsweise mindestens einen Abfluss auf, um in der aktiven Stellung der Auffangvorrichtung das aufgefangene Beschichtungsmittel durch den Abfluss abzuführen. Dies ist sinnvoll, damit das aufgefangene Beschichtungsmittel nicht auf die Bauteiloberfläche gelangt.In addition, the collecting device preferably has at least one drain in order to discharge the collected coating agent through the drain when the collecting device is in the active position. This makes sense so that the collected coating agent does not get onto the component surface.
Diese Abführung des aufgefangenen Beschichtungsmittels durch den Abfluss kann unterstützt werden, indem an den Abfluss der Auffangvorrichtung mindestens eine Absaugeinrichtung angeschlossen ist, um das von der Auffangvorrichtung aufgefangene Beschichtungsmittel durch den Abfluss abzusaugen. Diese Absaugeinrichtung kann in dem Abfluss beispielsweise einen Unterdruck erzeugen, um das aufgefangene Beschichtungsmittel abzusaugen.This removal of the collected coating agent through the drain can be supported by at least one suction device being connected to the drain of the collecting device in order to suck off the coating agent collected by the collecting device through the drain. This suction device can, for example, generate a negative pressure in the drain in order to suck off the collected coating agent.
Die Auffangvorrichtung arbeitet mit mindestens einer Schneide, um den Beschichtungsmittelstrahl in der aktiven Stellung abzuschneiden. Die Schneide weist eine Schneidkante auf, die quer (z. B. rechtwinklig) zu dem Beschichtungsmittelstrahl verläuft. Hierbei ist die Schneide vorzugsweise relativ zu dem Beschichtungsmittelstrahl zwischen der aktiven Stellung und der inaktiven Stellung beweglich, insbesondere in einer Verschieberichtung rechtwinklig zu der Schneidkante und rechtwinklig zu dem Beschichtungsmittelstrahl.The catcher works with at least one cutting edge, to cut off the jet of coating agent in the active position. The blade has a cutting edge that is transverse (e.g., perpendicular) to the jet of coating agent. In this case, the cutting edge is preferably movable relative to the jet of coating medium between the active position and the inactive position, in particular in a direction of displacement perpendicular to the cutting edge and perpendicular to the jet of coating medium.
Hierbei ist zu erwähnen, dass die Schneide eine dem Beschichtungsmittelstrahl zugewandte Schneidenfläche aufweist, die mit dem Beschichtungsmittelstrahl einen bestimmten Schnittwinkel einschließt, der beispielsweise im Bereich von 45°-90°, 70°-90° oder 80°-90° liegen kann.It should be mentioned here that the cutting edge has a cutting edge surface facing the jet of coating medium, which encloses a specific cutting angle with the jet of coating medium, which can for example be in the range of 45°-90°, 70°-90° or 80°-90°.
Die Schneidkante der Schneide weist dagegen einen Keilwinkel auf, der im Bereich von 45°-60° liegt.The cutting edge of the cutting edge, on the other hand, has a wedge angle that is in the range of 45°-60°.
Ferner ist zu erwähnen, dass die Schneide einen Klingenwinkel aufweist, der im Bereich von 5°-30° (z. B. 10°-25°) liegt.It should also be mentioned that the cutting edge has a blade angle that is in the range of 5°-30° (e.g. 10°-25°).
Zu der Schneide ist auch zu erwähnen, dass die Schneide mit einer benetzungshemmenden oder einer benetzungsfördernden Beschichtung beschichtet sein kann, um die beim Schneidvorgang möglicherweise an der Schneidkante entstehenden Tropfen entweder in Schneidrichtung abprallen zu lassen oder in Schneidrichtung auf der dem Strahl zugewandten Seite aufnehmen zu können.Regarding the cutting edge, it should also be mentioned that the cutting edge can be coated with a wetting-inhibiting or wetting-promoting coating in order to allow any drops that may occur on the cutting edge during the cutting process to either bounce off in the cutting direction or to be able to absorb them on the side facing the jet in the cutting direction .
In einer Erfindungsvariante weist die Auffangvorrichtung mindestens zwei Schneiden auf, die beide zwischen der inaktiven Stellung und der aktiven Stellung beweglich sind, wobei die Schneidkanten der beiden Schneiden parallel zueinander angeordnet sein können.In a variant of the invention, the collecting device has at least two cutting edges, both of which can be moved between the inactive position and the active position, the cutting edges of the two cutting edges being arranged parallel to one another could be.
Hierbei ist zu erwähnen, dass die Schneiden wahlweise auf derselben Seite oder auf gegenüberliegenden Seiten des Beschichtungsmittelstrahls angeordnet sein können.It should be mentioned here that the cutting edges can be arranged either on the same side or on opposite sides of the coating medium jet.
