EP3028775B1 - Installation d'emballage avec une machine d'emballage par emboutissage - Google Patents
Installation d'emballage avec une machine d'emballage par emboutissage Download PDFInfo
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- EP3028775B1 EP3028775B1 EP15185569.9A EP15185569A EP3028775B1 EP 3028775 B1 EP3028775 B1 EP 3028775B1 EP 15185569 A EP15185569 A EP 15185569A EP 3028775 B1 EP3028775 B1 EP 3028775B1
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- products
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- product
- packaging machine
- packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/12—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of wrapping materials, containers, or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/08—Sorting according to size measured electrically or electronically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/50—Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
- B65B25/065—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products of meat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
- B65B47/02—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved with means for heating the material prior to forming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/26—Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/06—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/001—Arrangements to enable adjustments related to the product to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/02—Arrangements to enable adjustments to be made while the machine is running
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
- B65B65/006—Multiple parallel packaging lines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0081—Sorting of food items
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2210/00—Specific aspects of the packaging machine
- B65B2210/02—Plurality of alternative input or output lines or plurality of alternative packaging units on the same packaging line for improving machine flexibility
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2210/00—Specific aspects of the packaging machine
- B65B2210/04—Customised on demand packaging by determining a specific characteristic, e.g. shape or height, of articles or material to be packaged and selecting, creating or adapting a packaging accordingly, e.g. making a carton starting from web material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/02—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
- B65B31/025—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers
- B65B31/028—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers closed by a lid sealed to the upper rim of the container, e.g. tray-like container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
- B65B9/04—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
- B65B9/045—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material for single articles, e.g. tablets
Definitions
- the invention relates to a packaging installation and a method for packaging products of different sizes, for example fresh meat, having the features of claim 1 and claim 9, respectively.
- a packaging line for packaging pieces of meat in bags.
- the individual pieces of meat which differ mainly in their size, are detected by an information acquisition stage and then fed to a packaging station.
- a bag matching the size of the piece of meat is provided and the piece of meat is packed.
- a device for distributing the pieces of meat is provided after the information acquisition stage in order to distribute the pieces of meat sorted according to their size, for example, to the various packaging stations.
- a disadvantage of such a bagging system is its limited performance and the visual appearance of a bag packaging.
- the DE 10 2010 053 872 A1 discloses a packaging plant with a sorting station.
- This sorting station is arranged downstream of a packaging machine and serves to sort the packages in or on according to a category of the packaged product intended for collection containers or conveyor belts.
- the object of the present invention is to provide an improved packaging system.
- the packaging installation according to the invention for packaging products of different sizes, preferably foods, in particular fresh meat pieces, comprises a feed device for the products which have at least one distinguishable product feature.
- the packaging system further comprises a testing station for detecting the at least one product feature and a distribution device for distributing the products on at least two transport devices.
- the packaging system according to the invention is characterized in that at least one thermoforming packaging machine is provided which a first and a second forming station, wherein by means of the first forming station, a first size of wells in a film web is malleable (ie deep-drawable) and by means of the second forming station a second size of wells different from the first size of wells in the film web can be formed (deep drawable).
- the thermoforming packaging machine includes a controller configured to automatically provide, during operation, a first or second size of wells for loading the respective products depending on the products supplied.
- a controller configured to automatically provide, during operation, a first or second size of wells for loading the respective products depending on the products supplied.
- This allows automated packaging of different sized products, preferably fresh cuts of meat, in wells suitable for the product being transported to the thermoforming packaging machine.
- the size of a trough is defined by its length, width and depth of the deep draw formed in the forming station in the film web.
- the products intended for a corresponding trough are shorter in length, width and height than the trough itself.
- a format is defined by the number and / or the shape of a group of wells generated in a common molding operation.
- a format also approximates the dimension of the mold and has a length that corresponds to the intermittent preference of the film web.
