EP3289131B1 - System and method for consolidating and structuring fibres into a nonwoven - Google Patents
System and method for consolidating and structuring fibres into a nonwoven Download PDFInfo
- Publication number
- EP3289131B1 EP3289131B1 EP16706309.8A EP16706309A EP3289131B1 EP 3289131 B1 EP3289131 B1 EP 3289131B1 EP 16706309 A EP16706309 A EP 16706309A EP 3289131 B1 EP3289131 B1 EP 3289131B1
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- European Patent Office
- Prior art keywords
- texturizing
- area
- openings
- belt
- bars
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 83
- 238000009434 installation Methods 0.000 claims description 14
- 238000000059 patterning Methods 0.000 claims description 10
- 238000011144 upstream manufacturing Methods 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 1
- 239000000835 fiber Substances 0.000 description 61
- 238000007596 consolidation process Methods 0.000 description 14
- 229920000742 Cotton Polymers 0.000 description 12
- 230000000694 effects Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 229920000297 Rayon Polymers 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 229920000433 Lyocell Polymers 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
- D04H1/495—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet for formation of patterns, e.g. drilling or rearrangement
Definitions
- the invention relates to a system and a method for consolidating and structuring fibers to form a nonwoven according to the preamble of claims 1 and 10.
- the US 3,088,859 describes a device for structuring a fleece, which is guided between a drum and a circulating belt or between two circulating belts.
- the object of the present invention is to provide a plant and a method of the type mentioned above, by means of which fibers can be sufficiently solidified and structured.
- the plant according to the invention for the strengthening and structuring of fibers comprises a first and a second circulating belt which are used for Strengthening and structuring of fibers to form a fleece are at least partially arranged in parallel and thus form a structuring area.
- At least one band is designed as a counterband with a multiplicity of pattern-forming openings and at least one water bar is arranged within the counterband in the structuring area for the water jet consolidation of the fibers.
- the invention is characterized in that the structuring area has a length of at least 0.2 m and the counterband between the pattern-providing openings has micro-openings.
- the counterband between the pattern-providing openings has 3 to 100 micro-openings per square centimeter in a random or regular arrangement. This results in a sufficient strength of the fleece in both directions.
- the micro orifices have a hydraulic diameter of 0.2 to 0.4 mm. With a smaller hydraulic diameter, the effect of the water jets turned out to be too small. With a diameter of more than 2 mm, the micro-openings act like a structure or pattern. It has been found in particular in the case of fibers with a length of 10 to 40 mm that they are solidified at several points.
- the at least one water bar is operated at a pressure of 30 to 80 bar, preferably 60 bar. This is significantly less than the known water jet consolidation with 100 to 400 bar for the consolidation of the fibers on a Spunlacetrommel with an open structure shell. Surprisingly, this one has preferred pressure range result in a more uniform and higher consolidation in the machine direction (MD) and in the transverse direction (CD).
- MD machine direction
- CD transverse direction
- At least one further water bar can be arranged upstream and / or downstream of the structuring area in the transport direction, which is operated at a pressure of 10 to 25 bar and solidifies the non-structured top side of the fleece.
- At least one further water bar which is operated at a pressure of 10 to 60 bar, preferably 15 to 30 bar, and which solidifies the underside of the nonwoven, can preferably be arranged downstream of the structuring area in the transport direction.
- the structuring area is inclined by 1 ° to 10 ° in the direction of transport. This supports the removal of water from, for example, wet-laid fibers.
- a further improvement results from the fact that a moistening device is arranged within the structuring area in front of the water bar or bars, which ensures a first stabilization of the fibers.
- the method according to the invention for consolidating and structuring fibers to form a nonwoven is carried out with a first and a second circumferential band, which are at least partially arranged in parallel and thus form a structuring area, at least one band being designed as a counterband with a large number of pattern-forming openings, between which micro-openings are arranged, the fleece being structured by water jets in the area of the pattern openings and in the area of the micro-openings over a length of at least 0.2 m and is solidified at certain points.
- the pattern area of around 0.2 m in length with the parallel band guide ensures a sharp image of filigree patterns in the product. This is used to structure a fleece with a pattern-giving surface, but to solidify it between the patterns, creating a very fluffy product due to the step bed effect, which can be used as a cotton pad, wipe or as a cosmetic product (flushable wipe).
- the invention also relates to a method for solidifying and structuring cotton pads, for example made of cotton with a weight of 100-250 g / m 2 .
- the invention also relates to a method for strengthening and structuring nonwovens made of staple fibers or filaments such as viscose, polyester, polypropylene, polyamide or lyocell with a weight of 30-300 g / m 2 .
- the invention also relates to a method for consolidating and structuring wetlaid nonwovens made from natural fibers such as cellulose, or from synthetic fibers such as polyester, or from chemical fibers such as viscose or lyocell, each with only 100% fiber content or alternatively from mixtures of The aforementioned fibers, for all of the aforementioned wet-laid nonwovens with a weight of 30-120 g / m 2 , preferably 45-70 g / m 2 , when used as a wipe, preferably with a weight of 30-100 g / m 2 .
- fibers 2 are, for example, deposited wet on a belt by an inclined screen former (not shown) and transported to a structuring area 21 via a belt 3.
- staple fibers can also be deposited and processed on a belt.
- the fibers can also be arranged as a base or middle layer between two fiber layers, a spunbond, a woven or knitted fabric.
- the belt 3 below is designed as an air- and water-permeable sieve belt or spunlace belt and is deflected and driven via several rollers 4a-4f.
- the wet-laid fibers 2 are deposited from a belt (not shown) on an inclined inlet area 20 of the belt 3 and, after conveying, in a flat structuring area 21, as in FIG Fig. 1 shown, or one Structuring area 21 compressed with a level falling in the direction of transport with a counterband 5.
- the counter belt 5 is also designed as a circulating belt which is deflected and driven by a plurality of rollers 6a-6e.
- a roller for example roller 6b, can be moved horizontally in order to tension the counterband 5.
- a small acute angle in the direction of transport is also considered to be a parallel arrangement of the belts 5 and 3, in which the belts form a small open gap of, for example, 0.3 to 2 mm, which is preferably advantageous in the production of cotton pads or wipes. This avoids compression of the fleece, since the end product should be as fluffy as possible.
- a parallel arrangement of band 3 with counterband 5 is advantageous.
- the roller 6e can be arranged to be vertically adjustable.
- the parallel band guide which forms the structuring area 21, does not have the task of compacting the fibers in the conventional sense. In this area, only the water is to be drained off, the fibers are stabilized to form a fleece and structured by the at least one nozzle bar 7 in combination with the pattern-forming openings 5a of the counterband 5.
- the length of the parallel belt guide ensures a minimum dwell time for water drainage and for chambering the fibers, which at different transport or processing speeds Depending on the fibers to be processed can be varied, for example, in that the rollers 4b, 6a and 6e are designed to be horizontally adjustable.
- the nonwoven is structured by means of a linear or punctiform arrangement of the water jets in a row, the parallel belt guidance over a minimum length of 0.2 m enables the fibers to be stabilized while at the same time removing water.
- a further water bar 11 with a suction 12 can be arranged, which at a low pressure of, for example, 15 bar can achieve an additional slight consolidation of the non-consolidated areas without impairing the structuring.