Darüber hinaus ist zu erwähnen, dass die Schneiden wahlweise unabhängig voneinander beweglich sind oder mechanisch miteinander verbunden sind, so dass die Schneiden dann gemeinsam synchron bewegt werden.It should also be mentioned that the cutting edges can be moved independently of one another or are mechanically connected to one another, so that the cutting edges can then be moved synchronously together.
Ferner ist zu den Schneiden zu bemerken, dass die Schneiden mit ihrer dem Beschichtungsmittelstrahl zugewandten Schneidenfläche wahlweise denselben Schnittwinkel oder unterschiedliche Schnittwinkel mit dem Beschichtungsmittelstrahl einschießen können.Furthermore, it should be noted with regard to the cutting edges that the cutting edges with their cutting edge surface facing the coating medium jet can either shoot in the same cutting angle or different cutting angles with the coating medium jet.
Darüber hinaus können die Schneiden in Bezug auf den Beschichtungsmittelstrahl wahlweise gegenläufig beweglich oder gleichläufig beweglich sein.In addition, the cutting edges can optionally be movable in opposite directions or in the same direction in relation to the jet of coating medium.
Hinsichtlich der Axialposition der Schneiden in Bezug auf den Beschichtungsmittelstrahl ist zu bemerken, dass die Schneiden wahlweise in derselben Axialposition oder in unterschiedlichen Axialpositionen in Bezug auf den Beschichtungsmittelstrahl angeordnet sein können.With regard to the axial position of the cutting edges in relation to the jet of coating medium, it should be noted that the cutting edges can be arranged either in the same axial position or in different axial positions in relation to the jet of coating medium.
Schließlich ist zu den Schneiden zu bemerken, dass die Schneiden wahlweise auswechselbar an der Auffangvorrichtung befestigt oder einstückig an der Auffangvorrichtung angeformt sein können.Finally, it should be noted with regard to the cutting edges that the cutting edges can optionally be attached to the collecting device so that they can be replaced or can be integrally formed on the collecting device.
In dem bevorzugten Ausführungsbeispiel der Erfindung weist die Auffangvorrichtung einen Auffangbereich auf, um das Beschichtungsmittel aufzunehmen, wobei sich dieser Auffangbereich vorzugsweise zu dem Abfluss hin trichterförmig verengt. Hierbei befindet sich der Auffangbereich vorzugsweise auf der dem Beschichtungsmittelstrahl abgewandten Seite der Schneide.In the preferred embodiment of the invention the collecting device has a collecting area in order to receive the coating agent, this collecting area preferably narrowing in a funnel shape towards the outflow. In this case, the collection area is preferably located on the side of the cutting edge facing away from the jet of coating medium.
Weist die Auffangvorrichtung mindestens zwei Schneiden auf derselben Seite auf, so befindet sich vorteilhafterweise zwischen den Schneiden ein zusätzlicher Auffangbereich für das Beschichtungsmittel mit Abfluss.If the collecting device has at least two cutting edges on the same side, there is advantageously an additional collecting area for the coating agent with a drain between the cutting edges.
Die Schneidkante kann gleich einer Rasierklinge gerade (linear) ausgeprägt sein, aber auch in einer konvexen oder konkaven bzw. gebogenen Form ausgeprägt sein. In einer besonderen Ausprägung ist sie in Form eines Dreiecks geformt.The cutting edge can have a straight (linear) shape like a razor blade, but it can also have a convex or concave or curved shape. In a special form, it is formed in the shape of a triangle.
Bei einer Klappbewegung der Schneide zwischen der aktiven Stellung und der inaktiven Stellung kann die Schneide auch dazu dienen, den Auffangbereich in der inaktiven Stellung mindestens teilweise zu verschließen. Dies ist vorteilhaft, wenn das aufgefangene Beschichtungsmittel durch eine Absaugeinrichtung aus dem Auffangbereich abgesaugt wird, wie bereits vorstehend kurz beschrieben wurde. Durch das mindestens teilweise Verschließen des Auffangbereichs durch die Schneide wird nämlich der zum Absaugen dienende Unterdruck verstärkt, was die Absaugung effektiver macht.During a folding movement of the cutting edge between the active position and the inactive position, the cutting edge can also serve to at least partially close the collection area in the inactive position. This is advantageous if the collected coating agent is sucked out of the collecting area by a suction device, as has already been briefly described above. The at least partial closure of the collection area by the cutting edge increases the negative pressure used for suction, which makes the suction more effective.
Allerdings sollte die klappbare Schneide auch in der inaktiven Stellung den Auffangbereich nicht vollständig verschließen. Vielmehr sollte die klappbare Schneide auch in der inaktiven Stellung noch einen kleinen Spalt offen lassen, damit dann durch den Spalt hindurch noch Beschichtungsmittel von außen durch den Spalt hindurch in den Auffangbereich eingesaugt werden kann.However, the foldable cutting edge should not completely close the collection area even in the inactive position. Rather, the foldable cutting edge should also leave a small gap open even in the inactive position, so that coating medium can then still be sucked in from the outside through the gap into the collection area can be.
