EP3190057B1 - Film tube packaging machine - Google Patents
Film tube packaging machine Download PDFInfo
- Publication number
- EP3190057B1 EP3190057B1 EP16002675.3A EP16002675A EP3190057B1 EP 3190057 B1 EP3190057 B1 EP 3190057B1 EP 16002675 A EP16002675 A EP 16002675A EP 3190057 B1 EP3190057 B1 EP 3190057B1
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- EP
- European Patent Office
- Prior art keywords
- film
- packaging machine
- conveying
- tunnel
- tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/06—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/14—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
Definitions
- the invention relates to a tubular film packaging machine, comprising two conveying devices with two associated each portal-like forming shoulders, which are each intended to redirect a respective supplied film web in the conveying direction of the respective conveyor, that in the conveying direction behind the forming shoulders a respective tunnel-like film tube is formed as a package in which the two conveying devices are intended to move groups of consumable products, in particular tissue products, to be packed thereon at a predetermined feed rate through the respective forming shoulder into the respective tunnel-like film tube, the latter moving at the same feed rate as the consumable products and the two conveyors are arranged along a common plane parallel to each other.
- tissue products in particular rolls such as kitchen rolls or toilet paper rolls, which are packed as roll groups in foil bags, for example in packaging sizes of 1 x 3, 1 x 4, 2 x 3, 2 x 4, 2 x 5, 3 x 3, 3 x 4 or 3 x 5 rolls.
- a typical roll diameter is for example about 10 - 15cm, with a typical length of about 10cm or 25cm.
- Tissue products also include other hygiene articles and, for example, folded and / or stacked products such as handkerchiefs or napkins, which are to be packaged in groups in an analogous manner before they reach the retail outlet.
- Tissue products are consumer products with relatively low manufacturing costs compared to consumer goods, so that the effort that has to be done for their packaging is to be minimized.
- a carrying handle is provided as part of the foil bag, by means of which the foil bag with the rolls wrapped therein can be carried particularly easily. It should be noted that such a carrying handle with a corresponding carrying hole for the secure handling of the foil bag must be designed to be stable in order to avoid tearing. A double thickness of the film material is often not sufficient.
- tissue products are under a consumer product but also a variety of other consumer goods to understand, for example, in small boxes prepackaged foods or filled drinking containers such as Tetrapaks.
- the corresponding groups of consumable or tissue products are pushed during the packaging process into a respective prefabricated foil bag, which is subsequently welded.
- a supernatant of sixteenzusch spaenden film areas is required, the supernatant is then cut off after welding and discarded as waste.
- a tubular film packaging machine of the type mentioned in the introduction is characterized in that the respective lateral edge regions of the two film webs from which the two tunnel-like film tubes are formed lie in a folded plane region lying between them in that in the fold plane region located between the tunnel-like film tubes, the lateral edge regions of the film webs shaped into tunnel-like film tubes are overlappingly arranged in a plurality of film layers, and in that the fold plane region comprises at least two film layers which are formed from edge regions of the two film webs.
- the basic idea of the invention is to use the film supernatant as the starting point for a carrying handle.
- the principal minimum of layers is two, wherein in each case two edge regions of the respective film webs open in the same film layers, preferably this abutting, and wherein the abutting edges of the two layers are then offset transversely to the conveying direction against each other, for example by a few centimeters, so as to ensure a high stability after the welding.
- a number of two layers will in most cases not provide sufficient stability for a carrying handle unless the thickness of the film webs as a whole is correspondingly high. However, this would ultimately mean an excessive use of material in the film bag, which would then be more stable than usually needed.
- the two forming shoulders are configured such that the respective lateral edge regions of the two film webs from which the two tunnel-like film tubes are formed lie in a folded plane region lying between them, and this includes exactly two layers of film.
- a further variant of the arrangement of the edge regions of the film webs is that each edge region of the two film webs forms a complete position in the folded plane region, with which a total of four film layers are present. Depending on the film thickness, however, this could already mean a stability for a carrying handle, which is higher than needed. By additional folding of the edge regions in the folded plane region, theoretically more than four film layers can be realized.
- the core element of the film tubular packaging machine according to the invention are the two forming shoulders, which are preferably laterally continuously fed to a respective film web, which is deflected in the conveying direction, that from a tunnel-like film tube is formed, wherein the respective two edge regions the two film webs open into a lying between the film tubes common Falzebenen Scheme.
- the vertical height of the folded plane region is preferably at half the height of the packaging, so that the carrying handle is in the middle and the packaging with the consumption or tissue products contained therein can then be carried on the carrying handle without imbalance.
- a forming shoulder is in the broadest sense comparable with a portal whose inner cross section corresponds approximately to the cross section of the film bag to be produced.
- the film is deflected from the outside around the forming shoulder in such a way that the respective film tube is formed on its inner cross section, which is ideally moved continuously in the conveying direction of the conveying device.
- a continuous movement of the respective film tubes can be achieved by pushing the groups or formations of consumable or tissue products to be packaged through the portal-like opening of the forming shoulder, for example by means of a slider or driver, the conveyor being located behind the forming shoulder above and below the film tube synchronously running conveyor belts, between which then pushed through the respective form shoulder and now located in the respective film tube consumable or tissue products are clamped so that they are promoted together and synchronously with the film tube.
- a conveyor device can consist of a plurality of sub-conveying devices connected in series, for example conveyor belts, wherein typically additional carriers can also be provided, for example to form groups of consumable or tissue products.
- Such drivers can usually drive only to the front edge of the forming shoulders.
- a retractable plate with a slide is optionally provided in front of the forming shoulders.
- the retractable plate with a behind the pusher ensures, before the next group or formation is inserted, that between the two formations of the necessary distance arises in order to perform the transverse welding can. This ensures that, for example, the last roll-shaped consumable or tissue product of a group or formation that is located in the forming shoulder does not fall out backwards or is wrapped too loosely by the film tube.
- the two forming shoulders are configured such that the folded plane region has exactly three film layers, wherein a respective film layer is formed from two non-overlapping lateral edge regions of two film webs which abut one another at their edges.
- the two conveying devices have a plurality of in the region of the respective portal-like form shoulder successively connected part conveyors, wherein in the conveying direction behind the respective form shoulder two respectively synchronously running band-like part conveyors are provided below and above the respective tunnel-like film tube.
- the synchronously running part conveyors For example, they can be designed as belts which, by virtue of their arrangement at the top and bottom, are also to be understood as compression belts.
- the partial conveying devices respectively located in the conveying direction in front of the forming shoulder have a band, in particular a respective conveyor belt with a respective drive slider. This is designed such that located on the conveyor consumable or tissue products are pushed with the drive slide through the forming shoulder and there passed the respective synchronously running band-like part conveyors for further transport.
- a conveyor device may have one or even a plurality of tracks for rows of, for example, roll-shaped or else stacked consumable or tissue products.
- a drive slide can be provided for pushing groups or formations of consumable or tissue products to be packaged with a distance between the groups in the direction of subsequent transverse welding means.
- this distance may be, for example, about a roll diameter.
- Such a generated distance is a prerequisite for a subsequent transverse welding of the respective foil bag.
- this has in the conveying direction behind the forming shoulders for the mechanical support of the folding plane area a synchronous to the band-like Operanovurgichalschen movable tape-like support device to about half vertical height of the respective group of consumable or Tissue area to be packaged, for example, one or more moving bands which are preferably made of Teflon or at least coated in the region of a longitudinal welding device.
- a moving band which are preferably made of Teflon or at least coated in the region of a longitudinal welding device.
- the film tube packaging machine has means for needling together the film layers in the folded plane region. This is done for example by means of a needle roller with counter-roller.
- the folded plane region can be connected in a dimensionally stable manner even before it is welded, thus simplifying further processing in an advantageous manner.
- this means comprises a longitudinal welding device in order to weld the film layers together in the folded plane region, as well as a longitudinal cutting device for cutting the welded folded plane region.
- a welding is done for example by means of one or more hot air nozzles, but there are quite a variety of other alternatives conceivable.
- the separation or sealing of the film ends located in the folded plane area is effected for example by means of a so-called "slit sealer".
- this means has to carry out a transverse welding of the parallel tunnel-like film tubes running along a common plane and thus to close them, which also has a transverse cutting device.
- the means for transverse welding and the cross-cutting device are adjustable in a further embodiment variant along the conveying direction, so that the distance between the front edge of the forming shoulders and transverse welding, through which the length of the package is determined, is adaptable.
- the sub-conveying devices or the conveyor belts, between which the groups of consumable or tissue products to be packaged are temporarily clamped, two or more members after to make hinged up or down.
- a member or segment of a respective conveyor belt space can be created to move a cross bar with cross-welding device and cutting device in there.
- the packaging length of the film tube packaging machine according to the invention can be shortened or adjusted as needed.
- transverse welding preferably two parallel welds are produced simultaneously, one for the two backward packs and the other for the bag formation still in between the press belts.
- a cross cutter separates the two bag formations between the transverse welds, for example a serrated knife which is pneumatically driven.
- a respective carrying hole is punched by means of a punching device, so that a carrying handle is formed from the respective projection.
- a punching device for this purpose, it is expedient that the respective packaging bags are previously taken over by a drive unit with pressure belts in order to ensure a secure positioning during punching.
- the two conveying devices independently of one another have one, two or three conveying tracks for each row of, for example, roll-shaped, stacked or folded consumable or tissue products.
- the common folded plane area between the axially equal length packages is used to manufacture a carrying handle therefrom.
- this is also intended to pack groups of roll-shaped consumable or tissue products with a respective axis of rotation alignment transverse to the conveying direction.
- This has the advantage that rounded areas are formed by the orientation of the consumable or tissue products in the upper and lower regions at the axial ends transversely to the conveying direction, which facilitate insertion of the grouped roll-shaped consumable or tissue products by the respective forming shoulder, as well as Insert the rollers into the film tube located behind. A transverse welding of the foil bag is thereby facilitated in an advantageous manner.
- a film tubular packaging machine is, of course, basically also suitable for packaging standing roll-shaped consumable or tissue products with a vertical alignment of the axis of rotation or else non-roll-shaped consumable or tissue products.
- this has a rotating device to rotate roll-shaped consumable or tissue products with a rotational axis alignment, for example, along the conveying direction or also standing transversely to the conveying direction.
- a rotating device advantageously comprises a rotatable gripper having an opening area of slightly more than the diameter of the respective roll-shaped consumable or tissue product.
- the latter has a separating device in order to separate a starting material, in particular cut rolls, for example, which has already been prefabricated.
- the separating device comprises, for example, star-shaped separating edges or spikes, which rotate about a common axis of rotation transversely to the conveying direction.
- the cut rolls run, for example coming from a saw four-lane to the separating and are here arranged close to tight in a trunk-like formation, which can be several meters long. After separation, the rolls are then fed to the further packaging process. For longer rolls such as paper towels, other types of separating devices are conceivable or necessary.