- a first sealing station is provided to seal a format having one or more wells with a lid film by means of at least one frame seal.
- the frame sealing in the form of a sealed seal around the outside of the format ensures that a modified atmosphere (protective gas atmosphere) is retained inside the packaging with one or more products for the further process steps.
- thermoforming packaging machine has a second sealing station for producing a transverse and / or longitudinal sealing in order to already seal two molded hollows within a format into two separate packages.
- the second sealing station is located in a transport direction downstream of the first sealing station, since in this configuration the modified atmosphere created in the first sealing station is maintained and no further action is required on the atmosphere in the packages.
- At least one transport device preferably has a buffer device in order to receive one or more products from the transport device and deliver them back to the transport device with a time delay.
- products of a first variety which are not consecutive in the direction of transport but separated by a product of a different kind, can be brought together in the sense that the number of identical products required for one format can be supplied as a group to the loading station.
- the products delivered in arbitrary order on the feeder can be easily sorted or grouped according to the formats provided therefor.
- the controller is configured to maintain the current position of the products from the tester along the feeder, the transport means and (if any) to track the buffering device into the thermoforming packaging machine (hereinafter referred to as "product tracking") so as to ensure that the forming stations form respective wells which are fed to the loading station simultaneously with the intended products.
- product tracking the thermoforming packaging machine
- control namely as a control of the entire packaging system, a part of a machine control of a thermoforming packaging machine and can pass the information, for example, from the test station to another thermoforming packaging machine.
- the control of the molding stations within the respective thermoforming packaging machine preferably takes place via the respective machine control, while the product tracking to the inspection station takes place along the transport means by means of the control of the entire packaging installation.
- a collecting device is arranged downstream of the transport devices in order to receive products from the transport devices before loading.
- expensive controls for example, the speed of the individual transport devices can be omitted, since it can be ensured by the collection facilities that there is always a sufficient number for inserting required products at the insertion station ready.
- a method for operating a packaging installation which comprises at least one thermoforming packaging machine, a feed device for products and a test station, wherein the test station provided, for example, along or on the feed device is determined at least one product feature of each product and the product is thereafter correspondingly conveyed by means of a distributing device of its determined product feature is distributed to a transport device, characterized in that the at least one thermoforming packaging machine (6, 7) at least two forming stations (22, 23, 24), and that by means of at least two forming stations of the thermoforming packaging machine and by means of a control, the is connected to the test station, depending on the means detected at the test station products and according to their product characteristics, the appropriate size and / or number of wells is formed into a film web.
- thermoformed packaging allows for fully automated operation of a packaging line to randomly feed products that have differences in product feature, such as product size, into wells designed specifically for the different product features and pack into a visually attractive thermoformed package in a modified atmosphere.
- product feature such as product size
- thermoformed packaging can be achieved by gassing or by gas rinsing.
- the product feature is at least one dimension of the product, such as its height, length and / or width.
- the troughs produced in a forming station may have a predetermined length and width, while the depth of the trough is adaptable to the height of the product in known manner.
- the distribution device distributes the products according to their product feature on the respective transport device, in order to allow easy sorting and / or grouping.
- the products located on the conveyor are buffered at a collector before the product is loaded by the collector at the infeed station into the trough. This allows a simplification of the control of the transport devices and the product tracking.
- one or more products are picked up by the transport device and returned to the transport device in order to group the products provided for a format.
- the products or their position from the inspection station along the feeder, the transport means and the buffer device to the thermoforming packaging machine are tracked (product tracking) to control and coordinate the forming stations according to the position and transport history of the individual products.
- products which differ in a product feature are transported together on a transport device to the insertion station of the thermoforming packaging machine and formed for each product format or trough by means of one of two mold stations and merged with the associated product in the insertion station approximately simultaneously.