- This water bar can also be operated at a low pressure of, for example, 15-30 bar in order to solidify the fleece while at the same time maintaining the structuring through the openings 5a.
- the system can be operated with a fiber weight of 100 - 250 g / m 2 .
- the fiber weight is preferably 45 - 70 g / m 2, and in wipes 30-100 g / m 2.
- the counterband 5 after Figures 2 to 2d has a plurality of patterning openings 5a, which give the solidified nonwoven a desired surface structure.
- the pattern-giving openings 5a can be chosen almost arbitrarily, provided that the strength of the counterband 5 is not impaired.
- a large number of micro-openings 5b are arranged between the pattern-forming openings 5a and serve not only to improve the water drainage but also to strengthen the fleece.
- the pattern-forming openings 5a are each shown as a single contiguous recess in the counterband 5, between which the micro-openings are arranged.
- individual pattern openings 5a together form a pattern of, for example, a flower, a heart or a triangle, the micro openings 5b also being arranged within the overall pattern, that is to say between the individual pattern openings 5a.
- At least one, preferably two or three water bars 7, 8 are arranged within the counterband 5, which spray fine water jets with a pressure of, for example, 60 bar through the openings of the counterband 5 onto the fibers 2 and thereby solidify them.
- the fibers 2 are compressed in the area of the pattern-forming openings 5a, as a result of which the nonwoven becomes thinner at these points.
- Suction boxes 9, 10 are arranged beneath the belt 3, which suction the water from the water bars 7, 8.
- the band 3 and the counter band 5 are aligned in the area of the water beams 7, 8 parallel or almost parallel to one another over a length of at least 0.2 m, thereby forming the structuring area 21 and, at the same time, locally or selectively compacting the fibers during the water jet consolidation.
- the micro-openings 5b have the further advantage that the fibers 2 or the solidified nonwoven does not stick to the tape 3 and can therefore be detached more easily, so that there are fewer delays at the transition points between two transport units.
- the counterband 5 can be made of a bendable plastic with a thickness of 0.3 to 1.0 mm.
- the counterband 5 is as in Figure 2 shown, can be produced from a bendable metal with a thickness of 0.1-0.4 mm, preferably with a thickness of 0.2-0.3 mm.
- the micro-openings 5b have a hydraulic diameter of 0.2 to 0.4 mm, are preferably round or oval and are distributed in a regular or irregular, random arrangement on the belt, the distance between the micro-openings being at least 0.5 mm . 3 to 100 micro-openings 5b are arranged per square centimeter.
- the total water-draining surface ( open area), that is to say the pattern openings 5a and the micro openings 5b, can total up to 50%.
- the dwell time for structuring the fleece is longer.
- the micro-openings 5b result in a point-by-point consolidation, since the fibers bridge several micro-openings 5b, which results in a step-bed effect.
- the result is a fleece that is solidified at certain points and has a very high fluffiness that can be used as a cotton pad for the cosmetics sector, as a wipe or so-called flushable wipe.
- a and B being counterbands 5 according to the prior art, which do not have micro-openings 5b, but only pattern-giving ones Openings 5a.
- the counterbands 5 with the designations C, D and E have, in addition to the pattern openings 5a, also the micro openings 5b according to the invention in different densities and sizes.
- a fiber mixture of PET and viscose with a weight of 45 g / m 2 was tested at a transport speed of 100 m / min, which were solidified with a water bar: MD strength [N] A B C.
- wet-laid fibers these are preferably moved through the structuring area 1 at a speed of 50-250 m / min.
- the belt 3 and the counter belt 5 are inclined in the transport direction by up to 10 ° from the horizontal plane.
- the transport speed of the fibers 2 through the structuring area 1 is preferably 40 m / min.
- a band inclination from the horizontal plane is possible both in the transport direction and against the transport direction for the removal of water.
- the inclination of the band 3 and the counterband 5 by up to 10 ° to the horizontal plane can be advantageous.
- the opposing belt 5 and the belt 3 have been interchanged, so that the fibers 2 are deposited on a belt and transported to a structuring area 21 via the rotating counter belt 5.
- the overhead belt 3 is designed as an air- and water-permeable sieve belt or spunlace belt with, for example, 60 to 100 mesh and is deflected and driven via several rollers 6a-6e.
- the wet-laid fibers 2 are deposited from a belt (not shown) on an inclined inlet area 20 of the counter belt 5 and after conveying into a flat structuring area 21, as in FIG Fig. 3 shown, or compacting a structuring area 21 with a level falling in the transport direction with a counterband 5.
- the counter belt 5 is also designed as a circulating belt which is deflected and driven by a plurality of rollers 4a-4f.
- Within the belt 3 is a moistening device 22, comprising at least one water bar 16 and at least one suction 17, arranged.
- the moistening device 22 moistens the nonwoven web with a fluid medium, which emerges from the water bar at low pressure, for example 2 to 15 bar, and moistens the entire surface of the nonwoven in order to stabilize the fibers relative to one another.
- the water bar 16 of the moistening device 22 can be constructed in a comparable way to a water bar 7, 8 for solidifying or compacting the fibers. However, it works with a significantly lower pressure, a lower amount of water and larger nozzle openings.
- At least one, preferably two or three further water bars 7, 8 are arranged within the counterband 5, which spray fine water jets at a pressure of 30-80 bar, for example 60 bar, through the openings of the counterband 5 onto the fibers 2 and thereby solidify them.
- the fibers 2 are compressed in the region of the pattern-providing openings 5a.
- Suction boxes 9, 10 are arranged within the band 3 and suck off the water from the water bars 7, 8.
- the band 3 and the counter band 5 are aligned parallel to each other in the area of the water beams 7, 8 over a length of at least 0.2 m and at the same time compress the fibers during the water jet consolidation.
- the pattern-creating openings and micropores create a depression of 0.5 - 1 mm depending on the water jet pressure.
- a pattern-giving recess of 0.2 to 0.4 mm is achieved.
- a further water bar 11 with a suction 12 can be arranged after the counter belt 5, which does not cause additional light consolidation at a low pressure of, for example, 15 bar solidify areas without affecting the structuring.
- This water bar 14 can also be operated at a low pressure of, for example, 15-30 bar in order to solidify the fleece while at the same time maintaining the structuring through the openings 5a.
- the counterband 5 is designed according to the exemplary embodiments 1 and 2 to 2d and has a multiplicity of pattern-forming openings 5a which give the solidified nonwoven a desired surface structure.
- a large number of micro-openings 5b are arranged between the pattern-forming openings 5a and serve not only to improve the water drainage but also to strengthen the fleece.
- the micro-openings 5b have the further advantage that the fibers 2 or the consolidated nonwoven are not glued to the tape 3 and can therefore be detached more easily, so that less distortion occurs at the transition points between two transport units.
- the fleece is structured from below and an additional solidification from above. This version is particularly suitable for the production of cotton pads and wipes.
- the embodiment of the Figure 4 differs from Figure 1 only because the fleece is structured on both sides and provided with a pattern.
- the structuring area 21 has a lower and an upper counterband 5 with pattern-forming openings 5, which are surrounded by a multiplicity of micro-openings 5b.
- two water bars 16, 18 are arranged in the upper counterband 5, which spray the fleece from above.
- the associated suction 17, 19 is in underlying counterband 5 arranged.
