EP3117017B1 - Precipitation hardening nickel alloy, part made of said alloy, and manufacturing method thereof - Google Patents
Precipitation hardening nickel alloy, part made of said alloy, and manufacturing method thereof Download PDFInfo
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- EP3117017B1 EP3117017B1 EP15709520.9A EP15709520A EP3117017B1 EP 3117017 B1 EP3117017 B1 EP 3117017B1 EP 15709520 A EP15709520 A EP 15709520A EP 3117017 B1 EP3117017 B1 EP 3117017B1
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- 229910000990 Ni alloy Inorganic materials 0.000 title 1
- 238000004881 precipitation hardening Methods 0.000 title 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 24
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000523 sample Substances 0.000 description 21
- 238000012360 testing method Methods 0.000 description 12
- 229910052804 chromium Inorganic materials 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
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- 238000005336 cracking Methods 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
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- 239000002184 metal Substances 0.000 description 2
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- UDHXJZHVNHGCEC-UHFFFAOYSA-N Chlorophacinone Chemical compound C1=CC(Cl)=CC=C1C(C=1C=CC=CC=1)C(=O)C1C(=O)C2=CC=CC=C2C1=O UDHXJZHVNHGCEC-UHFFFAOYSA-N 0.000 description 1
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- NPURPEXKKDAKIH-UHFFFAOYSA-N iodoimino(oxo)methane Chemical compound IN=C=O NPURPEXKKDAKIH-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/02—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
- B21B1/026—Rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/005—Casting ingots, e.g. from ferrous metals from non-ferrous metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/055—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 20% but less than 30%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/056—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 10% but less than 20%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/02—Alloys containing less than 50% by weight of each constituent containing copper
Definitions
- the invention relates to alloys based on nickel (superalloys), and more precisely those intended for the manufacture of parts to be used at high temperatures. Typically, this is the case of the elements of terrestrial, aeronautical and other turbines.
- NiCo20Cr20MoTi alloy (AFNOR standard) known as "C263” is known whose composition is typically Ni, Cr (19-21%), Co (19-21%), Mo (5,6- 6.1%), Ti (1.9-2.4%), Al ( ⁇ 0.6%). The percentages are percentages by weight, as will be the case for all the compositions indicated thereafter.
- the alloy known as INCO 617 Ni, Cr (20-24%), Co (10-15%), Mo (8-10%), Al (0.8-1.5%), Ti (0-0.6 %)
- INCO 617 Ni, Cr (20-24%), Co (10-15%), Mo (8-10%), Al (0.8-1.5%), Ti (0-0.6 %)
- the alloy known as RENE 41 Ni, Cr (18-20%), Co (10-12%), Mo (9-10.5%), Al (1.4-1.6%) , Ti (3-3.3%)
- RENE 41 Ni, Cr (18-20%), Co (10-12%), Mo (9-10.5%), Al (1.4-1.6%) , Ti (3-3.3%)
- WASPALOY Ni, Cr (18-21%), Co (12-15%), Mo (3.5-5%), Al (1.2-1.6%), Ti (2.75-3.25%).
- JP 61-235529 discloses an alloy for a continuous casting machine support roll, having a high resistance to heat and oxidation. It contains 14-25% Cr; 5-25% Co; 0.1-7% of W; 0.1-3% Ti; 0.1-3% Al with Ti + Al ⁇ 4%; ⁇ 0.01% of O; ⁇ 0.03% of N; ⁇ 0.06% C; ⁇ 1.0% Mn; ⁇ 0.5% Si; ⁇ 0.03% of P; ⁇ 0.03% of S; the rest being Ni.
- Ni base alloys for high temperature applications typically 700-900 ° C having both a good microstructural stability at the temperatures of use, good mechanical properties at these same temperatures , and simultaneously a good forgeability and good weldability allowing the manufacture of said parts in the desired configurations and their integration in the devices for which they are intended.
- ⁇ 'phase fraction is preferably between 5 and 20%.
- the solvus temperature of its ⁇ 'phase is preferably less than or equal to 980 ° C.
- the subject of the invention is also a process for manufacturing a nickel-based alloy part, characterized in that an ingot having the previously defined composition is prepared and homogenized at a temperature of at least 1150 ° C. for 24 to 72 hours, it is hot worked by forging or rolling in a supersolvus temperature range, it is dissolved at a temperature of 1100 to 1200 ° C for 1 to 4 hours, it is cooled to at least 1 ° C / min, for example in water, is aged at a temperature of 750 to 850 ° C for 7 to 10 hours, and is cooled, for example in calm air, or in an enclosure.
- the invention also relates to a turbine element land or aeronautical alloy nickel-based, characterized in that it was prepared according to the above method.
- a first condition for optimizing the equilibrium between Al and Ti is that the phase formation ⁇ is avoided at the temperatures of use of the alloy during its preferred uses, that is to say at temperatures of 700-900 ° C, typically of the order of 750 ° C.
- the formation of the ⁇ phase is directly related to the Ti and Al contents present in the alloy and to their ratio. It is thus necessary to determine the ranges of contents in these elements which make it possible to avoid it with 700-900 ° C, considering the remainder of the composition of the alloy.
- the forging is carried out in a temperature range where there is no ⁇ 'phase precipitation which would make the metal too hard and subject to the appearance of defects, such as cracks, during deformations. It is therefore performed at a temperature above the solvus temperature of this phase. This temperature is therefore advantageous not to be too high, for a forging is possible in industrial conditions. More precisely, the solvus temperature of the ⁇ 'phase must be as low as possible in order to avoid the precipitation of this phase during the inevitable cooling of the product during the forging.
- the Cr content is between 18 and 22%, preferably 18 to 20%. Cr is important to ensure resistance to corrosion and oxidation, and to establish the resistance of the alloy to the effects of the environment at high temperatures. An excessively high content favors the obtaining of undesirable fragile phases, such as the ⁇ phase, and the limit of 22% by weight is set accordingly.
- the content of Co is between 18 and 22%, preferably 19 to 21%.
- a high Co content is necessary in order to improve the forgeability of the grade by decreasing the solvus temperature of the ⁇ 'phase, however, it must be limited, mainly, for cost reasons.
- the sum of the contents in Mo and W must be between 4 and 8%, preferably 5.5 to 7.5%. These two elements are substitutable for each other.
- the lower limit of 4% guarantees structural hardening and good creep resistance, and the upper limit of 8% prevents the formation of harmful phases.
- the Zr content is between traces (in other words, a lack of voluntary addition, the residual content of possible Zr resulting only from the melting of the raw materials and the elaboration, with the associated impurities) and 0.06%. .
- the content of B is between traces and 0.03%, preferably 0.003 to 0.01%.
- the content of C is between traces and 0.1%, preferably 0.04 to 0.06%.
- the Fe content is limited to 1% maximum. Beyond, it may form phases harmful to the properties of the alloy.
- Nb and Ta are both limited to 0.01% maximum. These elements are expensive and have a strong tendency to segregate without these segregations having advantages that could offset their disadvantages (contrary to what can happen for Zr, B and C).
- S, P, Mn and Si must also be limited so as not to reduce the hot ductility.
- An excess of Si would also cause a precipitation of Laves phases during solidification, and it will be difficult to put them back in solution during subsequent heat treatments. Resilience would be degraded.