- the invention provides that each individual section of the film web for the wells is deep-drawn to wells at exactly one of the forming stations. A deep-drawn already in the first forming station section is thus transported through the subsequent (s) forming station (s) without deformation. It is advantageous if, beyond the last forming station, each section of the film web has been formed into depressions.
- the inspection station can have an automatically operating checking device for detecting the at least one product feature.
- the inspection station may include an input unit such as a keyboard, a touch screen, or the like, at which an operator may select or enter a product feature optically or manually sensed thereby. This input unit should then preferably be connected to the machine control of the packaging machine for the purpose of transmitting the input or output product features.
- Fig. 1 A shows a packaging installation 1 according to the invention with a feed device 2 which transports products 3 of different sizes in the form of, for example, pieces of fresh meat in a production direction P represented by an arrow at or below a testing station 4.
- the testing station 4 may include a CCD camera, a vision system or an X-ray machine as at least one product feature (ie a characteristic of the product), for example the size, in particular the length and width or the outer dimensions of the products 3 as a Capture product feature and transfer these product features via data and control lines L to a machine controller 5 downstream of a downstream in the direction of production P thermoforming packaging machine 6.
- Other product characteristics may be the volume or weight of the product 3.
- the test device 4a may be a balance. It is also conceivable that the products 3 provided with barcodes are detected by means of a scanner as a test device 4a at the test station 4 with respect to their product feature.
- thermoforming packaging machine 6 simultaneously forms the controller 5 of the entire packaging installation 1.
- Fig. 1b shows an alternative embodiment of the test station 4, in which, in addition to or instead of a test device 4a, an operator 4c is provided at the test station 4 to check the products 3 and to select or input the corresponding product feature on an input unit 4b of the test station 4.
- the input unit 4b is connected to the machine controller 5 of the thermoforming packaging machine 6.
- thermoforming packaging machine 7 each of which can produce two different formats F1 / F2 and F3 / F4 of deep-drawn wells 8 in any sequence, the first format F1, F3 being a single large well 8 and the second format F2 or F4 has two troughs 8.
- the two wells 8 of the second format F2 are each approximately half as large in their opening area as the trough 8 of the first format F1.
- the four formats F1, F2 or the four different sizes of wells 8 that can be provided in the packaging installation 1 can accommodate four products P1 to P4 of different sizes.
- the different grades of products 3 are identified according to their size and associated with P1, P2, P3 and P4, the products 3 of the grades P1 and P2 for the formats on the first thermoforming packaging machine 6 and the products 3 of grades P3 and P4 are provided for the formats on the second thermoforming packaging machine 7.
- the products 3 of the type or the type P1 have a length of 20-30 cm and a width of 10-15 cm.
- the products 2 of the second variety P2 have a "length” of only 3-5 cm and a similar "width” of 10-15 cm as the products of the first variety P1.
- the products of the third variety P3 have a length of 30-40 cm and a similar width of 10-15 cm as the products of all other varieties.
- the products of the fourth variety P4 have a "length” of 15-20 cm and a "width" of 10-15cm. In other embodiments, it is conceivable to distinguish the products 3 not only by a single dimension (ie length, height or width) but by their dimensions in two or more spatial directions.
- the distinction into different product locations P1 to P4 can be made in each case based on the sum of the dimensions in two or three different spatial directions.
- a distributor 9 is arranged at the end of the feeder 2.
- the controller 5 controls the distribution device 9 in accordance with the information received from the test station 4 about at least one product feature of each individual product 3.
- the distribution device 9 provides for a distribution or sorting of the products 3 on a subsequent first 10 and a second transport device 11.
- the distribution device 9 may be designed for example as a picker, Anacondaband or switch.
- the first transport device 10 may be one or as in Fig. 1 shown having two successive conveyor belts to supply the products 3 of the types P1 and P2 of the first thermoforming packaging machine 6. Analogously, this is the case for the second transport device 11 and the second thermoforming packaging machine 7 or the products 3 of the grades P3 and P4.