- the water bars 16, 18 in the opposing belt 5 above are followed by two suction devices 9, 10, which interact with water bars 7, 8 from the opposing belt 5 below.
- Each side can be provided with the same patterns (for example flower, flower) or with different patterns (for example triangle, spaced grooves, etc.).
- a further water bar 11 with a suction device 12 can be arranged after the structuring area 21, which, at a low pressure of, for example, 15 bar, can achieve an additional slight consolidation of the non-solidifying areas of the top of the fleece without the structuring being impaired.
- This water bar 14 can also be operated at a low pressure of, for example, 15-30 bar in order to solidify the fleece while at the same time maintaining the structuring through the openings 5a. This arrangement is suitable for the production of wetlaid products, cotton pads or wipes.
- the number of nozzle bars can be varied, provided that the installation space is available.
- a structuring device 1 upstream of the structuring area 21 with the counter-band 5 arranged above and the band 3 below.
- fibers 2 are deposited in a run-in area 20 on a belt 3 and first solidified between the belt 3 and a compacting drum 23.
- a water bar for wetting the fibers can be arranged within the compacting drum 23.
- After the compacting drum 23 one or two water bars 16, 18 with the associated suction 17, 19 are arranged.
- the water bars solidify the fibers on the top with a pressure of, for example, 15 to 45 bar to form a fleece.
- the subsequent drum 13 which can be designed as a spunlace drum, the fleece is deflected and solidified with one or two water bars 14 on the underside.
- These water bars also spray water onto the fibers at a pressure of 15 to 45 bar.
- Only one water bar 16 and 14 is preferably used in each case for the production of cotton pads.
- two water bars 16 and 18 and two water bars 14 are usually used.
- the fleece is guided into the structuring area 21 between a belt 3 at the bottom and a counter belt 5 at the top, where it is structured from above via the water beams 7 and 8, via further deflection rollers, which are not described in detail.
- the arrangement and technical configuration of the structuring area 21 essentially corresponds to the exemplary embodiment according to FIG Figure 1 .
- the fifth embodiment of the Figure 6 differs from Figure 5 in that the drum 13 is designed as a patterning drum which, together with the water bar 14, structures the underside of the fleece.
- the subsequent structuring area 21 with the counterband 5 on top, together with the water bars 7 and 8, provides a pattern structuring of the top of the fleece, in which the step bed effect is achieved only on the top of the fleece.
- the system and the method for the further processing of wet-laid fibers are particularly advantageous, since they are deposited more unstructured than, for example, staple fibers. Due to the selective consolidation of the unstructured aligned wet-laid fibers, the special effect of the increased fluffiness can be achieved while structuring the fleece.
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Description
Die Erfindung betrifft eine Anlage und ein Verfahren zur Verfestigung und Strukturierung von Fasern zu einem Vlies nach dem Oberbegriff von Anspruch 1 und 10.The invention relates to a system and a method for consolidating and structuring fibers to form a nonwoven according to the preamble of
Aus dem Stand der Technik, beispielsweise der
Die
Aufgabe der vorliegenden Erfindung ist es, eine Anlage und ein Verfahren der oben genannten Art zu schaffen, durch das Fasern ausreichend verfestigt und strukturiert werden können.The object of the present invention is to provide a plant and a method of the type mentioned above, by means of which fibers can be sufficiently solidified and structured.
Die Aufgabe wird durch die Ansprüche 1 und 10 gelöst. Die Unteransprüche beanspruchen vorteilhafte Ausgestaltungen der Erfindung.The object is solved by
Die erfindungsgemäße Anlage zur Verfestigung und Strukturierung von Fasern umfasst ein erstes und ein zweites umlaufendes Band, die zur Verfestigung und Strukturierung von Fasern zu einem Vlies zumindest teilweise parallel angeordnet sind und so einen Strukturierbereich bilden. Mindestens ein Band ist als Gegenband mit einer Vielzahl von mustergebenden Öffnungen ausgebildet und innerhalb des Gegenbandes im Strukturierbereich mindestens ein Wasserbalken zur Wasserstrahlverfestigung der Fasern angeordnet. Die Erfindung ist dadurch gekennzeichnet, dass der Strukturierbereich eine Länge von mindestens 0,2 m aufweist und das Gegenband zwischen den mustergebenden Öffnungen Mikroöffnungen aufweist.The plant according to the invention for the strengthening and structuring of fibers comprises a first and a second circulating belt which are used for Strengthening and structuring of fibers to form a fleece are at least partially arranged in parallel and thus form a structuring area. At least one band is designed as a counterband with a multiplicity of pattern-forming openings and at least one water bar is arranged within the counterband in the structuring area for the water jet consolidation of the fibers. The invention is characterized in that the structuring area has a length of at least 0.2 m and the counterband between the pattern-providing openings has micro-openings.
Mit der erfindungsgemäßen Kombination wird eine höhere Verweilzeit zur Strukturierung und punktuellen Verfestigung des Vlieses erreicht. Die punktuelle Verfestigung des Vlieses über die Mikroöffnungen ergibt einen Stepbetteffekt, mit dem eine hohe Flauschigkeit der Produkte erzielt werden kann.With the combination according to the invention, a longer dwell time for structuring and selective consolidation of the fleece is achieved. The punctual consolidation of the fleece via the micro openings results in a step bed effect, with which a high fluffiness of the products can be achieved.
Gemäss der Erfindung weist das Gegenband zwischen den mustergebenden Öffnungen 3 bis 100 Mikroöffnungen pro Quadratzentimeter in zufälliger oder regelmäßiger Anordnung auf. Es ergibt sich damit eine ausreichende Festigkeit des Vlieses in beiden Richtungen.According to the invention, the counterband between the pattern-providing openings has 3 to 100 micro-openings per square centimeter in a random or regular arrangement. This results in a sufficient strength of the fleece in both directions.
Dabei weisen die Mikroöffnungen einen hydraulischen Durchmesser von 0,2 bis 0,4 mm auf. Bei einem kleineren hydraulischen Durchmesser hat sich die Wirkung der Wasserstrahlen als zu gering heraus gestellt. Bei einem Durchmesser über 2 mm wirken die Mikroöffnungen wie eine Struktur bzw. Musterung. Insbesondere bei Fasern mit einer Länge von 10 bis 40 mm hat sich herausgestellt, dass diese mehrfach punktuell verfestigt werden.The micro orifices have a hydraulic diameter of 0.2 to 0.4 mm. With a smaller hydraulic diameter, the effect of the water jets turned out to be too small. With a diameter of more than 2 mm, the micro-openings act like a structure or pattern. It has been found in particular in the case of fibers with a length of 10 to 40 mm that they are solidified at several points.
Gemäss der Erfindung wird der mindestens eine Wasserbalken mit einem Druck von 30 bis 80 bar, vorzugsweise 60 bar betrieben. Das ist deutlich geringer als die bekannten Wasserstrahlverfestigungen mit 100 bis 400 bar zur Verfestigung der Fasern auf einer Spunlacetrommel mit einer aufgezogenen Strukturschale. Überraschenderweise hat sich bei diesem bevorzugten Druckbereich eine gleichmäßigere und höhere Verfestigung in Maschinenrichtung (MD) und in Querrichtung (CD) ergeben.According to the invention, the at least one water bar is operated at a pressure of 30 to 80 bar, preferably 60 bar. This is significantly less than the known water jet consolidation with 100 to 400 bar for the consolidation of the fibers on a Spunlacetrommel with an open structure shell. Surprisingly, this one has preferred pressure range result in a more uniform and higher consolidation in the machine direction (MD) and in the transverse direction (CD).