Darüber hinaus kann die Auffangvorrichtung eine Fluidzuleitung aufweisen, um ein Fluid in die Auffangvorrichtung einzuleiten, wie beispielsweise ein Spülmittel, ein Lösemittel oder ein Verdünnungsmittel oder Luft. Die Einleitung eines solchen Fluids kann den Abtransport des aufgefangenen Beschichtungsmittels durch den Abfluss unterstützen und erleichtern.In addition, the collection device can have a fluid supply line in order to introduce a fluid into the collection device, such as a rinsing agent, a solvent or a diluent or air. The introduction of such a fluid can support and facilitate the removal of the collected coating agent through the drain.
Die Einleitung des Fluids in den Auffangbereich kann über mindestens eine Düse, mindestens einen Schlitz oder über eine poröse Struktur erfolgen.The fluid can be introduced into the collecting area via at least one nozzle, at least one slot or via a porous structure.
Hinsichtlich des Beschichtungsmittels ist zu erwähnen, dass es sich um einen Lack, einen Klebstoff, ein Dichtmittel oder einen Dämmstoff handelt.With regard to the coating agent, it should be mentioned that it is a paint, an adhesive, a sealant or an insulating material.
Zu dem Applikator ist zu erwähnen, dass es sich hierbei vorzugsweise um einen Applikator handelt, wie er in den eingangs zitierten Patentanmeldungen
Ferner ist zu bemerken, dass sich die Erfindung besonders gut eignet zur Beschichtung von Karosseriebauteilen (z.B. Kraftfahrzeugkarosseriebauteilen), Anbauteilen für Kraftfahrzeuge oder Bauteilen der Luftfahrtindustrie.It should also be noted that the invention is particularly well suited for coating bodywork components (eg motor vehicle bodywork components), add-on parts for motor vehicles or components of the aviation industry.
Darüber hinaus ist zu bemerken, dass der Applikator vorzugsweise von einem mehrachsigen Beschichtungsroboter über das Bauteil geführt wird, insbesondere von einem Beschichtungsroboter mit einer seriellen Kinematik. Derartige Beschichtungsroboter sind an sich aus dem Stand der Technik bekannt und müssen deshalb nicht näher beschrieben werden. Der Applikator kann jedoch auch mit einer anderen ein- oder mehrachsigen Bewegungsvorrichtung über das Bauteil geführt werden.In addition, it should be noted that the applicator is preferably guided over the component by a multi-axis coating robot, in particular by a coating robot with serial kinematics. Such coating robots are known per se from the prior art and therefore do not need to be described in more detail. However, the applicator can also be guided over the component with another single or multi-axis movement device.
Weiterhin ist zu erwähnen, dass die Erfindung nicht nur Schutz beansprucht für eine Beschichtungsvorrichtung. Vielmehr beansprucht die Erfindung auch Schutz für ein Beschichtungsverfahren, wie es sich bereits aus der vorstehenden Beschreibung ergibt.It should also be mentioned that the invention not only claims protection for a coating device. Rather, the invention also claims protection for a coating method, as is already apparent from the above description.
Hierbei ist zu erwähnen, dass bei den Schaltvorgängen des Beschichtungsmittelstrahls vorzugsweise eine bestimmte Reihenfolge der Ansteuerung der Auffangvorrichtung und des Applikators eingehalten wird.It should be mentioned here that when the coating agent jet is switched on, a specific sequence of actuation of the collecting device and the applicator is preferably maintained.
Bei einem Einschaltvorgang des Beschichtungsmittelstrahls wird die Auffangvorrichtung vorzugsweise erst dann deaktiviert, wenn die instationären Vorgänge nach dem Einschalten des Beschichtungsmittelstrahls abgeklungen sind, so dass der Beschichtungsmittelstrahl erst dann von der Auffangvorrichtung freigegeben wird und auf die Bauteiloberfläche auftrifft, wenn die instationären Vorgänge nach dem Einschalten abgeklungen sind.When the coating medium jet is switched on, the collecting device is preferably only deactivated when the transient processes after switching on the coating medium jet have subsided, so that the coating medium jet is only released from the collecting device and strikes the component surface when the transient processes after switching on have subsided are.
Beim Ausschalten des Beschichtungsmittelstrahls wird der Beschichtungsmittelstrahl vorzugsweise erst dann abgeschaltet, wenn die Auffangvorrichtung aktiviert ist, damit die instationären Abschaltvorgänge des Beschichtungsmittelstrahls das Beschichtungsergebnis nicht mehr beeinträchtigen können.When the coating medium jet is switched off, the coating medium jet is preferably only switched off when the collecting device is activated, so that the unsteady shutdown processes of the coating medium jet can no longer impair the coating result.