- the products 3 are brought by the transport devices 10, 11 to insertion stations 12 of the thermoforming packaging machines 6, 7 and inserted manually or automatically into the troughs 8 provided at the insertion station 12.
- the wells 8 by means of forming stations 22, 23, in Fig. 2 are shown in more detail, generated, wherein the assignment of each product 3 takes place to the respective well 8 by the controller 5.
- Fig. 1 a and 1b in the first thermoforming packaging machine 6 already a product 3 of the type P2 in one of the two wells 8 of the provided in the insertion station 12 format inserted.
- the next product 3 on the first transport device 10 is another product 3 of the type P2 and completes the format F1 after insertion.
- V of the format F1 in a transporting direction R of the first thermoforming packaging machine 6 within one working cycle, the format F2 or the trough 8 for the product 3 of the grade P1 is provided in the insertion station 12 for insertion.
- a buffer device 21 is provided on the transport devices 10, 11 in each case.
- the buffer device 21 can receive one or more products 3 from the transport device 10, 11, so that, for example, two associated products 3 of the same grade P2 can be successively supplied to the insertion station 12.
- the temporarily stored on the buffer device 21 product P1 can be attributed to a sorting or grouping of the products 3 to the transport devices 10, 11. This is caused by the controller 5 via the control lines L.
- the troughs 8 or formats filled with product 3 are supplied to a first sealing station 13 together with a lidding film D shown only on the second packaging machine 7 for the sake of clarity.
- the first sealing station 13 generates an encircling seal or frame seal 15, wherein an evacuation and / or a gassing of the interior of the resulting packaging 17 takes place.
- the format F1 only consists of a single trough 8, then this package 17 is completed.
- a still missing second seal 14a in the form of a sealing seam transverse to the transport direction R is carried out in a second sealing station 14, thus sealing the products P2 into individual packages 17.
- a cross-cutting station 18 and a subsequent longitudinal cutting station 19 the packages are separated from a film web 20 into which the troughs 8 have been formed (i.e., deep-drawn) and singulated.
- the wells 8 of the second thermoforming packaging machine 7 are formed larger to the relatively larger products 3 grades P3 and P4 by the film width of the film web 20 is greater and / or the advantage V per working cycle has a greater length than the preference V of the first thermoforming packaging machine 6.
- the preference V is defined by the length of the format in the direction of transport R, which is constant on the thermoforming packaging machine 6, 7 in the example shown.
- the merit V may be 400 mm on the first thermoforming packaging machine 6 and 600 mm on the second thermoforming packaging machine 7.
- Fig. 2 shows the first thermoforming packaging machine 6, representative of both thermoforming packaging machines 6, 7, in a plan view over its entire length.
- the first 22 and second forming stations 23 could also be interchanged.
- the division of the two troughs 8 of the second forming station 23 could not take place transversely to the transport direction R to two rows but longitudinally in the transport direction R to two tracks.
- the second sealing station 14 would have to be adapted and instead of a transverse cutting station 18, which could be omitted, the longitudinal cutting station 19 would take over the division of the two packages 17 or tracks accordingly.
- FIG. 2 also shows more accurate than the FIGS. 1 a or 1b, as the lid sheet D is supplied.
- the cover film D is initially fed at an angle of 90 ° to the transport direction R.
- the cover film D is then deflected by 90 ° at a shoulder S which is at an angle of 45 ° to the transport direction R.
- the cover film D is guided together with the recesses 8 in the transport direction R into the sealing station 13.
- Fig. 3 shows an alternative packaging system 1, which differs from the in Fig. 1a and 1b 1, characterized in that only a single thermoforming packaging machine 6 is provided and the products 3 are distributed to three transport devices 10.
- the packaging installation 1 is provided for three different types of products P1, P2 and P3, and the distribution device 9 distributes the products 3 of the types P1, P2 and P3 onto the transport devices 10, so that only one product type, namely P1 or P2 or P3.