- an ingot having the above composition is prepared by double or triple melting, thus involving at least one of the ESR and VAR processes, and homogenized at a temperature of at least 1150.
- it is hot-worked by forging or rolling in a supersolvus temperature range, dissolved at a temperature of 1100 to 1200 ° C for 1 to 4 hours, cooled rapidly to room temperature. minus 1 ° C / min, for example in water, it is aged at 750 to 850 ° C for 7 to 10 hours, and is cooled, for example in calm air, or in an enclosure.
- variations can be made to this process, by not performing some of these steps or by adding others. They can be followed in particular by machining or any other operation of final dimensioning of the part.
- Table 1 Compositions of the samples tested Ech. Or% Cr% Co% Mo% W% B% C% % Zr al% Ti% O ppm N ppm (1) (2) (3) (4) AT 51,60 19.71 20.15 5.98 traces 0.005 0,051 0.02 0.77 1.50 3.5 17 1.06 2.57 0.45 2.66 B 47.50 20.86 20.49 5.96 1.43 0,010 0,050 0.02 1.95 1.13 3.1 18 0.58 3.31 0.17 4.06 C 51,00 19.79 20,12 6.13 traces 0,010 0,050 0.01 2.64 0.22 3.4 15 0.08 2.90 0.41 4.18 D 51.50 19.74 20.00 6.20 traces traces 0,052 0.01 0.42 2.24 3.1 22 5.33 3.11 0.24 2.87 E 50,40 19.60 20.00 5.97 traces 0,002 0.049 0,003 3.00 0.252 3 16 0.08 3.30 0.30 4.75 F 48,20 19.52 20.60 4.22 3.48 0,
- Samples A, B and C correspond to the invention, the other samples are reference alloys which do not comply with at least one of the conditions (1) to (4) previously defined because of their Al and Ti contents.
- Sample B corresponds to the version of the invention considered optimal, where the contents of all the elements are in the preferred ranges.
- the reference sample D corresponds to a conventional C263 type alloy which does not respect the relation (1).
- Sample E and sample F do not respect relationship (3).
- Sample G does not respect relationships (3) and (4).
- Sample H does not respect relationship (2). This shows that the respect of all relations (1) to (4) is necessary to obtain the desired results.
- the samples tested were made by VIM-VAR double melting (that is, as is conventional, by melting the raw materials in a vacuum induction furnace, followed by casting and solidification of an electrode, the latter being refined by vacuum reflow in an arc furnace), to obtain ingots of 200 kg.
- This method is commonly used for the manufacture of ingots for forming forged or laminated parts of high purity inclusionary and low levels of residual elements, especially gaseous. It is however not necessarily used to develop the alloys of the invention, if they are intended for the production of parts that do not have very high requirements on these points. In these cases, less complex conventional methods of preparation can be used, provided that they make it possible to reach the necessary low levels on certain residual elements, in particular by a suitable choice of raw materials.
- This heat treatment is typical of the C263 alloy for its usual applications such as turbine elements.
- the THERMOCALC software does not provide any phase appearance ⁇ for these samples in their treatment conditions, except for sample D.
- micrographs were made on portions of said samples which had undergone overaging at 750 ° C for 3000 h to simulate a use of the corresponding alloys at high temperature.
- Field electron microscopy micrographs are shown on the figures 1 (sample D), 2 (sample A), 3 (sample B), 4 (sample C), 5 (sample E), 6 (sample F), 7 (sample G) and 8 (sample H).
- sample D representative of a conventional C263 alloy
- the figure 9 shows the results of mechanical tensile tests on these same samples for the measurement of Rm, carried out between ambient and 800 ° C.
- the figure 10 shows the measurement results of Rp 0.2
- the figure 11 shows the results of measurement of elongation at break A%
- the figure 12 shows the results of Z% necking tests carried out under the same conditions.
- alloys B and C according to the invention have tensile results (Rm and Rp 0.2 ) similar to those of the reference alloy D.
- the tensile results of the alloy A according to FIG. The invention is slightly degraded with respect to those of alloy D but remains satisfactory.
- the hot ductility of alloy A is the best of all, which can be a benefit for some uses. The invention therefore makes it possible to optimally optimize or preserve all of these mechanical properties with respect to the reference alloy C263.
- Alloys E, F and G have very good results in traction, especially hot. But their loss of hot ductility is very important, which can be attributed to a poor balancing of the contents of Al and Ti.
- the figure 13 shows the results of breaking creep tests at 750 ° C: the breaking stress in MPa is given according to the Larson-Miller parameter (PLM) as is conventional to proceed.
- PLM Larson-Miller parameter
- the alloys A, B, C according to the invention, and the reference alloys F and G have longer rupture times than that of the reference alloy D. This shows that, from this point of view too, the invention provides an improvement in the performance of the alloy D which is closest thereto.
- the alloy E has a short life because of its insufficient hot ductility, and the tests could not be prolonged beyond a PLM of 23.4. Alloy H is, again, very clearly unsatisfactory.
- the figure 14 shows the results of resilience tests conducted on several test specimens of the alloys A according to the invention and D of reference, firstly after treatment heat treatment solution and then aging as described above, secondly after over-aging of 3000 h at 750 ° C following the previous heat treatment, again to simulate the evolution of the alloy in use.
- the results are clear: the resilience Kv is practically unaffected by the over-aging of the sample A, whereas it drops very substantially for the sample D. This confirms that the phase ⁇ formed during a high use
- the temperature of the conventional C263 alloy has a strong embrittling effect, and the invention overcomes this problem.
- the figure 15 shows the alloy A being forged at about 1100 ° C and no crack is actually visible.
- the figure 16 shows the alloy E being forged at the same temperature, and slight cracks are visible.
- the figure 17 shows the F alloy being forged at the same temperature, and the cracks are much deeper than in the previous cases.
- the figure 18 shows the G alloy being forged at the same temperature, and again deep coves are visible. The good forgeability of the alloys according to the invention is thus confirmed, and is attributed to a lower proportion of ⁇ 'phase than for the reference samples E, F and G.
- a preferred application of the invention is the manufacture of terrestrial and aeronautical turbine elements, but it is, of course, not exclusive.
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Description
L'invention concerne les alliages à base nickel (superalliages), et plus précisément ceux destinés à la fabrication de pièces devant être utilisées à des températures élevées. Typiquement, c'est le cas des éléments de turbines terrestres, aéronautiques et autres.The invention relates to alloys based on nickel (superalloys), and more precisely those intended for the manufacture of parts to be used at high temperatures. Typically, this is the case of the elements of terrestrial, aeronautical and other turbines.
On connait, pour ce type d'utilisations, un alliage NiCo20Cr20MoTi (norme AFNOR) dit « C263 » dont la composition est typiquement Ni, Cr (19-21%), Co(19-21%), Mo (5,6-6,1%), Ti (1,9-2,4%), Al (<0,6%). Les pourcentages sont des pourcentages pondéraux, comme cela sera le cas pour toutes les compositions indiquées par la suite.For this type of use, a NiCo20Cr20MoTi alloy (AFNOR standard) known as "C263" is known whose composition is typically Ni, Cr (19-21%), Co (19-21%), Mo (5,6- 6.1%), Ti (1.9-2.4%), Al (<0.6%). The percentages are percentages by weight, as will be the case for all the compositions indicated thereafter.