- the two conveying devices are constructed essentially mirror-symmetrically. Ideally, all components of both conveying devices arranged along the conveying direction are at the same axial height, for example a common transverse bar with welding or cutting device or else the two forming shoulders.
- FIG. 1 shows an exemplary first film tube packaging machine 10 in a schematic plan view.
- Two portal-like forming shoulders 24, 26 are each associated with two conveyor belt devices 12, 14, which are located parallel along a common plane.
- On each of the conveying devices 12, 14 are in the conveying direction 20, 22 in front of the forming shoulders 24, 26 each groups 16, 18 of tissue products to be packaged, in this case groups of 2 x 5 roles.
- Both conveyor belt devices 12, 14 are suitable for in each case a width of two or three rows of tissue products.
- the conveyors 12, 14 are intended to move the groups 16, 18 of tissue products thereon through the forming shoulders 24, 26 into a respective tunnel-like film tube 40, 42 which forms the base for the package.
- the two forming shoulders 24, 26 are configured in such a way that they respectively transform a laterally supplied film web 28, 30 such that the two tunnel-like film tubes 40, 42 are formed in the conveying direction 20, 22 behind the forming shoulders 24, 26.
- the reference numerals 32, 34 are respective groups of tissue products characterized, which are already each in the serving as a packaging base tunnel-like film tubes 40, 42 and which are closed at its right in the figure axial end already with a continuous transverse weld.
- a folded plane region 36, 38 located between the tunnel-like film tubes 40, 42 the width of which is essentially determined by the distance 48 between the conveying devices, the lateral edge regions of the film webs 28, 30 formed into tunnel-like film tubes 40, 42 are overlapped in several film layers ,
- the folded plane region 36, 38 is intended to be welded, so that a lateral closure of the film tubes 40, 42 is ensured.
- the folded plane region 36, 38 in this case comprises three film layers, wherein in a film layer adjacent to each other two of the four lateral edge regions the two film layers are provided.
- the welded triple layer of film gives good mechanical strength of the folded plane region 36, 38, so that it can be subsequently cut to form carrier handles for the packaged group of tissue products by punching in a carrying hole.
- a corresponding punching device is typically provided in a further downstream segment of the film tube packaging machine.
- FIG. 2 shows a first arrangement of film hoses with folded layer area with three film layers in a sketch 50 as a cross-sectional view.
- Two rows of tissue products 52, 54 to be packaged are arranged parallel to one another on a conveying device, not shown in each case.
- Each row of tissue products 52, 54 to be wrapped is enveloped by a respective tunnel-like film tube 56, 58, which in turn is formed from a correspondingly formed film web.
- the lateral edge regions of the foil webs open into a fold plane region 60 located between the tunnel-like foil tubes 56, 58.
- the two film webs each have two lateral edge regions, so that a total of four lateral edge regions open into the folded plane region 60.
- a total of three complete film layers are present, wherein two abutting lateral edge regions are provided in the middle film layer.
- the lateral offset between the Katen Anlagene the film webs transverse to the conveying direction may be, for example, 60mm
- the width of the Falzebenen Kunststoffes is to be dimensioned such that it can be cut two side by side carrying handles, so for example between 100mm and 140mm.
- FIG. 3 shows a first arrangement of film hoses with folded layer area with four film layers in a sketch 70 as a cross-sectional view.
- Two rows of tissue products 72, 74 to be packaged are not parallel to each other arranged conveyor.
- Each row of tissue products to be packaged is enveloped by a respective tunnel-like film tube 76, 78, which in turn is formed from a correspondingly formed film web.
- the lateral edge regions of the film webs open into a folding plane region 80 located between the tunnel-like photographic tubes 76, 78.
- a total of four complete film layers are present in the folded plane region 80, whereby the stability of a carrying handle formed therefrom is further increased.
- FIG. 4 shows in a sketch 90 a film package 94 produced according to the invention with a group of tissue products 96 packed therein, in this case packages of tissue or paper products.
- the supernatant shown in the picture above was part 92 of a folded plane area during the packaging curtain.
- a carrying hole 98 is stamped.
- FIG. 5 shows an exemplary second film tube packaging machine 100 in a schematic plan view. Between groups of already packaged tissue products, a fold level region 102 is formed. A needle device, not shown, is intended to needling the folded plane area prior to its welding by a welding device, not shown, in order to stabilize this mechanically as early as possible.
- FIG. 6 shows an exemplary third film tube packaging machine 110 in a three-dimensional view.
- Tissue products 118 to be packaged are located on two partial conveying devices with entraining elements shown in the left-hand half, in this case two two-track conveyor belts with a slide drive. These are moved in groups at a feed rate determined by the slide through a respective forming shoulder 112.
- the forming shoulder 112 in turn is laterally fed via a respective corresponding baffle a respective film web 114, which is unwound, for example, from a larger supply roll.
- the film web 114 is reshaped and deflected by the respective forming shoulder in such a way that two respective tunnel-like film tubes are formed as the basis for the packaging of the groups of tissue products 118.
- the tunnel-like film tubes are provided a plurality of belt-like part conveying device 120 as part of the respective conveying devices. These run at a feed rate, which also corresponds to the feed rate of the slider, through which the tissue products are moved through the forming shoulders 112.
- a transverse welding bar 116 extends transversely to the conveying direction via both conveying devices or the respective film tubes.
- the transverse welding bar 116 has means for transverse welding of the tunnel-like foil tubes, so that they can thus be closed at their ends.
- a transverse cutting device, also provided in the transverse welding bar 116, is provided for separating the transversely welded packings from one another.
- the band-like partial conveying devices 120 each consist of two conveyor belts connected in series, the respective rear conveyor belt being foldable upwards or downwards. In the folded state, it is possible to adjust the adjustable in the conveying direction transverse welding bar 116 closer towards the forming shoulders 112. As a result, different packaging lengths can be realized.
- FIG. 7 shows an exemplary fourth film tube packaging machine 130 in a three-dimensional view. This corresponds essentially to that in the FIG. 6 shown film tube packaging machine, but is shown from a different perspective.
- the form shoulders 132 are laterally fed to a respective film web 134, which is formed by the forming shoulders to a respective tunnel-like tube.
- Shown also in the area behind the forming shoulders 132 are upper and lower sub-belt conveyors 138 which support the groups of tissue products to be packed in the tunnel-like tubular bag at the top and bottom, so that a shaping stabilization aid is given until the final welding of the tubular bag.
- Teflon belt is provided at the level of a longitudinal welding device, also not shown, to support the Falzebenen Scheme from below.
- Teflon adhesion of welded material is advantageously avoided. Without such film end support, the film could possibly warp if conveyed only with the film tube and the tissue product therein.
- FIG. 8 shows an exemplary fifth film tube packaging machine 150 in a three-dimensional view. Here are next to the actual core shown in the right half of the film tube packaging machine still preceded by other components. On a multi-track conveyor belt several rollers 152 are located, the respective axes of rotation run production-related condition parallel to the conveying direction.
- a separating device 154 For each track of rollers 152, there is provided a separating device 154 with star-shaped separating means by means of which the cut rollers 152 are separated, their orientation thereafter being either erect or longitudinal. Subsequently, the separated rolls or tissue products are transferred to a conveyor.
- a turning device 156 is provided to rotate the separated roll-shaped tissue product by means of a rotatable gripping device so that the rotational axis orientation of the tissue product is now transverse to the conveying direction. Due to the design of the rotating device, however, it is able to rotate arbitrarily oriented tissue products in the desired orientation transversely to the conveying direction, wherein the tissue products need not necessarily be roll-shaped.
- the twisted tissue product is applied to a multi-track conveyor 160, which is to be regarded as a partial conveying device of the entire conveyor, to hand over.
- a drive slide 158 groups of tissue products to be packaged are moved through the forming shoulders where the actual packaging process takes place.
- FIG. 9 Fig. 3 shows the complete view of an exemplary sixth film tube packaging machine 170 in a three-dimensional form, including a cut roll separator, a separator for separated roll-shaped tissue products, a conveyor, forming shoulders for forming tunnel-like foil tubes from fed foil webs, which provide the starting point for packaging the groups of Figs Tissue products form.
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Description
Die Erfindung betrifft eine Folienschlauchverpackungsmaschine, umfassend zwei Fördervorrichtungen mit zwei diesen jeweils zugeordneten portalähnlichen Formschultern, welche jeweils dafür vorgesehen sind, eine diesen jeweils zugeführte Folienbahn derart in Förderrichtung der jeweiligen Fördervorrichtung umzulenken, dass in Förderrichtung hinter den Formschultern ein jeweiliger tunnelähnlicher Folienschlauch als Verpackung geformt wird, wobei die zwei Fördervorrichtungen dafür vorgesehen sind, Gruppen von auf diesen befindlichen zu verpackenden Verbrauchsprodukten, insbesondere Tissueprodukten, mit einer vorgegebenen Vorschubgeschwindigkeit durch die jeweilige Formschulter in den jeweiligen tunnelähnlichen Folienschlauch zu bewegen, wobei sich dieser dabei mit derselben Vorschubgeschwindigkeit bewegt wie die Verbrauchsprodukte und wobei die zwei Fördervorrichtungen längs einer gemeinsamen Ebene parallel zueinander angeordnet sind.The invention relates to a tubular film packaging machine, comprising two conveying devices with two associated each portal-like forming shoulders, which are each intended to redirect a respective supplied film web in the conveying direction of the respective conveyor, that in the conveying direction behind the forming shoulders a respective tunnel-like film tube is formed as a package in which the two conveying devices are intended to move groups of consumable products, in particular tissue products, to be packed thereon at a predetermined feed rate through the respective forming shoulder into the respective tunnel-like film tube, the latter moving at the same feed rate as the consumable products and the two conveyors are arranged along a common plane parallel to each other.
Es ist allgemein bekannt, dass Verbrauchsprodukte vergleichsweise geringwertige Produkte des täglichen Bedarfs sind. Verbrauchsprodukte müssen, bevor sie in den Handel kommen, entsprechend verpackt werden. Typische Vertreter von Verbrauchsprodukten sind Tissueprodukte, insbesondere Rollenware wie Küchenpapierrollen oder Toilettenpapierrollen, die als Rollengruppen in Folienbeutel verpackt werden, beispielsweise in Verpackungsgrößen von 1 x 3, 1 x 4, 2 x 3, 2 x 4, 2 x 5, 3 x 3, 3 x 4 oder 3 x 5 Rollen. Ein typischer Rollendurchmesser beträgt beispielsweise ca. 10 - 15cm, bei einer typischen Länge von ca. 10cm oder auch 25cm.It is well known that consumer products are comparatively low value everyday products. Consumables must be packaged appropriately before being sold. Typical representatives of consumer products are tissue products, in particular rolls such as kitchen rolls or toilet paper rolls, which are packed as roll groups in foil bags, for example in packaging sizes of 1 x 3, 1 x 4, 2 x 3, 2 x 4, 2 x 5, 3 x 3, 3 x 4 or 3 x 5 rolls. A typical roll diameter is for example about 10 - 15cm, with a typical length of about 10cm or 25cm.