In weiterer Ausgestaltung der Erfindung kann dem Strukturierbereich in Transportrichtung mindestens ein weiterer Wasserbalken vor- und/oder nachgeordnet werden, der mit einem Druck von 10 bis 25 bar betrieben wird und die nicht strukturierte Oberseite des Vlieses verfestigt. Vorzugsweise kann dem Strukturierbereich in Transportrichtung mindestens ein weiterer Wasserbalken nachgeordnet werden, der mit einem Druck von 10 bis 60 bar, vorzugsweise 15 bis 30 bar, betrieben wird und die Unterseite des Vlieses verfestigt.In a further embodiment of the invention, at least one further water bar can be arranged upstream and / or downstream of the structuring area in the transport direction, which is operated at a pressure of 10 to 25 bar and solidifies the non-structured top side of the fleece. At least one further water bar, which is operated at a pressure of 10 to 60 bar, preferably 15 to 30 bar, and which solidifies the underside of the nonwoven, can preferably be arranged downstream of the structuring area in the transport direction.
Zur Ableitung des Wassers, beispielsweise von nassgelegten Fasern ist es vorteilhaft, dass der Strukturierbereich um 1° bis 10° in Transportrichtung geneigt ist. Damit wird die Abführung von Wasser aus beispielsweise nass gelegten Fasern unterstützt.To drain the water, for example from wet-laid fibers, it is advantageous for the structuring area to be inclined by 1 ° to 10 ° in the direction of transport. This supports the removal of water from, for example, wet-laid fibers.
Eine weitere Verbesserung ergibt sich, indem innerhalb des Strukturierbereiches vor dem oder den Wasserbalken eine Befeuchtungseinrichtung angeordnet ist, die für eine erste Stabilisierung der Fasern sorgt.A further improvement results from the fact that a moistening device is arranged within the structuring area in front of the water bar or bars, which ensures a first stabilization of the fibers.
Das erfindungsgemäße Verfahren zur Verfestigung und Strukturierung von Fasern zu einem Vlies, erfolgt mit einem ersten und einem zweiten umlaufenden Band, die zumindest teilweise parallel angeordnet sind und so einen Strukturierbereich bilden, wobei mindestens ein Band als Gegenband mit einer Vielzahl von mustergebenden Öffnungen ausgebildet ist, zwischen denen Mikroöffnungen angeordnet sind, wobei das Vlies durch Wasserstrahlen im Bereich der mustergebenden Öffnungen strukturiert und im Bereich der Mikroöffnungen auf einer Länge von mindestens 0,2 m gekammert und punktuell verfestigt wird. Der mustergebende Bereich von etwa 0,2 m Länge mit der parallelen Bandführung gewährleistet eine scharfe Abbildung von filigranen Mustern im Produkt. Damit wird einerseits ein Vlies mit einer mustergebenden Oberfläche strukturiert, zwischen den Mustern aber punktuell verfestigt, wodurch aufgrund des Stepbetteffektes ein sehr flauschiges Produkt entsteht, das als Wattepad, Wischtuch oder als Kosmetikprodukt (flushable wipe) verwendet werden kann.The method according to the invention for consolidating and structuring fibers to form a nonwoven is carried out with a first and a second circumferential band, which are at least partially arranged in parallel and thus form a structuring area, at least one band being designed as a counterband with a large number of pattern-forming openings, between which micro-openings are arranged, the fleece being structured by water jets in the area of the pattern openings and in the area of the micro-openings over a length of at least 0.2 m and is solidified at certain points. The pattern area of around 0.2 m in length with the parallel band guide ensures a sharp image of filigree patterns in the product. This is used to structure a fleece with a pattern-giving surface, but to solidify it between the patterns, creating a very fluffy product due to the step bed effect, which can be used as a cotton pad, wipe or as a cosmetic product (flushable wipe).
Die Erfindung betrifft ebenfalls ein Verfahren zum Verfestigen und Strukturieren von Wattepads, beispielsweise aus Baumwolle mit einem Gewicht von 100 - 250 g/m2.The invention also relates to a method for solidifying and structuring cotton pads, for example made of cotton with a weight of 100-250 g / m 2 .
Die Erfindung betrifft ebenfalls ein Verfahren zum Verfestigen und Strukturieren von Vliesen aus Stapelfasern oder Filamenten wie Viskose, Polyester, Polypropylen, Polyamid oder Lyocell mit einem Gewicht von 30 - 300 g/m2.The invention also relates to a method for strengthening and structuring nonwovens made of staple fibers or filaments such as viscose, polyester, polypropylene, polyamide or lyocell with a weight of 30-300 g / m 2 .
Die Erfindung betrifft ebenfalls ein Verfahren zum Verfestigen und Strukturieren von nassgelegten (wetlaid) Vliesen aus natürlichen Fasern wie beispielsweise Zellulose, oder aus synthetischen Fasern wie beispielsweise Polyester, oder aus Chemiefasern wie Viskose oder Lyocell, jeweils ausschließlich mit 100% Faseranteil oder alternativ aus Mischungen der vorgenannten Fasern, für alle vorgenannten nassgelegten Vliese mit einem Gewicht von 30 - 120 g/m2, vorzugsweise 45 - 70 g/m2, bei der Verwendung als Wischtuch vorzugsweise mit einem Gewicht von 30 - 100 g/m2.The invention also relates to a method for consolidating and structuring wetlaid nonwovens made from natural fibers such as cellulose, or from synthetic fibers such as polyester, or from chemical fibers such as viscose or lyocell, each with only 100% fiber content or alternatively from mixtures of The aforementioned fibers, for all of the aforementioned wet-laid nonwovens with a weight of 30-120 g / m 2 , preferably 45-70 g / m 2 , when used as a wipe, preferably with a weight of 30-100 g / m 2 .
Die weitere Erläuterung der Unteransprüche ist der nachfolgenden Beschreibung zu entnehmen.The further explanation of the subclaims can be found in the description below.
Die Erfindung wird anhand der beiliegenden Zeichnungen näher erläutert;
in diesen zeigen
- Fig.1
- eine schematische Darstellung der erfindungsgemäßen Anlage nach einer ersten Ausführungsform;
- Fig. 2 - 2d
- eine Teildraufsicht auf ein Gegenband mit unterschiedlichen Mustern und unterschiedlicher Anzahl von Mikroöffnungen, bei der
Fig. 2 mit einer Vergrößerung eines Ausschnittes; - Fig. 3
- eine zweite Ausführungsform der erfindungsgemäßen Anlage;
- Fig. 4
- eine dritte Ausführungsform der erfindungsgemäßen Anlage;
- Fig. 5
- eine vierte Ausführungsform der erfindungsgemäßen Anlage;
- Fig. 6
- eine fünfte Ausführungsform der erfindungsgemäßen Anlage.
show in these
- Fig. 1
- a schematic representation of the system according to the invention according to a first embodiment;
- Figures 2 - 2d
- a partial plan view of a counterband with different patterns and different numbers of micro-openings, in which
Fig. 2 with an enlargement of a section; - Fig. 3
- a second embodiment of the system according to the invention;
- Fig. 4
- a third embodiment of the system according to the invention;
- Fig. 5
- a fourth embodiment of the system according to the invention;
- Fig. 6
- a fifth embodiment of the system according to the invention.
