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EP3266094A1 - Unité d'alimentation électrique au sol à bruit et à émission de pollution plus faibles - Google Patents

Unité d'alimentation électrique au sol à bruit et à émission de pollution plus faibles

Info

Publication number
EP3266094A1
EP3266094A1 EP16713168.9A EP16713168A EP3266094A1 EP 3266094 A1 EP3266094 A1 EP 3266094A1 EP 16713168 A EP16713168 A EP 16713168A EP 3266094 A1 EP3266094 A1 EP 3266094A1
Authority
EP
European Patent Office
Prior art keywords
energy reservoir
engine
generator
power unit
output
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP16713168.9A
Other languages
German (de)
English (en)
Inventor
Bo Vork Nielsen
Soren Risgaard Dahl
Les Tindall
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Illinois Tool Works Inc
Original Assignee
Illinois Tool Works Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Illinois Tool Works Inc filed Critical Illinois Tool Works Inc
Publication of EP3266094A1 publication Critical patent/EP3266094A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J9/00—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
    • H02J9/04—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
    • H02J9/06—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
    • H02J9/08—Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems requiring starting of a prime-mover
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B64—AIRCRAFT; AVIATION; COSMONAUTICS
    • B64F—GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
    • B64F1/00—Ground or aircraft-carrier-deck installations
    • B64F1/35—Ground or aircraft-carrier-deck installations for supplying electrical power to stationary aircraft
    • B64F1/352—Mobile units
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0013—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries acting upon several batteries simultaneously or sequentially
    • H02J7/0014—Circuits for equalisation of charge between batteries
    • H02J7/0016—Circuits for equalisation of charge between batteries using shunting, discharge or bypass circuits
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00—Aeronautics or air transport
    • Y02T50/80—Energy efficient operational measures, e.g. ground operations or mission management

Definitions

  • This invention relates to ground power units (GPUs) for supplying power to an aircraft on the ground.
  • GPUs ground power units
  • EP 1 756 937 ground power units are, although it is mentioned the possibility that the engine could be driven by natural gas, typically diesel driven because of the long lifetime and high reliability of a diesel engine and because diesel engines show a sufficient transient behavior for adapting the diesel engine quick enough to sudden load increases.
  • a switch is controlled by a switch control to limit power delivery from a generator to an energy storage device.
  • the power output of the power source is always delivered from the energy storage device while an engine and the generator serve to recharge the energy storage device.
  • this object is achieved by a, preferably mobile, ground power unit (GPU) for supplying power to an aircraft parked on the ground, the ground power unit comprising an engine and an electric generator for supplying power to the aircraft, whereby the electric generator is configured to be driven by the engine, an electric energy reservoir, which is set up for being charged by an output of the generator and set up for temporarily providing electric power to the aircraft, an inverter for transforming an output of the energy reservoir to an alternating power output of the inverter, wherein the engine is a gaseous-fueled engine or other combustion, e.g.
  • the energy reservoir is connected in serial with a switching element, preferably a thyristor, for controlling a discharge current from the energy res- ervoir (preferably for sake of clearance: to the inverter) and wherein the serially connected energy reservoir and switching element are connected, preferably directly (e.g., in case of a generator with commutator) or indirectly (e.g., in case of an AC- generator with subsequent rectifier), to the generator, preferably in parallel to the generator, and preferably such that the discharge current is running through the inverter to the output of the inverter.
  • a switching element preferably a thyristor
  • the object of the invention is also achieved by a method for powering an aircraft parked on the ground by a GPU comprising the steps:
  • the engine is a gaseous-fueled engine or other combustion, e.g. diesel- or petrol-fueled, engine and wherein a switching element, preferably a thyristor, is controlling a discharge current from the energy reservoir.
  • a switching element preferably a thyristor
  • the support from the energy reservoir during e.g. load jumps can be specifically dosed.
  • the switch allows to configure the GPU to freeze the voltage of the energy reservoir such that it does not decrease (significantly) while the generator voltage decreases, which in turn allows to create a beneficial voltage difference which can be used to efficiently boost the system when a load jump occurs.
  • such switch allows for a much higher flexibility in optimizing engine operation (speed variation) and choice of engine type as well as engine size with respect to e.g. consumption and/or environmental impact (e.g. noise, pollution) and/or complexity.
  • Using the switch which kicks in the energy reservoir when needed in addition to the running supply through the generator, makes it also possible to have a relatively small energy reservoir while covering the power need during load jumps.
  • the switching element has at least two states: one conducting (or closed or connecting) state and one non-conducting (or open or disconnecting) state.
  • Controlling a discharge current preferably means switching off/on or limiting the discharge current of the charged energy reservoir to the inverter by a switching action of the switching element.
  • gaseous fueled engine It is possible and preferred, to use a gaseous fueled engine. Nevertheless, this enhanced power adaptation is also useful in combination with other combustion engines.
  • the preferred gaseous-fueled engines are less polluting and therefore, complex filters are not needed. Consequently, complexity (and as a side effect also noise, because gaseous-fueled engines are more silent) could be reduced, although it is well known that gaseous-fueled engines are rather disadvantageous for aircraft power supply applications.
  • Gaseous-fueled engines require high pressure tanks, complex refuel procedures and they are less universal than diesel engines because they depend on the existence of gaseous fuel infrastructure at the airport, which is not always the case.