Unter Tissueprodukten sind aber auch sonstige Hygieneartikel sowie beispielsweise gefaltete und/oder gestapelte Produkte wie Taschentücher oder Servietten zu verstehen, welche in analoger Weise gruppenweise zu verpacken sind, bevor sie in den Endhandel gelangen. Tissueprodukte sind Verbrauchsprodukte mit im Vergleich zu Gebrauchsgütern recht geringen Herstellungskosten, so dass der Aufwand, welcher für deren Verpackung zu betreiben ist, zu minimieren ist.Tissue products, however, also include other hygiene articles and, for example, folded and / or stacked products such as handkerchiefs or napkins, which are to be packaged in groups in an analogous manner before they reach the retail outlet. Tissue products are consumer products with relatively low manufacturing costs compared to consumer goods, so that the effort that has to be done for their packaging is to be minimized.
Um dem Endverbraucher eine besonders einfache Handhabung von derart verpackten Tissueprodukten zu ermöglichen, ist in der Regel ein Tragegriff als Teil des Folienbeutels vorgesehen, mittels welchem der Folienbeutel mit den darin verpackten Rollen besonders einfach getragen werden kann. Hierbei ist zu beachten, dass ein derartiger Tragegriff mit entsprechendem Trageloch zur sicheren Handhabung des Folienbeutels entsprechend stabil ausgeführt sein muss, um ein Durchreißen zu vermeiden. Eine doppelte Materialstärke des Folienmaterials ist hierbei oft nicht ausreichend.In order to allow the end user a particularly simple handling of tissue products so packaged, usually a carrying handle is provided as part of the foil bag, by means of which the foil bag with the rolls wrapped therein can be carried particularly easily. It should be noted that such a carrying handle with a corresponding carrying hole for the secure handling of the foil bag must be designed to be stable in order to avoid tearing. A double thickness of the film material is often not sufficient.
Neben Tissueprodukten sind unter einem Verbrauchsprodukt aber auch eine Vielzahl an anderen Verbrauchgütern zu verstehen, beispielsweise in kleinen Kartons vorverpackte Nahrungsmittel oder auch gefüllte Trinkbehältnisse wie Tetrapaks.In addition to tissue products are under a consumer product but also a variety of other consumer goods to understand, for example, in small boxes prepackaged foods or filled drinking containers such as Tetrapaks.
Gemäß dem Stand der Technik werden die entsprechenden Gruppen von Verbrauchs- beziehungsweise Tissueprodukten beim Verpackungsvorgang in einen jeweils vorgefertigten Folienbeutel geschoben, welcher im Anschluss verschweißt wird. Hierbei ist ein Überstand der zusammenzuschweißenden Folienbereiche erforderlich, wobei der Überstand dann nach dem Verschweißen abgeschnitten und als Abfall verworfen wird.According to the prior art, the corresponding groups of consumable or tissue products are pushed during the packaging process into a respective prefabricated foil bag, which is subsequently welded. In this case, a supernatant of zusammenzuschweißenden film areas is required, the supernatant is then cut off after welding and discarded as waste.
Als nachteilig erweist sich hierbei neben dem Materialverwurf des Überstandes, dass sich eine Verpackung in vorgefertigte Folienbeutel abhängig von der Folienqualität als schwierig und aufwändig erweist und zudem Bedienpersonal zum Nachfüllen der Beutelstapel erforderlich ist.A disadvantage in this case, in addition to the Materialverwurf of the supernatant proves that a package in prefabricated foil bag proves to be difficult and costly depending on the film quality and also operating personnel to refill the bag stack is required.
Ausgehend von diesem Stand der Technik ist es Aufgabe der Erfindung, eine Vorrichtung und ein Verfahren anzugeben, mittels welchen ein vereinfachtes Verpacken von Verbrauchsprodukten, insbesondere Tissueprodukten, in Folienbeutel ermöglicht ist und bei welchen der Verwurf an Verpackungsfolie reduziert ist.Based on this prior art, it is an object of the invention to provide an apparatus and a method by means of which a simplified packaging of consumer products, in particular tissue products, is made possible in foil bags and in which the Verwurf is reduced to packaging film.
Diese Aufgabe wird gelöst durch eine Folienschlauchverpackungsmaschine der eingangs genannten Art. Diese ist dadurch gekennzeichnet, dass die beiden Formschultern derart ausgestaltet sind, dass die jeweiligen seitlichen Kantenbereiche der beiden Folienbahnen, aus denen die zwei tunnelähnlichen Folienschläuche geformt werden, in einem zwischen diesen liegenden Falzebenenbereich verlaufen, dass in dem zwischen den tunnelähnlichen Folienschläuchen befindlichen Falzebenenbereich die seitlichen Kantenbereiche der zu tunnelähnlichen Folienschläuchen geformten Folienbahnen in mehreren Folienlagen überlappend angeordnet sind, und dass der Falzebenenbereich wenigstens zwei Folienlagen umfasst, die aus Kantenbereichen der beiden Folienbahnen gebildet sind.This object is achieved by a tubular film packaging machine of the type mentioned in the introduction. This is characterized in that the respective lateral edge regions of the two film webs from which the two tunnel-like film tubes are formed lie in a folded plane region lying between them in that in the fold plane region located between the tunnel-like film tubes, the lateral edge regions of the film webs shaped into tunnel-like film tubes are overlappingly arranged in a plurality of film layers, and in that the fold plane region comprises at least two film layers which are formed from edge regions of the two film webs.
Die Grundidee der Erfindung besteht darin, den Folienüberstand als Ausgangsbasis für einen Tragegriff zu verwenden. Um die benötigte erhöhte Stabilität des Tragegriffs zu gewährleisten, ist es erfindungsgemäß vorgesehen, zwei parallele Folienschläuche aus einer jeweiligen Folienbahn zu formen, wobei deren seitliche Kantenbereiche in einem gemeinsamen Falzebenenbereich münden, welcher dann die Ausgangsbasis für einen jeweiligen Tragegriff bildet.The basic idea of the invention is to use the film supernatant as the starting point for a carrying handle. In order to ensure the required increased stability of the carrying handle, it is provided according to the invention to form two parallel film tubes from a respective foil web, wherein the lateral edge regions open in a common folded plane region, which then forms the starting base for a respective carrying handle.
Je nach Anordnung der insgesamt vier in den Falzebenenbereich mündenden Kantenbereiche der zwei Folienbahnen lässt sich mit beziehungsweise ohne Überlappung in den jeweiligen Folienlagen eine verschiedene Anzahl an Folienlagen erzielen, wobei einerseits so viele Folienlagen vorhanden sein sollten, dass eine genügend hohe Stabilität des daraus gebildeten Tragegriffs gewährleistet ist, auf der anderen Seite jedoch ein unnötiger Materialverbrauch durch zu viele Folienlagen vermieden ist.Depending on the arrangement of the four edge regions of the two film webs opening into the fold plane region, a different number of film layers can be achieved with or without overlap in the respective film layers, on the one hand so many film layers should be present that ensures a sufficiently high stability of the handle formed therefrom is, on the other hand, however, unnecessary material consumption is avoided by too many layers of film.
Prinzipielles Minimum an Lagen ist zwei, wobei dann jeweils zwei Kantenbereiche der jeweiligen Folienbahnen in derselben Folienlagen münden, dies vorzugsweise aneinanderstoßend, und wobei die Stoßkanten der beiden Lagen dann quer zur Förderrichtung gegeneinander versetzt sind, beispielsweise um einige Zentimeter, um so eine hohe Stabilität nach deren Verschweißen zu gewährleisten. Eine Anzahl an zwei Lagen wird in den meisten Fällen jedoch keine hinreichende Stabilität für einen Tragegriff bieten, es sei denn, die Dicke der Folienbahnen insgesamt ist entsprechend hoch. Dies würde aber letztendlich einen zu hohen Materialeinsatz bei dem Folienbeutel bedeuten, welcher dann stabiler wäre als in der Regel benötigt. Es sei an dieser Stelle aber dennoch auf die grundsätzliche Variante verwiesen, bei welcher die beiden Formschultern derart ausgestaltet sind, dass die jeweiligen seitlichen Kantenbereiche der beiden Folienbahnen, aus denen die zwei tunnelähnlichen Folienschläuche geformt werden, in einem zwischen diesen liegenden Falzebenenbereich verlaufen, und dass dieser genau zwei Folienlagen umfasst.The principal minimum of layers is two, wherein in each case two edge regions of the respective film webs open in the same film layers, preferably this abutting, and wherein the abutting edges of the two layers are then offset transversely to the conveying direction against each other, for example by a few centimeters, so as to ensure a high stability after the welding. However, a number of two layers will in most cases not provide sufficient stability for a carrying handle unless the thickness of the film webs as a whole is correspondingly high. However, this would ultimately mean an excessive use of material in the film bag, which would then be more stable than usually needed. However, reference should be made at this point to the basic variant, in which the two forming shoulders are configured such that the respective lateral edge regions of the two film webs from which the two tunnel-like film tubes are formed lie in a folded plane region lying between them, and this includes exactly two layers of film.
Eine weitere Variante der Anordnung der Kantenbereiche der Folienbahnen besteht darin, dass jeder Kantenbereich der beiden Folienbahnen eine komplette Lage im Falzebenenbereich bildet, womit insgesamt vier Folienlagen vorhanden sind. Je nach Foliendicke könnte dies jedoch bereits eine Stabilität für einen Tragegriff bedeuten, welche höher als benötigt ist. Durch zusätzliche Faltung der Kantenbereiche im Falzebenenbereich lassen sich theoretisch auch mehr als vier Folienlagen realisieren.A further variant of the arrangement of the edge regions of the film webs is that each edge region of the two film webs forms a complete position in the folded plane region, with which a total of four film layers are present. Depending on the film thickness, however, this could already mean a stability for a carrying handle, which is higher than needed. By additional folding of the edge regions in the folded plane region, theoretically more than four film layers can be realized.
Bei einer Anordnung von zwei Kantenbereichen der Folienbahnen als jeweilige komplette Folienlage und von weiteren zwei Kantenbereichen in einer gemeinsamen Folienlage lassen sich insgesamt auch drei Folienlagen im gemeinsamen Falzebenbereich erzielen. Im Falle der Anordnung zweier Kantenbereiche der Folienbahnen in derselben Folienlage ist tendenziell einer minimalen Stoßlücke gegenüber einer überschneidenden Überlappung der Vorzug zu geben, um so eine homogene Dicke des Falzebenenbereiches zu gewährleisten, wobei im Idealfall eine genaue Stoßkante vorhanden ist.In the case of an arrangement of two edge regions of the film webs as the respective complete film layer and of a further two edge regions in a common film layer, it is also possible to achieve a total of three film layers in the common fold plane region. In the case of the arrangement of two edge regions of the film webs in the same film layer, preference is given to a minimum impact gap over an overlapping overlap, so as to ensure a homogeneous thickness of the folded plane region, ideally providing an exact abutment edge.