C'est un alliage à durcissement structural, celui-ci étant assuré par la présence de phase γ' (Ni3Ti, Al), et qui présente de bonnes propriété de forgeabilité et de soudabilité. Sur ce dernier point, cela est dû à ce que, contrairement à ce que l'on rencontre souvent pour des alliages durcis par la phase γ', il n'est pas sujet au phénomène de fissuration due à la fragilisation par fissuration sous contrainte à chaud (en anglais « strain age cracking ») dans les zones de soudage. Il présente également une bonne ductilité en traction à chaud et une résistance à chaud satisfaisante. De manière générale, son compromis soudabilité/forgeabilité est avantageux.It is a structurally hardened alloy, which is provided by the presence of γ 'phase (Ni 3 Ti, Al), and which has good forgeability and weldability properties. On this last point, this is due to the fact that, contrary to what is often encountered for alloys hardened by the γ 'phase, it is not subject to the phenomenon of cracking due to embrittlement cracking under stress. heat (in English "strain age cracking") in the welding areas. It also has good ductility in hot traction and satisfactory heat resistance. In general, its weldability / forgeability compromise is advantageous.
Il présente cependant l'inconvénient d'avoir une instabilité microstructurale entre 700 et 900°C, gamme de températures dans laquelle de la phase η peut se former au détriment de la phase γ' (voir la référence :
D'autres alliages sont connus pour de telles utilisations et ne présentent pas cette instabilité structurale, mais ils ont d'autres inconvénients.Other alloys are known for such uses and do not exhibit this structural instability, but they have other disadvantages.
L'alliage connu sous le nom de INCO 617 (Ni, Cr (20-24%), Co (10-15%), Mo (8-10%), Al (0.8-1.5%), Ti (0-0.6%)) présente un bon compromis soudabilité/forgeabilité, mais ses propriétés mécaniques à chaud (notamment à environ 750°C qui est une température d'utilisation fréquente pour les pièces auxquelles l'invention s'adresse de façon privilégiée) sont insuffisantes.The alloy known as INCO 617 (Ni, Cr (20-24%), Co (10-15%), Mo (8-10%), Al (0.8-1.5%), Ti (0-0.6 %)) has a good compromise weldability / forgeability, but its mechanical properties hot (especially at about 750 ° C which is a frequent use temperature for the parts to which the invention is addressed in a preferred manner) are insufficient.
L'alliage connu sous le nom de RENE 41 (Ni, Cr (18-20%), Co (10-12%), Mo (9-10,5%), Al (1,4-1,6%), Ti (3-3,3%)), à l'inverse, présente de bonnes propriétés mécaniques à chaud, mais son compromis soudabilité/forgeabilité n'est pas optimal. Il en est de même pour l'alliage connu sous le nom de WASPALOY (Ni, Cr (18-21%), Co (12-15%), Mo (3,5-5%), Al (1,2-1,6%), Ti (2,75-3,25%). Ces compromis soudabilité/forgeabilité insatisfaisants sont probablement dus à une proportion de phase γ' trop importante.The alloy known as RENE 41 (Ni, Cr (18-20%), Co (10-12%), Mo (9-10.5%), Al (1.4-1.6%) , Ti (3-3.3%)), on the other hand, has good mechanical properties when hot, but its weldability / forgeability compromise is not optimal. It is the same for the alloy known under the name of WASPALOY (Ni, Cr (18-21%), Co (12-15%), Mo (3.5-5%), Al (1.2-1.6%), Ti (2.75-3.25%). These compromises weldability / forgeability unsatisfactory are probably due to a proportion of phase γ 'too important.
Il existe donc un besoin pour les industriels de disposer d'alliages base Ni pour utilisations à hautes températures (typiquement 700-900°C) présentant à la fois une bonne stabilité microstructurale aux températures d'utilisation, de bonnes propriétés mécaniques à ces mêmes températures, et simultanément une bonne forgeabilité et une bonne soudabilité permettant la fabrication desdites pièces dans les configurations souhaitées et leur intégration dans les dispositifs auxquels elles sont destinées.There is therefore a need for manufacturers to have Ni base alloys for high temperature applications (typically 700-900 ° C) having both a good microstructural stability at the temperatures of use, good mechanical properties at these same temperatures , and simultaneously a good forgeability and good weldability allowing the manufacture of said parts in the desired configurations and their integration in the devices for which they are intended.
A cet effet, l'invention a pour objet un alliage à base nickel à durcissement structural, caractérisé en ce que sa composition est, en pourcentages pondéraux :
- 18% ≤ Cr ≤ 22%, de préférence 18% ≤ Cr ≤ 20% ;
- 18% ≤ Co ≤ 22%, de préférence 19% ≤ Co ≤ 21% ;
- 4% ≤ Mo + W ≤ 8%, de préférence 5,5% ≤ Mo + W ≤ 7,5% ;
- traces ≤ Zr ≤ 0,06% ;
- traces ≤ B ≤ 0,03%, de préférence traces ≤ B ≤ 0,01% ;
- traces ≤ C ≤ 0,1%, de préférence traces ≤ C ≤ 0,06% ;
- traces ≤ Fe ≤ 1% ;
- traces ≤ Nb ≤ 0,01% ;
- traces ≤ Ta ≤ 0,01% ;
- traces ≤ S ≤ 0,008% ;
- traces ≤ P ≤ 0,015% ;
- traces ≤ Mn ≤ 0,3% ;
- traces ≤ Si ≤ 0,15% ;
- traces ≤ O ≤ 0,0025% ;
- traces ≤ N ≤ 0,0030% ;
- (1) Ti/Al ≤ 3 ;
- (2) Al + 1,2 Ti ≥ 2% ;
- (3) (0,2 Al - 1,25)2 - 0,5 Ti ≥ 0% ;
- (4) Ti + 1,5 Al ≤ 4,5%.
- 18% ≤ Cr ≤ 22%, preferably 18% ≤ Cr ≤ 20%;
- 18% ≤ Co ≤ 22%, preferably 19% ≤ Co ≤ 21%;
- 4% ≤ Mo + W ≤ 8%, preferably 5.5% ≤ Mo + W ≤ 7.5%;
- traces ≤ Zr ≤ 0.06%;
- traces ≤ B ≤ 0.03%, preferably traces ≤ B ≤ 0.01%;
- traces ≤ C ≤ 0.1%, preferably traces ≤ C ≤ 0.06%;
- traces ≤ Fe ≤ 1%;
- traces ≤ Nb ≤ 0.01%;
- traces ≤ Ta ≤ 0.01%;
- traces ≤ S ≤ 0.008%;
- traces ≤ P ≤ 0.015%;
- traces ≤ Mn ≤ 0.3%;
- traces ≤ If ≤ 0,15%;
- traces ≤ 0 ≤ 0.0025%;
- traces ≤ N ≤ 0.0030%;
- (1) Ti / Al ≤ 3;
- (2) Al + 1.2 Ti ≥ 2%;
- (3) (0.2 Al - 1.25) 2 - 0.5 Ti ≥ 0%;
- (4) Ti + 1.5 Al ≤ 4.5%.
