EP3288763B1 - Machine assembly of sheet printing presses having multiple units - Google Patents
Machine assembly of sheet printing presses having multiple units Download PDFInfo
- Publication number
- EP3288763B1 EP3288763B1 EP16719410.9A EP16719410A EP3288763B1 EP 3288763 B1 EP3288763 B1 EP 3288763B1 EP 16719410 A EP16719410 A EP 16719410A EP 3288763 B1 EP3288763 B1 EP 3288763B1
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- EP
- European Patent Office
- Prior art keywords
- sheets
- transport
- sheet
- printing device
- suction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
- B41F19/007—Apparatus or machines for carrying out printing operations combined with other operations with selective printing mechanisms, e.g. ink-jet or thermal printers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/54—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements
- B41J3/546—Combination of different types, e.g. using a thermal transfer head and an inkjet print head
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F21/00—Devices for conveying sheets through printing apparatus or machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J13/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in short lengths, e.g. sheets
- B41J13/26—Registering devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/02—Delivering or advancing articles from machines; Advancing articles to or into piles by mechanical grippers engaging the leading edge only of the articles
- B65H29/04—Delivering or advancing articles from machines; Advancing articles to or into piles by mechanical grippers engaging the leading edge only of the articles the grippers being carried by endless chains or bands
- B65H29/042—Intermediate conveyors, e.g. transferring devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/24—Delivering or advancing articles from machines; Advancing articles to or into piles by air blast or suction apparatus
- B65H29/241—Suction devices
- B65H29/242—Suction bands or belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/66—Advancing articles in overlapping streams
- B65H29/6609—Advancing articles in overlapping streams forming an overlapping stream
- B65H29/6618—Advancing articles in overlapping streams forming an overlapping stream upon transfer from a first conveyor to a second conveyor advancing at slower speed
- B65H29/6636—Advancing articles in overlapping streams forming an overlapping stream upon transfer from a first conveyor to a second conveyor advancing at slower speed in combination with auxiliary means for underlapping articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H9/00—Registering, e.g. orientating, articles; Devices therefor
- B65H9/004—Deskewing sheet by abutting against a stop, i.e. producing a buckling of the sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H9/00—Registering, e.g. orientating, articles; Devices therefor
- B65H9/10—Pusher and like movable registers; Pusher or gripper devices which move articles into registered position
- B65H9/103—Pusher and like movable registers; Pusher or gripper devices which move articles into registered position acting by friction or suction on the article for pushing or pulling it into registered position, e.g. against a stop
- B65H9/105—Pusher and like movable registers; Pusher or gripper devices which move articles into registered position acting by friction or suction on the article for pushing or pulling it into registered position, e.g. against a stop using suction means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2213/00—Arrangements for actuating or driving printing presses; Auxiliary devices or processes
- B41P2213/90—Register control
- B41P2213/91—Register control for sheet printing presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2220/00—Function indicators
- B65H2220/09—Function indicators indicating that several of an entity are present
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
- B65H2301/4471—Grippers, e.g. moved in paths enclosing an area
- B65H2301/44712—Grippers, e.g. moved in paths enclosing an area carried by chains or bands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
- B65H2301/4473—Belts, endless moving elements on which the material is in surface contact
- B65H2301/44735—Belts, endless moving elements on which the material is in surface contact suction belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/10—Means using fluid made only for exhausting gaseous medium
- B65H2406/11—Means using fluid made only for exhausting gaseous medium producing fluidised bed
- B65H2406/112—Means using fluid made only for exhausting gaseous medium producing fluidised bed for handling material along preferably rectilinear path, e.g. nozzle bed for web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/10—Means using fluid made only for exhausting gaseous medium
- B65H2406/11—Means using fluid made only for exhausting gaseous medium producing fluidised bed
- B65H2406/113—Details of the part distributing the air cushion
- B65H2406/1132—Multiple nozzles arrangement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/30—Suction means
- B65H2406/31—Suction box; Suction chambers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/30—Suction means
- B65H2406/32—Suction belts
- B65H2406/322—Suction distributing means
- B65H2406/3223—Suction distributing means details of the openings in the belt, e.g. shape, distribution
- B65H2406/32231—Suction distributing means details of the openings in the belt, e.g. shape, distribution belt with alternated perforated and non perforated sections in transport direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/30—Suction means
- B65H2406/33—Rotary suction means, e.g. roller, cylinder or drum
- B65H2406/334—Rotary suction means, e.g. roller, cylinder or drum arranged on movable frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/30—Suction means
- B65H2406/35—Other elements with suction surface, e.g. plate or wall
- B65H2406/351—Other elements with suction surface, e.g. plate or wall facing the surface of the handled material
- B65H2406/3511—Other elements with suction surface, e.g. plate or wall facing the surface of the handled material with nozzles oriented obliquely towards the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2406/00—Means using fluid
- B65H2406/30—Suction means
- B65H2406/36—Means for producing, distributing or controlling suction
- B65H2406/363—Means for producing, distributing or controlling suction adjusting or controlling distribution of vacuum for a plurality of suction means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
- B65H2801/21—Industrial-size printers, e.g. rotary printing press
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/24—Post -processing devices
- B65H2801/31—Devices located downstream of industrial printers
Definitions
- the invention relates to a machine arrangement with a plurality of processing stations for processing sheets according to the preamble of claim 1.
- a printing machine with at least one printing unit designed as an inkjet system is known, the relevant inkjet system being designed such that this inkjet system prints information that changes or at least changes during a printing process onto a target area provided on a printing substrate, with at least one on the printing substrate Mark is present, wherein a detection device is provided for detecting the at least one mark present on the printing material, with the aid of the at least one mark detected by the detection device in the ongoing printing process, a printing position and / or a printing time of the inkjet system in question relative to a position of the for the pressure of the target area which is changing or at least changeable information provided in the ongoing printing process is set or at least adjustable, the detection device having the relevant inkjet system in its P position relative to the setting device setting the printing material and / or is connected to a positioning device setting the position of the printing material relative to the relevant inkjet system.
- a digital printing machine which has a sheet feeder as a first processing station in the transport direction of the sheets to be printed in front of their non-impact printing device and then a coating device in the form of a primer application device.
- EP 0 615 941 A1 discloses an apparatus and method for continuously passing individual sheets of corrugated board through an anilox section and a punching section while maintaining the alignment of each sheet in each processing section.
- a method for transferring imaging layers from a transfer film is known, the transfer film having a removable transfer layer, onto printing sheets provided with an adhesive coating by means of a coating unit which contains an impression cylinder forming a common transfer gap and a press roller through which the transfer film is removed from a film supply roll the press roller can be guided in a touching manner in such a way that it rests with the transfer layer on the printed sheet guided on the impression cylinder and is guided through the transfer nip together with the printed sheet under pressure to transfer the coating, with a full or partial surface in the application unit Adhesive application covering closed surface areas takes place on the printed sheet, with a zonal treatment of the surface of the adhesive application on the substrate in a negative image area of one of them before the film transfer is carried out in the coating unit generating film image is carried out, wherein the transfer film is fed to the print sheet, including the adhesive application treated in the area of a negative image, to the transfer gap, and the transfer film is detached from the printing sheet with separation of
- the DE 20 006 513 U1 relates to a sheet-fed rotary printing machine with a sheet feeder, a sheet delivery and a plurality of basic modules, which are arranged between the sheet feeder and the sheet delivery and have the same basic structure, have a sheet guide cylinder and a sheet conveying device and which can be equipped with a printing unit, a coating unit or a dryer unit are, wherein between the last base module in the sheet conveying direction and the sheet delivery a multifunction module with a sheet conveyor and a sheet guide cylinder is arranged, which is prepared for the cultivation of several different additional devices, the multifunction module z. B. is equipped for the cultivation of an inline register or an inkjet or laser marking.
- a modular printing machine system for printing sheets consisting of a satellite design with a central first impression cylinder and at least four printing devices assigned to it, a second printing machine with a second impression cylinder and a coupling device for coupling the printing machines to one another for their inline Operation, wherein one of the sheet transfer to the second impression cylinder serving feed device - in particular a feed drum - at least one adjusting device for register or Register correction is assigned, wherein the feed device is preferably arranged to take over the sheet from a transport device and this is arranged to take over the sheet from a sheet delivery device of the first printing press, the transport device z. B. is assigned a non-impact printer.
- a modular printing machine system for printing on sheets consisting of a satellite design with a central first impression cylinder and at least four printing devices assigned to this first printing machine, a second printing machine and a coupling device for coupling the printing machines to one another for their inline operation
- Non-impact printer is assigned to a transport device of the printing press system that transports the sheets.
- the transport device for transporting the sheets is z. B. formed along a linear transport path.
- the transport device has z. B.
- At least one pincer gripper which rests on the side to be printed by the non-impact printer of a sheet held in the pincer gripper and due to its ultra-flat design when the sheet is transported past the non-impact printer collision-free by a narrow one formed by this and the sheet Gap is feasible.
- a method for operating a sheet processing machine in which the sheets are shifted in the transport direction and treated in several processing stations, the displacement speed of the sheets being adjustable independently of one another, the speed of the respective sheet being adapted to the processing step to be carried out in the respective processing station is, and wherein the speed of the sheet is different in at least two of the processing stations.
- the processing power of the individual processing stations can be the same during a certain period or the processing capacity of a first processing station is greater or less than the processing capacity during a certain period an upstream or downstream second processing station.
- WO 02/48012 A2 Devices for aligning sheets are known, which are fed to the device in a scale-like manner offset from a shingling device and can be transferred to a downstream device after the front edge and a side edge of the sheet have been aligned.
- an alignment cylinder on the circumference of which a sheet can be brought into contact at least in sections, the leading edge of the sheet can be smoothly aligned by front lays arranged on the circumference of the alignment cylinder.
- At least one recess is provided on the circumference of the alignment cylinder, the sheet being able to be frictionally fixed at least in sections by applying a negative pressure in the recess, so that drive forces can be transmitted frictionally from the alignment cylinder to the sheet in the contact area.
- a measuring device can be used to determine the offset of a side edge of the sheet relative to a predetermined target alignment.
- a transverse adjustment device By using a transverse adjustment device, a side edge of the sheet can be aligned depending on the measurement result of the measuring device.
- Acceleration and / or speed and / or angle of rotation of the drive motor for the rotary drive of the alignment cylinder can be controlled or regulated according to predetermined laws of motion, in particular as a function of the angle of rotation of the alignment cylinder.
- An apparatus for holding and supporting a printing substrate for a printing machine comprising a conveyor comprising an endless mat formed from a plurality of hollow boxes extending transversely and having a flat outer surface and having drive means of the mat and guide means of the boxes, such that the flat exteriors on the boxes, which travel on a flat longitudinal path, form a flat top surface for holding the print substrate, the boxes having a plurality of external openings in their outside and at least one internal passage in their inside, which is opposite its outside; and a suction device adapted to cooperate with the inner passages of the boxes running on a longitudinal suction area corresponding to at least a portion of the flat longitudinal path to create a suction effect through the outer openings of the boxes which are on the longitudinal suction area to run.
- the invention is based on the object of creating a machine arrangement with a plurality of processing stations for processing sheets, the sheets being transferred in register to a non-impact printing device.
- sheets to be processed in the machine arrangement which are transported along their transport path in a processing station upstream of the non-impact printing device with a comparatively large positional tolerance, each at least in their axial register and / or in their circumferential register aligned with the non-impact printing device.
- a hybrid sheet processing machine arrangement preferably a hybrid printing machine formed, which the high productivity of a conventional, z. B. in an offset printing process or in a flexographic printing process or in a screen printing process printing device variable printing in combination with at least one flexibly each variable print images, z. B.
- non-impact printing device designed as an inkjet printer, both the conventional printing device and the non-impact printing device being used in an ongoing production inline, each at the operating speed that is optimal for them.
- a hybrid machine arrangement is particularly useful for the production of packaging materials, e.g. B. of sheets for the production of folding boxes very advantageous because the strengths of each of the printing devices are used, which leads to flexible and economical production of the packaging means.
- flexurally rigid printed sheets can be printed in a non-impact printing device, advantageously in a flat state and in a horizontal position.
- the length of a linear transport device can be adapted to a different number of printing units or printing stations (color separations) and (intermediate) dryer configurations z. B.
- Fig. 1 illustrates in a block diagram various production lines, each with a machine arrangement with several, in particular, different processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 for processing at least one arch-shaped substrate, in particular a printing material, preferably an in particular rectangular printed sheet, short a sheet can be implemented, this at least one substrate being rigid or pliable depending on the material, material thickness and / or grammage.
- processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 each as a z.
- independently functional module is formed, whereby a module is to be understood to mean a machine unit or functional assembly that is usually manufactured independently or at least one for itself assembled.
- Each of the processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 is therefore preferably manufactured independently and is in a preferred embodiment, for. B. individually testable in its respective function.
- the machine arrangement in question, each of which is produced by selecting and combining at least three different processing stations 01; each processing sheets and working together in a specific production. 02; 03; 04; 06; 07; 08; 09; 11; 12 is formed, each embodies a specific production line.
- Each of the production lines shown, each with a specific machine arrangement with several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 is embodied, is in each case designed in particular for the production of a packaging means formed from the printing material, preferably from the printed sheet.
- the packaging to be produced are z. B. each a folding box, each made of printed sheets.
- the various production lines are therefore designed in particular for the production of different packaging materials.
- the processing of the printing material required during a specific production takes place inline, ie the processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 are when the substrate runs through the selected for the respective production, the respective processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 having machine arrangement in an orderly sequence one after the other and coordinated with one another, without an intermediate storage for the printing material, ie the processed sheets, being provided during the production carried out with the respective machine arrangement.
- the production lines shown have in common that they each interact with a processing station 06, which has at least one non-impact printing device 06, preferably several, e.g. B. has four, five, six or seven, in particular, individually controlled non-impact printing devices 06, these non-impact printing devices 06 preferably being arranged one behind the other in the transport direction T of the printing substrate and being designed in such a way that they each at least nearly cover the printing substrate can print in its full width directed transversely to the transport direction T.
- a non-impact printing device 06 uses a printing process without a fixed printing form and can, in principle, print the printing material from print to print, e.g. B. print the sheet just fed to this printing device 06 with a print image different from the previous print image.
- the respective non-impact printing device 06 is in each case implemented in particular by at least one inkjet printer or by at least one laser printer.
- Laser printers generate the respective print image in an electrophotography process.
- the non-impact printing device 06 is z. B. also referred to as a digital printing machine.
- the aforementioned printing material with a basis weight between 7 g / m 2 and 150 g / m 2 applies as paper, between 150 g / m 2 and 600 g / m 2 as cardboard and with more than 600 g / m 2 as cardboard.
- cardboard boxes are used that have good printability and are suitable for subsequent refinement or processing such as. B. are suitable for painting and punching.
- These cardboard boxes are of their fiber use z.
- multi-layer cardboard boxes have a top layer, an insert and a backing on the back. In terms of their surface properties, cardboards are z. B.
- One format of the sheet is e.g. B. in the range between 340 mm x 480 mm and 740 mm x 1060 mm, with the format specifications usually the first number indicates a length in the transport direction T of the sheets and the second number a width of the sheets perpendicular to the transport direction T.
- Each production begins with sheets provided in the processing station 01, the processing station 01 being designed according to the invention as a sheet feeder 01 or as a magazine feeder 01.
- a sheet feeder 01 takes i. d. R. a z. B. on a pallet stacked stacks of sheets, whereas a magazine feeder 01 has several compartments, in each of which sheets, in particular stacks of z. B. different sheets or sheets of different formats are inserted or at least insertable.
- the investor 01 isolated z. B. by means of a suction head 41 the stacked sheets and guides them in a sequence of separated sheets or in an imbricated flow of the next processing station 02 in the specific production; 03; 04; 06 to.
- the next processing station 02; 03; 04 is designed according to the invention as a primer application device 02 or as a cold foil application device 03 or not according to the invention as an offset printing device 04 or as a flexographic printing device 04.
- the next processing station 06 can also directly z. B. be the at least one non-impact printing device 06.
- the offset printing device 04 is preferably designed as a sheet-fed offset printing machine, in particular as a sheet-fed printing machine with a plurality of printing units 86 in a series construction.
- the offset printing device 04 provides the sheets with at least one static, i.e. H. During the printing process due to the fact that it is tied to the printing form used, the print image remains unchanged, whereas the non-impact printing device 06 provides the sheets with at least one changing or at least changeable print image.
- the sheet is then generally transported from there to the processing station 04 designed as an offset printing device 04.
- a metallized lacquer layer detached from a carrier foil is transferred to the printing material.
- the cold foil applicator 03 is advantageously z. B. formed integrated in the offset printing device 04 by two additional printing units 87; 88 are provided in the offset printing device 04.
- a special printing forme is made using a standard printing form Adhesive applied to the substrate, ie the respective sheet.
- a second printing unit 88 in the transport direction T of the printing material is equipped with a film transfer device having the lacquer layer to be transferred.
- the film carrying the lacquer layer is fed from an unwinding station into a printing nip between a transfer cylinder and a printing cylinder interacting with this transfer cylinder and brought into contact with the printing material.
- the color of the lacquer layer is provided by an aluminum layer and a protective lacquer layer, the coloring of which influences the color impression.
- the transfer layers adhere to the substrate through adhesion of an adhesive layer to the printed adhesive layer.
- the carrier film is then wound up again. After the cold foil transfer, overprinting with conventional printing inks as well as UV and hybrid inks is possible inline, in particular in the offset printing device 04, in order to produce different metallic colors.
- a z. B. particularly absorbent and / or for printing with a non-impact printing device 06 to be processed printing material is provided by the feeder 01 of a z. B. designed as a primer application device 02 next processing station 02 is supplied to at least one surface of this printing material before printing or painting with a z. B. to coat water-based primer, in particular to seal.
- the priming represents a primer or an initial coating of the printing material in order to improve or enable adhesion of a printing ink or ink to be subsequently applied to the printing material.
- the primer application device 02 is z. B. formed in connection with a printing unit 86 of a rotary printing press and has, for. B.
- a printing unit cylinder 82 cooperating with a printing unit cylinder 119 with an application roller 83, preferably in the form of an anilox roller 83, which is positioned or at least adjustable to this printing unit cylinder 82, and at least one doctor blade 84 extending in the axial direction of application roller 83, in particular a chambered doctor blade system 84 ( Figs. 3 to 5 , 8th , 27 , 28 ).
- the primer is applied over the entire surface or only by means of the primer application device 02 at certain, ie previously defined, points, ie partially applied to the substrate.
- the printing material processed in the primer application device 02 e.g. B. arch, is the next processing station z. B. an offset printing device 04 and / or z. B. a non-impact printing device 06 is supplied.
- the one z. B. as a flexographic printing device 04 designed processing station 04 executed flexographic printing is a direct letterpress printing process in which the raised areas of the printing form are image-bearing, which is often used for printing packaging made of paper, cardboard or cardboard, made of metallized film or a plastic such .
- B. PE, PET, PVC, PS, PP, PC is used.
- flexographic printing low-viscosity printing inks and flexible printing plates made of photopolymer or rubber are used.
- a flexographic printing device 04 includes a) an anilox roller through which the printing form is inked, b) a printing cylinder, also called a forme cylinder, on which the printing form is attached, and c) an impression cylinder that guides the printing material.
- the processing station 04 designed as a flexographic printing device 04 or as an offset printing device 04 and printing the sheets with at least one static print image each preferably has several, e.g. B. at least four printing units 86, each printing unit 86 preferably printing a different printing color, so that the printing material when passing through the flexographic printing device 04 or the offset printing device 04 is each multicolored, z. B. is printed in a four-color print.
- the colors yellow, magenta, cyan and black in particular are used as printing inks.
- the processing station 04 that prints the sheets with at least one static print image is designed as a printing device 04 that prints using a screen printing method.
- this substrate is z. B. is supplied to a processing station 07 designed as an intermediate dryer 07, this intermediate dryer 07 being used as a printing material for the relevant printing material.
- B. is designed to dry by irradiation with infrared or ultraviolet radiation, the type of radiation depending in particular on whether the printing ink or ink applied to the substrate is water-based or UV-curing.
- the substrate is z. B. is supplied to a processing station 08 designed as a painting device 08.
- the painting device 08 carries on the substrate z. B. on a dispersion varnish, dispersion varnishes consisting essentially of water and binders (resins), surfactants stabilizing these dispersions.
- a coating device 08 which applies a dispersion varnish to the printing material consists either of an anilox roller, a chambered doctor blade and an application roller (comparable to a flexographic printing unit) or of an immersion roller and an application roller.
- a printing form preferably based on photopolymerization, z. B. applied surface and / or partial paintwork.
- Special coating plates made of rubber can also be used for full-surface coating.
- the painting device 08 z. B. arranged as a processing station 09 designed as a dryer 09, wherein this dryer 09 is designed as a printing material in question by irradiation with infrared radiation or by hot air drying.
- the dryer with the reference number 09 is preferably the last of these several dryers 07; in the transport direction T of the printing material. 09, wherein the intermediate dryer (s) 07 and the (final) dryer 09 are structurally identical or can also be designed differently.
- the dryer 09 is supplied with a printing material that dries by ultraviolet radiation, ie a printing material on which a printing ink or ink that cures by UV radiation or a varnish that cures by UV radiation, e.g. B. a gloss lacquer is applied, this dryer 09 is equipped with an ultraviolet radiation generating radiation source.
- This dryer 09 is equipped with an ultraviolet radiation generating radiation source.
- dispersion varnishes compared to the classic oil print varnish achieve more intense gloss and matt effects. Special optical effects can be achieved using effect pigments in the paint.
- the primer application device 02, the cold foil application device 03 and the painting device 08 can be referred to as coating device 02; 03; 08 can be summarized.
- the substrate is z. B. fed to a processing station 11, which carries out further mechanical processing on the printing material, e.g. B. by punching, creasing and / or separating parts, in particular breaking out benefits from their respective composite in the preferably printed sheet.
- a processing unit 46 Each of the aforementioned further processing is carried out in or by a processing unit 46.
- the mechanical further processing is preferably carried out in cooperation with a cylinder transporting the respective sheet.
- the printing material arrives at a delivery 12, which is in each of the in the Fig. 1 shown, each by a specific arrangement of processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 embodied production lines each form the last processing station 12.
- the previously processed sheets z. B. preferably stacked on a pallet.
- At least one of the processing stations 01; which interacts with the at least one non-impact printing device 06 is hereby. 02; 03; 04; 07; 08; 09; 11; 12 to participate in the processing of the sheets is selected depending on whether the printing ink to be applied to the respective sheet, in particular with the non-impact printing device 06, is designed as a water-based printing ink or ink or as a printing ink or ink that cures by ultraviolet radiation is.
- the respective machine arrangement is thus designed to print the sheets with a water-based printing ink or with a printing ink that cures by ultraviolet radiation.
- An advantageous machine arrangement mentioned here by way of example has several processing stations for processing sheets, with the in transport direction T being the Sheet several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 are arranged one after the other for inline processing of these sheets, with at least one of these processing stations 06 being designed as a non-impact printing device 06, with a first processing station 01 arranged upstream of the sheets of the non-impact printing device 06 in the transport direction T as a sheet feeder 01 or is designed as a magazine feeder 01, wherein a processing station 08 arranged between the first processing station 01 and the non-impact printing device 06 is designed as a first coating device 08 which applies a lacquer to the sheets, wherein between the first coating device 08 and the non -Impact printing device 06, a first dryer 07 is arranged, a first conveyor belt 17 being arranged to transport the sheets from the first dryer 07 to the non-impact printing device 06, with a second in the transport direction T of the sheet after the non-impact printing device 06 Dryer 07 is arranged,
- a mechanical further processing device 11 can additionally be arranged between the third dryer 09 and the display 12. Furthermore, in the transport direction T, the sheet is in front of the non-impact printing device 06 z. B. a cold foil applying coating device 03 is arranged.
- the non-impact printing device 06 preferably has several individually controlled inkjet printers along the transport path of the sheets.
- the sheets are preferably each guided horizontally flat on a transport device 22, the transport device 22 having a linear transport path or a curved transport path for the sheets at least in the area of action of the non-impact printing device 06, wherein the curved transport path is formed by a concave or convex curved line lying in a vertical plane with a radius in a range between 1 m and 10 m.
- the Sheet In the transport direction T the Sheet is in front of the non-impact printing device 06 z.
- the device for transferring the sheets coming from the non-impact printing device 06 to the second coating device 08 is z. B. formed as an oscillating gripper 19 and a transfer drum 31 cooperating with the oscillating gripper 19.
- Fig. 2 shows an example of a machine arrangement not according to the invention with several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 according to the above-mentioned production line no. 6.
- Sheets are in a sheet feeder 01 z. B. picked up individually from a stack with a suction head 41 and successively in a cycle of z. B. 10,000 pieces per hour to an offset printing device 04 with z. B. passed four printing units 86 arranged in a row.
- a rotary body, in particular a cylinder, preferably a transfer drum 43 is provided, which is arranged between two immediately adjacent printing units 86.
- the offset printing device 04 takes over the sheets fed to it by the sheet feeder 01, for example. B. with a first oscillating gripper 13 and forwards the sheets to a first transfer drum 14 of the offset printing device 04, the sheets then being guided in the offset printing device 04 in a gripper connection from one printing unit 86 to the next.
- the sheets are printed on at least one side. If a turning device is present, the sheets can also be printed on both sides in the offset printing device 04, that is to say in perfecting. After this Pass through the here z. B.
- the relevant sheet preferably four-color printed, is transferred to a non-impact printing device 06 by means of a first gripper system 16, in particular a first chain conveyor 16 and at least one first conveyor belt 17, the first gripper system 16 and the first conveyor belt 17 cooperate in the transfer of the sheets to the non-impact printing device 06, in such a way that the first gripper system 16 delivers the sheets to the first conveyor belt 17, the transfer of the sheets to the non-impact printing device 06 takes place from the first conveyor belt 17.
- the non-impact printing device 06 preferably has several, e.g. B. five linearly arranged in a row, in particular each individually controlled inkjet printer.
- the sheets provided in the offset printing device 04 with at least one static print image and in the non-impact printing device 06 with at least one changing or at least variable print image are then dried in a dryer 07 or intermediate dryer 07, preferably with an IR radiation source .
- the sheets are in a mechanical processing device 11 z. B. processed further by punching and / or creasing and / or breaking out of panels from the respective sheet.
- the sheets and / or copies released from the sheets are collected in a display 12, in particular stacked.
- a delivery 12 in particular a multiple-stack delivery can be provided along the transport path provided for the sheets.
- the sheet is z. B. after the mechanical processing device 11 is a multi-stack delivery.
- the sheets picked up from a stack in the feeder 01, in particular in the sheet feeder 01, are transported individually at a distance from one another by the offset printing device 04 at a first transport speed.