- thermoforming packaging machine 6 has a third forming station 24 downstream of the first 22 and second forming stations 23, four troughs 8 in the form of two troughs arranged one behind the other and two juxtaposed within the format 8 in the film web 20 to form.
- the order of the three forming stations 22, 23, 24 is arbitrary.
- each of the three transporting devices 10 is in each case arranged downstream of a collecting device 25 in order to buffer a plurality of products 3.
- the thermoforming packaging machine 6 on both sides of two operators 30 are shown schematically, each of which remove the appropriate products or 3 for the located in the loading station 12 format with one, two or four wells 8 from the respective collection device 25 and into the trough. 8 insert.
- the thermoforming packaging machine 6 comprises, analogously to the three forming stations 22, 23, 24, also a first 13, a second 14 and additionally a third sealing station 26 in order to be able to produce packaging 17 of the three different formats.
- the first 13 and second sealing stations 14 are as in FIG Fig. 1 and 2 configured and the third sealing station 26 configured to produce a longitudinal seal 26a in the form of an additional sealing seam along the transport direction R.
- the thermoforming packaging machine 6 includes a cross cutting station 18 and a longitudinal cutting station 19, wherein the longitudinal cutting station 19 is configured to selectively perform a cut centrally in the format in the seal 26a produced in the third sealing station 26.
- On the feeder 2 is analogous to the packaging system 1 from Fig. 1 a or 1b provided the test station 4 to determine the position and product characteristics of the respective products 3 and then the products 3 according to their product features by means of one or more Pusher 27 of the distributor 9 to distribute to the respective transport devices 10 or to pass.
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Claims (15)
- Installation d'emballage (1) destinée à l'emballage de produits (3) de grandeur différente, de préférence de produits alimentaires, en particulier des pièces de viande fraîche, comprenant un dispositif d'amenée (2) pour les produits (3) qui présentent au moins une caractéristique de produit identifiable, un poste d'examen (4) destiné à identifier ladite au moins une caractéristique de produit, et un dispositif de répartition (9) pour répartir les produits (3) sur au moins deux dispositifs de transport (10, 11), caractérisée en ce qu'il est prévu au moins une machine d'emballage par emboutissage et thermoformage (6, 7), qui comprend un premier (22) et un deuxième poste de formage (23), le premier poste de formage (22) permettant de former une première grandeur de cavités (8) dans une bande de feuille (20) et le deuxième poste de formage (23) permettant de former une deuxième grandeur de cavités (8) dans la bande de feuille (20), qui est différente de la première grandeur, et en ce que la machine d'emballage par emboutissage et thermoformage (6, 7) comporte une commande (5) qui est configurée pour produire, par conversion automatique en cours de fonctionnement en fonction des produits (3) amenés, la première ou la deuxième grandeur de cavités (8) pour y déposer les produits (3) correspondants.
- Installation d'emballage selon la revendication 1, caractérisée en ce qu'il est prévu un premier poste de scellage (13) pour assurer la fermeture scellée d'un format (F1, F2, F3, F4) à l'aide d'une feuille de couverture (D) moyennant au moins un scellage de cadre de bordure (15).
- Installation d'emballage selon la revendication 2, caractérisée en ce que la machine d'emballage par emboutissage et thermoformage (6, 7) comporte un deuxième poste de scellage (14) pour réaliser un scellage transversal et/ou longitudinal (14a, 26a).
- Installation d'emballage selon la revendication 3, caractérisée en ce que le deuxième poste de scellage (14) est agencé en aval du premier poste de scellage (13), en se référant à une direction de transport (R).
- Installation d'emballage selon l'une des revendications précédentes, caractérisée en ce qu'au moins un dispositif de transport (10, 11) comporte un dispositif de stockage tampon (21) pour accueillir un ou plusieurs produits (3) en provenance du dispositif de transport (10, 11), et à nouveau les délivrer au dispositif de transport (10, 11).