Sa fraction de phase γ' est de préférence comprise entre 5 et 20%.Its γ 'phase fraction is preferably between 5 and 20%.
La température de solvus de sa phase γ' est de préférence inférieure ou égale à 980°C.The solvus temperature of its γ 'phase is preferably less than or equal to 980 ° C.
L'invention a également pour objet un procédé de fabrication d'une pièce en alliage à base nickel, caractérisé en ce qu'on prépare un lingot ayant la composition précédemment définie, on l'homogénéise à une température d'au moins 1150°C pendant 24 à 72 h, on le travaille à chaud par forgeage ou laminage dans une gamme de températures supersolvus, on le met en solution à une température de 1100 à 1200°C pendant 1 à 4 h, on le refroidit à au moins 1°C/min, par exemple dans l'eau, on le vieillit à une température de 750 à 850°C pendant 7 à 10 h, et on le refroidit, par exemple dans l'air calme, ou dans une enceinte.The subject of the invention is also a process for manufacturing a nickel-based alloy part, characterized in that an ingot having the previously defined composition is prepared and homogenized at a temperature of at least 1150 ° C. for 24 to 72 hours, it is hot worked by forging or rolling in a supersolvus temperature range, it is dissolved at a temperature of 1100 to 1200 ° C for 1 to 4 hours, it is cooled to at least 1 ° C / min, for example in water, is aged at a temperature of 750 to 850 ° C for 7 to 10 hours, and is cooled, for example in calm air, or in an enclosure.
L'invention a également pour objet un élément de turbine terrestre ou aéronautique en alliage à base nickel, caractérisée en ce qu'il a été préparé selon le procédé précédent.The invention also relates to a turbine element land or aeronautical alloy nickel-based, characterized in that it was prepared according to the above method.
Comme on l'aura compris, l'invention repose sur une optimisation de la nuance C263 connue, qui passe essentiellement par un équilibre judicieusement choisi entre les teneurs en Al et Ti. Cet équilibre va piloter :
- La stabilité de la phase γ' à haute température (700-900°C, en particulier 750°C), pour éviter qu'elle ne se transforme en phase aciculaire η (de composition Ni3Ti, donc dépourvue d'AI) ;
- La fraction de phase γ' formée à 700-900°C, en particulier à 750°C ;
- La température de solvus de la phase γ'.
- The stability of the γ 'phase at high temperature (700-900 ° C, in particular 750 ° C), to prevent it from becoming acicular phase η (of composition Ni 3 Ti, thus devoid of AI);
- The γ 'phase fraction formed at 700-900 ° C, in particular at 750 ° C;
- The solvus temperature of the γ 'phase.
Sur le restant de la composition de l'alliage, les changements par rapport au C263 connu sont faibles, et on a vérifié que les optimisations des teneurs en Al et Ti selon l'invention ne conduisent pas à une modification des propriétés avantageuses de l'alliage qui ne sont pas directement liées à la phase γ'.On the remainder of the composition of the alloy, the changes relative to the known C263 are small, and it has been verified that the optimizations of the contents of Al and Ti according to the invention do not lead to a modification of the advantageous properties of the alloy that are not directly related to the γ 'phase.
L'invention sera mieux comprise à l'aide de la description qui suit, donnée en référence aux figures annexées suivantes :
- Les
figures 1 à 8 qui montrent des micrographies d'échantillons de référence (figures 1 et5 à 8 ) et selon l'invention (figures 2 à 4 ) ; - La
figure 9 qui montre les résultats d'essais de mesure de la résistance à la traction Rm de ces échantillons en fonction de la température ; - La
figure 10 qui montre les résultats d'essais de mesure de la limite élastique conventionnelle Rp0,2 de ces échantillons en fonction de la température ; - La
figure 11 qui montre les résultats d'essais de mesure de l'allongement à la rupture A% de ces échantillons en fonction de la température ; - La
figure 12 qui montre les résultats d'essais de mesure de la striction Z% de ces échantillons en fonction de la température ; - La
figure 13 qui montre les résultats d'essais de fluage rupture à 750°C de ces échantillons, où la contrainte à rupture est donnée en fonction du paramètre de Larson-Miller ; - La
figure 14 qui montre les résultats d'essais de résilience de deux échantillons (un échantillon de référence et un échantillon selon l'invention), réalisés après le traitement thermique final de l'échantillon et après un survieillissement à 750°C pendant 3000 h représentatif de ce que pourrait subir le métal lors d'une utilisation à laquelle il est destiné de manière privilégiée ; - Les
figures 15 à 18 qui montrent un échantillon selon l'invention et des échantillons de référence en cours de forgeage.
- The
Figures 1 to 8 which show micrographs of reference samples (figures 1 and5 to 8 ) and according to the invention (Figures 2 to 4 ); - The
figure 9 which shows the results of tests for measuring the tensile strength Rm of these samples as a function of temperature; - The
figure 10 which shows the results of measurements of the conventional yield strength Rp 0.2 of these samples as a function of temperature; - The
figure 11 which shows the results of tests for measuring the elongation at break A% of these samples as a function of temperature; - The
figure 12 which shows the results of tests of the necking Z% of these samples as a function of temperature; - The
figure 13 which shows the results of creep rupture tests at 750 ° C of these samples, where the breaking stress is given according to the Larson-Miller parameter; - The
figure 14 which shows the results of resilience tests of two samples (a reference sample and a sample according to the invention), carried out after the final heat treatment of the sample and after overaging at 750 ° C. for 3000 hours representative of this sample. the metal could suffer in a use for which it is intended in a privileged manner; - The
Figures 15 to 18 which show a sample according to the invention and reference samples being forged.
Une première condition à l'optimisation de l'équilibre entre Al et Ti est que la formation de phase η soit évitée aux températures d'utilisation de l'alliage lors de ses usages privilégiés, c'est-à-dire à des températures de 700-900°C, typiquement de l'ordre de 750°C. La formation de la phase η est directement liée aux teneurs en Ti et Al présentes dans l'alliage et à leur rapport. Il faut donc déterminer les fourchettes de teneurs en ces éléments qui permettent de l'éviter à 700-900°C, compte tenu du restant de la composition de l'alliage. Des calculs thermodynamiques, réalisés à l'aide du logiciel THERMOCALC couramment utilisé par les métallurgistes et qui a aussi été utilisé en première approche pour le restant de l'optimisation, ont indiqué que pour le C263, si le rapport Ti/Al était inférieur ou égal à 3, la formation de phase η était évitée, et ce quel que soit le niveau d'Al dans l'alliage.A first condition for optimizing the equilibrium between Al and Ti is that the phase formation η is avoided at the temperatures of use of the alloy during its preferred uses, that is to say at temperatures of 700-900 ° C, typically of the order of 750 ° C. The formation of the η phase is directly related to the Ti and Al contents present in the alloy and to their ratio. It is thus necessary to determine the ranges of contents in these elements which make it possible to avoid it with 700-900 ° C, considering the remainder of the composition of the alloy. Thermodynamic calculations, carried out using the THERMOCALC software commonly used by metallurgists and which was also used as a first approach for the rest of the optimization, indicated that for C263, if the Ti / Al ratio was lower or equal to 3, phase formation η was avoided, regardless of the Al level in the alloy.