Kernelement der erfindungsgemäßen Folienschlauchverpackungsmaschine sind die beiden Formschultern, welchen vorzugsweise seitlich kontinuierlich eine jeweilige Folienbahn zugeführt wird, die derart in Förderrichtung umgelenkt wird, dass daraus ein tunnelähnlicher Folienschlauch geformt wird, wobei die jeweiligen beiden Kantenbereiche der beiden Folienbahnen in einen zwischen den Folienschläuchen liegenden gemeinsamen Falzebenenbereich münden. Die vertikale Höhe des Falzebenenbereiches liegt hierbei vorzugsweise auf halber Höhe der Verpackung, so dass der Tragegriff mittig liegt und die Verpackung mit den darin befindlichen Verbrauchsbeziehungsweise Tissueprodukten dann ohne Schieflage an dem Tragegriff tragbar ist.The core element of the film tubular packaging machine according to the invention are the two forming shoulders, which are preferably laterally continuously fed to a respective film web, which is deflected in the conveying direction, that from a tunnel-like film tube is formed, wherein the respective two edge regions the two film webs open into a lying between the film tubes common Falzebenenbereich. The vertical height of the folded plane region is preferably at half the height of the packaging, so that the carrying handle is in the middle and the packaging with the consumption or tissue products contained therein can then be carried on the carrying handle without imbalance.
Eine Formschulter ist im weitesten Sinne mit einem Portal vergleichbar, dessen Innenquerschnitt in etwa dem Querschnitt des herzustellenden Folienbeutels entspricht. Während des Verpackungsvorgangs wird die Folie derart von außen um die Formschulter umgelenkt, dass an deren Innenquerschnitt der jeweilige Folienschlauch gebildet ist, welcher idealerweise kontinuierlich in Förderrichtung der Fördervorrichtung bewegt wird.A forming shoulder is in the broadest sense comparable with a portal whose inner cross section corresponds approximately to the cross section of the film bag to be produced. During the packaging process, the film is deflected from the outside around the forming shoulder in such a way that the respective film tube is formed on its inner cross section, which is ideally moved continuously in the conveying direction of the conveying device.
Eine kontinuierliche Bewegung der jeweiligen Folienschläuche ist dadurch erreichbar, dass die zu verpackenden Gruppen oder Formationen von Verbrauchs- beziehungsweise Tissueprodukten durch die portalähnliche Öffnung der Formschulter geschoben werden, beispielsweise mittels eines Schiebers oder Mitnehmers, wobei die Fördervorrichtung hinter der Formschulter oberhalb und unterhalb des Folienschlauches befindliche synchron laufende Förderbänder aufweist, zwischen welchen dann die durch die jeweilige Formschulter geschobenen und nunmehr im jeweiligen Folienschlauch befindlichen Verbrauchs- beziehungsweise Tissueprodukte eingeklemmt sind, so dass diese entsprechend zusammen und synchron mit dem Folienschlauch gefördert werden.A continuous movement of the respective film tubes can be achieved by pushing the groups or formations of consumable or tissue products to be packaged through the portal-like opening of the forming shoulder, for example by means of a slider or driver, the conveyor being located behind the forming shoulder above and below the film tube synchronously running conveyor belts, between which then pushed through the respective form shoulder and now located in the respective film tube consumable or tissue products are clamped so that they are promoted together and synchronously with the film tube.
Eine Fördervorrichtung kann aus mehreren hintereinander geschalteten Teilfördervorrichtungen bestehen, beispielsweise Förderbändern, wobei typischerweise auch zusätzliche Mitnehmer vorgesehen sein können, beispielsweise um Gruppen von Verbrauchs- beziehungsweise Tissueprodukten zu bilden.A conveyor device can consist of a plurality of sub-conveying devices connected in series, for example conveyor belts, wherein typically additional carriers can also be provided, for example to form groups of consumable or tissue products.
Derartige Mitnehmer können in der Regel nur bis zur Vorderkante der Formschultern fahren. Um eine notwendige Lücke zwischen Gruppen von Verbrauchs- beziehungsweise Tissueprodukten herzustellen ist optional vor den Formschultern eine einklappbare Platte mit einem Einschieber vorgesehen. Die einklappbare Platte mit einem dahinter liegenden Abschieber sorgt, bevor die nächste Gruppe beziehungsweise Formation eingeschoben wird, dafür, dass zwischen den beiden Formationen der notwendige Abstand entsteht, um die Querschweißung durchführen zu können. Hierdurch ist erreicht, dass beispielsweise das letzte rollenförmige Verbrauchs- beziehungsweise Tissueprodukt einer Gruppe beziehungsweise Formation, das sich in der Formschulter befindet, nicht rückwärts herausrausfällt oder zu lose von dem Folienschlauch umhüllt wird.Such drivers can usually drive only to the front edge of the forming shoulders. In order to produce a necessary gap between groups of consumer products or tissue products, a retractable plate with a slide is optionally provided in front of the forming shoulders. The retractable plate with a behind the pusher ensures, before the next group or formation is inserted, that between the two formations of the necessary distance arises in order to perform the transverse welding can. This ensures that, for example, the last roll-shaped consumable or tissue product of a group or formation that is located in the forming shoulder does not fall out backwards or is wrapped too loosely by the film tube.
Das kontinuierliche Zuführen einer Folienbahn von beispielsweise einer großen Vorratsrolle erweist sich zudem als deutlich weniger aufwändig als das Vorhalten von jeweiligen Stapeln mit vorgefertigten Verpackungsbeuteln.The continuous feeding of a film web of, for example, a large supply roll also proves to be much less expensive than the provision of respective stacks with prefabricated packaging bags.
Auf diese Weise ist es in vorteilhafter Weise eine Verpackung von Verbrauchs- beziehungsweise Tissueprodukten ermöglicht, welche mit besonders wenig Aufwand und besonders wenig Materialverwurf an Folie verbunden ist.In this way, it is advantageously possible to package consumer products or tissue products, which is connected to film with particularly little effort and particularly little material throwing.
Entsprechend einer bevorzugten Ausgestaltungsvariante der erfindungsgemäßen Folienschlauchverpackungsmaschine sind die beiden Formschultern derart ausgestaltet, dass der Falzebenenbereich genau drei Folienlagen aufweist, wobei eine jeweilige Folienlage aus zwei nicht überlappenden seitlichen Kantenbereichen zweier Folienbahnen gebildet ist, welche an ihren Kanten aneinander stoßen. Hierdurch ist ein für viele Anwendungsfälle geltendes Optimum zwischen hinreichender Stabilität des Tragegriffs und Materialersparnis erreicht.According to a preferred embodiment variant of the film tube packaging machine according to the invention, the two forming shoulders are configured such that the folded plane region has exactly three film layers, wherein a respective film layer is formed from two non-overlapping lateral edge regions of two film webs which abut one another at their edges. As a result, a valid for many applications optimum between sufficient stability of the handle and material savings is achieved.
Gemäß einer weiteren erfindungsgemäßen Ausgestaltung der Folienschlauchverpackungsmaschine weisen die zwei Fördervorrichtungen mehrere im Bereich der jeweiligen portalähnlichen Formschulter hintereinander geschaltete Teilfördervorrichtungen auf, wobei in Förderrichtung hinter der jeweiligen Formschulter zwei jeweils synchron laufende bandähnliche Teilfördervorrichtungen unterhalb und oberhalb des jeweiligen tunnelähnlichen Folienschlauches vorgesehen sind. Auf diese Weise ist eine kontinuierliche Bewegung der jeweiligen Folienschläuche erreicht, wobei die jeweilige Gruppe von zu verpackenden Verbrauchs- beziehungsweise Tissueprodukten zwischen den Teilfördervorrichtungen eingeklemmt ist und von diesen zusammen mit dem Folienschlauch mitgenommen wird. Die synchron laufenden Teilfördervorrichtungen können beispielsweise als Riemen ausgeführt sein, welche durch ihre Anordnung oben und unten auch als Pressriemen zu verstehen sind.According to a further inventive embodiment of the film tube packaging machine, the two conveying devices have a plurality of in the region of the respective portal-like form shoulder successively connected part conveyors, wherein in the conveying direction behind the respective form shoulder two respectively synchronously running band-like part conveyors are provided below and above the respective tunnel-like film tube. In this way, a continuous movement of the respective film tubes is achieved, wherein the respective group of consumable or tissue products to be packaged is clamped between the partial conveying devices and taken along by these together with the film tube. The synchronously running part conveyors For example, they can be designed as belts which, by virtue of their arrangement at the top and bottom, are also to be understood as compression belts.
Entsprechend einer weiteren Variante der Folienschlauchverpackungsmaschine weisen die jeweils in Förderrichtung vor der Formschulter befindlichen Teilfördervorrichtungen ein Band, insbesondere ein jeweiliges Förderband mit einem jeweiligen Antriebsschieber auf. Diese ist derart ausgestaltet, dass auf dem Förderband befindliche Verbrauchs- beziehungsweise Tissueprodukte mit dem Antriebsschieber durch die Formschulter geschoben und dort den jeweils synchron laufenden bandähnlichen Teilfördervorrichtungen zum weiteren Transport übergeben werden. Eine Fördervorrichtung kann eine oder auch jeweils mehrere Spuren für Reihen von beispielsweise rollenförmigen oder auch gestapelten Verbrauchs- beziehungsweise Tissueprodukten aufweisen.According to a further variant of the film tube packaging machine, the partial conveying devices respectively located in the conveying direction in front of the forming shoulder have a band, in particular a respective conveyor belt with a respective drive slider. This is designed such that located on the conveyor consumable or tissue products are pushed with the drive slide through the forming shoulder and there passed the respective synchronously running band-like part conveyors for further transport. A conveyor device may have one or even a plurality of tracks for rows of, for example, roll-shaped or else stacked consumable or tissue products.
Ein Antriebsschieber kann dafür vorgesehen sein, Gruppen beziehungsweise Formationen von zu verpackenden Verbrauchs- beziehungsweise Tissueprodukten mit einem Abstand zwischen den Gruppen in Richtung von nachfolgenden Querverschweißungsmitteln zu schieben. Im Falle von Rollenmaterial kann dieser Abstand beispielsweise etwa einen Rollendurchmesser betragen. Ein derart erzeugter Abstand ist Voraussetzung für eine nachfolgende Querverschweißung der jeweiligen Folienbeutel.A drive slide can be provided for pushing groups or formations of consumable or tissue products to be packaged with a distance between the groups in the direction of subsequent transverse welding means. In the case of roll material, this distance may be, for example, about a roll diameter. Such a generated distance is a prerequisite for a subsequent transverse welding of the respective foil bag.