- Installation d'emballage selon l'une des revendications précédentes, caractérisée en ce que la commande (5) est configurée pour suivre les positions des produits (3) à partir du poste d'examen (4), le long du dispositif d'amenée (2) et des dispositifs de transport (10, 11), jusque dans la machine d'emballage par emboutissage et thermoformage (6, 7).
- Installation d'emballage selon la revendication 6, caractérisée en ce que la commande (5) de l'installation d'emballage (1) est une commande-machine (5) d'une machine d'emballage par emboutissage et thermoformage (6, 7).
- Installation d'emballage selon l'une des revendications précédentes, caractérisée en ce que le poste d'examen comporte un dispositif d'examen (4a) destiné à identifier ladite au moins une caractéristique de produit, ou bien une unité de saisie (4b) pour sélectionner manuellement une caractéristique de produit d'un produit (3).
- Procédé pour assurer le fonctionnement d'une installation d'emballage (1) comprenant au moins une machine d'emballage par emboutissage et thermoformage (6, 7), un dispositif d'amenée (2) pour des produits (3), et un poste d'examen (4), au moins une caractéristique de produit de chaque produit (3) étant déterminée au niveau du poste d'examen (4), et le produit (3) étant ensuite distribué sur un dispositif de transport (10, 11), au moyen d'un dispositif de distribution (9) et conformément à sa caractéristique de produit ayant été déterminée, caractérisé en ce que la machine d'emballage par emboutissage et thermoformage (6, 7) comporte au moins deux postes de formage (22, 23, 24), et en ce qu'au moyen d'au moins deux postes de formage (22, 23, 24) de la machine d'emballage par emboutissage et thermoformage (6, 7) et au moyen d'une commande (5) qui est reliée au poste d'examen (4), on procède au formage, en fonction des produits (3) identifiés au moyen du poste d'examen (4) et conformément à leurs caractéristiques de produit ayant été déterminées, une grandeur et/ou un nombre de cavités (8) dans une bande de feuille (20).
- Procédé selon la revendication 9, caractérisé en ce que les caractéristiques de produit sont des dimensions du produit (3), comme sa hauteur, sa longueur, et/ou sa largeur.
- Procédé selon la revendication 9 ou la revendication 10, caractérisé en ce que le dispositif de distribution (9) distribue les produits (3), conformément à leur caractéristique de produit, sur le dispositif de transport (10, 11) respectivement correspondant.
- Procédé selon l'une des revendications 9 à 11, caractérisé en ce que la détermination de ladite au moins une caractéristique de produit du produit (3) est effectuée par un dispositif d'examen (4a) ou bien manuellement par une personne de service par saisie de la caractéristique de produit relevée, au niveau d'une unité de saisie (4b) du poste d'examen (4).
- Procédé selon l'une des revendications 9 à 12, caractérisé en ce qu'à l'aide d'un dispositif de stockage tampon (21), des produits individuels ou plusieurs produits (3) sont prélevés à partir du dispositif de transport (10, 11) et sont à nouveau délivrés au dispositif de transport (10, 11), en vue de grouper les produits (3) prévus pour un format (F1, F2, F3, F4).
- Procédé selon l'une des revendications 9 à 13, caractérisé en ce qu'au moyen de la commande (5), les produits (3) sont suivis à partir du poste d'examen (4), le long du dispositif d'amenée (2) et des dispositifs de transport (10, 11), jusque dans la machine d'emballage par emboutissage et thermoformage (6, 7).
- Procédé selon l'une des revendications 9 à 14, caractérisé en ce que les produits (3) qui se distinguent pour une caractéristique de produit, sont transportés en commun sur un dispositif de transport (10, 11) jusqu'au poste de dépose (12) de la machine d'emballage par emboutissage et thermoformage (6, 7), et en ce que l'on réalise par formage à l'aide d'un des deux postes de formage (22, 23), le format ou la cavité (8) prévus pour le produit (3) respectivement considéré, qui sont alors amenés sensiblement en même temps avec le produit (3) associé, dans le poste de dépose (12).