Il faut donc respecter la condition :
Une autre condition est que pour garantir les propriétés de résistance à la traction et au fluage à 700-900°C, le pourcentage atomique de phase γ' présente à ces températures dans l'alliage doit être d'au moins 5%. En dessous de cette valeur, on n'a pas un durcissement structural suffisant. On estime que cette condition est remplie lorsque les pourcentages pondéraux de Al et Ti respectent la relation :
Concernant les propriétés de forgeabilité (ou de déformabilité à chaud en général, par exemple par laminage) et soudabilité, on peut dire ce qui suit.As regards the forgeability properties (or hot deformability in general, for example by rolling) and weldability, we can say the following.
Dans les conditions standard de forgeage à haute température, le forgeage est réalisé dans un domaine de température où il n'y a pas de précipitation de phase γ' qui rendrait le métal trop dur et sujet à l'apparition de défauts, tels que de criques, lors des déformations. Il est donc réalisé à une température supérieure à la température de solvus de cette phase. Cette température a donc intérêt à ne pas être trop élevée, pour qu'un forgeage soit possible dans des conditions industrielles. Plus précisément, la température de solvus de la phase γ' doit être la plus basse possible afin d'éviter la précipitation de cette phase lors du refroidissement inévitable du produit au cours du forgeage.Under standard forging conditions at high temperature, the forging is carried out in a temperature range where there is no γ 'phase precipitation which would make the metal too hard and subject to the appearance of defects, such as cracks, during deformations. It is therefore performed at a temperature above the solvus temperature of this phase. This temperature is therefore advantageous not to be too high, for a forging is possible in industrial conditions. More precisely, the solvus temperature of the γ 'phase must be as low as possible in order to avoid the precipitation of this phase during the inevitable cooling of the product during the forging.
Il faut aussi prendre en compte la fraction de phase γ' pouvant précipiter à haute température. En effet, plus la fraction de phase durcissante précipitée à haute température est élevée, plus l'alliage est susceptible de durcir au cours de variations de températures pouvant se produire lors du forgeage, ce qui peut compliquer l'exécution de l'opération. Cette précipitation non souhaitée de phase γ' à ce moment précis de la préparation du produit a également de l'influence sur la soudabilité, à cause de la possibilité d'une fissuration due à la fragilisation sous contrainte à chaud. En effet, plus la fraction de phase γ' précipitée dans la zone soudée est importante, plus les contraintes générées par la précipitation de la phase γ' dans cette même zone lors du refroidissement sont élevées et y favorisent une fissuration postérieurement au soudage.It is also necessary to take into account the fraction of phase γ 'that can precipitate at high temperature. Indeed, the higher the hardening phase fraction precipitated at high temperature, the more the alloy is likely to harden during temperature variations that may occur during the forging, which can complicate the execution of the operation. This undesired γ 'phase precipitation at this point in product preparation also has an influence on the weldability because of the possibility of cracking due to embrittlement under heat stress. Indeed, the greater the γ 'phase fraction precipitated in the welded zone, the greater the stresses generated by the precipitation of the γ' phase in the same zone during cooling are high and promote cracking after welding.
Pour que les bonnes conditions requises de formabilité à chaud et de soudabilité soient simultanément satisfaites, il est donc nécessaire de conserver une température de solvus de la phase γ' de 980°C au maximum, et de limiter la fraction de phase γ' présente à 700-900°C à 20% (en % atomiques), en particulier à 750°C.In order for the good conditions of hot formability and weldability to be simultaneously satisfied, it is therefore necessary to maintain a solvus temperature of the γ 'phase of at most 980 ° C, and to limit the fraction of the phase γ' present at 700-900 ° C at 20% (in atomic%), in particular at 750 ° C.
Ces conditions sont respectées si les teneurs pondérales en Ti et Al respectent les deux conditions :
- (3) (0,2 Al - 1,25)2 - 0,5 Ti ≥ 0% ;
- (4) Ti + 1,5 Al ≤ 4,5%
- (3) (0.2 Al - 1.25) 2 - 0.5 Ti ≥ 0%;
- (4) Ti + 1.5 Al ≤ 4.5%
Concernant les autres éléments devant ou pouvant être présents, soit comme éléments d'alliage obligatoires ou optionnels, soit au titre d'impuretés à limiter, on peut dire ce qui suit. Les gammes préférées sont celles où on est le plus assuré d'obtenir les avantages cités de chaque élément sans en avoir les inconvénients.Regarding the other elements that must or may be present, either as mandatory or optional alloying elements, or as impurities to be limited, we can say the following. The preferred ranges are those where one is most assured of obtaining the cited advantages of each element without having the disadvantages.
La teneur en Cr est comprise entre 18 et 22%, de préférence 18 à 20%. Cr est important pour garantir la résistance à la corrosion et à l'oxydation, et pour établir la résistance de l'alliage aux effets de l'environnement à haute température. Une teneur trop élevée favorise l'obtention de phases fragiles indésirables, telles que la phase σ, et la limite de 22% en poids est fixée en conséquence.The Cr content is between 18 and 22%, preferably 18 to 20%. Cr is important to ensure resistance to corrosion and oxidation, and to establish the resistance of the alloy to the effects of the environment at high temperatures. An excessively high content favors the obtaining of undesirable fragile phases, such as the σ phase, and the limit of 22% by weight is set accordingly.
La teneur en Co est comprise entre 18 et 22%, de préférence 19 à 21%. Une teneur en Co élevée est nécessaire afin d'améliorer la forgeabilité de la nuance en diminuant la température de solvus de la phase γ' néanmoins il faut la limiter, principalement, pour des raisons de coût.The content of Co is between 18 and 22%, preferably 19 to 21%. A high Co content is necessary in order to improve the forgeability of the grade by decreasing the solvus temperature of the γ 'phase, however, it must be limited, mainly, for cost reasons.
La somme des teneurs en Mo et W doit être comprise entre 4 et 8%, de préférence 5,5 à 7,5%. Ces deux éléments sont substituables l'un à l'autre. La limite inférieure de 4% garantit le durcissement structural et la bonne tenue au fluage, et la limite supérieure de 8% évite la formation de phases néfastes.The sum of the contents in Mo and W must be between 4 and 8%, preferably 5.5 to 7.5%. These two elements are substitutable for each other. The lower limit of 4% guarantees structural hardening and good creep resistance, and the upper limit of 8% prevents the formation of harmful phases.
La teneur en Zr est comprise entre des traces (autrement dit une absence d'ajout volontaire, la teneur résiduelle en Zr éventuelle ne résultant que de la fusion des matières premières et de l'élaboration, avec les impuretés associées) et 0,06%.The Zr content is between traces (in other words, a lack of voluntary addition, the residual content of possible Zr resulting only from the melting of the raw materials and the elaboration, with the associated impurities) and 0.06%. .
La teneur en B est comprise entre des traces et 0,03%, de préférence 0,003 à 0,01%.The content of B is between traces and 0.03%, preferably 0.003 to 0.01%.
La teneur en C est comprise entre des traces et 0,1%, de préférence 0,04 à 0,06%.The content of C is between traces and 0.1%, preferably 0.04 to 0.06%.