- the sheets transferred from the offset printing device 04 to the non-impact printing device 06 are printed in this non-impact printing device 06 is transported at a second transport speed, the second transport speed applicable in the non-impact printing device 06 being generally lower than the first transport speed applicable in the offset printing device 04.
- z. B the arc gap existing between consecutive sheets, ie the distance that z. B.
- a gripper channel width for the sheets transported through the offset printing device 04 in the gripper closure preferably reduced when these sheets are transferred from the offset printing device 04 to the non-impact printing device 06, such a reduction in distance based on their original distance z. B. in the range between 1% and 98%.
- This means that sheets in direct succession are also transported at a distance from one another in the non-impact printing device 06, but with a generally smaller sheet gap or with a smaller distance than in the offset printing device 04 and consequently also at a lower second transport speed.
- This second transport speed is preferably maintained when sheets printed in the non-impact printing device 06 are first transferred to an intermediate dryer 07 or dryer 09 and from there z. B.
- the sheets can be transported by means of a feed table 18 to a mechanical further processing device 11 to the display 12.
- the sheets can be brought from their second transport speed to a third transport speed, if this z. B. requires the mechanical processing device 11, wherein the third transport speed is usually higher than the second transport speed and z. B. again corresponds to the first transport speed applicable in particular in the offset printing device 04.
- a second oscillating gripper 19 is provided which picks up the sheet coming from the intermediate dryer 07 or dryer 09 from the feed table 18 and z. B. is transferred to a second transfer drum 31 arranged in the area of the mechanical further processing device 11, after which the bow z. B. be transported through the area of the mechanical processing device 11 by means of a gripper closure.
- processing units 46 having further processing device 11 is provided for a transfer of the sheets from one to the next of the processing units 46 arranged in a row a rotary body, in particular a cylinder, preferably a transfer drum 44, which is arranged between two adjacent processing units 46.
- One of the processing units 46 is z. B. as a punching plant, another processing plant 46 z. B. designed as a scoring unit.
- the relevant processing unit 46 is designed to carry out the mechanical further processing of the sheets, preferably in cooperation with a cylinder that transports the respective sheet. After their mechanical further processing, the sheets and / or benefits separated from them z. B. transported by means of a second chain conveyor 21 to the display 12 and collected there, preferably stacked.
- the sheets are transported from the output of the offset printing device 04 at least to the output of the intermediate dryer 07 or dryer 09, preferably to the beginning of the mechanical further processing device 11, in each case by means of a multi-part transport device consisting of several assemblies, in particular transport units, arranged one after the other in the transport direction T of the sheets 22 transported, the transport device 22 transporting the sheets with their respective length directed in transport direction T at least in the area of action of the non-impact printing device 06 arranged between the offset printing device 04 and the intermediate dryer 07 or dryer 09 along a linear transport path, preferably horizontally flat .
- the linear transport path and the horizontally flat transport are preferably also continued when the sheets are transported through the intermediate dryer 07 or dryer 09 arranged downstream of the non-impact printing device 06. If necessary, an intermediate dryer 07 or a dryer 09 can also be arranged between the offset printing device 04 and the non-impact printing device 06 his.
- FIGS 3 to 8 are further machine arrangements each with several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown by way of example and schematically, the respective reference numerals denoting the processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 and more of their respective units.
- FIG. 3 is a machine arrangement with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: sheet feeder 01; Primer application device 02 or painting device 08; Intermediate dryer 07; Non-impact printing device 06; Intermediate dryer 07; Painting device 08; Dryer 09; Display 12.
- FIG. 4 is a machine arrangement with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: sheet feeder 01; Primer application device 02; Intermediate dryer 07; Non-impact printing device 06; Dryer 09; Display 12.
- FIG. 5 is a machine arrangement with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: sheet feeder 01; Primer application device 02; Intermediate dryer 07; Non-impact printing device 06; Intermediate dryer 07; Painting device 08; Intermediate dryer 07; Painting device 08; Dryer 09; Display 12.
- FIG. 6 is a machine arrangement with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: sheet feeder 01; a first offset printing device 04; Cold foil application device 03; four further offset printing devices 04 in series construction; Intermediate dryer 07; Non-impact printing device 06; Intermediate dryer 07; Non-impact printing device 06; Dryer 09; Display 12.
- Fig. 7 is a machine arrangement shown offset due to its length with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: sheet feeder 01; a first offset printing device 04; Cold foil application device 03; four further offset printing devices 04 in series construction; Intermediate dryer 07; Non-impact printing device 06; Intermediate dryer 07; Painting device 08; Dryer 09; two mechanical further processing devices 11 in series construction; Display 12.
- Fig. 8 is a machine arrangement with the following processing stations 01 arranged one behind the other in the transport direction T of the printing material; 02; 03; 04; 06; 07; 08; 09; 11; 12 shown: magazine feeder 01; Primer application device 02; Intermediate dryer 07; Non-impact printing device 06; Intermediate dryer 07; Painting device 08; Dryer 09; Display 12.
- the Fig. 9 shows exactly this machine arrangement in each case in a plan view and in a side view.
- Fig. 10 shows again in greater detail the aforementioned multi-part transport device 22, which is preferably used in a machine arrangement with several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 is provided for processing sheets.
- a gripper system 16 in particular a first chain conveyor 16 having at least one circulating chain, which has several gripper bars or preferably several gripper carriages 23, preferably equidistantly spaced along its at least one circulating chain, each of the to transporting sheet preferably at its front in the transport direction T. Edge, ie at its front edge, is held by one of the gripper carriages 23 and is transported along the transport path predetermined by the course of the chain.
- the gripper carriages 23 are each provided with controlled or at least controllable holding means 79 ( Fig. 15 ), especially with grippers such. B. each equipped in the form of a controllable clamping device with regard to the clamping exercised by it.
- the distance between successive gripper carriage 23 in the transport direction T of the sheet is z. B. in the range between 700 mm and 1,000 mm.
- the at least one chain of the first chain conveyor 16 revolves around a chain wheel 24 arranged at the output of the offset printing device 04, in particular in a semicircle. An area in which the first chain conveyor 16 sheets of a z. B.
- a first chain wheel 81 arranged in the transfer area of the first chain conveyor 16 is preferably designed as a drive wheel that sets the at least one chain in motion, whereas the second chain wheel 24 arranged at the output of the offset printing device 04, in particular in the transfer area of the first chain conveyor 16, is preferably designed as a at least one a chain deflecting pulley is formed.
- At least one suction chamber 26 for holding a one of the gripper carriages 23 transported, ie arranged sheet brought about.
- a plurality of individually controlled or at least controllable suction chambers 26 are preferably arranged there in the transport direction T of the sheets. As indicated by the reference to the aforementioned other transport device, is in this Area below the at least one at the output of the offset printing device 04 arranged sprocket 24 z. B.
- the sheet first circulating conveyor belt 17 for receiving and for the further transport of a sheet removed from the first chain conveyor 16, the sheet taken over from this first conveyor belt 17 further preferably in the direction of the non-impact printing device 06 is transported.
- a second circulating conveyor belt 27 is preferably provided, on which the sheets are transported one after the other, preferably lying horizontally, along a linear transport path.
- the transfer device is arranged in particular between the first conveyor belt 17 and the second conveyor belt 27.
- a third revolving conveyor belt 28 is preferably provided, on which the sheets received from the non-impact printing device 06 are conveyed one after the other, preferably lying flat horizontally along a linear transport path.
- the third conveyor belt 28 transfers the sheet transported through the intermediate dryer 07 or dryer 09 to the feed table 18, from where the sheets are preferably transported one after the other to the mechanical further processing device 11.
- the first conveyor belt 17, the second conveyor belt 27 and the third conveyor belt 28 transport the sheets preferably in the same z. B. horizontal, in particular designed as a flat surface transport plane 29.
- the transport device 22 for transporting sheets in a machine arrangement with processing stations each processing sheets thus comprises at least three transport units, namely the first gripper system 16 or the first chain conveyor 16, the first conveyor belt 17 and the second conveyor belt 27.
- the first chain conveyor 16 and the first conveyor belt 17 cooperate to transfer a sequence of sheets from a first processing station to one in the transport direction T the sheet of the first processing station is preferably arranged immediately following the second processing station.
- the sequence of sheets is transferred from the first conveyor belt 17 to the second conveyor belt 27 belonging to the next processing station.
- a third conveyor belt 28 is preferably also provided, the sequence of sheets being transferred from the second conveyor belt 27 to the third conveyor belt 28 belonging to a third processing station that is preferably immediately following in the transport direction T of the sheets of the second processing station.
- the transport belts 17; 27; 28 of the transport device 22 the sheets along a curved transport path, in particular along a concave or convex arc line lying in a vertical plane with a radius of at least 1 m, preferably with a radius in the range between 2 m and 10 m, in particular with a Radius in the range between 3 m and 5 m.
- the conveyor belts 17; 27; 28 are preferably each designed as a suction belt conveyor, ie each as a transport belt, each with at least one suction chamber 26 which draws the respective sheet in during its transport. With the conveyor belts 17; 27; 28 with several suction chambers 26 along the transport path provided for the sheets, these suction chambers 26 are preferably individually and / or preferably independently controllable with regard to the action of their respective suction air.
- a plurality of individually controlled non-impact printing devices 06 are preferably arranged along the curved transport path, the plurality of non-impact printing devices 06 e.g. B. are each designed as an inkjet printer.
- the conveyor belts 17; 27; 28 of the transport device 22 each consist, for. B.
- a transfer device preferably with a suction drum 32, is arranged in the area of the transfer of the sheets from the first conveyor belt 17 to the second conveyor belt 27 orthogonally to the transport direction T of the sheets.
- the suction drum 32 preferably consists of several, for. B. six suction rings 76 arranged parallel to one another on a common shaft 89.
- the suction drum 32 its suction rings 76 are individually acted upon or at least can be acted upon by suction air, which has the advantage that an effective width of this suction drum directed in the axial direction of the suction drum 32 32, in particular, depending on the format used, the sheet can be adjusted or adjusted as required.
- the suction drum 32 preferably has at least one stop 34 protruding into the transport plane 29 of the sheets on its circumference, a stop surface of the relevant stop 34 extending axially to the suction drum 32 and preferably vertically to the preferably horizontal transport plane 29.
- the suction drum 32 has either one stop 34 that is continuous in its axial direction or preferably two stops 34 that are spaced apart from one another in its axial direction.
- a suction drum 32 having several suction rings 76 at least one stop 34 is preferably arranged on each suction ring 76.
- the suction drum 32 is rotatably and axially movably supported.
- the suction drum 32 has a first drive for its peripheral movement and a second drive for its axial movement, the peripheral movement and the axial movement being controlled independently of one another by a control unit.
- the circumferential movement and / or the axial movement of the suction drum 32 are of the The control unit is controlled as a function of a position signal which a first sensor 33 upstream of the suction drum 32 in the transport direction T of the sheets generates by detecting the position of the next sheet to reach the suction drum 32 and sends it to the control unit.
- the suction drum 32 has the task of aligning the sheets fed to it in register and, according to the invention, of feeding these sheets in their respective aligned state to the non-impact printing device 06 so that the sheets can be processed further there.
- the suction drum 32 thus directs the respective sheet to be fed to the area of action of the non-impact printing device 06, e.g. B.
- a sheet gripped by the suction drum 32 preferably by means of suction air, ie by means of a negative pressure, is aligned in particular laterally to its transport direction T by the axial movement of this suction drum 32 controlled as a function of the position signal generated by the first sensor 33.
- the suction drum 32 grips an aligned sheet, in particular through pulsed suction air, ie the suction air is z. B.
- the first sensor 33 is, for. B. designed as an optical sensor, in particular as a line sensor, preferably as a CCD line sensor.
- the first sensor 33 preferably detects an edge of the sheet in question extending along the transport direction T of the sheet or marks arranged on the sheet, the marks being arranged in the printed image of this sheet or outside the relevant printed image.
- a second sensor 36 which is preferably upstream of the first sensor 33 in the transport direction T of the sheets and which is preferably also connected to the control unit, detects z. B. the front edge and possibly also the number of sheets transported from the first conveyor belt 17 to the second conveyor belt 27.
- the second sensor 36 preferably detects a front edge of the respective sheets in the transport direction T of the sheets and is used primarily for checking the arrival of the sheets.
- the second sensor 36 is e.g. B.
- the suction drum 32 for. B. at least one in the direction of the effective area of the non-impact printing device 06, ie in the direction of the second conveyor belt 27, preferably linearly, in particular along the transport path of the sheets extending guide element 37 is provided, the relevant guide element 37 with the outer surface of the suction drum 32 forms a gusset into which the sheets from the first conveyor belt 17 are introduced.
- z. B. one or more preferably each z. B. controllable by the control unit suction chambers 26 are provided in the area of the first conveyor belt 17 and optionally also in the area of the second conveyor belt 27, z. B. one or more preferably each z. B. controllable by the control unit suction chambers 26 are provided.
- the suction chambers 26 are optionally part of the transport device 22.
- the lateral alignment of the sheet is carried out by axially displacing the suction drum 32, in particular after aligning the sheet in question with the at least one stop 34 and switching off the suction air in the last suction chamber 26 in the transport direction T of the relevant sheet.
- This lateral alignment of the sheet is temporally superimposed on the rotational movement of the suction drum 32.
- the suction drum 32 accordingly aligns the sheets at least in their axial register and / or in their circumferential register in register relative to a processing position of the processing station 01 following the suction drum 32; 02; 03; 04; 06; 07; 08; 09; 11; 12 off.
- a machine arrangement with several processing stations for processing sheets with several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 are arranged one after the other for inline processing of these sheets, with at least one of these processing stations 06 being designed as a non-impact printing device 06, the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 z.
- a first alignment device arranged upstream in the transport direction T of the sheets, this first alignment device each keeping the sheets in register at least in their axial register and / or in their circumferential register relative to a processing position of the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 aligns.
- the sheet is also in the transport direction T between the non-impact printing device 06 and a processing station 01; 02; 03; 04; 07; 08; 09; 11; 12 z. B. arranged a further alignment device, this further alignment device the sheets at least in their axial register and / or in their circumferential register in register relative to a processing position of the processing station 01 downstream of the non-impact printing device 06; 02; 03; 04; 07; 08; 09; 11; 12 aligns.
- the particular arranged in the transfer device suction drum 32 is z. B. also used to adapt the sheets to be transferred from the offset printing device 04 to the non-impact printing device 06 in their respective transport speed. Since the second transport speed applicable in the non-impact printing device 06 is generally lower than the first transport speed applicable in the offset printing device 04, the suction drum 32 brakes the sheets fed one after the other at the first transport speed from the offset printing device 04 in each case by a push from the front edge of the at least one stop 34 first, aligns each sucked sheet if necessary, ie with a corresponding position signal of the first sensor 33 indicating a need for correction, at least laterally by an axial movement of the suction drum 32 holding the sheet in question and then accelerates or decelerates the gripped sheet by rotating this suction drum 32 to the Impact printing device 06 required second transport speed, the sheet in question z.
- B. is released from the suction drum 32 when the second transport speed is reached and the suction drum 32 is then brought into its rotationally and / or axially required operating position for gripping a next sheet.
- the suction drum 32 therefore rotates, for. B. preferably non-uniform in each of their revolutions.
- a necessary for the rotational position control of the suction drum 32 position information from the leading edge of the sheet provides a z.
- B. a rotary encoder 47 arranged on a sprocket 24 or alternatively a rotary encoder of the offset printing device 04, in particular of the printing press.
- each of which has a plurality of processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 for processing sheets and for transporting these sheets have at least one transport device to process sheets of different formats, ie of different lengths and / or widths. Therefore, the generally rectangular arches differ e.g. B. in their respective length, this length each extending in the transport direction T of this sheet.
- a method with the following process steps is proposed: Method for operating a plurality of sheets of a processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sequentially feeding transport device, in which for processing by the same processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sheets of different lengths each extending in the transport direction T of these sheets are used, the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sheets to be fed one after the other are transported by the transport device at a distance, the transport device imposing a transport speed on the sheets to be transported, the spacing between sheets of different lengths each extending in the transport direction T of these sheets being changed the transport speed
- the relevant processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sheets to be fed in succession for reaching and / or maintaining one of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 to be achieved high productivity by the transport device is preferably transported at a minimum, but generally non-zero distance.
- the distance between consecutive sheets in the transport direction T, ie between the rear edge of the preceding sheet extending transversely to the transport direction T and the front edge of the immediately following sheet extending transversely to the transport direction T, is e.g. B. in the range between 0.5 mm and 50 mm, preferably less than 10 mm.
- a sheet of shorter length in the relevant processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 is to be processed after a sheet of greater length
- the sheet of shorter length is accelerated by the transport device by increasing its transport speed.
- a sheet of greater length is slowed down by the transport device by reducing its transport speed when the sheet of greater length is in the relevant processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 after an arch shorter length is to be processed.
- a non-impact printing device 06 is preferably used, the productivity of which is generally greatest when the sheets to be printed by it are fed to it one after the other at a constant minimum distance, regardless of their respective format.
- a z. B. is arranged as an offset printing device 04 processing station 04, in the offset printing device 04 printed sheets are fed to the transport device regardless of their respective format at the transport speed corresponding to a production speed of this offset printing device 04, these sheets from the offset -Printing device 04 predetermined transport speed during its transport with the transport device is to be adapted to the transport speed corresponding to a processing speed of the non-impact printing device 06.
- the respective sheet is preferably in each case frictionally z. B. held by suction air.
- the transport speed of the respective sheet is preferably set by suction rings 76 of a suction drum 32 that engage it or by at least one endlessly rotating suction belt 52; 78 imprinted.
- the transport speed to be impressed on the sheet in question is set by a preferably electronic control unit, the control unit setting the transport speed in a control loop, in particular to maintain the constant distance between successive sheets, as has already been done before z. B. i. V. m. the rotational position control of the suction drum 32 has been described or z. B. i. V. m. a control device to be explained in more detail below and connected to this control device z. B. optical sensors 33; 36 will be described.
- each of the several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 have at least two transport devices for processing sheets and for transporting these sheets, flexible sheets are transported and processed, d.
- a non-impact printing device 06 is used according to the invention.
- the sheets are transported in the first transport device and / or in the second transport device, in particular in the same transport plane 29.
- the first transport device z. B. a first, in particular endlessly revolving conveyor belt 17 and / or a second, in particular endlessly revolving conveyor belt 27 as a second transport device, these conveyor belts 17; 27 z. B. are each designed as a suction belt.
- these are each designed as a suction ring 76 of a suction drum 32.
- a holding force is exerted by the relevant holding element of the first transport device, this holding force being at least briefly greater than a tensile force exerted by the second transport device simultaneously acting on this sheet.
- the first transport device holds the respective processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 feeding sheet with the at least one holding element, each preferably by a force fit, for. B. by suction air.
- the proposed method of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sheet to be fed is subjected to tensile stress and thereby tightened despite the pushing movement carried out by the first transport device.
- the sheets are preferably each after a check of their respective actual position in the transport plane 29 and in the event of a discrepancy between the actual position for the sheet in question in the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 transferred to the second transport device after a position correction has been carried out in the intended target position.
- Fig. 12 shows in an enlarged section from Fig. 10 the transfer of the sheets at the feed table 18, in particular from the third conveyor belt 28 in the area of action of the intermediate dryer 07 or dryer 09 to the area of action of the mechanical further processing device 11.
- the feed table 18 has z. B. at least one fourth conveyor belt 38, which is preferably inclined at an acute angle ⁇ to the preferably horizontal transport plane 29. Also in connection with the fourth conveyor belt 38, for. B. a third sensor 39 is provided, which generates a position signal from the sheet transported by the fourth conveyor belt 38 and sends it to the control unit. It can e.g.
- a sheet to be fed to the mechanical further processing device 11 is brought from the second transport speed to the third transport speed by the second oscillating gripper 19 and the second transfer drum 31, which means that the sheet in question is in particular caused by the rotation of the second transfer drum 31 is accelerated.
- the sheet z. B. for mechanical further processing device 11 an underlaying of these sheets instead.
- a sheet transported by the fourth conveyor belt 38 is raised in its rear area by means of clocked blown air and decelerated by the fourth conveyor belt 38 in connection with the suction chamber 42. A subsequent sheet is then pulled by the faster moving front belt conveyor 48 under the preceding sheet.
- Preferably at the transfer device of the sheet z. B. for mechanical further processing device 11 is accordingly a method for arranging sheets in a shingled position in a between a first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 and a second processing station 01, following in the transport direction T of the sheets of the first processing station; 02; 03; 04; 06; 07; 08; 09; 11; 12 arranged transfer device executed, in which the to shingling sheets from the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 are transported lying individually one after the other in a transport plane 29 to the transfer device, in which in each case a rear edge in the transport direction T of the from the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 upcoming sheets are lifted exclusively by blowing air relative to the transport plane 29 and a subsequent sheet is pushed under the rear edge of the previous sheet.
- the blown air acts with at least 50% of its intensity, preferably in the direction of a normal standing in the transport plane 29, counter to gravity.
- further blown air against the transport direction T of the sheets essentially tangentially at an acute angle formed with the transport plane 29 in the range of z. B. 0 ° to 45 ° from above, ie is blown onto the surface of the sheet facing away from the transport plane 29 onto the sheet to be transported to the transfer device.
- the further blown air directed opposite to the transport direction T of the sheets emerges from a converging acute angle in the range of z. B.
- nozzles for the exit of the blown air are arranged in the guide surface.
- the blown air acting against gravity in the direction of the transport plane 29 is preferably clocked by the control unit.
- the from the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 to the following second processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 sheets to be transported are each held in the transport plane 29 by means of suction air, preferably acting in the front half of the sheets in the transport direction T.
- control unit provides an effective width of the blown air, which is directed orthogonally to the transport direction T of the sheets, counter to gravity in the direction of the transport plane 29, and / or an effective width of the other directed against the transport direction T of the sheets Blown air and / or a range of action for the from the first processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 to the following second processing station 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 to be transported sheets in the transport plane 29 holding suction air each set depending on a perpendicular to the transport direction T of the sheet width of the sheet.
- the sheets 51 which are preferably each designed as a printed sheet, in the area, ie in the working area of the, in particular in one of the previously described machine arrangements ( Figs. 1 to 9 ) arranged transfer device on which the sheets 51, in particular from an offset, flexographic or non-impact printing device 04; 06 coming z. B. are passed to the mechanical further processing device 11, a device for sub-shingling of sheets 51 is arranged, which is also referred to as sub-shingling device 132 for short in the following.
- sub-shingling device 132 for short in the following.
- the feed table 134 has, for. B. a suction chamber 42 or in the transport direction T of the sheet 51 one behind the other several in particular individually and independently switchable suction chambers 42 in their respective pressure, as also z. B. in the Fig. 12 is shown.
- the sub-shingling device 132 is in Figures 30 and 31 shown as an example.
- the shingling device 132 has a box-shaped housing, the so-called blow box 133, which preferably extends over the entire width b51 of the sheets 51, in the blow box 133 on its side facing the feed table 134 in the transport direction T of the sub-shingling device 132 being individually fed Sheet 51 one behind the other several blow nozzles 136; 137 are arranged.
- the transport direction T of the sheets 51 one behind the other and in each case transversely to the transport direction T of the sheets 51, at least two rows of several blow nozzles 136; 137, ie, rows of nozzles are arranged.
- a respective blowing direction of the blow nozzles 136; 137 is directed essentially parallel to the feed table 134 against the transport direction T of the sheets 51 and into the Figures 30 and 31 each indicated by directional arrows.
- the respective blowing direction of the blow nozzles 136; 137 is e.g. B. by at least one each channeling the flow of the blown air, each at the relevant blower nozzle 136; 137 arranged and / or molded guide surface 144 set.
- the respective guide surface 144 is on the feed table 18; 134 facing side of the blow box 133 z. B. formed as a ramp projecting from this blow box 133.
- One of the respective blowing nozzles 136; 137 blowing air flowing out is preferably controlled by adjustable valves 138; 139 z. B. timed and / or controlled in intensity, the valves 138; 139 z. B. are controlled by a preferably digital control unit 61 processing a program or will.
- the valves 138; 139 are e.g. B. switched by the control unit 61, in particular, in a cycle, a cycle duration and / or a cycle frequency preferably being set as a function of the advance of the sheets 51 fed to the sub-scaling device 132.
- the sheet 51 is in an area between the feed table 18; 134 and this feed table 18; 134 facing side of the blower box 133 in front of the first blower nozzle 136 or the first row of blower nozzles a partition plate 141 is arranged, the partition plate 141 the front edge of a sheet 51, which is one of the blowing air from at least one of the blower nozzles 136; 137 raised sheet 51 directly follows, against the blow nozzles 136; 137 created suction effect.
- the of at least one of the blow nozzles 136; 137 or rows of nozzles from the feed table 18; 134 raised arch 51 channels the from the at least one blower nozzle 136; 137 outflowing blown air and directs this blown air over the surface of the partition plate 141 facing the blow box 133.
- the partition plate 141 preferably has a concave curvature at its end located in the blowing direction, this curvature of the blown air being one from the feed table 18; 134 averted, ie directed away, outflow direction there.
- the front edge of the sheet 51 remains through the partition plate 141, which is one of the blown air from at least one of the blower nozzles 136; 137 raised sheet 51 directly follows, unaffected until the raised sheet 51 exposes the blow nozzle 136 or row of blow nozzles reached first by this sheet 51 through its own movement progress or advance in the transport direction T.
- One of the blow nozzles 136; 137 or rows of blown nozzles raised sheet 51 is due to the suction effect caused by the respective blown air (Venturi effect) above the feed table 18; 134 in a specific, e.g. B. by a distance from the feed table 18; 134 on the side of the blower box 133 facing the floating height SH, the floating height SH being dependent on the intensity of the respective blown air and / or on the mass of the sheet 51 concerned and / or the transport speed of the sheet 51 concerned.
- the floating height SH being dependent on the intensity of the respective blown air and / or on the mass of the sheet 51 concerned and / or the transport speed of the sheet 51 concerned.
- 134 facing side of the blow box 133 is preferably provided a support plate 142 supporting the raised sheet 51, the z. B. at an acute angle to the feed table 18; 134 facing side of the blow box 133 arranged support plate 142 z. B. is in the form of an air-permeable grid.
- the sheet 51 lifted by the suction of the blown air and placed against the support plate 142 is guided there in a smooth movement, ie without fluttering, in its transport direction T along this support plate 142.
- a plurality of holes 143 or openings are preferably provided, through which air flows under the currently raised sheet 51 for pressure equalization.
- These holes 143 are, for. B. circular with a diameter d143 in the range of a few millimeters.
- Fig. 13 shows schematically in a simplified representation and by way of example a transport device for the sequential transport of individual sheet-shaped substrates, these substrates each preferably being designed as a sheet 51, in particular a printed sheet.