  • At least CNG or LPG engines have a poor acceleration moment and cannot cope with sudden load changes that occur when power needs to be supplied to an aircraft (e.g., when the aircraft fuel pumps or flaps are tested, a high load is needed within a short accepted time).
  • the inventors overcame this technical prejudice by thinking one inventive step ahead.
  • the combination of the gaseous-fueled engine with the energy reservoir according to the invention helps to cover power demand peaks and the need of power while the gaseous-fueled engine adapts - more slowly than a diesel engine - to a higher load.
  • An energy reservoir was, up to now, only considered for reducing fuel consumption of conventional fuel engines (diesel, petrol/gas), for being able to run the conventional fuel engine in optimal operational states - however, a combination of an energy reservoir with a gaseous-fueled engine was not considered as the gaseous-fueled engine already has a very low consumption and therefore, no further measures seemed necessary and it seemed to be a better solution to reduce consumption by using a diesel engine in combination with an energy reservoir instead of using a gaseous-fueled engine that comes with the aforementioned disadvantages.
  • the inventors use the switched energy reservoir for temporarily boosting the weaker transient behavior of the gaseous- fueled engine, so as to make the power output comparable to conventional fuel engines.
  • the engine may be understood as a combustion engine. It is preferably gaseous-fueled, preferably with LPG (liquefied petroleum gas), particularly preferably with CNG (compressed natural gas) or with hydrogen.
  • LPG liquefied petroleum gas
  • CNG compressed natural gas
  • the gaseous-fueled engine is run at a higher speed than equivalent diesel engines (equivalent: same constant power output), e.g., 3600/3000 RPM instead of 1800/1500 RPM for creating the same power output, which in turn is beneficial for a reduced pole number of the generator for generating the same power frequency.
  • the GPU is configured to run the engine at different speeds above zero.
  • the mobile ground power stands on wheels. Usually, it is equipped with a towing arm.
  • the GPU is preferably set up to output 3x200 V (phase-to-phase), 400 Hz of AC voltage (Vac).
  • the electric energy is carried from a generator to a connection on the aircraft via cables.
  • the generator may be a generator providing a directed output (e.g. by having a commutator).
  • the generator may provide an alternating output (e.g. a 3-phase alternating output), which is rectified by a rectifier before being fed to the energy reservoir and/or the inverter.
  • the electric generator is a 2-pole brushless synchronous generator or a permanent magnet (synchronous) generator (PMG).
  • the output voltage of a synchronous generator is preferably controlled by means of a traditional AVR (automatic voltage regulator), while the output from the PMG is given by the design and speed.
  • the GPU comprises a liquid cooling unit for the generator, wherein the liquid cooling unit is preferably cooling the engine as well.
  • the GPU is configured to provide different excitations above zero.
  • the electric energy reservoir provides a DC voltage output. It preferably comprises one or more capacitors or accumulators.
  • the nominal voltage of one capacitor is preferably 2.7 V.
  • the operational voltage for the capacitors is selected to 2.6 V. Consequently, for obtaining a desired voltage of, for example, 350 V, 135 capacitors are serially connected.
  • the energy reservoir preferably has a capacity smaller or equal to provide power to the aircraft for not more than 2.5 minutes or preferably 1 minute or particularly preferably 30 seconds or even 10 seconds or 2.5 seconds. Thereby, the costs of the energy reser- voir can be kept small but nevertheless it is effective, as the size is preferably enough to support load jumps and the time the engine needs for stabilizing the load again.
  • Set up for being charged by an output of the generator may preferably be understood in the way that electric power generated by the generator is directable to the energy reservoir so as to charge the energy reservoir.
  • Set up for temporarily providing electric power to the aircraft may preferably be understood in the way that electric power from the energy reservoir is, from time to time or constantly, sent to the aircraft.
  • energy from the energy reservoir is sent to the aircraft especially when the power supplied by the gaseous-fueled engine driven generator is not sufficient for powering the aircraft.
  • the energy reservoir is preferably configured to only support the engine, preferably only while the engine and generator are running, and not take over supply for a longer period (e.g. 2.5 minutes or the periods mentioned above) alone.
  • the electric energy reservoir provides output power at 350V DC and has a capacity of at least 3 Farad, whereby the energy reservoir's output power is transformed by the inverter into an alternating output.
  • the energy reservoir is connected (preferably directly) in parallel to a directed generator or to a rectifier output, preferably without further means for charge/discharge control.
  • the energy from the energy reservoir can be used for loads using alternating current/voltage.
  • the alternating power output of the inverter is to be supplied to the aircraft.
  • the inverter is preferably a 400 Hz inverter.
  • the inverter comprises a filter inductor (e.g., 30 ⁇ ) in each phase output and filter capacitors (e.g., 300 ⁇ ) between each phase output and the common reference output.
  • the inverter is cooled by a liquid cooling unit.
  • the inverter comprises one or more PWM activated electrical switches (transistors), e.g., IGBT's, thy- ristors.
  • the serially connected energy reservoir and switching element are preferably connected, directly or indirectly, to the generator, preferably in parallel to the inverter. This means in other words that the serial connection of energy reservoir and switching element is connected in parallel to the inverter.
  • the GPU comprises the switching element preferably in addition to the inverter.