Gemäß einer weiteren Ausgestaltungsvariante der erfindungsgemäßen Folienschlauchverpackungsmaschine weist diese in Förderrichtung hinter den Formschultern für die mechanische Abstützung des Falzebenenbereiches eine synchron zu den bandähnlichen Teilfördervorrichtungen bewegbare bandähnliche Stützvorrichtung auf etwa halber vertikaler Höhe der jeweiligen Gruppe von zu verpackenden Verbrauchsbeziehungsweise Tissueprodukten auf, beispielsweise ein oder mehrere mitlaufende Bänder, welche zumindest im Bereich einer Längsschweißvorrichtung vorzugsweise aus Teflon gefertigt sind beziehungsweise damit beschichtet sind. Somit ist gewährleistet, dass sich der Falzebenenbereich und damit auch der Tragegriff der Verpackung, welcher in der fertigen Verpackung vorzugsweise ein eingestanztes Trageloch aufweist, etwa mittig befindet, so dass die Verpackung mit der darin befindlichen Rollenware einfach lotsenkrecht getragen werden kann. Eine Stanzvorrichtung für ein Trageloch ist typischerweise in einem nachfolgenden Segment der erfindungsgemäßen Folienschlauchverpackungsmaschine vorgesehen.According to a further embodiment variant of the film tube packaging machine according to the invention this has in the conveying direction behind the forming shoulders for the mechanical support of the folding plane area a synchronous to the band-like Teilfördervorrichtungen movable tape-like support device to about half vertical height of the respective group of consumable or Tissueprodukten to be packaged, for example, one or more moving bands which are preferably made of Teflon or at least coated in the region of a longitudinal welding device. Thus, it is ensured that the folded plane region and thus also the carrying handle of the packaging, which preferably has a punched-in carrying hole in the finished packaging, is located approximately in the middle, so that the packaging with the roll goods located therein can easily be carried straightly. A punching device for A carrying hole is typically provided in a subsequent segment of the film tube packaging machine according to the invention.
Entsprechend einer weiteren Erfindungsvariante weist die Folienschlauchverpackungsmaschine Mittel auf, um die Folienlagen im Falzebenenbereich miteinander zu vernadeln. Dies erfolgt beispielsweise mittels einer Nadelwalze mit Gegenrolle. Hierdurch kann der Falzebenenbereich bereits vor seiner Verschweißung formstabil verbunden werden, womit die weitere Verarbeitung in vorteilhafter Weise vereinfacht ist.According to a further variant of the invention, the film tube packaging machine has means for needling together the film layers in the folded plane region. This is done for example by means of a needle roller with counter-roller. As a result, the folded plane region can be connected in a dimensionally stable manner even before it is welded, thus simplifying further processing in an advantageous manner.
Gemäß einer weiteren Variante der Folienschlauchverpackungsmaschine weist diese Mittel wie eine Längsschweißvorrichtung auf, um die Folienlagen im Falzebenenbereich miteinander zu verschweißen, sowie eine Längsschneidevorrichtung zum Schneiden des verschweißten Falzebenenbereiches. Eine Verschweißung erfolgt beispielsweise mittels einer oder mehrerer Heißluftdüsen, es sind aber auch durchaus eine Vielzahl weiterer Alternativen denkbar. Das Trennen beziehungsweise das Versiegeln der im Falzebenenbereich befindlichen Folienenden erfolgt beispielsweise mittels eines sogenannten "Slit Sealers". Somit ist es möglich, den Schlauchbeutel mit der darin befindlichen Gruppe von Verbrauchs- beziehungsweise Tissueprodukten seitlich zu verschließen sowie eine Auftrennung von parallel durch den Falzebenenbereich verbundenen Schlauchbeuteln durchzuführen.According to a further variant of the film tube packaging machine, this means comprises a longitudinal welding device in order to weld the film layers together in the folded plane region, as well as a longitudinal cutting device for cutting the welded folded plane region. A welding is done for example by means of one or more hot air nozzles, but there are quite a variety of other alternatives conceivable. The separation or sealing of the film ends located in the folded plane area is effected for example by means of a so-called "slit sealer". Thus, it is possible to laterally close the tubular bag with the group of consumable or tissue products contained therein as well as to carry out a separation of tubular bags connected in parallel through the folded flat area.
Gemäß einer weiteren erfindungsgemäßen Ausgestaltungsvariante der Folienschlauchverpackungsmaschine weist diese Mittel auf, um eine Querverschweißung der längs einer gemeinsamen Ebene verlaufenden parallelen tunnelähnlichen Folienschläuchen durchzuführen und diese so zu verschließen wobei diese auch eine Querschneidevorrichtung aufweist.According to a further embodiment variant of the film tubular packaging machine according to the invention, this means has to carry out a transverse welding of the parallel tunnel-like film tubes running along a common plane and thus to close them, which also has a transverse cutting device.
Die Mittel zur Querverschweißung und die Querschneidevorrichtung sind in einer weiteren Ausgestaltungsvariante längs der Förderrichtung verstellbar, so dass der Abstand zwischen Vorderkante der Formschultern und Querverschweißung, durch welchen die Länge der Verpackung bestimmt ist, anpassbar ist. Ebenso ist es erfindungsgemäß möglich, die Teilfördervorrichtungen beziehungsweise die Förderbänder, zwischen denen die Gruppen von zu verpackenden Verbrauchs- beziehungsweise Tissueprodukten temporär eingeklemmt sind, zwei- oder mehrgliedrig nach oben beziehungsweise unten klappbar zu machen. Somit kann durch Klappen eines Gliedes oder Segmentes eines jeweiligen Förderbandes Platz geschaffen werden, um einen Querbalken mit Querschweißvorrichtung und Schneidevorrichtung dort hineinzubewegen. Somit kann die Verpackungslänge der erfindungsgemäßen Folienschlauchverpackungsmaschine bedarfsweise verkürzt beziehungsweise angepasst werden.The means for transverse welding and the cross-cutting device are adjustable in a further embodiment variant along the conveying direction, so that the distance between the front edge of the forming shoulders and transverse welding, through which the length of the package is determined, is adaptable. Likewise, it is possible according to the invention, the sub-conveying devices or the conveyor belts, between which the groups of consumable or tissue products to be packaged are temporarily clamped, two or more members after to make hinged up or down. Thus, by folding a member or segment of a respective conveyor belt space can be created to move a cross bar with cross-welding device and cutting device in there. Thus, the packaging length of the film tube packaging machine according to the invention can be shortened or adjusted as needed.
Bei der Querverschweißung werden vorzugsweise zwei parallele Schweißnähte gleichzeitig produziert, eine für die beiden nach hinten ablaufenden Packungen und die andere für die noch zwischen den Pressbändern befindliche Beutelformation. Eine Querschneidevorrichtung trennt die beiden Beutelformationen zwischen den Querschweißnähten, beispielsweise ein gezahntes Messer, welches pneumatisch angetrieben wird. Somit ist es möglich, den Schlauchbeutel mit der darin befindlichen Rollenware an seinen Enden quer zu verschließen sowie eine Trennung von hintereinander befindlichen Schlauchbeuteln beziehungsweise Schlaubeutelformationen durchzuführen. Es kann sich als vorteilhaft erweisen, den axialen Vorschub der Fördervorrichtungen während der Querschweißung und/oder der Quertrennung anzuhalten.In transverse welding, preferably two parallel welds are produced simultaneously, one for the two backward packs and the other for the bag formation still in between the press belts. A cross cutter separates the two bag formations between the transverse welds, for example a serrated knife which is pneumatically driven. Thus, it is possible to close the tubular bag with the roll goods therein transversely at its ends and to carry out a separation of successive tubular bags or Schlaubeutelformationen. It may prove advantageous to stop the axial feed of the conveyors during the transverse welding and / or the transverse separation.
Nach der Quertrennung der Beutelformationen wird mittels einer Stanzvorrichtung ein jeweiliges Trageloch eingestanzt, so dass aus dem jeweiligen Überstand ein Tragegriff gebildet ist. Hierzu ist es zweckmäßig, dass die jeweiligen Verpackungsbeutel zuvor von einer Antriebseinheit mit Anpressbändern übernommen werden, um eine sichere Positionierung beim Stanzen zu gewährleisten.After the transverse separation of the bag formations, a respective carrying hole is punched by means of a punching device, so that a carrying handle is formed from the respective projection. For this purpose, it is expedient that the respective packaging bags are previously taken over by a drive unit with pressure belts in order to ensure a secure positioning during punching.
Gemäß einer weiteren Ausgestaltungsvariante der Folienschlauchverpackungsmaschine weisen die beiden Fördervorrichtungen unabhängig voneinander eine, zwei oder drei Förderspuren für je eine Reihe von beispielsweise rollenförmigen, gestapelten oder gefalteten Verbrauchs- beziehungsweise Tissueprodukten auf. Somit ist es möglich, auch verschiedene Verpackungsgrößen mit derselben Folienschlauchverpackungsmaschine herzustellen, wobei in jedem Fall der gemeinsame Falzebenenbereich zwischen den axial gleich langen Verpackungen genutzt wird, um einen Tragegriff daraus zu fertigen.According to a further embodiment variant of the tubular film packaging machine, the two conveying devices independently of one another have one, two or three conveying tracks for each row of, for example, roll-shaped, stacked or folded consumable or tissue products. Thus, it is possible to produce also different packaging sizes with the same film tube packaging machine, in each case the common folded plane area between the axially equal length packages is used to manufacture a carrying handle therefrom.
Entsprechend einer weiteren Ausgestaltungsform der erfindungsgemäßen Folienschlauchverpackungsmaschine ist diese auch dafür vorgesehen, Gruppen von rollenförmigen Verbrauchs- beziehungsweise Tissueprodukten mit einer jeweiligen Rotationsachsenausrichtung quer zur Förderrichtung zu verpacken. Dies hat den Vorteil, dass durch die Ausrichtung der Verbrauchs- beziehungsweise Tissueprodukte im oberen und unteren Bereich an den axialen Enden quer zur Förderrichtung abgerundete Bereiche gebildet sind, welche ein Einführen der gruppierten rollenförmigen Verbrauchs- beziehungsweise Tissueprodukte durch die jeweilige Formschulter erleichtern, ebenso wie das Einführen der Rollen in den dahinter befindlichen Folienschlauch. Auch ein Querverschweißen der Folienbeutel wird dadurch in vorteilhafter Weise erleichtert.According to a further embodiment of the film tubular packaging machine according to the invention, this is also intended to pack groups of roll-shaped consumable or tissue products with a respective axis of rotation alignment transverse to the conveying direction. This has the advantage that rounded areas are formed by the orientation of the consumable or tissue products in the upper and lower regions at the axial ends transversely to the conveying direction, which facilitate insertion of the grouped roll-shaped consumable or tissue products by the respective forming shoulder, as well as Insert the rollers into the film tube located behind. A transverse welding of the foil bag is thereby facilitated in an advantageous manner.
Es sei an dieser Stelle noch einmal explizit darauf hingewiesen, dass eine erfindungsgemäße Folienschlauchverpackungsmaschine von ihrem Prinzip her selbstverständlich auch grundsätzlich dafür geeignet ist, stehende rollenförmige Verbrauchs- beziehungsweise Tissueprodukte mit senkrechter Ausrichtung der Rotationsachse oder auch nicht-rollenförmige Verbrauchs- beziehungsweise Tissueprodukte zu verpacken.It should again be explicitly pointed out at this point that a film tubular packaging machine according to the invention is, of course, basically also suitable for packaging standing roll-shaped consumable or tissue products with a vertical alignment of the axis of rotation or else non-roll-shaped consumable or tissue products.