- This transport device is preferably between two consecutive processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 one each sheet 51 processing machine arranged, wherein one of these processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12, e.g. B. the second processing station in the transport direction T of the relevant sheet 51 is designed in particular as a non-impact printing device 06, preferably as at least one inkjet printing device.
- Transport device described is as a sheet 51 transporting assembly z. B. formed within one of the production lines described above and corresponds z. B. with the previously described conveyor belt with item number 17 or 27.
- the transport device for the sequential transport of individual sheet-shaped substrates has at least one endlessly circulating suction belt 52, wherein the at least one suction belt 52 z. B. is arranged between at least two spaced apart deflection rollers 53.
- the at least one suction belt 52 has in the Fig. 13
- the transport direction T of the sheet 51 indicated by an arrow, has two different surface areas one behind the other, the surface 56 of one of these surface areas being closed and the surface 57 of the other of these surface areas being perforated. These two surface areas alternate along the circumference of the suction belt 52, ie they are arranged alternately in the direction of rotation of the relevant suction belt 52 and thus in the transport direction T of the sheet 51.
- the sheet 51 to be transported is arranged lying flat partly on the closed surface 56 of the relevant suction belt 52 and partly on the perforated surface 07 of the same suction belt 52.
- the at least one suction belt 52 In the transport direction T of the sheet 51 to be transported with the at least one suction belt 52, at least two suction chambers 58; 59, the at least one suction belt 52, relative to the at least two suction chambers 58; 59 is moved.
- the at least one suction belt 52 slides z. B. over a preferably table-shaped surface 69 of at least one of these suction chambers 58; 59.
- the first suction chamber 58 in the transport direction T of the sheet 51 to be transported is arranged in the area of a load strand 54 of the relevant suction belt 52, whereas the second suction chamber 59 in the transport direction T of the sheet 51 to be transported is either also in the area of the load strand 54 of the relevant suction belt 52 of the first Suction chamber 58 following in the transport direction T of the sheet 51 to be transported or else in the transport direction T of the sheet 51 to be transported after the area of the load strand 54 of the relevant suction belt 52, d. H. the relevant suction belt 52 is arranged downstream in the transport direction T of the sheet 51 to be transported.
- a strand is a free, non-resting section of a running, preferably endlessly revolving pulling element, the pulling element z. B. is designed as a chain, rope, band or belt, in particular toothed belt. If the pulling element is designed as a chain, the at least one chain is z. B. guided in a chain rail.
- the load strand is the side of the pulling element that is pulled and is taut, whereas an empty strand is the loose, undrawn and sagging strand.
- the first suction chamber 58 in the transport direction T of the sheet 51 generally has a much larger, in particular at least twice as large a volume as the second suction chamber 59 in the transport direction T of the sheet 51.
- a volume in the in The negative pressure prevailing in the transport direction T of the sheet 51 to be transported in the first suction chamber 58 is permanently present and a negative pressure prevailing in the second suction chamber 59 in the transport direction T of the relevant sheet 51 is clocked, ie this negative pressure is alternately switched on or off for an adjustable duration.
- the suction chamber 59 which is second in the transport direction T of the sheet 51, is therefore of comparatively small volume in order to be able to move in it, in view of the transport speed of several thousand, e.g. B. 10,000 to 18,000 sheets 51 per hour to build up a vacuum faster and to be able to achieve a higher cycle rate with respect to the pressure build-up and pressure reduction in the second suction chamber 59.
- this sheet 51 is sucked onto the at least one circumferential suction belt 52 when the perforated surface 57 of the relevant suction belt 52 is connected to at least one of the suction chambers 58; 59 is in an operative connection.
- clocking of the negative pressure of the suction chamber 59, which is second in transport direction T of the sheet 51, is synchronized with a sweeping over the perforated surface 57 of the suction belt 52 in question and covered by the sheet 51 to be transported.
- a rotational speed v of the relevant suction belt 52 is set by the preferably digital control unit 61, which executes a program, with a drive 62 which sets this suction belt 52 in motion.
- This control unit 61 controls or regulates the aforementioned synchronization of the negative pressure in the suction chamber 59, which is second in the transport direction T of the sheet 51, with the sweeping of the perforated surface 57 of this suction belt 52 covered by the sheet 51, e.g. B. by means of a valve 67.
- the preferably controllable valve 67 is z. B. arranged in a line that connects the second suction chamber 59 with a z. B. by the control unit 61 controlled pump (not shown) connects.
- the drive 62 which is preferably designed as an electric motor, acts, for. B. on at least one of the deflection rollers 53.
- the drive 62 setting the speed of rotation v of the relevant suction belt 52 is preferably regulated by the control unit 61.
- a discontinuous rotational speed v of the suction belt 52 concerned is preferably set by the control unit 61; H. Due to the regulation of the drive 62, the rotational speed v of the relevant suction belt 52 is accelerated or decelerated in phases, deviating from an otherwise uniform speed.
- At least one register mark 63 is arranged in each case at at least one position of the suction belt 52 concerned.
- a sensor 54 that detects the relevant register mark 53 is provided and with the Control unit 61 connected.
- the rotational speed v of the suction belt 52 in question is preferably determined by the control unit 61 as a function of a z. B. the difference determined by the control unit 61 between a first signal s1 generated by the sensor 64 corresponding to an actual rotational speed and a second signal s2 corresponding to a target rotational speed.
- the second signal s2, which specifies the target rotational speed of the relevant rotating suction belt 52 is z. B. tapped from a (not shown) higher-level machine control.
- the sensor 64 detecting the relevant register mark 63 is arranged in particular in the area of an empty strand 66 of the relevant suction belt 52.
- the sensor 64 detecting the relevant register mark 63 is used as a register mark 63 in question, e.g. B. optical or inductive or capacitive or electromagnetic or ultrasound sensing sensor 64 is formed.
- the register mark 63 is corresponding to the respective design of the sensor 64 z. B. as an optical signal surface applied to the relevant suction belt 52 or as a magnetic strip on the relevant suction belt 52 or as a recess or perforation in the relevant suction belt 52 or as a signal-emitting body arranged in the relevant suction belt 52.
- a point in time of the regulation of the rotational speed v of the relevant suction belt 52 carried out by the control unit 61 is preferably synchronized with the sweeping over of the perforated surface 57 of the relevant suction belt 52 covered by the sheet 51 to be transported.
- the transport device for the sequential transport of individual sheet-shaped substrates or sheets 51 has at least one stationary suction chamber 58; 59 with a preferably table-shaped surface 69 in the area of the load strand 54, with a preferably single, in particular at least partially perforated, endlessly circulating suction belt 52 moving, in particular slidingly, over this surface 69 during the transport of the relevant arch-shaped substrate, ie preferably a sheet 51 is, where the relevant Suction chamber 58; 59 is covered by the table-shaped surface 69 in the area of the load strand 54 of the suction belt 52.
- This table-shaped surface 69 is z. B. realized by a table plate.
- This suction belt 52 which holds the sheet 51 in question during its transport, is in particular arranged centrally with respect to the width b51 of the sheets 51 oriented orthogonally to the transport direction T and / or also centrally with respect to a width b69 of the table-shaped surface 69 oriented orthogonally to the transport direction T .
- a width b52 of the suction belt 52 oriented orthogonally to the transport direction T is smaller than the width b51 of the relevant sheets 51 to be transported, which is orthogonal to the transport direction T, and also smaller than the width b69 of the table-shaped surface 69, which is orthogonal to the transport direction T to the transport direction T directed width b52 of the suction belt 52 is z.
- At least one blow-suction nozzle 68 is arranged in at least two of the areas of the table-shaped surface 69 not swept over by the suction belt 52.
- An air flow exiting from the respective blow-suction nozzle 68 is e.g. B.
- the relevant blow-suction nozzle 68 when transporting the relevant sheet 51 allows air to flow against its underside, whereby a Air cushion between the underside of the relevant sheet 51 to be transported and the table-shaped surface 69 is built up or at least buildable.
- the blow-suction nozzles 68 are each designed as a Venturi nozzle, the Venturi nozzle sucks in a side area of the relevant sheet 51 to be transported by a negative pressure in the direction of the table-shaped surface 69.
- the blow / suction nozzles 68 are preferably each arranged in the table-shaped surface 69.
- FIG Fig. 14 An exemplary design of the blow-suction nozzles 68 is shown in FIG Fig. 14 in a top view with two corresponding side views, wherein the blow-suction nozzle 68 shown z. B. is in the form of a slot nozzle, an opening 49 of this slot nozzle preferably as a cross-section z. B. rectangular section of a preferably cylindrical or conical lateral surface is formed, with a length l49 of this section running in or parallel to the table-shaped surface 69 is at least three times, preferably ten times greater than its height h49 perpendicular to the table-shaped surface 69, whereby the length 149 of this opening 49 extends in the preferred embodiment along an arcuate portion of an inner circumferential line of a circular ring.
- the height h49 is approx. 1 mm and the length l49 of this opening 49 formed along an arcuate line is more than 10 mm.
- An air flow LS emerging from the relevant blow-suction nozzles 68 is preferably in a particular by a shape of a z. B. ramp-shaped guide surface steered certain direction, this guide surface z. B. is formed by an outwardly widening portion of the aforementioned circular ring.
- a blowing direction B of the blow-suction nozzles 68 is preferably inclined in the transport direction T of the relevant sheet 51 to be transported at an angle ⁇ starting from the transport direction T in the range of 30 ° to 60 °, preferably at an angle ⁇ of 45 ° directed outwards, as exemplified in the Fig. 15 is indicated by directional arrows.
- the at least one suction chamber 58; 59 covering table-shaped surface 69 each several, in particular two z. B.
- blow-suction nozzles 68 are arranged on each side of the suction belt 52 oriented orthogonally to the transport direction T, the blow-suction nozzles 68 being evenly or unevenly spaced from one another in order to create a symmetrical or asymmetrical flow profile for those from the blow-suction nozzles 68 to generate outflowing air.
- the blow-suction nozzles 68 are, for. B. arranged in a sheet 51 each from a chain conveyor 16 taking over transport device 17, in particular in a transfer area below the at least one chain wheel 24 of the chain conveyor 16 and in front of a further transport device following in the transport direction T of the sheet 51 to be transported, e.g. B.
- FIGS Fig. 15 and 16 A preferred arrangement of the blow-suction nozzles 68 in the table-shaped surface 69 in each case in relation to a position of a gripper carriage 23 moved by the chain conveyor 16 is shown in FIGS Fig. 15 and 16 This position is in particular the one at which the relevant gripper carriage 23 releases or transfers a sheet 51 transported by it for further transport to the suction belt 52.
- the transport device having the central suction belt 52 and in the edge area blow-suction nozzles 68 for the sequential transport of individual sheet-shaped substrates can advantageously be used if the sheets 51 to be transported are surface-coated and these surface-coated sheets 51 are still in their moist state by the transport device described above z. B. can be removed from a chain conveyor 16.
- the proposed solution not only saves additional suction belts 78 to be arranged parallel to the centrally arranged suction belt 52, but also avoids those problems that would have to be solved by synchronizing these further suction belts 78 with the centrally arranged suction belt 52.
- blow-suction nozzles 68 ensure that a front edge of the sheets 51 after their respective release by the respective gripper carriage 23 is brought from the level of a gripper impact level to a floating level just a few millimeters above the table-shaped surface 69 and that the respective front edge of the relevant sheet 51 released by the gripper remains at the level of the table-shaped surface 69. Without the blow-suction nozzles 68 there is a high Speed of z. B. more than 10,000 pieces per hour transported sheets 51 the risk that the respective released or in the case of scaly transported sheets 51 freely pushed leading edge of the relevant sheet 51 is lifted by an air wedge and takes off again.
- Fig. 17 shows a detail from a perspective view of a chain conveyor 16.
- This chain conveyor 16 is z. B. in a machine arrangement with several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 each arranged for processing arcuate substrates 51, specifically preferably at the rear end in the transport direction T of the arcuate substrates 51 guided through the machine arrangement of a processing station 02 designed as a primer application device 02 or as an offset printing device 04; 04, the chain conveyor 16 in the preceding processing station 02; 04 processed sheet-shaped substrates 51 transported individually in a sequential transport to a next processing station 06, this next processing station 06 z. B.
- the offset printing device 04 are preferably designed as a sheet-fed offset printing machine and / or the non-impact printing device 06, for example.
- B. designed as at least one inkjet printing device. In such a machine arrangement there is the problem that in the previous z. B. designed as an offset printing device 04 processing station 02; 04 machined arcuate substrates 51 of the z. B.
- the arch-shaped substrates 51 are each transported individually with a gripper carriage 23 moved along a movement path ( Fig. 10 and 11 ), wherein the respective gripper carriage 23 is generally guided along two chain tracks 77 which run parallel to one another and are spaced apart from one another.
- the relevant substrate 51 to be transported is held in particular on an edge extending longitudinally to the relevant gripper carriage 23, ie on the front edge of this substrate 51, by at least one holding means 79 arranged on this gripper carriage 23, ie by the at least one gripper.
- the gripper carriage 23 in question is in the transfer area arranged at a certain position of its movement path, in which the respective gripper carriage 23 picks up the respective substrate 51 to be transported, and / or in the transfer area arranged at a certain position of its movement path, in which the gripper carriage concerned 23 delivers the respectively transported substrate 51 in particular to the other transport device, e.g. B. guided by at least one guide element 71 arranged between the spaced chain tracks 77 along the path of movement of the respective gripper carriage 23, the other transport device cooperating with the chain conveyor 16 being designed in particular as a transport belt 17 ( Fig. 11 ).
- the relevant at least one guide element 71 be arranged in the transfer area or in the transfer area between the spaced chain tracks 77 and the gripper carriage 23 guided along the spaced chain tracks 77 by means of to fix the relevant guide element 71 transversely to the movement path.
- This fixation takes place preferably by the fact that on the respective gripper carriages 23 there are two rollers 72; 73 having a pair of rollers, the relevant guide element 71 at least in the transfer area or in the transfer area through a gap between the respective running surfaces of the two rollers 72; 73 of the relevant pair of rollers is performed.
- the at least one guide element 71 is preferably designed as a rigid rail and / or has a wedge-shaped stop 74.
- the guide element 71 in question is z. B. integrally formed and extends z. B. from the transfer area to the transfer area of the chain conveyor 16.
- the respective running surfaces of the rollers 72; 73 of the relevant pair of rollers roll z. B. on both sides of the relevant z. B. formed as a rail guide element 71 from ( Figures 17 to 19 ).
- endlessly revolving conveyor chains are arranged along the chain tracks 77, these conveyor chains each being driven by at least one chain wheel 81.
- the chain wheel 24, which is preferably arranged at one end of the chain conveyor 16 either in the transfer area or in the transfer area; 81 of the one chain track 77 and the chain wheel 24 arranged at the same end of the chain conveyor 16 in the same area; 81 of the other chain track 77 are preferably rigidly connected to one another by a common shaft 89.
- the relevant guide element 71 preferably in cooperation with the pair of rollers, laterally fixes the respective gripper carriage 23 guided along the spaced chain tracks 77, ie blocks its degree of freedom directed transversely to the movement track.
- the lateral positioning of the substrates 51 is improved in that both in the transfer area, in which the substrates 51 are picked up by one of the gripper carriages 23, as well as in the transfer area, in which the substrates 51 transported by the chain conveyor 16 are transferred from the respective gripper truck 23 to the transfer belt 17, the respective gripper carriage 23 is aligned by a guide element 71 ( Fig. 10 ).
- These guide elements 71 are either as two individual guide elements 71 that are separate from one another or are connected as a single piece Guide element 71 formed.
- the following method for operating a single sheet-like substrate 51 of a processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 run sequentially feeding transport device, in which by means of a control device cooperating with the transport device of each substrate 51 before it reaches the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 its actual position in its transport plane 29 is determined automatically and automatically with a for the relevant substrate 51 in this processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 provided target position is compared.
- the relevant substrate 51 is aligned by a transport element of the transport device whose movement is controlled by the control device in such a way that the relevant substrate 51 before it reaches the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 his in this processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 assumes the intended position.
- the relevant substrate 51 is aligned solely by the transport element in the transport plane 29 both in the transport direction T and transversely thereto as well as around a pivot point located in the transport plane 29. This means that in this embodiment variant for the operation of the transport device, in particular, mechanical stops are not involved in the alignment of the relevant substrate 51.
- the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12, to which the relevant substrate 51 is fed and aligned with regard to its desired position, is designed according to the invention as a non-impact printing device.
- the substrate 51 in question is preferably positively engaged by the transport element, e.g. B. held by suction or by a clamp and in this operating state held by the transport element with regard to the substrate 51 in the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 intended target position aligned.
- the transport element transports each of the substrates 51 one at a time.
- the control device has z. B. the control unit and at least one of the z. B.
- optical sensors 33; 36, the sensors 33; 36 with regard to the detection of the actual position of the substrate in question 51 z. B. are designed as a side edge sensor and / or as a leading edge sensor.
- the desired position, with respect to which the relevant substrate 51 is to be aligned, is or is stored in the control unit and / or z. B. preferably stored changeable by a program.
- the transport element is driven by a first drive moving the substrate 51 in question in its transport direction T and by a second drive moving the substrate 51 in question transversely to its transport direction T and by a third drive rotating the substrate 51 in question about the fulcrum located in the transport plane 29 , these z. B.
- the transport element is driven by its three drives in particular simultaneously.
- the substrate 51 in question is conveyed by the transport device to the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 and preferably aligned while maintaining this transport speed in the event of a deviation of the actual position from the target position.
- the transport element is used as a suction belt 52; 78, corresponds to the transport speed at which the relevant substrate 51 of the relevant processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 is supplied, e.g. B. the rotational speed v of this suction belt 52; 78.
- FIG. 20 An exemplary embodiment for carrying out the aforementioned method for operating a single sheet-like substrate 51 of a processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sequentially feeding transport device is in the Fig. 20 and 21st shown, a suction drum 32 being used as the transport element in this example.
- Fig. 20 shows an enlarged section from Fig. 11 , but in this further embodiment of the transport device in contrast to Execution of the transport device according to Fig. 11 a stop 34 formed on the suction drum 32 is not provided.
- the suction drum 32 has a first drive 91 for its circumferential movement and a second drive 92 for its axial movement and a third drive 93 for a pivoting movement of the rotation axis 96 of the suction drum 32 that is executed or at least executable about an axis of rotation 94 perpendicular to the transport plane 29, wherein these three drives 91; 92; 93 each e.g. B. are designed as a preferably electric servomotor.
- the suction drum 32 is with its first drive 91 z. B. stored in a first frame 97, this first frame 97 in turn z. B.
- the rotational movement or pivoting movement of the rotational axis 96 of the suction drum 32 about the axis of rotation 94 perpendicular to the transport plane 29 takes place by means of the third drive 93, which, when actuated, engages the first frame 97 away from the machine center M and in this way creates a diagonal alignment of the substrate 51 held by the suction drum 32.
- the second frame 99 carrying the first frame 97 is in turn arranged in or on a third frame 101, the second frame 99 being movable in or on the third frame 101 upon actuation of the second drive 92 transversely to the transport direction T of the substrate 51 concerned, in particular is movable.
- the second frame 99 is in or on the third frame 101 in FIG a z. B. prism-shaped guide element 102 linearly guided.
- Fig. 21 shows the in the Fig. 20
- the transport device shown is again in a top view, the orientation of the substrate 51 carried out or at least executable with the suction drum 32 in its transport direction T as well as transversely to it and about an angle of rotation lying in the transport plane 29 is indicated by a double arrow.
- a further method for operating a device for transporting sheet-shaped substrates 51 likewise uses a transport element conveying the substrate 51 in question in its transport plane 29, the transport element holding the substrate 51 in question at a processing station 02 downstream of the transport element in the transport direction T of the substrate 51 in question; 03; 04; 06; 07; 08; 09; 11; 12 supplies in register, this processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 is designed according to the invention as a non-impact printing device 06.
- the transport element is preferably a suction drum 32 with a plurality of suction rings 76 arranged axially next to one another, each designed as a holding element, or an arrangement of several suction belts 52, each running lengthwise to the transport direction T of the relevant substrate 51 and arranged transversely to the transport direction T of the relevant substrate 51 next to one another; 78 used.
- the transport element for transporting the substrate 51 in question always uses a plurality of holding elements arranged transversely to its transport direction T, each spaced apart from one another, the substrate 51 in question being held by at least two of these holding elements in each case up to a driven position related to the transport plane 29.
- the respective output positions of all holding elements holding the substrate 51 in question in a force-fit manner are located on the same straight line 103.
- a diagonal register of the substrate 51 in question is set with the transport element.
- the diagonal register of the relevant substrate 51 is set by setting an angle of rotation ⁇ of this straight line 103 about an axis of rotation 94 perpendicular to the transport plane 29, the angle of rotation ⁇ of this Straight line 103 corresponding to the diagonal register to be set of the relevant substrate 51 is set by actuating a single mechanical coupling element simultaneously acting on all the relevant substrate 51 frictionally holding holding elements, triggered by a control unit, whereby the respective output position of at least one of the holding elements holding the respective substrate frictionally holding through the mechanical coupling element acting on the holding element in question is changed.
- the holding elements holding the relevant substrate 51 in a frictional manner impress the relevant substrate 51 with a transport speed that differs from holding element to holding element, the transport speed impressed by the respective holding element on the respective substrate 51 depending on the output position set for the respective holding element.
- a mechanical coupling element z. B. used a linear gear member with rocker arms and / or with gear coupling gears, with all the substrate 51 in question holding elements positively holding either a rocker arm or a gear coupling gear is assigned.
- the proposed method for operating a device for transporting sheet-shaped substrates has the advantage that, in order to set the diagonal register in the transport device, there is no inclination of the transport element in question.
- B. already set side register and / or axial register of the substrate in question cannot be negatively influenced by setting the diagonal register. Rather, a speed difference depending on the respective position of the respective holding element is set between the holding elements of the transport element involved in setting the diagonal register by actuating a single actuator, whereby the respective substrate is aligned according to the desired diagonal register.
- the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 before the transport element reaches the substrate 51 to be fed in register, its actual position is determined in its transport plane 29 and with a for the substrate 51 in question in the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12, in the event of a discrepancy between the actual position and the target position, the control unit controls a drive 93 adjusting the mechanical coupling element in such a way that the substrate 51 in question is in the processing station when the respective output positions of all holding elements holding the substrate in question are reached 02; 03; 04; 06; 07; 08; 09; 11; 12 assumes the intended position with regard to the diagonal register.
- FIG. 22 shows in a plan view a sheet-shaped substrate 51, in particular a sheet 51, with a width b51 directed transversely to its transport direction T.
- Transversely to its transport direction T are also several, z. B. five holding elements z. B. in the form of juxtaposed suction rings 76 of a suction drum 32, these holding elements hold the substrate 51 in question in its transport plane 29 in a non-positive manner, in particular by a negative pressure.
- One of these several holding elements is, for. B.
- two further holding elements are arranged to the right and left of the machine center M each.
- one of the holding elements closer to the machine center M is arranged at a distance aS11 and one of the holding elements further from the machine center M is arranged at a distance aS12 and
- one of the holding elements closer to the machine center M is arranged at a distance aS21 and one of the holding elements further from the machine center M is arranged at a distance aS22.
- the respective planes of rotation of all holding elements holding the substrate 51 in question in a force-fit manner are each arranged parallel to one another and in each case along the transport direction T of the substrate 51 in question.
- the substrate 51 in question is held in a force-locking manner by at least two of these holding elements up to a driven position related to the transport plane 29, the respective driven positions of all the holding elements holding the substrate 51 in a non-positive manner being on the same straight line 103.
- the respective output positions of all holding elements holding this substrate 51 in a force-locking manner are in the present example with the reference symbols P11; P12; P21; P22 denotes, whereas in the desired position of the substrate 51 in question, the respective output positions of all holding elements holding this substrate 51 in a force-locking manner in the present example with the reference symbols S11; S12; S21; S22 are designated.
- the substrate 51 in question is rotated by an angle of rotation ⁇ about an axis of rotation 94 perpendicular to the transport plane 29, which occurs as a result that the straight line 103 is rotated by this angle of rotation ⁇ , which in turn takes place in that the respective output position of at least one of the holding elements holding the substrate 51 non-positively is changed by the mechanical coupling element acting on the holding element in question.
- the angle of rotation ⁇ is usually in the range of only a few degrees, e.g. B. between greater than zero and less than 30 °, in particular less than 10 °.
- the axis of rotation 94 perpendicular to the transport plane 29 is preferably arranged in the center M of the machine.
- the output position of the holding element arranged in the machine center M remains unchanged, whereas in each case by that which acts jointly on the holding elements in question mechanical coupling element, the output positions of the holding elements in question, which are arranged to the right of the machine center M in the example shown, are set in advance with respect to their respective rotational speed v and the output positions of the respective holding elements arranged to the left of the machine center M with regard to their rotational speed v each be adjusted afterwards.
- the holding elements that hold the substrate 51 in question positively and are set to their respective rotational speed v each apply a transport speed that differs from holding element to holding element to the respective substrate 51, the transport speed impressed by the respective holding element on the respective substrate 51 in each case from the output position S11 set for the respective holding element, that is to say corresponding to the desired position of the substrate 51 concerned; S12; S21; S22 is dependent.
- the Fig. 23 and 24 show an embodiment of the mechanical coupling element z. B. in the form of a linear gear member with rocker arms.
- the Fig. 25 and 26th show an embodiment of the mechanical coupling element z. B. in the form of a linear gear member with gear coupling gears.
- all holding elements holding the relevant substrate 51 in a force-fit manner are each either according to FIGS Fig. 23 and 24 a rocker arm or according to the Fig. 25 and 26th assigned a gear coupling. Similar to the one in the Fig. 20
- the arrangement shown is that in FIGS Figures 23 to 26 shown suction drum 32 z. B. stored in a first frame 97, this first frame 97 in turn z. B.
- the first frame 97 forms the mechanical coupling element acting on the relevant holding elements, with the drive 93, in particular designed as a preferably electric servomotor, for executing the rotary movement of the mechanical Coupling element is provided around the axis of rotation 94 perpendicular to the transport plane 29.
- the drive 93 When actuated by the control unit, the drive 93 acts, preferably via a joint 104, on the first frame 97 forming the mechanical coupling element.
- the second frame 99 has at least two diametrically opposite frame walls 106, in which frame walls 106 one is parallel to the suction drum 32 extending drive shaft 107 z. B. is rotatably mounted at both ends.
- a plurality of rocker arms 108 are preferably arranged on the drive shaft 107, each of these rocker arms 108 each to one of the respective z.
- B. is designed as a suction ring 76 holding elements in an operative connection.