  • the engine is configured to provide via the generator and the inverter a maximum continuous electric power output PcontEi at an output port of the ground power unit which output port is configured to be connected to the aircraft, whereby PcontEi is a maximum electric power output when the engine is not being supported by the electric energy reservoir, wherein PcontEi is smaller or equal to 1 10%, preferably 105%, particularly preferable 100%, of the power rating of the ground power unit.
  • the switch used in combination with the energy reservoir gives even more flexibility in reducing the engine size
  • this embodiment using a smaller engine is also alone a solution to the objective of the invention, which could be subject of a further request in a separate application claiming by a broadest claim the GPU as described but instead of the switching element for controlling a discharge current from the energy reservoir, the solution is already provided by PcontEi being smaller or equal to 1 10%, preferably 105%, particularly preferable 100%, of the power rating of the ground power unit.
  • PcontEi being smaller or equal to 1 10%, preferably 105%, particularly preferable 100%, of the power rating of the ground power unit.
  • Rated power is preferably the power provided on the data sheets.
  • Continuous is preferably the power provided for at least 5 min, preferably 10 min, particularly preferably 30 min.
  • the engine's continuous mechanical power output (shaft power) is then calculated taking into account the losses of the power converting components in between (e.g. generator, rectifier, inverter) and therefore, the engine's continuous mechanical power rating (PcontMec) is higher than P Co ntEi.
  • the energy reservoir is set up for being charged to a voltage higher than the output voltage of the inverter or of the ground power unit, preferably the rated GPU output voltage.
  • the energy reservoir is charged to a higher voltage than said voltage.
  • the duration of the boosting effect of the energy reservoir is longer.
  • the energy reservoir is configured to be charged to 350V DC voltage while the output voltage of the inverter or GPU is 3x200 Vac.
  • the energy reservoir is set up for being charged to a higher voltage than the voltage provided by the output of the generator or, if existing, by a rectifier output, when the engine is at the speed necessary to provide the rated maximum electric power of the ground power unit at an output port of the ground power unit, and preferably when the generator is being excited by a predetermined excitation for providing the maximum electric power.
  • the energy reservoir is charged to a voltage higher than said voltage.
  • the duration of the boosting effect of the energy reservoir is longer even for load jumps up to the power rating of the ground power unit (e.g. 90kW).
  • the rated maximum electric power of the ground power unit is preferably the preferably continuous power provided on the datasheets.
  • the ground power unit is configured to decrease a speed of the engine and/or an excitation of the generator when the switching element is in a non-conducting state.
  • the speed is of the engine is decreased and/or the excitation of the generator is decreased when the switching element is in a non-conducting state.
  • the GPU is configured or the method comprises to charge the energy reservoir (e.g. through the switch in conducting state or through the later mentioned bypass module) and therefor increase the engine speed or generator excitation.
  • the ground power unit comprises a control unit that is configured to de- crease speed and/or excitation accordingly. Speed and/or excitation are preferably decreased to a lower speed and/or excitation above zero.
  • a step-up transformer or converter is inserted between the generator and an output port of the ground power unit, which output port is configured to be connected to the aircraft.
  • a step-up transformer or boost converter is stepping up a voltage between the generator and an output port of the ground power unit.
  • the step-up transformer or boost converter is inserted between the inverter and the output port.
  • the GPU is further comprising a rectifier for converting the output of the generator to a rectified output of the rectifier and for supplying the rectified output to the energy reservoir.
  • the output of the generator is rectified and then output to the energy reservoir.
  • an AC voltage generator can be used.
  • one common energy reservoir can be used for the different phases of an AC voltage generator.
  • the rectifier is a diode rectifier.
  • the rectifier comprises a line inductor for reducing current and/or voltage harmonics.
  • the generator is preferably a 3-phase generator.
  • the output frequency of the generator may have a value within a broad range of frequencies, e.g. between 20Hz and 800 Hz, because the generator output is rectified before being fed to the energy reservoir.
  • the output frequency of the generator could be smaller than the GPU/inverter output frequency (e.g., smaller than 400 Hz) by use of a standard 50 Hz or 60 Hz generator, which results in a less complex generator.
  • the output frequency of the generator could be higher than the GPU output frequency (e.g., higher than 400 Hz), which leads to less ripple in the DC voltage.
  • the output frequency may be variable by varying the engine speed, because the GPU output frequency is not depending on the generator output frequency.
  • a bypass module which comprises a unidirectional device or a second switching element, is connected in parallel to the switching element and set up for allowing a charging current to the energy reservoir independently of the state of the switching element.
  • the energy reservoir is accordingly charged through a bypass module.
  • the energy reservoir will receive surplus energy generated by the generator via the unidirectional device or the second switching element of the bypass module, even if the (first) switching element is in non-conducting state.
  • the bypass module represents a dedicated charge path, separate from the discharge path.
  • the unidirectional device is preferably a diode.
  • the unidirectional device and the second switching element each prevent an unwanted discharge of the reservoir through the bypass module.
  • the second switching element can prevent/control a charging to the energy reservoir, such that no or only a limited power is used for charging the energy reservoir, if desired.
  • the bypass module further comprises a resistor, connected in serial with the unidirectional device or the second switching device.
  • the resistor limits the charging current to a level, at which balancing modules (see below) may bypass it - i.e., balancing modules do not need to be oversized, they can have lower current ratings.