Gemäß
Das unten liegende Band 3 ist als luft- und wasserdurchlässiges Siebband oder Spunlaceband ausgebildet und wird über mehrere Rollen 4a - 4f umgelenkt und angetrieben. Von einem nicht dargestellten Band werden die nass abgelegten Fasern 2 auf einen schrägen Einlaufbereich 20 des Bandes 3 abgelegt und nach der Förderung in einem ebenen Strukturierbereich 21, wie in
Eine Rolle, beispielsweise die Rolle 6b kann in diesem Ausführungsbeispiel horizontal verfahren werden, um das Gegenband 5 zu spannen.In this exemplary embodiment, a roller, for
Als parallele Anordnung der Bänder 5 und 3 wird auch ein geringer spitzer Winkel in Transportrichtung angesehen, bei dem die Bänder einen kleinen offenen Spalt von beispielsweise 0,3 bis 2 mm bilden, was vorzugsweise bei der Herstellung von Wattepads oder Wischtüchern vorteilhaft ist. Damit wird eine Komprimierung des Vlieses vermieden, da ein möglichst flauschiges Endprodukt erreicht werden soll. Bei der Verarbeitung von nassgelegten Fasern ist eine möglichst parallele Anordnung von Band 3 mit Gegenband 5 vorteilhaft. Hierzu kann die Rolle 6e vertikal einstellbar angeordnet sein.A small acute angle in the direction of transport is also considered to be a parallel arrangement of the
Die zumindest teilweise parallele Bandführung vom Band 3 mit dem Gegenband 5 über eine Länge von mindestens 0,2 m, vorzugsweise mindestens 0,5 m, besonders bevorzugt mindestens 1 m, gewährleistet ein Kammern bzw. eine Führung der Fasern, die in allen Richtungen beispielsweise nass abgelegt wurden. Die parallele Bandführung, die den Strukturierbereich 21 bildet, hat nicht die Aufgabe, die Fasern im herkömmlichen Sinne zu kompaktieren. Es soll in diesem Bereich lediglich das Wasser abgeführt werden, die Fasern zu einem Vlies stabilisiert und durch den mindestens einen Düsenbalken 7 in Kombination mit den mustergebenden Öffnungen 5a des Gegenbandes 5 strukturiert werden. Die Länge der parallelen Bandführung gewährleistet eine Mindestverweilzeit zum Wasserabfluss und zum Kammern der Fasern, die bei unterschiedlichen Transport- oder Bearbeitungsgeschwindigkeiten in Abhängigkeit der zu verarbeitenden Fasern variiert werden kann, in dem beispielsweise die Rollen 4b, 6a und 6e horizontal einstellbar gestaltet sind. Zwar erfolgt die Strukturierung des Vlieses durch eine linienförmige bzw. punktförmige Anordnung der Wasserstrahlen in einer Reihe, die parallele Bandführung über eine Mindestlänge von 0,2 m ermöglicht aber eine Stabilisierung der Fasern bei gleichzeitiger Wasserabfuhr.The at least partially parallel tape guide from the
In Transportrichtung nach dem Gegenband 5 kann ein weiterer Wasserbalken 11 mit einer Absaugung 12 angeordnet sein, der bei einem geringen Druck von beispielsweise 15 bar eine zusätzliche leichte Verfestigung der nicht verfestigten Bereiche erreichen kann, ohne dass die Strukturierung beeinträchtigt wird. Eine nachfolgend angeordnete Trommel 13, die als Spunlacetrommel ausgeführt sein kann, führt die zu einem Vlies verfestigten Fasern 2 vom Band 3 über eine weitere Trommel 15 zu einer weiterführenden Verarbeitung, wobei ein weiterer Wasserbalken 14 eine Verfestigung des Vlieses von der Unterseite ermöglicht. Auch dieser Wasserbalken kann mit einem geringen Druck von beispielsweise 15 - 30 bar betrieben werden, um das Vlies zu verfestigen, gleichzeitig die Strukturierung durch die Öffnungen 5a beizubehalten. Insbesondere bei diesem Wasserbalken 14 kann es sinnvoll sein, einen Strukturdüsenstreifen zu verwenden, mit dem auf die Unterseite des Vlieses Streifen einarbeitet werden. Bei Wattepads kann mit einem Fasergewicht von 100 - 250 g/m2 die Anlage betrieben werden. Bei Wetlaid beträgt das Fasergewicht vorzugsweise 45 - 70 g/m2, und bei Wischtüchern 30 - 100 g/m2.In the direction of transport after the
Das Gegenband 5 nach den
Innerhalb des Gegenbandes 5 sind mindestens einer, vorzugsweise zwei oder drei Wasserbalken 7, 8 angeordnet, die mit einem Druck von beispielsweise 60 bar feine Wasserstrahlen durch die Öffnungen des Gegenbandes 5 auf die Fasern 2 spritzen und diese dadurch verfestigen. Im Bereich der mustergebenden Öffnungen 5a werden die Fasern 2 verdichtet, wodurch das Vlies an diesen Stellen dünner wird. Die benachbarten Bereiche, die nicht von den Wasserstrahlen getroffen werden, erhalten aufgrund des fast unveränderten Volumens ihre Flauschigkeit, wodurch das Vlies die ursprüngliche Dicke beibehält. Lediglich im Bereich der Mikroöffnungen 5b werden die Fasern 2 punktweise verdichtet, so dass ein Stepbetteffekt eintritt. Unterhalb des Bandes 3 sind Absaugkästen 9, 10 angeordnet, die das Wasser der Wasserbalken 7, 8 absaugen. Das Band 3 und das Gegenband 5 sind im Bereich der Wasserbalken 7, 8 über eine Länge von mindestens 0,2 m parallel bzw. nahezu parallel zueinander ausgerichtet, bilden dadurch den Strukturierbereich 21 und verdichten beim Wasserstrahlverfestigen lokal bzw. punktuell gleichzeitig die Fasern. Die Mikroöffnungen 5b haben den weiteren Vorteil, dass die Fasern 2 bzw. das verfestigte Vlies nicht mit dem Band 3 verklebt und daher leichter abgelöst werden kann, so dass an den Übergangsstellen zwischen zwei Transporteinheiten geringere Verzüge entstehen.At least one, preferably two or three
Das Gegenband 5 kann aus einem biegbaren Kunststoff mit einer Dicke von 0,3 bis 1,0 mm hergestellt werden. Alternativ ist das Gegenband 5 wie in
Die Mikroöffnungen 5b weisen einen hydraulischen Durchmesser von 0,2 bis 0,4 mm auf, sind vorzugsweise rund oder oval ausgebildet und sind in regelmäßiger oder unregelmäßiger, zufälliger Anordnung auf dem Band verteilt, wobei der Abstand der Mikroöffnungen untereinander mindestens 0,5 mm beträgt. Dabei sind 3 bis 100 Mikroöffnungen 5b pro Quadratzentimeter angeordnet. Die wasserabführende Oberfläche (= offene Fläche) insgesamt, also die mustergebenden Öffnungen 5a und die Mikroöffnungen 5b können zusammen bis zu 50 % betragen.The micro-openings 5b have a hydraulic diameter of 0.2 to 0.4 mm, are preferably round or oval and are distributed in a regular or irregular, random arrangement on the belt, the distance between the micro-openings being at least 0.5 mm . 3 to 100