- the respective rocker arms 108 are each connected in a rotationally fixed manner to the drive shaft 107, so that the drive shaft 107 forms a pivot point fixed to the frame for the respective rocker arm 108.
- Each of the rocker arms 108 concerned thus acts driven by the drive shaft 107, possibly via a drive pinion 113 with one of its ends, e.g. B. its upper end on one of the holding elements.
- each of these rocker arms 108 is at its other ends, for. B. its lower end each preferably via one at both ends to further each z. B. formed as a ball joint joints 111; 112 is connected to the first frame 97 in such a way that an angular position of the rocker arm 108 connected to the drive shaft 107 is set or at least adjustable with the drive 93.
- the variant according to the Fig. 25 and 26th is the variant according to the Fig. 23 and 24 very similar, so that the same components are provided with the same reference numerals.
- the variant according to the Fig. 25 and 26th differs from the variant according to the Fig. 23 and 24 in that a coupling gear pair 114 is provided, which is coupled to one another via a gear coupling 116, a drive pinion 117 introducing a torque into the coupling gear pair 114 and an output pinion 118 transmitting the torque introduced into the coupling gear pair 114 to the relevant holding element for setting its angular position .
- the pair of coupling gears 114 form together with the drive pinion 117 and the output pinion 118 a gear coupling gear.
- Fig. 27 shows a further machine arrangement with several, as a rule, different processing stations for the sequential processing of several sheet-shaped substrates.
- the flat substrates each having a front side and a rear side, are in an investor 01 z. B. gripped by a suction head 41 and passed individually by means of an oscillating gripper 13 to a transfer drum 14 and from there to a rotating contact pressure cylinder 119, this contact pressure cylinder 119 on its outer surface in each case at least one of these substrates or several, z. B. accommodates two or three substrates arranged one behind the other in the circumferential direction. Each of the substrates to be transported is on the lateral surface of the pressure cylinder 119 by means of at least one z. B. held as a gripper holding element.
- pliable and / or thin substrates with a thickness of, for. B. up to 0.1 mm or a maximum of 0.2 mm can, for. B. be held by suction air on the lateral surface of the pressure cylinder 119, with such a substrate resting on the surface of the pressure cylinder 119, in particular on the edges of this substrate, for. B. is supported by blowing air directed particularly radially onto the lateral surface of the contact pressure cylinder 119.
- To the contact pressure cylinder 119 is in the direction of rotation, which is in the Fig.
- the contact pressure cylinder 119 transfers a substrate primed on both sides to a first, in particular endlessly revolving, transport device having at least one pulling element, e.g. B. to a first chain conveyor 16, the first chain conveyor 16 transporting this substrate to a first non-impact printer 06, this first non-impact printer 06 at least partially printing the front side of the substrate in question.
- the first non-impact printing device 06 transfers the substrate printed on the front side to a second, in particular endlessly revolving, transport device having at least one pulling element, e.g. B. to a second chain conveyor 21, this second chain conveyor 21 the substrate in question z. B. in the area of its first sprocket 81 ( Fig. 10 ) records.
- a second non-impact printing device 127 is arranged, this second non-impact printing device 127 at least partially printing the back of the relevant previously printed substrate.
- the first non-impact printing device 06 and the second non-impact printing device 127 are thus arranged one after the other in the transport direction T of the respective arcuate substrate at different positions on the transport path of the relevant substrate.
- the substrate in question now printed on both sides is then z. B. stored on a stack in a display 12.
- the illustrated machine arrangement which processes the substrate in question on both sides has several, preferably four, dryers 121; 122; 123; 124, namely a first dryer 121 for drying the primer applied to the front side of the substrate in question and a second dryer 122 for drying the primer applied on the back of the substrate in question.
- a third dryer 123 is provided for drying the respective substrate printed on the front side with the first non-impact printing device 06 and a fourth dryer 124 for drying the respective substrate printed on the rear side with the second non-impact printing device 127.
- the z. B. identically constructed dryer 121; 122; 123; 124 are the substrate in question z. B.
- the transport direction T of the substrate in question transported through the machine arrangement is in FIG Fig. 27 each indicated by arrows.
- the first non-impact printing device 06 and the second non-impact printing device 127 are each z. B. designed as at least one inkjet printing device.
- a third transport device 128 is arranged, which takes the substrate primed on both sides from the first transport device, which has at least one pulling element, transports it to the second transport device, which has at least one pulling element, and delivers it to this second transport device.
- the third transport device 128 transporting the substrate in question in the area of action of the first non-impact printing device 06 is z. B. as a transport cylinder ( Fig. 27 ) or as a particularly endlessly revolving conveyor belt ( Fig. 28 ), wherein in the case of the transport cylinder, the preferably several inkjet printing devices of the first non-impact printing device 06 are each arranged radially to this transport cylinder and in the case of the conveyor belt, the preferably several inkjet printing devices of the first non-impact printing device 06, in particular horizontally next to one another, parallel to one another this conveyor belt are arranged.
- the conveyor belt is z. B. as a suction belt 52 with at least one suction chamber 58; 59 trained ( Fig. 13 ).
- the third transport device 128 transporting the substrate in question in the area of action of the first non-impact printing device 06 and the second transport device having at least one pulling element transporting the substrate in question in the area of action of the second non-impact printing device 127 each preferably have a single drive 129; 131, these individual drives 129; 131 each e.g. B. are designed as a regulated in its respective speed and / or angular position or at least controllable preferably electrically driven motor, by means of this relevant transport devices influencing their respective movement behavior individual drives 129; 131 the printing of the substrate in question on its front side by the first non-impact printing device 06 and on the back side by the second non-impact printing device 127 is synchronized or at least can be synchronized.
- the first dryer 121 for drying the primer applied to the front side of the substrate in question is e.g. B. in the area of the contact pressure cylinder 119 ( Fig. 27 ) or in the area of a strand, in particular the load strand of the first transport device, which has at least one traction element ( Fig. 28 ) arranged.
- the second dryer 122 for drying the primer applied to the back of the substrate in question is preferably arranged in the region of a strand, in particular the load strand, of the first transport device, which has at least one traction element.
- the third dryer 123 for drying the relevant substrate printed on the front side with the first non-impact printing device 06 is z. B.
- the fourth dryer 124 for drying the relevant substrate printed on the back with the second non-impact printing device 127 is z. B. in the area of the second non-impact printing device 127 downstream of the second non-impact printing device 127 in the transport direction T of the substrate in question of the second transport device having at least one pulling element.
- the first at least one substrate taking over from the contact pressure cylinder 119 The transport device having the pulling element and the substrates in the area of action of the second non-impact printing device 127 transporting the second transport device having at least one pulling element each transport the substrates by means of gripper carriages 23, these gripper carriages 23 each following one another at a preferably fixed, in particular equidistant spacing, these gripper carriages 23 each with controlled or at least controllable holding means 79 ( Fig. 15 ) for holding a substrate, in particular equipped with grippers.
- Each of these gripper carriages 23 is moved by the relevant at least one pulling element of the relevant transport device in the transport direction T of the relevant substrate.
- the gripper carriage 23 are in the transport direction T of the substrate in question, for. B.
- the precision drive in question z. B. is designed in the form of a linear drive system, wherein the relevant precision drive the relevant gripper carriage 23 and thus the relevant substrate held by the relevant gripper carriage 23 in particular frictionally with an accuracy of less than ⁇ 1 mm, preferably less than ⁇ 0.5 mm, in particular of less than ⁇ 0.1 mm at a z. B. with regard to one of the non-impact printing devices 06; 127 preset position.
- the relevant transport device which has gripper trolleys 23
- preferably several belts are arranged between immediately successive gripper trolleys 23 at least along the transport direction T of the substrate in question, with the substrate held by the relevant grab trolley 23 at least over part of its surface to stabilize it during its transport rests on these bands, which are preferably arranged parallel to one another.
- belts arranged between successive gripper carriages 23 are arranged along the transport direction T of the relevant substrate, in particular in a spring-loaded manner, or are formed from an elastic material.
- the gripper carriages 23 are arranged at least in the area of action of the first non-impact printing device 06 and / or in the area of action of the second non-impact printing device 127 in order to stabilize their respective movement path by at least one longitudinal to the movement path of the respective gripper carriage 23 Guide element 71 guided ( Figures 17 to 19 ).
- Guide element 71 guided ( Figures 17 to 19 ).
- a catch mechanism for the gripper carriage 23 concerned is provided, this catch mechanism z. B.
- the gripper carriage in question 23 z. B. is held at its two ends located transversely to the transport direction T of the gripper carriage 23 in question in the respective fork and is guided through this in its movement path in particular in register and / or in register. Furthermore, for registration and / or registration of the substrate in question, in particular or at least in or directly in front of the area of action of the first non-impact printing device 06 and / or in or immediately in front of the area of action of the second non-impact printing device 127, e.g. B. an adjusting device, in particular a lateral positioning device is provided.
- the substrate in question is z. B. with the aid of sensors 33 sensing this substrate; 36 aligned in register and / or in register, such as i. V. m. the Fig. 11 described.
- the ones in the Fig. 27 or 28 can also be described as a machine arrangement for the sequential processing of several arc-shaped substrates each having a front side and a rear side, with a first non-impact printing device 06 and a second non-impact printing device 127 as well as a first primer application device 02 and a second primer application device 126 are provided, each with respect to the same arcuate substrate the first Primer application device 02 priming the front side and the second primer application device 126 priming the rear side, and with regard to this substrate the first non-impact printing device 06 printing the front side primed by the first primer application device 02 and the second non-impact printing device 127 printing the second Primer application device 126 are arranged to be printed on the primed rear side.
- a first dryer 121 for drying the primer applied to the front side of the substrate in question is in the transport direction T of the substrate in question in front of the first non-impact printing device 06 and a second dryer 122 for drying the primer applied on the back of the substrate in question in the transport direction T of the relevant substrate in front of the second non-impact printing device 127 and a third dryer 123 for drying the relevant substrate printed on the front side with the first non-impact printing device 06 in the transport direction T of the relevant substrate after the first non-impact printing device 06 and a fourth dryer 124 is provided for drying the relevant substrate printed on the back with the second non-impact printing device 127 in the transport direction T of the relevant substrate after the second non-impact printing device 127.
- the second primer application device 126 can be arranged either before or after the second non-impact printing device 127 in the transport direction T of the relevant substrate.
- the first dryer 121 for drying the primer applied to the front side of the substrate in question and / or the second dryer 122 for drying the primer applied on the rear side of the substrate in question and / or the third dryer 123 for drying the respective one with the first non-impact -Printing device 06 printed on the front side of the substrate and / or the fourth dryer 124 for drying the relevant substrate printed on the back with the second non-impact printing device 127 are each z. B.
- At least one transport device which transports the substrate in question, this transport device being designed as a transport cylinder or as a circulating conveyor belt or as a chain conveyor.
- the at least one transport device transporting the substrate in question has at least one holding element, the at least one holding element being designed to hold the substrate in question by a force fit or by a form fit.
- the Fig. 29 shows yet another advantageous machine arrangement for sequential processing of a plurality of arcuate substrates each having a front side and a rear side.
- This machine arrangement which is preferably designed as a printing machine, in particular as a sheet-fed printing machine, has at least one first printing cylinder and one second printing cylinder.
- At least one first non-impact printing device 06 printing the front side of the substrate in question and, in the direction of rotation of the first printing cylinder after the first non-impact printing device 06, one printed by the first non-impact printing device 06 on the circumference of the first printing cylinder Front of the substrate in question drying dryer 123 as well as on the circumference of the second printing cylinder at least one second non-impact printing device 127, which prints the back of the substrate in question, and in the direction of rotation of the second printing cylinder after the second non-impact printing device 127, the second non-impact printing device 127 -Impact printing device 127 printed rear side of the substrate in question drying dryer 124 arranged.
- the first non-impact printing device 06 and the second non-impact printing device 127 are z. B.
- the first non-impact printing device 06 and / or the second non-impact printing device 127 each print several, e.g. B. four printing colors, especially the printing colors yellow, magenta, cyan and black, with for each of these printing inks with respect to the relevant non-impact printing device 06; 127 a specific inkjet printing device is preferably provided in each case.
- the first printing cylinder and the second printing cylinder are arranged to form a common roller gap, the first printing cylinder in this common roller gap directly transferring the relevant front-side printed and dried substrate to the second printing cylinder.
- a first primer application device 02 and a second primer application device 126 are also provided, with the first primer application device 02 priming the front side and the second primer application device 126 priming the rear side with respect to this substrate, the first non Impact printing device 06 is arranged to print the front side primed by the first primer application device 02 and the second non-impact printing device 127 is arranged to print the rear side primed by the second primer application device 126.
- the first primer application device 02 and the second primer application device 126 each have, for. B. on a contact pressure cylinder 119, these two contact pressure cylinders 119 being arranged to form a common roller gap, the contact pressure cylinder 119 having the first primer application device 02 in this common roller gap transfers the substrate in question directly to the contact pressure cylinder 119 having the second primer application device 126.
- the contact pressure cylinder 119 having the second primer application device 126 and the first printing cylinder having the first non-impact printing device 06 are arranged to form a common nip, the contact pressure cylinder 119 having the second primer application device 126 the substrate in question directly against the first non-impact Printing device 06 having the first printing cylinder transfers.
- a dryer 121 that dries the front side of the substrate in question primed by this first primer application device 02 and / or on the circumference of the pressure cylinder 119 having the second primer application device 126 is usually immediately after the second primer application device 126 z.
- a dryer 122 which dries the back of the substrate in question primed by this second primer application device 126, is arranged.
- the dryer 121 is or are for drying the primer applied to the front side of the respective substrate and / or the dryer 122 for drying the primer applied to the rear side of the respective substrate and / or the dryer 123 for drying the respective one with the first non -Impact printing device 06 on the front side printed substrate and / or the dryer 124 for drying the respective substrate printed on the back side of the second non-impact printing device 127 as a respective primed and / or printed substrate by hot air and / or by irradiation Infrared or ultraviolet radiation drying dryer formed.
- the relevant primed and / or printed substrate is dried by irradiation with infrared or ultraviolet radiation; 122; 123; 124 designed as an LED dryer, that is to say as a dryer which generates the infrared or ultraviolet radiation in each case by means of semiconductor diodes.
- the first printing cylinder and the second printing cylinder and the contact pressure cylinder 119 having the first primer application device 02 and the contact pressure cylinder 119 having the second primer application device 126 each preferably in a single drive train formed from gears, ie connected to one another in a gear train and in their respective rotation jointly by a single one Drive driven, this drive is preferably designed as an in particular speed-regulated and / or position-regulated electric motor.
- the first impression cylinder and the second The printing cylinder and the contact pressure cylinder 119 having the first primer application device 02 and the contact pressure cylinder 119 having the second primer application device 126 are each z. B. several times the size, ie on the outer surface are each several, z. B.
- Each of the substrates to be transported is on the outer surface of the first printing cylinder and / or the second printing cylinder and / or the contact pressure cylinder 119 having the first primer application device 02 and / or the contact pressure cylinder 119 having the second primer application device 126 in each case by means of at least one e.g. B. designed as a gripper holding element positively and / or positively held.
- at least one e.g. B. designed as a gripper holding element positively and / or positively held.
- pliable and / or thin substrates with a thickness of, for. B. up to 0.1 mm or a maximum of 0.2 mm can non-positively z. B.
- the substrate in question which is printed on both sides, is subsequently transported through the second printing cylinder, preferably by means of a transport device, for. B. transported to a display 12 and stored there in the display 12 on a stack.
- the subsequent to the second printing cylinder transport device is z. B. designed as a chain conveyor, the substrate in question being dried again on both sides by at least one dryer 09, preferably on both sides, during its transport by this transport device before it is deposited in the display.
- the intention may be to print the relevant substrate printed on the front side by the first non-impact printing device 06 and / or on the back by the second non-impact printing device 127 on one or both sides with further printing inks, in particular special colors, and / or e.g. B.
- the second impression cylinder is followed by the the substrate in question to the delivery 12 transporting transport device at least one further, z. B. a third printing cylinder or preferably at least one further cylinder pair formed from a third printing cylinder and a fourth printing cylinder is provided, on which at least one further z. B. third and / or fourth printing cylinder similar to the first printing cylinder and / or the second printing cylinder again a further printing device, in particular a further non-impact printing device, or at least one painting device 08 each optionally arranged with a further dryer.
- All these printing cylinders lined up in a row then form a continuous transport path for the relevant substrate in the relevant machine arrangement, this substrate then being transferred from one printing cylinder to the next.
- the substrate in question can be processed on both sides, in particular printable, without the need for a turning device for this substrate in this machine arrangement.
- the proposed machine arrangement is therefore very compact and inexpensive.
- UV curing inks e.g. B. can be used in packaging printing for food or cosmetics.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ink Jet (AREA)
- Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
- Printing Methods (AREA)
Description
Die Erfindung betrifft eine Maschinenanordnung mit mehreren Bearbeitungsstationen zur Bearbeitung von Bogen gemäß dem Oberbegriff des Anspruches 1.The invention relates to a machine arrangement with a plurality of processing stations for processing sheets according to the preamble of
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Der Erfindung liegt die Aufgabe zugrunde, eine Maschinenanordnung mit mehreren Bearbeitungsstationen zur Bearbeitung von Bogen zu schaffen, wobei die Bogen registerhaltig an eine Non-Impact-Druckeinrichtung übergeben werden.The invention is based on the object of creating a machine arrangement with a plurality of processing stations for processing sheets, the sheets being transferred in register to a non-impact printing device.
Die Aufgabe wird erfindungsgemäß jeweils durch die Merkmale des Anspruches 1 gelöst. Die abhängigen Ansprüche betreffen vorteilhafte Weiterbildungen und/oder Ausgestaltungen der gefundenen Lösung.According to the invention, the object is achieved in each case by the features of
Die mit der Erfindung erzielbaren Vorteile bestehen insbesondere darin, dass in der Maschinenanordnung zu bearbeitende Bogen, die entlang ihres Transportweges in einer der Non-Impact-Druckeinrichtung vorgeordneten Bearbeitungsstation mit vergleichsweise großer Lagetoleranz transportiert werden, jeweils zumindest in ihrem Axialregister und/oder in ihrem Umfangsregister ausgerichtet an die Non-Impact-Druckeinrichtung übergebbar sind. Es wird eine hybride Bogen bearbeitende Maschinenanordnung, vorzugsweise eine hybride Druckmaschine gebildet, die die hohe Produktivität einer konventionellen, z. B. in einem Offset-Druckverfahren oder in einem Flexodruckverfahren oder in einem Siebdruckverfahren druckenden Druckeinrichtung variabel in Kombination mit mindestens einer flexibel jeweils veränderliche Druckbilder druckenden, z. B. als ein Tintenstrahldrucker ausgebildete Non-Impact-Druckeinrichtung nutzt, wobei sowohl die konventionelle Druckeinrichtung als auch die Non-Impact-Druckeinrichtung in einer laufenden Produktion inline jeweils mit der für sie optimalen Arbeitsgeschwindigkeit verwendet werden. Eine solche hybride Maschinenanordnung ist insbesondere zur Produktion von Verpackungsmitteln, z. B. von Bogen zur Herstellung von Faltschachteln sehr vorteilhaft, weil jeweils die Stärken jeder der Druckeinrichtungen genutzt werden, was zu einer flexiblen und wirtschaftlichen Produktion der Verpackungsmittel führt. So lassen sich insbesondere biegesteif ausgebildete Druckbogen in einer Non-Impact-Druckeinrichtung vorteilhaft in ebenem Zustand und horizontaler Lage bedrucken. Die Länge einer linearen Transporteinrichtung lässt sich mit weniger Aufwand an eine unterschiedliche Anzahl von Druckwerken bzw. Druckstationen (Farbseparationen) und (Zwischen-)Trocknerkonfigurationen z. B. für wasserbasierte oder UV-härtende Druckfarben bzw. Tinten anpassen, als das bei einer rotativen Transporteinrichtung über Zylinder der Fall wäre. Auch lässt sich mit einer linearen Transporteinrichtung bei Verwendung von Bogen variabler Formatlängen eine konstante Bogenlücke zwischen unmittelbar aufeinanderfolgend beabstandet transportierten Bogen einfacher realisieren. Andererseits stellt ein Transport von Druckbogen mittels Rotationskörpern, insbesondere Zylindern und Greiferleisten oder Greiferwagen jeweils mit einer Übergabe der Bogen jeweils im Greiferschluss an eine nächstfolgende Bearbeitungsstation, wie dies von Bogenoffsetdruckmaschinen bekannt ist, eine höchstmögliche Registergenauigkeit sicher. Bei linearem Bogentransport z. B. mittels Saugbandförderern wird diese Registergenauigkeit derzeit i. d. R. noch nicht erreicht. Weitere Vorteile sind aus den nachfolgenden Erläuterungen ersichtlich.The advantages that can be achieved with the invention are in particular that sheets to be processed in the machine arrangement, which are transported along their transport path in a processing station upstream of the non-impact printing device with a comparatively large positional tolerance, each at least in their axial register and / or in their circumferential register aligned with the non-impact printing device. There is a hybrid sheet processing machine arrangement, preferably a hybrid printing machine formed, which the high productivity of a conventional, z. B. in an offset printing process or in a flexographic printing process or in a screen printing process printing device variable printing in combination with at least one flexibly each variable print images, z. B. uses non-impact printing device designed as an inkjet printer, both the conventional printing device and the non-impact printing device being used in an ongoing production inline, each at the operating speed that is optimal for them. Such a hybrid machine arrangement is particularly useful for the production of packaging materials, e.g. B. of sheets for the production of folding boxes very advantageous because the strengths of each of the printing devices are used, which leads to flexible and economical production of the packaging means. Thus, in particular, flexurally rigid printed sheets can be printed in a non-impact printing device, advantageously in a flat state and in a horizontal position. The length of a linear transport device can be adapted to a different number of printing units or printing stations (color separations) and (intermediate) dryer configurations z. B. for water-based or UV-curing printing inks or inks, than would be the case with a rotary transport device via cylinder. With a linear transport device, when using sheets of variable format lengths, a constant sheet gap between sheets which are transported at a distance in direct succession can also be implemented more easily. On the other hand, transporting printed sheets by means of rotary bodies, in particular cylinders and gripper bars or gripper trolleys, ensures the highest possible register accuracy with a transfer of the sheets in each case close to the gripper to a subsequent processing station, as is known from sheet-fed offset printing machines. With linear sheet transport z. B. by means of suction belt conveyors, this register accuracy is currently not usually achieved. Further advantages are evident from the explanations below.
Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und werden im Folgenden näher beschrieben.Embodiments of the invention are shown in the drawings and are described in more detail below.
Es zeigen:
- Fig. 1
- ein Blockschaltbild zur Darstellung von verschiedenen Produktionslinien;
- Fig. 2
- eine erste, nicht erfindungsgemäße Maschinenanordnung mit mehreren verschiedenen Bearbeitungsstationen;
- Fig. 3 bis 8
- weitere Maschinenanordnungen jeweils mit mehreren verschiedenen Bearbeitungsstationen;
- Fig. 9
- die Maschinenanordnung der
Fig. 8 jeweils in einer Draufsicht und in einer Seitenansicht; - Fig. 10
- eine mehrteilige Transporteinrichtung;
- Fig. 11
- eine vergrößerte Darstellung eines ersten Ausschnitts aus der
Fig. 10 ; - Fig. 12
- eine vergrößerte Darstellung eines zweiten Ausschnitts aus der
Fig. 10 ; - Fig. 13
- eine schematische Darstellung einer Transportvorrichtung zum sequentiellen Transport einzelner bogenförmiger Substrate;
- Fig. 14
- eine Draufsicht auf eine einzelne Blas-Sog-Düse;
- Fig. 15
- eine Draufsicht auf eine Transportvorrichtung gemäß den
Fig. 11 oderFig. 13 ; - Fig. 16
- eine Seitenansicht zu der in der
Fig. 15 dargestellten Transportvorrichtung; - Fig. 17
- einen Ausschnitt aus der Darstellung eines Kettenförderers;
- Fig. 18
- eine Draufsicht auf die in der
Fig. 15 gezeigte Anordnung; - Fig. 19
- eine weitere perspektivische Darstellung des in den
Fig. 15 und16 gezeigten Kettenförderers; - Fig. 20
- eine weitere Ausführung der Transportvorrichtung anhand einer Ausschnittsvergrößerung aus der
Fig. 11 ; - Fig. 21
- eine Draufsicht auf die Transportvorrichtung der
Fig. 20 ; - Fig. 22
- ein im Diagonalregister auszurichtendes bogenförmiges Substrat;
- Fig. 23
- eine Seitenansicht einer Transportvorrichtung mit einem Schwinghebel aufweisenden mechanischen Koppelelement;
- Fig. 24
- eine Draufsicht der in der
Fig. 23 dargestellten Transportvorrichtung; - Fig. 25
- eine Seitenansicht einer Transportvorrichtung mit einem Räderkoppelgetriebe aufweisenden mechanischen Koppelelement;
- Fig. 26
- eine Draufsicht der in der
Fig. 25 dargestellten Transportvorrichtung; - Fig. 27
- eine Maschinenanordnung zum beidseitigen sequentiellen Bearbeiten mehrerer bogenförmiger Substrate;
- Fig. 28
- eine weitere Maschinenanordnung zum beidseitigen sequentiellen Bearbeiten mehrerer bogenförmiger Substrate;
- Fig. 29
- noch eine weitere Maschinenanordnung zum beidseitigen sequentiellen Bearbeiten mehrerer bogenförmiger Substrate;
- Fig. 30
- eine Unterschuppungseinrichtung;
- Fig. 31
- eine Ausschnittsvergrößerung aus der
Fig. 30 .
- Fig. 1
- a block diagram showing various production lines;
- Fig. 2
- a first machine arrangement not according to the invention with several different processing stations;
- Figures 3 to 8
- further machine arrangements each with several different processing stations;
- Fig. 9
- the machine arrangement of the
Fig. 8 each in a plan view and in a side view; - Fig. 10
- a multi-part transport device;
- Fig. 11
- an enlarged view of a first excerpt from FIG
Fig. 10 ; - Fig. 12
- an enlarged view of a second excerpt from FIG
Fig. 10 ; - Fig. 13
- a schematic representation of a transport device for the sequential transport of individual sheet-shaped substrates;
- Fig. 14
- a plan view of a single blow-suction nozzle;
- Fig. 15
- a plan view of a transport device according to FIG
Fig. 11 orFig. 13 ; - Fig. 16
- a side view of that in FIG
Fig. 15 illustrated transport device; - Fig. 17
- a detail from the representation of a chain conveyor;
- Fig. 18
- a top view of the in the
Fig. 15 arrangement shown; - Fig. 19
- a further perspective view of the in the
Fig. 15 and16 shown chain conveyor; - Fig. 20
- Another embodiment of the transport device based on an enlarged section from the
Fig. 11 ; - Fig. 21
- a plan view of the transport device of
Fig. 20 ; - Fig. 22
- an arcuate substrate to be aligned in diagonal register;
- Fig. 23
- a side view of a transport device with a rocker arm having mechanical coupling element;
- Fig. 24
- a top view of the
Fig. 23 illustrated transport device; - Fig. 25
- a side view of a transport device with a mechanical coupling element having gear coupling;
- Fig. 26
- a top view of the
Fig. 25 illustrated transport device; - Fig. 27
- a machine arrangement for two-sided sequential processing of a plurality of sheet-shaped substrates;
- Fig. 28
- a further machine arrangement for two-sided sequential processing of a plurality of sheet-shaped substrates;
- Fig. 29
- yet another machine arrangement for two-sided sequential processing of a plurality of sheet-shaped substrates;
- Fig. 30
- a shingling device;
- Fig. 31
- an enlarged section from the
Fig. 30 .