  • the bypass module further (or as unidirectional element) comprises a switch, e.g. a transistor, serially connected to the unidirectional device and/or the resistor.
  • a switch e.g. a transistor, serially connected to the unidirectional device and/or the resistor.
  • the reservoir may be disconnected in case of DC-link overvoltage or module failures.
  • the ground power unit comprises a limiting device for reducing a charge current into the energy reservoir to a reduced current level above zero, while the limiting device is configured to leave the discharge current from the energy reservoir unlimited or less reduced.
  • the charge current is accordingly limited by a limiting device, while the discharge current is not or less limited by the limiting device.
  • the charge current limitation additionally protects the engine from an overload due to charging the energy reservoir at the same time as providing power to the aircraft.
  • a charge current limiting device could for example be the second switching element and/or the resistor of the bypass module as described above.
  • the switching element is separate from and/or not a functional part of the inverter such that the inverter is operable when the switching element is in an open, disconnecting state.
  • the switching element is operated independently of the inverter.
  • the inverter can keep running independently of the switch for controlling a discharge current, allowing for a smoother power inverting process.
  • the switching element being separate from the inverter means in other words that the switching element is not a (functional) part of the inverter; it is a component of the GPU in addition to the inverter, although, of course, the switch could be placed on the same PCB.
  • the main power supply path from the generator to an output port of the ground power unit, which output port is configured to be connected to the aircraft is routed through the inverter in any state of the ground power unit, such that in any state of the ground power unit the main power supplied to the aircraft is being inverted by the inverter.
  • the main power supplied to the aircraft in any state of the ground power unit the main power supplied to the aircraft is being inverted by the inverter.
  • the inverter is always running when power is supplied to the aircraft.
  • the generator and energy reservoir are connected to each other forming a parallel connection that is connected in serial to the inverter; preferably without any bypass from the generator bypassing the inverter.
  • the generator is always connected to the inverter.
  • Main power is preferably at least 70%, particularly preferably at least 90%, most preferred 100% of the power supplied to the aircraft.
  • the energy reservoir comprises one or more energy storage modules, wherein each module comprises one or more energy storage devices connected in parallel with a charge balance module set up to bypass the one or more energy storage devices if an upper charge level is achieved.
  • one or more energy storage modules of the energy reservoir are charged, wherein one or more energy storage devices of the energy storage module are bypassed by a charge balance module if an upper charge level is achieved.
  • An energy storage device is preferably a capacitor or an accumulator.
  • the charge balance module may preferably be understood as a module having a voltage probe measuring the storage device voltage and a switching element, wherein the switching element will be closed (conducting state) if the voltage measured by the voltage probe exceeds a predetermined level (upper charge level).
  • the charge balance module comprises a first serial connection of a Zener-diode (connected in reverse-direction) and a resistor, this first serial connection being connected in parallel to a second serial connection of a resistor and a transistor, wherein the base or gate of the transistor is connected between the diode and resistor of the first serial connection. If the voltage over the module exceeds a certain upper voltage, the Zener- diode will break down and get conducting. The current through the Zener-diode creates voltage drop over the resistor of the first serial connection. This voltage drop opens the transistor such that the transistor bypasses the energy storage device, connected in parallel to the charge balance module.
  • the balance module preferably comprises a comparator which preferably has an internal, preferably high precision voltage reference and/or a build in hysteresis.
  • the comparator output is connected to the base or gate of the transistor and used to activate the transistor, when the voltage across the energy storage device reaches a certain threshold, e.g. the nominal value 2.7 V of the energy storage device.
  • the energy reservoir comprises a plurality of said energy storage modules connected in parallel and/or serial to each other.
  • the stored energy can be distributed over many different, balanced modules.
  • seven identical energy storage modules are connected in series, each module comprising nineteen capacitors (49.5 V per module).
  • Each module has then an individual charge supervision by the respective charge balance module and preferably and error-detection-unit.
  • the bypass module comprises a switch, which is opened (non-conductive), e.g. by a logical connection between the charge balance modules and this switch, if all the storage devices of the energy reservoir are charged.
  • a switch which is opened (non-conductive), e.g. by a logical connection between the charge balance modules and this switch, if all the storage devices of the energy reservoir are charged.
  • losses through the transistor and resistor of the charge balance modules are minimized as charge current is cut off by the switch of bypass module as soon as charging is complete.
  • the charge balance module comprises an error detection unit, which is set up to detect whether a voltage of the energy reservoir exceeds a maximally tolerated value and to provide an error signal if the voltage exceeds the maximally tolerated value.
  • an error detection unit detects whether a voltage of the energy reservoir exceeds a maximally tolerated value and provides an error signal if the voltage exceeds the maximally tolerated value.
  • the error detection unit is preferably an error detection comparator.
  • a voltage of the energy reservoir is for example a voltage across one or more energy storage devices (e.g. capacitor).
  • the maximally tolerated value is preferably the maximum voltage of the energy storage device (e.g., 2.8V).
  • the error detection unit output is connected to the switching element, which is connected in serial to the energy reservoir (see above).
  • the error detection unit is connected via a logic level and/or optocoupler to this switching element.
  • the error detection unit is preferably set up to disconnect the energy reservoir via this (or another) switch if the voltage of the energy reservoir exceeds or reaches the maximally tolerated value.