Die Details der vorstehenden erwähnten Schaltvorgänge sind auch in der parallelen und zeitgleich eingereichten deutschen Patentanmeldung der Anmelderin mit dem Titel "Beschichtungsverfahren und entsprechende Beschichtungsanlage" beschrieben. Der Inhalt dieser parallelen deutschen Patentanmeldung ist deshalb der vorliegenden Anmeldung in vollem Umfang zuzurechnen.The details of the aforementioned switching processes are also described in the applicant's parallel German patent application filed at the same time, entitled "Coating process and corresponding coating system". The content of this parallel German patent application is therefore fully attributable to the present application.
Andere vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen gekennzeichnet oder werden nachstehend zusammen mit der Beschreibung der bevorzugten Ausführungsbeispiele der Erfindung anhand der Figuren näher erläutert. Es zeigen:
- Figur 1A
- eine schematische Darstellung einer Beschichtungsanlage mit einer Auffangvorrichtung im inaktiven Zustand,
- Figur 1B
- die Beschichtungsanlage aus
Figur 1A im aktiven Zustand der Auffangvorrichtung, Figur 2- eine Abwandlung von
Figur 1A mit einer Auffangvorrichtung mit zwei Schneiden auf derselben Seite des Beschichtungsmittelstrahls, Figur 3- eine Abwandlung einer Auffangvorrichtung mit zwei gegenüberliegenden Schneiden, die gemeinsam bewegt werden,
Figur 4- eine Abwandlung mit zwei Schneiden, die in Strahlrichtung hintereinander liegen,
Figur 5- eine schematische Darstellung einer Schneide mit einem bestimmten Klingenwinkel und einem bestimmten Schnittwinkel,
Figur 6- eine schematische Darstellung einer Schneidkante einer Schneide mit einem bestimmten Keilwinkel und einem bestimmten Klingenwinkel,
Figur 7- eine Abwandlung der vorstehenden Ausführungsbeispiele mit einem Applikator, der mehrere Beschichtungsmittelstrahlen abgibt,
Figur 8- eine schematische Darstellung zur Verdeutlichung der Bewegungsrichtungen von Applikator und Schneide relativ zueinander,
Figur 9- eine
Abwandlung von Figur 8 mit einer parallelen Bewegungsrichtung von Applikator und Schneide, - Figur 10A
- eine Abwandlung mit einer klappbaren Schneide in der aktiven Stellung,
- Figur 10B
- die Abwandlung aus
Figur 10A in der inaktiven Stellung der klappbaren Schneide, sowie Figur 11- eine Abwandlung des Ausführungsbeispiels aus den
Figuren 10A und 10B , wobei die klappbare Schneide in der inaktiven Stellung die Absaugung unterstützt.
- Figure 1A
- a schematic representation of a coating system with a collecting device in the inactive state,
- Figure 1B
- the coating system off
Figure 1A in the active state of the fall arrester, - figure 2
- a modification of
Figure 1A with a collecting device with two cutting edges on the same side of the coating medium jet, - figure 3
- a modification of a collecting device with two opposing cutting edges that are moved together,
- figure 4
- a modification with two cutting edges, which in beam direction are behind each other,
- figure 5
- a schematic representation of a cutting edge with a specific blade angle and a specific cutting angle,
- figure 6
- a schematic representation of a cutting edge of a blade with a specific wedge angle and a specific blade angle,
- figure 7
- a modification of the above exemplary embodiments with an applicator that emits several jets of coating agent,
- figure 8
- a schematic representation to clarify the directions of movement of the applicator and blade relative to each other,
- figure 9
- a modification of
figure 8 with a parallel direction of movement of applicator and blade, - Figure 10A
- a modification with a folding blade in the active position,
- Figure 10B
- the modification
Figure 10A in the inactive position of the folding cutting edge, as well as - figure 11
- a modification of the embodiment of the
Figures 10A and 10B , whereby the foldable cutting edge supports the suction in the inactive position.