Ces trois derniers éléments forment des ségrégations aux joints de grains qui contribuent à la résistance et à la ductilité à chaud en piégeant les éléments nocifs éventuellement présents, comme S. Ils favorisent la résistance au fluage dans des conditions de basses contraintes et de hautes températures. Toutefois, s'ils sont présents en excès, ils diminuent la température de fusion des zones ségrégées et altèrent fortement la forgeabilité. Leur présence éventuelle doit donc être bien contrôlée.These last three elements form segregations at grain boundaries that contribute to heat resistance and ductility by trapping any harmful elements present, such as S. They promote creep resistance under low stress and high temperature conditions. However, if they are present in excess, they decrease the melting temperature of the segregated zones and strongly alter the forgeability. Their eventual presence must therefore be well controlled.
Il doit être entendu que les teneurs préférentielles des éléments qu'on vient de citer sont indépendantes les unes des autres. Autrement dit, un alliage qui aurait une teneur préférentielle sur un ou plusieurs d'entre eux seulement, mais pas sur les autres, doit néanmoins être considéré comme une variante avantageuse de l'invention.It should be understood that the preferred contents of the elements just mentioned are independent of each other. In other words, an alloy which has a preferential content on one or more of them only, but not on the others, must nevertheless be considered as an advantageous variant of the invention.
Concernant les éléments dont les teneurs ont intérêt à être minimisées autant que possible, on peut dire ce qui suit.Concerning the elements whose contents have interest to be minimized as much as possible, one can say the following.
La teneur en Fe est limitée à 1% au maximum. Au-delà, il risque de former des phases néfastes aux propriétés de l'alliage.The Fe content is limited to 1% maximum. Beyond, it may form phases harmful to the properties of the alloy.
Les teneurs en Nb et Ta sont toutes deux limitées à 0,01% au maximum. Ces éléments sont coûteux et ont fortement tendance à ségréger sans que ces ségrégations présentent des avantages qui pourraient compenser leurs inconvénients (contrairement à ce qui peut se passer pour Zr, B et C).The contents of Nb and Ta are both limited to 0.01% maximum. These elements are expensive and have a strong tendency to segregate without these segregations having advantages that could offset their disadvantages (contrary to what can happen for Zr, B and C).
Les teneurs en S, P, Mn et Si doivent aussi être limitées pour ne pas diminuer la ductilité à chaud. Un excès de Si entraînerait aussi une précipitation de phases de Laves lors de la solidification, et il sera difficile de les remettre en solution lors des traitements thermiques ultérieurs. La résilience s'en trouverait dégradée.The contents of S, P, Mn and Si must also be limited so as not to reduce the hot ductility. An excess of Si would also cause a precipitation of Laves phases during solidification, and it will be difficult to put them back in solution during subsequent heat treatments. Resilience would be degraded.
Les teneurs maximales admises pour ces éléments sont donc de 0,008% pour S, de 0,015% pour P, de 0,3% pour Mn, et de 0,15% pour Si.The maximum levels allowed for these elements are therefore 0.008% for S, 0.015% for P, 0.3% for Mn, and 0.15% for Si.
Pour garantir de bonnes propriétés mécaniques de l'alliage, il faut limiter la teneur en O à 25 ppm au maximum et la teneur en N à 30 ppm au maximum. A cet effet, une élaboration sous vide et faisant intervenir également un procédé tel que la refusion sous laitier électroconducteur (ESR) ou la refusion à l'arc sous vide (VAR) est particulièrement recommandée. Mais de ces points de vue, les alliages de l'invention ne se distinguent pas particulièrement des C263 habituels auxquels ils sont appelés à se substituer.To guarantee good mechanical properties of the alloy, it is necessary to limit the content of O to 25 ppm at the maximum and the content of N to 30 ppm at most. For this purpose, evacuation under vacuum and also involving a process such as electroslag remelting (ESR) or vacuum arc remelting (VAR) is particularly recommended. But from these points of view, the alloys of the invention are not particularly distinguished from the usual C263 to which they are called to substitute.
Concernant le procédé de préparation des pièces, typiquement on prépare un lingot ayant la composition précédente par double ou triple fusion, donc en faisant intervenir l'un au moins des procédés ESR et VAR, on l'homogénéise à une température d'au moins 1150°C pendant 24 à 72 h, on le travaille à chaud par forgeage ou laminage dans une gamme de températures supersolvus, on le met en solution à une température de 1100 à 1200°C pendant 1 à 4 h, on le refroidit rapidement à au moins 1°C/min, par exemple dans l'eau, on le vieillit à une température de 750 à 850°C pendant 7 à 10 h, et on le refroidit, par exemple dans l'air calme, ou dans une enceinte. Selon les applications visées, on pourra apporter des variantes à ce procédé, en n'exécutant pas certaines de ces étapes ou en en ajoutant d'autres. Elles pourront être suivies notamment par un usinage ou toute autre opération de mise aux dimensions définitives de la pièce.With regard to the process for preparing the parts, typically an ingot having the above composition is prepared by double or triple melting, thus involving at least one of the ESR and VAR processes, and homogenized at a temperature of at least 1150. For 24 to 72 hours, it is hot-worked by forging or rolling in a supersolvus temperature range, dissolved at a temperature of 1100 to 1200 ° C for 1 to 4 hours, cooled rapidly to room temperature. minus 1 ° C / min, for example in water, it is aged at 750 to 850 ° C for 7 to 10 hours, and is cooled, for example in calm air, or in an enclosure. Depending on the intended applications, variations can be made to this process, by not performing some of these steps or by adding others. They can be followed in particular by machining or any other operation of final dimensioning of the part.
Une élaboration de la pièce faisant appel à un procédé de métallurgie des poudres et aboutissant à un produit présentant les propriétés de composition requises serait aussi envisageable.An elaboration of the part using a powder metallurgy process and resulting in a product having the required compositional properties would also be conceivable.
Des essais ont été effectués sur des échantillons dont les compositions sont citées dans le tableau 1.
Les échantillons A, B et C correspondent à l'invention, les autres échantillons sont des alliages de référence qui ne respectent pas au moins une des conditions (1) à (4) précédemment définies à cause des leurs teneurs en Al et Ti. L'échantillon B correspond à la version de l'invention considérée comme optimale, où les teneurs de tous les éléments sont dans les fourchettes préférées. L'échantillon de référence D correspond à un alliage de type C263 classique qui ne respecte pas la relation (1). L'échantillon E et l'échantillon F ne respectent pas la relation (3). L'échantillon G ne respecte pas les relations (3) et (4). L'échantillon H ne respecte pas la relation (2). Cela montre bien que le respect de toutes les relations (1) à (4) est nécessaire pour obtenir les résultats souhaités.Samples A, B and C correspond to the invention, the other samples are reference alloys which do not comply with at least one of the conditions (1) to (4) previously defined because of their Al and Ti contents. Sample B corresponds to the version of the invention considered optimal, where the contents of all the elements are in the preferred ranges. The reference sample D corresponds to a conventional C263 type alloy which does not respect the relation (1). Sample E and sample F do not respect relationship (3). Sample G does not respect relationships (3) and (4). Sample H does not respect relationship (2). This shows that the respect of all relations (1) to (4) is necessary to obtain the desired results.