  • each of the energy storage modules comprises an error-detection-unit.
  • the DC voltage can be transformed advantageously into an AC voltage.
  • the switching losses and the ripple of the inverter output are at a reasonably low level and at the same time, no step-up/step-down (isolation) transformer (as e.g. in EP 1 756 937 Fig. 3b) is needed, because the two voltages are sufficiently adjusted to each other.
  • the inverting part of the GPU can therefore be more compact.
  • This relation between DC voltage and desired output AC voltage (e.g. according the specification of the aircraft) is preferably configured by a suitable operation control of the GPU, e.g. a voltage control of the generator or rectifier and the different units are chosen to meet the corresponding voltage specifications.
  • Limited to being smaller preferably means that except for only minor deviations within tolerated levels and times according to the specification of the electronic devices or voltage output specifications (e.g. specifications imposed by the aircraft), this upper voltage limit is not exceeded; most preferably it means, that the voltage is always smaller or equal than the limit.
  • the DC voltage provided by the combination of engine, the generator, if existing the rectifier, and the energy reservoir is 600 V, hence, three times the desired AC voltage.
  • the inverter is preferably equipped with IGBTs rated for at least 600 V or at least 650 V. Considering the usually applied and recommended safety margin given by the IGBT manufacturer, the inverter is more preferably equipped with IGBTs rated for at least 900 V.
  • a maximum output voltage is comparably high, at about 3x420 Vac, and hence there is a high flexibility to compensate for voltage drops due to further output filters or the cables leading to the aircraft.
  • using this high DC voltage creates still comparably high ripple and losses when inverting it to the desired output voltage.
  • the DC is voltage is not higher than three times the desired AC voltage, this is still acceptable without using an additional step-down transformer.
  • DC voltage is 400 V, hence, two times the desired AC voltage.
  • the inverter is most preferably equipped with 600 V or 650 V IGBTs, resulting in a sufficient safety margin.
  • a maximum output voltage is now at 3x280 Vac.
  • the capability of compensation for further voltage drops (filter, cable) is lower than in the first example; however, the inversion comes with less ripple and less loss compared to the first example.
  • DC voltage is 345 V, hence 1 .75 times the desired AC voltage.
  • the inverter is preferably equipped with 600 V or 650 V IGBTs, according availability it could be even 520 V IGBTs.
  • the maximum output voltage is at 3x240 Vac. In this scenario, there is less (but for usual applications sufficient) compensation capability (filter, cable) but the inversion comes with very low losses and ripple.
  • k is smaller or equal 3, preferably smaller or equal 2, or most preferred smaller or equal 1 .75.
  • the output power can be shaped by the inverter with great flexibility, because the common reference for the phases is controllable as well and furthermore, the common reference does not need to be provided by a subsequent transformer or be generated by being tapped between two capacitors (EP 1 756 937 Fig. 3a).
  • the use of a transformer would be complex and tapping the common reference between capacitors comes with undesired losses through the capacitors.
  • the topology of the n-phase inverter consists of n+1 legs; each leg includes a switch in either the up or down position (single pole, double throw).
  • This switch is preferably realized by two serially connected electrical switches (each a single pole, single throw, e.g. transistor, IGBT, preferably 650 V IGBT), wherein the leg's output is tapped between the switches and each of these switches is bypassed by a diode (or another switch) in reverse direction.
  • N legs are generating the output for each phase, wherein the n+1 st leg is generating the output of the reference common to all phases.
  • the electrical switches are preferably activated by PWM. Both Space Vector PWM and Discontinuous PWM can be applied to obtain 15% more utilization of the dc link voltage. DPWM is preferred due to lower switching losses compared to SVPWM.
  • the energy reservoir comprises at least one double layer capacitor, preferably snap-in type, preferably a supercapacitor, as an energy storage device.
  • the generator has less than 4, preferably exactly 2, poles.
  • the GPU is further comprising a control unit for controlling the speed of the gaseous-fueled engine according to one or more parameters. In a further preferred method according to this invention the speed of the gaseous-fueled engine is controlled accordingly.
  • the operation of the GPU can be adapted advantageously to different constraints, whereby the variable power output due to the speed changes and eventually caused power shortages can be compensated by the electric energy reservoir.
  • Important parameters are for example fuel consumption, acoustical noise level and needed power or generator excitation (voltage). For example, if a load jump is detected, the switching element connected in serial with the energy reservoir is turned ON (conducting) to support the load and the engine speed will be increased. Afterwards the engine will stay at a speed sufficiently high to charge the super capacitors to their upper charge level (which may be a speed a bit higher than needed for only supporting the load), and subsequently the speed will be adjusted (e.g. reduced) to obtain lowest possible fuel consumption at the current load.
  • the energy reservoir will supply a major part of the load while the CNG engine is accelerated up to the speed where it can sustain the load.
  • low load corresponds to low speed
  • high load corresponds to high speed.
  • a 5 % consumption reduction may be achieved by operating the engine at about 2900 RPM instead of 3600 RPM.
  • the GPU is further comprising a control unit for controlling an excitation of the generator according to one or more parameters.
  • the excitation of the generator is accordingly controlled.
  • the operation of the GPU can be adapted advantageously to different constraints, whereby the variable power output capability due to the speed changes and eventually caused power shortages can be compensated by the electric energy reservoir.