Im Unterschied zum Stand der Technik, bei dem eine Trommel mit Microperforierungen mit einem Band zusammenwirkt, ist bei der erfindungsgemäßen Kombination des Bandes 3 mit dem microperforierten Gegenband 5 die Verweilzeit zur Strukturierung des Vlieses länger. Bei nassgelegten Fasern von beispielsweise 15 mm Länge, die in zufälliger Orientierung abgelegt werden, ergibt sich durch die Mikroöffnungen 5b eine punktweise Verfestigung, da die Fasern mehrere Mikroöffnungen 5b überbrücken, wodurch sich ein Stepbetteffekt ergibt. Das Ergebnis ist ein punktweise verfestigtes Vlies mit einer sehr hohen Flauschigkeit, das als Wattepad für den Kosmetikbereich, als Wischtuch oder sogenanntes flushable wipe verwendet werden kann.In contrast to the prior art, in which a drum with microperforations interacts with a band, in the inventive combination of
Die folgenden Tabellen zeigen die Unterschiede zum Stand der Technik, wobei A und B Gegenbänder 5 nach dem Stand der Technik sind, die keine Mikroöffnungen 5b aufweisen, sondern nur mustergebende Öffnungen 5a. Die Gegenbänder 5 mit der Bezeichnung C, D und E weisen neben den mustergebenden Öffnungen 5a auch die erfindungsgemäßen Mikroöffnungen 5b in unterschiedlicher Dichte und Größe auf. Getestet wurde eine Fasermischung aus PET mit Viskose mit einem Gewicht von 45 g/m2 bei einer Transportgeschwindigkeit von 100 m/min, die mit einem Wasserbalken verfestigt wurden:
Aufgrund des Stepbetteffektes zeigt sich, dass die Gegenbänder 5 mit den Mikroöffnungen C, D, E eine höhere Festigkeit in Transportrichtung (MD = Main Direction) aufweisen, als die Gegenbänder 5 ohne Mikroöffnungen A, B.The step bed effect shows that the
Der gleiche Effekt zeigt sich in Querrichtung (CD = Cross Direction). Im Mittel hat sich gezeigt, dass ein Vlies, das mit einem Gegenband mit Mikroöffnungen strukturiert und verfestigt wurde, eine um rund 20 % höhere Festigkeit in beiden Richtungen aufweist, als ein Vlies, das mit einem Band ohne Mikroöffnungen verfestigt wurde.The same effect can be seen in the cross direction (CD = Cross Direction). On average, it has been shown that a fleece that has been structured and consolidated with a counterband with micro-openings has a strength that is around 20% higher in both directions than a fleece that was consolidated with a band without micro-openings.
Bei nassgelegten Fasern werden diese vorzugsweise mit einer Geschwindigkeit von 50 - 250 m/min durch den Strukturierbereich 1 gefahren. Um die Wassermengen ablaufen zu lassen, kann das Band 3 und das Gegenband 5 in Transportrichtung um bis zu 10° aus der horizontalen Ebene geneigt werden.In the case of wet-laid fibers, these are preferably moved through the structuring area 1 at a speed of 50-250 m / min. In order to let the water flow out, the
Bei der Herstellung von Wattepads, die beispielsweise aus Baumwollfasern hergestellt werden, beträgt die Transportgeschwindigkeit der Fasern 2 durch den Strukturierbereich 1 vorzugsweise 40 m/min. Dabei ist eine Bandneigung aus der horizontalen Ebene sowohl in Transportrichtung als auch gegen die Transportrichtung zur Abführung von Wasser möglich. Auch hier kann die Neigung des Bandes 3 und des Gegenbandes 5 um bis zu 10° zur horizontalen Ebene vorteilhaft sein.In the production of cotton pads, which are made for example from cotton fibers, the transport speed of the
Die Verwendung des zuvor beschriebenen Gegenbandes 5 kann mit gleicher Funktion in den verschiedenen Ausführungsbeispielen der
In dem Ausführungsbeispiel der
Das obenliegende Band 3 ist als luft- und wasserdurchlässiges Siebband oder Spunlaceband mit beispielsweise 60 bis 100 Mesh ausgebildet und wird über mehrere Rollen 6a - 6e umgelenkt und angetrieben. Von einem nicht dargestellten Band werden die nass abgelegten Fasern 2 auf einen schrägen Einlaufbereich 20 des Gegenbandes 5 abgelegt und nach der Förderung in einen ebenen Strukturierbereich 21, wie in
Innerhalb des Gegenbandes 5 sind mindestens einer, vorzugsweise zwei oder drei weitere Wasserbalken 7, 8 angeordnet, die mit einem Druck von 30 - 80 bar, beispielsweise 60 bar feine Wasserstrahlen durch die Öffnungen des Gegenbandes 5 auf die Fasern 2 spritzen und diese dadurch verfestigen. Im Bereich der mustergebenden Öffnungen 5a werden die Fasern 2 verdichtet. Die benachbarten Bereiche, die nicht von den Wasserstrahlen getroffen werden, erhalten aufgrund des fast unveränderten Volumens ihre Flauschigkeit. Lediglich im Bereich der Mikroöffnungen 5b werden die Fasern 2 punktweise verdichtet, so dass ein Stepbetteffekt eintritt. Innerhalb des Bandes 3 sind Absaugkästen 9, 10 angeordnet, die das Wasser der Wasserbalken 7, 8 absaugen. Das Band 3 und das Gegenband 5 sind im Bereich der Wasserbalken 7, 8 über eine Länge von mindestens 0,2 m parallel zueinander ausgerichtet und verdichten beim Wasserstrahlverfestigen gleichzeitig die Fasern. Die mustergebenden Öffnungen und Mikroporen erzeugen bei Wattepads mit 3 mm Dicke eine Vertiefung von 0,5 - 1 mm in Abhängigkeit des Wasserstrahldruckes. Bei nassgelegten Vliesen mit z.B. 0,8 mm Dicke und einem Gewicht von 60 g/m2 wird eine mustergebende Vertiefung von 0,2 bis 0,4 mm erreicht.At least one, preferably two or three
Nach dem Gegenband 5 kann ein weiterer Wasserbalken 11 mit einer Absaugung 12 angeordnet sein, der bei einem geringen Druck von beispielsweise 15 bar eine zusätzliche leichte Verfestigung der nicht verfestigen Bereiche erreichen kann, ohne dass die Strukturierung beeinträchtigt wird. Eine nachfolgend angeordnete Trommel 13, die als Spunlacetrommel ausgeführt sein kann, führt die zu einem Vlies verfestigten Fasern 2 vom Band 3 zu einer weiterführenden Verarbeitung, wobei ein weiterer Wasserbalken 14 eine Verfestigung des Vlieses von der Unterseite ermöglicht. Auch dieser Wasserbalken 14 kann mit einem geringen Druck von beispielsweise 15 - 30 bar betrieben werden, um das Vlies zu verfestigen, gleichzeitig die Strukturierung durch die Öffnungen 5a beizubehalten.A
Auch hier ist das Gegenband 5 nach den Ausführungsbeispielen 1 und 2 bis 2d ausgeführt und weist eine Vielzahl von mustergebenden Öffnungen 5a auf, die dem verfestigten Vlies eine gewünschte Oberflächenstruktur geben. Zwischen den mustergebenden Öffnungen 5a sind eine Vielzahl von Mikroöffnungen 5b angeordnet, die neben der verbesserten Wasserabfuhr auch der Verfestigung des Vlieses dienen. Die Mikroöffnungen 5b haben den weiteren Vorteil, dass die Fasern 2 bzw. das verfestigte Vlies nicht mit dem Band 3 verklebt und daher leichter abgelöst werden kann, so dass an den Übergangsstellen zwischen zwei Transporteinheiten geringere Verzüge entstehen. Nach dem Ausführungsbeispiel der
Das Ausführungsbeispiel der