Les échantillons testés ont été élaborés par double fusion VIM-VAR (c'est-à-dire, comme cela est classique, par une fusion des matières premières dans un four à induction sous vide, suivie de la coulée et de la solidification d'une électrode, celle-ci étant affinée par refusion sous vide dans un four à arc), pour obtenir des lingots de 200 kg. Cette méthode est couramment utilisée pour la fabrication de lingots destinés à former des pièces forgées ou laminées de haute pureté inclusionnaire et à basses teneurs en éléments résiduels, notamment gazeux. Elle n'est cependant pas obligatoirement employée pour élaborer les alliages de l'invention, si ceux-ci sont destinés à la réalisation de pièces n'ayant pas d'exigences très élevées sur ces points. Dans ces cas, des méthodes d'élaboration classiques moins complexes sont utilisables, pour peu qu'elles permettent d'atteindre les bas niveaux indispensables sur certains éléments résiduels, notamment par un choix adapté des matières premières.The samples tested were made by VIM-VAR double melting (that is, as is conventional, by melting the raw materials in a vacuum induction furnace, followed by casting and solidification of an electrode, the latter being refined by vacuum reflow in an arc furnace), to obtain ingots of 200 kg. This method is commonly used for the manufacture of ingots for forming forged or laminated parts of high purity inclusionary and low levels of residual elements, especially gaseous. It is however not necessarily used to develop the alloys of the invention, if they are intended for the production of parts that do not have very high requirements on these points. In these cases, less complex conventional methods of preparation can be used, provided that they make it possible to reach the necessary low levels on certain residual elements, in particular by a suitable choice of raw materials.
Ces lingots ont été homogénéisés à une température supérieure à 1150°C pendant 48 h, puis forgés en barres de diamètre 80 mm entre 1200 et 1050°C.These ingots were homogenized at a temperature greater than 1150 ° C for 48 h, then forged into rods with a diameter of 80 mm between 1200 and 1050 ° C.
Les exemples ont ensuite subi les traitements thermiques suivants :
- Mise en solution à 1140°C +/- 10°C pendant 2 h, suivie d'une trempe à l'eau ;
- Vieillissement à 800°C+/-10°C pendant 8 h suivi d'un refroidissement à l'air.
- Dissolving at 1140 ° C +/- 10 ° C for 2 h, followed by quenching with water;
- Aging at 800 ° C +/- 10 ° C for 8 h followed by cooling in air.
Ce traitement thermique est typique de l'alliage C263 pour ses applications habituelles telles que les éléments de turbines.This heat treatment is typical of the C263 alloy for its usual applications such as turbine elements.
Le logiciel THERMOCALC ne prévoit pas d'apparition de phase η pour ces échantillons dans leurs conditions de traitement, sauf pour l'échantillon D.The THERMOCALC software does not provide any phase appearance η for these samples in their treatment conditions, except for sample D.
De fait, des micrographies ont été réalisées sur des portions desdits échantillons ayant subi un survieillissement à 750°C pendant 3000 h pour simuler une utilisation des alliages correspondants à haute température. Des micrographies réalisées au microscope électronique à effet de champ sont montrées sur les
Il se confirme que seul l'échantillon D, représentatif d'un alliage C263 classique, comporte une quantité significative de phase η aciculaire (en aiguilles). Les autres échantillons, notamment ceux de l'invention A, B et C, ne présentent pas cette phase dont l'invention visait notamment à éviter l'apparition lors d'une utilisation à 700-900°C, typiquement 750°C environ.It is confirmed that only the sample D, representative of a conventional C263 alloy, contains a significant amount of η acicular phase (in needles). The other samples, in particular those of the invention A, B and C, do not have this phase whose invention aimed in particular to prevent the appearance during use at 700-900 ° C, typically 750 ° C.
La
Il s'avère que les alliages B et C selon l'invention présentent des résultats en traction (Rm et Rp0,2) similaires à ceux de l'alliage de référence D. Les résultats en traction de l'alliage A selon l'invention sont légèrement dégradés par rapport à ceux de l'alliage D, mais restent satisfaisants. Et la ductilité à chaud de l'alliage A est la meilleure de toutes, ce qui peut être un avantage pour certaines utilisations. L'invention permet donc bien une optimisation ou une conservation satisfaisante de toutes ces propriétés mécaniques à chaud par rapport à l'alliage C263 de référence.It turns out that the alloys B and C according to the invention have tensile results (Rm and Rp 0.2 ) similar to those of the reference alloy D. The tensile results of the alloy A according to FIG. The invention is slightly degraded with respect to those of alloy D but remains satisfactory. And the hot ductility of alloy A is the best of all, which can be a benefit for some uses. The invention therefore makes it possible to optimally optimize or preserve all of these mechanical properties with respect to the reference alloy C263.
Les alliages E, F et G ont de très bons résultats en traction, notamment à chaud. Mais leur perte de ductilité à chaud est très importante, ce que l'on peut imputer à un mauvais équilibrage des teneurs en Al et Ti.Alloys E, F and G have very good results in traction, especially hot. But their loss of hot ductility is very important, which can be attributed to a poor balancing of the contents of Al and Ti.
L'alliage H est insatisfaisant à tous points de vue à hautes températures.Alloy H is unsatisfactory in all respects at high temperatures.
La
Les alliages A, B, C selon l'invention, et les alliages de référence F et G présentent des durées de vie à rupture plus élevées que celle de l'alliage de référence D. Cela montre que, de ce point de vue aussi, l'invention apporte une amélioration des performances de l'alliage D qui en est le plus proche. L'alliage E présente une faible durée de vie du fait de sa ductilité à chaud insuffisante, et les essais n'ont pu être prolongés au-delà d'un PLM de 23,4. L'alliage H est, là encore, très nettement insatisfaisant.The alloys A, B, C according to the invention, and the reference alloys F and G have longer rupture times than that of the reference alloy D. This shows that, from this point of view too, the invention provides an improvement in the performance of the alloy D which is closest thereto. The alloy E has a short life because of its insufficient hot ductility, and the tests could not be prolonged beyond a PLM of 23.4. Alloy H is, again, very clearly unsatisfactory.
La
Des essais de forgeage ont également été effectués, dans des conditions identiques (homogénéisation à plus de 1150°C pendant 48h puis forgeage à 1200°C-1050°C jusqu'au diamètre 80mm), et les
Les alliages A, B et C selon l'invention, de même que l'alliage H de référence, ont été forgés sans problèmes comme l'aurait été l'alliage D : aucune crique n'est apparue durant le forgeage. La
Une application privilégiée de l'invention est la fabrication d'éléments de turbines terrestres et aéronautiques, mais elle n'est, bien entendu, pas exclusive.A preferred application of the invention is the manufacture of terrestrial and aeronautical turbine elements, but it is, of course, not exclusive.