  • Important parameters are for example fuel consumption, acoustical noise level and needed power and furthermore speed of the engine. For example, when the speed of the engine is reduced, the excitation voltage is reduced to avoid saturation of the generator. Furthermore, by lowering the excitation voltage at reduced loads, inverter losses are reduced.
  • the GPU is further comprising a control unit for controlling the inverter according to one or more parameters.
  • the inverter is controlled accordingly.
  • the operation of the GPU can be adapted advantageously to different constraints, whereby the variable power output due to the speed changes and eventually caused power shortages can be compensated by the electric energy reservoir.
  • the inverter is controlled to obtain a desired (peak) voltage level and/or to compensate the effect of an unbalanced or non-linear load and/or to compensate for the cable voltage drop, which occurs along the cable from the GPU to the aircraft.
  • the compensation is done by measuring the harmonic component at the GPU output and creating a coinciding but 180°-phase shifted harmonic by the inverter, which in consequence cancels out the undesired harmonic component.
  • a closed loop control is performed (and the GPU is configured to perform such a control) by subtracting a measured power output voltage from a desired output voltage (result: distortion), inputting this difference to a controller, e.g. PI or PID controller, that is driving the difference to zero.
  • the controller is adding or subtracting its control output to the control (e.g. PWM control) of the inverter.
  • temporarily providing electric power from the energy reservoir to the aircraft comprises:
  • a) detecting a load increase or an insufficient power supplied as compared to a set power e.g. by detecting whether GPU output voltage is below set voltage; and if (at least) one of them is detected
  • the switch further allows for a higher charging voltage in the energy reservoir as it is not constantly at the same potential with the generator (or if existing rectifier) and therefore chargeable to a higher voltage.
  • the switching element is opened. This prevents a further discharge of the energy reservoir in times when support from the energy reservoir is not needed and advantageously allows for charging the energy reservoir (e.g., through the bypass element).
  • the switch is maintained closed also during the charging of the energy reservoir and as soon as the energy reservoir is charged, the switch is opened - this is especially useful when no bypass element is present such that no charging current is possible while the switch is in open state.
  • charging the electric energy reservoir is preceded by:
  • the energy reservoir can be prepared very quickly for supporting the load during the next load increase.
  • the method further comprises the step:
  • optimal fuel consumption (especially by controlling the speed) can be achieved while power is directly provided from the generator to the load. Nevertheless, although the speed is decreased, the instant power demand directly after the next load jump can be supported by the energy reservoir.
  • the engine speed is adjusted providing a maximum output power that is greater than the power consumed by the actual load, e.g. 1 0 % greater than the power consumed by the actual load so that extra power is immediately available in case of a load increase; however, these higher speeds lead to higher than optimal fuel consumption.
  • the ground power unit is configured to perform any of the previous mentioned method steps according to the invention, e.g. by comprising a control unit.
  • FIG. 1 is an overview of a GPU according to the invention
  • Fig. 2 shows a specific embodiment of the energy reservoir of a GPU based on Fig. 1 having an energy storage module, an energy storage device and a charge balance module and it is connected in serial with a switching element and a bypass module
  • Fig. 3 shows a specific embodiment of a GPU based on Fig. 1 and/or Fig. 2 including a combined control unit
  • Fig. 4 shows a specific inverter of a GPU based on Fig. 1 , Fig. 2 and/or Fig. 3,
  • Fig. 5 shows an example of a method for powering an aircraft parked on the ground by a ground power unit.
  • Fig. 1 is an overview of a GPU 1 according to the invention. It comprises an engine and an electric generator 20 for supplying power to the aircraft, whereby the electric generator 20 is configured to be driven by the engine.
  • the engine is a gaseous-fueled engine 10 or other combustion engine 10 and the GPU 1 further comprises an electric energy reservoir 30, which is set up for being charged by an output of the generator 20 and set up for temporarily providing electric power to the aircraft.
  • the GPU 1 further comprises an inverter 50 for transforming an output of the energy reservoir 30 to an alternating power output of the inverter 50.
  • the generator 20 may be an AC- generator with a subsequent rectifier connected (cf., Fig. 3) or a DC-generator.
  • the energy reservoir 30 is connected in serial with a switching element 60 for controlling a discharge current from the energy reservoir 30 and the serially connected energy reservoir 30 and switching element 60 are connected to the generator 20.
  • the GPU 1 is being operated comprising the steps:
  • the transient behavior of the GPU 1 after load changes meets necessary requirements due to the temporary switched-in support by the energy reservoir 30 and therefore, for example, fuel consumption and noise can be reduced especially by using the gaseous-fueled engine 10 or adapting the speed of this or other engines (e.g. lower speeds when current load allows it), although the preferred gaseous-fueled engine 1 0 has a worse transient behavior compared to conventional diesel engines or although varying speed in general requires higher power reserves of an engine.
  • the switch allows for a higher flexibility of choice for the engine, as the acceleration moment is not the most important factor anymore, as the switching element allows for temporarily and efficiently boosting the power during load jumps.
  • Fig. 1 shows the following preferred configuration:
  • the switching element 60 is separate from the inverter 50 such that the inverter 50 is operable when the switching element 60 is in an open, disconnecting state.