Allen in der
Im Folgenden wird beispielhaft davon ausgegangen, dass in der jeweiligen Maschinenanordnung mit mehreren Bearbeitungsstationen 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 als Bedruckstoff jeweils eine Sequenz von insbesondere biegesteifen Bogen z. B. aus einem Papier, aus einem einlagigen oder mehrlagigen Karton oder aus einer Pappe insbesondere zu einem Verpackungsmittel verarbeitet wird. Die Bedruckstoffe Papier, Karton und Pappe unterscheiden sich in ihrem jeweiligen Flächengewicht, d. h. dem Gewicht in Gramm für einen Quadratmeter dieses Bedruckstoffes. Dabei gilt allgemein der vorgenannte Bedruckstoff mit einem Flächengewicht zwischen 7 g/m2 und 150 g/m2 als Papier, zwischen 150 g/m2 und 600 g/m2 als Karton und mit mehr als 600 g/m2 als Pappe. Zur Herstellung von Faltschachteln werden insbesondere Kartone verwendet, die eine gute Bedruckbarkeit aufweisen und für eine anschließende Veredelung oder Verarbeitung wie z. B. für eine Lackierung und Stanzung geeignet sind. Diese Kartone sind von ihrem Faserstoffeinsatz z. B. holzfrei, leicht holzhaltig, holzhaltig oder altpapierhaltig. In ihrem Aufbau weisen mehrlagige Kartone eine Decklage, eine Einlage und als Rückseite eine Unterlage auf. Von ihrer Oberflächenbeschaffenheit her sind Kartone z. B. ungestrichen, pigmentiert, gestrichen oder gussgestrichen. Ein Format des Bogens liegt z. B. im Bereich zwischen 340 mm x 480 mm und 740 mm x 1060 mm, wobei bei den Formatangaben i. d. R. die erste Zahl eine Länge in Transportrichtung T der Bogen und die zweite Zahl eine orthogonal zur Transportrichtung T gerichtete Breite der Bogen angibt.In the following it is assumed by way of example that in the respective machine arrangement with
Im Blockschaltbild der
Ein Bogenanleger 01 nimmt i. d. R. einen z. B. auf einer Palette gestapelten Stapel von Bogen auf, wohingegen ein Magazinanleger 01 mehrere Fächer aufweist, in welche jeweils Bogen, insbesondere Stapel von z. B. verschiedenartigen Bogen oder Bogen verschiedener Formate eingelegt oder zumindest einlegbar sind. Der Anleger 01 vereinzelt z. B. mittels eines Saugkopfes 41 die gestapelten Bogen und führt diese in einer Sequenz von voneinander separierten Bogen oder in einem Schuppenstrom der in der bestimmten Produktion nächsten Bearbeitungsstation 02; 03; 04; 06 zu. Die nächste Bearbeitungsstation 02; 03; 04 ist erfindungsgemäß als eine Primerauftrageinrichtung 02 oder als eine Kaltfolienauftrageinrichtung 03 oder nicht erfindungsgemäß als eine Offset-Druckeinrichtung 04 oder als eine Flexo-Druckeinrichtung 04 ausgebildet. Die nächste Bearbeitungsstation 06 kann auch direkt z. B. die mindestens eine Non-Impact-Druckeinrichtung 06 sein. Die Offset-Druckeinrichtung 04 ist vorzugsweise als eine Bogen-Offsetdruckmaschine ausgebildet, insbesondere als eine Bogendruckmaschine mit mehreren Druckwerken 86 in Reihenbauweise. Die Offset-Druckeinrichtung 04 versieht die Bogen mit mindestens einem statischen, d. h. während des Druckprozesses aufgrund der Gebundenheit an die verwendete Druckform unveränderlichen Druckbild, wohingegen die Non-Impact-Druckeinrichtung 06 die Bogen mit mindestens einem sich ändernden oder zumindest veränderlichen Druckbild versieht.A
Falls die dem Anleger 01 nächste Bearbeitungsstation 03 die Kaltfolienauftrageinrichtung 03 ist, wird der Bogen anschließend von dort i. d. R. zur als Offset-Druckeinrichtung 04 ausgebildeten Bearbeitungsstation 04 transportiert. In der Kaltfolienauftrageinrichtung 03 wird eine von einer Trägerfolie abgelöste metallisierte Lackschicht auf den Bedruckstoff übertragen. Durch das Überdrucken dieser Lackschicht z. B. mit einer Offset-Druckeinrichtung 04 können unterschiedlichste Metalleffekte erzielt werden. Die Kaltfolienauftrageinrichtung 03 ist in vorteilhafter Weise z. B. in der Offset-Druckeinrichtung 04 integriert ausgebildet, indem zwei zusätzliche Druckwerke 87; 88 in der Offset-Druckeinrichtung 04 vorgesehen sind. Im in Transportrichtung T des Bedruckstoffes ersten Druckwerk 87 wird mittels einer Standarddruckform ein spezieller Klebstoff auf den Bedruckstoff, d. h. den jeweiligen Bogen aufgetragen. Ein in Transportrichtung T des Bedruckstoffes zweites Druckwerk 88 ist mit einer die zu übertragende Lackschicht aufweisenden Folientransfervorrichtung ausgestattet. Die die Lackschicht tragende Folie wird von einer Abwickelstation in einen Druckspalt zwischen einem Übertragungszylinder und einem mit diesem Übertragungszylinder zusammenwirkenden Druckzylinder geführt und mit dem Bedruckstoff in Kontakt gebracht. In der Lackschicht farbgebend sind eine Aluminiumschicht und eine Schutzlackschicht, deren Einfärbung den Farbeindruck beeinflusst. Durch Adhäsion einer Haftschicht mit der aufgedruckten Klebstoffschicht bleiben die Transferschichten auf dem Substrat haften. Die Trägerfolie wird anschließend wieder aufgewickelt. Nach dem Kaltfolientransfer ist inline, insbesondere in der Offset-Druckeinrichtung 04 das Überdrucken mit konventionellen Druckfarben sowie durch UV- und Hybridfarben möglich, um unterschiedliche metallische Farbtöne zu erzeugen.If the
Ein z. B. besonders saugfähiger und/oder für ein Bedrucken mit einer Non-Impact-Druckeinrichtung 06 aufzubereitender Bedruckstoff wird vom Anleger 01 einer z. B. als eine Primerauftrageinrichtung 02 ausgebildeten nächsten Bearbeitungsstation 02 zugeführt, um zumindest eine Oberfläche dieses Bedruckstoffes vor einem Bedrucken oder Lackieren mit einem z. B. wasserbasierten Primer zu beschichten, insbesondere zu versiegeln. Das Primern stellt eine Grundierung oder Erstbeschichtung des Bedruckstoffes dar, um insbesondere eine Haftung einer danach auf den Bedruckstoff aufzutragenden Druckfarbe oder Tinte zu verbessern oder erst zu ermöglichen. Die Primerauftrageinrichtung 02 ist z. B. in Verbindung mit einem Druckwerk 86 einer Rotationsdruckmaschine ausgebildet und weist z. B. einen mit einem Anlagedruckzylinder 119 zusammenwirkenden Druckwerkszylinder 82 mit einer an diesen Druckwerkszylinder 82 angestellten oder zumindest anstellbaren Auftragswalze 83 vorzugsweise in Form einer Rasterwalze 83 auf sowie mindestens eine sich in Axialrichtung der Auftragswalze 83 erstreckende Rakel 84, insbesondere ein Kammerrakelsystem 84 (
Der von einer z. B. als eine Flexo-Druckeinrichtung 04 ausgebildeten Bearbeitungsstation 04 ausgeführte Flexodruck ist ein direktes Hochdruckverfahren, bei dem die erhabenen Stellen der Druckform bildtragend sind, welches häufig zum Bedrucken von Verpackungsmitteln aus Papier, Karton oder Pappe, aus metallisierter Folie oder aus einem Kunststoff wie z. B. PE, PET, PVC, PS, PP, PC verwendet wird. Im Flexodruck werden niedrigviskose Druckfarben und flexible Druckplatten verwendet, die aus Fotopolymer oder Gummi bestehen. Generell beinhaltet eine Flexo-Druckeinrichtung 04 a) eine Rasterwalze, über welche die Druckform eingefärbt wird, b) einen Druckzylinder, auch Formzylinder genannt, auf dem die Druckform befestigt ist, und c) einen Gegendruckzylinder, der den Bedruckstoff führt.The one z. B. as a
Die als Flexo-Druckeinrichtung 04 oder als Offset-Druckeinrichtung 04 ausgebildete, die Bogen jeweils mit mindestens einem statischen Druckbild bedruckende Bearbeitungsstation 04 weist vorzugsweise jeweils mehrere, z. B. mindestens vier Druckwerke 86 auf, wobei jedes Druckwerk 86 vorzugsweise eine andere Druckfarbe verdruckt, so dass der Bedruckstoff beim Durchgang durch die Flexo-Druckeinrichtung 04 oder die Offset-Druckeinrichtung 04 jeweils mehrfarbig, z. B. in einem Vierfarbendruck bedruckt wird. Als Druckfarben werden insbesondere die Farbtöne Gelb, Magenta, Cyan und Schwarz verwendet. In einer zum Flexodruckverfahren oder Offsetdruckverfahren alternativen Ausführung der Druckeinrichtung 04 ist die die Bogen jeweils mit mindestens einem statischen Druckbild bedruckende Bearbeitungsstation 04 als eine in einem Siebdruckverfahren druckende Druckeinrichtung 04 ausgebildet.The
Nach einer Bearbeitung des Bedruckstoffes in der mindestens einen Non-Impact-Druckeinrichtung 06 wird dieser Bedruckstoff z. B. einer als ein Zwischentrockner 07 ausgebildeten Bearbeitungsstation 07 zugeführt, wobei dieser Zwischentrockner 07 als ein den betreffenden Bedruckstoff z. B. durch eine Bestrahlung mit infraroter oder ultravioletter Strahlung trocknend ausgebildet ist, wobei die Strahlungsart insbesondere davon abhängig ist, ob die auf den Bedruckstoff aufgetragene Druckfarbe oder Tinte wasserbasiert oder UV-härtend ist. Nach der Zwischentrocknung wird der Bedruckstoff z. B. einer als eine Lackiereinrichtung 08 ausgebildeten Bearbeitungsstation 08 zugeführt. Die Lackiereinrichtung 08 trägt auf dem Bedruckstoff z. B. einen Dispersionslack auf, wobei Dispersionslacke im Wesentlichen aus Wasser und Bindemitteln (Harzen) bestehen, wobei Tenside diese Dispersionen stabilisieren. Eine einen Dispersionslack auf den Bedruckstoff auftragende Lackiereinrichtung 08 besteht entweder aus einer Anilox-Walze, einem Kammerrakel und einer Auftragswalze (vergleichbar einem FlexoDruckwerk) oder aus einer Tauch- und Auftragswalze. Mittels einer Druckform vorzugsweise auf Fotopolymerisationsbasis werden z. B. flächige und/oder partielle Lackierungen aufgetragen. Verwendbar sind auch spezielle Lackplatten aus Gummi für vollflächige Lackierungen. Im Transportweg des Bedruckstoffes ist nach der Lackiereinrichtung 08 z. B. eine als ein Trockner 09 ausgebildete Bearbeitungsstation 09 angeordnet, wobei dieser Trockner 09 als ein den betreffenden Bedruckstoff durch eine Bestrahlung mit infraroter Strahlung oder durch Heißluft trocknend ausgebildet ist. Falls die betreffende Maschinenanordnung entlang des Transportweges des Bedruckstoffes mehrere Trockner 07; 09 aufweist, ist der Trockner mit dem Bezugszeichen 09 vorzugsweise der in Transportrichtung T des Bedruckstoffes letzte dieser mehreren Trockner 07; 09, wobei der oder die Zwischentrockner 07 und der (End-)Trockner 09 baulich gleich sind oder auch unterschiedlich ausgebildet sein können. Falls dem Trockner 09 ein durch ultraviolette Strahlung trocknender Bedruckstoff zugeführt wird, d. h. ein Bedruckstoff, auf dem eine durch eine UV-Strahlung härtende Druckfarbe oder Tinte oder ein durch eine UV-Strahlung härtender Lack, z. B. ein Glanzlack aufgetragen ist, ist dieser Trockner 09 mit einer ultraviolette Strahlung erzeugenden Strahlungsquelle ausgestattet. Mit Dispersionslacken lassen sich im Vergleich zum klassischen Öldrucklack intensivere Glanz- und Mattwirkungen erzielen. Spezielle optische Wirkungen können durch Effektpigmente im Lack erreicht werden. Die Primerauftrageinrichtung 02, die Kaltfolienauftrageinrichtung 03 und die Lackiereinrichtung 08 können unter dem Begriff Beschichtungseinrichtung 02; 03; 08 zusammengefasst werden.After the printing material has been processed in the at least one
Nach der Trocknung wird der Bedruckstoff z. B. einer Bearbeitungsstation 11 zugeführt, die am Bedruckstoff eine mechanische Weiterverarbeitung ausführt, z. B. durch Stanzen, Rillen und/oder Trennen von Teilen, insbesondere Ausbrechen von Nutzen aus ihrem jeweiligen Verbund im vorzugsweise bedruckten Bogen. Jede der vorgenannten Weiterverarbeitungen wird jeweils in bzw. von einem Bearbeitungswerk 46 ausgeführt. Die mechanische Weiterverarbeitung wird vorzugsweise im Zusammenwirken mit einem den jeweiligen Bogen transportierenden Zylinder ausgeführt. Danach oder direkt vom Trockner 09 gelangt der Bedruckstoff zu einer Auslage 12, welche in jeder der in der
Wie in den
In der
- 1.
Bogenanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle für Dispersionslack;Lackiereinrichtung 08;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 2.
Bogenanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 3.
Bogenanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle;Lackiereinrichtung 08 für Dispersionslack und UV-härtendem Lack;Trockner 09 mit IR-Strahlungsquelle oder Heißluft und mit UV-Strahlungsquelle;Auslage 12 - 4.
Bogenanleger 01;Kaltfolienauftrageinrichtung 03; Offset-Druckeinrichtung 04; Non-Impact-Druckeinrichtung 06;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 5.
Bogenanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle für Dispersionslack;Lackiereinrichtung 08;Trockner 09 mit IR-Strahlungsquelle oder Heißluft; mechanische Weiterverarbeitungseinrichtung 11;Auslage 12 - 6.
Bogenanleger 01; Offset-Druckeinrichtung 04; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle; mechanische Weiterverarbeitungseinrichtung 11;Auslage 12 - 7.
Bogenanleger 01; Non-Impact-Druckeinrichtung 06;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 8.
Bogenanleger 01; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit UV-Strahlungsquelle;Trockner 09 mit UV-Strahlungsquelle;Auslage 12 - 9.
Bogenanleger 01; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit UV-Strahlungsquelle;Trockner 09 mit UV-Strahlungsquelle; mechanische Weiterverarbeitungseinrichtung 11;Auslage 12 - 10.
Bogenanleger 01; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle; Offset-Druckeinrichtung 04;Lackiereinrichtung 08;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 11.
Magazinanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle;Lackiereinrichtung 08;Trockner 09 mit IR-Strahlungsquelle oder Heißluft;Auslage 12 - 12.
Magazinanleger 01;Primerauftrageinrichtung 02; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit IR-Strahlungsquelle;Trockner 09 mit IR-Strahlungsquelle oder Heißluft; mechanische Weiterverarbeitungseinrichtung 11;Auslage 12 - 13.
Magazinanleger 01; Non-Impact-Druckeinrichtung 06;Zwischentrockner 07 mit UV-Strahlungsquelle;Lackiereinrichtung 08;Trockner 09 mit UV-Strahlungsquelle;Auslage 12
- 1.
sheet feeder 01;Primer application device 02;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source for dispersion paint;Painting device 08;Dryer 09 with IR radiation source or hot air;Display 12 - 2.
sheet feeder 01;Primer application device 02;Non-impact printing device 06;Dryer 09 with IR radiation source or hot air;Display 12 - 3.
sheet feeder 01;Primer application device 02;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source;Painting device 08 for dispersion paint and UV-curing paint;Dryer 09 with IR radiation source or hot air and with UV radiation source;Display 12 - 4.
sheet feeder 01; Coldfoil application device 03; Offsetprinting device 04;Non-impact printing device 06;Dryer 09 with IR radiation source or hot air;Display 12 - 5.
sheet feeder 01;Primer application device 02;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source for dispersion paint;Painting device 08;Dryer 09 with IR radiation source or hot air; mechanicalfurther processing device 11;Display 12 - 6.
sheet feeder 01; Offsetprinting device 04;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source; mechanicalfurther processing device 11;Display 12 - 7.
sheet feeder 01;Non-impact printing device 06;Dryer 09 with IR radiation source or hot air;Display 12 - 8.
sheet feeder 01;Non-impact printing device 06;Intermediate dryer 07 with UV radiation source;Dryer 09 with UV radiation source;Display 12 - 9.
sheet feeder 01;Non-impact printing device 06;Intermediate dryer 07 with UV radiation source;Dryer 09 with UV radiation source; mechanicalfurther processing device 11;Display 12 - 10.
sheet feeder 01;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source; Offsetprinting device 04;Painting device 08;Dryer 09 with IR radiation source or hot air;Display 12 - 11.
Magazine feeder 01;Primer application device 02;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source;Painting device 08;Dryer 09 with IR radiation source or hot air;Display 12 - 12.
Magazine feeder 01;Primer application device 02;Non-impact printing device 06;Intermediate dryer 07 with IR radiation source;Dryer 09 with IR radiation source or hot air; mechanicalfurther processing device 11;Display 12 - 13.
Magazine feeder 01;Non-impact printing device 06;Intermediate dryer 07 with UV radiation source;Painting device 08;Dryer 09 with UV radiation source;Display 12
Dabei ist mindestens eine der mit der mindestens einen Non-Impact-Druckeinrichtung 06 zusammenwirkenden Bearbeitungsstationen 01; 02; 03; 04; 07; 08; 09; 11; 12 zur Beteiligung an der Bearbeitung der Bogen jeweils in Abhängigkeit davon ausgewählt, ob die insbesondere mit der Non-Impact-Druckeinrichtung 06 auf den jeweiligen Bogen aufzutragende Druckfarbe als eine wasserbasierte Druckfarbe bzw. Tinte oder als eine durch ultraviolette Strahlung aushärtende Druckfarbe bzw. Tinte ausgebildet ist. Damit ist die jeweilige Maschinenanordnung die Bogen jeweils mit einer wasserbasierten Druckfarbe oder mit einer durch ultraviolette Strahlung aushärtenden Druckfarbe bedruckend ausgebildet.At least one of the
Weitere, i. V. m. den
Eine hier beispielhaft genannte vorteilhafte Maschinenanordnung weist mehrere Bearbeitungsstationen zur Bearbeitung von Bogen auf, wobei in Transportrichtung T der Bogen mehrere Bearbeitungsstationen 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 nacheinander zur Inline-Bearbeitung dieser Bogen angeordnet sind, wobei wenigstens eine dieser Bearbeitungsstationen 06 als eine Non-Impact-Druckeinrichtung 06 ausgebildet ist, wobei eine in Transportrichtung T der Bogen der Non-Impact-Druckeinrichtung 06 vorgeordnete erste Bearbeitungsstation 01 als ein Bogenanleger 01 oder als ein Magazinanleger 01 ausgebildet ist, wobei eine zwischen der ersten Bearbeitungsstation 01 und der Non-Impact-Druckeinrichtung 06 angeordnete Bearbeitungsstation 08 als eine jeweils einen Lack auf die Bogen auftragende erste Beschichtungseinrichtung 08 ausgebildet ist, wobei zwischen der ersten Beschichtungseinrichtung 08 und der Non-Impact-Druckeinrichtung 06 ein erster Trockner 07 angeordnet ist, wobei ein erstes Transportband 17 die Bogen vom ersten Trockner 07 zur Non-Impact-Druckeinrichtung 06 transportierend angeordnet ist, wobei in Transportrichtung T der Bogen nach der Non-Impact-Druckeinrichtung 06 ein zweiter Trockner 07 angeordnet ist, wobei eine Einrichtung zur Übergabe der von der Non-Impact-Druckeinrichtung 06 kommenden Bogen an eine zweite Beschichtungseinrichtung 08 vorgesehen ist, wobei der zweiten Beschichtungseinrichtung 08 ein dritter Trockner 09 nachgeordnet ist, wobei in Transportrichtung T der Bogen nach dem dritten Trockner 09 eine Auslage 12 für die Bogen angeordnet ist. Dabei kann zwischen dem dritten Trockner 09 und der Auslage 12 zusätzlich noch eine mechanische Weiterverarbeitungseinrichtung 11 angeordnet sein. Ferner ist in Transportrichtung T der Bogen vor der Non-Impact-Druckeinrichtung 06 z. B. eine eine Kaltfolie auftragende Beschichtungseinrichtung 03 angeordnet. Die Non-Impact-Druckeinrichtung 06 weist entlang des Transportweges der Bogen vorzugsweise mehrere jeweils einzeln gesteuerte Tintenstrahldrucker auf. Im Wirkungsbereich der Non-Impact-Druckeinrichtung 06 sind die Bogen vorzugsweise jeweils auf einer Transporteinrichtung 22 horizontal plan aufliegend geführt, wobei die Transporteinrichtung 22 zumindest im Wirkungsbereich der Non-Impact-Druckeinrichtung 06 für die Bogen jeweils einen linearen Transportweg oder einen gekrümmten Transportweg aufweist, wobei der gekrümmte Transportweg durch eine in einer vertikalen Ebene liegenden konkaven oder konvexen Bogenlinie mit einem Radius in einem Bereich zwischen 1 m und 10 m ausgebildet ist. In Transportrichtung T der Bogen ist vor der Non-Impact-Druckeinrichtung 06 z. B. eine Übergabeeinrichtung angeordnet, wobei die Übergabeeinrichtung die Bogen jeweils zumindest in ihrem Axialregister und/oder Umfangsregister registerhaltig relativ zur Druckposition der Non-Impact-Druckeinrichtung 06 ausrichtet, wobei die Übergabeeinrichtung z. B. eine den jeweiligen Bogen mittels Saugluft haltende Saugtrommel 32 aufweist. Diese Maschinenanordnung ist die Bogen insbesondere jeweils mit einer wasserbasierten Druckfarbe oder mit einer durch ultraviolette Strahlung aushärtenden Druckfarbe bedruckend ausgebildet. Diese Maschinenanordnung ist insbesondere unterschiedliche Verpackungsmittel produzierend ausgebildet. Die Einrichtung zur Übergabe der von der Non-Impact-Druckeinrichtung 06 kommenden Bogen an die zweite Beschichtungseinrichtung 08 ist z. B. als ein Schwinggreifer 19 und eine mit dem Schwinggreifer 19 zusammenwirkende Übergabetrommel 31 ausgebildet.An advantageous machine arrangement mentioned here by way of example has several processing stations for processing sheets, with the in transport direction T being the Sheet several processing stations 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 are arranged one after the other for inline processing of these sheets, with at least one of these processing stations 06 being designed as a non-impact printing device 06, with a first processing station 01 arranged upstream of the sheets of the non-impact printing device 06 in the transport direction T as a sheet feeder 01 or is designed as a magazine feeder 01, wherein a processing station 08 arranged between the first processing station 01 and the non-impact printing device 06 is designed as a first coating device 08 which applies a lacquer to the sheets, wherein between the first coating device 08 and the non -Impact printing device 06, a first dryer 07 is arranged, a first conveyor belt 17 being arranged to transport the sheets from the first dryer 07 to the non-impact printing device 06, with a second in the transport direction T of the sheet after the non-impact printing device 06 Dryer 07 is arranged, with a e device for transferring the sheets coming from the non-impact printing device 06 to a second coating device 08 is provided, the second coating device 08 being followed by a third dryer 09, with the sheet after the third dryer 09 being a delivery 12 for the arch is arranged. A mechanical
Die im Anleger 01, insbesondere im Bogenanleger 01 von einem Stapel aufgegriffenen Bogen werden beabstandet voneinander einzeln durch die Offset-Druckeinrichtung 04 mit einer ersten Transportgeschwindigkeit transportiert. Die von der Offset-Druckeinrichtung 04 an die Non-Impact-Druckeinrichtung 06 übergebenen Bogen werden in dieser Non-Impact-Druckeinrichtung 06 mit einer zweiten Transportgeschwindigkeit transportiert, wobei die in der Non-Impact-Druckeinrichtung 06 geltende zweite Transportgeschwindigkeit i. d. R. geringer ist als die in der Offset-Druckeinrichtung 04 geltende erste Transportgeschwindigkeit. Zur Anpassung der in der Offset-Druckeinrichtung 04 geltenden ersten Transportgeschwindigkeit an die i. d. R. geringere in der Non-Impact-Druckeinrichtung 06 geltende zweite Transportgeschwindigkeit wird z. B. die zwischen direkt aufeinanderfolgenden Bogen bestehende Bogenlücke, d. h. der Abstand, der sich z. B. aufgrund einer Greiferkanalbreite für die im Greiferschluss durch die Offset-Druckeinrichtung 04 transportierten Bogen ergibt, bei der Übergabe dieser Bogen von der Offset-Druckeinrichtung 04 an die Non-Impact-Druckeinrichtung 06 vorzugsweise verringert, wobei eine solche Abstandsverringerung bezogen auf ihren ursprünglichen Abstand z. B. im Bereich zwischen 1% und 98% liegt. Damit werden direkt aufeinanderfolgende Bogen auch in der Non-Impact-Druckeinrichtung 06 voneinander beabstandet transportiert, jedoch mit einer i. d. R. geringeren Bogenlücke bzw. mit einem geringeren Abstand als in der Offset-Druckeinrichtung 04 und demzufolge auch mit einer geringeren zweiten Transportgeschwindigkeit. Diese zweite Transportgeschwindigkeit wird vorzugsweise beibehalten, wenn in der Non-Impact-Druckeinrichtung 06 bedruckte Bogen zunächst an einen Zwischentrockner 07 oder Trockner 09 und von dort z. B. mittels eines Anlegetisches 18 an eine mechanische Weiterverarbeitungseinrichtung 11 weiter bis zur Auslage 12 transportiert werden. Jedoch können die Bogen von ihrer zweiten Transportgeschwindigkeit auch auf eine dritte Transportgeschwindigkeit gebracht werden, wenn dies z. B. die mechanische Weiterverarbeitungseinrichtung 11 erfordert, wobei die dritte Transportgeschwindigkeit i. d. R. höher ist als die zweite Transportgeschwindigkeit und z. B. wieder der insbesondere in der Offset-Druckeinrichtung 04 geltenden ersten Transportgeschwindigkeit entspricht. In der mechanischen Weiterverarbeitungseinrichtung 11 ist z. B. ein zweiter Schwinggreifer 19 vorgesehen, welcher die aus dem Zwischentrockner 07 oder Trockner 09 kommenden Bogen vom Anlegetisch 18 abgreift und z. B. an eine im Bereich der mechanischen Weiterverarbeitungseinrichtung 11 angeordnete zweite Übergabetrommel 31 übergibt, wonach die Bogen z. B. mittels eines Greiferschlusses durch den Bereich der mechanischen Weiterverarbeitungseinrichtung 11 transportiert werden. Auch im Bereich der mechanischen, in Reihe z. B. mehrere Bearbeitungswerke 46 aufweisenden Weiterverarbeitungseinrichtung 11 ist für eine Übergabe der Bogen von einer zur nächsten der in einer Reihe angeordneten Bearbeitungswerke 46 jeweils ein Rotationskörper, insbesondere ein Zylinder, vorzugsweise eine Transfertrommel 44 vorgesehen, die jeweils zwischen zwei benachbarten Bearbeitungswerken 46 angeordnet ist. Eines der Bearbeitungswerke 46 ist z. B. als ein Stanzwerk, ein anderes Bearbeitungswerk 46 z. B. als ein Rillwerk ausgebildet. Das betreffende Bearbeitungswerk 46 ist die mechanische Weiterverarbeitung der Bogen vorzugsweise in einem Zusammenwirken mit einem den jeweiligen Bogen transportierenden Zylinder ausführend ausgebildet. Nach ihrer mechanischen Weiterverarbeitung werden die Bogen und/oder aus ihnen herausgetrennte Nutzen z. B. mittels eines zweiten Kettenförderers 21 zur Auslage 12 transportiert und dort gesammelt, vorzugsweise gestapelt.The sheets picked up from a stack in the