Gemäß einer weiteren Variante der Folienschlauchverpackungsmaschine weist diese eine Drehvorrichtung auf, um rollenförmige Verbrauchs- beziehungsweise Tissueprodukte mit einer Rotationsachsenausrichtung beispielsweise längs der Förderrichtung oder auch stehend jeweils quer zur Förderrichtung zu drehen. Somit können beispielsweise Verbrauchs- beziehungsweise Tissueprodukte, welche aufgrund produktionstechnischer Bedingungen mit einer Rotationsachsenausrichtung längs der Förderrichtung quer dazu gedreht werden. Eine derartige Vorrichtung umfasst vorteilhafter Weise einen drehbaren Greifer mit einem Öffnungsbereich von etwas mehr als dem Durchmesser des jeweiligen rollenförmigen Verbrauchs- beziehungsweise Tissueproduktes.According to a further variant of the film tubular packaging machine, this has a rotating device to rotate roll-shaped consumable or tissue products with a rotational axis alignment, for example, along the conveying direction or also standing transversely to the conveying direction. Thus, for example, consumable or tissue products, which are rotated due to production conditions with a rotational axis alignment along the conveying direction transverse thereto. Such a device advantageously comprises a rotatable gripper having an opening area of slightly more than the diameter of the respective roll-shaped consumable or tissue product.
Gemäß einer weiteren Ausgestaltungsvariante der Folienschlauchverpackungsmaschine weist diese eine Separiervorrichtung auf, um ein beispielsweise bereits vorkonfektioniertes Ausgangsmaterial, insbesondere geschnittene Rollen, zu separieren. Die Separiervorrichtung umfasst beispielsweise sternförmig angeordnete Separierkanten oder Zacken, welche um eine gemeinsame Drehachse quer zur Förderrichtung rotieren. Die geschnittenen Rollen laufen beispielsweise von einer Säge kommend vierspurig zur Separiervorrichtung und sind hierbei dicht auf dicht in einer stammähnlichen Formation angeordnet, welche mehrere Meter lang sein kann. Nach deren Separation werden die Rollen dann dem weiteren Verpackungsvorgang zugeführt. Für längere Rollen wie beispielsweise Küchenpapierrollen sind auch andere Arten von Separiervorrichtungen denkbar beziehungsweise notwendig.According to a further embodiment variant of the film tube packaging machine, the latter has a separating device in order to separate a starting material, in particular cut rolls, for example, which has already been prefabricated. The separating device comprises, for example, star-shaped separating edges or spikes, which rotate about a common axis of rotation transversely to the conveying direction. The cut rolls run, for example coming from a saw four-lane to the separating and are here arranged close to tight in a trunk-like formation, which can be several meters long. After separation, the rolls are then fed to the further packaging process. For longer rolls such as paper towels, other types of separating devices are conceivable or necessary.
Gemäß einer weiteren Ausgestaltungsvariante der erfindungsgemäßen Folienschlauchverpackungsmaschine sind die zwei Fördervorrichtungen im Wesentlichen spiegelsymmetrisch aufgebaut. Idealerweise sind alle längs der Förderrichtung angeordneten Komponenten beider Fördervorrichtungen auf gleicher axialer Höhe, beispielsweise ein gemeinsamer Querbalken mit Schweiß- beziehungsweise Schneidevorrichtung oder auch die beiden Formschultern.According to a further embodiment variant of the film tube packaging machine according to the invention, the two conveying devices are constructed essentially mirror-symmetrically. Ideally, all components of both conveying devices arranged along the conveying direction are at the same axial height, for example a common transverse bar with welding or cutting device or else the two forming shoulders.
Die erfindungsgemäße Aufgabe wird auch gelöst durch ein Verfahren zum Verpacken von Verbrauchsprodukten, insbesondere Tissueprodukten, mit einer Folienschlauchverpackungsmaschine, umfassend
- zwei Fördervorrichtungen mit zwei diesen jeweils zugeordneten portalähnlichen Formschultern, welche jeweils dafür vorgesehen sind, eine diesen jeweils zugeführte Folienbahn derart in Förderrichtung der jeweiligen Fördervorrichtung umzulenken, dass in Förderrichtung hinter den Formschultern ein jeweiliger tunnelähnlicher Folienschlauch als Verpackung geformt wird,
- wobei die zwei Fördervorrichtungen dafür vorgesehen sind, Gruppen von auf diesen befindlichen zu verpackenden Verbrauchsprodukten mit einer vorgegebenen Vorschubgeschwindigkeit durch die jeweilige Formschulter in den jeweiligen tunnelähnlichen Folienschlauch zu bewegen, wobei sich dieser dabei mit derselben Vorschubgeschwindigkeit bewegt wie die Verbrauchsprodukte,
- wobei die zwei Fördervorrichtungen längs einer gemeinsamen Ebene parallel zueinander angeordnet sind,
- Formen von zwei tunnelähnlichen Folienschläuchen aus Folienbahnen derart, dass ein zwischen diesen liegender Falzebenenbereich gebildet ist, dass in dem zwischen den tunnelähnlichen Folienschläuchen befindlichen Falzebenenbereich die seitlichen Kantenbereiche der zu tunnelähnlichen Folienschläuchen geformten Folienbahnen in mehreren Folienlagen überlappend angeordnet sind, und dass der Falzebenenbereich wenigstens zwei Folienlagen umfasst, die aus Kantenbereichen der beiden Folienbahnen gebildet sind,
- Bewegen von Gruppen zu verpackender Verbrauchsprodukte durch die jeweilige Formschulter in den jeweiligen tunnelähnlichen Folienschlauch,
- Verschweißen der Folienlagen im Falzebenenbereich,
- Querverschweißen der längs einer gemeinsamen Ebene verlaufenden parallelen tunnelähnlichen Folienschläuche.
- two conveying devices with two associated respectively portal-like form shoulders, which are each intended to deflect a respective supplied film web in the conveying direction of the respective conveyor that is formed in the conveying direction behind the forming shoulders a respective tunnel-like film tube as packaging,
- wherein the two conveyors are arranged to move groups of consumer products to be packaged thereon at a predetermined feed rate through the respective forming shoulder into the respective tunnel-like film tube, thereby moving at the same feed rate as the consumable products,
- wherein the two conveyors are arranged along a common plane parallel to each other,
- Forming two tunnel-like film tubes of film webs such that an interposed Falzebenenbereich is formed that in the lateral edge regions of the film webs formed into tunnel-like film tubes are overlappingly arranged in several film layers, and in that the folded plane region comprises at least two film layers which are formed from edge regions of the two film webs,
- Moving groups of consumer products to be packed through the respective forming shoulder into the respective tunnel-like film tube,
- Welding the film layers in the folded plane area,
- Transversely welding the parallel tunnel-like film tubes running along a common plane.
Die sich daraus ergebenden erfindungsgemäßen Vorteile wurden schon zuvor erläutert. Weitere Verfahrensschritte, welche sich anschließen können, sind die Quertrennung der sich ergebenden Schlauchbeutelformationen und das Einstanzen eines jeweiligen Tragelochs in den jeweiligen aus dem verschweißten Falzbebenbereich gebildeten Folienüberstandes.The resulting advantages according to the invention have already been explained above. Further method steps, which may follow, are the transverse separation of the resulting tubular bag formations and the punching of a respective carrying hole in the respective film overhang formed from the welded rebate bump region.
Weitere vorteilhafte Ausgestaltungsmöglichkeiten sind den weiteren abhängigen Ansprüchen zu entnehmen.Further advantageous embodiment possibilities can be found in the further dependent claims.
Anhand der in den Zeichnungen dargestellten Ausführungsbeispiele sollen die Erfindung, weitere Ausführungsformen und weitere Vorteile näher beschrieben werden.Reference to the embodiments illustrated in the drawings, the invention, further embodiments and other advantages will be described in detail.
Es zeigen:
- Fig. 1
- eine exemplarische erste Folienschlauchverpackungsmaschine,
- Fig. 2
- eine erste Anordnung von Folienschläuchen mit Falzebenenbereich mit drei Folienlagen,
- Fig. 3
- eine zweite Anordnung von Folienschläuchen mit Falzebenenbereich mit vier Folienlagen,
- Fig. 4
- eine exemplarische Folienverpackung mit Tissueprodukten,
- Fig. 5
- eine exemplarische zweite Folienschlauchverpackungsmaschine,
- Fig. 6
- eine exemplarische dritte Folienschlauchverpackungsmaschine,
- Fig. 7
- eine exemplarische vierte Folienschlauchverpackungsmaschine,
- Fig. 8
- eine exemplarische fünfte Folienschlauchverpackungsmaschine sowie
- Fig. 9
- eine exemplarische sechste Folienschlauchverpackungsmaschine.
- Fig. 1
- an exemplary first film tube packaging machine,
- Fig. 2
- a first arrangement of film hoses with fold plane area with three film layers,
- Fig. 3
- a second arrangement of film hoses with folded plane area with four film layers,
- Fig. 4
- an exemplary foil packaging with tissue products,
- Fig. 5
- an exemplary second film tube packaging machine,
- Fig. 6
- an exemplary third film tube packaging machine,
- Fig. 7
- an exemplary fourth film tube packaging machine,
- Fig. 8
- an exemplary fifth foil tube packaging machine as well
- Fig. 9
- an exemplary sixth film tube packaging machine.