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP15185569.9A EP3028775B1 (fr) | 2014-12-03 | 2015-09-17 | Installation d'emballage avec une machine d'emballage par emboutissage |
| PL15185569T PL3028775T3 (pl) | 2014-12-03 | 2015-09-17 | Urządzenie do pakowania z pakowarką głębokotłoczną |
| BR102015030078-6A BR102015030078B1 (pt) | 2014-12-03 | 2015-11-30 | Conjunto de acondicionamento para acondicionar produtos de diferentes tamanhos, e, método para operar um conjunto de acondicionamento |
| US14/954,452 US10737818B2 (en) | 2014-12-03 | 2015-11-30 | Packing assembly |
| CN201510872859.6A CN105667862B (zh) | 2014-12-03 | 2015-12-02 | 包装组件 |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14196120.1A EP3028774A1 (fr) | 2014-12-03 | 2014-12-03 | Installation d'emballage avec une machine d'emballage par emboutissage |
| EP15185569.9A EP3028775B1 (fr) | 2014-12-03 | 2015-09-17 | Installation d'emballage avec une machine d'emballage par emboutissage |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3028775A1 EP3028775A1 (fr) | 2016-06-08 |
| EP3028775B1 true EP3028775B1 (fr) | 2017-11-08 |
Family
ID=52013881
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14196120.1A Withdrawn EP3028774A1 (fr) | 2014-12-03 | 2014-12-03 | Installation d'emballage avec une machine d'emballage par emboutissage |
| EP15185569.9A Active EP3028775B1 (fr) | 2014-12-03 | 2015-09-17 | Installation d'emballage avec une machine d'emballage par emboutissage |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14196120.1A Withdrawn EP3028774A1 (fr) | 2014-12-03 | 2014-12-03 | Installation d'emballage avec une machine d'emballage par emboutissage |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US10737818B2 (fr) |
| EP (2) | EP3028774A1 (fr) |
| CN (1) | CN105667862B (fr) |
| AR (1) | AR102876A1 (fr) |
| BR (1) | BR102015030078B1 (fr) |
| ES (1) | ES2655494T3 (fr) |
| PL (1) | PL3028775T3 (fr) |
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-
2014
- 2014-12-03 EP EP14196120.1A patent/EP3028774A1/fr not_active Withdrawn
-
2015
- 2015-09-17 ES ES15185569.9T patent/ES2655494T3/es active Active
- 2015-09-17 PL PL15185569T patent/PL3028775T3/pl unknown
- 2015-09-17 EP EP15185569.9A patent/EP3028775B1/fr active Active
- 2015-11-30 BR BR102015030078-6A patent/BR102015030078B1/pt active IP Right Grant
- 2015-11-30 US US14/954,452 patent/US10737818B2/en active Active
- 2015-12-02 CN CN201510872859.6A patent/CN105667862B/zh active Active
- 2015-12-02 AR ARP150103934A patent/AR102876A1/es active IP Right Grant
Non-Patent Citations (1)
| Title |
|---|
| None * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3028774A1 (fr) | 2016-06-08 |
| AR102876A1 (es) | 2017-03-29 |
| PL3028775T3 (pl) | 2018-06-29 |
| US20160159510A1 (en) | 2016-06-09 |
| BR102015030078B1 (pt) | 2021-08-03 |
| BR102015030078A2 (pt) | 2016-06-28 |
| US10737818B2 (en) | 2020-08-11 |
| EP3028775A1 (fr) | 2016-06-08 |
| CN105667862A (zh) | 2016-06-15 |
| CN105667862B (zh) | 2017-11-28 |
| ES2655494T3 (es) | 2018-02-20 |
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