Die Bogen werden vom Ausgang der Offset-Druckeinrichtung 04 zumindest bis zum Ausgang des Zwischentrockners 07 oder Trockners 09, vorzugsweise bis zum Anfang der mechanischen Weiterverarbeitungseinrichtung 11 jeweils mittels einer mehrteiligen, d. h. aus mehreren in Transportrichtung T der Bogen nacheinander angeordneten Baugruppen, insbesondere Transporteinheiten bestehenden Transporteinrichtung 22 transportiert, wobei die Transporteinrichtung 22 die Bogen mit ihrer jeweiligen in Transportrichtung T gerichteten Länge zumindest im Wirkungsbereich der zwischen der Offset-Druckeinrichtung 04 und dem Zwischentrockner 07 oder Trockner 09 angeordneten Non-Impact-Druckeinrichtung 06 entlang eines linearen Transportweges vorzugsweise horizontal plan liegend transportiert. Der lineare Transportweg und der horizontal plan liegende Transport werden vorzugsweise auch beim Transport der Bogen durch den der Non-Impact-Druckeinrichtung 06 nachgeordneten Zwischentrockner 07 oder Trockner 09 fortgesetzt. Bei Bedarf kann auch zwischen der Offset-Druckeinrichtung 04 und der Non-Impact-Druckeinrichtung 06 ein Zwischentrockner 07 oder ein Trockner 09 angeordnet sein.The sheets are transported from the output of the offset
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Im Wirkungsbereich der zwischen der Offset-Druckeinrichtung 04 und dem Zwischentrockner 07 oder Trockner 09 angeordneten Non-Impact-Druckeinrichtung 06 ist vorzugsweise ein zweites umlaufendes Transportband 27 vorgesehen, auf welchem die Bogen nacheinander jeweils vorzugsweise horizontal plan aufliegend entlang eines linearen Transportweges transportiert werden. Die Übergabeeinrichtung ist insbesondere zwischen dem ersten Transportband 17 und dem zweiten Transportband 27 angeordnet. Auch im Wirkungsbereich des Zwischentrockners 07 oder Trockners 09 ist vorzugsweise ein drittes umlaufendes Transportband 28 vorgesehen, auf welchem die von der Non-Impact-Druckeinrichtung 06 übernommenen Bogen nacheinander jeweils vorzugsweise horizontal plan aufliegend entlang eines linearen Transportweges transportiert werden. Das dritte Transportband 28 übergibt den durch den Zwischentrockner 07 oder Trockner 09 transportierten Bogen an den Anlegetisch 18, von wo aus die Bogen nacheinander vorzugsweise zur mechanischen Weiterverarbeitungseinrichtung 11 transportiert werden. Das erste Transportband 17, das zweite Transportband 27 und das dritte Transportband 28 transportieren die Bogen vorzugsweise in einer selben z. B. horizontalen, insbesondere als plane Fläche ausgebildeten Transportebene 29. Die Transporteinrichtung 22 zum Transport von Bogen in einer Maschinenanordnung mit jeweils Bogen bearbeitenden Bearbeitungsstationen umfasst damit zumindest drei Transporteinheiten, nämlich das erste Greifersystem 16 bzw. den ersten Kettenförderer 16, das erste Transportband 17 und das zweite Transportband 27. Dabei sind der erste Kettenförderer 16 und das erste Transportband 17 zusammenwirkend zur Übergabe einer Sequenz von Bogen von einer ersten Bearbeitungsstation an eine in Transportrichtung T der Bogen der ersten Bearbeitungsstation vorzugsweise unmittelbar nachfolgende zweite Bearbeitungsstation angeordnet. Die Sequenz von Bogen wird vom ersten Transportband 17 aus an das zu der nächsten Bearbeitungsstation gehörende zweite Transportband 27 übergeben. Vorzugsweise ist auch ein drittes Transportband 28 vorgesehen, wobei die Sequenz von Bogen vom zweiten Transportband 27 aus an das zu einer in Transportrichtung T der Bogen der zweiten Bearbeitungsstation vorzugsweise unmittelbar nachfolgenden dritten Bearbeitungsstation gehörende dritte Transportband 28 übergeben wird. Für den Fall, dass der jeweilige Transportweg des ersten Transportbandes 17 und/oder des zweiten Transportbandes 27 oder gegebenenfalls des dritten Transportbandes 28 jeweils nicht linear und/oder nicht horizontal ausgerichtet sind, transportieren die Transportbänder 17; 27; 28 der Transporteinrichtung 22 die Bogen jeweils entlang eines gekrümmten Transportweges, und zwar insbesondere entlang einer in einer vertikalen Ebene liegenden konkaven oder konvexen Bogenlinie mit einem Radius von mindestens 1 m, vorzugsweise mit einem Radius im Bereich zwischen 2 m und 10 m, insbesondere mit einem Radius im Bereich zwischen 3 m und 5 m. Die Transportbänder 17; 27; 28 sind vorzugsweise jeweils als ein Saugbandförderer, d. h. jeweils als ein Transportband jeweils mit mindestens einer den jeweiligen Bogen bei seinem Transport jeweils ansaugenden Saugkammer 26 ausgebildet. Bei den Transportbändern 17; 27; 28 mit mehreren Saugkammern 26 entlang des für die Bogen vorgesehenen Transportweges sind diese Saugkammern 26 vorzugsweise einzeln und/oder vorzugsweise unabhängig voneinander hinsichtlich eines Wirkens ihrer jeweiligen Saugluft steuerbar. Entlang des gekrümmten Transportweges sind vorzugsweise mehrere jeweils einzeln gesteuerte Non-Impact-Druckeinrichtungen 06 angeordnet, wobei die mehreren Non-Impact-Druckeinrichtungen 06 z. B. jeweils als ein Tintenstrahldrucker ausgebildet sind. Die Transportbänder 17; 27; 28 der Transporteinrichtung 22 bestehen jeweils z. B. aus mehreren parallelen Einzelbändern, die orthogonal zu dem für die Bogen vorgesehenen Transportweg nebeneinander angeordnet sind und damit jeweils längs zu dem für die Bogen vorgesehenen Transportweg verlaufen. Unter einem Transportband 17; 27; 28 soll im Unterschied zum Greifersystem 16 jeweils eine greiferlose Transportvorrichtung verstanden werden, wobei das betreffende Transportband 17; 27; 28 jeweils zwischen mindestens zwei Umlenkeinrichtungen endlos umlaufend ausgebildet ist.In the effective area of the
Bei einer Maschinenanordnung mit mehreren Bearbeitungsstationen zur Bearbeitung von Bogen, wobei in Transportrichtung T der Bogen mehrere Bearbeitungsstationen 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 nacheinander zur Inline-Bearbeitung dieser Bogen angeordnet sind, wobei wenigstens eine dieser Bearbeitungsstationen 06 als eine Non-Impact-Druckeinrichtung 06 ausgebildet ist, ist der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 z. B. eine in Transportrichtung T der Bogen erste Ausrichteinrichtung vorgeordnet, wobei diese erste Ausrichteinrichtung die Bogen jeweils zumindest in ihrem Axialregister und/oder in ihrem Umfangsregister registerhaltig relativ zu einer Bearbeitungsposition der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 ausrichtet. Auch ist in Transportrichtung T der Bogen zwischen der Non-Impact-Druckeinrichtung 06 und einer der Non-Impact-Druckeinrichtung 06 nachgeordneten Bearbeitungsstation 01; 02; 03; 04; 07; 08; 09; 11; 12 z. B. eine weitere Ausrichteinrichtung angeordnet, wobei diese weitere Ausrichteinrichtung die Bogen jeweils zumindest in ihrem Axialregister und/oder in ihrem Umfangsregister registerhaltig relativ zu einer Bearbeitungsposition der der Non-Impact-Druckeinrichtung 06 nachgeordneten Bearbeitungsstation 01; 02; 03; 04; 07; 08; 09; 11; 12 ausrichtet.In a machine arrangement with several processing stations for processing sheets, with
Die insbesondere in der Übergabeeinrichtung angeordnete Saugtrommel 32 wird z. B. auch dazu verwendet, die von der Offset-Druckeinrichtung 04 an die Non-Impact-Druckeinrichtung 06 zu übergebenden Bogen in ihrer jeweiligen Transportgeschwindigkeit anzupassen. Da die in der Non-Impact-Druckeinrichtung 06 geltende zweite Transportgeschwindigkeit i. d. R. geringer ist als die in der Offset-Druckeinrichtung 04 geltende erste Transportgeschwindigkeit, bremst die Saugtrommel 32 die ihr nacheinander jeweils mit der ersten Transportgeschwindigkeit von der Offset-Druckeinrichtung 04 zugeführten Bogen jeweils durch einen Stoß von deren vorderer Kante an den mindestens einen Anschlag 34 zunächst ab, richtet den jeweils angesaugten Bogen im Bedarfsfall, d. h. bei einem einen Korrekturbedarf anzeigenden entsprechenden Lagesignal des ersten Sensors 33 zumindest lateral durch eine Axialbewegung der den betreffenden Bogen haltenden Saugtrommel 32 aus und beschleunigt oder verzögert anschließend den ergriffenen Bogen durch eine Rotation dieser Saugtrommel 32 auf die in der Non-Impact-Druckeinrichtung 06 erforderliche zweite Transportgeschwindigkeit, wobei der betreffende Bogen z. B. mit Erreichen der zweiten Transportgeschwindigkeit von der Saugtrommel 32 gelöst und die Saugtrommel 32 danach in ihre rotativ und/oder axial erforderliche Betriebsstellung zum Ergreifen eines nächsten Bogens gebracht wird. Die Saugtrommel 32 rotiert demnach z. B. in jeder ihrer Umdrehungen vorzugsweise ungleichförmig. Eine zur Rotationslageregelung der Saugtrommel 32 notwendige Positionsinformation von der vorderen Kante der Bogen liefert ein z. B. an einem Kettenrad 24 angeordneter Drehwinkelgeber 47 oder alternativ ein Drehwinkelgeber der Offset-Druckeinrichtung 04, insbesondere der Druckmaschine. Wie bereits erwähnt, ist vorgesehen, mit den zuvor beschriebenen Maschinenanordnungen, die jeweils mehrere Bearbeitungsstationen 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur Bearbeitung von Bogen und für den Transport dieser Bogen mindestens eine Transportvorrichtung aufweisen, Bogen unterschiedlichen Formats, d. h. von unterschiedlicher Länge und/oder Breite zu bearbeiten. Daher unterscheiden sich die i. d. R. rechteckförmigen Bogen z. B. in ihrer jeweiligen Länge, wobei sich diese Länge jeweils in Transportrichtung T dieser Bogen erstreckt. Um bei Verwendung einer als eine Non-Impact-Druckeinrichtung 06 ausgebildeten Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12, der Bogen sequentiell zugeführt werden, die Produktivität der jeweiligen Maschinenanordnung bei vergleichsweise kürzeren Bogen, d. h. bei Bogen kleineren Formats gegenüber sonst großformatigeren in dieser Maschinenanordnung bearbeiteten Bogen, nicht zu verringern, wird ein Verfahren mit folgenden Verfahrensschritten vorgeschlagen:
Verfahren zum Betrieb einer mehrere Bogen einer Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 sequentiell zuführenden Transportvorrichtung, bei dem zum Bearbeiten durch dieselbe Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 Bogen unterschiedlicher sich jeweils in Transportrichtung T dieser Bogen erstreckender Länge verwendet werden, wobei die der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 nacheinander zuzuführenden Bogen von der Transportvorrichtung jeweils in einem Abstand transportiert werden, wobei die Transportvorrichtung den zu transportierenden Bogen jeweils eine Transportgeschwindigkeit aufprägt, wobei der zwischen unmittelbar aufeinander folgenden Bogen bestehende Abstand für Bogen verschiedener sich jeweils in Transportrichtung T dieser Bogen erstreckender Länge durch eine Veränderung der von der Transportvorrichtung den betreffenden Bogen aufzuprägenden Transportgeschwindigkeit konstant gehalten wird, wobei die Transportgeschwindigkeit des in Transportrichtung T nachfolgenden Bogens im Verhältnis zu der Transportgeschwindigkeit des unmittelbar vorausgehenden Bogens verändert wird. Dabei werden die der betreffenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 nacheinander zuzuführenden Bogen zum Erreichen und/oder zum Beibehalten einer von der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zu erbringenden hohen Produktivität von der Transportvorrichtung jeweils vorzugsweise in einem minimalen, aber i. d. R. von Null verschiedenen Abstand transportiert. Der Abstand zwischen in Transportrichtung T aufeinanderfolgenden Bogen, d. h. zwischen der sich quer zur Transportrichtung T erstreckenden hinteren Kante des vorhergehenden Bogens und der sich quer zur Transportrichtung T erstreckenden Vorderkante des unmittelbar nachfolgenden Bogens, liegt z. B. im Bereich zwischen 0,5 mm und 50 mm, vorzugsweise bei weniger als 10 mm. Wenn ein Bogen kürzerer Länge in der betreffenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 nach einem Bogen größerer Länge zu bearbeiten ist, wird der Bogen kürzerer Länge von der Transportvorrichtung durch eine Erhöhung seiner Transportgeschwindigkeit beschleunigt. Umgekehrt wird ein Bogen größerer Länge von der Transportvorrichtung durch eine Verringerung seiner Transportgeschwindigkeit verlangsamt, wenn der Bogen größerer Länge in der betreffenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 nach einem Bogen kürzerer Länge zu bearbeiten ist. Als Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 wird vorzugsweise eine Non-Impact-Druckeinrichtung 06 verwendet, deren Produktivität i. d. R. dann am größten ist, wenn ihr die von ihr zu bedruckenden Bogen ungeachtet ihres jeweiligen Formats in einem konstanten minimalen Abstand aufeinanderfolgend zugeführt werden. Wenn in der betreffenden Maschinenanordnung der Non-Impact-Druckeinrichtung 06 eine z. B. als eine Offset-Druckeinrichtung 04 ausgebildete Bearbeitungsstation 04 vorgeordnet ist, werden in der Offset-Druckeinrichtung 04 bedruckte Bogen unabhängig von ihrem jeweiligen Format mit der einer Produktionsgeschwindigkeit dieser Offset-Druckeinrichtung 04 entsprechenden Transportgeschwindigkeit der Transportvorrichtung zugeführt, wobei diese diesen Bogen von der Offset-Druckeinrichtung 04 vorgegebene Transportgeschwindigkeit während ihres Transports mit der Transportvorrichtung an die einer Verarbeitungsgeschwindigkeit der Non-Impact-Druckeinrichtung 06 entsprechende Transportgeschwindigkeit anzupassen ist. Wenn diese Bogen ungeachtet ihres jeweiligen Formats zusätzlich noch jeweils in einem konstanten Abstand zueinander der Non-Impact-Druckeinrichtung 06 zugeführt werden sollen, werden Bogen größerer Länge weniger verlangsamt als kürzere Bogen, jedoch wird in jedem Fall eine Verringerung ihrer jeweiligen Transportgeschwindigkeit erforderlich sein, weil die Verarbeitungsgeschwindigkeit der Non-Impact-Druckeinrichtung 06 i. d. R. geringer ist als die Produktionsgeschwindigkeit der Offset-Druckeinrichtung 04.The particular arranged in the transfer
Method for operating a plurality of sheets of a
Der jeweilige Bogen wird während seines Transports von der Transportvorrichtung vorzugsweise jeweils kraftschlüssig z. B. durch Saugluft gehalten. Dem jeweiligen Bogen wird seine Transportgeschwindigkeit vorzugsweise jeweils durch an ihn angreifende Saugringe 76 einer Saugtrommel 32 oder durch mindestens ein endlos umlaufendes Saugband 52; 78 aufgeprägt. In der bevorzugten Ausführung wird die dem betreffenden Bogen aufzuprägende Transportgeschwindigkeit von einer vorzugsweise elektronischen Steuereinheit eingestellt, wobei die Steuereinheit die Einstellung der Transportgeschwindigkeit insbesondere zur Einhaltung des konstanten Abstands zwischen aufeinanderfolgenden Bogen in einem Regelkreis vornimmt, wie er zuvor bereits z. B. i. V. m. der Rotationslageregelung der Saugtrommel 32 beschrieben worden ist oder z. B. i. V. m. einer nachfolgend noch näher zu erläuternden Kontrolleinrichtung und mit dieser Kontrolleinrichtung verbundener z. B. optischer Sensoren 33; 36 beschrieben werden wird.The respective sheet is preferably in each case frictionally z. B. held by suction air. The transport speed of the respective sheet is preferably set by suction rings 76 of a
Wenn mit den zuvor beschriebenen Maschinenanordnungen, die jeweils mehrere Bearbeitungsstationen 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur Bearbeitung von Bogen und für den Transport dieser Bogen mindestens zwei Transportvorrichtungen aufweisen, biegeschlaffe Bogen transportiert und bearbeitet werden, d. h. Bogen geringer Biegesteifigkeit, insbesondere dünne Bogen, die keine Schubkräfte übertragen können, so dass an einen solchen Bogen angreifende Schubkräfte diesen Bogen in Wellen legen, dann ist es schwierig, derartige Bogen der betreffenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 in einer für diese Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehenen Solllage zuzuführen.If with the machine arrangements described above, each of the
Es wird daher ein Verfahren zum sequentiellen Zuführen mehrerer Bogen zu einer diese Bogen jeweils bearbeitenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgeschlagen, bei dem eine der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 in Transportrichtung T der Bogen vorgeordnete erste Transportvorrichtung die Bogen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 jeweils mit einer ersten Transportgeschwindigkeit in einer Schubbewegung zuführt, wobei die erste Transportvorrichtung den jeweiligen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zuführenden Bogen während der Schubbewegung jeweils mit mindestens einem Halteelement hält, wobei der betreffende der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zugeführte Bogen von einer dieser Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zugeordneten zweiten Transportvorrichtung ergriffen und im ergriffenen Zustand mit einer zweiten Transportgeschwindigkeit transportiert wird, wobei die erste Transportgeschwindigkeit der ersten Transportvorrichtung geringer als die zweite Transportgeschwindigkeit der zweiten Transportvorrichtung ist, wobei das betreffende Halteelement der ersten Transportvorrichtung den betreffenden der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zuführenden Bogen erst dann loslässt, nachdem die zweite Transportvorrichtung diesen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zugeführten Bogen ergriffen und mit dem Transport dieses Bogens begonnen hat. Als Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 wird erfindungsgemäß eine Non-Impact-Druckeinrichtung 06 verwendet. Die Bogen werden in der ersten Transportvorrichtung und/oder in der zweiten Transportvorrichtung jeweils insbesondere in einer selben Transportebene 29 transportiert. Als erste Transportvorrichtung werden z. B. ein erstes, insbesondere endlos umlaufendes Transportband 17 und/oder als zweite Transportvorrichtung ein zweites, insbesondere endlos umlaufendes Transportband 27 verwendet, wobei diese Transportbänder 17; 27 z. B. jeweils als ein Saugband ausgebildet sind. In einer alternativen Ausführung der Halteelemente sind diese jeweils als ein Saugring 76 einer Saugtrommel 32 ausgebildet. Auf den jeweiligen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zuzuführenden Bogen wird von dem betreffenden Halteelement der ersten Transportvorrichtung eine Haltekraft ausgeübt, wobei diese Haltekraft zumindest kurzzeitig größer ist als eine gleichzeitig an diesen Bogen angreifende, von der zweiten Transportvorrichtung ausgeübte Zugkraft. Die erste Transportvorrichtung hält den jeweiligen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zuführenden Bogen mit dem mindestens einen Halteelement jeweils vorzugsweise durch einen Kraftschluss, z. B. durch Saugluft. Durch das vorgeschlagene Verfahren wird der der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zuzuführende Bogen mit einer Zugspannung beaufschlagt und dadurch trotz von der ersten Transportvorrichtung ausgeführter Schubbewegung gestrafft. Die Bogen werden vorzugsweise jeweils nach einer Prüfung ihrer jeweiligen Istlage in der Transportebene 29 und im Fall einer Abweichung der Istlage von einer für den betreffenden Bogen in der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehenen Solllage nach einer ausgeführten Lagekorrektur in der vorgesehenen Solllage an die zweite Transportvorrichtung übergeben.There is therefore a method for sequentially feeding a plurality of sheets to a processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 proposed in which one of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 in the transport direction T of the sheets upstream first transport device the sheets of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 feeds each at a first transport speed in a pushing motion, the first transport device corresponding to the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 holds the feeding sheet with at least one holding element during the pushing movement, the relevant one of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 fed sheets from one of these processing stations 02; 03; 04; 06; 07; 08; 09; 11; 12 assigned to the second transport device and is transported in the gripped state at a second transport speed, the first transport speed of the first transport device being lower than the second transport speed of the second transport device, the relevant Holding element of the first transport device the relevant one of the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 only lets go of the feeding sheet after the second transport device has transferred it to the processing station 02; 03; 04; 06; 07; 08; 09; 11; 12 sheet fed in and has started to transport this sheet. As a
Vorzugsweise an der Übergabeeinrichtung der Bogen z. B. zur mechanischen Weiterverarbeitungseinrichtung 11 wird demnach ein Verfahren zum Anordnen von Bogen in einer geschuppten Lage in einer zwischen einer ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 und einer in Transportrichtung T der Bogen der ersten Bearbeitungsstation nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 angeordneten Übergabeeinrichtung ausgeführt, bei dem die zu schuppenden Bogen von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 in einer Transportebene 29 jeweils einzeln liegend nacheinander zur Übergabeeinrichtung transportiert werden, bei dem jeweils eine in Transportrichtung T hintere Kante der von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 kommenden Bogen ausschließlich durch Blasluft relativ zur Transportebene 29 angehoben und ein nachfolgender Bogen unter die hintere Kante des jeweils vorausgegangenen Bogens geschoben werden. Dabei wirkt die Blasluft mit mindestens 50% ihrer Intensität vorzugsweise in Richtung einer in der Transportebene 29 stehenden Normalen entgegen der Schwerkraft. Vorteilhafterweise ist vorgesehen, dass weitere Blasluft entgegen der Transportrichtung T der Bogen im Wesentlichen tangential unter einem mit der Transportebene 29 gebildeten spitzen Winkel im Bereich von z. B. 0° bis 45° von oben, d. h. auf die von der Transportebene 29 abgewandte Oberfläche der Bogen auf die zur Übergabeeinrichtung zu transportierenden Bogen geblasen wird. Dabei tritt die der Transportrichtung T der Bogen entgegen gerichtete weitere Blasluft aus einer mit der Transportebene 29 der Bogen einen konvergierenden spitzen Winkel im Bereich von z. B. 0° bis 45° bildenden Leitfläche aus, wobei in der Leitfläche insbesondere Düsen für den Austritt der Blasluft angeordnet sind. Die in Richtung der Transportebene 29 entgegen der Schwerkraft wirkende Blasluft wird von der Steuereinheit vorzugsweise getaktet. Der von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zu transportierende Bogen wird jeweils mittels vorzugsweise in der in Transportrichtung T vorderen Hälfte der Bogen wirkenden Saugluft in der Transportebene 29 gehalten. Dabei wird die den von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zu transportierenden Bogen in der Transportebene 29 haltende Saugluft von der Steuereinheit vorzugsweise getaktet. In der bevorzugten Ausführung wird von der Steuereinheit eine orthogonal zur Transportrichtung T der Bogen gerichtete Wirkungsbreite der in Richtung der Transportebene 29 entgegen der Schwerkraft wirkenden Blasluft und/oder eine Wirkungsbreite der der Transportrichtung T der Bogen entgegen gerichteten weiteren Blasluft und/oder eine Wirkungsbreite für die den von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zu transportierenden Bogen in der Transportebene 29 haltende Saugluft jeweils in Abhängigkeit von einer orthogonal zur Transportrichtung T der Bogen gerichteten Breite des Bogens eingestellt. Dabei wird die Einstellung der jeweiligen Wirkungsbreite der in Richtung der Transportebene 29 entgegen der Schwerkraft wirkenden Blasluft und der der Transportrichtung T der Bogen entgegen gerichteten weiteren Blasluft und für die den von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zu transportierenden Bogen in der Transportebene 29 haltende Saugluft jeweils mechanisch oder elektrisch gekoppelt, z. B. getriebetechnisch gekoppelt mittels einer einzigen Verstelleinrichtung ausgeführt. Diese Verstelleinrichtung wird von der Steuereinheit z. B. automatisch jeweils in Abhängigkeit vom Format der von der ersten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zur nachfolgenden zweiten Bearbeitungsstation 01; 02; 03; 04; 06; 07; 08; 09; 11; 12 zu transportierenden Bogen gesteuert.Preferably at the transfer device of the sheet z. B. for mechanical