Claims (5)
- A precipitation hardened nickel-base alloy, characterized in that its composition is, in weight percentages:- 18% ≤ Cr ≤ 22%, preferably 18% ≤ Cr ≤ 20%;- 18% ≤ Co ≤ 22%, preferably 19% ≤ Co ≤ 21%;- 4% ≤ Mo + W ≤ 8%, preferably 5.5% ≤ Mo + W ≤ 7.5%;- trace amounts ≤ Zr ≤ 0.06%;- trace amounts ≤ B ≤ 0.03%, preferably trace amounts ≤ B ≤ 0.01%;- trace amounts ≤ C ≤ 0.1%, preferably trace amounts ≤ C ≤ 0.06%;- trace amounts ≤ Fe ≤ 1%;- trace amounts ≤ Nb ≤ 0.01%;- trace amounts ≤ Ta ≤ 0.01%;- trace amounts ≤ S ≤ 0.008%;- trace amounts ≤ P ≤ 0.015%;- trace amounts ≤ Mn ≤ 0.3%;- trace amounts ≤ Si ≤ 0.15%;- trace amounts ≤ O ≤ 0.0025%;- trace amounts ≤ N ≤ 0.0030%;the remainder being nickel and impurities resulting from the elaboration, the Al and Ti contents further satisfying the conditions:- (1) Ti/Al ≤ 3 ;- (2) Al + 1.2 Ti ≥ 2% ;- (3) (0.2 Al - 1.25)2 - 0.5 Ti ≥ 0% ;- (4) Ti + 1.5 Al ≤ 4.5%.
- The alloy according to claim 1, characterized in that its γ' phase fraction is comprised between 5 and 20%.
- The alloy according to claims 1 or 2, characterized in that the solvus temperature of its γ' phase is less than or equal to 980°C.
- A method for manufacturing a part in a nickel-base alloy, characterized in that an ingot is prepared, having the composition according to claim 1, it is homogenized at a temperature of at least 1,150°C for 24 to 72 h, it is hot-worked by forging or rolling in a supersolvus temperature range, it is solution treated at a temperature from 1,100 to 1,200°C for 1 to 4 h, it is cooled at a rate of at least 1°C/min, for example in water, it is aged at a temperature from 750 to 850°C for 7 to 10 h, and it is cooled for example in calm air or in an enclosure.
- An element of a land or aeronautical turbine engine, characterized in that it was prepared according to the process of claim 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL15709520T PL3117017T3 (en) | 2014-03-14 | 2015-03-13 | Precipitation hardening nickel alloy, part made of said alloy, and manufacturing method thereof |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1452157A FR3018525B1 (en) | 2014-03-14 | 2014-03-14 | NICKEL ALLOY HAVING A STRUCTURAL CURING, PIECE THEREOF AND METHOD FOR MANUFACTURING THE SAME. |
| PCT/EP2015/055346 WO2015136094A1 (en) | 2014-03-14 | 2015-03-13 | Precipitation hardening nickel alloy, part made of said alloy, and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3117017A1 EP3117017A1 (en) | 2017-01-18 |
| EP3117017B1 true EP3117017B1 (en) | 2019-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP15709520.9A Active EP3117017B1 (en) | 2014-03-14 | 2015-03-13 | Precipitation hardening nickel alloy, part made of said alloy, and manufacturing method thereof |
Country Status (10)
| Country | Link |
|---|---|
| US (1) | US20170002449A1 (en) |
| EP (1) | EP3117017B1 (en) |
| JP (1) | JP2017514998A (en) |
| CN (1) | CN106133161A (en) |
| BR (1) | BR112016021062A2 (en) |
| CA (1) | CA2942604A1 (en) |
| FR (1) | FR3018525B1 (en) |
| PL (1) | PL3117017T3 (en) |
| RU (1) | RU2016136763A (en) |
| WO (1) | WO2015136094A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| RU2685908C1 (en) * | 2018-09-20 | 2019-04-23 | Федеральное государственное унитарное предприятие "Всероссийский научно-исследовательский институт авиационных материалов" (ФГУП "ВИАМ") | Nickel-based heat-resistant cast alloy and article made therefrom |
| CN109967674B (en) * | 2019-03-22 | 2020-12-08 | 上海电气上重铸锻有限公司 | Manufacturing method of high-temperature alloy forging for nuclear power steam generator |
| JP6826766B1 (en) * | 2019-03-26 | 2021-02-10 | 日立金属株式会社 | Manufacturing method of Ni-based super heat-resistant alloy and Ni-based super heat-resistant alloy |
| CN110616354B (en) * | 2019-11-12 | 2022-03-04 | 湖南人文科技学院 | A kind of nickel-based superalloy powder for laser near-net forming and its preparation method and application |
| KR20220115419A (en) * | 2021-02-10 | 2022-08-17 | 창원대학교 산학협력단 | METHOD OF HOMOGENIZATION HEAT TREATMENT OF LARGE-SCALE Ni-BASE SUPERALLOY INGOT FOR EXCELLENT FORGED PRODUCTS |
| CN117340173B (en) * | 2023-12-06 | 2024-03-08 | 成都先进金属材料产业技术研究院股份有限公司 | Method for inhibiting cracking in nickel-copper alloy forging process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61235529A (en) * | 1985-04-10 | 1986-10-20 | Hitachi Zosen Corp | Roll materials used in continuous casting equipment |
| JP3132602B2 (en) * | 1991-09-28 | 2001-02-05 | 大同特殊鋼株式会社 | Manufacturing method of friction welding valve |
| KR20150004918A (en) * | 2009-12-10 | 2015-01-13 | 신닛테츠스미킨 카부시키카이샤 | Austenitic heat-resistant alloy |
| JP5899806B2 (en) * | 2011-10-31 | 2016-04-06 | 新日鐵住金株式会社 | Austenitic heat-resistant alloy with excellent liquefaction resistance in HAZ |
| JP5413543B1 (en) * | 2012-06-07 | 2014-02-12 | 新日鐵住金株式会社 | Ni-based alloy |
-
2014
- 2014-03-14 FR FR1452157A patent/FR3018525B1/en active Active
-
2015
- 2015-03-13 US US15/125,836 patent/US20170002449A1/en not_active Abandoned
- 2015-03-13 WO PCT/EP2015/055346 patent/WO2015136094A1/en not_active Ceased
- 2015-03-13 CN CN201580014356.3A patent/CN106133161A/en active Pending
- 2015-03-13 JP JP2016574490A patent/JP2017514998A/en active Pending
- 2015-03-13 RU RU2016136763A patent/RU2016136763A/en not_active Application Discontinuation
- 2015-03-13 BR BR112016021062A patent/BR112016021062A2/en not_active Application Discontinuation
- 2015-03-13 EP EP15709520.9A patent/EP3117017B1/en active Active
- 2015-03-13 PL PL15709520T patent/PL3117017T3/en unknown
- 2015-03-13 CA CA2942604A patent/CA2942604A1/en not_active Abandoned
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Also Published As
| Publication number | Publication date |
|---|---|
| CA2942604A1 (en) | 2015-09-17 |
| WO2015136094A1 (en) | 2015-09-17 |
| RU2016136763A (en) | 2018-03-16 |
| FR3018525A1 (en) | 2015-09-18 |
| CN106133161A (en) | 2016-11-16 |
| PL3117017T3 (en) | 2019-11-29 |
| FR3018525B1 (en) | 2017-05-26 |
| BR112016021062A2 (en) | 2017-08-15 |
| EP3117017A1 (en) | 2017-01-18 |
| JP2017514998A (en) | 2017-06-08 |
| RU2016136763A3 (en) | 2018-10-24 |
| US20170002449A1 (en) | 2017-01-05 |
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