Die Fördervorrichtungen 12, 14 sind dafür vorgesehen, die Gruppen 16, 18 von auf diesen befindlichen Tissueprodukten durch die Formschultern 24, 26 in einen jeweiligen tunnelähnlichen Folienschlauch 40, 42 zu bewegen, welcher die Basis für die Verpackung bildet. Die beiden Formschultern 24, 26 sind derart ausgestaltet, dass durch diese eine jeweils seitlich zugeführte Folienbahn 28, 30 derart umgeformt wird, dass in Förderrichtung 20, 22 hinter den Formschultern 24, 26 die zwei tunnelähnlichen Folienschläuche 40, 42 gebildet sind.The
Mit den Bezugsziffern 32, 34 sind jeweilige Gruppen von Tissueprodukten gekennzeichnet, welche sich bereits jeweils in den als Verpackungsbasis dienenden tunnelähnlichen Folienschläuchen 40, 42 befinden und welche an ihrem in der Figur rechten axialen Ende bereits mit einer durchgehenden Querschweißnaht verschlossen sind. In einem zwischen den tunnelähnlichen Folienschläuchen 40, 42 befindlichen Falzebenenbereich 36, 38, dessen Breite im Wesentlichen von dem Abstand 48 der Fördervorrichtungen zueinander bestimmt wird, sind die seitlichen Kantenbereiche der zu tunnelähnlichen Folienschläuchen 40, 42 geformten Folienbahnen 28, 30 in mehreren Folienlagen überlappend angeordnet.The reference numerals 32, 34 are respective groups of tissue products characterized, which are already each in the serving as a packaging base tunnel-
Der Falzebenenbereich 36, 38 ist dafür vorgesehen, verschweißt zu werden, so dass damit ein seitlicher Verschluss der Folienschläuchen 40, 42 gewährleistet ist. Der Falzebenenbereich 36, 38 umfasst in diesem Fall drei Folienlagen, wobei in einer Folienlage aneinander grenzend zwei der insgesamt vier seitlichen Kantenbereiche der zwei Folienlagen vorgesehen sind. Durch die verschweißte dreifache Folienlage ist eine gute mechanische Belastbarkeit des Falzebenenbereiches 36, 38 gegeben, so dass dieser nachfolgend zerteilt werden kann, um daraus durch Hereinstanzen eines Tragelochs jeweils Tragegriffe für die verpackte Gruppe von Tissueprodukten zu bilden. Eine entsprechende Stanzvorrichtung ist typischerweise in einem weiteren nachgeordneten Segment der Folienschlauchverpackungsmaschine vorgesehen.The folded
Die beiden Folienbahnen weisen jeweils zwei seitliche Kantenbereiche auf, so dass insgesamt vier seitliche Kantenbereiche in den Falzebenenbereich 60 münden. In diesem Beispiel sind insgesamt drei komplette Folienlagen vorhanden, wobei in der mittleren Folienlage zwei aneinanderstoßende seitliche Kantenbereiche vorgesehen sind.The two film webs each have two lateral edge regions, so that a total of four lateral edge regions open into the folded
Der seitliche Versatz zwischen den Katenbereichen der Folienbahnen quer zur Förderrichtung kann beispielsweise 60mm betragen, wobei die Breite des Falzebenenbereiches derart zu bemessen ist, dass daraus zwei nebeneinander befindliche Tragegriffe geschnitten werden können, also beispielsweise zwischen 100mm und 140mm. Durch Verschweißen des Falzebenenbereiches 60 wird ein derart stabiler Folienüberstand gebildet, dass dieser nach Teilung längs der Förderrichtung und nach Einstanzen eines Tragelochs als Tragegriff für die verpackten Tissueprodukte nutzbar ist.The lateral offset between the Katenbereiche the film webs transverse to the conveying direction may be, for example, 60mm, the width of the Falzebenenbereiches is to be dimensioned such that it can be cut two side by side carrying handles, so for example between 100mm and 140mm. By welding the folded
Durch die jeweilige Formschulter wird die Folienbahn 114 derart umgeformt und umgelenkt, dass zwei jeweilige tunnelähnliche Folienschläuche als Basis für die Verpackung der Gruppen von Tissueprodukten 118 gebildet sind. Oberhalb und unterhalb der tunnelähnlichen Folienschläuche sind mehrere bandähnliche Teilfördervorrichtung 120 als Bestandteil der jeweiligen Fördervorrichtungen vorgesehen. Diese laufen mit einer Vorschubsgeschwindigkeit, welche auch der Vorschubsgeschwindigkeit des Schiebers entspricht, durch welchen die Tissueprodukte durch die Formschultern 112 bewegt werden.The
Ein Querschweißbalken 116 erstreckt sich quer zur Förderrichtung über beide Fördervorrichtungen beziehungsweise die betreffenden Folienschläuche. Der Querschweißbalken 116 weist in diesem Falle Mittel für eine Querverschweißung der tunnelähnlichen Folienschläuche auf, so dass diese damit an ihren Enden verschlossen werden können. Eine ebenfalls im Querschweißbalken 116 vorgesehene Querschneidevorrichtung ist dafür vorgesehen, die quer verschweißten Packungen voneinander zu trennen.A
Es ist in der Zeichnung gut zu sehen, dass die bandähnlichen Teilfördervorrichtungen 120 aus jeweils zwei hintereinander geschalteten Förderbändern bestehen, wobei das jeweils hintere Förderband nach oben beziehungsweise unten klappbar ist. In geklappten Zustand ist es möglich, den in Förderrichtung verstellbaren Querschweißbalken 116 näher in Richtung der Formschultern 112 zu verstellen. Dadurch können verschiedene Verpackungslängen realisiert werden.It can be clearly seen in the drawing that the band-like partial conveying
Gezeigt sind wieder die mehrspurigen Förderbänder 136 mit Mitnehmer als Bestandteil der jeweiligen Fördervorrichtungen, auf welchen Gruppen von zu verpackenden Tissueprodukten befindlich sind, welche durch jeweilige Formschultern 132 gefördert werden. Den Formschultern 132 wird seitlich eine jeweilige Folienbahn 134 zugeführt, welche durch die Formschultern zu einem jeweiligen tunnelähnlichen Schlauch umgeformt wird. Gezeigt sind auch im Bereich hinter den Formschultern 132 obere und untere Teilbandfördervorrichtungen 138, welche die Gruppen von zu verpackenden Tissueprodukten im tunnelähnlichen Schlauchbeutel oben und unten abstützen, so dass bis zum abschließenden Verschweißen der Schlauchbeutel eine formgebende Stabilisierungshilfe gegeben ist.Shown again are the
Ein nicht dargestellter Teflonriemen ist auf Höhe einer ebenfalls nicht dargestellten Längsschweißeinrichtung dafür vorgesehen, den Falzebenenbereich von unten zu unterstützen. Durch die Verwendung des Materials Teflon ist ein Anhaften von geschweißtem Material in vorteilhafter Weise vermieden. Ohne eine derartige Unterstützung der Folienenden könnte sich die Folie unter Umständen verziehen, wenn sie nur mit dem Folienschlauch und dem darin befindlichen Tissueprodukt befördert werden würde.An unillustrated Teflon belt is provided at the level of a longitudinal welding device, also not shown, to support the Falzebenenbereich from below. By the use of the material Teflon adhesion of welded material is advantageously avoided. Without such film end support, the film could possibly warp if conveyed only with the film tube and the tissue product therein.
Für jede Spur von Rollen 152 ist eine Separiervorrichtung 154 mit sternähnlich angeordneten Separiermitteln vorgesehen, mittels welcher die geschnittenen Rollen 152 separiert werden, wobei deren Ausrichtung danach entweder aufgerichtet oder längs liegend ist. Nachfolgend werden die separierten Rollen beziehungsweise Tissueprodukte einem Förderer übergeben.For each track of
Eine Drehvorrichtung 156 ist dafür vorgesehen, das separierte rollenförmige Tissueprodukt mittels einer drehbaren Greifvorrichtung zu drehen, so dass die Rotationsachsenausrichtung des Tissueproduktes nunmehr quer zur Förderrichtung ist. Aufgrund der Ausgestaltung der Drehvorrichtung ist diese jedoch in der Lage, beliebig ausgerichtete Tissueprodukte in die gewünschte Ausrichtung quer zur Förderrichtung zu drehen, wobei die Tissueprodukte auch nicht zwangsläufig rollenförmig sein müssen.A
Nachfolgend wird das gedrehte Tissueprodukt auf ein mehrspuriges Förderband 160, welche als Teilfördervorrichtung der gesamten Fördervorrichtung anzusehen ist, übergeben. Mittels eines Antriebsschiebers 158 werden Gruppen von zu verpackenden Tissueprodukten durch die Formschultern bewegt, wo der eigentliche Verpackungsvorgang erfolgt.Subsequently, the twisted tissue product is applied to a
- 1010
- exemplarische erste Folienschlauchverpackungsmaschineexemplary first foil tube packaging machine
- 1212
- erste Fördervorrichtungfirst conveyor
- 1414
- zweite Fördervorrichtungsecond conveyor
- 1616
- erste Gruppe von Tissueproduktenfirst group of tissue products
- 1818
- zweite Gruppe von Tissueproduktensecond group of tissue products
- 2020
- Förderrichtung erste FördervorrichtungConveying direction first conveyor
- 2222
- Förderrichtung zweite FördervorrichtungConveying direction second conveyor
- 2424
- erste Formschulterfirst form shoulder
- 2626
- zweite Formschultersecond form shoulder
- 2828
- erste zugeführte Folienbahnfirst fed film web
- 3030
- zweite zugeführte Folienbahnsecond fed film web
- 3232
- dritte Gruppe von Tissueproduktenthird group of tissue products
- 3434
- vierte Gruppe von Tissueproduktenfourth group of tissue products
- 3636
- FalzebenenbereichFalzebenenbereich
- 3838
- FalzebenenbereichFalzebenenbereich
- 4040
- erster tunnelähnlicher Folienschlauchfirst tunnel-like film tube
- 4242
- zweiter tunnelähnlicher Folienschlauchsecond tunnel-like film tube
- 4646
- Querschweißnahttransverse weld
- 4848
- Abstand zwischen FördervorrichtungenDistance between conveyors
- 5050
- erste Anordnung von Folienschläuchen mit Falzebenenbereich mit drei Folienlagenfirst arrangement of film hoses with folded plane area with three film layers
- 5252
- rollenförmiges Tissueproduktroll-shaped tissue product
- 5454
- rollenförmiges Tissueproduktroll-shaped tissue product
- 5656
- tunnelähnlicher Folienschlauch um rollenförmiges Tissueprodukttunnel-like film tube around roll-shaped tissue product
- 5858
- tunnelähnlicher Folienschlauch um rollenförmiges Tissueprodukttunnel-like film tube around roll-shaped tissue product
- 6060
- dreifacher Falzebenenbereichtriple folded plane area
- 7070
- zweite Anordnung von Folienschläuchen mit Falzebenenbereich mit vier Folienlagensecond arrangement of film hoses with folded plane area with four film layers
- 7272
- rollenförmiges Tissueproduktroll-shaped tissue product
- 7474
- rollenförmiges Tissueproduktroll-shaped tissue product
- 7676
- tunnelähnlicher Folienschlauch um rollenförmiges Tissueprodukttunnel-like film tube around roll-shaped tissue product
- 7878
- tunnelähnlicher Folienschlauch um rollenförmiges Tissueprodukttunnel-like film tube around roll-shaped tissue product
- 8080
- vierfacher Falzebenenbereichfourfold folded plane area
- 9090
- Folienverpackung mit TissueproduktenFoil packaging with tissue products
- 9292
- Teil von FalzebenenbereichPart of folded plane area
- 9494
- Folienverpackungfilm packaging
- 9696
- Tissueproduktetissue products
- 9898
- Tragelochcarrying hole
- 100100
- exemplarische zweite Folienschlauchverpackungsmaschineexemplary second film tube packaging machine
- 102102
- FalzebenenbereichFalzebenenbereich
- 110110
- exemplarische dritte Folienschlauchverpackungsmaschineexemplary third foil tube packaging machine
- 112112
- Formschulter von vierter FolienschlauchverpackungsmaschineForm shoulder of fourth foil tube packaging machine
- 114114
- zugeführte Folienbahnsupplied film web
- 116116
- QuerschweissbalkenCross sealing bar
- 118118
- Rollerole
- 120120
- obere bandähnliche Teilfördervorrichtungupper band-like part conveying device
- 130130
- exemplarische vierte Folienschlauchverpackungsmaschineexemplary fourth foil tube packaging machine
- 132132
- Formschulter von fünfter FolienschlauchverpackungsmaschineForm shoulder of fifth foil tube packaging machine
- 134134
- zugeführte Folienbahnsupplied film web
- 136136
- Förderbandconveyor belt
- 138138
- obere bandähnliche Teilfördervorrichtungupper band-like part conveying device
- 140140
- Querbalkencrossbeam
- 150150
- exemplarische fünfte Folienschlauchverpackungsmaschineexemplary fifth foil tube packaging machine
- 152152
- geschnittene Rollecut roll
- 154154
- Separiervorrichtungseparating
- 156156
- Drehvorrichtungrotator
- 158158
- Antriebsschieberdrive slide
- 160160
- Förderbandconveyor belt
- 170170
- exemplarische sechste Folienschlauchverpackungsmaschineexemplary sixth foil tube packaging machine
Claims (14)
- Film-tube packaging machine (10, 100, 110, 130, 150, 170) comprising• two conveying apparatuses (12, 14) having two portal-like forming shoulders (24, 26, 110, 132) which are respectively assigned to the conveying apparatuses and are each provided so that a film web (28, 30, 114, 134) respectively fed to them is deflected in the conveying direction (20, 22) of the respective conveying apparatus (12, 14) such that a respective tunnel-like film tube (40, 42, 56, 58, 76, 78) is formed as a pack downstream of the forming shoulders (24, 26, 110, 132), as seen in the conveying direction (20, 22),• wherein the two conveying apparatuses (12, 14) are provided so that groups of consumer products, in particular tissue products (16, 18, 32, 34, 52, 54, 72, 74, 118), which are to be packaged, and are located on said conveying apparatuses, are moved at a predetermined advancement speed through the respective forming shoulder (24, 26, 110, 132) and into the respective tunnel-like film tube (40, 42, 56, 58, 76, 78), wherein the latter moves here at the same advancement speed as the consumer products,• wherein the two conveying apparatuses (12, 14) are arranged parallel to one another along a common plane,characterized• in that the two forming shoulders (24, 26, 110, 132) are configured such that the respective lateral edge regions of the two film webs (28, 30, 114, 134), from which the two tunnel-like film tubes (40, 42, 56, 58, 76, 78) are formed, run in a folding-plane region (36, 38, 60, 80, 92, 102) located between said film tubes,• in that, in the folding-plane region (36, 38, 60, 80, 92, 102) located between the tunnel-like film tubes (40, 42, 56, 58, 76, 78), the lateral edge regions of the film webs (28, 30, 114, 134) formed into tunnel-like film tubes are arranged to overlap in a plurality of film layers,• and in that the folding-plane region (36, 38, 60, 80, 92, 102) comprises at least two film layers formed from edge regions of the two film webs (28, 30, 114, 134).