Die
Bei dem Applikator 1 kann es sich beispielsweise um ein Applikationsgerät handeln, wie es in den eingangs zitierten Patentanmeldungen
Bei dem Bauteil 3 kann es sich beispielsweise um ein Kraftfahrzeugkarosseriebauteil handeln, das mit einer Kontrastlackierung lackiert werden soll, d. h. mit verschiedenen Farben. Die Erfindung ist jedoch hinsichtlich des Typs des Bauteils 3 nicht auf Kraftfahrzeugkarosseriebauteile beschränkt.The
Der Beschichtungsmittelstrahl 2 ist hierbei räumlich eng begrenzt und kann von dem Applikator 1 eingeschaltet bzw. ausgeschaltet werden, was eine randscharfe Lackierung ermöglicht.The
Bei einem Einschaltvorgang und bei einem Ausschaltvorgang treten jedoch instationäre Übergangsvorgänge auf, welche die Eignung des Beschichtungsmittelstrahls 2 für eine Beschichtung beeinträchtigen, da es zu Spritzern auf dem Bauteil 3 kommen kann, wenn der Beschichtungsmittelstrahl 2 nach einem Schaltvorgang im instationären Zustand auf das Bauteil 3 auftrifft.During a switch-on process and a switch-off process, however, unsteady transitional processes occur which impair the suitability of the
Die Beschichtungsvorrichtung verhindert deshalb, dass der Beschichtungsmittelstrahl 2 nach einem Schaltvorgang im instationären Zustand auf das Bauteil 3 auftrifft. Hierzu weist die Beschichtungsvorrichtung eine Auffangvorrichtung auf, um den Beschichtungsmittelstrahl 2 aufzufangen, wenn er noch instationäre Übergangszustände zeigt. Diese Auffangvorrichtung ist zwischen einer inaktiven Stellung gemäß
In der inaktiven Stellung gemäß
In der aktiven Stellung gemäß
Hierzu weist die Auffangvorrichtung eine Schneide 4 auf, die von einem Aktor 5 in Richtung des Doppelpfeils verfahrbar ist. In der aktiven Stellung gemäß
Darüber hinaus mündet in den Auffangbereich 6 der Aufnahmeeinrichtung auch eine Fluidzuführung 10, die über eine Fluidzuleitung 11 von einer Fluidquelle 12 mit einem Fluid gespeist wird. Die Fluidquelle 12 leitet also über die Fluidzuleitung 11 und die Fluidzuführung 10 ein Fluid in den Auffangbereich 6, wodurch die Abführung des Beschichtungsmittels durch den Abfluss 7 erleichtert wird.In addition, a
Eine Besonderheit dieser Beschichtungsvorrichtung besteht darin, dass anstelle der Schneide 4 gemäß den
Eine Besonderheit dieser Beschichtungsvorrichtung besteht darin, dass die beiden Schneiden 4.1, 4.2 auf gegenüberliegenden Seiten des Beschichtungsmittelstrahls 2 angeordnet sind. Entsprechend sind zwei Auffangbereiche 6.1, 6.2, zwei Fluidzuführungen 10.1, 10.2, zwei Fluidzuleitungen 11.1, 11.2, zwei Abflüsse 7.1, 7.2 und zwei Absaugleitungen 8.1, 8.2 vorgesehen.A special feature of this coating device is that the two cutting edges 4.1, 4.2 are arranged on opposite sides of the
Eine Besonderheit dieser Beschichtungsvorrichtung besteht zunächst darin, dass die Schneide 4.1 mit dem Beschichtungsmittelstrahl einen Schnittwinkel α1 einschließt, während die andere Schneide 4.2 mit dem Beschichtungsmittelstrahl 2 einen Schnittwinkel α2 einschließt. Die beiden Schnittwinkel α1, α2 sind hierbei nicht gleich dargestellt, können aber in einer weiteren vorteilhaften Ausführung auch gleich sein.A special feature of this coating device is that the cutting edge 4.1 encloses an angle of intersection α1 with the jet of coating medium, while the other cutting edge 4.2 encloses an angle of intersection α2 with the jet of
Eine weitere Besonderheit dieser Beschichtungsvorrichtung besteht darin, dass die beiden Schneiden 4.1, 4.2 jeweils einen eigenen separaten trichterförmigen Auffangbereich 6.1 bzw. 6.2 speisen.Another special feature of this coating device is that the two cutters 4.1, 4.2 each feed their own separate funnel-shaped collecting area 6.1 or 6.2.