Nach dem Strukturierbereich 21 kann ein weiterer Wasserbalken 11 mit einer Absaugung 12 angeordnet sein, der bei einem geringen Druck von beispielsweise 15 bar eine zusätzliche leichte Verfestigung der nicht verfestigen Bereiche der Oberseite des Vlieses erreichen kann, ohne dass die Strukturierung beeinträchtigt wird. Eine nachfolgend angeordnete Trommel 13, die als Spunlacetrommel ausgeführt sein kann, führt die zu einem Vlies verfestigten Fasern 2 vom Band 3 zu einer weiterführenden Verarbeitung, wobei ein weiterer Wasserbalken 14 eine Verfestigung des Vlieses von der Unterseite ermöglicht. Auch dieser Wasserbalken 14 kann mit einem geringen Druck von beispielsweise 15 - 30 bar betrieben werden, um das Vlies zu verfestigen, gleichzeitig die Strukturierung durch die Öffnungen 5a beizubehalten. Diese Anordnung ist für die Herstellung von Wetlaidprodukten, Wattepads oder Wischtüchern geeignet.A
In allen zuvor beschriebenen Ausführungsformen kann die Anzahl der Düsenbalken variiert werden, sofern der Einbauraum vorhanden ist.In all of the embodiments described above, the number of nozzle bars can be varied, provided that the installation space is available.
In dem vierten Ausführungsbeispiel der
Das fünfte Ausführungsbeispiel der
Besonders Vorteilhaft sind die Anlage und das Verfahren zur Weiterverarbeitung von nassgelegten Fasern, da diese unstrukturierter abgelegt werden, als beispielsweise Stapelfasern. Durch die punktuelle Verfestigung der unstrukturiert ausgerichteten nassgelegten Fasern kann der besondere Effekt der erhöhten Flauschigkeit bei gleichzeitiger Strukturierung des Vlieses erzielt werden.The system and the method for the further processing of wet-laid fibers are particularly advantageous, since they are deposited more unstructured than, for example, staple fibers. Due to the selective consolidation of the unstructured aligned wet-laid fibers, the special effect of the increased fluffiness can be achieved while structuring the fleece.
- 11
- VerfestigungseinrichtungConsolidation device
- 22nd
- FasernFibers
- 33rd
- Bandtape
- 4a - 4f4a - 4f
- Rollenroll
- 55
- GegenbandCounterband
- 5a5a
- Öffnungopening
- 5b5b
- MikroöffnungMicro opening
- 6a - 6e6a - 6e
- Rollenroll
- 77
- WasserbalkenWater bar
- 88th
- WasserbalkenWater bar
- 99
- AbsaugungSuction
- 1010th
- AbsaugungSuction
- 1111
- WasserbalkenWater bar
- 1212th
- AbsaugungSuction
- 1313
- Trommeldrum
- 1414
- WasserbalkenWater bar
- 1515
- Trommeldrum
- 1616
- WasserbalkenWater bar
- 1717th
- AbsaugungSuction
- 1818th
- WasserbalkenWater bar
- 1919th
- AbsaugungSuction
- 2020th
- EinlaufbereichInfeed area
- 2121
- StrukturierbereichStructuring area
- 2222
- BefeuchtungseinrichtungHumidifier
- 2323
- KompaktiertrommelCompacting drum
Claims (15)
- An installation for entangling and texturizing fibres with a first and a second circulating belts, which are disposed at least partially parallel for entangling and texturizing fibres (2) to form a non-woven, and thus form a texturizing area (21), wherein at least one belt, as a counter-belt (5), is formed with a plurality of patterning openings (5a), and at least one water bar (7) for hydro-entangling the fibres is disposed within the counter-belt (5) in the texturizing area (21), wherein the texturizing area (21) has a length of at least 0.2 m and the counter-belt (5) includes micro-openings (5b) between the patterning openings (5a), wherein the counter-belt (5) includes 3 to 100 micro-openings (5b) per square centimetre in a regular or arbitrary arrangement between the patterning openings (5a), characterized in that the micro-openings (5b) have a hydraulic diameter of 0.2 to 0.4 mm and the at least one water bar (7) is operated at a pressure of 30 to 80 bars, preferably of 60 bars.
- The installation according to any of the preceding claims, characterized in that the micro-openings (5b) have a distance of at least 0.5 mm to each other.
- The installation according to claim 1, characterized in that the counter-belt (5) is made from a flexible metal or from plastic material.
- The installation according to any of the preceding claims, characterized in that at least one further water bar (11) is disposed upstream and/or downstream the texturizing area (21) in the direction of transport, which is operated at a pressure of 10 to 25 bars and entangles the non-texturized upper side of the non-woven.
- The installation according to any of the preceding claims, characterized in that at least one further water bar (14) is disposed downstream the texturizing area (21) in the direction of transport, which is operated at a pressure of 10 to 60 bars, preferably of 15 to 30 bars, and entangles the underside of the non-woven.
- The installation according to any of the preceding claims, characterized in that the texturizing area (21) is inclined by 1° to 10° in the direction of transport.
- The installation according to any of the preceding claims, characterized in that a humidification device (22) is disposed within the texturizing area (21) upstream the one water bar or the water bars (7, 8) within the texturizing area (21).
- The installation according to any of the preceding claims, characterized in that an entangling device (1) is disposed upstream the texturizing area (21) in the direction of transport.
- The installation according to any of the preceding claims, characterized in that a patterning cylinder (13) is disposed upstream the texturizing area (21) in the direction of transport.
- A method for entangling and texturizing fibres to form a non-woven, with a first and a second circulating belts, which are at least partially disposed parallel, and thus they form a texturizing area (21), wherein at least one belt, as a counter-belt (5), is formed with a plurality of patterning openings (5a), between which micro-openings (5b) are disposed, wherein the non-woven is texturized by water jets in the area of the patterning openings (5a) and in the area of the micro-openings is chambered and punctually entangled over a length of at least 0.2 m, wherein the non-woven is entangled with 3 to 100 points per square centimetre between the patterning openings (5a), characterized in that the water jets impact on the non-woven with a pressure of 30 to 80 bars, preferably of 60 bars.
- The method of claim 10, characterized in that the non-texturized upper side of the non-woven is entangled by means of a water bar with a pressure of 10 to 25 bars upstream and/or downstream the texturizing and punctual entangling in the direction of transport.