  • the main power supply path (here the only power supply path) from the generator 20 to an output port of the ground power unit 1 , which output port is configured to be connected to the aircraft, is routed through the inverter 50 in any state of the ground power unit 1 , such that in any state of the ground power unit 1 the main power supplied to the aircraft is being inverted by the inverter 50.
  • Fig. 2 shows a specific embodiment of the energy reservoir 30 of a GPU 1 based on Fig. 1 , which has an energy storage module 31 , an energy storage device 32 and a charge balance module 33 and which is connected in serial with a switching element 60 and a bypass module 70.
  • the energy reservoir 30 is connected in serial with the switching element 60 for controlling a discharge current from the energy reservoir 30 and the serially connected energy reservoir 30 and switching element 60 are connected to the generator 20.
  • the GPU 1 comprises a bypass module 70, which comprises a unidirectional device 71 , here a diode (alternatively, a second switching device could be used instead of the unidirectional device 71 , as described in the general part of the description).
  • the bypass module 70 is connected in parallel to the switching element 60 and set up for allowing a charging current to the energy reservoir 30 irrespective of a state of the switching element 60.
  • the energy reservoir 30 comprises one (it could be more) energy storage module 31 , comprising one (it could be more) energy storing device 32 connected in parallel with a charge balance module 33.
  • the energy storage device 32 is a double layer capacitor.
  • the charge balance module 33 is set up to bypass the energy storage device 32 if an upper charge level is achieved.
  • the charge balance module 33 which is shown in more detail on the right, comprises a first serial connection of a Zener-diode (connected in reverse-direction) and a resistor, this first serial connection being connected in parallel to a second serial connection of a resistor and a transistor, wherein the base or gate of the transistor is connected between the diode and resistor of the first serial connection.
  • the energy reservoir 30 is charged by a charge current through the bypass module 70. Automatic discharging is prevented by the diode 71 .
  • the discharging i.e. supplying power from the energy reservoir to the aircraft
  • the charge balance module 33 is bypassing the storage device 32 if a certain charge level is exceeded.
  • Fig. 3 shows a specific embodiment of a GPU 1 based on Fig. 1 and/or Fig. 2 including a combined control unit 80, 90, 1 00.
  • the GPU 1 comprises a rectifier 40 for converting the output of the generator 20 to a rectified output of the rectifier 40 and for supplying the rectified output to the energy reservoir 30. It further comprises an inverter 50 for transforming an output of the energy reservoir 30 and the output of the rectifier 40 to an alternating power output of the inverter 50, which is to be supplied to the aircraft.
  • the combined control unit comprises a control unit 80 for controlling the speed of the gaseous-fueled engine 10 according to one or more parameters, a control unit 90 for controlling an excitation of the generator 20 according to one or more parameters, a control unit 100 for controlling the inverter 50 according to one or more parameters. Furthermore, PcontMec and PcontEi, which had been described above, are indicated.
  • Fig. 4 shows a specific inverter 50 of a GPU 1 based on Fig. 1 , Fig. 2 and/or Fig. 3.
  • the inverter 50 is a transformer-less, 3 phase, 4 legged inverter.
  • Each leg includes two serially connected IGBT's, wherein each IGBT is bypassed by a diode in reverse direction and the leg's output is tapped between the IGBT's.
  • Three legs are generating the output for each phase, wherein the fourth leg is generating the output of the reference common to all phases.
  • the electrical switches are activated by PWM.
  • the inverter is a 400 Hz inverter and comprises a filter inductor of 30 ⁇ in each phase output and filter capacitors between each phase output and the common reference output.
  • serially connected input capacitors reduce DC voltage harmonics.
  • This inverter a very flexible and efficient (low losses) inversion of the DC power from the electric energy reservoir to the desired output power for the aircraft is provid- ed.
  • the 4-legged inverter ensures respectively a very high utilization of the DC-link voltage as well as individual phase regulation.
  • Fig. 5 shows an example of a method for powering an aircraft parked on the ground by a ground power unit according to Fig. 1 - Fig. 3. It includes the steps already described in connection with Fig. 1 , hence: 1 10: running an engine of the ground power unit; 1 20 supplying power to the aircraft by an electric generator of the ground power unit; 1 30: charging an electric energy reservoir of the ground power unit; 140: temporarily providing electric power from the energy reservoir to the aircraft, wherein a switching element is controlling a discharge current from the energy reservoir. Optional steps are indicated by dotted lines. In the beginning, the switching element 60 is in opened (disconnecting) state.
  • Running 1 10 the engine 10 comprises at first: 1 10.1 starting engine, then 1 10.2 setting engine to idle mode and then 1 1 0.3 slowly ramping up engine speed to maximum. This prepares the GPU for charging the energy reservoir 30 right after the start of the GPU.
  • Running 1 10 the engine 10 comprises also 1 1 0.4 rapidly ramping up engine speed to maximum, after a load jump or insufficient supplied power has been detected 140.1 .
  • running 1 10 the engine 10 comprises also reducing 1 10.5 the engine speed when the engine speed is not yet optimized.
  • Supplying 120 power to the aircraft is preferably started by activating 120.1 the inverter 50, preferably after the energy reservoir 30 is fully charged for the first time during the current operation.
  • While power is supplied 120 to the aircraft by the electric generator 20 via the inverter 50, temporarily providing 140 electric power from the energy reservoir 30 to the aircraft comprises:
  • the switch is maintained closed also during the charging of the energy reservoir and as soon as the energy reservoir is charged up to a desired level, the switch is opened 140.3.