Die
Zum einen zeigt
Zum anderen zeigt
Weiterhin zeigt
Weiterhin zeigt
Die
Eine Besonderheit dieses Beispiels besteht darin, dass die Schneide 4 in Richtung des Doppelpfeils um eine Schwenkachse 17 zwischen einer aktiven Stellung (
Die Schwenkachse 17 ist hierbei rechtwinklig zu dem Beschichtungsmittelstrahl 2 und parallel zur Oberfläche des zu beschichtenden Bauteils 3 ausgerichtet, d.h. die Schwenkachse 17 verläuft in
Eine Besonderheit dieses Beispiels besteht darin, dass der Auffangbereich 6 an eine Absaugung angeschlossen, die in dem Auffangbereich 6 einen Unterdruck erzeugen kann, um Beschichtungsmittelreste 18 absaugen zu können.A special feature of this example is that the
Der Auffangbereich ist hierbei an seiner Oberseite von einem Shutter-Deckel 19 und an seiner Unterseite von einem Boden 20 begrenzt. Der Auffangbereich 6 bildet also einen Absaugkanal zwischen dem Shutter-Deckel 19 und dem Boden 20.The collecting area is delimited on its upper side by a
Die Zeichnung zeigt hierbei die inaktive Stellung der Schneide 6, in der der Beschichtungsmittelstrahl 2 nicht aufgefangen wird, sondern zu dem Bauteil 3 durchgelassen wird. In dieser Stellung verschließt die Schneide 6 die vordere Mündungsöffnung des Absaugkanals zwischen dem Shutter-Deckel 19 und dem Boden 20 bis auf einen schmalen Spalt 21 teilweise. Dies verstärkt vorteilhaft den Unterdruck in dem Auffangbereich 6 beim Absaugen der Beschichtungsmittelreste 18.The drawing shows the inactive position of the
Der frei bleibende Spalt 21 ermöglicht es allerdings auch dann, dass durch den frei bleibenden Spalt 21 hindurch Beschichtungsmittelreste von außen in den Auffangbereich 6 eingesaugt werden.However, the
- 11
- Applikatorapplicator
- 22
- Beschichtungsmittelstrahlcoating jet
- 33
- Bauteilcomponent
- 44
- Schneidecutting edge
- 4.1, 4.24.1, 4.2
- SchneidenCut
- 55
- Aktor zum Verschieben der SchneideActuator for moving the cutting edge
- 66
- Trichterförmiger AuffangbereichFunnel-shaped collection area
- 6.1, 6.26.1, 6.2
- Trichterförmiger AuffangbereichFunnel-shaped collection area
- 77
- Abflussdrain
- 7.1, 7.27.1, 7.2
- Abflussdrain
- 88th
- Absaugleitungsuction line
- 8.1, 8.28.1, 8.2
- Absaugleitungsuction line
- 99
- Absaugeinrichtungsuction device
- 1010
- Fluidzuführung in der AuffangvorrichtungFluid supply in the collecting device
- 10.1, 10.210.1, 10.2
- Fluidzuführung in der AuffangvorrichtungFluid supply in the collecting device
- 1111
- Fluidzuleitungfluid supply line
- 11.1, 11.211.1, 11.2
- Fluidzuleitungfluid supply line
- 1212
- Fluidquellefluid source
- 1313
- Seitenfläche der Schneideside surface of the cutting edge
- 1414
- Seitenfläche der Schneideside surface of the cutting edge
- 1515
- Schneidkantecutting edge
- 1616
- Düsennozzles
- 1717
- Schwenkachse beim Klappen der SchneidePivoting axis when folding the cutting edge
- 1818
- Beschichtungsmittelrestecoating residues
- 1919
- Shutter-Deckelshutter cover
- 2020
- Boden des Auffangbereichsfloor of the containment area
- 2121
- Spaltgap
- αa
- Schnittwinkelcutting angle
- ββ
- Keilwinkelwedge angle
- εe
- Klingenwinkelblade angle
- rDrD
- Applikatordüsenachseapplicator nozzle axis
- vBeg
- Richtung des BeschichtungsmittelstrahlsDirection of the coating medium jet
- vAvA
- Bewegungsrichtung des Applikatorsdirection of movement of the applicator
- vSvs
- Bewegungsrichtung der Schneidedirection of movement of the cutting edge
Claims (17)
- Coating apparatus for coating a component (3), namely a motor vehicle body component, an attachment part for a motor vehicle or an aviation industry component with a coating agent, namely with a paint, an adhesive, a sealing agent or an insulation agent, havinga) an applicator (1), wherein the applicator (1) is adapted to deliver a plurality of coating agent jets parallel to one another onto the component (3),b) an intercepting device (4-12) which is adapted to intercept the coating agent jets (2) between the applicator (1) and the component (3) in an active position, so that the one coating agent jets (2) do not strike the component (3), wherein the intercepting device (4-12) has at least one cutter (4; 4.1, 4.2) for cutting off the coating agent jets (2) in the active position, wherein the cutter (4; 4.1, 4.2) has a cutting edge (15) which extends transversely to the coating agent jets (2),
characterised inc) that the cutting edge (15) of the cutter (4; 4.1, 4.2) has a wedge angle (β) which is in the range 45°-60°, andd) that the cutter (4; 4.1, 4.2) has a blade angle (ε) which is in the range of 5°-30°. - Coating apparatus according to claim 1, characterised in that the intercepting device (4-12) is displaceable between the active position and an inactive position, the intercepting device (4-12) in the inactive position allowing the coating material jets (2) to pass so that the coating material jets (2) are then able to strike the component (3) unhindered.
- Coating apparatus according to claim 2, characterised in that the intercepting device (4-12) is linearly displaceable and/or rotatable and/or pivotable between the active position and the inactive position.
- Coating apparatus according to claim 3, characterised ina) that for displacement between the active position and the inactive position, the intercepting device performs a rotational movement about an axis of rotation which is oriented substantially parallel to the coating agent jets, orb) that, for displacement between the active position and the inactive position, the intercepting device (4) performs a pivoting movement about a pivot axis (17) which is oriented substantially at a right angle to the coating agent jets (2) and/or parallel to the surface of the component (3) to be coated.