- The installation according to any of the claims 10 to 11, characterized in that the underside of the non-woven is entangled with a pressure of 10 to 60 bars, preferably of 15 to 30 bars downstream the texturizing and the punctual entangling in the direction of transport.
- The installation according to any of the claims 10 to 12, characterized in that the non-woven is humidified downstream the texturizing and the punctual entangling in the direction of transport.
- The installation according to any of the claims 10 to 13, characterized in that the non-woven is pre-entangled by means of an entangling device (1) upstream the texturizing area (21).
- The installation according to any of the claims 10 to 14, characterized in that the non-woven already gets a texture at least on one side by means of a patterning cylinder (13) upstream the texturizing area (21).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102015106490.1A DE102015106490B3 (en) | 2015-04-28 | 2015-04-28 | Plant and process for the consolidation and structuring of fibers into a nonwoven |
| PCT/EP2016/000319 WO2016173685A1 (en) | 2015-04-28 | 2016-02-24 | System and method for consolidating and structuring fibres into a nonwoven |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3289131A1 EP3289131A1 (en) | 2018-03-07 |
| EP3289131B1 true EP3289131B1 (en) | 2020-04-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16706309.8A Not-in-force EP3289131B1 (en) | 2015-04-28 | 2016-02-24 | System and method for consolidating and structuring fibres into a nonwoven |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP3289131B1 (en) |
| CN (1) | CN107532352B (en) |
| DE (1) | DE102015106490B3 (en) |
| WO (1) | WO2016173685A1 (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3450604B1 (en) * | 2017-09-01 | 2023-08-09 | Oskar Dilo Maschinenfabrik KG | Method for forming a profiled, solidified nonwoven fabric product |
| CN108442036A (en) * | 2018-03-19 | 2018-08-24 | 上海棉芙生物科技有限公司 | A kind of manufacture craft of lace facial mask cloth |
| AU2019386095B2 (en) * | 2018-11-30 | 2024-10-24 | Kimberly-Clark Worldwide, Inc. | Three-dimensional nonwoven materials and methods of manufacturing thereof |
| EP3715514B1 (en) | 2019-03-25 | 2024-09-25 | Suominen Corporation | A nonwoven fabric and the production thereof |
| ES2986459T3 (en) | 2019-03-25 | 2024-11-11 | Suominen Corp | Method for preparing a nonwoven veil |
| IT202000016972A1 (en) * | 2020-07-13 | 2022-01-13 | Texnology S R L | A WATER JET NEEDLE MACHINE |
| DE102021107901A1 (en) * | 2021-03-29 | 2022-09-29 | Andritz Küsters Gmbh | Plant and method for bonding layers comprising fibers to form a non-woven web |
| DE102021107900B4 (en) * | 2021-03-29 | 2023-02-02 | Andritz Küsters Gmbh | Plant for consolidating layers comprising fibers to form a fleece web |
| DE102021107902A1 (en) | 2021-03-29 | 2022-09-29 | Andritz Küsters Gmbh | Plant for consolidating at least one wet-laid or dry-laid fiber layer to form a fleece web, with a conveyor that includes a circulating belt with an upper run, on which the at least one fiber layer can be placed and displaced in a production direction |
| CN113062047A (en) * | 2021-03-30 | 2021-07-02 | 杭州湿法无纺布设备有限公司 | Production process of plain mesh jacquard non-woven fabric |
| EP4461859B1 (en) * | 2023-05-10 | 2025-12-03 | Trützschler Group SE | Installation and method for connection bonding of a web of fibrous material to a nonwoven |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3088859A (en) * | 1958-08-18 | 1963-05-07 | Johnson & Johnson | Methods and apparatus for making and bonding nonwoven fabrics |
| FR2536432A1 (en) * | 1982-11-19 | 1984-05-25 | Fontanaroux Ets | PROCESS FOR PRODUCING NON-WOVEN ETOFFS HAVING HOLLOW OR RELIEF PATTERNS, AND NONWOVEN ETOFS THUS OBTAINED |
| US4960630A (en) * | 1988-04-14 | 1990-10-02 | International Paper Company | Apparatus for producing symmetrical fluid entangled non-woven fabrics and related method |
| JPH0737702B2 (en) * | 1986-12-31 | 1995-04-26 | ユニ・チヤ−ム株式会社 | Non-woven fabric with perforated pattern |
| JP3366849B2 (en) * | 1997-12-26 | 2003-01-14 | ユニ・チャーム株式会社 | Manufacturing method of perforated nonwoven fabric |
| DE19901989A1 (en) * | 1999-01-20 | 2000-07-27 | Sebastian Fischer | Door or floor mat is of a fiber nonwoven material with openings cut out by a water jet head to take alphanumerical inserts shaped precisely to fit to form names/logos with a backing carrier and adhesive layer |
| JP3703711B2 (en) * | 2000-11-27 | 2005-10-05 | ユニ・チャーム株式会社 | Non-woven fabric manufacturing method and manufacturing apparatus |
| FR2834725B1 (en) * | 2002-01-15 | 2004-06-11 | Rieter Perfojet | MACHINE FOR PRODUCING A PATTERNED TEXTILE PRODUCT AND NON-WOVEN PRODUCT THUS OBTAINED |
| US7326318B2 (en) * | 2002-03-28 | 2008-02-05 | Sca Hygiene Products Ab | Hydraulically entangled nonwoven material and method for making it |
| DE102004062666A1 (en) * | 2004-12-21 | 2006-07-06 | Fleissner Gmbh | Method and device for sampling dyed fabrics by means of water jet treatment |
| DE102005036759A1 (en) * | 2005-02-28 | 2006-08-31 | Fleissner Gmbh | Device for patterning and strengthening nonwoven or knitted material by water jet treatment comprises a form with openings for patterning the material and punches for making holes in the material |
| DE102005033070A1 (en) * | 2005-07-15 | 2007-01-25 | Fleissner Gmbh | Apparatus for strengthening a fibrous web comprises a water-delivering compression roller, a fiber-entangling spray bar and a water-jet needling drum |
| AU2005338968B2 (en) * | 2005-12-07 | 2012-06-07 | Essity Hygiene And Health Aktiebolag | Nonwoven material and method for producing nonwoven material |
| FR2911616B1 (en) * | 2007-01-19 | 2009-07-03 | Rieter Perfojet Soc Par Action | INSTALLATION AND METHOD FOR PRODUCING A FIBER OR FILAMENT BASED TABLE |
-
2015
- 2015-04-28 DE DE102015106490.1A patent/DE102015106490B3/en not_active Expired - Fee Related
-
2016
- 2016-02-24 WO PCT/EP2016/000319 patent/WO2016173685A1/en not_active Ceased
- 2016-02-24 EP EP16706309.8A patent/EP3289131B1/en not_active Not-in-force
- 2016-02-24 CN CN201680024077.XA patent/CN107532352B/en not_active Expired - Fee Related
Non-Patent Citations (1)
| Title |
|---|
| None * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2016173685A1 (en) | 2016-11-03 |
| CN107532352A (en) | 2018-01-02 |
| CN107532352B (en) | 2019-12-27 |
| EP3289131A1 (en) | 2018-03-07 |
| DE102015106490B3 (en) | 2016-09-29 |
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