- Film-tube packaging machine according to Claim 1, characterized in that the two forming shoulders (24, 26, 110, 132) are configured such that the folding-plane region (36, 38, 60, 80, 92, 102) has precisely three film layers.
- Film-tube packaging machine according to Claim 1 or 2, characterized in that the two conveying apparatuses (12, 14) have a plurality of conveying sub-apparatuses arranged one behind the other in the region of the respective portal-like forming shoulder (24, 26, 110, 132), wherein downstream of the respective forming shoulder (24, 26, 110, 132), as seen in the conveying direction (20, 22), two respectively synchronously running belt-like conveying sub-apparatuses (120, 138) are provided beneath and above the respective tunnel-like film tube (40, 42, 56, 58, 76, 78).
- Film-tube packaging machine according to Claim 3, characterized in that the conveying sub-apparatuses respectively located upstream of the forming shoulder (24, 26, 110, 132), as seen in the conveying direction (20, 22), have at least one respective belt, in particular a conveyor belt (136, 160) with a respective driving pusher (158).
- Film-tube packaging machine according to Claim 3 or 4, characterized in that downstream of the forming shoulders (24, 26, 110, 132), as seen in the conveying direction (20, 22), for the purpose of supporting the folding-plane region (36, 38, 60, 80, 92, 102) mechanically, the packaging machine has a belt-like supporting device approximately half way up the consumer product which is to be packaged, it being possible for the supporting device to be moved synchronously in relation to the belt-like conveying sub-apparatuses (120, 138).
- Film-tube packaging machine according to one of the preceding claims, characterized in that it has means for attaching the film layers in the folding-plane region (36, 38, 60, 80, 92, 102) to one another by needling.
- Film-tube packaging machine according to one of the preceding claims, characterized in that it has means for welding the film layers in the folding-plane region (36, 38, 60, 80, 92, 102) to one another, and in that it has a longitudinal-cutting device for cutting the welded folding-plane region (36, 38, 60, 80, 92, 102).
- Film-tube packaging machine according to one of the preceding claims, characterized in that it has means for transversely welding the parallel, tunnel-like film tubes (40, 42, 56, 58, 76, 78), which run along a common plane, and for closing the same in this way, and in that it has a transverse-cutting device.
- Film-tube packaging machine according to Claim 8, characterized in that the transverse-welding means and the transverse-cutting device can be adjusted along the conveying direction.
- Film-tube packaging machine according to one of the preceding claims, characterized in that it is also provided for packaging groups of consumer products with an axis of rotation respectively oriented transversely and/or longitudinally in relation to the conveying direction (20, 22) and/or in an upright state.
- Film-tube packaging machine according to Claim 10, characterized in that it has a rotating device (156) by means of which consumer products with any desired axis-of-rotation orientation, but in particular a longitudinal orientation in relation to the conveying direction (20, 22), are rotated in each case transversely thereto.
- Film-tube packaging machine according to Claim 11, characterized in that it has a separating device (154) in order to separate an already prefabricated starting material, in particular cut rolls (152).
- Film-tube packaging machine according to one of the preceding claims, characterized in that the two conveying apparatuses (12, 14) are of essentially mirror-symmetrical construction.
- Method of packaging consumer products, in particular tissue products (16, 18, 32, 34, 52, 54, 72, 74, 118), using a film-tube packaging machine (10, 100, 110, 130, 150, 170) comprising• two conveying apparatuses (12, 14) having two portal-like forming shoulders (24, 26, 110, 132) which are respectively assigned to the conveying apparatuses and are each provided so that a film web (28, 30, 114, 134) respectively fed to them is deflected in the conveying direction (20, 22) of the respective conveying apparatus (12, 14) such that a respective tunnel-like film tube (40, 42, 56, 58, 76, 78) is formed as a pack downstream of the forming shoulders (24, 26, 110, 132), as seen in the conveying direction (20, 22),• wherein the two conveying apparatuses (12, 14) are provided so that groups of consumer products which are to be packaged, and are located on said conveying apparatuses, are moved at a predetermined advancement speed through the respective forming shoulder (24, 26, 110, 132) and into the respective tunnel-like film tube (40, 42, 56, 58, 76, 78), wherein the latter moves here at the same advancement speed as the consumer products,• wherein the two conveying apparatuses (12, 14) are arranged parallel to one another along a common plane,comprising the following steps:• forming two tunnel-like film tubes (40, 42, 56, 58, 76, 78) from film webs (28, 30, 114, 134) such that a folding-plane region (36, 38, 60, 80, 92, 102) is formed therebetween, that, in the folding-plane region (36, 38, 60, 80, 92, 102) located between the tunnel-like film tubes (40, 42, 56, 58, 76, 78), the lateral edge regions of the film webs (28, 30, 114, 134) formed into tunnel-like film tubes are arranged to overlap in a plurality of film layers, and that the folding-plane region (36, 38, 60, 80, 92, 102) comprises at least two film layers formed from edge regions of the two film webs (28, 30, 114, 134),• moving groups of consumer products which are to be packaged through the respective forming shoulder (24, 26, 110, 132) and into the respective tunnel-like film tube (40, 42, 56, 58, 76, 78),• welding the film layers in the folding-plane region (36, 38, 60, 80, 92, 102),• transversely welding the parallel, tunnel-like film tubes (40, 42, 56, 58, 76, 78), which run along a common plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL16002675T PL3190057T3 (en) | 2016-01-08 | 2016-12-19 | Film tube packaging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102016000119.4A DE102016000119A1 (en) | 2016-01-08 | 2016-01-08 | Tubular film packaging machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3190057A1 EP3190057A1 (en) | 2017-07-12 |
| EP3190057B1 true EP3190057B1 (en) | 2018-01-31 |
Family
ID=57570766
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16002675.3A Active EP3190057B1 (en) | 2016-01-08 | 2016-12-19 | Film tube packaging machine |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP3190057B1 (en) |
| DE (1) | DE102016000119A1 (en) |
| ES (1) | ES2666571T3 (en) |
| PL (1) | PL3190057T3 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102017001197A1 (en) * | 2017-02-09 | 2018-08-09 | Klaus Wiens | Tubular film packaging machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4679379A (en) * | 1983-09-13 | 1987-07-14 | Cassoli S.R.L. Macchine Automatiche Confezionatrici | Automatic bundling machine |
| US5255495A (en) * | 1992-10-30 | 1993-10-26 | Hayssen Manufacturing Company | Adjustable girth former |
| US5799467A (en) * | 1997-05-19 | 1998-09-01 | Paper Converting Machine Company | Breathable girth unit for a tube former in a packaging apparatus and method |
| ITBO20020392A1 (en) * | 2002-06-18 | 2003-12-18 | Tmc Spa | METHOD AND APPARATUS FOR THE PACKAGING OF PAPER ROLL PACKAGES WITH RELATIVE GRIPPING HANDLE |
| ITBO20040229A1 (en) * | 2004-04-20 | 2004-07-20 | Tmc Spa | METHOD FOR THE DEFINITION OF A HANDLE ON FILM USED FOR THE REALIZATION OF PACKAGES OF ROLLED PRODUCTS |
| DE102007012862B3 (en) * | 2007-03-17 | 2008-06-26 | Mediseal Gmbh | Flat wrapping material strip forming tool for bag forming, filling and sealing machine, has forming shoulder with fixedly arranged cap that is divided by both parts of shoulder through division plane running perpendicular to middle axis |
| CN103569414B (en) * | 2013-10-23 | 2015-09-09 | 广州市一路高包装机械技术有限公司 | Bag building mortion and wrapping machine |
-
2016
- 2016-01-08 DE DE102016000119.4A patent/DE102016000119A1/en not_active Withdrawn
- 2016-12-19 PL PL16002675T patent/PL3190057T3/en unknown
- 2016-12-19 ES ES16002675.3T patent/ES2666571T3/en active Active
- 2016-12-19 EP EP16002675.3A patent/EP3190057B1/en active Active
Non-Patent Citations (1)
| Title |
|---|
| None * |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2666571T3 (en) | 2018-05-07 |
| DE102016000119A1 (en) | 2017-07-13 |
| EP3190057A1 (en) | 2017-07-12 |
| PL3190057T3 (en) | 2018-07-31 |
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