- Coating apparatus according to any one of the preceding claims, characterised by an actuator (5) for moving the intercepting device (4-12) between the active position and the inactive position.
- Coating apparatus according to claim 5, characterised ina) that the coating agent jets (2) leave the applicator (1) with a specific exit speed,b) that the actuator (5) moves the intercepting device (4-12) with a specific maximum displacement speed, andc) that the maximum displacement speed of the actuator (5) is greater at least by a factor of 1, 2, 5, 10, 25 or 50 than the exit speed of the coating agent jets (2).
- Coating apparatus according to any one of the preceding claims, characterised ina) that the intercepting device (4-12) has an outlet (7; 7.1, 7.2) for discharging the intercepted coating agent through the outlet (7; 7.1, 7.2) when the intercepting device (4-12) is in the active position, and/orb) that a suction device (9) is connected to the outlet (7; 7.1, 7.2) of the intercepting device (4-12) for removing by suction through the outlet (7; 7.1, 7.2) the coating agent intercepted by the intercepting device (4-12).
- Coating apparatus according to any one of the preceding claims, characterised ina) that the cutter (4; 4.1, 4.2) is movable relative to the coating agent jets (2) between the active position and the inactive position, in particulara1) as a linear movement in a displacement direction at a right angle to the cutting edge (4; 4.1, 4.2) and at a right angle to the coating agent jets (2), ora2) as a pivoting movement about a pivot axis (17) which is oriented at a right angle to the coating agent jets (2) and/or parallel to the surface of the component (3) to be coated, and/orb) that the cutter (4; 4.1, 4.2) has a cutter face (13) facing the coating agent jets (2) which encloses a cutting angle (a; α1, a2) of not more than 90° and at least 45°, 70°, 80° with the coating agent jets (2), and/orc) that the blade angle (ε) is in the range of 10°-25°, and/ord) that the cutter (4; 4.1, 4.2) is at least partly coated with a wetting-inhibiting or wetting-promoting coating.
- Coating apparatus according to any one of the preceding claims, characterised ina) that the intercepting device (4-12) has at least two cutters (4.1, 4.2), and/orb) that the cutters (4.1, 4.2) are movable relative to the coating agent jets (2) between the inactive position and the active position, and/orc) that the cutting edges (15) of the cutters (4.1, 4.2) are arranged parallel to one another.
- Coating apparatus according to claim 9, characterised ina) that the cutters (4.1, 4.2)a1) are arranged on the same side of the coating agent jets (2) ora2) are arranged on opposite sides of the coating agent jets (2), and/orb) that the cutters (4.1. 4.2)b1) are connected together mechanically so that the cutters are moved synchronously together, orb2) are movable independently of one another, and/orc) that the cutters (4.1, 4.2) with their cutter face (13) facing the coating agent jets (2)c1) enclose the same cutting angle (α1, a2) with the coating agent jets (2) orc2) enclose different cutting angles (α1, α2) with the coating agent jets (2), and/ord) that the cutters (4.1, 4.2), in relation to the coating agent jets (2),d1) are movable in opposite directions ord2) are movable in the same direction, and/ore) that the cutters (4.1, 4.2), in relation to the coating agent jets (2),e1) are arranged in the same axial position ore2) in different axial positions, and/orf) that the cutter (4.1, 4.2)f1) is fixed in a removable manner to the intercepting device (4-12) orf2) is formed in one piece on the intercepting device (4-12).
- Coating apparatus according to any one of the preceding claims, characterised ina) that the intercepting device (4-12) has an intercepting region (6; 6.1, 6.2) for collecting the coating agent, and/orb) that the intercepting region (6; 6.1, 6.2) narrows towards the outlet in the manner of a funnel, and/orc) that the intercepting region (6; 6.1, 6.2) is situated on the side of the cutter remote from the coating agent jets (2).
- Coating apparatus according to claim 7 and claim 11, characterised ina) that the pivotable cutter (4) of the intercepting device, in the inactive position, at least partly closes the intercepting region (6) from which coating agent can be removed by suction, in order to increase the low pressure generated in the intercepting region (6) during removal by suction, and/orb) that the pivotable cutter (4) of the intercepting device does not close the intercepting region completely (6) even in the inactive position but leaves a gap (21) open so that coating agent residues can be drawn into the intercepting region (6) from the outside through the gap (21).
- Coating apparatus according to any one of the preceding claims, characterised ina) that the intercepting device (4-12) has a fluid feed line (11; 11.1, 11.2) for introducing a fluid into the intercepting device (4-12), in particular a flushing agent, a solvent, a diluent or air, and/orb) that the fluid feed line (11; 11.1, 11.2) opens into the intercepting region (6; 6.1, 6.2), and/orc) that the fluid feed line (11; 11.1, 11.2) is fed from a fluid source (12), and/ord) that the introduction of the fluid into the intercepting region takes place via at least one nozzle or at least one slot or via a porous structure.