Zur Unterschuppung der bogenförmigen Substrate, insbesondere der vorzugsweise jeweils als Druckbogen ausgebildeten Bogen 51 ist im Bereich, d. h. im Arbeitsbereich der insbesondere in einer der zuvor beschriebenen Maschinenanordnungen (
Die Unterschuppungseinrichtung 132 ist in den
In Transportrichtung T der Bogen 51 ist in einem Bereich zwischen dem Zuführtisch 18; 134 und der diesem Zuführtisch 18; 134 zugewandten Seite des Blaskastens 133 vor der ersten Blasdüse 136 bzw. der ersten Blasdüsenreihe ein Schottblech 141 angeordnet, wobei das Schottblech 141 die Vorderkante eines Bogens 51, der einem von der Blasluft von mindestens einer der Blasdüsen 136; 137 angehobenen Bogen 51 direkt nachfolgt, gegen die von den im Blaskasten 133 angeordneten Blasdüsen 136; 137 hervorgerufene Sogwirkung abschirmt. Der von mindestens einer der Blasdüsen 136; 137 bzw. Blasdüsenreihen vom Zuführtisch 18; 134 angehobene Bogen 51 kanalisiert die aus der mindestens einen Blasdüse 136; 137 abströmende Blasluft und leitet diese Blasluft über die dem Blaskasten 133 zugewandte Fläche des Schottbleches 141. Das Schottblech 141 weist an seinem in der Blasrichtung gelegenen Ende vorzugsweise eine konkave Wölbung auf, wobei diese Wölbung der Blasluft eine vom Zuführtisch 18; 134 abgewandte, d. h. weg gerichtete Abströmrichtung gibt. Durch das Schottblech 141 bleibt die Vorderkante des Bogens 51, der einem von der Blasluft von mindestens einer der Blasdüsen 136; 137 angehobenen Bogen 51 direkt nachfolgt, solange unbeeinflusst, bis der angehobene Bogen 51 durch seinen eigenen in Transportrichtung T gerichteten Bewegungsfortschritt bzw. Vorschub mit seinem hinteren Ende die von diesem Bogen 51 zuerst erreichte Blasdüse 136 bzw. Blasdüsenreihe frei legt. Um zu verhindern, dass die Vorderkante desjenigen Bogens 51, der einem von der Blasluft von mindestens einer der Blasdüsen 136; 137 angehobenen Bogen 51 direkt nachfolgt, verfrüht aufgrund der Wirkung der vom hinteren Ende des vorausgehenden Bogens 51 frei gelegten Blasdüse 136; 137 bzw. Blasdüsenreihe angehoben wird, wird die Blasluft der betreffenden Blasdüse 136; 137 bzw. Blasdüsenreihe mittels des jeweils zugehörigen Ventils 138; 139 in Abhängigkeit vom Bewegungsfortschritt bzw. Vorschub des aktuell vom Zuführtisch 18; 134 angehobenen, einem zwischen dem Schottblech 141 und dem Zuführtisch 18; 134 befindlichen Bogen 51 direkt vorausgehenden Bogens 51 abgeschaltet. Ein von den Blasdüsen 136; 137 bzw. Blasdüsenreihen angehobener Bogen 51 wird aufgrund der von der jeweiligen Blasluft hervorgerufenen Sogwirkung (Venturieffekt) über dem Zuführtisch 18; 134 in eine bestimmte, z. B. durch einen Abstand von der dem Zuführtisch 18; 134 zugewandten Seite des Blaskastens 133 bemessene Schwebehöhe SH angehoben, wobei die Schwebehöhe SH von der Intensität der jeweiligen Blasluft und/oder von der Masse des betreffenden Bogens 51 und/oder von der Transportgeschwindigkeit des betreffenden Bogens 51 abhängig ist. Um zu verhindern, dass Bogen 51 z. B. großer Masse und/oder hoher Transportgeschwindigkeit bei ihrem Transport über dem Zuführtisch 18; 134 in Schwingungen geraten und zu flattern beginnen, ist in dem Bereich zwischen dem Zuführtisch 18; 134 und der diesem Zuführtisch 18; 134 zugewandten Seite des Blaskastens 133 vorzugsweise ein den angehobenen Bogen 51 stützendes Stützblech 142 vorgesehen, wobei das z. B. in einem spitzen Winkel zu der dem Zuführtisch 18; 134 zugewandten Seite des Blaskastens 133 angeordnete Stützblech 142 z. B. in Form eines luftdurchlässigen Gitters ausgebildet ist. Der durch den Sog der Blasluft angehobene und an das Stützblech 142 angelegte Bogen 51 wird dort in einer ruhigen Bewegung, d. h. ohne zu flattern, in seiner Transportrichtung T entlang dieses Stützbleches 142 geführt. Im Zuführtisch 18; 134 sind zumindest in einem Bereich gegenüber dem Blaskasten 133 vorzugsweise mehrere Löcher 143 bzw. Öffnungen vorgesehen, durch welche zum Druckausgleich Luft unter den aktuell angehobenen Bogen 51 nachströmt. Diese Löcher 143 sind z. B. kreisrund ausgebildet mit einem Durchmesser d143 im Bereich weniger Millimeter.In the transport direction T the
Die anhand der
Die in Transportrichtung T des zu transportierenden Bogens 51 erste Saugkammer 58 ist im Bereich eines Lasttrums 54 des betreffenden Saugbandes 52 angeordnet, wohingegen die in Transportrichtung T des zu transportierenden Bogens 51 zweite Saugkammer 59 entweder auch im Bereich des Lasttrums 54 des betreffenden Saugbandes 52 der ersten Saugkammer 58 in Transportrichtung T des zu transportierenden Bogens 51 nachfolgend oder aber in Transportrichtung T des zu transportierenden Bogens 51 nach dem Bereich des Lasttrums 54 des betreffenden Saugbandes 52, d. h. dem betreffenden Saugband 52 in Transportrichtung T des zu transportierenden Bogens 51 nachgeordnet angeordnet ist. Ein Trum ist ein freier, nicht aufliegender Abschnitt eines laufenden, vorzugsweise endlos umlaufenden Zugorgans, wobei das Zugorgan z. B. als Kette, Seil, Band oder Riemen, insbesondere Zahnriemen ausgebildet ist. Falls das Zugorgan als Kette ausgebildet ist, ist die mindestens eine Kette z. B. in einer Kettenschiene geführt. Das Lasttrum ist diejenige Seite des Zugorgans, welche gezogen wird und stramm ist, wohingegen ein Leertrum das lose, nicht gezogene und durchhängende Trum ist.The
In der
Eine Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 ist von der vorzugsweise digitalen ein Programm abarbeitenden Steuereinheit 61 mit einem dieses Saugband 52 in Bewegung versetzenden Antrieb 62 eingestellt. Diese Steuereinheit 61 steuert bzw. regelt vorzugsweise auch die vorgenannte Synchronisierung des Unterdrucks in der in Transportrichtung T des Bogens 51 zweiten Saugkammer 59 mit dem Überstreichen der von dem Bogen 51 abgedeckten perforierten Oberfläche 57 dieses Saugbandes 52 z. B. mittels eines Ventils 67. Das vorzugsweise steuerbare Ventil 67 ist z. B. in einer Leitung angeordnet, die die zweite Saugkammer 59 mit einer z. B. von der Steuereinheit 61 gesteuerten Pumpe (nicht dargestellt) verbindet. Der vorzugsweise als ein elektrischer Motor ausgebildete Antrieb 62 wirkt z. B. auf mindestens eine der Umlenkwalzen 53. Der die Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 einstellende Antrieb 62 ist vorzugsweise von der Steuereinheit 61 geregelt. Von der Steuereinheit 61 ist vorzugsweise eine diskontinuierliche Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 eingestellt, d. h. aufgrund der Regelung des Antriebs 62 ist die Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 abweichend von einer ansonsten gleichmäßigen Geschwindigkeit phasenweise beschleunigt oder verzögert.A rotational speed v of the
An mindestens einer Position des betreffenden Saugbandes 52 ist jeweils mindestens eine Registermarke 63 angeordnet. In Verbindung mit der Transportvorrichtung ist ein die betreffende Registermarke 53 erfassender Sensor 54 vorgesehen und mit der Steuereinheit 61 verbunden. Dabei ist die Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 von der Steuereinheit 61 vorzugsweise in Abhängigkeit von einer z. B. von der Steuereinheit 61 ermittelten Differenz zwischen einem mit einer Ist-Umlaufgeschwindigkeit korrespondierenden vom Sensor 64 generierten ersten Signal s1 und einem mit einer Soll-Umlaufgeschwindigkeit korrespondierenden zweiten Signal s2 eingestellt. Das zweite Signal s2, welches die Soll-Umlaufgeschwindigkeit des betreffenden umlaufenden Saugbandes 52 angibt, ist z. B. von einer (nicht dargestellten) übergeordneten Maschinensteuerung abgegriffen. Der die betreffende Registermarke 63 erfassende Sensor 64 ist insbesondere im Bereich eines Leertrums 66 des betreffenden Saugbandes 52 angeordnet. Der die betreffende Registermarke 63 erfassende Sensor 64 ist als ein die betreffende Registermarke 63 z. B. optisch oder induktiv oder kapazitiv oder elektromagnetisch oder mit Ultraschall erfassender Sensor 64 ausgebildet. Die Registermarke 63 ist korrespondierend zur jeweiligen Ausbildung des Sensors 64 z. B. als eine auf dem betreffenden Saugband 52 aufgebrachte optische Signalfläche oder als ein Magnetstreifen auf dem betreffenden Saugband 52 oder als eine Aussparung oder Lochung in dem betreffenden Saugband 52 oder als ein in dem betreffenden Saugband 52 angeordneter Signal gebender Körper ausgebildet. Ein Zeitpunkt der von der Steuereinheit 61 ausgeführten Regelung der Umlaufgeschwindigkeit v des betreffenden Saugbandes 52 ist vorzugsweise mit dem Überstreichen der von dem zu transportierenden Bogen 51 abgedeckten perforierten Oberfläche 57 des betreffenden Saugbandes 52 synchronisiert.At least one
In einer weiteren Variante weist die Transportvorrichtung zum sequentiellen Transport einzelner bogenförmiger Substrate bzw. Bogen 51 mindestens eine ortsfest angeordnete Saugkammer 58; 59 mit einer im Bereich des Lasttrums 54 vorzugsweise tischförmig ausgebildeten Fläche 69 auf, wobei ein vorzugsweise einziges insbesondere zumindest abschnittsweise perforiertes endlos umlaufendes Saugband 52 sich beim Transport des betreffenden bogenförmigen Substrates, d. h. vorzugsweise eines Bogens 51, über diese Fläche 69 bewegend, insbesondere gleitend angeordnet ist, wobei die betreffende Saugkammer 58; 59 im Bereich des Lasttrums 54 des Saugbandes 52 von der tischförmig ausgebildeten Fläche 69 abgedeckt ist. Diese tischförmige Fläche 69 ist z. B. durch ein Tischblech realisiert. Dieses den betreffenden Bogen 51 bei seinem Transport haltende Saugband 52 ist insbesondere mittig mit Bezug auf die orthogonal zur Transportrichtung T gerichtete Breite b51 der Bogen 51 und/oder auch mittig mit Bezug auf eine orthogonal zur Transportrichtung T gerichtete Breite b69 der tischförmig ausgebildeten Fläche 69 angeordnet. Dabei ist eine orthogonal zur Transportrichtung T gerichtete Breite b52 des Saugbandes 52 geringer ausgebildet als die orthogonal zur Transportrichtung T gerichtete Breite b51 der betreffenden zu transportierenden Bogen 51 und auch geringer als die orthogonal zur Transportrichtung T gerichtete Breite b69 der tischförmig ausgebildeten Fläche 69. Die orthogonal zur Transportrichtung T gerichtete Breite b52 des Saugbandes 52 beträgt z. B. nur 5% bis 50% der orthogonal zur Transportrichtung T gerichteten Breite b51 der Bogen 51 und/oder der orthogonal zur Transportrichtung T gerichteten Breite b69 der tischförmig ausgebildeten Fläche 69, so dass der betreffende Bogen 51 bei seinem Transport nicht vollflächig, insbesondere nicht mit seinen beiden sich orthogonal zur Transportrichtung T erstreckenden Seitenbereichen auf dem Saugband 52 aufliegt.In a further variant, the transport device for the sequential transport of individual sheet-shaped substrates or
Um den betreffenden Bogen 51 bei seinem Transport möglichst reibungsarm über die die mindestens eine Saugkammer 58; 59 abdeckende tischförmig ausgebildete Fläche 69 gleiten zu lassen, sind in mindestens zwei der vom Saugband 52 nicht überstrichenen Bereichen der tischförmig ausgebildeten Fläche 69 jeweils mindestens eine Blas-Sog-Düse 68 angeordnet. Dabei ist ein aus der jeweiligen Blas-Sog-Düse 68 austretender Luftstrom z. B. in seiner Intensität (d. h. im Druck und/oder in der Strömungsgeschwindigkeit) und/oder Dauer vorzugsweise gesteuert oder zumindest steuerbar, wobei die betreffende Blas-Sog-Düse 68 beim Transport des betreffenden Bogens 51 Luft gegen dessen Unterseite strömen lässt, wodurch ein Luftpolster zwischen der Unterseite des betreffenden zu transportierenden Bogens 51 und der tischförmig ausgebildeten Fläche 69 aufgebaut oder zumindest aufbaubar ist. In der bevorzugten Ausführung sind die Blas-Sog-Düsen 68 jeweils als Venturidüse ausgebildet, wobei die Venturidüse einen Seitenbereich des betreffenden zu transportierenden Bogens 51 durch einen Unterdruck in Richtung der tischförmig ausgebildeten Fläche 69 ansaugt. Die Blas-Sog-Düsen 68 sind vorzugsweise jeweils in der tischförmig ausgebildeten Fläche 69 angeordnet. Eine beispielhafte Ausbildung der Blas-Sog-Düsen 68 zeigt die
Die das mittige Saugband 52 und im Randbereich Blas-Sog-Düsen 68 aufweisende Transportvorrichtung zum sequentiellen Transport einzelner bogenförmiger Substrate ist vorteilhafterweise dann verwendbar, wenn die zu transportierenden Bogen 51 oberflächenlackiert sind und diese oberflächenlackierten Bogen 51 noch in ihrem feuchten Zustand durch die zuvor beschriebene Transportvorrichtung z. B. von einem Kettenförderer 16 abgenommen werden. Durch die vorgeschlagene Lösung können nicht nur weitere, parallel zum mittig angeordneten Saugband 52 anzuordnende Saugbänder 78 eingespart werden, sondern es werden auch diejenigen Probleme vermieden, die mit einer Synchronisation dieser weiteren Saugbänder 78 zu dem mittig angeordneten Saugband 52 zu lösen wären.The transport device having the
Überdies wird mit den Blas-Sog-Düsen 68 erreicht, dass eine Vorderkante der Bogen 51 nach ihrer jeweiligen Freigabe durch den betreffenden Greiferwagen 23 aus dem Niveau einer Greiferaufschlagsebene auf ein Schwebeniveau knapp, d. h. wenige Millimeter über der tischförmig ausgebildeten Fläche 69 verbracht wird und dass die jeweilige vom Greifer freigegebene Vorderkante der betreffenden Bogen 51 auf dem Niveau der tischförmig ausgebildeten Fläche 69 verbleibt. Ohne die Blas-Sog-Düsen 68 besteht bei mit hoher Geschwindigkeit von z. B. mehr als 10.000 Stück pro Stunde transportierten Bogen 51 die Gefahr, dass die jeweilige freigegebene oder im Fall von geschuppt transportierten Bogen 51 frei geschobene Vorderkante der betreffenden Bogen 51 durch einen Luftkeil einen Auftrieb erfährt und wieder abhebt. Außerdem werden bei biegeschlaffen Bogen 51 bzw. Substraten, bei denen nur begrenzt innere Querkräfte von dem Mittenband auf die äußeren Randbereiche des betreffenden Substrats übertragen werden, diese äußeren Randbereiche durch die von der Luftströmung LS verursachte Luftreibung in ihrer jeweiligen Förderkomponente unterstützt.In addition, the blow-
Bei einem Kettenförderer 16 werden die bogenförmigen Substrate 51 jeweils einzeln mit einem entlang einer Bewegungsbahn bewegten Greiferwagen 23 transportiert (
In Verbindung mit den zuvor beschriebenen Maschinenanordnungen lässt sich vorteilhaft folgendes Verfahren zum Betrieb einer einzelne bogenförmige Substrate 51 einer Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 sequentiell zuführenden Transportvorrichtung ausführen, bei dem mittels einer mit der Transportvorrichtung zusammenwirkenden Kontrolleinrichtung von jedem Substrat 51 vor dessen Erreichen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 dessen Istlage in dessen Transportebene 29 maschinell ermittelt und automatisch mit einer für das betreffende Substrat 51 in dieser Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehenen Solllage verglichen wird. Im Fall einer Abweichung der Istlage von der Solllage wird das betreffende Substrat 51 von einem von der Kontrolleinrichtung in seiner Bewegung gesteuerten Transportelement der Transportvorrichtung derart ausgerichtet, dass das betreffende Substrat 51 vor seinem Erreichen der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 seine in dieser Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehene Solllage einnimmt. Dabei wird das betreffende Substrat 51 in einer sehr vorteilhaften Ausführungsvariante allein vom Transportelement jeweils in der Transportebene 29 sowohl in Transportrichtung T als auch quer dazu sowie um einen in der Transportebene 29 liegenden Drehpunkt ausgerichtet. Das bedeutet, dass in dieser Ausführungsvariante für den Betrieb der Transportvorrichtung insbesondere mechanische Anschläge an der Ausrichtung des betreffenden Substrates 51 nicht beteiligt sind. Die Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12, der das betreffende Substrat 51 zugeführt und hinsichtlich seiner Solllage ausgerichtet wird, ist erfindungsgemäß als eine Non-Impact-Druckeinrichtung ausgebildet. Das betreffende Substrat 51 wird vom Transportelement vorzugsweise kraftschlüssig, z. B. durch Saugluft oder durch eine Klemmung gehalten und in diesem vom Transportelement gehaltenen Betriebszustand hinsichtlich der für dieses Substrat 51 in der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehenen Solllage ausgerichtet. Als Transportelement wird insbesondere eine Saugtrommel 32 oder ein Saugband 52; 78 verwendet. Das Transportelement transportiert jedes der Substrate 51 jeweils einzeln. Die Kontrolleinrichtung weist z. B. die Steuereinheit und mindestens einen der mit ihr verbundenen z. B. optischen Sensoren 33; 36 auf, wobei die Sensoren 33; 36 im Hinblick auf die Erfassung der Istlage des betreffenden Substrates 51 z. B. als ein Seitenkantensensor und/oder als ein Vorderkantensensor ausgebildet sind. Die Solllage, hinsichtlich der das betreffende Substrat 51 auszurichten ist, ist bzw. wird in der Steuereinheit gespeichert und/oder z. B. durch ein Programm vorzugsweise veränderbar hinterlegt. Das Transportelement wird von einem das betreffende Substrat 51 in dessen Transportrichtung T bewegenden ersten Antrieb und von einem das betreffende Substrat 51 quer zu dessen Transportrichtung T bewegenden zweiten Antrieb und von einem das betreffende Substrat 51 um den in der Transportebene 29 liegenden Drehpunkt drehenden dritten Antrieb angetrieben, wobei diese z. B. jeweils als ein Motor, insbesondere als ein vorzugsweise elektrischer Stellmotor ausgebildeten Antriebe jeweils von der Kontrolleinrichtung, d. h. von deren Steuereinheit gesteuert werden. Dabei wird das Transportelement von seinen drei Antrieben insbesondere gleichzeitig angetrieben. Das betreffende Substrat 51 wird von der Transportvorrichtung mit einer von Null verschiedenen Transportgeschwindigkeit der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zugeführt und vorzugsweise unter Beibehaltung dieser Transportgeschwindigkeit im Fall einer Abweichung der Istlage von der Solllage ausgerichtet. Für den Fall, dass das Transportelement als Saugband 52; 78 ausgebildet ist, entspricht die Transportgeschwindigkeit, mit der das betreffende Substrat 51 der betreffenden Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 zugeführt wird, z. B. der Umlaufgeschwindigkeit v dieses Saugbandes 52; 78.In connection with the machine arrangements described above, the following method for operating a single sheet-
Ein Ausführungsbeispiel zur Durchführung des vorgenannten Verfahrens zum Betrieb einer einzelne bogenförmige Substrate 51 einer Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 sequentiell zuführenden Transportvorrichtung ist in den
Ein weiteres Verfahren zum Betrieb einer Vorrichtung zum Transport bogenförmiger Substrate 51 verwendet gleichfalls ein das betreffende Substrat 51 in seiner Transportebene 29 förderndes Transportelement, wobei das Transportelement das betreffende Substrat 51 einer dem Transportelement in Transportrichtung T des betreffenden Substrates 51 nachgeordneten Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 registerhaltig zuführt, wobei diese Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 erfindungsgemäß als eine Non-Impact-Druckeinrichtung 06 ausgebildet ist. Als Transportelement wird vorzugsweise eine Saugtrommel 32 mit mehreren axial nebeneinander angeordneten jeweils als Halteelement ausgebildeten Saugringen 76 oder eine Anordnung von mehreren jeweils längs zur Transportrichtung T des betreffenden Substrates 51 umlaufenden, quer zur Transportrichtung T des betreffenden Substrates 51 nebeneinander angeordneten Saugbändern 52; 78 verwendet. Das Transportelement zum Transport des betreffenden Substrates 51 verwendet demnach stets mehrere quer zu dessen Transportrichtung T jeweils voneinander beabstandet angeordnete Halteelemente, wobei das betreffende Substrat 51 von mindestens zwei dieser Halteelemente jeweils bis zu einer auf die Transportebene 29 bezogenen Abtriebsposition jeweils kraftschlüssig gehalten wird. Dabei befinden sich die jeweiligen Abtriebspositionen aller das betreffende Substrat 51 kraftschlüssig haltenden Halteelemente auf einer selben Geraden 103. Mit dem Transportelement wird ein Diagonalregister des betreffenden Substrates 51 eingestellt. Das Diagonalregister des betreffenden Substrates 51 wird dabei durch eine Einstellung eines Drehwinkels β dieser Geraden 103 um eine senkrecht zur Transportebene 29 stehende Drehachse 94 eingestellt, wobei der Drehwinkel β dieser Geraden 103 entsprechend dem einzustellenden Diagonalregister des betreffenden Substrates 51 durch eine von einer Steuereinheit ausgelöste Betätigung eines einzigen auf alle das betreffende Substrat 51 kraftschlüssig haltenden Halteelemente gleichzeitig wirkenden mechanischen Koppelelementes eingestellt wird, wodurch die jeweilige Abtriebsposition von mindestens einem der das betreffende Substrat kraftschlüssig haltenden Halteelemente durch das auf das betreffende Halteelement wirkende mechanische Koppelelement verändert wird. Die das betreffende Substrat 51 kraftschlüssig haltenden Halteelemente prägen dem betreffenden Substrat 51 jeweils eine sich von Halteelement zu Halteelement unterscheidende Transportgeschwindigkeit auf, wobei die vom jeweiligen Halteelement dem betreffenden Substrat 51 aufgeprägte Transportgeschwindigkeit jeweils von der für das jeweilige Halteelement eingestellten Abtriebsposition abhängig ist. Als mechanisches Koppelelement wird z. B. ein lineares Getriebeglied mit Schwinghebeln und/oder mit Räderkoppelgetrieben verwendet, wobei allen das betreffende Substrat 51 kraftschlüssig haltenden Halteelementen jeweils entweder ein Schwinghebel oder ein Räderkoppelgetriebe zugeordnet ist.A further method for operating a device for transporting sheet-shaped
Das vorgeschlagene Verfahren zum Betrieb einer Vorrichtung zum Transport bogenförmiger Substrate hat den Vorteil, dass zur Einstellung des Diagonalregisters in der Transportvorrichtung eine Schrägstellung des betreffenden Transportelementes nicht erfolgt und deshalb ein z. B. schon eingestelltes Seitenregister und/oder Axialregister des betreffenden Substrates durch die Einstellung des Diagonalregisters nicht negativ beeinflusst werden kann. Vielmehr wird zwischen den an der Einstellung des Diagonalregisters beteiligten Halteelementen des Transportelementes durch die Betätigung eines einzigen Stellantriebes jeweils eine von der jeweiligen Position des betreffenden Halteelementes abhängige Differenzgeschwindigkeit eingestellt, wodurch das betreffende Substrat entsprechend dem gewünschten Diagonalregister ausgerichtet wird. Die Verwendung von nur einem einzigen Stellantrieb zur Einstellung des Diagonalregisters hat den Vorteil, dass eine Abstimmung zwischen verschiedenen, jeweils auf eines der Halteelemente wirkenden Antrieben oder deren Anpassung aneinander nicht erforderlich ist, wodurch eine Fehlerquelle eliminiert ist und eine sehr präzise Einstellung des Diagonalregisters ermöglicht wird.The proposed method for operating a device for transporting sheet-shaped substrates has the advantage that, in order to set the diagonal register in the transport device, there is no inclination of the transport element in question. B. already set side register and / or axial register of the substrate in question cannot be negatively influenced by setting the diagonal register. Rather, a speed difference depending on the respective position of the respective holding element is set between the holding elements of the transport element involved in setting the diagonal register by actuating a single actuator, whereby the respective substrate is aligned according to the desired diagonal register. The use of only a single actuating drive for setting the diagonal register has the advantage that a coordination between different drives acting on one of the holding elements or their adaptation to one another is not required, whereby a source of error is eliminated and a very precise setting of the diagonal register is made possible.