  • the switch is opened 140.3 before charging 130 (either initial charging or recharging) the switch is closed or remains in closed state and then after charging 130 is complete, the switch is opened 140.3.
  • Charging 1 30 the electric energy reservoir 30 is preceded by:
  • charging 130 comprises:
  • Charging 130 is preferably at first an initial charging 130 of the energy reservoir (left block 1 30) after the engine 1 0 has been started and afterwards a recharging 130 of the energy reservoir (right block 1 30) after the energy reservoir 30 was fully or partly discharged for sustaining a load jump in step 140. While the charging speed is maintained, preferably one or more energy storage modules are being charged 130.1 .
  • the method further comprises the step:
  • Optimizing 1 50 the engine speed is preferably done after the energy reservoir 30 is fully charged 130 and until the next load jump is detected 140.1 . Hence, when optimizing the speed, the speed of the engine 10 is decreased 1 10.5 when the switching element 60 is in a nonconducting state.
  • the method comprises the optional step of detecting 160 a signal to start power supply, e.g. given by a user command.
  • the invention combines preferably a gaseous-fueled engine or conventional engine with an energy reservoir that can be kicked in by a switch, such that a smooth and distinctive and efficient (duration at a specific capacity) support by the energy reservoir is possible.
  • combustion engine 1 1 0.2 setting engine to idle mode

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Power Engineering (AREA)
  • Control Of Eletrric Generators (AREA)

Abstract

L'invention concerne une unité d'alimentation électrique au sol destinée à fournir de l'énergie électrique à un avion stationné au sol, l'unité d'alimentation électrique au sol comprenant un moteur et un générateur électrique pour fournir de l'énergie électrique à l'avion, le générateur électrique étant configuré pour être entraîné par le moteur, un réservoir d'énergie électrique, qui est configuré pour être chargé par une sortie du générateur et qui est configuré pour fournir temporairement de l'énergie électrique à l'avion, un onduleur pour transformer une sortie du réservoir d'énergie en une sortie en courant alternatif de l'onduleur, le moteur étant un moteur à carburant gazeux ou autre moteur à combustion, le réservoir d'énergie étant connecté en série à un élément de commutation pour commander un courant de décharge provenant du réservoir d'énergie, le réservoir d'énergie et l'élément de commutation connectés en série étant connectés au générateur. L'invention concerne en outre un procédé de fonctionnement d'une telle unité d'alimentation électrique au sol.
EP16713168.9A 2015-03-04 2016-03-03 Unité d'alimentation électrique au sol à bruit et à émission de pollution plus faibles Withdrawn EP3266094A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP15157678.2A EP3065260A1 (fr) 2015-03-04 2015-03-04 Unité d'alimentation électrique au sol à faible bruit et émission polluante
PCT/US2016/020550 WO2016141114A1 (fr) 2015-03-04 2016-03-03 Unité d'alimentation électrique au sol à bruit et à émission de pollution plus faibles

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EP3266094A1 true EP3266094A1 (fr) 2018-01-10

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EP15157678.2A Withdrawn EP3065260A1 (fr) 2015-03-04 2015-03-04 Unité d'alimentation électrique au sol à faible bruit et émission polluante
EP16713168.9A Withdrawn EP3266094A1 (fr) 2015-03-04 2016-03-03 Unité d'alimentation électrique au sol à bruit et à émission de pollution plus faibles

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EP3232533B1 (fr) * 2016-04-15 2019-09-18 Airbus Operations GmbH Équipement de support au sol pour un système de surveillance vidéo d'aéronef
US10833605B2 (en) 2016-12-16 2020-11-10 Ge Aviation Systems Llc Space vector modulation in aerospace applications
EP3467993A1 (fr) * 2017-10-07 2019-04-10 Illinois Tool Works Inc. Unité d'alimentation électrique au sol actionné par batterie avec construction, durabilité et maintenance améliorées
US11557914B2 (en) 2017-10-07 2023-01-17 Illinois Tool Works Inc. Battery driven ground power unit with improved construction, operability, durability and maintenance
AT523006B1 (de) * 2019-10-02 2022-05-15 Dynell Gmbh Bodenstromaggregat für das Bereitstellen von elektrischer Energie für Fluggeräte
RU204798U1 (ru) * 2020-11-25 2021-06-11 Акционерное общество "Завод контрольно-ремонтных лабораторий" (АО "ЗКРЛ") Авиационный подвижный электроагрегат АПА-5ДМ-100

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US7119450B2 (en) * 2004-06-01 2006-10-10 Illinois Tool Works Inc. Fuel saving engine driven aircraft ground power device and method of use
EP1756937B1 (fr) 2004-06-15 2012-01-18 AXA Power ApS Groupe electrogene
CN101652263A (zh) * 2007-04-04 2010-02-17 库帕技术公司 用于向负载供电的方法和系统
US8269469B2 (en) * 2008-08-12 2012-09-18 Ivus Industries, Llc Equalizing method and circuit for ultracapacitors
US20140175886A1 (en) * 2012-12-20 2014-06-26 Caterpillar Inc. Power System Having a Stabilized DC Link Voltage to Handle Transient Events

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