- Coating apparatus according to any one of the preceding claims, characterised ina) that the applicator (1)a1) applies a stream of droplets (2) of the coating agent ora2) applies the coating agent jets (2) as cohesive coating agent jets (2), and/orb) that the applicator (1) is guided over the component (3) by a multi-axis coating robot, in particular by a coating robot with serial kinematics.
- Coating process for coating a component (3), namely a motor vehicle body component, an attachment part for a motor vehicle or an aviation industry component with a coating agent, namely with a paint, an adhesive, a sealing agent or an insulation agent, comprising the following step:a) delivering of a plurality of coating agent jets (2) parallel to each other to the component (3),and with the following step:b) intercepting the coating agent jets (2) between the applicator (1) and the component (3) by an intercepting device (4-12) so that the coating agent jets (2) do not strike the component (3), wherein the intercepting device (4-12) has at least one cutter (4; 4.1, 4.2) for cutting off the coating agent jets (2) in the active position, wherein the cutter (4; 4.1, 4.2) has a cutting edge (15) which extends transversely to the coating agent jets (2),
characterised inc) that the cutting edge (15) of the cutter (4; 4.1, 4.2) has a wedge angle (β) which is in the range 45°-60°, andd) that the cutter (4; 4.1, 4.2) has a blade angle (ε) which is in the range of 5°-30°. - Coating process according to claim 15, characterised by the following steps when the coating jet is switched on:a) activating the intercepting device (4-12) before the coating agent jets (2) are switched on, in order first to intercept the initially still unsteady coating agent jets (2) delivered by the applicator (1),b) switching on the coating agent jets (2), the coating agent jets (2) initially exhibiting unsteady switch-on conditions and therefore being intercepted by the intercepting device (4-12), andc) deactivating the intercepting device (4-12) when the unsteady switch-on conditions of the coating agent jets (2) have substantially subsided and the coating agent jets (2) has assumed a substantially steady state, so that the coating agent jets (2) ares then able to strike the component (3) unhindered by the intercepting device (4-12).
- Coating process according to claim 15 or 16, characterised by the following steps when the coating agent jet is switched off:a) activating the intercepting device (4-12) before the coating agent jets (2) are switched off so that the coating agent jets (2) then no longer strike the component (3), andb) switching off the coating agent jets (2) after the intercepting device (4-12) has been activated, the coating agent jets (2) initially exhibiting unsteady switch-off conditions.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102015015092.8A DE102015015092A1 (en) | 2015-11-20 | 2015-11-20 | Coating device and corresponding coating method |
| PCT/EP2016/001911 WO2017084753A1 (en) | 2015-11-20 | 2016-11-16 | Coating apparatus and corresponding coating process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3377232A1 EP3377232A1 (en) | 2018-09-26 |
| EP3377232B1 true EP3377232B1 (en) | 2023-07-05 |
Family
ID=57345859
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16797749.5A Active EP3377232B1 (en) | 2015-11-20 | 2016-11-16 | Coating apparatus and corresponding coating process |
Country Status (5)
| Country | Link |
|---|---|
| US (2) | US10695784B2 (en) |
| EP (1) | EP3377232B1 (en) |
| CN (1) | CN108136427B (en) |
| DE (1) | DE102015015092A1 (en) |
| WO (1) | WO2017084753A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11040366B2 (en) * | 2018-09-18 | 2021-06-22 | Canon Kabushiki Kaisha | Dispenser shield with adjustable aperture to improve drop placement and residual layer thickness |
| DE102018131380A1 (en) * | 2018-12-07 | 2020-06-10 | Dürr Systems Ag | Cleaning device for an application device |
| DE102019003844A1 (en) * | 2019-06-03 | 2020-12-03 | Burkhard Büstgens | Drop-on-demand coating of surfaces |
| TWI801805B (en) * | 2021-02-02 | 2023-05-11 | 伍隆國際有限公司 | Coating system and its application method |
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- 2016-11-16 EP EP16797749.5A patent/EP3377232B1/en active Active
- 2016-11-16 WO PCT/EP2016/001911 patent/WO2017084753A1/en not_active Ceased
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2020
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Also Published As
| Publication number | Publication date |
|---|---|
| EP3377232A1 (en) | 2018-09-26 |
| US11278927B2 (en) | 2022-03-22 |
| US20200206768A1 (en) | 2020-07-02 |
| WO2017084753A1 (en) | 2017-05-26 |
| DE102015015092A1 (en) | 2017-05-24 |
| CN108136427A (en) | 2018-06-08 |
| CN108136427B (en) | 2021-10-29 |
| US20180333733A1 (en) | 2018-11-22 |
| US10695784B2 (en) | 2020-06-30 |
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