In einer bevorzugten Ausführung dieses Verfahrens wird mittels einer mit der Steuereinheit verbundenen Kontrolleinrichtung von dem der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 registerhaltig zuzuführenden Substrat 51 vor dessen Erreichen des Transportelementes dessen Istlage in dessen Transportebene 29 ermittelt und mit einer für das betreffende Substrat 51 in der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehenen Solllage verglichen, wobei im Fall einer Abweichung der Istlage von der Solllage die Steuereinheit einen das mechanische Koppelelement einstellenden Antrieb 93 derart steuert, dass das betreffende Substrat 51 mit einem Erreichen der jeweiligen Abtriebspositionen von allen das betreffende Substrat kraftschlüssig haltenden Halteelementen seine in der Bearbeitungsstation 02; 03; 04; 06; 07; 08; 09; 11; 12 vorgesehene Solllage hinsichtlich des Diagonalregisters einnimmt.In a preferred embodiment of this method, by means of a control device connected to the control unit, the
Ein Ausführungsbeispiel zur Durchführung des letztgenannten Verfahrens zum Betrieb einer Vorrichtung zum Transport bogenförmiger Substrate 51 wird nun anhand der
Die
Die Ausführungsvariante gemäß den
Die in der
Die das betreffende Substrat im Wirkungsbereich der ersten Non-Impact-Druckeinrichtung 06 transportierende dritte Transportvorrichtung 128 und die das betreffende Substrat im Wirkungsbereich der zweiten Non-Impact-Druckeinrichtung 127 transportierende zweite mindestens ein Zugorgan aufweisende Transportvorrichtung weisen jeweils vorzugsweise einen Einzelantrieb 129; 131 auf, wobei diese Einzelantriebe 129; 131 jeweils z. B. als ein in seiner jeweiligen Drehzahl und/oder Winkellage geregelter oder zumindest regelbarer vorzugsweise elektrisch angetriebener Motor ausgebildet sind, wobei mittels dieser die betreffenden Transportvorrichtungen in ihrem jeweiligen Bewegungsverhalten beeinflussenden Einzelantriebe 129; 131 das Bedrucken des betreffenden Substrates auf dessen Vorderseite durch die erste Non-Impact-Druckeinrichtung 06 und auf dessen Rückseite durch die zweite Non-Impact-Druckeinrichtung 127 synchronisiert oder zumindest synchronisierbar ist.The
In einer bevorzugten Ausführung ist der erste Trockner 121 zum Trocknen des auf der Vorderseite des betreffenden Substrates aufgetragenen Primers z. B. im Bereich des Anlagedruckzylinders 119 (
Die Substrate vom Anlagedruckzylinder 119 übernehmende erste mindestens ein Zugorgan aufweisende Transportvorrichtung und die Substrate im Wirkungsbereich der zweiten Non-Impact-Druckeinrichtung 127 transportierende zweite mindestens ein Zugorgan aufweisende Transportvorrichtung transportieren die Substrate jeweils mittels Greiferwagen 23, wobei diese Greiferwagen 23 jeweils in einem vorzugsweise festen, insbesondere äquidistanten Abstand aufeinanderfolgen, wobei diese Greiferwagen 23 jeweils mit gesteuerten oder zumindest steuerbaren Haltemitteln 79 (
In einer besonders vorteilhaften Ausbildung der betreffenden, Greiferwagen 23 aufweisenden Transportvorrichtung sind zwischen unmittelbar aufeinander folgenden Greiferwagen 23 zumindest längs zur Transportrichtung T des betreffenden Substrates vorzugsweise mehrere Bänder angeordnet, wobei das betreffende von dem betreffenden Greiferwagen 23 gehaltene Substrat zu seiner Stabilisierung während seines Transports zumindest teilflächig auf diesen vorzugsweise parallel zueinander angeordneten Bändern aufliegt. Dabei sind zwischen aufeinanderfolgenden Greiferwagen 23 angeordnete Bänder längs zur Transportrichtung T des betreffenden Substrates insbesondere gefedert angeordnet oder aus einem elastischen Werkstoff ausgebildet.In a particularly advantageous embodiment of the relevant transport device, which has
In einer weiteren bevorzugten Ausführung sind die Greiferwagen 23 zumindest im Wirkungsbereich der ersten Non-Impact-Druckeinrichtung 06 und/oder im Wirkungsbereich der zweiten Non-Impact-Druckeinrichtung 127 jeweils zur Stabilisierung ihrer jeweiligen Bewegungsbahn durch mindestens ein längs zur Bewegungsbahn des betreffenden Greiferwagens 23 angeordnetes Führungselement 71 geführt (
Die in den
Die
In der Maschinenanordnung gemäß der
Am Umfang des die erste Primerauftrageinrichtung 02 aufweisenden Anlagedruckzylinders 119 ist i. d. R. unmittelbar nach der ersten Primerauftrageinrichtung 02 z. B. ein die von dieser ersten Primerauftrageinrichtung 02 geprimerte Vorderseite des betreffenden Substrates trocknender Trockner 121 angeordnet und/oder am Umfang des die zweite Primerauftrageinrichtung 126 aufweisenden Anlagedruckzylinders 119 ist i. d. R. unmittelbar nach der zweiten Primerauftrageinrichtung 126 z. B. ein die von dieser zweiten Primerauftrageinrichtung 126 geprimerte Rückseite des betreffenden Substrates trocknender Trockner 122 angeordnet. Dabei ist bzw. sind der Trockner 121 zum Trocknen des auf der Vorderseite des betreffenden Substrates aufgetragenen Primers und/oder der Trockner 122 zum Trocknen des auf der Rückseite des betreffenden Substrates aufgetragenen Primers und/oder der Trockner 123 zum Trocknen des betreffenden mit der ersten Non-Impact-Druckeinrichtung 06 vorderseitig bedruckten Substrates und/oder der Trockner 124 zum Trocknen des betreffenden mit der zweiten Non-Impact-Druckeinrichtung 127 rückseitig bedruckten Substrates jeweils als ein das betreffende geprimerte und/oder bedruckte Substrat durch Heißluft und/oder durch eine Bestrahlung mit infraroter oder ultravioletter Strahlung trocknender Trockner ausgebildet. In einer besonders bevorzugten Ausführung ist der das betreffende geprimerte und/oder bedruckte Substrat durch eine Bestrahlung mit infraroter oder ultravioletter Strahlung trocknende Trockner 121; 122; 123; 124 als ein LED-Trockner ausgebildet, d. h. als ein die infrarote oder ultraviolette Strahlung jeweils mittels Halbleiterdioden erzeugender Trockner.At the circumference of the first
Überdies sind in der Maschinenanordnung gemäß der
Das betreffende beidseitig bedruckte Substrat wird im Anschluss nach seinem Transport durch den zweiten Druckzylinder vorzugsweise mittels einer Transportvorrichtung z. B. zu einer Auslage 12 transportiert und dort in der Auslage 12 auf einem Stapel abgelegt. Die sich an den zweiten Druckzylinder anschließende Transportvorrichtung ist z. B. als ein Kettenförderer ausgebildet, wobei das betreffende Substrat während seines Transports durch diese Transportvorrichtung vor seinem Ablegen in der Auslage 12 nochmals vorzugsweise beidseitig durch mindestens einen Trockner 09 getrocknet wird. In manchen Produktionslinien kann beabsichtigt sein, das betreffende von der ersten Non-Impact-Druckeinrichtung 06 vorderseitig und/oder von der zweiten Non-Impact-Druckeinrichtung 127 rückseitig bedruckte Substrat einseitig oder beidseitig mit weiteren Druckfarben, insbesondere Sonderfarben zu bedrucken und/oder z. B. durch einen Lackauftrag zu veredeln. In diesem letzteren Fall ist im Anschluss an den zweiten Druckzylinder vor der das betreffende Substrat zu der Auslage 12 transportierenden Transportvorrichtung mindestens ein weiterer, z. B. ein dritter Druckzylinder oder vorzugsweise mindestens ein weiteres aus einem dritten Druckzylinder und einem vierten Druckzylinder gebildetes Zylinderpaar vorgesehen, an welchem mindestens einen weiteren z. B. dritten und/oder vierten Druckzylinder ähnlich wie am ersten Druckzylinder und/oder am zweiten Druckzylinder jeweils wieder eine weitere Druckeinrichtung, insbesondere eine weitere Non-Impact-Druckeinrichtung, oder mindestens eine Lackiereinrichtung 08 jeweils gegebenenfalls mit einem weiteren Trockner angeordnet. All diese aneinandergereihten Druckzylinder bilden in der betreffenden Maschinenanordnung dann einen durchgängigen Transportweg für das betreffende Substrat, wobei dieses Substrat dann jeweils von einem an den nächsten Druckzylinder übergeben wird. Das betreffende Substrat ist beidseitig bearbeitbar, insbesondere bedruckbar, ohne dass es in dieser Maschinenanordnung für dieses Substrat einer Wendeeinrichtung bedarf. Die vorgeschlagene Maschinenanordnung ist damit sehr kompakt und kostengünstig aufgebaut.The substrate in question, which is printed on both sides, is subsequently transported through the second printing cylinder, preferably by means of a transport device, for. B. transported to a
Die in der
- 0101
- Bearbeitungsstation; Anleger; Bogenanleger; MagazinanlegerProcessing station; Investors; Sheet feeder; Magazine feeder
- 0202
- Bearbeitungsstation; PrimerauftrageinrichtungProcessing station; Primer application device
- 0303
- Bearbeitungsstation; KaltfolienauftrageinrichtungProcessing station; Cold foil application device
- 0404
- Bearbeitungsstation; Offset-Druckeinrichtung; Flexo-DruckeinrichtungProcessing station; Offset printing device; Flexo printing device
- 0505
- --
- 0606
- Bearbeitungsstation; Non-Impact-DruckeinrichtungProcessing station; Non-impact printing facility
- 0707
- Bearbeitungsstation; ZwischentrocknerProcessing station; Intermediate dryer
- 0808
- Bearbeitungsstation; LackiereinrichtungProcessing station; Painting facility
- 0909
- Bearbeitungsstation; TrocknerProcessing station; dryer
- 1010
- --
- 1111
- Bearbeitungsstation; mechanische WeiterverarbeitungseinrichtungProcessing station; mechanical processing device
- 1212
- Bearbeitungsstation; AuslageProcessing station; Display
- 1313
- erster Schwinggreiferfirst oscillating gripper
- 1414th
- erste Übergabetrommelfirst transfer drum
- 1515th
- --
- 1616
- Greifersystem; erster KettenfördererGripper system; first chain conveyor
- 1717th
- erstes Transportbandfirst conveyor belt
- 1818th
- AnlegetischFeed table
- 1919th
- zweiter Schwinggreifersecond oscillating gripper
- 2020th
- --
- 2121st
- zweiter Kettenförderersecond chain conveyor
- 2222nd
- TransporteinrichtungTransport device
- 2323
- GreiferwagenGrab trolley
- 2424
- KettenradSprocket
- 2525th
- --
- 2626th
- SaugkammerSuction chamber
- 2727
- zweites Transportbandsecond conveyor belt
- 2828
- drittes Transportbandthird conveyor belt
- 2929
- TransportebeneTransport level
- 3030th
- --
- 3131
- zweite Übergabetrommelsecond transfer drum
- 3232
- SaugtrommelSuction drum
- 3333
- erster Sensorfirst sensor
- 3434
- Anschlagattack
- 3535
- --
- 3636
- zweiter Sensorsecond sensor
- 3737
- FührungselementGuide element
- 3838
- viertes Transportbandfourth conveyor belt
- 3939
- dritter Sensorthird sensor
- 4040
- --
- 4141
- SaugkopfSuction head
- 4242
- SaugkammerSuction chamber
- 4343
- TransfertrommelTransfer drum
- 4444
- TransfertrommelTransfer drum
- 4545
- --
- 4646
- BearbeitungswerkProcessing plant
- 4747
- DrehwinkelgeberRotary encoder
- 4848
- BandfördererBelt conveyor
- 4949
- Öffnungopening
- 5050
- --
- 5151
- Bogen; SubstratBow; Substrate
- 5252
- SaugbandSuction belt
- 5353
- UmlenkwalzeDeflection roller
- 5454
- LasttrumLoad strand
- 5555
- --
- 5656
- geschlossene Oberflächeclosed surface
- 5757
- perforierte Oberflächeperforated surface
- 5858
- SaugkammerSuction chamber
- 5959
- SaugkammerSuction chamber
- 6060
- --
- 6161
- SteuereinheitControl unit
- 6262
- Antriebdrive
- 6363
- RegistermarkeRegistration mark
- 6464
- Sensorsensor
- 6565
- --
- 6666
- LeertrumEmpty run
- 6767
- VentilValve
- 6868
- Blas-Sog-DüseBlow-suction nozzle
- 6969
- Flächearea
- 7070
- --
- 7171
- FührungselementGuide element
- 7272
- Rollerole
- 7373
- Rollerole
- 7474
- AnlaufStart-up
- 7575
- --
- 7676
- SaugringSuction ring
- 7777
- KettenbahnChain lift
- 7878
- SaugbandSuction belt
- 7979
- HaltemittelHolding means
- 8080
- --
- 8181
- KettenradSprocket
- 8282
- DruckwerkszylinderPrinting cylinder
- 8383
- Auftragswalze; RasterwalzeApplicator roller; Anilox roller
- 8484
- Rakel; KammerrakelsystemSqueegee; Chamber doctor blade system
- 8585
- --
- 8686
- DruckwerkPrinting unit
- 8787
- DruckwerkPrinting unit
- 8888
- DruckwerkPrinting unit
- 8989
- Wellewave
- 9090
- --
- 9191
- Antriebdrive
- 9292
- Antriebdrive
- 9393
- Antriebdrive
- 9494
- DrehachseAxis of rotation
- 9595
- --
- 9696
- RotationsachseAxis of rotation
- 9797
- Gestellframe
- 9898
- DrehgelenkSwivel joint
- 9999
- Gestellframe
- 100100
- --
- 101101
- Gestellframe
- 102102
- FührungselementGuide element
- 103103
- GeradeStraight
- 104104
- Gelenkjoint
- 105105
- --
- 106106
- GestellwandRack wall
- 107107
- Antriebswelledrive shaft
- 108108
- SchwinghebelRocker arm
- 109109
- KoppelPaddock
- 110110
- --
- 111111
- Gelenkjoint
- 112112
- Gelenkjoint
- 113113
- AntriebsritzelDrive pinion
- 114114
- KoppelräderpaarPair of coupling gears
- 115115
- --
- 116116
- RäderkoppelGear coupling
- 117117
- AntriebsritzelDrive pinion
- 118118
- AbtriebsritzelOutput pinion
- 119119
- AnlagedruckzylinderContact pressure cylinder
- 120120
- --
- 121121
- Trocknerdryer
- 122122
- Trocknerdryer
- 123123
- Trocknerdryer
- 124124
- Trocknerdryer
- 125125
- --
- 126126
- PrimerauftrageinrichtungPrimer application device
- 127127
- Non-Impact-DruckeinrichtungNon-impact printing facility
- 128128
- TransportvorrichtungTransport device
- 129129
- EinzelantriebSingle drive
- 130130
- --
- 131131
- EinzelantriebSingle drive
- 132132
- UnterschuppungseinrichtungShingling facility
- 133133
- BlaskastenBlow box
- 134134
- ZuführtischFeed table
- 135135
- --
- 136136
- BlasdüseAir nozzle
- 137137
- BlasdüseAir nozzle
- 138138
- VentilValve
- 139139
- VentilValve
- 140140
- --
- 141141
- SchottblechBulkhead plate
- 142142
- StützblechSupport plate
- 143143
- Lochhole
- 144144
- LeitflächeGuide surface
- aS11aS11
- Abstanddistance
- aS12aS12
- Abstanddistance
- aS21aS21
- Abstanddistance
- aS22aS22
- Abstanddistance
- b51b51
- Breitewidth
- b52b52
- Breitewidth
- b69b69
- Breitewidth
- BB.
- BlasrichtungBlowing direction
- d143d143
- Durchmesserdiameter
- h49h49
- Höheheight
- l49l49
- Längelength
- LSLS
- LuftströmungAir flow
- MM.
- MaschinenmitteMachine center
- P11P11
- AbtriebspositionOutput position
- P12P12
- AbtriebspositionOutput position
- P21P21
- AbtriebspositionOutput position
- P22P22
- AbtriebspositionOutput position
- s1s1
- erstes Signalfirst signal
- s2s2
- zweites Signalsecond signal
- S11S11
- AbtriebspositionOutput position
- S12S12
- AbtriebspositionOutput position
- S21S21
- AbtriebspositionOutput position
- S22S22
- AbtriebspositionOutput position
- SHSH
- SchwebehöheFloating height
- TT
- TransportrichtungTransport direction
- vv
- UmlaufgeschwindigkeitSpeed of rotation
- αα
- Winkelangle
- ββ
- Winkelangle
- ϕϕ
- Winkelangle
Claims (14)
- A machine arrangement having several processing stations for the processing of sheets, wherein in the transport direction (T) of the sheets several processing stations (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) are arranged consecutively for the inline-processing of these sheets, wherein at least one of these processing stations (06) is configured as a non-impact printing device (06), wherein a transfer device arranged directly upstream of the operating region of the non-impact printing device (06) for transferring the sheets from a first processing station (01; 02; 03; 04; 06; 07; 08; 09; 11; 12) arranged upstream of the non-impact printing device (06) to the non-impact printing device (06) is provided, wherein the transfer device aligns in each case the sheets in their axial register in register relative to the printing position of the non-impact printing device (06), wherein, in addition to the axial register, the transfer device aligns in each case the sheets in their circumferential register and/or in their diagonal register in register relative to the printing position of the non-impact printing device (06), characterized in that a first processing station (01) arranged upstream in the transport direction (T) of the non-impact printing device (06) is configured as a sheet feeder (01) or as a magazine feeder (01), wherein a processing station (02; 03; 08) arranged between the first processing station (01) and the non-impact printing device (06) is configured as a first coating device (02; 03; 08), wherein the coating device (02; 03; 08) is configured as a primer application device (02) or a cold foil application device (03) or a lacquer application device (08), wherein in the transport direction (T) of the sheets an alignment device is arranged between the non-impact printing device (06) and a processing station (02; 03; 04; 07; 08; 09; 11; 12) arranged downstream from the non-impact printing device (06), wherein this alignment device aligns in each case the sheets at least in their axial register and/or in their circumferential register in register relative to a processing position of the processing station (02; 03; 04; 07; 08; 09; 11; 12) arranged downstream from the non-impact printing device (06).
- The machine arrangement according to claim 1, characterized in that the transfer device has a suction drum (32) holding the respective sheet by means of suction air, wherein a control unit controlling the suction drum (32) is provided.
- The machine arrangement according to claim 2, characterized in that the suction air is pulsed by the control unit.
- The machine arrangement according to claim 2 or 3, characterized in that at least one stop (34) protruding into the transport plane (29) of the relevant sheet is provided, wherein the suction drum (32) aligns each respective sheet at this stop (34) in register relative to the printing position of the non-impact printing device (06).
- The machine arrangement according to claim 2 or 3 or 4, characterized in that the suction drum (32) aligns each of the sheets to be fed to the operating region of the non-impact printing device (06) by means of an axial displacement, in each case in register relative to the printing position of the non-impact printing device (06).
- The machine arrangement according to claim 2 or 3 or 4 or 5, characterized in that the suction drum (32) consists of a plurality of suction rings arranged in parallel to one another on a common shaft.
- The machine arrangement according to claim 2 or 3 or 4 or 5 or 6, characterized in that an operating width of the suction drum (32) oriented in the axial direction of this suction drum (32) is adjusted by the control unit based on the format of the sheets.
- The machine arrangement according to claim 2 or 3 or 4 or 5 or 6 or 7, characterized in that the suction drum (32) has a first drive for its circumferential movement and a second drive for its axial movement, wherein the circumferential movement and the axial movement are controlled independently from each other by the control unit.
- The machine arrangement according to claim 2 or 3 or 4 or 5 or 6 or 7 or 8, characterized in that a first sensor (33) connected to the control unit arranged upstream of the suction drum (32) in the transport direction (T) of the sheets is provided, wherein at least the axial movement of the suction drum (32) is controlled by a position signal supplied to the control unit by the first sensor (33).
- The machine arrangement according to claim 9, characterized in that the first sensor (33) is configured as an optical sensor or as a line sensor or as a CCD line sensor.
- The machine arrangement according to claim 2 or 3 or 4 or 5 or 6 or 7 or 8 or 9 or 10, characterized in that a second sensor (36) connected to the control unit and arranged upstream of the first sensor (33) in the transport direction (T) of the sheets is provided, wherein the second sensor (36) detects a leading edge of the respective sheets in the transport direction (T) of the sheets.
- The machine arrangement according to claim 11, characterized in that the second sensor (36) is configured as an optical sensor or as a reflex scanner or as a light sensor.
- The machine arrangement according to claim 1 or 2 or 3 or 4 or 5 or 6 or 7 or 8 or 9 or 10 or 11 or 12, characterized in that a first dryer (07) is arranged between the first coating device (08) and the non-impact printing device (06).
- The machine arrangement according to claim 1 or 2 or 3 or 4 or 5 or 6 or 7 or 8 or 9 or 10 or 11 or 12 or 13, characterized in that the non-impact printing device (06) has a plurality of individually controlled inkjet printers along the transport path of the sheets.
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102015208044.7A DE102015208044B4 (en) | 2015-04-30 | 2015-04-30 | Machine arrangement with several processing stations for processing sheets |
| DE102015213431 | 2015-07-17 | ||
| DE102015215003 | 2015-08-06 | ||
| DE102015216874 | 2015-09-03 | ||
| DE102015217229 | 2015-09-09 | ||
| PCT/EP2016/059643 WO2016174221A1 (en) | 2015-04-30 | 2016-04-29 | Printing press arrangement having a plurality of processing stations for sheets, and method for operating it |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3288763A1 EP3288763A1 (en) | 2018-03-07 |
| EP3288763B1 true EP3288763B1 (en) | 2020-11-25 |
Family
ID=55860866
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16719410.9A Active EP3288763B1 (en) | 2015-04-30 | 2016-04-29 | Machine assembly of sheet printing presses having multiple units |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US10173439B2 (en) |
| EP (1) | EP3288763B1 (en) |
| CN (1) | CN107548358B (en) |
| WO (1) | WO2016174221A1 (en) |
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| US10363766B2 (en) * | 2013-03-15 | 2019-07-30 | G&K-Vijuk Intern. Corp. | Information item forming machine with visual inspection unit and method for forming and sorting informational items |
| EP3710634B1 (en) | 2017-11-13 | 2023-05-03 | Sun Chemical Corporation | Water-based coatings for cellulosic substrates |
| JP7069869B2 (en) * | 2018-03-13 | 2022-05-18 | 株式会社リコー | Transport equipment, printing equipment |
| DE102019110853B4 (en) | 2019-04-26 | 2022-05-12 | Koenig & Bauer Ag | Sheet processing machine and method for inspecting at least one remaining part of at least one sheet that has been processed by a shaping device |
| CN110228276B (en) * | 2019-05-27 | 2024-07-26 | 浙江美声智能系统有限公司 | Air-floating type screen printed matter drying system |
| DE102019129645A1 (en) | 2019-11-04 | 2021-05-06 | Koenig & Bauer Ag | Sheet processing machine with at least one sensor device |
| JP7074297B2 (en) * | 2019-11-15 | 2022-05-24 | 株式会社ミヤコシ | Printing equipment |
| DE102020105184A1 (en) | 2020-02-27 | 2021-09-02 | Koenig & Bauer Ag | Substrate handling system with a sheet processing machine and at least one alignment device and a method for aligning and / or loosening at least a partial stack of sheets |
| DE102020105181A1 (en) | 2020-02-27 | 2021-09-02 | Koenig & Bauer Ag | Substrate handling system with a sheet processing machine and at least one alignment device and a method for aligning and / or loosening at least a partial stack of sheets |
| CN111812971B (en) * | 2020-08-10 | 2023-07-04 | 齐鲁工业大学 | A testing and modeling method of the ink path system for the control of the ink volume in the multi-running state of the offset printing machine |
| CN115697709B (en) * | 2020-10-15 | 2023-09-01 | 柯尼格及包尔公开股份有限公司 | Printing monitoring strip, substrate and method for controlling or regulating a processing machine |
| US20220144573A1 (en) * | 2020-11-09 | 2022-05-12 | Prototype And Production Systems, Inc. | Segmented conveyor for high resolution color inkjet printing with reduced print defects |
| DE102021212245B4 (en) * | 2021-10-29 | 2023-12-28 | Bhs Corrugated Maschinen- Und Anlagenbau Gmbh | Arrangement for a corrugator plant |
| DE102022102707A1 (en) | 2022-02-04 | 2023-08-10 | Koenig & Bauer Ag | Processing machine and method for aligning a substrate in a processing machine |
| DE102022102706A1 (en) | 2022-02-04 | 2023-08-10 | Koenig & Bauer Ag | Processing machine and method for aligning a substrate relative to a processing unit in a processing machine |
| DE102022125022A1 (en) | 2022-09-28 | 2024-03-28 | Koenig & Bauer Ag | Method for controlling at least one alignment section of a processing machine |
| DE102022125018B4 (en) | 2022-09-28 | 2025-12-11 | Koenig & Bauer Ag | Machining machine and method for controlling at least one alignment section of a machining machine |
| DE102022125019A1 (en) | 2022-09-28 | 2024-03-28 | Koenig & Bauer Ag | Processing machine and method for controlling at least one alignment section of a processing machine |
| DE102022125020A1 (en) | 2022-09-28 | 2024-03-28 | Koenig & Bauer Ag | Method for the axial adjustment of transport sections of at least one alignment section |
| DE102022125016A1 (en) | 2022-09-28 | 2024-03-28 | Koenig & Bauer Ag | Method for the axial adjustment of transport sections of at least one alignment section |
| DE102022125017A1 (en) | 2022-09-28 | 2024-03-28 | Koenig & Bauer Ag | Processing machine and method for controlling at least one alignment section of a processing machine |
| DE102022125021B4 (en) | 2022-09-28 | 2025-12-11 | Koenig & Bauer Ag | Method for axial adjustment of transport sections of at least one alignment section of a machining center |
| DE102023108105B4 (en) | 2023-03-30 | 2025-12-11 | Koenig & Bauer Ag | Method for controlling a processing machine |
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- 2016-04-29 EP EP16719410.9A patent/EP3288763B1/en active Active
- 2016-04-29 WO PCT/EP2016/059643 patent/WO2016174221A1/en not_active Ceased
- 2016-04-29 US US15/569,181 patent/US10173439B2/en active Active
- 2016-04-29 CN CN201680025882.4A patent/CN107548358B/en active Active
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| EP2123462A1 (en) * | 2008-05-23 | 2009-11-25 | Fujifilm Corporation | Inkjet recording method and apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| US20180178551A1 (en) | 2018-06-28 |
| WO2016174221A1 (en) | 2016-11-03 |
| US10173439B2 (en) | 2019-01-08 |
| EP3288763A1 (en) | 2018-03-07 |
| CN107548358B (en) | 2021-09-17 |
| CN107548358A (en) | 2018-01-05 |
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